CN2741159Y - Automatic encapsulating tin welder - Google Patents
Automatic encapsulating tin welder Download PDFInfo
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- CN2741159Y CN2741159Y CN 200420108763 CN200420108763U CN2741159Y CN 2741159 Y CN2741159 Y CN 2741159Y CN 200420108763 CN200420108763 CN 200420108763 CN 200420108763 U CN200420108763 U CN 200420108763U CN 2741159 Y CN2741159 Y CN 2741159Y
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Abstract
The utility model discloses an automatic encapsulating tin welder, comprising a frame, a feeding device, a detecting device, a wrapping rubberized fabric mechanism, a cam segmentation mechanism, a secondary welding mechanism, a primary welding mechanism, a refrigerating device and a blanking device. The feeding device, the detecting device, the wrapping rubberized fabric mechanism, the cam segmentation mechanism, the secondary welding mechanism, the primary welding mechanism, the refrigerating device and the blanking device are arranged on a working circular disc and a flat at the upper part of the circumference of a platen. The utility model is applicable to every miniature transformer, a relay and the insulating encapsulation and the welding tin of other classes of coil curl. The automatic encapsulating tin welder integrates procedures the procedure, such as feeding, encapsulating, sinking scaling powder and sinking tin, to one machine. The automatic production work can be realized, production efficiency is high, the quality can be ensured, and the use is convenient.
Description
Affiliated technical field
The utility model relates to a kind of insulation encapsulate of coil series products such as each miniature transformer, relay, the equipment of scolding tin, especially a kind of automatic encapsulate tin soldering machine of being applicable to.
Background technology
Coil such as miniature transformer, relay is generally the glue cored structure, enameled wire loop is on the glue core, because enamelled wire is very thin, which floor adhesive plaster outermost layer at enamelled wire wraps up usually, the upper and lower surface of glue core has two inputs and output, and two the end of a thread of coil are connected with the two-terminal of one side respectively, soaks secondary scaling powder in the junction earlier and soaks secondary scolding tin, soak elementary scaling powder again and soak elementary scolding tin, make it fixing.And at present encapsulate cloth, soak operations such as scaling powder and wicking, by manually separate operaton, inefficiency, quality can not get guaranteeing respectively.
The utility model content
The technical problems to be solved in the utility model provides a kind of automatic encapsulate tin soldering machine, it not only production efficiency height, quality be guaranteed, and with encapsulate, soak operations such as scaling powder and wicking and combine in a machine, carry out automated production.
The technical scheme that its technical problem that solves the utility model adopts is: it comprises frame, feeding device, checkout gear, fabrics wrapping mechanism, the cam division mechanism, secondary welding mechanism, elementary welding mechanism, cooling device and blanking device, the cam division mechanism is mainly by cam set, dispenser, work disk and platen are formed, cam set is by final drive shaft, from power transmission shaft, cam, sprocket wheel, drive sprocket and connecting rod constitute, the sprocket wheel that links to each other with motor and reductor is housed on the driving shaft, drive sprocket and cam, the other end that one end is loaded on the connecting rod from the power transmission shaft places on the cam, and link to each other with the main shaft that is contained in the platen center through coupling spindle, drive sprocket links to each other with input sprocket on the dispenser power shaft, the output shaft of dispenser links to each other with the power transmission shaft of work disk, above-mentioned platen places on the work disk with one heart, periphery at the work disk evenly is provided with several station supports, the line slideway of band die head group is housed on the support, and the die head group links to each other with the work disk by spring, periphery at platen is provided with the adjusting bolt corresponding to die head group place, and described work disk and platen are arranged on the flat board of upper rack, dispenser and cam set are arranged on the below of this flat board; Described feeding device, checkout gear, fabrics wrapping mechanism, secondary welder, elementary welder, cooling device and blanking device are successively set on the flat board of work disk and platen upper rack on every side.
Feeding device is made up of charging belt conveyer and manipulator, the charging belt conveyer is installed in the below of manipulator, manipulator by manipulator support, move horizontally cylinder, move up and down cylinder and pneumatic chuck constitutes, move horizontally cylinder and be arranged on manipulator support top, the piston rod that moves horizontally cylinder with move up and down cylinder and be connected, pneumatic chuck is connected with the piston rod that moves up and down cylinder.
Testing agency constitutes by detecting support and photodetector, and photoelectricity is visited detector and is installed on the detection support.
