CN217747848U - Full-automatic magnetic core coil point gum machine - Google Patents
Full-automatic magnetic core coil point gum machine Download PDFInfo
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- CN217747848U CN217747848U CN202222028704.2U CN202222028704U CN217747848U CN 217747848 U CN217747848 U CN 217747848U CN 202222028704 U CN202222028704 U CN 202222028704U CN 217747848 U CN217747848 U CN 217747848U
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Abstract
Description
技术领域technical field
本实用新型涉及点胶机技术领域,尤指一种全自动磁芯线圈点胶机。The utility model relates to the technical field of dispensing machines, in particular to a fully automatic magnetic core coil dispensing machine.
背景技术Background technique
磁芯线圈就是在空心线圈中装入点过固化胶的园棒形磁芯而成。目前,国内在固定磁芯线圈的组装过程大多仍采用人工操作,由此造成工作效率低。特别在点胶方面,都是在磁芯上点上一条胶,这种点胶方式会出现胶水不均匀、磁芯不牢固等缺陷。The magnetic core coil is exactly to be filled with the garden rod-shaped magnetic core of point overcured glue in the air-core coil and forms. At present, most of the assembly process of the fixed magnetic core coil in China is still manually operated, resulting in low work efficiency. Especially in dispensing glue, a strip of glue is dotted on the magnetic core. This dispensing method will have defects such as uneven glue and weak magnetic core.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种全自动磁芯线圈点胶机,在点胶的过程中增加了磁芯旋转的功能,使胶水绕在整个磁芯上面而不是磁芯上一条线,这样装入的磁芯胶水均匀牢固。In order to solve the above problems, the utility model provides a fully automatic magnetic core coil dispensing machine, which adds the function of magnetic core rotation during the dispensing process, so that the glue is wound on the entire magnetic core instead of a line on the magnetic core. The magnetic core glue loaded in this way is uniform and firm.
为实现上述目的,本实用新型采用的技术方案是提供一种全自动磁芯线圈点胶机,包括机台以及设于机台上的磁芯上料机构、转动推料机构、点胶机构、线圈上料机构以及压料机构;所述机台上设有磁芯工位、点胶工位和压料工位;所述磁芯上料机构将磁芯送至磁芯工位,所述转动推料机构将磁芯推送至点胶工位并带动磁芯转动,所述点胶机构对转动的磁芯进行点胶处理,所述线圈上料机构将线圈送至压料工位,所述压料机构对点胶后的磁芯推入线圈中。In order to achieve the above purpose, the technical solution adopted by the utility model is to provide a fully automatic magnetic core coil dispensing machine, including a machine platform and a magnetic core feeding mechanism, a rotating pushing mechanism, a glue dispensing mechanism, A coil feeding mechanism and a pressing mechanism; the machine is provided with a magnetic core station, a glue dispensing station and a pressing station; the magnetic core feeding mechanism sends the magnetic core to the magnetic core station, and the The rotating pushing mechanism pushes the magnetic core to the dispensing station and drives the magnetic core to rotate. The dispensing mechanism dispenses the rotating magnetic core, and the coil feeding mechanism sends the coil to the pressing station. The pressing mechanism pushes the magnetic core after dispensing into the coil.
作为一种优选方案,所述磁芯上料机构包括磁芯分料器、磁芯滑槽、磁芯上料气缸;所述磁芯滑槽倾斜安装在所述机台上,所述磁芯滑槽的上端与所述磁芯分料器连通;所述磁芯上料气缸安装在所述磁芯滑槽的上端;所述磁芯上料气缸的输出端连接有磁芯推块,所述磁芯推块将磁芯从磁芯滑槽上端推下去。As a preferred solution, the magnetic core feeding mechanism includes a magnetic core distributor, a magnetic core chute, and a magnetic core feeding cylinder; the magnetic core chute is installed obliquely on the machine table, and the magnetic core The upper end of the chute communicates with the magnetic core distributor; the magnetic core feeding cylinder is installed on the upper end of the magnetic core chute; the output end of the magnetic core feeding cylinder is connected with a magnetic core pushing block, so The magnetic core pushing block pushes the magnetic core down from the upper end of the magnetic core chute.
