CN104282431A - Automatic rubber coating machine for inductance coil - Google Patents
Automatic rubber coating machine for inductance coil Download PDFInfo
- Publication number
- CN104282431A CN104282431A CN201410589391.5A CN201410589391A CN104282431A CN 104282431 A CN104282431 A CN 104282431A CN 201410589391 A CN201410589391 A CN 201410589391A CN 104282431 A CN104282431 A CN 104282431A
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- support
- encapsulate
- base
- block
- material loading
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Abstract
The invention discloses an automatic rubber coating machine for an inductance coil. The automatic rubber coating machine comprises a machine seat and a power assembly arranged in the machine seat, wherein the surface of the machine seat is provided with a workbench, a rotary table structure is arranged in the center of the workbench, and the workbench is also provided with a blanking mechanism, a feeding mechanism, a rubber coating mechanism, a detecting mechanism and a loading mechanism which are arranged around the rotary table structure. When the automatic rubber coating machine for the inductance coil works, as the coil and a rubber belt are placed on the workbench, and a rotary table sequentially sends products to established working positions for carrying out procedures including rubber coating, detecting and blanking, one person can finish the work in all the working positions by operating the machine; the yield is high and is 4-6 times of that when the manual assembly is adopted, and thus labor force is greatly lowered and the production cost is reduced; in addition, the automatic rubber coating machine has a compact structure.
Description
Technical field
The present invention relates to automated production equipment, especially a kind of full-automatic inductance coil encapsulation machine.
Background technology
Along with the develop rapidly of electronic technology, various household electrical appliance and electronic equipment emerge in an endless stream, its performance is also in continuous lifting, therefore to the electronic inductance of all size and the demand of inductance in continuous increase, the designing requirement such as the number of plies and method of product to the wire circle of electronic inductance, the number of plies, outlet position, encapsulate as different performance is also not quite similar.
The complete inductance coil of coiling needs to twine one deck insulating tape outside, in prior art the encapsulate of inductance coil mainly by workman manually operation complete production, production process needs a large amount of operating personnels, and cost of labor is quite high, and production efficiency is extremely low.
Summary of the invention
The object of this invention is to provide a kind of rubber coating machine that automatically can complete coil encapsulation.
The technical solution adopted for the present invention to solve the technical problems is: a kind of inductance coil automatic tape-wrapping machine, comprise support and be located at the power assembly in support, support surface is provided with workbench, workbench central authorities are provided with turntable structure, described workbench is also provided with the cutting agency curling up turntable structure, feed mechanism, encapsulation mechanism, testing agency and loader mechanism, described turntable structure comprises base and is arranged on the rotating disk on base, described center of turntable is provided with rotating shaft, disc surfaces is evenly provided with multiple station, base is fixed with stepping motor, stepper motor output shaft is provided with driving wheel, driving wheel is connected with driven pulley by Timing Belt, worm and gear assembly is connected with between driven pulley and rotating shaft, described base is provided with lift cylinder, the output shaft of lift cylinder is connected with rotating disk, described loader mechanism comprises support and is installed in parallel in two mandrel rods on support, mandrel rod is connected with supporting bracket by linear bearing, supporting bracket is provided with material holding tray, axle bed is provided with between two mandrel rods, axle bed is fixed with stepper motor, the screw component be connected with stepping motor output shaft is provided with bottom supporting bracket, laying on the supporting plate of described material holding tray activity.
Wherein, the link that described cutting agency comprises blanking support and is laterally located on blanking support, straight-line guide rail slide block and encapsulate stepping motor is provided with in link, link is connected with back-up block, back-up block is fixed with Pneumatic slid platform, Pneumatic slid platform is fixed with finger contiguous block, finger contiguous block is connected with gas pawl fixture by sliding shoe, gas pawl fixture is provided with multiple first pneumatic-finger, and described back-up block is connected on link by sheet metal component.
Wherein, described feed mechanism comprises flitch on material loading base two of material loading base and erected parallel, described upper flitch is arranged with and determines plate, upper flitch bottom outside is connected with fixed head, blanking block is provided with bottom upper flitch, tong and curved logical is also provided with between two blanking blocks, material loading base is also provided with material loading cylinder and material loading support, material loading cylinder output shaft is connected with connecting plate by contiguous block, material loading support is connected with line slideway block, described connecting plate is connected with line slideway block, described material loading base bottom is arranged with multiple pitman in parallel.
