CN107958774B

CN107958774B - Full-automatic electronic transformer production equipment

Info

Publication number: CN107958774B
Application number: CN201711132546.2A
Authority: CN
Inventors: 邹建东; 陈贤
Original assignee: Huizhou Better Technology Co ltd
Current assignee: Huizhou Better Technology Co ltd
Priority date: 2017-11-15
Filing date: 2017-11-15
Publication date: 2024-02-23
Anticipated expiration: 2037-11-15
Also published as: CN107958774A

Abstract

The full-automatic electronic transformer production equipment disclosed by the invention comprises a rack; the feeding mechanism is arranged on the frame; the dispensing mechanism, the assembling mechanism and the pin folding mechanism are arranged on the frame and are respectively matched with the feeding mechanism; the input end of the encapsulation mechanism is opposite to the assembly mechanism; the peeling mechanism is arranged on one side of the encapsulation mechanism and opposite to the output end of the encapsulation mechanism; the input end of the soldering mechanism is opposite to the peeling mechanism; and the detection mechanism is arranged on one side of the soldering mechanism and is opposite to the output end of the soldering mechanism. The invention can realize the working procedures of automatic feeding of the coil frame and the magnetic core, dispensing of the magnetic core, folding pins of the coil frame, assembling of the coil frame and the magnetic core, encapsulation, peeling, soldering, detection and the like in the production process of the electronic transformer, improves the production efficiency and ensures the production quality.

Description

Full-automatic electronic transformer production equipment

Technical Field

The invention relates to the technical field of automatic production, in particular to full-automatic electronic transformer production equipment.

Background

The existing electronic transformer mainly comprises a coil frame and two magnetic cores, wherein one of the magnetic cores is required to be subjected to glue dispensing during processing, pins on the coil frame are bent, then the two magnetic cores are relatively inserted into a reserved middle hole of the coil frame, the two magnetic cores are attached to the coil frame, the magnetic cores are wrapped by adhesive tapes, then the pins on the coil frame are continuously subjected to tin soldering after being peeled, and finally detection is performed; the above-mentioned processes are usually manually completed, so that the production efficiency of the whole electronic transformer is very low, and the production quality is not guaranteed.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides full-automatic electronic transformer production equipment.

A fully automatic electronic transformer production device includes:

a frame;

the feeding mechanism is arranged on the frame;

the dispensing mechanism, the assembling mechanism and the pin folding mechanism are arranged on the frame and are respectively matched with the feeding mechanism;

the input end of the encapsulation mechanism is opposite to the assembly mechanism;

the peeling mechanism is arranged on one side of the encapsulation mechanism and opposite to the output end of the encapsulation mechanism;

the input end of the soldering mechanism is opposite to the peeling mechanism; and

and the detection mechanism is arranged on one side of the soldering mechanism and is opposite to the output end of the soldering mechanism.

According to an embodiment of the invention, the feeding mechanism comprises a coil rack feeding mechanism and a magnetic core feeding mechanism; the two magnetic core feeding mechanisms are respectively arranged at two sides of the coil rack feeding mechanism;

the coil rack feeding mechanism comprises a first linear feeding channel and a first linear vibrator arranged below the first linear feeding channel; the first linear vibrator is connected with the linear feeding channel;

the magnetic core feeding mechanism comprises a magnetic core feeding piece, a first migration manipulator, a first translation gantry piece, a magnetic core waiting channel, a magnetic core pushing piece and a magnetic core sliding feeding channel; the magnetic core material waiting channel is arranged on one side of the magnetic core feeding piece and is parallel to the magnetic core feeding piece; the magnetic core pushing piece is arranged at one end of the magnetic core waiting channel, and the other end of the magnetic core waiting end is connected with one end of the magnetic core sliding feeding channel; the other end of the magnetic core sliding down feeding channel is opposite to the end part of the first linear feeding channel; the first translation gantry part is arranged above the magnetic core feeding part and the magnetic core waiting channel; the first migration manipulator is in sliding connection with the first translation gantry.

According to one embodiment of the invention, the dispensing mechanism comprises a dispensing bracket, a dispensing valve and a dispensing head;

one end of the dispensing bracket is fixedly connected with the frame, the other end of the dispensing bracket is fixedly connected with the dispensing valve, the output end of the dispensing valve is connected with one end of the dispensing head, and the other end of the dispensing head is opposite to the magnetic core sliding down feeding channel.

According to one embodiment of the invention, the assembly mechanism comprises an assembly platform, a magnetic core pushing piece, a coil pushing frame piece, a compression bent arm, a guide block piece and a feeding induction piece; wherein the number of the magnetic core pushing pieces is two;

the assembly platform is arranged at the end part of the linear feeding channel and is positioned between the two magnetic core pushing pieces; the output end of each magnetic core pushing piece is opposite to the assembling platform; the guide block piece is arranged below the assembly platform, and the output end of the guide block piece is aligned with the assembly platform; the compaction bent arm is arranged on one side of the first linear feeding channel, and the output end of the compaction bent arm is opposite to the assembly platform; the coil pushing frame piece is arranged on the other side of the first linear feeding channel, and the output end of the coil pushing frame piece is opposite to the channel of the first linear feeding channel; the feeding sensing piece is arranged on the first linear feeding channel, and the output end of the feeding sensing piece is opposite to the first linear feeding channel; the output end of the coil pushing frame piece is positioned between the output ends of the compression bent arms and the output ends of the feeding induction pieces.

According to one embodiment of the invention, the pin folding mechanism is arranged on the frame and comprises a pin folding stand and a pin folding driving piece; the output end of the pin folding driving piece is connected with one end of the pin folding frame, the other end of the pin folding frame faces the assembling platform, and the end face of the pin folding frame, which faces one end of the assembling platform, is an arc surface.

According to one embodiment of the invention, the encapsulation mechanism comprises a first turnover piece, an adhesive tape feeding piece, an encapsulation piece, a second turnover piece and a cutting piece;

the rubber coating piece is arranged on the frame, and the first turnover piece is arranged between the rubber coating piece and the assembling mechanism; the cutting piece is arranged on one side of the rubber coating piece, and the output end of the cutting piece is opposite to the rubber coating piece; the adhesive tape feeding piece is arranged on one side of the rubber coating piece, and the second overturning piece is arranged on the other side of the rubber coating piece;

the rubber coating piece comprises a rotary transposition wheel, a rotary transposition bearing coaxially arranged on the rotary transposition wheel, a rotary frame vertically penetrating through the rotary transposition wheel and the rotary transposition bearing, a first rotary driving piece arranged below the rotary frame and a second rotary driving piece arranged on one side of the rotary transposition wheel; the number of the rotating frames is two, the two rotating frames are axisymmetric by taking the central axis of the rotary transposition wheel as a reference, the top end of each rotating frame is respectively provided with a discharging clamping groove, and the bottom end of each rotating frame is respectively provided with a rotary clamping block; the output end of the first rotary driving piece is provided with a rotary clamping groove corresponding to the rotary clamping block; the output end of the second rotary driving piece is connected with a rotary transposition wheel;

The cutting piece comprises a cutting driving piece, a cutting knife and a rubberizing piece; one end of the cutting knife is connected with the output end of the cutting driving piece, and the other end of the cutting knife is opposite to the central axis of the rotary transposition wheel and is positioned between the two discharging clamping grooves; the number of the sticking films is two, and the sticking films are respectively arranged at two sides of the sticking films and form a V-shaped structure; the open ends of the two rubberizing sheets are opposite to the empty space between the two discharging clamping grooves, and the distance between the open ends of the two rubberizing sheets is equal to the distance between the two discharging clamping grooves.

According to one embodiment of the invention, the peeling mechanism comprises a second linear feeding channel, a second linear vibrator arranged below the second linear feeding channel and a laser head arranged above the second linear feeding channel; the second linear vibration is connected with the second linear feeding channel; the laser head is opposite to the second linear feeding channel.

According to one embodiment of the invention, the soldering mechanism comprises a soldering plate, a soldering material waiting piece, a soldering material feeding piece, a soldering assisting groove, a soldering groove, a tin poking piece, a second translation gantry piece, a second translation manipulator and a tin surface detecting piece;

the soldering material waiting piece, the soldering material feeding piece, the soldering assisting groove, the soldering groove and the tin poking piece are sequentially arranged on the soldering plate; the tin poking part is arranged on one side of the tin soldering bath, and the output end of the tin poking part is aligned with the tin soldering bath; the second shifting gantry part is arranged above the soldering plate, the second shifting manipulator is connected to the second shifting gantry part, and the output end of the second shifting manipulator is opposite to the soldering material waiting part, the soldering material feeding part, the soldering assisting groove and the soldering groove; the output end of the tin face detection part is aligned with the tin soldering bath.

