CN108777226B - High-frequency inductance coil mounting device - Google Patents
High-frequency inductance coil mounting device Download PDFInfo
- Publication number
- CN108777226B CN108777226B CN201810943148.7A CN201810943148A CN108777226B CN 108777226 B CN108777226 B CN 108777226B CN 201810943148 A CN201810943148 A CN 201810943148A CN 108777226 B CN108777226 B CN 108777226B
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- glue
- coil
- feeding
- seat
- rod
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- 239000003292 glue Substances 0.000 claims abstract description 208
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 72
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000006698 induction Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 84
- 230000005540 biological transmission Effects 0.000 claims description 27
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 230000000630 rising effect Effects 0.000 claims description 2
- 230000009975 flexible effect Effects 0.000 claims 1
- 238000003892 spreading Methods 0.000 description 25
- 230000005389 magnetism Effects 0.000 description 14
- 238000009434 installation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
Abstract
The invention relates to high-frequency induction coil mounting equipment in the field of automation equipment, which comprises a main control electric box, a rack and a working platform arranged on the top surface of the rack, wherein the working platform comprises a rod feeding mechanism, a coil winding mechanism, a gluing mechanism, a rod clamping mechanism and a blanking mechanism, the gluing mechanism is arranged at the right end of the top surface of the rack, the coil winding mechanism is arranged in front of the gluing mechanism, an assembly station is arranged between the coil winding mechanism and the gluing mechanism, the rod clamping mechanism is arranged behind the gluing mechanism, and the blanking mechanism is arranged at the top of the rod clamping mechanism; the rod feeding mechanism is used for automatically conveying magnetic rods, the rod clamping mechanism is used for clamping the magnetic rods conveyed by the rod feeding mechanism and can drive the magnetic rods to rotate, the glue coating mechanism is used for coating glue on the surfaces of the magnetic rods, the coil winding mechanism is used for sleeving coils into the magnetic rods coated with the glue, so that assembly is completed, feeding, glue coating, assembly and discharging actions can be automatically completed as a whole, the automation degree is high, and the working efficiency is high.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to automatic assembly equipment for an inductance coil.
Background
The high-frequency inductance coil is formed by winding wires around an insulating tube, the wires are mutually insulated, and the insulating tube can be hollow and can also comprise a magnetic rod or a magnetic powder core. The high-frequency inductance coil with the magnetic rod comprises a magnetic rod and a coil, wherein the magnetic rod penetrates into a central through hole of the coil and is fixed by glue replacement.
In the prior art, the installation procedure of the high-frequency inductance coil is simple, and comprises two simple steps, namely, the first step of uniformly smearing glue on the surface of a magnetic rod, and the second step of inserting the magnetic rod into a central through hole of the coil. Therefore, the existing high-frequency induction coil is manually installed, the glue spreading mode is two, one is manual glue discharging and glue spreading, the other is manual glue discharging and glue spreading, the manual glue spreading is difficult to control the precision, the manual glue spreading is required to be controlled by experience, the glue dripping phenomenon is often caused, even glue spreading is missed, the product quality is uneven, the reworking rate is high, and the resource waste is caused; the disadvantage of mechanical gluing is that the mechanical control is unevenly smeared, the gluing is coarse, the precision is not well controlled, the product percent of pass is low, the working efficiency is low, more manual work is needed for reworking, and the production cost is high.
In addition, the glue is applied through the brush, so that the glue is not uniformly applied and is low in speed, glue dripping and leaking are easy to generate during glue application, the control accuracy is inconvenient, waste is caused, meanwhile, the glue application workbench is required to be cleaned frequently, the time is wasted, the working efficiency is low, the labor intensity is high, and the glue application quality is not completely ensured.
Disclosure of Invention
The invention aims to solve the defects and provide high-frequency inductance coil mounting equipment which is high in mounting precision and high in working efficiency.
