CN105225818A - A kind of full-automatic method for making of pellet wound inductor and equipment thereof - Google Patents

A kind of full-automatic method for making of pellet wound inductor and equipment thereof Download PDF

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Publication number
CN105225818A
CN105225818A CN201510545665.5A CN201510545665A CN105225818A CN 105225818 A CN105225818 A CN 105225818A CN 201510545665 A CN201510545665 A CN 201510545665A CN 105225818 A CN105225818 A CN 105225818A
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China
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wire
ceramic core
wound inductor
rotating disk
winding
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CN201510545665.5A
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Chinese (zh)
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苏杰
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苏杰
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Priority to CN201510545665.5A priority Critical patent/CN105225818A/en
Publication of CN105225818A publication Critical patent/CN105225818A/en

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Abstract

A kind of full-automatic method for making of pellet wound inductor and equipment thereof.The present invention in order to solve prior art exist in reciprocation cycle operation can produce many invalid motions, each station waits until that the overlong time of material loading causes that operating efficiency is not high and mechanism is complicated, machine volume is large, high cost defect.Drip irrigation device: feature is by feed mechanism at one, for wire winding structure, welding mechanism, waste collection reservoirs and finished product collection container are arranged in one the transmission disk peripheral of some binding clasps setting alternate with some lead frames, by binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on the fully-automatic equipment above described transmission rotating disk, conveying material loading will be completed by ceramic core one by one on described fully-automatic equipment, clamping is fixed, coiling, welding, winding displacement, discharging, automatically the operations specific process of pellet wound inductor is one by one made.

Description

A kind of full-automatic method for making of pellet wound inductor and equipment thereof

Technical field

The present invention relates to manufacture method and the equipment of electronic devices and components, specifically a kind of full-automatic method for making of pellet wound inductor and equipment thereof.Be suitable for the pellet wound inductor making super-small.

Background technology

Inductor is a kind of conventional electronic devices and components.Pellet wound inductor is that one carries out technological improvement to traditional inductor, reduces volume, lead-in wire is changed into the higher-end product of applicable surface-pasted end-electrode structure, can be applied in upper frequency circuit environment, as on the communication products such as mobile phone.The full-automatic device of current production pellet wound inductor is the import equipment of Japan and other countries, complex structure, and price is high, causes the pellet wound inductor cost of domestic production higher.

No. 201410145342.2nd, Chinese patent application discloses a kind of full-automatic inductance coil winding machine and method for winding thereof, structure comprises carries out feed mechanism, baiting structure, transfer mechanism, winding mechanism and the frame of arranging along the slide rail on workbench, principle be multiple trade union college on workpiece holder, carry out operation by slide rail slippage to each station by workpiece holder.The defect of this scheme: one is because workpiece holder is do reciprocating linear motion on slide rail, so reciprocation cycle operation can produce many invalid motions, causes operating efficiency not high; Two is due to multiple workpiece synchronizing wire winding, blanking, transfer, secondary line ball, and material loading track only has one, complete machine work rhythm can be made inharmonious, cause the wait material loading overlong time of the stations such as coiling, blanking, transfer, secondary line ball, operating efficiency also will be caused not high; Three is due to line ball after first breaking, so be wrapped in degree of the taking up difference of the wire on workpiece, end product quality will be caused not good.Four is that mechanism is complicated, machine volume is large, cost also can be very high.

Summary of the invention

Exist in reciprocation cycle operation can produce many invalid motions to overcome existing full-automatic inductance coil winding machine and method for winding thereof, each station waits for the overlong time of material loading, cause the defect that operating efficiency is not high and mechanism is complicated, machine volume is large, cost is high, the object of this invention is to provide a kind of full-automatic method for making and equipment thereof of pellet wound inductor of improvement, the defect of prior art can be overcome.