According to an embodiment of the invention, the second migration manipulator comprises a lifting piece, a turnover piece and a clamping piece;

the lifting piece comprises a third soldering driving piece, a lifting screw rod, a lifting plate and a lifting guide post; the lifting guide post is vertically fixed on the second translation gantry part, and the lifting screw rod is arranged on one side of the lifting guide post and is parallel to the lifting guide post; the lifting plate is sleeved on the lifting screw rod and is in sliding connection with the lifting guide post; the output end of the third soldering driving piece is connected with the end part of the lifting screw rod;

the turnover piece comprises a fourth soldering driving piece, a turnover shaft and a connecting plate; one end of the connecting plate is fixedly connected with the lifting plate, and the overturning shaft is arranged at the other end of the connecting plate; the output end of the fourth soldering driving piece is connected with the end part of the turnover shaft;

the clamping piece comprises a fifth soldering driving piece and a clamping part; the clamping driving piece is sleeved on the turnover shaft; the output end of the fifth soldering driving piece is connected with the clamping part.

According to an embodiment of the present invention, the detection mechanism includes: the device comprises a third linear feeding channel, a third gantry part, a third migration manipulator, a detection part, a waste channel and a material conveying part;

one end of the third linear feeding channel is opposite to the soldering mechanism, and the other end of the third linear feeding channel is opposite to the detection part; the third gantry part is arranged above the third linear feeding channel, the detecting part, the waste channel and the material conveying part; the third moving manipulator is arranged on the third gantry part.

Compared with the prior art, the invention has the beneficial effects that: the automatic feeding of the coil rack and the magnetic core, the dispensing of the magnetic core, the folding pins of the coil rack, the assembly, encapsulation, peeling, soldering, detection and other procedures of the coil rack and the magnetic core can be realized in the production process of the electronic transformer, the production efficiency is improved, and the production quality is also ensured.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application. In the drawings:

fig. 1 is an overall schematic view of the outside of a fully automatic electronic transformer production apparatus in this embodiment;

fig. 2 is an overall schematic diagram of the inside of the fully automatic electronic transformer production apparatus in the present embodiment;

fig. 3 is a schematic structural diagram of an electronic transformer in the present embodiment;

FIG. 4 is a schematic diagram of the cooperation structure of the feeding mechanism, the dispensing mechanism, the assembling mechanism, the pin folding mechanism and the encapsulation mechanism in the embodiment;

FIG. 5 is an enlarged view of the portion A in FIG. 4 in the present embodiment;

FIG. 6 is a schematic view of a feeding mechanism for a coil rack in the present embodiment;

FIG. 7 is an enlarged view of the portion B of FIG. 6 in this embodiment;

FIG. 8 is a schematic diagram of a feeding mechanism for magnetic cores in the present embodiment;

FIG. 9 is a schematic diagram of a magnetic core feeding mechanism and an assembling platform in the present embodiment;

FIG. 10 is a schematic diagram showing the fitting structure of the glue dispensing mechanism, the assembling mechanism and the pin folding mechanism in the present embodiment;

FIG. 11 is a schematic view of an assembly mechanism in the present embodiment;

FIG. 12 is a schematic view of the encapsulation mechanism in this embodiment;

FIG. 13 is a schematic view showing the fitting structure of the rubber coating member and the cutting member in the present embodiment;

FIG. 14 is a schematic diagram of a soldering mechanism in the present embodiment;

FIG. 15 is a schematic diagram of a second transfer robot and a tin surface detecting member according to the present embodiment;

fig. 16 is a schematic structural diagram of a detection mechanism in the present embodiment.

Detailed Description

Various embodiments of the invention are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the invention. That is, in some embodiments of the invention, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.

It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present invention) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.

Furthermore, descriptions such as those related to "first," "second," and the like, are provided for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the invention solely for distinguishing between components or operations described in the same technical language and are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first", "a second" may include at least one such feature, either explicitly or implicitly. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.

For a further understanding of the nature, features, and efficacy of the invention, one embodiment is illustrated below and described in detail with reference to the drawings:

referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, fig. 1 is an overall external schematic view of a fully automatic electronic transformer production apparatus in the present embodiment, fig. 2 is an overall internal schematic view of the fully automatic electronic transformer production apparatus in the present embodiment, fig. 3 is a schematic structural view of the electronic transformer in the present embodiment, fig. 4 is a schematic structural view of a feeding mechanism, a dispensing mechanism, an assembling mechanism, a pin folding mechanism and a rubber coating mechanism in the present embodiment, and fig. 5 is an enlarged view of a portion a in fig. 4 in the present embodiment; the fully automatic electronic transformer production equipment in the embodiment comprises: the device comprises a frame 1, a feeding mechanism 2, a dispensing mechanism 3, an assembling mechanism 4, a pin folding mechanism 5, a rubber coating mechanism 6, a peeling mechanism 7, a soldering mechanism 8 and a detecting mechanism 9; the frame 1 comprises a first machine table 11, a second machine table 12, a third machine table 13 and a fourth machine table 14, wherein the first machine table 11, the second machine table 12, the third machine table 13 and the fourth machine table 14 are sequentially arranged; the feeding mechanism 2 is arranged on the first machine 11 and respectively conveys a coil rack 101 and a magnetic core 102 of the electronic transformer 10; the dispensing mechanism 3 is arranged on the first machine table 11 and matched with the feeding mechanism 2, and is used for dispensing the magnetic core 102; the assembling mechanism 4 is arranged on the first machine table 11 and matched with the feeding mechanism 2, and is used for assembling the coil rack 101 and the magnetic core 102 after dispensing; the pin folding mechanism 5 is arranged on the first machine table 11 and matched with the feeding mechanism 2, and bends pins of the assembled electronic transformer 10; the encapsulation mechanism 6 is arranged on the first machine table 11, the input end of the encapsulation mechanism is opposite to the assembly mechanism 4, and the assembled electronic transformer 10 wraps the adhesive tape in the encapsulation mechanism 6; the peeling mechanism 7 is arranged on the second machine table 12, one end of the peeling mechanism is opposite to the output end of the encapsulation mechanism 6, and the encapsulated electronic transformer 10 is conveyed to the peeling mechanism 7 to peel off an oxide layer outside a metal pin of the electronic transformer, so that the subsequent soldering effect is ensured; the soldering mechanism 8 is arranged on the third machine table 13, the input end of the soldering mechanism is right opposite to the other end of the peeling mechanism 7, and the pins of the peeled electronic transformer 10 are soldered, so that the conductivity of the electronic transformer 10 is ensured; the detecting mechanism 9 is arranged on the fourth machine table 14 and is opposite to the output end of the soldering mechanism 8, and detects whether the soldered electronic transformer 10 is normal or not.