Fabrics wrapping mechanism mainly by support, motor, cylinder, adhesive plaster fixture block group, adhesive plaster press block set, cut the adhesive plaster group and the slip working plate is formed, the slip working plate is by being fixed at slip working plate cylinder on the support base plate and a parallel side of being located at the longitudinal carrier plate; Adhesive plaster fixture block group is made of last fixture block, time fixture block, last fixture block head, following fixture block head, fixture block frame, fixture block cylinder and fixture block frame cylinder, the fixture block cylinder be loaded on the fixture block frame, go up fixture block be fixedly linked with the cylinder body of fixture block cylinder, down fixture block by the axis of guide that passes fixture block link to each other with the fixture block cylinder, the fixture block frame links to each other with fixture block frame cylinder axis, fixture block frame cylinder and slip working plate are fixedly linked, front end at last fixture block, following fixture block is equipped with fixture block head, following fixture block head respectively, and the phase-contact surface of last fixture block head, following fixture block head is intermeshing cambered surface; The adhesive plaster press block set is made of upper holder block, lower lock block, briquetting cylinder, moulding wheel, moulding wheel shaft and moulding axle bracket, briquetting cylinder and slip working plate are fixedly linked, lower lock block also is fixedly linked with the slip working plate, upper holder block links to each other with the briquetting cylinder by the axis of guide of lower lock block, the phase-contact surface of upper holder block, lower lock block is intermeshing male and fomale(M﹠F), and the moulding wheel is equipped with in the moulding axle bracket that the moulding wheel shaft passes and the working plate that slides is fixedly linked, its lower end; Cut the adhesive plaster group and constitute by cutting rubberized tape knife and cutting the adhesive plaster cylinder, the adhesive plaster cylinder of cutting on cutting rubberized tape knife and being fixed on the slip working plate links to each other, and cuts the top that rubberized tape knife places above-mentioned upper holder block; Also be provided with putting rubber tire and leading rubber tire of dress adhesive plaster on the slip working plate; The opposite side of longitudinal carrier plate be provided with described cylinder with described motor and link to each other, above motor is arranged on cylinder, cylinder axis and longitudinal carrier plate link, motor shaft head can seesaw with the through hole that cylinder passes on longitudinal carrier plate and the slip working plate.
Secondary welding mechanism is by soaking secondary scaling powder device, soaking secondary tin soldering equipment, soaking secondary scaling powder device is made of secondary scaling powder pilot trench, the female groove of secondary scaling powder and secondary scaling powder pilot trench movable stand, secondary scaling powder pilot trench is installed on the secondary scaling powder pilot trench movable stand, secondary scaling powder pilot trench can move up and down with secondary scaling powder pilot trench movable stand, and the female groove of secondary scaling powder is positioned at the below of secondary scaling powder pilot trench; Soak secondary tin soldering equipment by the female groove of secondary scolding tin, secondary scolding tin pilot trench, secondary scolding tin pilot trench movable stand, secondary scolding tin scraper plate, secondary scolding tin scraper plate cylinder and secondary solder heating appliance constitute, secondary solder heating appliance is arranged on the bottom of the female groove of secondary scolding tin, one end of secondary scolding tin scraper plate is connected with the piston rod of secondary scolding tin scraper plate cylinder, secondary scolding tin scraper plate is positioned at the top of the female groove of secondary scolding tin, secondary scolding tin pilot trench is installed on the secondary scolding tin pilot trench movable stand, secondary scolding tin pilot trench can move up and down with secondary scolding tin pilot trench movable stand, and the female groove of secondary scolding tin is positioned at the below of secondary scolding tin pilot trench.
Elementary welding mechanism is by soaking elementary scaling powder device, soaking elementary tin soldering equipment, soaking elementary scaling powder device is made of elementary scaling powder pilot trench, the female groove of elementary scaling powder and elementary scaling powder pilot trench movable stand, elementary scaling powder pilot trench is installed on the elementary scaling powder pilot trench movable stand, elementary scaling powder pilot trench can move up and down with elementary scaling powder pilot trench movable stand, and the female groove of elementary scaling powder is positioned at the below of elementary scaling powder pilot trench; Soak elementary tin soldering equipment by the female groove of elementary scolding tin, elementary scolding tin pilot trench, elementary scolding tin pilot trench movable stand, elementary scolding tin scraper plate, elementary scolding tin scraper plate cylinder and elementary solder heating appliance constitute, elementary solder heating appliance is arranged on the bottom of the female groove of elementary scolding tin, one end of elementary scolding tin scraper plate is connected with the piston rod of elementary scolding tin scraper plate cylinder, elementary scolding tin scraper plate is positioned at the top of elementary solder bath, elementary scolding tin pilot trench is installed on the elementary scolding tin pilot trench movable stand, elementary scolding tin pilot trench can move up and down with scolding tin pilot trench movable stand at the beginning of inferior, and the female groove of elementary scolding tin is positioned at the below of elementary scolding tin pilot trench.
Cooling device is made of the female groove of cooling, cooling pilot trench and cooling pilot trench movable stand, and the cooling pilot trench is installed on the cooling pilot trench movable stand, the cooling pilot trench can move up and down with cooling pilot trench movable stand, cools off the below that female groove is positioned at the cooling pilot trench.
Blanking device is made up of blanking groove, blanking belt conveyor and the blanking swash plate that is arranged on the described platen, near suitable for reading being arranged on the described blanking swash plate outside on the blanking groove, and the input of blanking belt conveyor is positioned at the end opening below of blanking groove.
Because above-mentioned automatic encapsulate tin soldering machine is provided with feeding device, checkout gear, fabrics wrapping mechanism, cam division mechanism, secondary welding mechanism, elementary welding mechanism, cooling device and blanking device, with material loading, encapsulate, soak operations such as scaling powder and wicking and combine in a machine, realize the automated production operation, thereby production efficiency height, quality be guaranteed, and be easy to use.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the utility model structural representation.
