CN108777226A - High-frequency inductor coil installs equipment - Google Patents
High-frequency inductor coil installs equipment Download PDFInfo
- Publication number
- CN108777226A CN108777226A CN201810943148.7A CN201810943148A CN108777226A CN 108777226 A CN108777226 A CN 108777226A CN 201810943148 A CN201810943148 A CN 201810943148A CN 108777226 A CN108777226 A CN 108777226A
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- Prior art keywords
- coil
- seat
- glue
- rubber
- feeding
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- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 239000003292 glue Substances 0.000 claims abstract description 74
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 52
- 239000004033 plastic Substances 0.000 claims description 39
- 230000033001 locomotion Effects 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
Abstract
The present invention relates to the high-frequency inductor coils of automation equipment field to install equipment, including master control electronic box, rack and the workbench for being set to rack top surface, the workbench includes bar feeding mechanism, line sending loop mechanism, rubber-coated mechanism, Jia Bang mechanisms and cutting agency, rubber-coated mechanism is set to the right end of rack top surface, line sending loop mechanism is set to the front of rubber-coated mechanism, it is assembling station between line sending loop mechanism and rubber-coated mechanism, Jia Bang mechanisms are set to the rear of rubber-coated mechanism, and cutting agency is set to the top of Jia Bang mechanisms；Bar feeding mechanism is for automatically delivering bar magnet, Jia Bang mechanisms are used to clamp the bar magnet from bar feeding mechanism transmission, and bar magnet can be driven to rotate, rubber-coated mechanism is used to glue being applied to the surface of bar magnet, coil for being inserted in the bar magnet for having smeared glue by line sending loop mechanism, to complete to assemble, can integrally be automatically performed feeding, gluing, assembly and discharging action, high degree of automation, work efficiency is high.
Description
Technical field
The present invention relates to automation equipment fields, and in particular to inductance coil automatic assembly equipment.
Background technology
High-frequency inductor coil is to be enclosed the land to be wound on insulation tube by one by the circle of conducting wire one, and conducting wire insulate each other, and insulate
Pipe can be hollow, can also include bar magnet or powder core.And the high-frequency inductor coil with bar magnet includes bar magnet and coil two
Part, bar magnet penetrates the central through hole of coil, and replaces to paste by glue and fix.
In the prior art, the installation procedure of high-frequency inductor coil is simple, including simple two step, the first step are equal by glue
Even to be applied to bar magnet surface, bar magnet is inserted into the central through hole of coil by second step.Therefore, the peace of existing high-frequency inductor coil
Dress work is finished artificially, and there are two types of gluing modes, one is manual control plastic emitting and gluings, another is to pass through machine
It is difficult control accuracy that tool, which controls plastic emitting and gluing, artificial gluing, needs to control by rule of thumb, and often will appear drop glue phenomenon,
Even meeting holiday glue, causes product quality irregular, and rework rate is high, leads to the waste of resource；The drawbacks of mechanical gluing, is
Mechanical course smearing is uneven, and gluing is coarse, and the bad control of precision, product qualification rate is low, causes working efficiency low, needs more
More manually goes to do over again, and production cost is high.
It is brushed in addition, also having and being stained with glue by hairbrush, not only gluing is uneven, speed is slow, and production is easy when gluing
Raw drop glue leak adhesive, is not easy to control accuracy, causes to waste, while also needing often to clear up on gluing working table, waste time, work
Efficiency is low, and labor intensity is big, and gluing quality cannot be completely secured.
Invention content
Present invention aim to address disadvantages described above, provide high-frequency inductor coil installation equipment, installation accuracy is high, work
It is efficient.