The object of the invention is achieved by:
the high-frequency induction coil mounting equipment comprises a main control electric box, a rack and a working platform arranged on the top surface of the rack, wherein the main control electric box is electrically connected with the working platform, the working platform comprises a rod feeding mechanism, a coil winding mechanism, a gluing mechanism, a rod clamping mechanism and a blanking mechanism, the gluing mechanism is arranged at the right end of the top surface of the rack, the coil winding mechanism is arranged in front of the gluing mechanism, an assembling station is arranged between the coil winding mechanism and the gluing mechanism, the rod clamping mechanism is arranged at the rear of the gluing mechanism, and the blanking mechanism is arranged at the top of the rod clamping mechanism; the rod feeding mechanism comprises a vibration feeding component, a sliding seat and a sliding guide rail, wherein the sliding guide rail transversely extends into the assembling station along the left end of the top surface of the frame, the sliding seat is arranged on the sliding guide rail and can slide left and right along the sliding guide rail, a material receiving tray is arranged on the sliding seat, more than four material receiving grooves for receiving magnetic rods are arranged at the top of the material receiving tray, the opening of the material receiving groove is backwards, the vibration feeding component is arranged at the rear of the sliding seat, and the vibration feeding component is used for conveying the magnetic rods forwards into the material receiving grooves; the top surface of the frame is provided with a gluing station hole for installing a gluing mechanism in a matching way, the gluing mechanism comprises a gluing support and a glue feeding assembly, the gluing support is fixedly arranged at the bottom edge of the gluing station hole, the glue feeding assembly is arranged in the upper end of the gluing support, the lower end of the interior of the gluing support is provided with a lifting assembly for driving the glue feeding assembly to move up and down, the glue feeding assembly comprises a glue feeding seat, a glue feeding plate and a glue coating plate, the glue feeding seat is transversely arranged in the gluing support, the glue feeding plate is longitudinally arranged above the glue feeding seat, the glue feeding plate penetrates through the gluing station hole and vertically extends upwards, the glue coating plate is arranged at the top of the glue feeding plate, the top of the glue coating plate is provided with inwards concave arc-shaped glue coating heads, the number of the arc-shaped glue coating heads is matched with the number of receiving grooves, and the bottom of the arc-shaped glue coating heads is provided with glue outlet holes for upwards discharging glue; the clamping rod mechanism comprises a clamping rod support and clamping jaw assemblies arranged on the clamping rod support, the clamping rod support is fixedly arranged on the top surface of the rack, the number of the clamping jaw assemblies is matched with the number of the arc-shaped glue coating heads and is flush with the rising upper limit of the arc-shaped glue coating heads, the clamping jaw assemblies comprise clamping jaw seats and clamping jaw heads, the clamping jaw seats are transversely arranged at the front ends of the clamping rod support, the clamping jaw heads are arranged at the front ends of the clamping jaw seats and can freely rotate along the clamping jaw seats, the clamping jaw heads are positioned at the rear of the arc-shaped glue coating heads, and the clamping jaw heads can automatically clamp magnetic rods conveyed by the sliding seats; the coil feeding mechanism comprises a coil feeding seat capable of moving back and forth, a coil pushing assembly and a coil clamping assembly, wherein coil winding grooves used for sliding coils are formed in the top of the coil feeding seat, the number of the coil winding grooves is matched with that of the arc-shaped gluing heads, the coil winding grooves are located in front of the clamping jaw heads and concentric with the clamping jaw heads, the front ends of the coil feeding seat are transversely extended, the coil clamping assembly is used for automatically clamping coils, the coil clamping assembly is arranged at the rear end of the coil feeding seat and is butted with the rear ends of the coil winding grooves, the coil pushing assembly is arranged at the front end of the coil feeding seat and is matched with the front ends of the coil feeding grooves, the coil winding grooves can slide back and forth along the coil winding grooves, the coil winding grooves can be pushed back to enter the coil clamping assembly to be clamped, and when the coil feeding seat moves backwards, the coil winding located in the coil clamping assembly is driven to be matched backwards and sleeved into the glued magnetic rod, and accordingly assembly is completed.
In the above description, as the preferable scheme, the unloading mechanism includes diaxon manipulator and magnetism and inhale the unloading seat, the diaxon manipulator comprises X transmission shaft and Z transmission shaft, the Z transmission shaft is installed on the slider of X transmission shaft, drive by the X transmission shaft and carry out X axis direction and remove, magnetism is inhaled the unloading seat and is installed on the slider of Z transmission shaft, drive by the Z transmission shaft and carry out Z axis direction and remove, when X transmission shaft drive magnetism inhale the unloading seat and remove to left spacing, and Z transmission shaft drive magnetism inhale the unloading seat and remove to down spacing time, magnetism is inhaled the unloading seat and is removed the top of the coil that the assembly was accomplished, thereby can inhale the coil that the assembly was accomplished.
In the above description, as the preferred scheme, the bottom of unloading seat is inhaled to magnetism is equipped with the arc magnetism of gluing head quantity pairing and inhale the groove with the arc, and the opening in groove is inhaled to the arc magnetism is downward, and the inside of unloading seat is inhaled to magnetism is equipped with liftable movable permanent magnet, and when the permanent magnet descends to the lower limit point, the permanent magnet can inhale the coil that the assembly was accomplished and fix in the groove is inhaled to the arc magnetism, and when the permanent magnet risees to the upper limit point, the magnetic force in the groove is inhaled to the arc magnetism disappears, makes the coil that the assembly was accomplished inhale the inslot from the arc magnetism and breaks away from, and the magnetic force in groove is inhaled to the arc magnetism is inhaled to control the arc through the distance in control permanent magnet and arc magnetism to can accurate control inhale and put down the action.