Wherein, described encapsulation mechanism comprises encapsulate base and the encapsulate support that is arranged on encapsulate base and adhesive tape disc, encapsulate support is provided with horizontal straight-line guide rail slide block and longitudinal straight-line guide rail slide block, straight-line guide rail slide block is provided with pinch roller by pinch roller support, arm shaft is provided with outside pinch roller, arm shaft is provided with swing arm, cutter holder is provided with between swing arm and pinch roller, adhesive tape disc center is provided with adhesive tape disc axle, adhesive tape disc edge is provided with multiple shell fragment, encapsulate linear bearing is provided with between described encapsulate base and support, encapsulate base and encapsulate support are equipped with Standard Cylinder, horizontal straight-line guide rail slide block and longitudinal straight-line guide rail slide block are equipped with spring set screw.
Wherein, described testing agency comprises the Bracket for Inspection of aluminium section bar and the monitor station be fixed on Bracket for Inspection and lateral cylinder, monitor station is provided with the detection groove of accommodating coil and the deck of support coils, described lateral cylinder output shaft is connected with longitudinal cylinder, longitudinal cylinder output shaft is connected with gas pawl mounting panel, gas pawl mounting panel is connected with the second pneumatic-finger and detects pawl folder, the second described pneumatic-finger has two or three.
The invention has the beneficial effects as follows: this inductance coil automatic tape-wrapping machine operationally, coil and adhesive tape are put on the table, product is delivered to set station by rotating disk successively, the operations such as encapsulate, detection, blanking, one man operation machine just can complete the work of all stations, and production capacity is high, it is 4-6 times that assembles manually, decrease a large amount of labour, saved a large amount of production costs, and machine construction is compact.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of cutting agency of the present invention;
Fig. 3 is the structural representation of feed mechanism of the present invention;
Fig. 4 is the structural representation of encapsulation mechanism of the present invention;
The structural representation of Tu5Shi testing agency of the present invention;
Fig. 6 is the structural representation of loader mechanism of the present invention;
Fig. 7 is the structural representation of turntable structure of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
With reference to Fig. 1, shown in Fig. 6 and Fig. 7, the invention discloses a kind of inductance coil automatic tape-wrapping machine, the power assembly comprising support 1 and be located in support 1, support 1 surface is provided with workbench, workbench central authorities are provided with turntable structure 7, described workbench is also provided with the cutting agency 2 curling up turntable structure 7, feed mechanism 3, encapsulation mechanism 4, testing agency 5 and loader mechanism 6, the rotating disk 72 that described turntable structure 7 comprises base 70 and installs on mount 70, described rotating disk 72 center is provided with rotating shaft 78, rotating disk 72 surface uniform is provided with multiple station 77, base 70 is fixed with stepping motor 71, stepping motor 71 output shaft is provided with driving wheel 73, driving wheel 73 is connected with driven pulley 75 by Timing Belt 74, worm and gear assembly is connected with between driven pulley 75 and rotating shaft 78, described base 70 is provided with lift cylinder 76, the output shaft of lift cylinder 76 is connected with rotating disk 72, described loader mechanism 6 comprises support 60 and is installed in parallel in two mandrel rods 61 on support 60, mandrel rod 61 is connected with supporting bracket 64 by linear bearing 63, supporting bracket 64 is provided with material holding tray 65, axle bed 66 is provided with between two mandrel rods 61, axle bed 66 is fixed with stepper motor 62, the screw component 67 be connected with stepper motor 62 output shaft is provided with bottom supporting bracket 64, being placed in supporting bracket 64 of described material holding tray 65 activity.
With reference to shown in Fig. 2, the link 20 that described cutting agency 2 comprises blanking support 26 and is laterally located on blanking support 26, straight-line guide rail slide block 25 and encapsulate stepping motor 24 is provided with in link 20, link 20 is connected with back-up block 21, back-up block 21 is fixed with Pneumatic slid platform 27, Pneumatic slid platform 27 is fixed with finger contiguous block 24, finger contiguous block 24 is connected with gas pawl fixture 28 by sliding shoe 23, gas pawl fixture 28 is provided with multiple first pneumatic-finger 25, and described back-up block 21 is connected on link 20 by sheet metal component 22.