The purpose of the present invention is what is be accomplished by the following way：
High-frequency inductor coil installs equipment, including master control electronic box, rack and the workbench for being set to rack top surface, master control electronic box
It is electrically connected with workbench, the workbench includes bar feeding mechanism, line sending loop mechanism, rubber-coated mechanism, Jia Bang mechanisms
And cutting agency, rubber-coated mechanism are set to the right end of rack top surface, line sending loop mechanism is set to the front of rubber-coated mechanism, sending coil
It is set to the rear of rubber-coated mechanism for assembling station, Jia Bang mechanisms between mechanism and rubber-coated mechanism, cutting agency is set to folder stick
The top of mechanism；Bar feeding mechanism includes vibrations feeding material component, sliding seat and rail plate, left end of the rail plate along rack top surface
Assembling station is extended laterally into, sliding seat is set on rail plate, and can be slid left and right along rail plate, sliding seat
It is equipped with receiver, sets that there are four the above splicing grooves for accepting bar magnet at the top of receiver, and the opening of splicing groove is backward,
Vibrations feeding material component is set to the rear of sliding seat, and vibrations feeding material component is for forwarding bar magnet into splicing groove；Machine
Top of support is equipped with the gluing station hole for mounted in pairing mode rubber-coated mechanism, and rubber-coated mechanism includes gluing holder and send glue component, is applied
Glue holder is fixedly mounted on the bottom margin in gluing station hole, send glue component to be mounted on inside the upper end of gluing holder, and applying
The interior lower end of glue holder is equipped with for driving the lifting assembly for sending glue component to carry out elevating movement, and it includes sending glue to send glue component
Seat send offset plate and paddle, and the inside for sending rubber base to be horizontally set at gluing holder send offset plate longitudinally mounted in sending the upper of rubber base
Side send offset plate to pass through gluing station hole and extends vertically upwards, and paddle is set to the top for sending offset plate, and on the top of paddle
Portion is equipped with the arc gluing head toward sunken inside, and the quantity of arc gluing head and the quantity of splicing groove are matched, and arc gluing head is used for
Pairing accommodates bar magnet, and is equipped with the plastic hole for glue to be discharged upwards in the bottom of arc gluing head；Jia Bang mechanisms include folder
Rod bracket and the clip claw assembly being installed on folder rod bracket, folder rod bracket are fixedly installed in rack top surface, the quantity of clip claw assembly
It is matched with the quantity of arc gluing head, and concordant with the upper limit that arc gluing head rises, clip claw assembly includes clamping jaw seat and folder
Pawl head, clamping jaw seat are horizontally set at the front end of folder rod bracket, and clamping jaw head is set to the front end of clamping jaw seat, and can be carried out along clamping jaw seat
It is freely rotated, clamping jaw head is located at the rear of arc gluing head, and clamping jaw head can bar magnet of the Automatic-clamping from sliding seat transmission；It send
Coil mechanism includes the coil material feeding seat, push away line coil assembly and clamp coil assembly that can be moved forward and backward, and is set at the top of coil material feeding seat
It is useful for the line sending ring recess of coil sliding, the quantity of line sending ring recess is matched with the quantity of arc gluing head, and positioned at clamping jaw head
Front, and it is concentric with clamping jaw head, and line sending ring recess is laterally extended along the front end of coil material feeding seat toward rear end, and clamp coil assembly is used
In Automatic-clamping coil, clamp coil assembly is set to the rear end of coil material feeding seat, and is connected to each other with the rear end of line sending ring recess, push away line
Coil assembly is set to the front end of coil material feeding seat, and pairing penetrates the front end of line sending ring recess, and can be before and after the progress of line sending ring recess
Sliding, is clamped so as to push coil into clamp coil assembly backward, when coil material feeding seat moves backward, drives position
The bar magnet for being inserted in coated glue is matched backward in the coil of clamp coil assembly, to complete to assemble.
In above description, as a preferred option, the cutting agency includes two axis robots and magnetic blanking seat, two axis
Manipulator is made of X transmission shafts and Z transmission shafts, and Z transmission shafts are mounted on the sliding block of X transmission shafts, is driven by X transmission shafts and is carried out X
Axis direction moves, and magnetic blanking seat is mounted on the sliding block of Z transmission shafts, is driven by Z transmission shafts and carries out Z-direction movement, when X is passed
Moving axis drives magnetic blanking seat to be moved to left limit, and when Z transmission shafts drive magnetic blanking seat to be moved to lower limit, magnetic blanking
Seat is moved into the top for the coil that assembly is completed, and the coil so as to complete assembly picks up.
In above description, as a preferred option, the bottom of the magnetic blanking seat is equipped with matches with arc gluing head quantity
To arc magnetic slot, Open Side Down for arc magnetic slot, and magnetic blanking seat is internally provided with the movable permanent magnet of liftable, when
When permanent magnet drops to lower limit site, the coil that assembly is completed can be picked up and is fixed in arc magnetic slot by permanent magnet, when forever
When magnet rises to upper limit site, the magnetic force in arc magnetic slot disappears, and the coil that assembly is completed is made to be taken off out of arc magnetic slot
From, by control permanent magnet control the magnetic force of arc magnetic slot at a distance from arc magnetic slot, picked up so as to be precisely controlled
It is acted with putting down.
It is as a preferred option, described to send in the plastic emitting for being equipped in offset plate and being matched with the quantity of splicing groove in above description
Chamber, along sending the bottom of offset plate to be extended vertically upwards along top, the top of plastic emitting inner cavity is connected with plastic hole, send offset plate for plastic emitting inner cavity
Side be equipped with and with what plastic emitting inner cavity be connected enter cementing port, send rubber base equipped with glue current divider and that installs longitudinally upward send glue
Cylinder, glue current divider include main glue inlet and shunting interface, and shunting interface is connect by sebific duct with cementing port is entered, and offset plate is sent
Lower section is equipped with rubber-pulling rod, and rubber-pulling rod the bottom of rubber-pulling rod and send glue cylinder along sending the bottom of offset plate to penetrate plastic emitting inner cavity upwards
Telescopic rod connects, and send and drives rubber-pulling rod to carry out lifting activity along plastic emitting inner cavity when glue cylinder movement, to push glue to upper edge
Plastic hole, which is realized, send glue to act.