In the above description, as the preferred scheme, be equipped with in the glue feeding plate with connect the glue discharging inner chamber of the quantity pair of silo, glue discharging inner chamber is along the bottom of glue feeding plate upwards extends perpendicularly along the top, glue discharging inner chamber's top and play gluey hole switch on, glue feeding plate's side is equipped with the income gluey interface that switches on with glue discharging inner chamber, glue feeding seat is last to be equipped with glue shunt and vertically upwards to install send gluey cylinder, glue shunt includes main income gluey mouth and reposition of redundant personnel interface, the reposition of redundant personnel interface is connected with the income gluey mouth through the rubber tube, glue feeding plate's below is equipped with the push rod, glue pushing rod upwards penetrates out gluey inner chamber along glue feeding plate's bottom, glue pushing rod's bottom is connected with glue feeding cylinder's telescopic link, glue feeding cylinder moves up and down along glue discharging inner chamber when acting, thereby glue is upwards pushed along glue discharging hole realization glue feeding action.
In the above description, as a preferable solution, a one-way valve is disposed at the top of the glue outlet cavity, and the one-way valve is connected from bottom to top.
During operation, the pushing rubber rod descends to lower limit, glue enters the glue outlet cavity along the glue inlet, then the glue feeding cylinder acts to drive the pushing rubber rod to push upwards, thereby extruding the glue in the glue outlet cavity, the glue is discharged along the glue outlet hole, the glue outlet quantity of the glue is controlled by the pushing stroke of the pushing rubber rod, the structure is simple, the whole control is accurate, in addition, the structure of the designed arc-shaped glue coating head is matched with the shape of the magnetic rod, the magnetic rod is clamped on the arc-shaped glue coating head, when the glue is extruded along the glue outlet hole, the clamped magnetic rod is controlled to rotate simultaneously, the glue is uniformly coated on the surface of the magnetic rod, the accurate glue coating quantity is matched, the glue can be ensured to be rapidly and uniformly coated on the surface of the magnetic rod, meanwhile, the upwards extruded glue outlet structure is designed, the magnetic rod is positioned on the arc-shaped glue coating head, and the phenomenon of glue dripping can be avoided.
In the above description, as the preferred scheme, vibrations pay-off subassembly includes vibrations feeding tray, pushes away material seat and pay-off slide rail, the front end of pushing away the material seat is equipped with the push away the silo that is used for holding the bar magnet, vibrations feeding tray is through the guide pipe downwardly extending to the top of pushing away the silo that is used for carrying the bar magnet, make the bar magnet can drop to pushing away the silo voluntarily, the rear at receiving the charging tray is transversely installed to the pay-off slide rail, it installs on the pay-off slide rail to push away the material seat, the rear end of pushing away the material seat is connected with and pushes away the material cylinder, when pushing away the material cylinder action, it slides back and forth along the pay-off slide rail to drive the material seat, when pushing away the material cylinder forward action at every turn, promote a bar magnet forward to send into in the corresponding receiving silo.
In the above description, as the preferred scheme, be provided with between sliding seat and the receiving tray and connect material slide rail and connect the material cylinder, connect the charging tray and can follow and connect the material slide rail and carry out back-and-forth movement, connect the telescopic link of material cylinder and connect the charging tray to when receiving the action of material cylinder, thereby drive and connect the charging tray and realize the back-and-forth movement, when receiving the material cylinder and drive and connect the charging tray to move backward, connect the silo and push away silo parallel and level and dock of charging tray, when pushing away the action of material cylinder, can push away the bar magnet forward in the silo, push away the material cylinder and only can promote a bar magnet and get into corresponding and connect the silo each time, after sending a bar magnet, the sliding seat can slide a station to the left, push away the material of all bar magnets with the second bar magnet again in pushing away in the silo of pushing away, make the charging tray full of bar magnet all.
In the above description, as the preferred scheme, push away the coil subassembly and including pushing away coil cylinder and coil push rod, the coil push rod is installed on pushing away the telescopic link of coil cylinder, drive the coil push rod by pushing away the coil cylinder and carry out fore-and-aft direction and remove, the coil push rod pairs and penetrates into and send the coil groove to the rear end of coil push rod is equipped with the draw-in groove that is used for mating chucking coil, during operation, only needs manual operation to place the coil in the draw-in groove, then the coil push rod action can push into the coil with the coil and press from both sides the coil subassembly and press from both sides tightly, the coil is carried through sending the coil groove, ensure to push into the clamp coil subassembly that corresponds at every turn and press from both sides tightly.
In the above description, as the preferred scheme, the rear of clamping jaw seat is equipped with the liftout subassembly, and the liftout subassembly includes liftout cylinder and liftout pole, and the liftout pole is installed on the telescopic link of liftout cylinder, and the liftout pole penetrates the center of clamping jaw seat forward from the rear end of clamping jaw seat, when the liftout cylinder action, drives the liftout pole and carries out telescopic movement along the center of clamping jaw seat, when the clamping jaw head loosens the bar magnet, the liftout pole forward action is ejecting the bar magnet forward to with the whole liftout coil of pole.