作为一种优选方案,所述转动推料机构包括推料支座、推料单元、移动电机、移动滑轨和转动夹料单元;所述推料支座安装在所述移动滑轨上,所述移动电机与所述移动滑轨驱动连接;所述转动夹料单元安装在所述推料支座上;所述推料单元位于所述转动夹料单元的后方,所述磁芯滑槽的下端位于所述转动夹料单元与所述推料单元之间。As a preferred solution, the rotary pushing mechanism includes a pushing support, a pushing unit, a moving motor, a moving slide rail and a rotating clamping unit; the pushing support is installed on the moving sliding rail, and the The moving motor is driven and connected with the moving slide rail; the rotating clamping unit is installed on the pushing support; the pushing unit is located at the rear of the rotating clamping unit, and the magnetic core chute The lower end is located between the rotating clamping unit and the pushing unit.
作为一种优选方案,所述转动夹料单元包括转动电机、同步轮、旋转接头、三爪气缸和夹料气爪;所述旋转接头和一同步轮夹持安装在所述推料支座两侧,所述转动电机的输出轴套设有另一同步轮,两个同步轮通过同步带联动;所述三爪气缸与所述旋转接头同轴安装,所述夹料气爪与所述三爪气缸驱动连接;所述同步轮、所述旋转接头以及三爪气缸之间设有可供磁芯通过的通道。As a preferred solution, the rotary clamping unit includes a rotary motor, a synchronous wheel, a rotary joint, a three-jaw cylinder, and a clamping air claw; the rotary joint and a synchronous wheel are clamped and installed on both sides of the pushing support On the side, the output shaft sleeve of the rotating motor is provided with another synchronous wheel, and the two synchronous wheels are linked through a synchronous belt; The claw cylinder is driven and connected; a passage for the magnetic core to pass is provided between the synchronous wheel, the rotary joint and the three claw cylinder.
作为一种优选方案,所述推料单元包括推料电机和磁芯推杆,所述推料电机与所述磁芯推杆驱动连接,带动所述磁芯推杆伸入所述磁芯滑槽,将磁芯推入通道。As a preferred solution, the pusher unit includes a pusher motor and a magnetic core push rod, the pusher motor is drivingly connected to the magnetic core push rod, and drives the magnetic core push rod to extend into the magnetic core slide slot, push the core into the channel.
作为一种优选方案,所述点胶机构包括点胶支座、点胶气缸、点胶滑轨、点胶座以及点胶笔,所述点胶支座安装在机台上,所述点胶气缸安装在所述点胶支座的顶部,所述点胶滑轨垂直安装在所述点胶支座的侧面;所述点胶座滑动安装在所述点胶滑轨上,并且与所述点胶气缸驱动连接;所述点胶笔安装在所述点胶座上,并悬置在所述夹料气爪的上方。As a preferred solution, the dispensing mechanism includes a dispensing support, a dispensing cylinder, a dispensing slide rail, a dispensing seat and a dispensing pen, the dispensing support is installed on the machine table, and the dispensing The cylinder is installed on the top of the dispensing support, and the dispensing slide rail is vertically installed on the side of the dispensing support; the dispensing seat is slidably installed on the dispensing slide rail, and is connected The dispensing cylinder is driven and connected; the dispensing pen is installed on the dispensing seat and suspended above the clamping air claw.
作为一种优选方案,所述点胶机构还包括安装在所述点胶支座上的接胶气缸以及接胶盒,所述接胶气缸设置在所述点胶滑轨的下方,所述接胶盒与所述接胶气缸驱动连接。As a preferred solution, the glue dispensing mechanism also includes a glue splicing cylinder and a glue splicing box installed on the glue dispensing support, the glue splicing cylinder is arranged below the glue dispensing slide rail, and the glue splicing cylinder is arranged below the glue dispensing slide rail. The glue box is driven and connected with the glue connecting cylinder.
作为一种优选方案,所述压料机构包括转盘、传动电机、压料气缸和压杆,所述传动电机与所述转盘驱动连接,所述压料气缸与所述压杆驱动连接,所述压杆悬置于所述转盘;所述转盘的周缘设置有若干个压料座,所述压杆将线圈压在所述压料座上。As a preferred solution, the pressing mechanism includes a turntable, a transmission motor, a pressing cylinder and a pressure rod, the transmission motor is drivingly connected to the turntable, the pressing cylinder is drivingly connected to the pressing rod, the The pressing rod is suspended on the turntable; several pressing seats are arranged on the periphery of the turntable, and the pressing bar presses the coil on the pressing seats.