With reference to shown in Fig. 3, described feed mechanism 3 comprises flitch 36 on material loading base 30 two of material loading base 30 and erected parallel, described upper flitch 36 is arranged with and determines plate 35, upper flitch 36 bottom outside is connected with fixed head 38, blanking block 39 is provided with bottom upper flitch 36, tong 111 and curved logical 112 are also provided with between two blanking blocks 39, material loading base 30 is also provided with material loading cylinder 37 and material loading support 31, material loading cylinder 37 output shaft is connected with connecting plate 33 by contiguous block 34, material loading support 31 is connected with line slideway block 32, described connecting plate 33 is connected with line slideway block 32, multiple pitman is arranged with in parallel bottom described material loading base 30.
With reference to shown in Fig. 4, described encapsulation mechanism 4 comprises encapsulate base 40 and the encapsulate support 41 that is arranged on encapsulate base 40 and adhesive tape disc 46, encapsulate support 41 is provided with horizontal straight-line guide rail slide block 42 and longitudinal straight-line guide rail slide block 44, horizontal straight-line guide rail slide block 42 is provided with pinch roller 43 by pinch roller support, arm shaft 48 is provided with outside pinch roller 43, arm shaft 48 is provided with swing arm 49, cutter holder 113 is provided with between swing arm 49 and pinch roller 43, adhesive tape disc 46 center is provided with adhesive tape disc axle 115, adhesive tape disc 46 edge is provided with multiple shell fragment 116, encapsulate linear bearing 45 is provided with between described encapsulate base 40 and encapsulate support 41, encapsulate base 40 and encapsulate support 41 are equipped with Standard Cylinder 47, horizontal straight-line guide rail slide block 42 and longitudinal straight-line guide rail slide block 44 are equipped with spring set screw 114.
With reference to shown in Fig. 5, described testing agency 5 comprises the Bracket for Inspection 57 of aluminium section bar and the monitor station 58 be fixed on Bracket for Inspection 57 and lateral cylinder 59, monitor station 58 is provided with the detection groove 51 of accommodating coil and the deck 56 of support coils, described lateral cylinder 59 output shaft is connected with longitudinal cylinder 54, longitudinal cylinder 54 output shaft is connected with gas pawl mounting panel 55, gas pawl mounting panel 55 be connected with the second pneumatic-finger 52 and detect pawl folder 53, the second described pneumatic-finger 52 has two or three.
This inductance coil automatic tape-wrapping machine operationally, coil and adhesive tape are put on the table, product is delivered to set station by turntable structure 7 successively, the operations such as encapsulate, detection, blanking, one man operation machine just can complete the work of all stations, and production capacity is high, it is 4-6 times that assembles manually, decrease a large amount of labour, saved a large amount of production costs, and machine construction is compact.
Above-described embodiment is illustrative principle of the present invention and effect thereof only; and the embodiment that part is used, for the person of ordinary skill of the art, without departing from the concept of the premise of the invention; can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (5)
1. an inductance coil automatic tape-wrapping machine, the power assembly comprising support (1) and be located in support (1), support (1) surface is provided with workbench, it is characterized in that: workbench central authorities are provided with turntable structure (7), described workbench is also provided with the cutting agency (2) curling up turntable structure (7), feed mechanism (3), encapsulation mechanism (4), testing agency (5) and loader mechanism (6), described turntable structure (7) comprises base (70) and is arranged on the rotating disk (72) on base (70), rotating disk (72) center is provided with rotating shaft (78), rotating disk (72) surface uniform is provided with multiple station (77), base (70) is fixed with stepping motor (71), stepping motor (71) output shaft is provided with driving wheel (73), driving wheel (73) is connected with driven pulley (75) by Timing Belt (74), worm and gear assembly is connected with between driven pulley (75) and rotating shaft (78), described base (70) is provided with lift cylinder (76), the output shaft of lift cylinder (76) is connected with rotating disk (72), described loader mechanism (6) comprises support (60) and is installed in parallel in two mandrel rods (61) on support (60), mandrel rod (61) is connected with supporting bracket (64) by linear bearing (63), supporting bracket (64) is provided with material holding tray (65), axle bed (66) is provided with between two mandrel rods (61), axle bed (66) is fixed with stepper motor (62), supporting bracket (64) bottom is provided with the screw component (67) be connected with stepper motor (62) output shaft, movable being placed in supporting bracket (64) of described material holding tray (65).