In the above description, as the preferred scheme, the right side of frame is equipped with the receipts work or material rest, and the top surface of receipts work or material rest is for receiving the material platform, and the receipts material platform is equipped with the collection tank that a plurality of is used for placing the coil of assembly completion on receiving the material dish, moves the material subassembly and sets up in the both sides of receiving the material dish, moves the material subassembly and passes through the gyro wheel and drive the material dish of receiving and evenly reciprocate, and the coil of assembly completion that conveys through unloading mechanism is transferred to the collection tank that corresponds, conveys one row of coil of assembly completion at every turn, then control the material dish of receiving and reciprocate, conveys next row of coil of assembly completion again until full receipts material dish.
The beneficial effects of the invention are as follows: the automatic glue spreading machine is characterized in that automatic installation equipment is integrally formed by combining a bar feeding mechanism, a coil winding mechanism, a glue spreading mechanism, a bar clamping mechanism and a discharging mechanism, the bar feeding mechanism is used for automatically conveying magnetic bars, the bar clamping mechanism is used for clamping the magnetic bars conveyed by the bar feeding mechanism and can drive the magnetic bars to rotate, the glue spreading mechanism is used for spreading glue on the surfaces of the magnetic bars, the glue spreading process is used for controlling the magnetic bars to rotate at a uniform speed, glue can be uniformly spread on the surfaces of the magnetic bars, the coil winding mechanism is used for sleeving the coil into the magnetic bars coated with glue, so that assembly is completed, finally, the assembled coil is conveyed out of an assembly station through the discharging mechanism, feeding, glue spreading, assembly and discharging actions can be automatically completed, the degree of automation is high, the working efficiency is high, in addition, the glue spreading mechanism adopts a glue discharging structure extruded upwards, the structure of an arc glue spreading head is matched with the shape of the magnetic bars, the magnetic bars are located on the arc glue spreading head, when glue is extruded along a glue discharging hole, the clamped magnetic bars are simultaneously controlled to be uniformly spread on the surfaces of the magnetic bars, accurate glue spreading quantity is controlled, the glue can be ensured, and glue can be rapidly and uniformly spread on the surfaces of the magnetic bars, and the glue can be accurately controlled, so that the whole product can be prevented from being accurately and accurately.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of the present invention;
FIG. 2 is a schematic perspective view of another angle of the embodiment of the present invention;
FIG. 3 is a schematic perspective view of a rod feeding mechanism according to an embodiment of the present invention;
fig. 4 is a schematic perspective view of a coil winding mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic perspective view of a rod clamping mechanism according to an embodiment of the present invention;
FIG. 6 is a top view of a bar clamping mechanism according to an embodiment of the present invention;
fig. 7 is a schematic perspective view of a blanking mechanism in an embodiment of the present invention;
FIG. 8 is a schematic perspective view of a glue mechanism according to an embodiment of the invention;
FIG. 9 is a schematic perspective view of a glue mechanism according to an embodiment of the invention;
FIG. 10 is a schematic perspective view of a glue feeding plate and a glue applying plate according to an embodiment of the present invention;
FIG. 11 is a cross-sectional view of a glue plate and a glue plate according to an embodiment of the invention;
in the figure, 1 is a rod feeding mechanism, 101 is a sliding seat, 102 is a sliding guide rail, 103 is a material receiving disc, 104 is a material receiving groove, 105 is a vibration feeding disc, 106 is a material pushing seat, 107 is a feeding sliding rail, 2 is a coil feeding mechanism, 201 is a coil feeding seat, 202 is a coil feeding groove, 203 is a coil clamping assembly, 204 is a coil push rod, 205 is a clamping groove, 3 is a rod clamping mechanism, 301 is a rod clamping bracket, 302 is a clamping jaw seat, 303 is a clamping jaw head, 304 is a jacking cylinder, 305 is a jacking rod, 4 is a gluing mechanism, 401 is a gluing bracket, 402 is a glue feeding seat, 403 is a glue feeding plate, 404 is a glue coating plate, 405 is an arc gluing head, 406 is a glue discharging inner cavity, 407 is a one-way valve, 408 is a glue feeding interface, 409 is a glue pushing rod, 410 is a glue feeding cylinder 411 is a glue diverter, 5 is a blanking mechanism, 501 is an X transmission shaft, 502 is a Z transmission shaft, 503 is a magnetic suction blanking seat, 504 is an arc magnetic suction groove, 6 is a material receiving mechanism, 7 is a main control box.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
Referring to fig. 1-11, the high-frequency induction coil mounting apparatus specifically implemented by the embodiment includes a main control electric box 8, a frame 7 and a working platform disposed on the top surface of the frame 7, where the main control electric box 8 is electrically connected with the working platform, the working platform includes a rod feeding mechanism 1, a coil winding mechanism 2, a glue spreading mechanism 4, a rod clamping mechanism 3 and a blanking mechanism 5, the glue spreading mechanism 4 is disposed at the right end of the top surface of the frame 7, the coil winding mechanism 2 is disposed in front of the glue spreading mechanism 4, an assembling station is disposed between the coil winding mechanism 2 and the glue spreading mechanism 4, the rod clamping mechanism 3 is disposed at the rear of the glue spreading mechanism 4, and the blanking mechanism 5 is disposed at the top of the rod clamping mechanism 3.