Referring to fig. 4, fig. 6, fig. 7, fig. 8 and fig. 9, fig. 6 is a schematic structural view of a feeding mechanism for a coil carrier in the present embodiment, fig. 7 is an enlarged view of a portion B in fig. 6 in the present embodiment, fig. 8 is a schematic structural view of a feeding mechanism for a magnetic core in the present embodiment, and fig. 9 is a schematic structural view of a feeding mechanism for a magnetic core and an assembling platform in the present embodiment; further, the feeding mechanism 2 comprises a coil frame feeding mechanism 21 and a magnetic core feeding mechanism 22, wherein the number of the magnetic core feeding mechanisms 2 is two, the two magnetic core feeding mechanisms 2 are respectively arranged at two sides of the coil frame feeding mechanism 21, the coil frame feeding mechanism 21 comprises a first linear feeding channel 211 and a first linear vibrator 212, the first linear feeding channel 211 is a strip-shaped groove, metal pins are arranged on the coil frame 101, a worker places the pins on the coil frame 101 upwards facing the grooves of the first linear feeding channel 211, one end part of the first linear feeding channel 211 is provided with a limit hook 2111 and a speed limiting step 2112, the limit hook 2111 is arranged at the top of the groove of the first linear feeding channel 211, the hook part of the limit hook 2111 is arranged in the groove of the first linear feeding channel 211, the speed limiting step 2112 is arranged at the bottom of the first linear feeding channel 211 and corresponds to the limit hook 2111, and when the coil frame 101 is conveyed to the end part of the first linear feeding channel 211, the coil frame 101 is firstly decelerated by the speed limiting step 2112 and then stopped by the limit hook 2111 on the speed limiting step 2112; the first linear vibrator 212 comprises an electromagnet 2121, spring pieces 2122, a material channel connecting plate 2123 and a fixed plate 2124, the fixed plate 2124 is fixed on the first machine 11, the material channel connecting plate 2123 is fixedly connected to the bottom of the first linear feeding channel 211, the material channel connecting plate 2123 and the fixed plate 2124 are rectangular plates, the two spring pieces 2122 are parallel to each other and have the same size and shape, two ends of each spring piece 2122 are respectively connected with one end of the material channel connecting plate 2123 and one end of the fixed plate 2124, the electromagnet 2121 is arranged on the fixed plate 2124 and is positioned in the middle of the two spring pieces 2122, the two spring pieces 2122 which vibrate drive the first linear feeding channel 211 to move by connecting 220v alternating current to achieve the purpose that the first linear feeding channel 211 linearly conveys the coil frame 101, in this embodiment, the two first linear vibrators 212 are two, and the first linear vibrators 212 can be smoothly conveyed by the two linear vibrators 211; the magnetic core feeding mechanism 22 comprises a magnetic core feeding piece 221, a first migration manipulator 222, a first translation gantry piece 223, a magnetic core waiting channel 224, a magnetic core pushing piece 225 and a magnetic core sliding feeding channel 226; the magnetic core waiting channel 224 is arranged on one side of the magnetic core feeding piece 221 and parallel to the magnetic core feeding piece, the magnetic core pushing piece 225 is arranged at one end of the magnetic core waiting channel 224, the other end of the magnetic core waiting end 224 is connected with one end of the magnetic core sliding feeding channel 226, the other end of the magnetic core sliding feeding channel 226 is opposite to the end of the first linear feeding channel 211, the first translation gantry piece 223 is arranged above the magnetic core feeding piece 221 and the magnetic core waiting channel 224, and the first translation manipulator 222 is in sliding connection with the first translation gantry piece 223; the magnetic core feeding part 221 comprises a magnetic core foam disc 2211, a first magnetic core driving part 2212, a magnetic core guide post 2213, a magnetic core tray 2214, a magnetic core screw rod 2215, a magnetic core nut 2216 and a magnetic core guide barrel 2217, wherein the magnetic core tray 2214 is specifically a rectangular plate, the magnetic core screw rod 2215 is vertically arranged under the magnetic core tray 2214, the magnetic core nut 2216 is sleeved on the magnetic core screw rod 2215, and the magnetic core nut 2216 is fixedly connected to the bottom of the magnetic core tray 2214 through four support rods with fixed outer walls; the first magnetic core driving member 2212 is specifically a motor, the output end of the first magnetic core driving member 2212 is coaxially connected with the end of the magnetic core lead screw 2215, the first magnetic core driving member 2212 drives the magnetic core tray 2214 to ascend and descend along the vertical direction, the number of the magnetic core guide posts 2213 is four, the four magnetic core guide posts 2213 are fixedly connected to four corners at the bottom of the magnetic core tray 2214 respectively, the magnetic core guide posts 2213 are parallel to the magnetic core lead screw 2215, the number of the magnetic core guide posts 2217 is four, each magnetic core guide post 2213 is sleeved with a magnetic core guide barrel 2217 and is in sliding connection with the magnetic core guide barrel 2217, and the four magnetic core guide barrels 2217 are fixedly connected to the magnetic core guide posts 2213 on the first machine 11 respectively and are matched with the magnetic core guide barrels 2217 to enable the magnetic core tray 2214 to ascend and descend smoothly without direction change; the size and shape of the magnetic core foam tray 2211 are similar to those of the magnetic core tray 2214, the magnetic core foam tray 2211 is made of foam and is multiple in number, the magnetic core foam trays 2211 are sequentially arranged on the magnetic core tray 2214, each magnetic core foam tray 2211 is provided with a plurality of parallel strip-shaped grooves, the magnetic cores 102 are arranged in the strip-shaped grooves of the magnetic core foam tray 2211, the magnetic cores 102 and the foam have no adsorption force, the magnetic cores can be easily taken out, and the first magnetic core driving piece 2212 drives the magnetic cores 102 to ascend and descend; the first migration manipulator 222 includes a magnetic core adsorption manipulator 2221 and a foam clamping manipulator 2222, the magnetic core adsorption manipulator 2221 is fixedly connected with the foam clamping manipulator 2222 through a connecting plate, the magnetic core adsorption manipulator 2221 includes a second magnetic core driving piece 22211 and a magnetic core absorbing piece 22212, the magnetic core absorbing piece 22212 is a strip-shaped iron plate, and the size and shape of the magnetic core absorbing piece 22212 correspond to those of the strip-shaped grooves of the magnetic core foam disc 2211; the second magnetic core driving member 22211 is specifically a telescopic cylinder, and drives the magnetic core member 22212 to descend and ascend to adsorb the magnetic core 102 in the strip-shaped groove of the magnetic core foam disc 2211, and the foam clamping manipulator 2222 includes a third magnetic core driving member 22221 and a foam clamping member 22222; the third magnetic core driving piece 22221 is specifically a telescopic air cylinder, the output end of the telescopic air cylinder is connected with the foam clamping piece 22222, the foam clamping piece 22222 is specifically a clamping manipulator, and after the magnetic core 102 on one magnetic core foam disc 2211 is taken out, the third magnetic core driving piece 22221 drives the foam clamping piece 22222 to descend to clamp the empty magnetic core foam disc 2211 to ascend and then to be removed; the first translational gantry member 223 includes a first gantry 2231, a first gantry sliding rail 2232, a fourth magnetic core driving member 2233, a first magnetic core driving wheel 2234, a first magnetic core synchronous belt 2235, and a first magnetic core driven wheel 2236, the first gantry 2231 is disposed above and parallel to the magnetic core foam tray 2211, and the first gantry sliding rail 2232 is disposed on the first gantry 2231; the first magnetic core driving wheel 2234 and the first magnetic core driven wheel 2236 are respectively arranged at two ends of the first portal frame 2231, and are linked by a first magnetic core synchronous belt 2235; the fourth magnetic core driving piece 2233 is specifically a motor, and the output end of the fourth magnetic core driving piece is coaxially connected with the first magnetic core driving wheel 2234; the magnetic core adsorption manipulator 2221 is fixedly connected to the first magnetic core synchronous belt 2235 and is in sliding connection with the first gantry sliding rail 2232; the fourth magnetic core driving piece 2233 drives the first magnetic core driving wheel 2234 to rotate, and the first magnetic core synchronous belt 2235 is linked to synchronously drive the magnetic core adsorption manipulator 2221 to move; the core standby path 224 includes a core standby plate 2241, a core side push plate 2242, and a fifth core driver 2243; the magnetic core waiting plate 2241 is a long plate with an L-shaped cross section, which is parallel to the strip-shaped groove of the magnetic core foam tray 2211, and one long side provided with a side wall is close to the magnetic core foam tray 2211; the magnetic core side pushing plate 2242 is arranged on the other long side of the magnetic core material waiting plate 2241, and the size and the shape of the magnetic core side pushing plate are consistent with those of the side wall of the magnetic core material waiting plate 2241; the fifth magnetic core driving piece 2243 is specifically a telescopic cylinder, the output end of the telescopic cylinder is connected with the magnetic core side pushing plate 2242, and the fifth magnetic core driving piece 2243 drives the magnetic core side pushing plate 2242 to move along the short side direction of the magnetic core waiting plate 2241; the magnetic core adsorption manipulator 2221 moves the magnetic cores 102 to be placed on the magnetic core material waiting plate 2241, and the magnetic core side pushing plate 2242 limits the magnetic cores 102 in rows on the magnetic core material waiting plate 2241, so that the magnetic cores 102 are ensured not to deviate when being pushed; the magnetic core pushing piece 225 comprises a pushing sliding block 2251, a pushing sliding plate 2252, a sixth magnetic core driving piece 2253, a second magnetic core driving wheel 2254, a second magnetic core synchronous belt 2255 and a second magnetic core driven wheel 2256, wherein the pushing sliding block 2251 is arranged on the side wall of the magnetic core waiting plate 2241; the second magnetic core driving wheel 2254 and the second magnetic core driven wheel 2256 are respectively arranged at two ends of the side wall of the magnetic core waiting plate 2241, and are linked by a second magnetic core synchronous belt 2255; the pushing slide plate 2252 comprises a pushing plate 22521 and a sliding plate 22522, wherein the pushing plate 22522 is fixedly connected to the second magnetic core synchronous belt 2255 and is in sliding connection with the pushing slide block 2251, one end of the pushing plate 22521 is vertically fixedly connected to the end of the sliding plate 22522, and the other end of the pushing plate 22521 is arranged on the magnetic core waiting plate 2241; the sixth magnetic core driving member 2253 is specifically a motor, which drives the second magnetic core driving wheel 2254 to rotate, and synchronously drives the sliding plate 22522 on the second magnetic core synchronous belt 2255 to move along the length direction of the magnetic core material waiting plate 2241, and the material pushing plate 22521 linked with the sliding plate 22522 pushes the magnetic core 102 on the magnetic core material waiting plate 2241 to move; the core-down feeding channel 226 comprises a core-down slide 2261 and a core limiting plate 2262, the core-down slide 2261 and the core limiting plate 2262 are made of non-metal materials, the core-down slide 2261 is provided with a channel corresponding to the size and shape of the core 102, the channel comprises a front end portion 22611, an inclined portion 22612 and a rear end portion 22613, the front end portion 22611 is arranged along the horizontal direction and connected with the end of the core material waiting plate 2241, and the rear end portion 22613 is arranged along the vertical direction and faces the end of the first linear feeding channel 211; both ends of the inclined portion 22612 are respectively connected to a front end portion 22611 and a rear end portion 22613, which have an inclined angle, and the magnetic core 102 pushed by the pushing slide 2252 automatically slides down the inclined portion 22612 against its own weight; the core stopper 2262 is provided at the junction of the rear end portion 22613 and the inclined portion 22612, and prevents the core 102 from being thrown out by a large sliding force when it enters the rear end portion 22613 from the inclined portion 22612.