Fig. 2 is that the A of Fig. 1 is to schematic perspective view.
Fig. 3 is a cam division mechanism schematic diagram.
Fig. 4 is the fabrics wrapping mechanism schematic diagram.
Fig. 5 is that the A of Fig. 4 is to schematic diagram.
1. charging belt conveyers, 2. manipulator support, 3. pneumatic chuck among the figure, 4. move up and down cylinder, 5. move horizontally cylinder, 6. the detection support is 7. regulated bolt, 8. platen, 9. work disk, 10. die head group, 11. dispensers, 12. input sprocket, 13. main shafts, 14. coupling spindles, 15. from power transmission shaft, 16. connecting rods, 17. cams, 18. final drive shaft, 19. sprocket wheels, 20. drive sprockets, 21. the encapsulate support, 22. encapsulate support base plates, 23. times fixture blocks, 24. last fixture block, 25. times fixture block heads, fixture block head on 26., 27. lower lock block, 28. upper holder blocks, 29. moulding wheel, 30. cut rubberized tape knife, 31. lead rubber tire, 32. moulding axle brackets, 33. the moulding wheel shaft, 34. cut the adhesive plaster cylinder, and 35. put rubber tire, 36. motor, 37. longitudinal carrier plates, 38. slip working plates, 39. fixture block frame cylinder, 40. the fixture block frame, 41. fixture block cylinders, 42. slip working plate cylinders, 43. cylinder, 44. the female groove of inferior level scaling powder, 45. level scaling powder pilot trench, 46. level scaling powder pilot trench movable stands, 47. the female groove of inferior level scolding tin, 48. inferior level scolding tin scraper plate, 49. level scolding tin pilot trench, 50. level scolding tin pilot trench movable stands, 51. the female groove of elementary scaling powder, 52. elementary scaling powder pilot trench, 53. elementary scaling powder pilot trench movable stands, the female groove of 54. elementary scolding tin, 55. elementary scolding tin scraper plate, 56. elementary scolding tin pilot trench movable stand, 57. elementary scolding tin pilot trench, the female groove of 58. coolings, 59. cooling pilot trench movable stand, 60. the cooling pilot trench, 61. blanking belt conveyors, 62. blanking grooves, 63. the blanking swash plate, 64. frames.
Embodiment
Among Fig. 1 and Fig. 3, the encapsulate tin soldering machine mainly is made up of frame 64, feeding device, checkout gear, fabrics wrapping mechanism, cam division mechanism, secondary welding mechanism, elementary welding mechanism, cooling device and blanking device automatically.The cam division mechanism is mainly by cam set, dispenser, work disk 9 and platen 8 are formed, cam set is by final drive shaft 18, from power transmission shaft 15, cam 17, sprocket wheel 19, drive sprocket 20 and connecting rod 16 constitute, the sprocket wheel 19 that links to each other with motor and reductor is housed on the final drive shaft 18, drive sprocket 20 and cam 17, the other end that one end is loaded on the connecting rod from the power transmission shaft 15 places on the cam 17, and link to each other with the main shaft 13 that is contained in platen 8 centers through coupling spindle 14, drive sprocket 20 links to each other with input sprocket 12 on dispenser 11 power shafts, the output shaft of dispenser links to each other with the power transmission shaft of work disk 9, above-mentioned platen 8 places on the work disk 9 with one heart, periphery at work disk 9 evenly is provided with several station supports, the line slideway of band die head group 10 is housed on the support, and die head group 10 links to each other with work disk 9 by spring, periphery at platen 8 is provided with adjusting bolt 7 corresponding to die head group place, and described work disk 9 and platen 8 are arranged on the flat board on frame 64 tops, dispenser and cam set are arranged on the below of this flat board.Described feeding device, checkout gear, fabrics wrapping mechanism, secondary welder, elementary welder, cooling device and blanking device are successively set on the flat board on work disk 9 frame 64 tops on every side.The final drive shaft 18 of cam division mechanism by sprocket wheel 19 through reductor, driven by motor and rotate, drive sprocket 20 drives input sprocket 12 rotations of dispenser 11 and makes 9 rotations of work disk, the rotation of cam 17 meanwhile swings up and down connecting rod 16, and by coupling spindle 14 and main shaft 13 platen 8 is moved up and down.Work disk 9 is done the stop of short time at each station, so that action of each work is finished; When 9 rotations of work disk, platen 8 is in highest order, when work disk 9 stops the rotation, platen 8 is descending, the resistance that adjusting bolt 7 on it overcomes spring presses down die head group 10, die head group 10 is descending with the line slideway that is loaded on the station support, so that coil terminals is soaked scaling powder and wicking and blanking operation.After above-mentioned operation was finished, platen 8 was up, and 10 of die head groups are subjected to the effect of spring and reset.Feeding device is made up of charging belt conveyer and manipulator, charging belt conveyer 1 is contained in the below of manipulator, manipulator by manipulator support 2, move horizontally cylinder 5, move up and down cylinder 4 and pneumatic chuck 3 constitutes, move horizontally cylinder 5 and be arranged on frame hand support 2 tops, the piston rod that moves horizontally cylinder 5 with move up and down cylinder 4 and be connected, pneumatic chuck 3 is connected with the piston rod that moves up and down cylinder 4.When the piston that moves up and down cylinder 4 moved to piston upper