In above description, as a preferred option, the top of the plastic emitting inner cavity is equipped with the check valve be connected from bottom to top.
When work, rubber-pulling rod drops to lower limit, and glue edge enters cementing port and enters plastic emitting inner cavity, then send glue cylinder movement
It drives rubber-pulling rod to push up, to squeeze the glue of plastic emitting inner cavity, so that glue is discharged along plastic hole, the gel quantity of glue is by pushing away
The promotion stroke of glue bar is controlled, simple in structure, and whole control is accurate, in addition, the structure and magnetic of the arc gluing head of design
The shape of stick is matched, and bar magnet is clamped on arc gluing head, when glue is squeezed out along plastic hole, while controlling clamped magnetic
Stick rotates, and glue is made to be evenly coated in bar magnet surface, and cooperation controls accurately glue-spread, it is ensured that glue can be applied quickly and uniformly
On bar magnet surface, meanwhile, what design squeezed out upwards goes out plastic structure, and bar magnet is located on arc gluing head, and it is existing to can avoid appearance drop glue
As.
In above description, as a preferred option, the vibrations feeding material component includes vibrations feed table, feeding seat and feeding
Sliding rail, the front end of feeding seat are equipped with the pusher groove for accommodating bar magnet, and vibrations feed table passes through the passage for conveying bar magnet
The top for extending downward into pusher groove makes bar magnet that can fall to pusher groove automatically, after feeding sliding rail is transversely mounted on receiver
Side, feeding seat are mounted on feeding sliding rail, and the rear end of feeding seat is connected with pusher cylinder, when pusher cylinder acts, drives pusher
Seat is slid back and forth along feeding sliding rail, when each forward motion of pusher cylinder, a bar magnet is pushed to be sent into corresponding connect forward
In hopper.
In above description, as a preferred option, splicing sliding rail and splicing are provided between the sliding seat and receiver
Cylinder, receiver can be moved forward and backward along splicing sliding rail, and the telescopic rod of receiving cylinder is connect with receiver, when receiving cylinder is dynamic
When making, to drive receiver to realize, fore-aft motion, receiving cylinder drive receiver when acting backward, the splicing groove of receiver with
Pusher groove is concordant and docks, and when pusher cylinder acts, quickly bar magnet can be pushed forward into splicing groove, pusher cylinder is moved every time
Work can only push a bar magnet to enter in corresponding splicing groove, and after having sent a bar magnet, sliding seat can slide a station to the left,
Second bar magnet is pushed into splicing groove again, the pusher of all bar magnets is sequentially completed, receiver is made all to fill bar magnet.
In above description, as a preferred option, the push away line coil assembly includes push away line circle cylinder and coil push rod, coil
Push rod is mounted on the telescopic rod of push away line circle cylinder, and front-rear direction movement, coil are carried out by push away line circle cylinder band moving winding push rod
Push rod pairing penetrates line sending ring recess, and is equipped with the card slot for matched card stringing circle in the rear end of coil push rod, when work, only needs
Want manual operation to place the coil in card slot, then coil putter action, you can backward by coil be pushed into clamp coil assembly into
Row clamps, and coil is transmitted by line sending ring recess, it is ensured that can be forced into corresponding clamp coil assembly every time and be clamped.
In above description, as a preferred option, the rear of the clamping jaw seat is equipped with liftout component, and liftout component includes top
Expect that cylinder and ejector beam, ejector beam are mounted on the telescopic rod of material ejection cylinder, ejector beam penetrates forward folder from the rear end of clamping jaw seat
The center of pawl seat drives ejector beam to carry out telescopic movable along the center of clamping jaw seat when material ejection cylinder acts, when clamping jaw head unclamps
While bar magnet, bar magnet is ejected forward by ejector beam forward motion, to all head into coil bar magnet.
In above description, as a preferred option, the right of the rack is equipped with receiving rack, and the top surface of receiving rack is rewinding
Platform, rewinding platform include rewinding disk and shifting material component, and rewinding disk is equipped with several coils for placing assembly completion
Material collecting tank moves the both sides that material component is set to rewinding disk, moves material component and drives rewinding disk uniformly to move backward by idler wheel, under
The coil that the assembly of material mechanism transmission is completed is transferred on corresponding material collecting tank, is transmitted a row every time and is assembled the line completed
Then circle controls rewinding disk and moves backward, then transmit the coil that next row assembly is completed, until filling entire rewinding disk.