Referring to fig. 10 and 11, fig. 10 is a schematic diagram of a matching structure of the glue dispensing mechanism, the assembling mechanism and the pin folding mechanism in the present embodiment, and fig. 11 is a schematic diagram of the assembling mechanism in the present embodiment; still further, the dispensing mechanism 3 includes a dispensing bracket 31, a dispensing valve 32 and a dispensing head 33, one end of the dispensing bracket 31 is fixedly connected to the first machine 11, the other end of the dispensing bracket is fixedly connected to the dispensing valve 32, the output end of the dispensing valve 32 is connected to one end of the dispensing head 33, the other end of the dispensing head 33 is opposite to the channel of the rear end portion 22613, and the end of the dispensing head 33 is located below the magnetic core limiting plate 2262, and the dispensing head 33 performs dispensing on the magnetic cores 102 sequentially passing through the end of the dispensing head.

Referring back to fig. 10 and 11, further, the assembling mechanism 4 includes an assembling platform 41, two magnetic core pushing pieces 42, a coil pushing frame piece 43, a pressing bent arm 44, a guide block piece 45 and a feeding sensing piece 46, where the number of the magnetic core pushing pieces 42 is two, the assembling platform 41 is disposed at an end of the first linear feeding channel 211 and between the two magnetic core pushing pieces 42, and an output end of each magnetic core pushing piece 42 is opposite to the assembling platform 41; the guide block 45 is arranged below the assembly platform 41, the output end of the guide block is opposite to the assembly platform 41, the compression bent arm 44 is arranged on one side of the first linear feeding channel 211, the output end of the guide block is opposite to the assembly platform 41, the coil pushing frame 43 is arranged on the other side of the first linear feeding channel 211, the output end of the guide block is opposite to the channel of the first linear feeding channel 211, the feeding induction piece 46 is arranged on the first linear feeding channel 211, the output end of the coil pushing frame 43 is opposite to the channel of the first linear feeding channel 211, and the output end of the coil pushing frame 43 is arranged between the output end of the compression bent arm 44 and the output end of the feeding induction piece 46; the assembling platform 41 comprises a discharging position 411 and sliding positions 412, wherein the discharging position 411 is connected with the end part of the first linear feeding channel 211, the coil rack 101 is arranged on the discharging position 411 during assembling, the two sliding positions 412 are respectively arranged on two sides of the discharging position 411, one end of each sliding position 412 is connected with the discharging position 411, the end part of the other end is attached to the end part of the rear end part 22613 of one magnetic core lower slide plate 2261, the rear end part 22613 of the magnetic core lower slide plate 2261 is perpendicular to the sliding positions 412, and the two magnetic cores 102 are respectively arranged on the two sliding positions 412 during assembling; the push core piece 42 includes an assembled core plate 421 and a first assembled driver 422; one end of the assembled magnetic core plate 421 is opposite to the sliding material position 412, and the other end of the assembled magnetic core plate 421 is coaxially connected with the output end of the first assembled driving piece 422, and the first assembled driving piece 422 is specifically a telescopic cylinder, and drives the assembled magnetic core plate 421 to move on the sliding material position 412 so as to push the magnetic core 102 conveyed from the rear end part 22613 of the magnetic core lower sliding plate 2261; the coil pushing member 43 includes a coil pushing head 431, a first coil frame plate 432, a second assembly driving member 433, a first coil slider 434, a second coil frame plate 435, a third assembly driving member 436, and a second coil slider 437, the second coil slider 437 being disposed on one side of the first linear feed path 211 and parallel thereto, the second coil frame plate 435 being disposed above and slidably connected to the second coil slider 437; the third assembly driving part 436 is specifically a telescopic cylinder, the output end of which is connected with the end part of the second coil rack plate 435, and drives the second coil rack plate 435 to move along the direction parallel to the first linear feeding channel 211, the first coil rack plate 434 is arranged on the second coil rack plate 435 and is perpendicular to the first linear feeding channel 211, and the first coil rack plate 432 is arranged on the first coil rack plate 434 and is in sliding connection with the first coil rack plate 434; the second assembly driving member 433 is specifically a telescopic cylinder, and its output end is connected to the end of the first coil frame plate 432, and drives the first coil frame plate 432 to move along a direction perpendicular to the first linear feeding path 211; one end of the coil rack push head 431 is fixedly connected to the first coil rack plate 432, the other end of the coil rack push head is opposite to the channel of the first linear feeding channel 211, the end of the coil rack push head corresponds to the middle hole of the coil rack 101, the two driving parts of the second assembly driving part 433 and the third assembly driving part 436 are matched with each other to drive the coil rack push head 431 to reciprocate along the directions parallel to and perpendicular to the first linear feeding channel 211, so that the coil rack push head 431 is correspondingly inserted into the middle hole of the coil rack 101, and the coil rack 101 moves from the first linear feeding channel 211 to the discharge position 411; the hold-down bent arm 44 includes an assembly hold-down arm 441, a fourth assembly drive 442, and a hold-down bracket 443; the pressing bracket 443 is arranged on the other side of the first linear feeding channel 211, one end of the pressing bracket 443 is fixedly connected with the first machine 11, and the other end of the pressing bracket 443 is connected with the middle part of the assembled pressing arm 441 and hinged with the assembled pressing arm 441; the fourth assembly driving member 442 is specifically a telescopic cylinder, an output end of the telescopic cylinder is connected with one end of the assembly pressing arm 441, the other end of the assembly pressing arm 441 faces the discharging position 411, the end of the assembly pressing arm 441 is arc-shaped, and the arc-shaped bending direction of the end of the assembly pressing arm 441 faces the discharging position, and the fourth assembly driving member 442 drives the assembly pressing arm 441 to press the coil rack 101 on the discharging position 411; the guide block 45 comprises a fifth assembly driving element 451 and a guide plate 452, and the guide plate 452 is arranged at two sides of the sliding material level 412 corresponding to the size and shape of the sliding material level 412; the fifth assembly driving member 451 is specifically a telescopic cylinder, and the output end of the telescopic cylinder is connected with the guide plate 452, so that the guide plate 452 is driven to rise and fall, the magnetic core 102 is prevented from sliding out of the sliding material level 412 during assembly, and meanwhile, the sliding direction of the magnetic core 102 is ensured to be unchanged during assembly; the feeding sensing piece 46 comprises a coil rack sensing piece 461 and a sensing bracket 462, wherein the sensing bracket 462 is arranged outside the side wall of the first linear feeding channel 211; one end of the coil rack induction piece 461 is connected with an induction bracket 462, the other end of the coil rack induction piece is opposite to the groove of the first linear feeding channel 211, and the end of the coil rack induction piece is opposite to the speed limiting step 2112, so as to induce the position of the coil rack 101; during assembly, the first linear vibration 212 drives the first linear feeding channel 211 to convey the coil rack 101 to the speed limiting step 2112 for speed reduction, the limiting hooks 2111 enable the coil rack 101 to stop, after the coil rack sensing piece 461 detects that the coil rack 101 is in place, the coil rack pushing heads 431 are inserted into the middle holes of the coil rack 101 and move the coil rack 101 to the discharging position 411, the assembly pressing arms 441 press the coil rack 101, the coil rack pushing heads 431 are moved away, the guide plates 452 are moved to two sides of the sliding position 412, then the two assembly magnetic core plates 421 respectively push the two magnetic cores 102 to be clamped into the middle holes of the coil rack 101 from the sliding position 412 to the discharging position 411, and the assembly pressing arms 441 are moved away after assembly is completed.