and that move horizontally cylinder 5 and moves to anteposition, pneumatic chuck 3 was just in time on the die head group 10 with the coil insertion work disk 9 of clamping.Testing agency constitutes by detecting support 6 and photodetector, and photoelectricity is visited detector and is installed on the detection support 6, does not show among photodetector Fig. 1.Testing agency is used on the die head group 10 of testing disk 9 whether the coil of insertion being arranged, so that control next encapsulate cloth operation.Among Fig. 4 and Fig. 5, fabrics wrapping mechanism mainly by encapsulate support 21, motor 36, cylinder 43, adhesive plaster fixture block group, adhesive plaster press block set, cut the adhesive plaster group and slip working plate 38 is formed, slip working plate 38 is by being fixed at slip working plate cylinder 42 on the encapsulate support base plate 22 and a parallel side of being located at longitudinal carrier plate 37; Adhesive plaster fixture block group is by last fixture block 24, following fixture block 23, last fixture block head 26, following fixture block head 25, fixture block frame 40, fixture block cylinder 41 and fixture block frame cylinder 39 constitute, fixture block cylinder 41 is loaded on the fixture block frame 40, last fixture block 24 is fixedly linked with the cylinder body of fixture block cylinder 41, following fixture block 23 links to each other with fixture block cylinder 41 by the axis of guide that passes fixture block 24, fixture block frame 40 links to each other with 39 in fixture block frame cylinder, fixture block frame cylinder 39 is fixedly linked with slip working plate 38, at last fixture block 24, the front end of following fixture block 23 is equipped with fixture block head 26 respectively, following fixture block head 25, last fixture block head 26, the phase-contact surface of following fixture block head 25 is intermeshing cambered surface; The adhesive plaster press block set is made of upper holder block 28, lower lock block 27, briquetting cylinder, moulding wheel 29, moulding wheel shaft 33 and moulding axle bracket 32, briquetting cylinder and slip working plate 38 are fixedly linked, lower lock block 27 also is fixedly linked with slip working plate 38, upper holder block 28 links to each other with the briquetting cylinder by the axis of guide of lower lock block 27, the phase-contact surface of upper holder block 28, lower lock block 27 is intermeshing male and fomale(M﹠F), and moulding wheel 29 is equipped with in the moulding axle bracket 32 that moulding wheel shaft 33 passes and the working plate 38 that slides is fixedly linked, its lower end; Cut the adhesive plaster group and constitute by cutting rubberized tape knife 30 and cutting adhesive plaster cylinder 34, the adhesive plaster cylinder 34 of cutting on cutting rubberized tape knife 30 and being fixed on slip working plate 42 links to each other, and cuts the top that rubberized tape knife 30 places above-mentioned upper holder block 28; Also be provided with putting rubber tire 35 and leading rubber tire 31 of dress adhesive plaster on the slip working plate 38; The opposite side of longitudinal carrier plate 37 be provided with described cylinder 43 with described motor 36 and link to each other, above motor 36 is arranged on cylinder 43, the axle and the longitudinal carrier plate 37 of cylinder 43 link, and the spindle nose of motor 36 can seesaw with the through hole that cylinder 43 passes on longitudinal carrier plate 37 and the slip working plate 38.Among Fig. 2, secondary welding mechanism is by soaking secondary scaling powder device, soaking secondary tin soldering equipment, soaking secondary scaling powder device is made of secondary scaling powder pilot trench 45, the female groove 44 of secondary scaling powder and secondary scaling powder pilot trench movable stand 46, secondary scaling powder pilot trench 45 is installed on the secondary scaling powder pilot trench movable stand 46, and secondary scaling powder pilot trench 45 can move up and down with secondary scaling powder pilot trench movable stand 46; Soak secondary tin soldering equipment by the female groove 47 of secondary scolding tin, secondary scolding tin pilot trench 49, secondary scolding tin pilot trench movable stand 50, secondary scolding tin scraper plate 48, secondary scolding tin scraper plate cylinder and secondary solder heating appliance constitute, secondary solder heating appliance is arranged on the bottom of the female groove 47 of secondary scolding tin, one end of secondary scolding tin scraper plate 48 is connected with the piston rod of secondary scolding tin scraper plate cylinder, secondary scolding tin scraper plate 48 is positioned at the top of the female groove 47 of secondary scolding tin, secondary scolding tin pilot trench 49 is installed on the secondary scolding tin pilot trench movable stand 50, secondary scolding tin pilot trench 49 can move up and down with secondary scolding tin pilot trench movable stand 50, and the female groove 47 of secondary scolding tin is positioned at the below of secondary scolding tin pilot trench 49.Elementary welding mechanism is by soaking elementary scaling powder device, soaking elementary tin soldering equipment, soaking elementary scaling powder device is made of elementary scaling powder pilot trench 52, the female groove 51 of elementary scaling powder and elementary scaling powder pilot trench movable stand 53, elementary scaling powder pilot trench 52 is installed on the elementary scaling powder pilot trench movable stand 53, and elementary