The invention has the advantages that：Entirety is by bar feeding mechanism, line sending loop mechanism, rubber-coated mechanism, Jia Bang mechanisms
Combine to form automation installation equipment with cutting agency, bar feeding mechanism for automatically delivering bar magnet, Jia Bang mechanisms for clamp by
The bar magnet of bar feeding mechanism transmission, and bar magnet can be driven to rotate, rubber-coated mechanism is used to glue being applied to the surface of bar magnet, applies
Glue process control bar magnet remains a constant speed rotation, it is ensured that glue can uniformly be applied to bar magnet surface, and line sending loop mechanism is used for line
Snare enters to have smeared the bar magnet of glue, and to complete to assemble, assembling is sent out finally by the coil that cutting agency completes assembly
Station can integrally be automatically performed feeding, gluing, assembly and discharging action, and high degree of automation, work efficiency is high, in addition, gluing
Mechanism is matched using the plastic structure that goes out squeezed out upwards, the structure of arc gluing head and the shape of bar magnet, and bar magnet is located at arc gluing
On head, when glue is squeezed out along plastic hole, while clamped bar magnet rotation is controlled, so that glue is evenly coated in bar magnet surface, match
Closing control accurately glue-spread, it is ensured that glue can quickly and uniformly be coated in bar magnet surface, can avoid drop glue phenomenon occur, and
Whole control is accurate, to keep Product Assembly precision high.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the embodiment of the present invention；
Fig. 2 is the dimensional structure diagram of another angle of the embodiment of the present invention；
Fig. 3 is the dimensional structure diagram of bar feeding mechanism in the embodiment of the present invention；
Fig. 4 is the dimensional structure diagram of line sending loop mechanism in the embodiment of the present invention；
Fig. 5 is the dimensional structure diagram of Zhong Jia sticks of embodiment of the present invention mechanism；
Fig. 6 is the vertical view of Zhong Jia sticks of embodiment of the present invention mechanism；
Fig. 7 is the dimensional structure diagram of cutting agency in the embodiment of the present invention；
Fig. 8 is the dimensional structure diagram of rubber-coated mechanism in the embodiment of the present invention；
Fig. 9 is the dimensional structure diagram of rubber-coated mechanism in the embodiment of the present invention；
Figure 10 is the dimensional structure diagram that offset plate and paddle are sent in the embodiment of the present invention；
Figure 11 is the sectional view that offset plate and paddle are sent in the embodiment of the present invention；
In figure, 1 is bar feeding mechanism, and 101 be sliding seat, and 102 be rail plate, and 103 be receiver, and 104 be splicing groove, and 105 are
Feed table is shaken, 106 be feeding seat, and 107 be feeding sliding rail, and 2 be line sending loop mechanism, and 201 be coil material feeding seat, and 202 be line sending
Ring recess, 203 be clamp coil assembly, and 204 be coil push rod, and 205 be card slot, and 3 be Jia Bang mechanisms, and 301 be folder rod bracket, and 302 are
Clamping jaw seat, 303 be clamping jaw head, and 304 be material ejection cylinder, and 305 be ejector beam, and 4 be rubber-coated mechanism, and 401 be gluing holder, and 402 are
Send rubber base, 403 is send offset plate, and 404 be paddle, and 405 be arc gluing head, and 406 be plastic emitting inner cavity, and 407 be check valve, and 408
To enter cementing port, 409 be rubber-pulling rod, and 410 is send glue cylinder, and 411 be glue current divider, and 5 be cutting agency, and 501 are driven for X
Axis, 502 be Z transmission shafts, and 503 be magnetic blanking seat, and 504 be arc magnetic slot, and 6 be receiving mechanism, and 7 be rack, and 8 be master control electricity
Case.
Specific implementation mode
Present invention is further described in detail with specific implementation mode below in conjunction with the accompanying drawings.
The present embodiment ,-Figure 11 referring to Fig.1, the high-frequency inductor coil installation equipment of specific implementation include master control electronic box 8,
Rack 7 and the workbench for being set to 7 top surface of rack, master control electronic box 8 are electrically connected with workbench, the workbench
Including bar feeding mechanism 1, line sending loop mechanism 2, rubber-coated mechanism 4, Jia Bang mechanisms 3 and cutting agency 5, rubber-coated mechanism 4 is set to rack 7
The right end of top surface, line sending loop mechanism 2 are set to the front of rubber-coated mechanism 4, are assembling between line sending loop mechanism 2 and rubber-coated mechanism 4
Station, Jia Bang mechanisms 3 are set to the rear of rubber-coated mechanism 4, and cutting agency 5 is set to the top of Jia Bang mechanisms 3.
The right of rack 7 is equipped with receiving mechanism 6, and receiving mechanism 6 includes receiving rack and the rewinding for being set to rewinding top of support
Platform, rewinding platform include rewinding disk and shifting material component, and rewinding disk is equipped with several coils for placing assembly completion
Material collecting tank moves the both sides that material component is set to rewinding disk, moves material component and drives rewinding disk uniformly to move backward by idler wheel.
As shown in figure 3, bar feeding mechanism 1 includes vibrations feeding material component, sliding seat 101 and rail plate 102, rail plate
102 left end along 7 top surface of rack extends laterally into assembling station, and sliding seat 101 is set on rail plate 102, and can edge
Rail plate 102 slides left and right, and sliding seat 101 is equipped with receiver 103, and the top of receiver 103 sets that there are six be used for
The splicing groove 104 of bar magnet is accepted, and the opening of splicing groove 104 is backward, vibrations feeding material component is set to the rear of sliding seat 101,
Vibrations feeding material component is for forwarding bar magnet into splicing groove 104.