Referring back to fig. 10 and 11, further, the hinge pin mechanism 5 includes a hinge pin arm 51, a hinge pin driving member 52, and a hinge pin bracket 53; the pin folding bracket 53 is arranged at one side of the first linear feeding channel 211, one end of the pin folding bracket is fixedly connected with the first machine 11, and the other end of the pin folding bracket is connected with the middle part of the pin folding arm 51 and hinged with the pin folding arm; the pin folding driving member 52 is specifically a driving cylinder, the output end of the pin folding driving member is connected with one end of the pin folding arm 51, the other end of the pin folding arm 51 faces the discharging position 411 of the assembly platform 41, the end of the pin folding arm 51 corresponding to the discharging position 411 is provided with an arc surface, the arc surface corresponds to the pin position of the coil rack 101 on the discharging position 411, the pin folding driving member 52 drives the end of the pin folding arm 51 to press downwards, and the arc surface of the end of the pin folding arm 51 bends the pins of the coil rack 101.

Referring to fig. 12 and 13, fig. 12 is a schematic structural diagram of an encapsulation mechanism in the present embodiment, and fig. 13 is a schematic structural diagram of cooperation between an encapsulation member and a cutting member in the present embodiment; further, the encapsulation mechanism 6 includes a first turning member 61, a tape feeding member 62, an encapsulation member 63, a second turning member 64, and a cutting member 65, the encapsulation member 63 is disposed on the first machine 11, and the first turning member 61 is disposed between the encapsulation member 63 and the assembly mechanism 4; the cutting piece 65 is arranged on one side of the rubber coating piece 63, the output end of the cutting piece is opposite to the rubber coating piece 63, the rubber feeding piece 62 is arranged on one side of the rubber coating piece 63, and the second turning piece 64 is arranged on the other side of the rubber coating piece 63; the first flipping member 61 includes a flipping grip 611 and a flipping drive 612; the turnover driving piece 612 is specifically a motor, the output end of the turnover driving piece is connected with the turnover clamping piece 611, and the turnover clamping piece 611 is specifically a cylinder clamping manipulator; the output end of the turnover clamping piece 611 is driven by the turnover driving piece 612 to be placed on the assembling platform 41, the electronic transformer 10 which is assembled is clamped by the turnover clamping piece 611, and then the output end of the turnover clamping piece 611 is driven by the turnover driving piece 612 to be placed on the rubber coating piece 63 again, and the electronic transformer 10 is put down by the turnover clamping piece 611; the adhesive tape feeding piece 62 comprises an adhesive tape disc 621 and an adhesive tape supporting rod 622, wherein the adhesive tape disc 621 is a rotary wheel capable of freely rotating, the adhesive tape roll is sleeved on the adhesive tape disc 621, the adhesive tape supporting rod 622 is a smooth cylinder, and the adhesive tape is in contact with the adhesive tape supporting rod 622 in a fitting way, so that the tension of the surface of the adhesive tape is increased, and the adhesive tape can not be folded in the encapsulation process of the electronic transformer 10; the encapsulation 63 includes a rotary index wheel 631, a rotary index shaft 632, a rotary frame 633, a first rotary drive 634, a second rotary drive 635, a rotary drive 636, and a rotary timing belt 637; the rotary transposition bearing 632 is arranged on the rotary transposition wheel 631 and is coaxially connected with the rotary transposition wheel; the number of the rotating frames 633 is two, the rotating frames vertically penetrate through the rotating transposition wheel 631 and the rotating transposition bearing 632, the two rotating frames 633 are axisymmetric with reference to the central axis of the rotating transposition wheel 631, the top end of each rotating frame 633 is respectively provided with a discharging clamping groove 6331, and the bottom end of each rotating frame is respectively provided with a rotating clamping block 6332; the first rotation driving member 634 is disposed below the rotation frame 633, and an output end of the first rotation driving member 634 is provided with a rotation clamping groove 6341 corresponding to the rotation clamping block 6332, and the first rotation driving member 634 is specifically a motor, and when the rotation clamping groove 6341 clamps the rotation clamping block 6332 of the rotation frame 633, the first rotation driving member 634 drives the rotation frame 633 to rotate; the second rotation driving member 635 is disposed on one side of the rotation transposition wheel 631, and is specifically a motor, the output end of the motor is coaxially connected with the rotation driving wheel 636, the rotation driving wheel 636 is synchronously linked with the rotation transposition wheel 631 through the rotation synchronous belt 637, the second rotation driving member 635 drives the rotation transposition wheel 631 to rotate and synchronously drives the two rotating frames 633 thereon to rotate, so that the rotation clamping blocks 6332 of the two rotating frames 633 are alternately clamped on the rotation clamping grooves 6341 of the first rotation driving member 634; the second turnover member 64 has the same structure as the first turnover member 61, and clamps the electronic transformer 10 wrapped with the adhesive tape on the rotating frame 633 to move to the next process; cutting member 65 includes a cutting driving member 651, a cutting blade 652, and a tape tab 653; one end of the cutting knife 652 is connected to the output end of the cutting driving piece 651, and the other end of the cutting knife 652 is opposite to the central axis of the rotary transposition wheel 631 and is positioned between the two discharging clamping grooves 6331; the number of the adhesive sheets 653 is two, the adhesive sheets 653 are elastic sheets which are respectively arranged at two sides of the adhesive sheets 653 and are in a V-shaped structure, the open ends of the V-shaped structure of the adhesive sheets 653 are respectively provided with an outward cambered surface, the open ends of the two adhesive sheets 653 are opposite to the empty space between the two discharging clamping grooves 6331, and the interval between the open ends of the two adhesive sheets 653 is equal to the interval between the two discharging clamping grooves 6331; the cutting driving part 651 is specifically a telescopic cylinder, which drives the cutting knife 652 to cut the adhesive tape, and simultaneously, the adhesive tape 653 is pasted so that the cut adhesive tape head is pasted on the electronic transformer 10; when the encapsulation is performed, the first turnover member 61 clamps the electronic transformer 10 onto the rotating clamping groove 6341 at the top end of the rotating frame 633, the rotating clamping groove 6341 at the output end of the first rotation driving member 634 is correspondingly clamped on the rotating clamping block 6332 at the bottom end of the rotating frame 633, the first rotation driving member 634 drives the rotating frame 633 to rotate to drive the electronic transformer 10, the electronic transformer 10 drives the adhesive tape on the adhesive tape disc 621 to wrap itself, the second rotation driving member 635 drives the rotation transposition wheel 631 to rotate, so that the two rotating frames 633 are transposed, the first turnover member 61 clamps the electronic transformer 10 onto the rotating clamping groove 6341 at the top end of the other rotating frame 633 again, the first rotation driving member 634 drives the other electronic transformer 10 to wrap the cutting knife 652 to cut the adhesive tape between the two electronic transformers 10, the adhesive tape 653 is attached to the electronic transformer 10 at the same time, the second turnover member 64 clamps the electronic transformer 10 with the adhesive tape wrapped on the rotating frame 633 to the peeling mechanism 7, and the second rotation transposition wheel 635 repeatedly drives the electronic transformer 631 to perform the continuous encapsulation operation after the rotation of the electronic transformer 631 again.

Referring back to fig. 2 and 12, further, the peeling mechanism 7 includes a second linear feeding channel 71, a second linear vibrator 72, and a laser head 73, the second linear vibrator 72 is disposed on the second machine 12 and fixedly connected to the second machine, the second linear feeding channel 71 is disposed above the second linear vibrator 72 and connected to the second linear vibrator, and the laser head 73 is disposed above the second linear feeding channel 71; one end of the laser head 73 is opposite to the groove of the second linear feeding channel 71, and the other end of the laser head 73 is connected to the laser on the second machine table 12; the structure and the operation principle of the second linear feeding channel 71 and the second linear vibrator 72 are consistent with those of the first linear feeding channel 211 and the first linear vibrator 212, the second overturning piece 64 moves the encapsulated electronic transformer 10 into the second linear feeding channel 71, the second linear vibrator 72 continuously drives the electronic transformer 10 in a groove of the second linear feeding channel 71 to pass through the position opposite to the laser head 73, the laser head 73 damages an oxide layer outside a metal pin of the electronic transformer 10, and the subsequent soldering effect is ensured.