作为一种优选方案,所述线圈上料机构包括震动盘、线圈料槽、线圈气缸以及线圈推杆,所述线圈料槽倾斜安装在所述机台上,所述线圈料槽的上端与所述震动盘连通;所述线圈气缸与所述线圈推杆驱动连接,所述线圈推杆将线圈从线圈料槽的下端推进所述压料座。As a preferred solution, the coil feeding mechanism includes a vibration plate, a coil trough, a coil cylinder and a coil push rod, the coil trough is installed obliquely on the machine, and the upper end of the coil trough is in contact with the The vibration plate is connected; the coil cylinder is drivingly connected with the coil push rod, and the coil push rod pushes the coil from the lower end of the coil trough to the pressing seat.
作为一种优选方案,所述点胶机还包括取放料机构,所述取放料机构包括横移单元、落料盘以及机械手;所述落料盘设置在横移单元上,所述横移单元带动落料盘移动;所述机械手将组装好的磁芯线圈从转盘移动至落料盘。As a preferred solution, the dispenser also includes a pick-and-place mechanism, which includes a traversing unit, a blanking tray, and a manipulator; the blanking tray is arranged on the traversing unit, and the traversing The moving unit drives the blanking tray to move; the manipulator moves the assembled magnetic core coil from the turntable to the blanking tray.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型采用全自动上料、点胶、装配、放料的加工过程,尤其在点胶的过程中增加了磁芯旋转的功能。磁芯上料机构将磁芯送至磁芯工位,转动推料机构将磁芯推送至点胶工位并带动磁芯转动,点胶机构对转动的磁芯进行点胶处理,使胶水绕在整个磁芯上面而不是磁芯上一条线,这样装入的磁芯胶水均匀牢固。The utility model adopts the processing process of fully automatic feeding, dispensing, assembling and discharging, and especially adds the function of magnetic core rotation in the process of dispensing. The magnetic core feeding mechanism sends the magnetic core to the magnetic core station, and the rotating pushing mechanism pushes the magnetic core to the glue dispensing station and drives the magnetic core to rotate. Put a line on the whole core instead of the core, so that the core glue is even and firm.
附图说明Description of drawings
图1是本实用新型的点胶机的结构示意图。Fig. 1 is the structural representation of the glue dispensing machine of the present utility model.
图2是本实用新型的磁芯上料机构的结构示意图。Fig. 2 is a structural schematic diagram of the magnetic core feeding mechanism of the present invention.
图3是本实用新型的转动推料机构的结构示意图。Fig. 3 is a structural schematic diagram of the rotary pushing mechanism of the present invention.
图4是本实用新型的点胶机构的结构示意图。Fig. 4 is a structural schematic diagram of the dispensing mechanism of the present invention.
图5是本实用新型的压料机构的结构示意图。Fig. 5 is a schematic structural view of the pressing mechanism of the present invention.
图6是本实用新型的线圈上料机构的结构示意图。Fig. 6 is a schematic structural view of the coil feeding mechanism of the present invention.
图7是本实用新型的取放料机构的结构示意图。Fig. 7 is a structural schematic diagram of the pick-and-place mechanism of the utility model.