It includes vibrations feed table 105, feeding seat 106 and feeding sliding rail 107, the front end of feeding seat 106 to shake feeding material component
Equipped with the pusher groove for accommodating bar magnet, vibrations feed table 105 extends downward into pusher by the passage for conveying bar magnet
The top of slot, makes bar magnet that can fall to pusher groove automatically, and feeding sliding rail 107 is transversely mounted on the rear of receiver 103, feeding seat
106 are mounted on feeding sliding rail 107, and the rear end of feeding seat 106 is connected with pusher cylinder, when pusher cylinder acts, drives pusher
Seat 106 is slid back and forth along feeding sliding rail 107, when each forward motion of pusher cylinder, a bar magnet is pushed to be sent into forward pair
In the splicing groove 104 answered.Splicing sliding rail and receiving cylinder are provided between sliding seat 101 and receiver 103, receiver 103 can
It being moved forward and backward along splicing sliding rail, the telescopic rod of receiving cylinder is connect with receiver 103, when receiving cylinder acts, to
Receiver 103 is driven to realize fore-aft motion.
As shown in figures s-11,7 top surface of rack is equipped with the gluing station hole for mounted in pairing mode rubber-coated mechanism 4, glue spreader
Structure 4 includes gluing holder 401 and glue component, gluing holder 401 is sent to be fixedly mounted on the bottom margin in gluing station hole, send glue group
Part be mounted on gluing holder 401 upper end inside, and the interior lower end of gluing holder 401 be equipped with for drive send glue component into
The lifting assembly of row elevating movement, it includes sending rubber base 402, sending offset plate 403 and paddle 404 to send glue component, send rubber base 402 laterally
It is set to the inside of gluing holder 401, send offset plate 403 longitudinally mounted in the top for sending rubber base 402, offset plate 403 is sent to pass through gluing
It station hole and extends vertically upwards, paddle 404 is set to the top for sending offset plate 403, and is equipped at the top of paddle 404 past
The arc gluing head 405 of sunken inside, the quantity of arc gluing head 405 are matched with the quantity of splicing groove 104, arc gluing head 405
Bar magnet is accommodated for matching, and the plastic hole for glue to be discharged upwards is equipped in the bottom of arc gluing head 405.
Send the plastic emitting inner cavity 406 for being equipped in offset plate 403 and being matched with the quantity of splicing groove 104, plastic emitting inner cavity 406 is along sending offset plate
403 bottom is extended vertically upwards along top, and the top of plastic emitting inner cavity 406 is connected with plastic hole, and the top of plastic emitting inner cavity 406 is set
There is the check valve 407 be connected from bottom to top, send the side of offset plate 403 to be equipped with and enter cementing port 408 with what plastic emitting inner cavity 406 was connected,
It includes that master enters to send send glue cylinder 410, glue current divider 411 that rubber base 402 is equipped with glue current divider 411 and installs longitudinally upward
Jiao Kou and shunting interface, shunting interface are connect by sebific duct with cementing port 408 is entered, and the lower section of offset plate 403 is sent to be equipped with rubber-pulling rod
409, rubber-pulling rod 409 bottom of rubber-pulling rod 409 and send glue cylinder along sending the bottom of offset plate 403 to penetrate plastic emitting inner cavity 406 upwards
410 telescopic rod connection, drives rubber-pulling rod 409 to carry out lifting activity along plastic emitting inner cavity 406 when glue cylinder 410 being sent to act, to
Pushing glue to be realized to upper edge plastic hole send glue to act.
As shown in Figure 5 and Figure 6, Jia Bang mechanisms 3 include the set of jaws pressed from both sides rod bracket 301 and be installed on folder rod bracket 301
Part, folder rod bracket 301 are fixedly installed in 7 top surface of rack, and the quantity of clip claw assembly is matched with the quantity of arc gluing head 405, and
Concordant with the upper limit that arc gluing head 405 rises, clip claw assembly includes clamping jaw seat 302 and clamping jaw head 303, and clamping jaw seat 302 is horizontal
To the front end for being set to folder rod bracket 301, clamping jaw head 303 is set to the front end of clamping jaw seat 302, and can be carried out along clamping jaw seat 302
Be freely rotated, clamping jaw head 303 is located at the rear of arc gluing head 405, clamping jaw head 303 can Automatic-clamping transmitted by sliding seat 101
And the bar magnet come.The rear of clamping jaw seat 302 is equipped with liftout component, and liftout component includes material ejection cylinder 304 and ejector beam 305, top
Expect that bar 305 is mounted on the telescopic rod of material ejection cylinder 304, ejector beam 305 penetrates forward clamping jaw seat from the rear end of clamping jaw seat 302
302 center drives ejector beam 305 to carry out telescopic movable along the center of clamping jaw seat 302, works as folder when material ejection cylinder 304 acts
While pawl head 303 unclamps bar magnet, bar magnet is ejected forward by 305 forward motion of ejector beam, to which bar magnet is all headed into coil
It is interior.