scaling powder pilot trench 52 can move up and down with elementary scaling powder pilot trench movable stand 53; Soak elementary tin soldering equipment by the female groove 54 of elementary scolding tin, elementary scolding tin pilot trench 57, elementary scolding tin pilot trench movable stand 56, elementary scolding tin scraper plate 55, elementary scolding tin scraper plate cylinder and elementary solder heating appliance constitute, elementary solder heating appliance is arranged on the bottom of the female groove 54 of elementary scolding tin, one end of elementary scolding tin scraper plate 55 is connected with the piston rod of elementary scolding tin scraper plate cylinder, elementary scolding tin scraper plate 55 is positioned at the top of elementary solder bath, elementary scolding tin pilot trench 57 is installed on the elementary scolding tin pilot trench movable stand 56, elementary scolding tin pilot trench 57 can move up and down with scolding tin pilot trench movable stand 56 at the beginning of inferior, and the female groove 54 of elementary scolding tin is positioned at the below of elementary scolding tin pilot trench 57.Cooling device is made of the female groove 58 of cooling, cooling pilot trench 60 and cooling pilot trench movable stand 59, cooling pilot trench 60 is installed on the cooling pilot trench movable stand 59, cooling pilot trench 60 can move up and down with cooling pilot trench movable stand 59, cools off the below that female groove 58 is positioned at cooling pilot trench 60.Blanking device is made up of blanking groove 62, blanking belt conveyor 61 and the blanking swash plate 61 that is arranged on the described platen 8, near suitable for reading being arranged on described blanking swash plate 61 outsides on the blanking groove 62, the input of blanking belt conveyor 61 are positioned at the end opening below of blanking groove 62.
During work, coil is delivered to the below of the pneumatic chuck 3 of manipulator by the charging belt conveyer 1 of feeding device, the piston that meanwhile moves horizontally cylinder 5 moves to the position, back, the piston that moves up and down cylinder 4 moves to the next, pneumatic chuck 3 is opened chuck coil is clamped, the piston that moves up and down cylinder 4 subsequently moves to upper, the piston that moves horizontally cylinder 5 moves to anteposition, unclamp chuck after on the die head group 10 of the coil insertion work disk 9 that pneumatic chuck 3 is lived clamping, the piston that moves horizontally cylinder 5 then moves to the position, back, the piston that moves up and down cylinder 4 moves to the next, the next coil of pneumatic chuck 3 clampings.Coil on the die head group 10 of insertion work disk 9 enters the detection operation with the rotation of work disk 9, when the photodetector of testing agency detects coil, next encapsulate cloth operation work, otherwise will not work.When the coil on the die head group 10 with the rotation of work disk 9 when entering encapsulate cloth operation, coil on the die head group 10 enters in the process of the motor 36 spindle nose front ends between adhesive plaster fixture block group and the adhesive plaster press block set with the rotation of work disk 9, descending by fixture block 23 under fixture block cylinder 41 drivings of adhesive plaster fixture block group, fixture block head 26 is separated with following fixture block head 25, fixture block frame cylinder 39 drive fixture block framves 40 make fixture block head 26 and following fixture block head 25 move to upper holder block 28 and lower lock block 27 places stop, fixture block 23 was up under fixture block cylinder 41 drove, make fixture block head 26 and play fixture block head 25 closures, will stay firmly in the adhesive plaster head-clamp of 27 of upper holder block 28 and lower lock blocks.At this moment, briquetting air cylinder driven upper holder block 28 is up, and lower lock block is separated, and the motion of fixture block head will place two groups of adhesive plasters putting on the rubber tire 35 to pull out after leading rubber tire 31 promptly away from last lower lock block about fixture block frame cylinder 39 drive fixture block framves 40 made.When the glue core moved to the positive front end of spindle nose of motor 36, dispenser 11 outputs paused, and it is descending that the working plate cylinder 42 that slides this moment drives slip working plate 38, and moulding wheel 29 is descending thereupon, and two groups of adhesive plasters are pressed on the coil of glue core groove by two moulding wheel respectively; Motor 36 travels forward under the drive of cylinder 43 simultaneously, makes motor 36 spindle noses entangle die head, and fixture block cylinder 41 fixture block head is up and down opened, and loosens the adhesive plaster that it is clamped; Motor 36 work, at first behind the revolution circle, motor 36 stops operating, and the last lower lock block closure of press block set compresses adhesive plaster; The adhesive plaster cylinder 34 cut of cutting the adhesive plaster group drives that to cut rubberized tape knife 30 descending, and adhesive plaster is cut off, and motor 36 changes half-turn again, and the adhesive plaster of incision is continued to be wrapped on the coil, and so far encapsulate cloth operation is finished, and slip working plate 38 rises, and motor 36 resets.Coil on the die head group 10 of insertion work disk 9 enters secondary welding sequence with the rotation of work disk 9, work disk 9 suspends rotation, platen 8 is descending, the resistance that adjusting bolt 7 