2. inductance coil automatic tape-wrapping machine according to claim 1, it is characterized in that, the link (20) that described cutting agency (2) comprises blanking support (26) and is laterally located on blanking support (26), straight-line guide rail slide block (25) and encapsulate stepping motor (24) is provided with in link (20), link (20) is connected with back-up block (21), back-up block (21) is fixed with Pneumatic slid platform (27), Pneumatic slid platform (27) is fixed with finger contiguous block (24), finger contiguous block (24) is connected with gas pawl fixture (28) by sliding shoe (23), gas pawl fixture (28) is provided with multiple first pneumatic-finger (25), described back-up block (21) is connected on link (20) by sheet metal component (22).
3. inductance coil automatic tape-wrapping machine according to claim 1 and 2, it is characterized in that, described feed mechanism (3) comprises material loading base (30) and two the upper flitch (36) of erected parallel on material loading base (30), described upper flitch (36) is arranged with and determines plate (35), upper flitch (36) bottom outside is connected with fixed head (38), upper flitch (36) bottom is provided with blanking block (39), tong (111) and curved logical (112) are also provided with between two blanking blocks (39), material loading base (30) is also provided with material loading cylinder (37) and material loading support (31), material loading cylinder (37) output shaft is connected with connecting plate (33) by contiguous block (34), material loading support (31) is connected with line slideway block (32), described connecting plate (33) is connected with line slideway block (32), described material loading base (30) bottom is arranged with multiple pitman in parallel.
4. inductance coil automatic tape-wrapping machine according to claim 3, it is characterized in that, described encapsulation mechanism (4) comprises encapsulate base (40) and the encapsulate support (41) that is arranged on encapsulate base (40) and adhesive tape disc (46), encapsulate support (41) is provided with horizontal straight-line guide rail slide block (42) and longitudinal straight-line guide rail slide block (44), horizontal straight-line guide rail slide block (42) is provided with pinch roller (43) by pinch roller support, arm shaft (48) is provided with outside pinch roller (43), arm shaft (48) is provided with swing arm (49), cutter holder (113) is provided with between swing arm (49) and pinch roller (43), adhesive tape disc (46) center is provided with adhesive tape disc axle (115), adhesive tape disc (46) edge is provided with multiple shell fragment (116), encapsulate linear bearing (45) is provided with between described encapsulate base (40) and encapsulate support (41), encapsulate base (40) and encapsulate support (41) are equipped with Standard Cylinder (47), horizontal straight-line guide rail slide block (42) and longitudinal straight-line guide rail slide block (44) are equipped with spring set screw (114).
5. inductance coil automatic tape-wrapping machine according to claim 4, it is characterized in that, described testing agency (5) comprises the Bracket for Inspection (57) of aluminium section bar and the monitor station (58) be fixed on Bracket for Inspection (57) and lateral cylinder (59), monitor station (58) is provided with the detection groove (51) of accommodating coil and the deck (56) of support coils, described lateral cylinder (59) output shaft is connected with longitudinal cylinder (54), longitudinal cylinder (54) output shaft is connected with gas pawl mounting panel (55), gas pawl mounting panel (55) be connected with the second pneumatic-finger (52) and detect pawl folder (53), described the second pneumatic-finger (52) has two or three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410589391.5A CN104282431A (en) | 2014-10-28 | 2014-10-28 | Automatic rubber coating machine for inductance coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410589391.5A CN104282431A (en) | 2014-10-28 | 2014-10-28 | Automatic rubber coating machine for inductance coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104282431A true CN104282431A (en) | 2015-01-14 |