As shown in figure 4, line sending loop mechanism 2 includes coil material feeding seat 201, push away line coil assembly and the clamp circle that can be moved forward and backward
Component 203, the top of coil material feeding seat 201 are equipped with the line sending ring recess 202 for coil sliding, the quantity of line sending ring recess 202 with
The quantity of arc gluing head 405 is matched, and is located at the front of clamping jaw head 303, and, line sending ring recess 202 edge concentric with clamping jaw head 303
The front end of coil material feeding seat 201 is laterally extended toward rear end, and clamp coil assembly 203 is used for Automatic-clamping coil, presss from both sides coil group
Part 203 is set to the rear end of coil material feeding seat 201, and is connected to each other with the rear end of line sending ring recess 202, and push away line coil assembly is set to line
The front end of material feeding seat 201 is enclosed, and pairing penetrates the front end of line sending ring recess 202, and can be slid back and forth along line sending ring recess 202,
It is clamped so as to push coil into clamp coil assembly 203 backward, when coil material feeding seat 201 moves backward, drives
The bar magnet for being inserted in coated glue is matched backward positioned at the coil of clamp coil assembly 203, to complete to assemble.Push away line coil assembly includes pushing away
Coil cylinder and coil push rod 204, coil push rod 204 are mounted on the telescopic rod of push away line circle cylinder, are driven by push away line circle cylinder
Coil push rod 204 carries out front-rear direction movement, and the pairing of coil push rod 204 penetrates line sending ring recess 202, and in coil push rod 204
Rear end is equipped with the card slot 205 for matched card stringing circle.
As shown in fig. 7, cutting agency 5 includes two axis robots and magnetic blanking seat 503, two axis robots are by X transmission shafts
501 and Z transmission shafts 502 are constituted, and Z transmission shafts 502 are mounted on the sliding block of X transmission shafts 501, are driven by X transmission shafts 501 and are carried out X
Axis direction moves, and magnetic blanking seat 503 is mounted on the sliding block of Z transmission shafts 502, is driven by Z transmission shafts 502 and carries out Z-direction
It is mobile, when X transmission shafts 501 drive magnetic blanking seat 503 to be moved to left limit, and the drive magnetic blanking of Z transmission shafts 502 seat 503
When being moved to lower limit, magnetic blanking seat 503 is moved into the top for the coil that assembly is completed, so as to assemble the line completed
Circle picks up.The bottom of magnetic blanking seat 503 is equipped with the arc magnetic slot 504 matched with 405 quantity of arc gluing head, arc magnetic
Open Side Down for slot 504, and magnetic blanking seat 503 is internally provided with the movable permanent magnet of liftable, when permanent magnet drops to lower limit
When site, the coil that assembly is completed can be picked up and is fixed in arc magnetic slot 504 by permanent magnet, on permanent magnet rises to
When limit point, the magnetic force in arc magnetic slot 504 disappears, and the coil that assembly is completed is made to be detached from out of arc magnetic slot 504.
The above content is combining, specific preferred embodiment is made for the present invention to be further described, and it cannot be said that originally
The specific implementation of invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, not
Under the premise of being detached from present inventive concept, a number of simple deductions or replacements can also be made, is regarded as protection scope of the present invention.
Claims (10)
1. high-frequency inductor coil installs equipment, including master control electronic box, rack and the workbench for being set to rack top surface, master control electricity
Case is electrically connected with workbench, it is characterised in that：The workbench includes bar feeding mechanism, line sending loop mechanism, gluing
Mechanism, Jia Bang mechanisms and cutting agency, rubber-coated mechanism are set to the right end of rack top surface, and line sending loop mechanism is set to rubber-coated mechanism
Front, be assembling station between line sending loop mechanism and rubber-coated mechanism, Jia Bang mechanisms are set to the rear of rubber-coated mechanism, blanking machine
Structure is set to the top of Jia Bang mechanisms；Bar feeding mechanism includes vibrations feeding material component, sliding seat and rail plate, and rail plate is along machine
The left end of top of support extends laterally into assembling station, and sliding seat is set on rail plate, and can be carried out along rail plate left
Right sliding, sliding seat are equipped with receiver, set that there are four the above splicing grooves for accepting bar magnet, and splicing at the top of receiver
Backward, vibrations feeding material component is set to the rear of sliding seat to the opening of slot, vibrations feeding material component be used for by bar magnet forward into
Enter in splicing groove；Rack top surface is equipped with the gluing station hole for mounted in pairing mode rubber-coated mechanism, and rubber-coated mechanism includes gluing holder
With send glue component, gluing holder to be fixedly mounted on the bottom margin in gluing station hole, send glue component be mounted on gluing holder it is upper
End is internal, and is equipped in the interior lower end of gluing holder for driving the lifting assembly for sending glue component to carry out elevating movement, send glue