附图标号说明:10-机台;Explanation of accompanying drawing number: 10-machine platform;
20-磁芯上料机构;201-磁芯分料器;202-磁芯滑槽;203-磁芯上料气缸;204-磁芯推块;20-Magnetic core feeding mechanism; 201-Magnetic core distributor; 202-Magnetic core chute; 203-Magnetic core feeding cylinder; 204-Magnetic core push block;
30-转动推料机构;301-推料支座;302-移动电机;303-移动滑轨;304-转动电机;305-同步轮;306-旋转接头;307-三爪气缸;308-夹料气爪;309-同步带;310-推料电机;311-磁芯推杆;312-通道;30-rotary pushing mechanism; 301-pushing support; 302-moving motor; 303-moving slide rail; 304-rotating motor; 305-synchronous wheel; 306-rotary joint; 307-three claw cylinder; Air claw; 309-synchronous belt; 310-push motor; 311-magnetic core push rod; 312-channel;
40-点胶机构;401-点胶支座;402-点胶气缸;403-点胶滑轨;404-点胶座;405-点胶笔;406-点胶控制器;407-接胶气缸;408-接胶盒;50-压料机构;501-转盘;502-传动电机;503-压料气缸;504-压杆;505-压料座;506-凹槽;40-dispensing mechanism; 401-dispensing support; 402-dispensing cylinder; 403-dispensing slide rail; 404-dispensing seat; 405-dispensing pen; 406-dispensing controller; 407-gluing cylinder ;408-glue box; 50-press mechanism; 501-turntable; 502-transmission motor; 503-press cylinder; 504-pressure rod; 505-press seat;
60-线圈上料机构;601-震动盘;602-线圈料槽;603-线圈气缸;604-线圈推杆;60-coil feeding mechanism; 601-vibration plate; 602-coil trough; 603-coil cylinder; 604-coil push rod;
70-取放料机构;701-横移单元;702-落料盘升降单元;703-落料盘;704-机械手;70-feeding and discharging mechanism; 701-transverse unit; 702-blanking tray lifting unit; 703-blanking tray; 704-manipulator;
80-操作面板。80 - operation panel.
具体实施方式Detailed ways
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,也可是一体式连接,也可以是机械连接,也可以是电连接,也可以是直接相连,也可以通过中间媒介间接相连,也可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. The disassembled connection may also be an integrated connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediary, or an internal connection between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参阅图1所示,本实用新型关于一种全自动磁芯线圈点胶机,包括机台10以及设于机台10上的磁芯上料机构20、转动推料机构30、点胶机构40、线圈上料机构60以及压料机构50;机台10上设有磁芯工位、点胶工位和压料工位;磁芯上料机构20将磁芯送至磁芯工位,转动推料机构30将磁芯推送至点胶工位并带动磁芯转动,点胶机构40对转动的磁芯进行点胶处理,线圈上料机构60将线圈送至压料工位,压料机构50对点胶后的磁芯推入线圈中。Please refer to Fig. 1, the utility model relates to a fully automatic magnetic core coil dispensing machine, including a
本实用新型采用全自动上料、点胶、装配、放料的加工过程,尤其在点胶的过程中增加了磁芯旋转的功能,使胶水绕在整个磁芯上面而不是磁芯上一条线,这样装入的磁芯胶水均匀牢固。The utility model adopts the processing process of fully automatic feeding, dispensing, assembling and discharging, especially adds the function of magnetic core rotation in the process of dispensing, so that the glue is wound on the entire magnetic core instead of a line on the magnetic core , so that the magnetic core glue loaded is uniform and firm.
如图2所示,磁芯上料机构20包括磁芯分料器201、磁芯滑槽202、磁芯上料气缸203;磁芯滑槽202倾斜安装在机台10上,磁芯滑槽202的上端与磁芯分料器201连通,具体为磁芯滑槽202的上端侧壁设有通孔,可供磁芯进入到磁芯滑槽202内;磁芯上料气缸203安装在磁芯滑槽202的上端;磁芯上料气缸203的输出端伸入磁芯滑槽202,并连接有磁芯推块204,磁芯推块204将磁芯从磁芯滑槽202上端推下去。As shown in Figure 2, the magnetic