Family
ID=52257234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410589391.5A Pending CN104282431A (en) | 2014-10-28 | 2014-10-28 | Automatic rubber coating machine for inductance coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104282431A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319091A (en) * | 2014-10-30 | 2015-01-28 | 武汉联创恒业科技有限公司 | Rotating disk structure of automatic rubber coating machine for inductive coils |
| CN104909223A (en) * | 2015-05-29 | 2015-09-16 | 诸暨中澳自动化设备有限公司 | Intelligent automatic table-type encapsulation device and use method |
| CN105225818A (en) * | 2015-08-31 | 2016-01-06 | 苏杰 | A kind of full-automatic method for making of pellet wound inductor and equipment thereof |
| CN106079414A (en) * | 2016-08-22 | 2016-11-09 | 深圳市泰顺友电机电有限公司 | Encapsulated equipment |
| CN108145960A (en) * | 2017-12-29 | 2018-06-12 | 苏州奔腾塑业有限公司 | Automatic winding formula gluing device |
| CN108940747A (en) * | 2018-06-22 | 2018-12-07 | 威海双丰物探设备股份有限公司 | Full-automatic wave detector coil surface mopping equipment |
| CN109399319A (en) * | 2018-09-12 | 2019-03-01 | 海宁联丰东进电子有限公司 | Band heading tape presses automatic package rubber belt machine |
| CN110844567A (en) * | 2019-10-14 | 2020-02-28 | 厦门建霖健康家居股份有限公司 | Semi-automatic rubber coating system of manipulator |
| CN113327760A (en) * | 2021-06-01 | 2021-08-31 | 安徽省和翰光电科技股份有限公司 | Automatic rubber coating machine for transformer |
| CN113859677A (en) * | 2020-10-15 | 2021-12-31 | 溆浦萬聚电子科技有限公司 | Transformer packaging machine |
| CN114694950A (en) * | 2022-04-21 | 2022-07-01 | 广东赛威莱自动化科技有限公司 | Automatic production device |
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| SU792321A1 (en) * | 1978-10-03 | 1980-12-30 | Предприятие П/Я Г-4585 | Automatic device for manufacturing electric coils |
| CN2741159Y (en) * | 2004-11-11 | 2005-11-16 | 盐城市电子设备厂 | Automatic encapsulating tin welder |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104319091A (en) * | 2014-10-30 | 2015-01-28 | 武汉联创恒业科技有限公司 | Rotating disk structure of automatic rubber coating machine for inductive coils |
| CN104909223A (en) * | 2015-05-29 | 2015-09-16 | 诸暨中澳自动化设备有限公司 | Intelligent automatic table-type encapsulation device and use method |
| CN105225818A (en) * | 2015-08-31 | 2016-01-06 | 苏杰 | A kind of full-automatic method for making of pellet wound inductor and equipment thereof |
| CN106079414A (en) * | 2016-08-22 | 2016-11-09 | 深圳市泰顺友电机电有限公司 | Encapsulated equipment |
| CN106079414B (en) * | 2016-08-22 | 2018-06-26 | 深圳市泰顺友电机电有限公司 | Encapsulated equipment |
| CN108145960B (en) * | 2017-12-29 | 2023-11-07 | 苏州奔腾塑业有限公司 | Automatic winding type rubber coating device |
| CN108145960A (en) * | 2017-12-29 | 2018-06-12 | 苏州奔腾塑业有限公司 | Automatic winding formula gluing device |
| CN108940747A (en) * | 2018-06-22 | 2018-12-07 | 威海双丰物探设备股份有限公司 | Full-automatic wave detector coil surface mopping equipment |
| CN109399319A (en) * | 2018-09-12 | 2019-03-01 | 海宁联丰东进电子有限公司 | Band heading tape presses automatic package rubber belt machine |
| CN110844567A (en) * | 2019-10-14 | 2020-02-28 | 厦门建霖健康家居股份有限公司 | Semi-automatic rubber coating system of manipulator |
| CN113859677A (en) * | 2020-10-15 | 2021-12-31 | 溆浦萬聚电子科技有限公司 | Transformer packaging machine |
| CN113327760A (en) * | 2021-06-01 | 2021-08-31 | 安徽省和翰光电科技股份有限公司 | Automatic rubber coating machine for transformer |
| CN113327760B (en) * | 2021-06-01 | 2022-12-09 | 安徽省和翰光电科技股份有限公司 | Automatic rubber coating machine for transformer |
| CN114694950A (en) * | 2022-04-21 | 2022-07-01 | 广东赛威莱自动化科技有限公司 | Automatic production device |
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Application publication date: 20150114 |