Component include send rubber base, send offset plate and paddle, the inside for sending rubber base to be horizontally set at gluing holder, send offset plate longitudinally mounted in
The top for sending rubber base is sent offset plate to pass through and gluing station hole and is extended vertically upwards, and paddle is set to the top for sending offset plate, and
The top of paddle is equipped with the arc gluing head toward sunken inside, and the quantity of arc gluing head and the quantity of splicing groove are matched, arc
Gluing head accommodates bar magnet for matching, and is equipped with the plastic hole for glue to be discharged upwards in the bottom of arc gluing head；Press from both sides stick
Mechanism includes the clip claw assembly for pressing from both sides rod bracket and being installed on folder rod bracket, and folder rod bracket is fixedly installed in rack top surface, clamping jaw
The quantity of component is matched with the quantity of arc gluing head, and concordant with the upper limit that arc gluing head rises, and clip claw assembly includes
Clamping jaw seat and clamping jaw head, clamping jaw seat are horizontally set at the front end of folder rod bracket, and clamping jaw head is set to the front end of clamping jaw seat, and can edge
Clamping jaw seat is freely rotated, and clamping jaw head is located at the rear of arc gluing head, clamping jaw head can Automatic-clamping transmitted by sliding seat and
The bar magnet come；Line sending loop mechanism includes the coil material feeding seat, push away line coil assembly and clamp coil assembly that can be moved forward and backward, coil feeding
The top of seat is equipped with the line sending ring recess for coil sliding, and the quantity of line sending ring recess is matched with the quantity of arc gluing head, and position
In the front of clamping jaw head, and it is concentric with clamping jaw head, and line sending ring recess is laterally extended along the front end of coil material feeding seat toward rear end, folder
Coil block is used for Automatic-clamping coil, and clamp coil assembly is set to the rear end of coil material feeding seat, and with the rear end of line sending ring recess
It is connected to each other, push away line coil assembly is set to the front end of coil material feeding seat, and pairing penetrates the front end of line sending ring recess, and can be along sending coil
Slot is slid back and forth, and is clamped so as to push coil into clamp coil assembly backward, when coil material feeding seat moves back
When dynamic, the coil positioned at clamp coil assembly is driven to match the bar magnet for being inserted in coated glue backward, to complete to assemble.
2. high-frequency inductor coil installs equipment according to claim 1, it is characterised in that：The cutting agency includes two axis machines
Tool hand and magnetic blanking seat, two axis robots are made of X transmission shafts and Z transmission shafts, and Z transmission shafts are mounted on the sliding block of X transmission shafts
On, it is driven by X transmission shafts and carries out X-direction movement, magnetic blanking seat is mounted on the sliding block of Z transmission shafts, is driven by Z transmission shafts
Z-direction movement is carried out, when X transmission shafts drive magnetic blanking seat to be moved to left limit, and the drive magnetic blanking seat shifting of Z transmission shafts
When moving to lower limit, magnetic blanking seat is moved into the top for the coil that assembly is completed, and is inhaled so as to assemble the coil completed
It rises.
3. high-frequency inductor coil installs equipment according to claim 2, it is characterised in that：The bottom of the magnetic blanking seat is set
There is the arc magnetic slot matched with arc gluing head quantity, Open Side Down for arc magnetic slot, and magnetic blanking seat is internally provided with
The movable permanent magnet of liftable, when permanent magnet drops to lower limit site, the coil that assembly is completed can be picked up and consolidated by permanent magnet
It is scheduled in arc magnetic slot, when permanent magnet rises to upper limit site, the magnetic force in arc magnetic slot disappears, and assembly is made to complete
Coil be detached from out of arc magnetic slot.
4. installing equipment according to high-frequency inductor coil described in claim 1-3 any one, it is characterised in that：It is described to send in offset plate
Equipped with the plastic emitting inner cavity with the pairing of the quantity of splicing groove, plastic emitting inner cavity along sending the bottom of offset plate to be extended vertically upwards along top
The top of glue inner cavity is connected with plastic hole, send the side of offset plate to be equipped with and enters cementing port with what plastic emitting inner cavity was connected, send and set on rubber base
Send the glue cylinder, glue current divider for having glue current divider and installing longitudinally upward include main glue inlet and shunting interface, and shunting connects
Mouth is connect by sebific duct with cementing port is entered, and the lower section of offset plate is sent to be equipped with rubber-pulling rod, and rubber-pulling rod edge send the bottom of offset plate to penetrate upwards
Plastic emitting inner cavity, the bottom of rubber-pulling rod are connect with the telescopic rod of glue cylinder is sent, and drive rubber-pulling rod along plastic emitting when sending glue cylinder movement
Chamber carries out lifting activity, send glue to act to push glue to be realized to upper edge plastic hole.
5. high-frequency inductor coil installs equipment according to claim 4, it is characterised in that：The top of the plastic emitting inner cavity is equipped with
The check valve be connected from bottom to top.