如图3所示,转动推料机构30包括推料支座301、推料单元、移动电机302、移动滑轨303和转动夹料单元;转动夹料单元安装在推料支座301上;推料支座301安装在移动滑轨303上,移动电机302与移动滑轨303驱动连接,移动电机302带动推料支座301移动,进而带动转动夹料单元移动,使得磁芯能边转动边往前移至压料机构50。As shown in Figure 3, the rotating
转动夹料单元包括转动电机304、同步轮305、旋转接头306、三爪气缸307和夹料气爪308;旋转接头306和一同步轮305夹持安装在推料支座301两侧,转动电机304的输出轴套设有另一同步轮305,两个同步轮305通过同步带309联动;三爪气缸307与旋转接头306同轴安装,夹料气爪308与三爪气缸307驱动连接,三爪气缸307气动驱动夹料气爪308对磁芯进行抓取夹紧;同步轮305、旋转接头306以及三爪气缸307之间设有可供磁芯通过的通道312,磁芯进入通道312后备夹料气爪308夹住,在同步轮305和旋转接头306、三爪气缸307联动作用下,夹料气爪308带动磁芯转动。The rotating clamping unit includes a rotating
推料单元位于转动夹料单元的后方,磁芯滑槽202的下端位于转动夹料单元与推料单元之间,磁芯滑槽202的下端贯穿设有通孔,方便推料单元将磁芯推入转动夹料单元;推料单元包括推料电机310和磁芯推杆311,推料电机310与磁芯推杆311驱动连接,带动磁芯推杆311伸入磁芯滑槽202,将磁芯推入通道312。The pushing unit is positioned at the rear of the rotating clamping unit, and the lower end of the
如图4所示,点胶机构40包括点胶支座401、点胶气缸402、点胶滑轨403、点胶座404、点胶笔405、点胶控制器406、安装在点胶支座401上的接胶气缸407以及接胶盒408;点胶支座401安装在机台10上,点胶气缸402安装在点胶支座401的顶部,点胶滑轨403垂直安装在点胶支座401的侧面;点胶座404滑动安装在点胶滑轨403上,并且与点胶气缸402驱动连接;点胶笔405安装在点胶座404上,并悬置在夹料气爪308的上方;接胶气缸407设置在点胶滑轨403的下方,接胶盒408与接胶气缸407驱动连接。As shown in Figure 4, the
当磁芯推送到点胶笔405下时,点胶笔405下降,点胶的同时磁芯开始旋转并向前移动,点胶完成后,点胶笔405上升,接胶盒408伸出接住点胶笔405残留的胶水。When the magnetic core is pushed to the dispensing
如图5所示,压料机构50包括转盘501、传动电机502、压料气缸503和压杆504,传动电机502与转盘501驱动连接,压料气缸503与压杆504驱动连接,压杆504悬置于转盘501;转盘501的周缘设置有若干个压料座505,压料座505设置有凹槽506,压杆504将线圈压在压料座505的凹槽506上,转动夹料单元将磁芯推入线圈。As shown in Figure 5, the
如图6所示,线圈上料机构60包括震动盘601、线圈料槽602、线圈气缸603以及线圈推杆604,线圈料槽602倾斜安装在机台10上,线圈料槽602的上端与震动盘601连通;线圈气缸603与线圈推杆604驱动连接,线圈推杆604将线圈从线圈料槽602的下端推进压料座505。As shown in Figure 6, the
点胶机还包括取放料机构70和操作面板80,如图7所示,取放料机构70包括横移单元701、落料盘升降单元702、落料盘703以及机械手704;落料盘703设置在横移单元701上,横移单元701带动落料盘703移动;落料盘升降单元702设置在横移单元701边上,用于落料盘703的升降;机械手704将组装好的磁芯线圈从转盘501移动至落料盘703。机械手704将磁芯线圈一个接一个沿纵向有序放满一行后返回纵向原点,落料盘703横向移动一格,机械手704开始新一行放料,重复以上动作直至放满为止;待落料盘703放满磁芯线圈,落料盘升降单元702将落料盘703提起等待拿走,横移单元701使得下一个落料盘703到机械手704初始位置,开始新一盘的放料;如此自动有序的落料、自动叠加更换落料盘703,保持机器不停的生产。The glue dispenser also includes a pick-and-
以上实施方式仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通工程技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型的权利要求书确定的保护范围内。The above embodiment is only a description of the preferred implementation of the utility model, and is not intended to limit the scope of the utility model. On the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field made the technical solution of the utility model Various modifications and improvements should fall within the protection scope determined by the claims of the present utility model.
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| CN119626750A (en) * | 2024-11-18 | 2025-03-14 | 西北农林科技大学 | A high-frequency transformer core side column glue dispensing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119626750A (en) * | 2024-11-18 | 2025-03-14 | 西北农林科技大学 | A high-frequency transformer core side column glue dispensing machine |
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