Referring to fig. 14 and 15, fig. 14 is a schematic structural diagram of a soldering mechanism in the present embodiment, and fig. 15 is a schematic structural diagram of a second transfer robot and a tin surface detecting member in the present embodiment; further, the soldering mechanism 8 includes a soldering plate 81, a soldering material waiting member 82, a soldering material feeding member 83, a soldering assisting groove 84, a soldering groove 85, a tin pulling member 86, a second translation gantry member 87, a second translation manipulator 88, a tin surface detecting member 89, and a smoke absorbing cover 810; the soldering plate 81 is a rectangular plate, and is fixedly connected to the third machine table 13, and the soldering material waiting piece 82, the soldering material feeding piece 83, the soldering assisting groove 84 and the soldering groove 85 are respectively fixed on the soldering plate 81; the soldering material piece 82 comprises a soldering material channel 821 and a first soldering linear vibrator 822, the soldering material channel 821 is connected with the second linear feeding channel 71, the first soldering linear vibrator 822 is arranged below the soldering material channel 821 and is connected with the soldering material channel 821, the structure and the operation principle of the soldering material channel 821 and the first soldering linear vibrator 822 are consistent with those of the first linear feeding channel 211 and the first linear vibrator 212, and the electronic transformer 10 moves onto the soldering material channel 821 from the second linear feeding channel 71; the soldering feeding member 83 includes a soldering feeding channel 831 and a second soldering feeding vibration 832, the soldering feeding channel 831 is disposed at one side of the soldering material waiting channel 821 and parallel to the soldering material waiting channel 821, the second soldering feeding vibration 832 is disposed below the soldering feeding channel 831 and connected with the soldering material feeding channel 831, the structure and operation principle of the soldering feeding channel 831 and the second soldering feeding vibration 832 are consistent with those of the first linear feeding channel 211 and the first linear vibration 212, and the soldered electronic transformer 10 moves from the soldering feeding channel 831 to the next detection process; the soldering flux groove 84 is arranged at one side of the soldering feeding channel 831 and is parallel to the soldering feeding channel, and is filled with soldering flux, which is rosin in the embodiment; the tin soldering bath 85 is arranged on one side of the soldering bath 84 and is parallel to the soldering bath 84, and is filled with tin liquid, and the tin soldering bath 85 is heated by a connected electric tin furnace; the solder stripping member 86 includes a solder stripping plate 861 and a first solder drive member 862; the tin plate 861 is arranged at one side of the tin soldering bath 85 and parallel to the tin soldering bath 85, the cross section of the tin plate 861 is L-shaped, one end of the tin plate 861 is connected with the output end of the first tin soldering driving piece 862, and the other end of the tin plate 861 is arranged in a groove of the tin soldering bath 85; the first soldering driving piece 862 is specifically a telescopic air cylinder, which drives the tin poking plate 861 to poke out the surface oxide layer of the tin liquid in the soldering tank 85; the second translational gantry 87 includes a second gantry 871, a second gantry rail 872, a gantry translational plate 873, a second soldering driving member 874, a first soldering driving wheel 875, a first soldering timing belt 876, and a first soldering driven wheel 877; the number of the second portal frames 871 is two, the second portal frames 871 are positioned on the soldering plate 81 and are respectively arranged at two side edges of the soldering plate 81, and the two second portal frames 871 are consistent in size and shape and are parallel to each other; the number of the second gantry sliding rails 872 is two, and the second gantry sliding rails 872 are respectively arranged on the two second gantry frames 871; two ends of the gantry translation plate 873 are respectively and slidably connected to the two second gantry sliding rails 872, and the gantry translation plate 873 is respectively perpendicular to the two second gantry frames 871; the first soldering driving wheel 875 and the first soldering driven wheel 877 are respectively arranged at two ends of a second portal frame 871, and the first soldering synchronous belt 876 is linked with the first soldering driving wheel 875 and the first soldering driven wheel 877; the gantry translation plate 873 is fixedly connected to a first soldering synchronous belt 876; the second soldering driving piece 874 is specifically a motor, and the output end of the second soldering driving piece is coaxially connected with the first soldering driving wheel 875; the second soldering driving piece 874 drives the first soldering driving wheel 875 to rotate, and the first soldering synchronous belt 876 synchronously drives the gantry translation plate 873 to slide on the second gantry sliding rail 872; the second transfer robot 88 includes a lifting member 881, a turning member 882, and a gripping member 883; the lifter 881 includes a third solder driver 8811, a lifter screw 8812, a lifter plate 8813, and a lifter guide post 8814; the lifting guide posts 8814 are vertically fixed on the gantry translation plate 873, the number of the lifting guide posts 8814 is two, the two lifting guide posts 8814 are respectively arranged on two sides of the lifting screw rod 8812 and are parallel to the lifting guide posts 8814, the lifting plate 8813 is sleeved on the lifting screw rod 8812 and the lifting guide posts 8814, and the lifting plate 8813 is in sliding connection with the lifting guide posts 8814; the third soldering driving piece 8811 is specifically a motor, and the output end of the third soldering driving piece is coaxially connected to the end part of the lifting screw rod 8812; the overturning piece 882 includes a fourth soldering driver 8821, an overturning shaft 8822, a connecting plate 8823, a second soldering driving wheel 8824, a second soldering synchronous belt 8825 and a second soldering driven wheel 8826; the number of the connecting plates 8823 is two, one end of each connecting plate 8823 is fixedly connected to the lifting plate 8813 and is vertical to the lifting plate 8813, two ends of the overturning shaft 8822 are respectively connected with the other ends of the two connecting plates 8823, and the overturning shaft 8822 is parallel to the lifting plate 8813; the second soldering driving wheel 8824 and the second soldering driven wheel 8826 are respectively disposed at two ends of a connection board 8823, and the second soldering synchronous belt 8825 is coupled to the second soldering driving wheel 8824 and the second soldering driven wheel 8826; the fourth soldering driver 8821 is specifically a motor, and its output end is coaxially connected to the second soldering driving wheel 8824; the second soldering driving wheel 8824 is linked with a second soldering driven wheel 8826 through a second soldering synchronous belt 8825, the second soldering driven wheel 8826 is sleeved at the end of the turning shaft 8822, and the turning shaft 8822 can be driven to rotate through a fourth soldering driving member 8821; the clamping member 883 includes a fifth soldering driving member 8831 and a clamping portion 8832, where the number of the fifth soldering driving members 8831 is two, and the fifth soldering driving members are respectively sleeved on the turning shaft 8822; the two fifth soldering driving pieces 8831 are all air cylinders, the output ends of the two fifth soldering driving pieces 8831 are connected with the clamping parts 8832, the clamping parts 8832 are provided with strip-shaped clamping manipulators corresponding to the soldering feeding channels 831, and the two fifth soldering driving pieces 8831 drive the clamping parts 8832 to clamp the electronic transformer 10 on the soldering feeding channels 831; the tin surface detecting member 89 includes a sixth tin soldering driving member 891 and a temperature detecting needle 892, the sixth tin soldering driving member 891 is fixedly connected to the gantry translation plate 873, an output end of the sixth tin soldering driving member 891 is connected with one end of the temperature detecting needle 892, the other end of the temperature detecting needle 892 is opposite to the tin soldering plate 81, and the sixth tin soldering driving member 891 is specifically a telescopic cylinder, and drives the temperature detecting needle 892 to rise and fall; the fume suction hood 810 is a reverse buckling groove, is positioned above the solder bath 85 and fixedly connected with the third machine table 13, the bottom of the fume suction hood is provided with an air suction device, the notch of the fume suction hood is opposite to the solder bath 85, and the gas generated by soldering is sucked out under the action of the air suction device; during soldering, the second linear feeding channel 71 transmits a row of electronic transformers 10 to the soldering feeding channel 831, the electronic transformers 10 are clamped at the clamping part 8832, the second soldering driving piece 874 drives the gantry translation plate 873 to move, the gantry translation plate 873 is synchronously linked with the clamping part 8832 to move to the soldering assisting groove 84 along the direction of the second gantry sliding rail 872, the third soldering driving piece 8811 drives the lifting plate 8813 to move, the synchronous driving clamping part 8832 is lowered to the inside of the soldering assisting groove 84 along the direction of the lifting guide post 8814, so that pins of the electronic transformers 10 are attached with soldering flux, then the third soldering driving piece 8811 drives the clamping part 8832 to rise, the second soldering driving piece 874 drives the clamping part 8832 to the soldering groove 85 again, the first soldering driving piece 862 drives the poking plate 861 to poke out the surface oxide layer of the tin liquid in the soldering groove 85, the sixth soldering driving piece 891 drives the temperature probe 892 to drop to detect the temperature of the soldering groove 85, then the temperature 8888rises, and if the temperature range is set to be the third soldering driving piece 8732 to rise, and then the third soldering driving piece 8832 is set to be lowered to the third soldering feeding channel 11, and the third soldering driving piece 8732 is set to be lifted to the third soldering feeding channel 11 to be lifted; when the pins of the electronic transformer 10 and the wires thereon are different in thickness, the fourth soldering driver 8821 drives the clamping portion 8832 to rotate by a certain angle, so that the end of the electronic transformer 10 having the thicker wire is soldered once in a short time and then the electronic transformer 10 is soldered integrally, thereby avoiding incomplete soldering of the thicker wire of the electronic transformer 10 due to shorter soldering time and avoiding melting of the thinner wire of the electronic transformer 10 due to longer soldering time.