The right side of frame 7 is equipped with receiving mechanism 6, and receiving mechanism 6 includes the receipts work or material rest and sets up in the receipts material platform of receipts work or material rest top surface, and receipts material platform is equipped with the groove that gathers materials that a plurality of are used for placing the coil that the assembly accomplished including receiving the charging tray and moving the material subassembly on the charging tray, moves the material subassembly and sets up in the both sides of receiving the charging tray, moves the material subassembly and passes through the gyro wheel and drives the even backward movement of receiving the charging tray.
As shown in fig. 3, the rod feeding mechanism 1 comprises a vibration feeding component, a sliding seat 101 and a sliding guide rail 102, the sliding guide rail 102 transversely extends into an assembly station along the left end of the top surface of the frame 7, the sliding seat 101 is arranged on the sliding guide rail 102 and can slide left and right along the sliding guide rail 102, a material receiving tray 103 is arranged on the sliding seat 101, six material receiving grooves 104 for receiving magnetic rods are arranged at the top of the material receiving tray 103, the opening of the material receiving grooves 104 is backward, the vibration feeding component is arranged at the rear of the sliding seat 101, and the vibration feeding component is used for conveying the magnetic rods forwards into the material receiving grooves 104.
The vibration feeding component comprises a vibration feeding disc 105, a pushing seat 106 and a feeding sliding rail 107, wherein a pushing groove for accommodating the magnetic rod is formed in the front end of the pushing seat 106, the vibration feeding disc 105 downwards extends to the upper portion of the pushing groove through a material guiding pipe for conveying the magnetic rod, the magnetic rod can automatically drop to the pushing groove, the feeding sliding rail 107 is transversely arranged at the rear of the receiving disc 103, the pushing seat 106 is arranged on the feeding sliding rail 107, a pushing cylinder is connected to the rear end of the pushing seat 106, and when the pushing cylinder acts, the pushing seat 106 is driven to slide back and forth along the feeding sliding rail 107, and when the pushing cylinder acts forward each time, one magnetic rod is pushed to be forwards in the corresponding receiving groove 104. A material receiving sliding rail and a material receiving cylinder are arranged between the sliding seat 101 and the material receiving disc 103, the material receiving disc 103 can move back and forth along the material receiving sliding rail, a telescopic rod of the material receiving cylinder is connected with the material receiving disc 103, and when the material receiving cylinder acts, the material receiving disc 103 is driven to realize the back and forth action.
As shown in fig. 8-11, the top surface of the frame 7 is provided with a gluing station hole for installing the gluing mechanism 4 in a matching manner, the gluing mechanism 4 comprises a gluing support 401 and a gluing component, the gluing support 401 is fixedly installed at the bottom edge of the gluing station hole, the gluing component is installed inside the upper end of the gluing support 401, a lifting component for driving the gluing component to move up and down is arranged at the lower end of the inside of the gluing support 401, the gluing component comprises a gluing seat 402, a gluing plate 403 and a gluing plate 404, the gluing seat 402 is transversely arranged inside the gluing support 401, the gluing plate 403 is longitudinally installed above the gluing seat 402, the gluing plate 403 passes through the gluing station hole and extends vertically upwards, the gluing plate 404 is arranged at the top of the gluing plate 403, an inward concave arc gluing head 405 is arranged at the top of the gluing plate 404, the number of the arc gluing heads 405 is matched with the number of the receiving grooves 104, the arc gluing heads 405 are used for accommodating magnetic rods in a matching manner, and a glue outlet hole for upwards discharging glue is arranged at the bottom of the arc gluing head 405.
Glue outlet cavities 406 matched with the number of the receiving grooves 104 are arranged in the glue feeding plate 403, the glue outlet cavities 406 vertically extend upwards along the top along the bottom of the glue feeding plate 403, the top of the glue outlet cavities 406 is communicated with a glue outlet hole, a one-way valve 407 which is communicated from bottom to top is arranged at the top of the glue outlet cavities 406, glue inlet ports 408 which are communicated with the glue outlet cavities 406 are arranged on the side face of the glue feeding plate 403, glue flow splitters 411 and glue feeding cylinders 410 which are longitudinally and upwards arranged on the glue feeding seat 402 are arranged, the glue flow splitters 411 comprise main glue inlet ports and flow splitting interfaces, the flow splitting interfaces are connected with the glue inlet ports 408 through glue pipes, glue pushing rods 409 are arranged below the glue feeding plate 403, the glue pushing rods 409 upwards penetrate into the glue outlet cavities 406 along the bottom of the glue feeding plate 403, the bottom of the glue pushing rods 409 are connected with telescopic rods of the glue feeding cylinders 410, and when the glue feeding cylinders 410 act, the glue pushing rods 409 are driven to conduct lifting movement along the glue outlet cavities 406, and accordingly glue feeding is achieved upwards along the glue outlet holes.