on it overcomes spring presses down die head group 10, coil on the die head group 10 is descending with the line slideway that is loaded on the station support, meanwhile secondary scaling powder pilot trench 45 fills with scaling powder in the female groove 44 of secondary scaling powder, moves upward with secondary scaling powder pilot trench movable stand 46, the secondary terminal of coil immerses in the secondary scaling powder pilot trench 45 like this, and the secondary terminal of coil soaks scaling powder; Subsequent working disk 9 rotates to next station, work disk 9 suspends rotation, platen 8 is descending, the resistance that adjusting bolt 7 on it overcomes spring presses down die head group 10, coil on the die head group 10 is descending with the line slideway that is loaded on the station support, meanwhile secondary scolding tin pilot trench 49 fills with scolding tin in the female groove 47 of secondary scolding tin, moves upward with secondary scolding tin pilot trench movable stand 50, the secondary terminal of coil immerses in the secondary scolding tin pilot trench 49 like this, the secondary terminal of coil soaks scolding tin, and the secondary terminal of coil is welded solid by scolding tin.Coil on the die head group 10 of insertion work disk 9 enters elementary welding sequence with the rotation of work disk 9, and in entering elementary welding sequence process, coil is with die head Rotate 180 °.Its course of work is identical with secondary welding sequence.Coil on the die head group 10 of insertion work disk 9 enters refrigerating work procedure with the rotation of work disk 9, work disk 9 suspends rotation, platen 8 is descending, the resistance that adjusting bolt 7 on it overcomes spring presses down die head group 10, coil on the die head group 10 is descending with the line slideway that is loaded on the station support, meanwhile cooling off pilot trench 60 contains cooling fluid from cooling off, moves upward with cooling pilot trench movable stand 59 in female groove 58, being immersed by the level terminal of coil cooled off in the pilot trench 60 like this, and the quilt level terminal of coil is cooled.Coil on the die head group 10 of insertion work disk 9 enters the blanking operation with the rotation of work disk 9, work disk 9 suspends rotation, be arranged on blanking swash plate 63 on the described platen 8 with platen 8 descending moving downward, coil on the die head group 10 of insertion work disk 9 moves downward, is fallen in the blanking groove 62 by the detachment die head with blanking swash plate 63, slides on the blanking belt conveyor 61 down subsequently to be collected.Like this, the material loading of glue core coil, detection, encapsulate cloth, secondary scaling powder, secondary wicking, elementary scaling powder, elementary wicking, cooling, the blanking operation of soaking of soaking are finished on a machine, have improved operating efficiency greatly, and product quality is guaranteed.
Claims (8)
1. automatic encapsulate tin soldering machine, it is characterized in that: it comprises frame, feeding device, checkout gear, fabrics wrapping mechanism, the cam division mechanism, secondary welding mechanism, elementary welding mechanism, cooling device and blanking device, the cam division mechanism is mainly by cam set, dispenser, work disk and platen are formed, cam set is by final drive shaft, from power transmission shaft, cam, sprocket wheel, drive sprocket and connecting rod constitute, the sprocket wheel that links to each other with motor and reductor is housed on the driving shaft, drive sprocket and cam, the other end that one end is loaded on the connecting rod from the power transmission shaft places on the cam, and link to each other with the main shaft that is contained in the platen center through coupling spindle, drive sprocket links to each other with input sprocket on the dispenser power shaft, the output shaft of dispenser links to each other with the power transmission shaft of work disk, above-mentioned platen places on the work disk with one heart, periphery at the work disk evenly is provided with several station supports, the line slideway of band die head group is housed on the support, and the die head group links to each other with the work disk by spring, periphery at platen is provided with the adjusting bolt corresponding to die head group place, and described work disk and platen are arranged on the flat board of upper rack, dispenser and cam set are arranged on the below of this flat board; Described feeding device, checkout gear, fabrics wrapping mechanism, secondary welder, elementary welder, cooling device and blanking device are successively set on the flat board of work disk and platen upper rack on every side.
2. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described feeding device is made up of charging belt conveyer and manipulator, the charging belt conveyer is installed in the below of manipulator, manipulator by manipulator support, move horizontally cylinder, move up and down cylinder and pneumatic chuck constitutes, move horizontally cylinder and be arranged on manipulator support top, the piston rod that moves horizontally cylinder with move up and down cylinder and be connected, pneumatic chuck is connected with the piston rod that moves up and down cylinder.
3. a kind of automatic encapsulate tin soldering machine according to claim 1 is characterized in that: described testing agency constitutes by detecting support and photodetector, and photoelectricity is visited detector and is installed on the detection support.
4. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described fabrics wrapping mechanism mainly by support, motor, cylinder, adhesive plaster fixture block group, adhesive plaster press block set, cut the adhesive plaster group and the slip working plate is formed, the slip working plate is by being fixed at slip working plate cylinder on the support base plate and a parallel side of being located at the longitudinal carrier plate; Adhesive plaster fixture block group is made of last fixture block, time fixture block, last fixture block head, following fixture block head, fixture block frame, fixture block cylinder and fixture block frame cylinder, the fixture block cylinder be loaded on the fixture block frame, go up fixture block be fixedly linked with the cylinder body of fixture block cylinder, down fixture block by the axis of guide that passes fixture block link to each other with the fixture block cylinder, the fixture block frame links to each other with fixture block frame cylinder axis, fixture block frame cylinder and slip working plate are fixedly linked, front end at last fixture block, following fixture block is equipped with fixture block head, following fixture block head respectively, and the phase-contact surface of last fixture block head, following fixture block head is intermeshing cambered surface; The adhesive plaster press block set is made of upper holder block, lower lock block, briquetting cylinder, moulding wheel, moulding wheel shaft and moulding axle bracket, briquetting cylinder and slip working plate are fixedly linked, lower lock block also is fixedly linked with the slip working plate, upper holder block links to each other with the briquetting cylinder by the axis of guide of lower lock block, the phase-contact surface of upper holder block, lower lock block is intermeshing male and fomale(M﹠F), and the moulding wheel is equipped with in the moulding axle bracket that the moulding wheel shaft passes and the working plate that slides is fixedly linked, its lower end; Cut the adhesive plaster group and constitute by cutting rubberized tape knife and cutting the adhesive plaster cylinder, the adhesive plaster cylinder of cutting on cutting rubberized tape knife and being fixed on the slip working plate links to each other, and cuts the top that rubberized tape knife places above-mentioned upper holder block; Also be provided with putting rubber tire and leading rubber tire of dress adhesive plaster on the slip working plate; The opposite side of longitudinal carrier plate be provided with described cylinder with described motor and link to each other, above motor is arranged on cylinder, cylinder axis and longitudinal carrier plate link, motor shaft head can seesaw with the through hole that cylinder passes on longitudinal carrier plate and the slip working plate.
5. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described secondary welding mechanism is by soaking secondary scaling powder device, soaking secondary tin soldering equipment, soaking secondary scaling powder device is made of secondary scaling powder pilot trench, the female groove of secondary scaling powder and secondary scaling powder pilot trench movable stand, secondary scaling powder pilot trench is installed on the secondary scaling powder pilot trench movable stand, secondary scaling powder pilot trench can move up and down with secondary scaling powder pilot trench movable stand, and the female groove of secondary scaling powder is positioned at the below of secondary scaling powder pilot trench; Soak secondary tin soldering equipment by the female groove of secondary scolding tin, secondary scolding tin pilot trench, secondary scolding tin pilot trench movable stand, secondary scolding tin scraper plate, secondary scolding tin scraper plate cylinder and secondary solder heating appliance constitute, secondary solder heating appliance is arranged on the bottom of the female groove of secondary scolding tin, one end of secondary scolding tin scraper plate is connected with the piston rod of secondary scolding tin scraper plate cylinder, secondary scolding tin scraper plate is positioned at the top of the female groove of secondary scolding tin, secondary scolding tin pilot trench is installed on the secondary scolding tin pilot trench movable stand, secondary scolding tin pilot trench can move up and down with secondary scolding tin pilot trench movable stand, and the female groove of secondary scolding tin is positioned at the below of secondary scolding tin pilot trench.
6. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described elementary welding mechanism is by soaking elementary scaling powder device, soaking elementary tin soldering equipment, soaking elementary scaling powder device is made of elementary scaling powder pilot trench, the female groove of elementary scaling powder and elementary scaling powder pilot trench movable stand, elementary scaling powder pilot trench is installed on the elementary scaling powder pilot trench movable stand, elementary scaling powder pilot trench can move up and down with elementary scaling powder pilot trench movable stand, and the female groove of elementary scaling powder is positioned at the below of elementary scaling powder pilot trench; Soak elementary tin soldering equipment by the female groove of elementary scolding tin, elementary scolding tin pilot trench, elementary scolding tin pilot trench movable stand, elementary scolding tin scraper plate, elementary scolding tin scraper plate cylinder and elementary solder heating appliance constitute, elementary solder heating appliance is arranged on the bottom of the female groove of elementary scolding tin, one end of elementary scolding tin scraper plate is connected with the piston rod of elementary scolding tin scraper plate cylinder, elementary scolding tin scraper plate is positioned at the top of elementary solder bath, elementary scolding tin pilot trench is installed on the elementary scolding tin pilot trench movable stand, elementary scolding tin pilot trench can move up and down with scolding tin pilot trench movable stand at the beginning of inferior, and the female groove of elementary scolding tin is positioned at the below of elementary scolding tin pilot trench.
7. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described cooling device is made of the female groove of cooling, cooling pilot trench and cooling pilot trench movable stand, the cooling pilot trench is installed on the cooling pilot trench movable stand, the cooling pilot trench can move up and down with cooling pilot trench movable stand, cools off the below that female groove is positioned at the cooling pilot trench.