Referring to fig. 16, fig. 16 is a schematic structural diagram of a detection mechanism in the present embodiment, and further, the detection mechanism 9 includes a third linear feeding member 91, a third gantry member 92, a third transfer robot 93, a detection portion 94, a waste channel 95, and a material conveying member 96; the third linear feeding member 91 is arranged on one side of the detecting portion 94, the waste channel 95 is arranged on the other side of the detecting portion 94, and the material conveying member 96 is arranged on one side of the waste channel 95; the third linear feeding member 91 includes a third linear feeding path 911 and a third linear vibrator 912; one end of the third linear feeding channel 911 is connected with a soldering feeding channel 831, and the other end of the third linear feeding channel is opposite to the detection part 94; the third linear vibrator 912 is arranged below the third linear feeding channel 911 and is connected with the third linear feeding channel 911, the structure and the operation principle of the third linear vibrator 911 and the third linear vibrator 912 are consistent with those of the first linear feeding channel 211 and the first linear vibrator 212, and the third linear vibrator 912 drives the third linear feeding channel 911 to move the soldered electronic transformer 10 to the end part of the third linear feeding channel 911 close to the detecting part 94; the third gantry member 92 includes a third gantry 921, a third gantry slide 922, a first detection drive 923, a first detection slide 924, a first detection slide 925, a first detection link 926, a second detection drive 927, a second detection slide 928, a second detection slide 929, and a second detection link 920; the third portal frame 921 is arranged above the detection part 94, the waste material channel 95 and the material conveying member 96, the third portal frame 921 is provided with a third portal frame 922, the first detection slide rail 924 and the second detection slide rail 928 are arranged on the third portal frame 922 and are respectively connected with the third portal frame 922 in a sliding manner, the first detection slide rail 925 is arranged on the first detection slide rail 924 along the vertical direction and is connected with the first detection slide rail 924 in a sliding manner, and the second detection slide rail 929 is arranged on the second detection slide rail 928 along the vertical direction and is connected with the second detection slide rail 928 in a sliding manner; the first detection driving piece 923 is specifically a motor, one end of the first detection connecting rod 926 is sleeved at the output end of the first detection driving piece 923, the other end of the first detection connecting rod 926 is hinged with the first detection sliding rail 925, when the first detection driving piece 923 drives the first detection connecting rod 926 to rotate, the first detection sliding rail 925 hinged with the first detection driving piece 923 is synchronously driven to be linked along the vertical direction, and when the first detection sliding rail 925 moves vertically, the first detection sliding block 924 is synchronously driven to move along the direction of the third gantry sliding rail 922; the second detection driving member 927, the second detection sliding block 928, the second detection sliding rail 929 and the second detection connecting rod 920 are identical to the first detection driving member 923, the first detection sliding block 924, the first detection sliding rail 925 and the first detection connecting rod 926 in structure, connection relation and operation principle; the first detection driving member 923 and the second detection driving member 927 respectively drive the first detection sliding rail 925 and the second detection sliding rail 929 to move along the directions parallel to and perpendicular to the third portal frame 921; the number of the third transfer robots 93 is two, specifically, clamping robots, which are respectively connected to the first detection slide rail 925 and the second detection slide rail 929, and the two third transfer robots 93 synchronously move above the detection part 94, the waste channel 95 and the material conveying part 96 under the driving of the first detection driving part 923 and the second detection driving part 927; the third transferring manipulator 93 connected to the first detecting slide rail 925 mainly grabs the electronic transformer 10 on the third linear feeding path 911 to the detecting portion 94, and the third transferring manipulator 93 connected to the second detecting slide rail 929 mainly grabs the electronic transformer 10 detected by the detecting portion 94 to move, and is placed in the waste path 95 or the material conveying member 96 according to the quality of the electronic transformer 10; the detecting part 94 is a PCB board, and has a jack 941 corresponding to a pin of the electronic transformer 10, and the electronic transformer 10 is correspondingly inserted into the jack 941 for detection; the scrap path 95 is specifically a hopper with an inclined angle, and the third transfer robot 93 moves the electronic transformer 10 into the scrap path 95 when the electronic transformer 10 is detected to be unqualified; the material conveying member 96 comprises a material conveying belt 961, a third detection driving member 962, a material conveying driving wheel 963, a material conveying synchronous belt 964, a material conveying driven wheel 965, a material conveying driven wheel 966 and a material conveying driven shaft 967; the third detection driving piece 962 is disposed on the fourth machine 14, specifically is a motor, the output end of the third detection driving piece is coaxially connected with the material conveying driving wheel 963, the material conveying driving wheel 963 rotates through the material conveying synchronous belt 964 and is synchronously linked with the material conveying driven wheel 965, the material conveying driven wheel 965 is sleeved on one end of the material conveying driven shaft 967, the material conveying belt 961 is disposed on the other end of the material conveying driven shaft 967, the material conveying driven wheel 966 is linked with the material conveying belt 961, and the material conveying belt 961 is continuously driven by the third detection driving piece 962 to continuously drive the electronic transformer 10 which is detected to be qualified.

To sum up: the invention can realize the working procedures of automatic feeding of the coil rack 101 and the magnetic core 102, magnetic core dispensing, pin folding of the coil rack 101, assembly, encapsulation, peeling, soldering, detection and the like of the coil rack 101 and the magnetic core 102 in the production process of the electronic transformer 10, improves the production efficiency and ensures the production quality.

The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present invention, should be included in the scope of the claims of the present invention.

Claims

1. A fully automatic electronic transformer production facility, characterized by comprising:

a frame (1);

a feeding mechanism (2) arranged on the frame (1);

the dispensing mechanism (3), the assembling mechanism (4) and the pin folding mechanism (5) are arranged on the frame (1) and are respectively matched with the feeding mechanism (2); the pin folding mechanism (5) is arranged on the frame (1) and comprises a pin folding frame (51) and a pin folding driving piece (52); the output end of the pin folding driving piece (52) is connected with one end of the pin folding frame (51), the other end of the pin folding frame (51) is opposite to the assembling platform (41), and the end surface of the pin folding frame (51) opposite to one end of the assembling platform (41) is an arc surface (511);