6. installing equipment according to the high-frequency inductor coil of claim 1,2,3 or 5, it is characterised in that：The vibrations feeding
Component includes vibrations feed table, feeding seat and feeding sliding rail, and the front end of feeding seat is equipped with the pusher groove for accommodating bar magnet, vibrations
Feed table makes bar magnet that can fall to pusher automatically by extending downward into the top of pusher groove for conveying the passage of bar magnet
Slot, feeding sliding rail are transversely mounted on the rear of receiver, and feeding seat is mounted on feeding sliding rail, and the rear end of feeding seat, which is connected with, to push away
Expect cylinder, when pusher cylinder acts, drives feeding seat to be slid back and forth along feeding sliding rail, each forward motion of pusher cylinder
When, push a bar magnet to be sent into forward in corresponding splicing groove.
7. installing equipment according to the high-frequency inductor coil of claim 1,2,3 or 5, it is characterised in that：The sliding seat with
Splicing sliding rail and receiving cylinder are provided between receiver, receiver can be moved forward and backward along splicing sliding rail, receiving cylinder
Telescopic rod is connect with receiver, when receiving cylinder acts, to drive receiver to realize fore-aft motion.
8. installing equipment according to the high-frequency inductor coil of claim 1,2,3 or 5, it is characterised in that：It is described to push away coil group
Part includes push away line circle cylinder and coil push rod, and coil push rod is mounted on the telescopic rod of push away line circle cylinder, by push away line circle cylinder band
Moving winding push rod carries out front-rear direction movement, and the pairing of coil push rod penetrates line sending ring recess, and is equipped with and uses in the rear end of coil push rod
In the card slot of matched card stringing circle.
9. installing equipment according to the high-frequency inductor coil of claim 1,2,3 or 5, it is characterised in that：The clamping jaw seat
Rear is equipped with liftout component, and liftout component includes material ejection cylinder and ejector beam, and ejector beam is mounted on the telescopic rod of material ejection cylinder,
Ejector beam penetrates forward the center of clamping jaw seat from the rear end of clamping jaw seat, when material ejection cylinder acts, drives ejector beam along clamping jaw seat
Center carry out telescopic movable, when clamping jaw head unclamp bar magnet while, bar magnet is ejected forward by ejector beam forward motion, to will
Bar magnet all heads into coil.
10. installing equipment according to the high-frequency inductor coil of claim 1,2,3 or 5, it is characterised in that：The right side of the rack
Side is equipped with receiving rack, and the top surface of receiving rack is rewinding platform, and rewinding platform includes rewinding disk and moves material component, and rewinding disk is equipped with
Several material collecting tanks for placing the coil that assembly is completed move the both sides that material component is set to rewinding disk, move material component and pass through
Idler wheel drives rewinding disk uniformly to move backward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810943148.7A CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810943148.7A CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
Publications (2)
| Publication Number | Publication Date |
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| CN108777226A true CN108777226A (en) | 2018-11-09 |
| CN108777226B CN108777226B (en) | 2024-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810943148.7A Active CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
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| Country | Link |
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| CN (1) | CN108777226B (en) |
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| CN109590147A (en) * | 2019-01-04 | 2019-04-09 | 福耀集团长春有限公司 | A kind of automotive glass bracket Automatic-feeding coating system |
| CN114345615A (en) * | 2021-12-01 | 2022-04-15 | 陈霞 | Combined basin glue brushing device for processing fireworks |
| CN114974857A (en) * | 2022-06-13 | 2022-08-30 | 博罗县嘉治电子有限公司 | Paint dipping device with protection function for transformer production and use method thereof |
| CN115365074A (en) * | 2022-10-24 | 2022-11-22 | 英普亿塑胶电子(苏州)有限公司 | A rubber coating equipment for automobile-used working of plastics rubber coating manipulator |
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| CN114974857B (en) * | 2022-06-13 | 2023-08-08 | 博罗县嘉治电子有限公司 | Paint dipping device with protection function for transformer production and use method thereof |
| CN115365074A (en) * | 2022-10-24 | 2022-11-22 | 英普亿塑胶电子(苏州)有限公司 | A rubber coating equipment for automobile-used working of plastics rubber coating manipulator |
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|---|---|
| CN108777226B (en) | 2024-01-02 |
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Effective date of registration: 20201029 Address after: Room 503, No.5, Liaobu section, Guanzhang Road, Liaobu Town, Dongguan City, Guangdong Province Applicant after: Guangdong Chunhui environmental protection Electromechanical Technology Co.,Ltd. Address before: 523000 2A1 two, 13 Lianxing street, second industrial area, Shijie Town, Dongguan, Guangdong. Applicant before: DONGGUAN QIANFANG AUTOMATION TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20231205 Address after: 528400 Guangdong province Zhongshan Nanlang Town Industrial Zone Sixth Applicant after: ZHONGSHAN SANLE ELECTRONIC CO.,LTD. Address before: 523000 room 503, No. 5, Liaobu section, Guanzhang Road, Liaobu Town, Dongguan City, Guangdong Province Applicant before: Guangdong Chunhui environmental protection Electromechanical Technology Co.,Ltd. |
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