8. a kind of automatic encapsulate tin soldering machine according to claim 1, it is characterized in that: described blanking device is made up of blanking groove, blanking belt conveyor and the blanking swash plate that is arranged on the described platen, near suitable for reading being arranged on the described blanking swash plate outside on the blanking groove, the input of blanking belt conveyor is positioned at the end opening below of blanking groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420108763 CN2741159Y (en) | 2004-11-11 | 2004-11-11 | Automatic encapsulating tin welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420108763 CN2741159Y (en) | 2004-11-11 | 2004-11-11 | Automatic encapsulating tin welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2741159Y true CN2741159Y (en) | 2005-11-16 |
Family
ID=35351443
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420108763 Expired - Fee Related CN2741159Y (en) | 2004-11-11 | 2004-11-11 | Automatic encapsulating tin welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2741159Y (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102366978A (en) * | 2011-11-17 | 2012-03-07 | 中国航天科技集团公司烽火机械厂 | Coil encapsulation die and method |
| CN103996531A (en) * | 2014-05-29 | 2014-08-20 | 温州市桑德拉自动化科技有限公司 | Coil taping machine |
| CN104167287A (en) * | 2013-05-16 | 2014-11-26 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN104282431A (en) * | 2014-10-28 | 2015-01-14 | 武汉联创恒业科技有限公司 | Automatic rubber coating machine for inductance coil |
| CN104759419A (en) * | 2015-04-22 | 2015-07-08 | 乐清野岛机电有限公司 | Processing and detecting system for coil bracket of miniature circuit breaker |
| CN105655119A (en) * | 2013-05-16 | 2016-06-08 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN106158356A (en) * | 2016-09-29 | 2016-11-23 | 无锡金诺电气有限公司 | Transformator tin-soldering method |
| CN106180945A (en) * | 2016-08-03 | 2016-12-07 | 深圳市奥迈兴自动化设备有限公司 | Contactless English Nellie production line all-in-one |
| CN107958774A (en) * | 2017-11-15 | 2018-04-24 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN108581199A (en) * | 2018-04-26 | 2018-09-28 | 苏州市万祥电器成套有限公司 | A kind of automatic welding coating line |
| CN108944065A (en) * | 2018-08-23 | 2018-12-07 | 新昌县奔力机械有限公司 | Pipeline system laser marking device for bearing designation |
| CN113066661A (en) * | 2021-03-05 | 2021-07-02 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
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2004
- 2004-11-11 CN CN 200420108763 patent/CN2741159Y/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102366978A (en) * | 2011-11-17 | 2012-03-07 | 中国航天科技集团公司烽火机械厂 | Coil encapsulation die and method |
| CN102366978B (en) * | 2011-11-17 | 2013-09-18 | 中国航天科技集团公司烽火机械厂 | Coil encapsulation die and method |
| CN104167287B (en) * | 2013-05-16 | 2017-12-08 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN106601469A (en) * | 2013-05-16 | 2017-04-26 | 万润科技股份有限公司 | Pick and place mechanism |
| CN105655119B (en) * | 2013-05-16 | 2018-04-06 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN105655119A (en) * | 2013-05-16 | 2016-06-08 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN104167287A (en) * | 2013-05-16 | 2014-11-26 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| CN106601469B (en) * | 2013-05-16 | 2018-07-31 | 万润科技股份有限公司 | Pick and place mechanism |
| CN106783150A (en) * | 2013-05-16 | 2017-05-31 | 万润科技股份有限公司 | Tin dipping method and device |
| CN106783150B (en) * | 2013-05-16 | 2018-07-31 | 万润科技股份有限公司 | Tin dipping method and device |
| CN103996531A (en) * | 2014-05-29 | 2014-08-20 | 温州市桑德拉自动化科技有限公司 | Coil taping machine |
| CN104282431A (en) * | 2014-10-28 | 2015-01-14 | 武汉联创恒业科技有限公司 | Automatic rubber coating machine for inductance coil |
| CN104759419A (en) * | 2015-04-22 | 2015-07-08 | 乐清野岛机电有限公司 | Processing and detecting system for coil bracket of miniature circuit breaker |
| CN104759419B (en) * | 2015-04-22 | 2017-03-08 | 乐清野岛机电有限公司 | Miniature circuit breaker coil brace processes detecting system |
| CN106180945A (en) * | 2016-08-03 | 2016-12-07 | 深圳市奥迈兴自动化设备有限公司 | Contactless English Nellie production line all-in-one |
| CN106158356A (en) * | 2016-09-29 | 2016-11-23 | 无锡金诺电气有限公司 | Transformator tin-soldering method |
| CN107958774B (en) * | 2017-11-15 | 2024-02-23 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN107958774A (en) * | 2017-11-15 | 2018-04-24 | 惠州市邦特科技有限公司 | Full-automatic electronic transformer production equipment |
| CN108581199A (en) * | 2018-04-26 | 2018-09-28 | 苏州市万祥电器成套有限公司 | A kind of automatic welding coating line |
| CN108581199B (en) * | 2018-04-26 | 2020-08-18 | 苏州万祥科技股份有限公司 | Automatic welding and laminating production line |
| CN108944065A (en) * | 2018-08-23 | 2018-12-07 | 新昌县奔力机械有限公司 | Pipeline system laser marking device for bearing designation |
| CN108944065B (en) * | 2018-08-23 | 2020-11-06 | 新昌县奔力机械有限公司 | Assembly line type laser marking equipment for bearing models |
| CN113066661A (en) * | 2021-03-05 | 2021-07-02 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
| CN113066661B (en) * | 2021-03-05 | 2023-04-11 | 广州六瑞消防科技有限公司 | Full-automatic integrated production line for welding and encapsulating flexible coils |
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| CF01 | Termination of patent right due to non-payment of annual fee |