The assembling mechanism (4) comprises an assembling platform (41), a magnetic core pushing piece (42), a coil pushing frame piece (43), a compression bent arm (44), a guide block piece (45) and a feeding induction piece (46); wherein the number of the push core pieces (42) is two; the assembling platform (41) is arranged at the end part of the first linear feeding channel (211) and is positioned between the two magnetic core pushing pieces (42); the output end of each magnetic pushing core piece (42) is opposite to the assembling platform (41); the guide block (45) is arranged below the assembly platform (41), and the output end of the guide block is opposite to the assembly platform (41); the compaction bent arm (44) is arranged on one side of the first linear feeding channel (211), and the output end of the compaction bent arm is opposite to the assembly platform (41); the coil pushing frame piece (43) is arranged on the other side of the first linear feeding channel (211), and the output end of the coil pushing frame piece is opposite to the channel of the first linear feeding channel (211); the feeding induction piece (46) is arranged on the first linear feeding channel (211), and the output end of the feeding induction piece is opposite to the channel of the first linear feeding channel (211); the output end of the coil pushing frame piece (43) is positioned between the output end of the pressing bent arm (44) and the output end of the feeding induction piece (46); the soldering mechanism (8) comprises a soldering plate (81), a soldering material waiting piece (82), a soldering material feeding piece (83), a soldering assisting groove (84), a soldering groove (85), a tin poking piece (86), a second translation gantry piece (87), a second translation manipulator (88) and a tin surface detecting piece (89); the soldering material waiting piece (82), the soldering material feeding piece (83), the soldering assisting groove (84), the soldering groove (85) and the tin poking piece (86) are sequentially arranged on the soldering plate (81); the tin poking piece (86) is arranged on one side of the tin soldering groove (85), and the output end of the tin poking piece is opposite to the tin soldering groove (85); the second shifting gantry part (87) is arranged above the soldering plate (81), the second shifting manipulator (88) is connected to the second shifting gantry part (87), and the output end of the second shifting manipulator (88) is opposite to the soldering material waiting part (82), the soldering material feeding part (83), the soldering assisting groove (84) and the soldering groove (85); the output end of the tin surface detection part (89) is aligned with the tin soldering bath (85); the second migration manipulator (88) comprises a lifting piece (881), a turnover piece (882) and a clamping piece (883); the lifting piece (881) comprises a third soldering driving piece (8811), a lifting screw rod (8812), a lifting plate (8813) and a lifting guide post (8814); the lifting guide post (8814) is vertically fixed on the second translation gantry (87), and the lifting screw rod (8812) is arranged on one side of the lifting guide post (8814) and is parallel to the lifting guide post (8814); the lifting plate (8813) is sleeved on the lifting screw rod (8812) and is in sliding connection with the lifting guide post (8814); the output end of the third soldering driving piece (8811) is connected with the end part of the lifting screw rod (8812); the turnover piece (882) comprises a fourth soldering driving piece (8821), a turnover shaft (8822) and a connecting plate (8823); one end of the connecting plate (8823) is fixedly connected with the lifting plate (8813), and the overturning shaft (8822) is arranged at the other end of the connecting plate (8823); the output end of the fourth soldering driving piece (8821) is connected with the end part of the overturning shaft (8822); the clamping piece (883) comprises a fifth soldering driving piece (8831) and a clamping part (8832); the fifth soldering driving piece (8831) is sleeved on the overturning shaft (8822); the output end of the fifth soldering driving piece (8831) is connected with the clamping part (8832);

The rubber coating mechanism (6) is arranged on the frame (1), and the input end of the rubber coating mechanism is opposite to the assembling mechanism (4); the encapsulation mechanism (6) comprises a first turnover piece (61), an adhesive tape feeding piece (62), an encapsulation piece (63), a second turnover piece (64) and a cutting piece (65); the rubber coating piece (63) is arranged on the frame (1), and the first turnover piece (61) is arranged between the rubber coating piece (63) and the assembling mechanism (4); the cutting piece (65) is arranged on one side of the rubber coating piece (63), and the output end of the cutting piece is opposite to the rubber coating piece (63); the adhesive tape feeding piece (62) is arranged on one side of the rubber coating piece (63), and the second turnover piece (64) is arranged on the other side of the rubber coating piece (63); the rubber coating piece (63) comprises a rotary transposition wheel (631), a rotary transposition bearing (632) coaxially arranged on the rotary transposition wheel (631), a rotary frame (633) vertically penetrating through the rotary transposition wheel (631) and the rotary transposition bearing (632), a first rotary driving piece (634) arranged below the rotary frame (633) and a second rotary driving piece (635) arranged on one side of the rotary transposition wheel (631); the number of the rotating frames (633) is two, and the two rotating frames (633) are axisymmetric with respect to the central axis of the rotary transposition wheel (631); the top end of each rotating frame (633) is provided with a discharging clamping groove (6331), and the bottom end of each rotating frame is provided with a rotating clamping block (6332); the output end of the first rotary driving piece (634) is provided with a rotary clamping groove (6341) corresponding to the rotary clamping block (6332); the output end of the second rotary driving piece (635) is connected with the rotary transposition wheel (631); the first rotary driving piece (634) is arranged below the rotary frame (633), and when the rotary clamping groove (6341) clamps the rotary clamping block (6332) of the rotary frame (633), the first rotary driving piece (634) drives the rotary frame (633) to rotate; the output end of the second rotary driving piece (635) is coaxially connected with a rotary driving wheel (636), the rotary driving wheel (636) is synchronously linked with the rotary transposition wheel (631) through a rotary synchronous belt (637), the second rotary driving piece (635) drives the rotary transposition wheel (631) to rotate and synchronously drives the two rotary frames (633) on the rotary transposition wheel to rotate, so that rotary clamping blocks (6332) of the two rotary frames (633) are clamped on rotary clamping grooves (6341) of the first rotary driving piece (634) in turn; the cutting piece (65) comprises a cutting driving piece (651), a cutting knife (652) and a rubberizing piece (653); one end of the cutting knife (652) is connected to the output end of the cutting driving piece (651), and the other end of the cutting knife is opposite to the central axis of the rotary transposition wheel (631) and is positioned between the two discharging clamping grooves (6331); the number of the rubberizing sheets (653) is two, and the rubberizing sheets are respectively arranged at two sides of the rubberizing sheets (653) and form a V-shaped structure; the open ends of the two rubberizing sheets (653) are opposite to the empty space between the two discharging clamping grooves (6331), and the interval between the open ends of the two rubberizing sheets (653) is equal to the interval between the two discharging clamping grooves (6331);

The peeling mechanism (7) is arranged on one side of the encapsulation mechanism (6) and opposite to the output end of the encapsulation mechanism, and the peeling mechanism (7) comprises a second linear feeding channel (71), a second linear vibrator (72) arranged below the second linear feeding channel (71) and a laser head (73) arranged above the second linear feeding channel (71); the second linear vibrator (72) is connected with the second linear feeding channel (71); the laser head (73) is opposite to the second linear feeding channel (71);

a soldering mechanism (8) arranged on the frame (1), the input end of which is opposite to the peeling mechanism (7); and

the detection mechanism (9) is arranged at one side of the soldering mechanism (8) and is opposite to the output end of the soldering mechanism;

the feeding mechanism (2) comprises a coil rack feeding mechanism (21) and a magnetic core feeding mechanism (22); the number of the magnetic core feeding mechanisms (2) is two, and the two magnetic core feeding mechanisms (2) are respectively arranged at two sides of the coil rack feeding mechanism (21);

the coil rack feeding mechanism (21) comprises a first linear feeding channel (211) and a first linear vibrator (212) arranged below the first linear feeding channel (211); the first linear vibrator (212) is connected with the linear feeding channel (211); a limit hook (2111) and a speed limiting step (2112) are arranged at one end of the first linear feeding channel (211), the limit hook (2111) is arranged at the top of the groove of the first linear feeding channel (211), the hook part of the limit hook (2111) is positioned in the groove of the first linear feeding channel (211), and the speed limiting step (2112) is arranged at the bottom of the groove of the first linear feeding channel (211) and corresponds to the limit hook (2111);

The magnetic core feeding mechanism (22) comprises a magnetic core feeding piece (221), a first migration manipulator (222), a first translation gantry piece (223), a magnetic core waiting channel (224), a magnetic core pushing piece (225) and a magnetic core sliding feeding channel (226); the magnetic core waiting channel (224) is arranged on one side of the magnetic core feeding piece (221) and is parallel to the magnetic core feeding piece; the magnetic core pushing piece (225) is arranged at one end of the magnetic core waiting channel (224), and the other end of the magnetic core waiting channel (224) is connected with one end of the magnetic core sliding feeding channel (226); the other end of the magnetic core sliding-down feeding channel (226) is opposite to the end part of the first linear feeding channel (211); the first translation gantry part (223) is arranged above the magnetic core feeding part (221) and the magnetic core waiting channel (224); the first migration manipulator (222) is in sliding connection with the first translation gantry (223).

2. The full-automatic electronic transformer production equipment according to claim 1, wherein the dispensing mechanism (3) comprises a dispensing bracket (31), a dispensing valve (32) and a dispensing head (33);

one end of the dispensing bracket (31) is fixedly connected with the frame (1), the other end of the dispensing bracket is fixedly connected with the dispensing valve (32), the output end of the dispensing valve (32) is connected with one end of the dispensing head (33), and the other end of the dispensing head (33) is opposite to the magnetic core sliding-down feeding channel (226).

3. The fully automatic electronic transformer production device according to claim 1, characterized in that the detection mechanism (9) comprises: a third linear feeding channel (91), a third gantry member (92), a third transfer manipulator (93), a detection part (94), a waste channel (95) and a material conveying member (96);

one end of the third linear feeding channel (91) is opposite to the soldering mechanism (8), and the other end of the third linear feeding channel is opposite to the detection part (94); the third gantry part (92) is arranged above the third linear feeding channel (91), the detection part (94), the waste channel (95) and the material conveying part (96); the third transfer manipulator (93) is arranged on the third gantry part (92).