As shown in fig. 5 and 6, the rod clamping mechanism 3 includes a rod clamping bracket 301 and a clamping jaw assembly mounted on the rod clamping bracket 301, the rod clamping bracket 301 is fixedly mounted on the top surface of the frame 7, the number of the clamping jaw assemblies is matched with the number of the arc-shaped glue spreading heads 405, the clamping jaw assemblies are flush with the upper limit of the lifting of the arc-shaped glue spreading heads 405, the clamping jaw assemblies include a clamping jaw seat 302 and a clamping jaw head 303, the clamping jaw seat 302 is transversely arranged at the front end of the rod clamping bracket 301, the clamping jaw head 303 is arranged at the front end of the clamping jaw seat 302 and can freely rotate along the clamping jaw seat 302, the clamping jaw head 303 is positioned behind the arc-shaped glue spreading heads 405, and the clamping jaw head 303 can automatically clamp a magnetic rod conveyed by the sliding seat 101. The rear of clamping jaw seat 302 is equipped with the liftout subassembly, and the liftout subassembly includes liftout cylinder 304 and liftout pole 305, and liftout pole 305 is installed on the telescopic link of liftout cylinder 304, and liftout pole 305 penetrates the center of clamping jaw seat 302 forward from the rear end of clamping jaw seat 302, and when liftout cylinder 304 action, drive liftout pole 305 and carry out telescopic movement along the center of clamping jaw seat 302, when clamping jaw head 303 unclamped the bar magnet, liftout pole 305 forward action was pushed out the bar magnet forward to with the whole jacking coil of bar magnet.
As shown in fig. 4, the coil feeding mechanism 2 includes a coil feeding seat 201 capable of moving forward and backward, a coil pushing assembly and a coil clamping assembly 203, a coil feeding groove 202 for sliding coils is provided at the top of the coil feeding seat 201, the number of the coil feeding grooves 202 is matched with the number of the arc-shaped glue coating heads 405, the coil feeding groove 202 is located in front of the clamping jaw heads 303 and concentric with the clamping jaw heads 303, the coil clamping assembly 203 is used for automatically clamping coils, the coil clamping assembly 203 is arranged at the rear end of the coil feeding seat 201 and is butted with the rear end of the coil feeding groove 202, the coil pushing assembly is arranged at the front end of the coil feeding seat 201 and can slide forward and backward along the coil feeding groove 202, so that the coils can be pushed backward into the coil clamping assembly 203 to clamp, and when the coil feeding seat 201 moves backward, the coils located in the coil clamping assembly 203 are driven to be sleeved into the glued magnetic rod in a backward matched manner, so that assembly is completed. The coil pushing assembly comprises a coil pushing cylinder and a coil pushing rod 204, wherein the coil pushing rod 204 is arranged on a telescopic rod of the coil pushing cylinder, the coil pushing rod 204 is driven by the coil pushing cylinder to move in the front-back direction, the coil pushing rod 204 is matched and penetrates into the coil feeding groove 202, and a clamping groove 205 for matching and clamping coils is formed in the rear end of the coil pushing rod 204.
As shown in fig. 7, the blanking mechanism 5 includes a two-axis manipulator and a magnetic blanking seat 503, the two-axis manipulator is composed of an X-axis transmission shaft 501 and a Z-axis transmission shaft 502, the Z-axis transmission shaft 502 is mounted on a slider of the X-axis transmission shaft 501, the magnetic blanking seat 503 is mounted on a slider of the Z-axis transmission shaft 502, the Z-axis transmission shaft 502 drives the magnetic blanking seat 503 to move to a left limit, and the Z-axis transmission shaft 502 drives the magnetic blanking seat 503 to move to a lower limit, so that the magnetic blanking seat 503 is moved to an upper side of the coil after assembly, and the coil after assembly can be sucked up. The bottom of the magnetic suction blanking seat 503 is provided with arc magnetic suction grooves 504 which are matched with the arc glue spreading heads 405 in number, the opening of the arc magnetic suction grooves 504 is downward, the inside of the magnetic suction blanking seat 503 is provided with a permanent magnet capable of moving up and down, when the permanent magnet descends to a lower limit point, the permanent magnet can suck and fix the assembled coil in the arc magnetic suction grooves 504, and when the permanent magnet ascends to an upper limit point, the magnetic force in the arc magnetic suction grooves 504 disappears, so that the assembled coil is separated from the arc magnetic suction grooves 504.
The foregoing is a further detailed description of the invention in connection with specific preferred embodiments, and is not intended to limit the practice of the invention to such description. It will be apparent to those skilled in the art that several simple deductions or substitutions can be made without departing from the spirit of the invention, and the scope of the invention is to be considered as the scope of the invention.
Claims (4)
1. High frequency induction coil erection equipment, including master control electronic box, frame and set up in the work platform of frame top surface, the master control electronic box carries out electric connection, its characterized in that with work platform: the working platform comprises a rod feeding mechanism, a coil winding mechanism, a gluing mechanism, a rod clamping mechanism and a blanking mechanism, wherein the gluing mechanism is arranged at the right end of the top surface of the frame, the coil winding mechanism is arranged in front of the gluing mechanism, an assembling station is arranged between the coil winding mechanism and the gluing mechanism, the rod clamping mechanism is arranged at the rear of the gluing mechanism, and the blanking mechanism is arranged at the top of the rod clamping mechanism; the rod feeding mechanism comprises a vibration feeding component, a sliding seat and a sliding guide rail, wherein the sliding guide rail transversely extends into the assembling station along the left end of the top surface of the frame, the sliding seat is arranged on the sliding guide rail and can slide left and right along the sliding guide rail, a material receiving tray is arranged on the sliding seat, more than four material receiving grooves for receiving magnetic rods are arranged at the top of the material receiving tray, the opening of the material receiving groove is backwards, the vibration feeding component is arranged at the rear of the sliding seat, and the vibration feeding component is used for conveying the magnetic rods forwards into the material receiving grooves; the top surface of the frame is provided with a gluing station hole for installing a gluing mechanism in a matching way, the gluing mechanism comprises a gluing support and a glue feeding assembly, the gluing support is fixedly arranged at the bottom edge of the gluing station hole, the glue feeding assembly is arranged in the upper end of the gluing support, the lower end of the interior of the gluing support is provided with a lifting assembly for driving the glue feeding assembly to move up and down, the glue feeding assembly comprises a glue feeding seat, a glue feeding plate and a glue coating plate, the glue feeding seat is transversely arranged in the gluing support, the glue feeding plate is longitudinally arranged above the glue feeding seat, the glue feeding plate penetrates through the gluing station hole and vertically extends upwards, the glue coating plate is arranged at the top of the glue feeding plate, the top of the glue coating plate is provided with inwards concave arc-shaped glue coating heads, the number of the arc-shaped glue coating heads is matched with the number of receiving grooves, and the bottom of the arc-shaped glue coating heads is provided with glue outlet holes for upwards discharging glue; the clamping rod mechanism comprises a clamping rod support and clamping jaw assemblies arranged on the clamping rod support, the clamping rod support is fixedly arranged on the top surface of the rack, the number of the clamping jaw assemblies is matched with the number of the arc-shaped glue coating heads and is flush with the rising upper limit of the arc-shaped glue coating heads, the clamping jaw assemblies comprise clamping jaw seats and clamping jaw heads, the clamping jaw seats are transversely arranged at the front ends of the clamping rod support, the clamping jaw heads are arranged at the front ends of the clamping jaw seats and can freely rotate along the clamping jaw seats, the clamping jaw heads are positioned at the rear of the arc-shaped glue coating heads, and the clamping jaw heads can automatically clamp magnetic rods conveyed by the sliding seats; the coil feeding mechanism comprises a coil feeding seat capable of moving forwards and backwards, a coil pushing assembly and a coil clamping assembly, wherein coil grooves for coil sliding are formed in the top of the coil feeding seat, the number of the coil grooves is matched with that of the arc-shaped gluing heads, the coil grooves are positioned in front of the clamping jaw heads and concentric with the clamping jaw heads, the front end of the coil feeding seat is transversely extended, the coil clamping assembly is used for automatically clamping coils, the coil clamping assembly is arranged at the rear end of the coil feeding seat and is butted with the rear end of the coil grooves, the coil pushing assembly is arranged at the front end of the coil feeding seat, the coil grooves are matched and penetrated into the front end of the coil feeding seat, the coil grooves can slide forwards and backwards along the coil grooves, so that the coil can be pushed backwards into the coil clamping assembly to be clamped, when the coil feeding seat moves backwards, the coil positioned in the coil clamping assembly is driven to be matched backwards and sleeved into a glued magnetic rod, and assembly is completed,
the blanking mechanism comprises a two-axis mechanical arm and a magnetic blanking seat, wherein the two-axis mechanical arm consists of an X transmission shaft and a Z transmission shaft, the Z transmission shaft is arranged on a sliding block of the X transmission shaft and driven by the X transmission shaft to move in the X axis direction, the magnetic blanking seat is arranged on a sliding block of the Z transmission shaft and driven by the Z transmission shaft to move in the Z axis direction, when the X transmission shaft drives the magnetic blanking seat to move to the left limit and the Z transmission shaft drives the magnetic blanking seat to move to the lower limit, the magnetic blanking seat is moved to the upper side of the coil which is assembled, so that the coil which is assembled is sucked up,
the bottom of the magnetic suction blanking seat is provided with arc magnetic suction grooves which are matched with the arc gluing heads in number, the opening of each arc magnetic suction groove is downward, the inside of the magnetic suction blanking seat is provided with a permanent magnet which can move up and down, when the permanent magnet descends to a lower limit point, the permanent magnet can suck and fix the assembled coil in the arc magnetic suction groove, when the permanent magnet ascends to an upper limit point, the magnetic force in the arc magnetic suction groove disappears, so that the assembled coil is separated from the arc magnetic suction groove,
the glue feeding plate is internally provided with glue outlet cavities matched with the material receiving grooves in number, the glue outlet cavities vertically extend upwards along the top along the bottom of the glue feeding plate, the top of the glue outlet cavities are communicated with glue outlet holes, the side surface of the glue feeding plate is provided with glue inlet ports communicated with the glue outlet cavities, the glue feeding seat is provided with a glue diverter and a glue feeding cylinder longitudinally arranged upwards, the glue diverter comprises a main glue inlet port and a diversion port, the diversion port is connected with the glue inlet ports through a glue pipe, the lower part of the glue feeding plate is provided with a glue pushing rod, the glue pushing rod upwards penetrates into the glue outlet cavities along the bottom of the glue feeding plate, the bottom of the glue pushing rod is connected with a telescopic rod of the glue feeding cylinder, the glue pushing rod is driven to lift along the glue outlet cavities during the action, so that the glue is pushed upwards to realize the glue feeding action along the glue outlet holes,
the top of the glue outlet inner cavity is provided with a one-way valve which is communicated from bottom to top,
the vibration feeding component comprises a vibration feeding tray, a pushing seat and a feeding sliding rail, wherein the front end of the pushing seat is provided with a pushing groove for accommodating the magnetic rod, the vibration feeding tray downwards extends to the upper part of the pushing groove through a guide pipe for conveying the magnetic rod, the magnetic rod can automatically drop to the pushing groove, the feeding sliding rail is transversely arranged at the rear of the receiving tray, the pushing seat is arranged on the feeding sliding rail, the rear end of the pushing seat is connected with a pushing cylinder, when the pushing cylinder acts, the pushing seat is driven to slide forwards and backwards along the feeding sliding rail, when the pushing cylinder acts forwards each time, one magnetic rod is pushed forwards to be fed into the corresponding receiving groove,
the material receiving device is characterized in that a material receiving sliding rail and a material receiving cylinder are arranged between the sliding seat and the material receiving disc, the material receiving disc can move back and forth along the material receiving sliding rail, a telescopic rod of the material receiving cylinder is connected with the material receiving disc, and when the material receiving cylinder acts, the material receiving disc is driven to act back and forth.
2. The high-frequency induction coil mounting apparatus according to claim 1, characterized in that: the coil pushing assembly comprises a coil pushing cylinder and a coil pushing rod, the coil pushing rod is arranged on a telescopic rod of the coil pushing cylinder, the coil pushing rod is driven by the coil pushing cylinder to move in the front-back direction, the coil pushing rod is matched and penetrates into a coil feeding groove, and a clamping groove for matching and clamping coils is formed in the rear end of the coil pushing rod.
3. The high-frequency induction coil mounting apparatus according to claim 1, characterized in that: the rear of clamping jaw seat is equipped with the liftout subassembly, and the liftout subassembly includes liftout cylinder and liftout pole, and the liftout pole is installed on the telescopic link of liftout cylinder, and the liftout pole penetrates the center of clamping jaw seat forward from the rear end of clamping jaw seat, when the liftout cylinder action, drives the liftout pole and carries out flexible activity along the center of clamping jaw seat, when the clamping jaw head loosens the bar magnet, the liftout pole forward action is ejecting the bar magnet forward to in with the whole liftout coil of bar magnet.
4. The high-frequency induction coil mounting apparatus according to claim 1, characterized in that: the right side of frame is equipped with receives the work or material rest, and the top surface of receiving the work or material rest is for receiving the material platform, and receive the material platform and include receiving the charging tray and move the material subassembly, be equipped with the groove that gathers materials that a plurality of are used for placing the coil that the assembly accomplished on receiving the charging tray, move the material subassembly and set up in the both sides of receiving the charging tray, move the material subassembly and pass through the gyro wheel and drive the charging tray and evenly move backward.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810943148.7A CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810943148.7A CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
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| CN108777226B true CN108777226B (en) | 2024-01-02 |
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| CN201810943148.7A Active CN108777226B (en) | 2018-08-17 | 2018-08-17 | High-frequency inductance coil mounting device |
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| CN109590147B (en) * | 2019-01-04 | 2023-11-21 | 福耀集团长春有限公司 | Automatic feeding and gluing system for automobile glass brackets |
| CN114345615B (en) * | 2021-12-01 | 2023-03-10 | 浏阳市兴旺出口烟花制造有限公司 | Combined basin glue brushing device for processing fireworks |
| CN114974857B (en) * | 2022-06-13 | 2023-08-08 | 博罗县嘉治电子有限公司 | Paint dipping device with protection function for transformer production and use method thereof |
| CN115365074B (en) * | 2022-10-24 | 2023-04-21 | 英普亿塑胶电子(苏州)有限公司 | Gluing equipment for plastic part gluing manipulator for vehicle |
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