The technical solution adopted for the present invention to solve the technical problems is:

A kind of full-automatic method for making of pellet wound inductor, it is characterized in that feed mechanism at one, for wire winding structure, welding mechanism, waste collection reservoirs and finished product collection container are arranged in one the transmission disk peripheral of some binding clasps setting alternate with some lead frames, by binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on the fully-automatic equipment above described transmission rotating disk, conveying material loading will be completed by ceramic core one by one on described fully-automatic equipment, clamping is fixed, coiling, welding, winding displacement, the operation process of discharging, specifically be made up of successively following steps:

1. by the ceramic core of the metal-coated electrode in two ends one by one, be placed in the vibration feeding chamber of feed mechanism, from vibration chutes, ceramic core is transported near described transmission rotating disk one by one, pinch to the binding clasp transmitted on rotating disk one by one by the device that pinches of feed mechanism, and drive described binding clasp to make opening and closing movement by binding clasp material loading driving mechanism, ceramic core clamping is fixed on and transmits on rotating disk;

2. then transmitting dial rotation transfers to for wire winding structure by the ceramic core that clamping is fixing, first one of wire is hung tight before ceramic core on a described lead frame for wire winding structure, on middle part between the two ends metal electrode by the rotation bobbin winding head for wire winding structure wire being wrapped in ceramic core again, then for wire winding structure, the other end of wire is hung tightly on a described lead frame below of ceramic core;

3. then transmit dial rotation and the ceramic core of coiling is transferred to welding mechanism, be pressed on the wire described in ceramic core and front-back between coil holder under depression bar first by described thread depressing mechanism, by around the further tensioning of the wire on ceramic core, then weldering is tight on the metal electrode at ceramic core two ends respectively simultaneously by two rear line heads of the wire wound portion on ceramic core for welding mechanism, and such ceramic core just becomes a pellet wound inductor;

4. then transmit dial rotation and pellet wound inductor is transferred to described wire-arranging mechanism, by the winding displacement pawl of wire-arranging mechanism, the excess wire section outside the pad being in pellet wound inductor two ends metal electrode is pulled apart, and the excess wire section on a described lead frame before pellet wound inductor is pulled this lead frame, allow the excess wire section pulled drop in waste collection reservoirs;

5. then transmit dial rotation and pellet wound inductor is transferred to described shedding mechanism, drive described binding clasp to make opening action by described shedding mechanism, allow the pellet wound inductor of finished product drop in finished product collection container;

6. along with the batch (-type) rotational action transmitting rotating disk carries out coordinating with described each station making continuously continuously, said process is able to continuous circulation to carry out, and so just will automatically make pellet wound inductor one by one by ceramic core one by one.

The described binding clasp material loading driving mechanism of technique scheme coordinates with described feed mechanism, described thread depressing mechanism coordinates with described welding mechanism, described wire-arranging mechanism coordinates with described waste collection reservoirs, and described shedding mechanism coordinates with described finished product collection container.

Technique scheme can described step 1. by feed mechanism pinch device ceramic core pinched one by one to the binding clasp transmitted on rotating disk time, the ceramic core pinched on device is pushed to by the pusher of feed mechanism the binding clasp transmitted on rotating disk and carries out clamping and fix.

Technique scheme can be furnished with coiling Xia Ding mechanism above described transmission rotating disk, coiling Xia Ding mechanism coordinates for wire winding structure with described, when the ceramic core be fixedly clamped is transferred to for wire winding structure by described step transmission dial rotation 2., first by pushing the winding position doing to correct ceramic core under coiling Xia Ding mechanism, then just coiling is carried out to ceramic core for wire winding structure.

The shedding mechanism of technique scheme can comprise binding clasp discharging driving mechanism and blowning installation, when pellet wound inductor is transferred to described shedding mechanism by described step transmission dial rotation 5., first described binding clasp is driven to make opening action by binding clasp discharging driving mechanism, blow gas by blowning installation to released pellet wound inductor again, allow the pellet wound inductor of finished product drop to smoothly in finished product collection container.

The wire winding structure that supplies of technique scheme can be provided with strainer, process on middle part between the described step two ends metal electrode for wire winding structure wire being wrapped in ceramic core 2., will the wire tensioning of conveying after described rotation bobbin winding head by strainer, avoid the wire that is wrapped on ceramic core excessively loose.

An equipment for the full-automatic method for making of above-mentioned pellet wound inductor, is characterized in that comprising support and transmission rotating disk mechanism mounted thereto, feed mechanism, for wire winding structure, welding mechanism, waste collection reservoirs, finished product collection container, binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism, wherein transmit rotating disk mechanism and be provided with the transmission rotating disk that is in frame surface, transmit and alternately on rotating disk several binding clasps and several lead frames are installed, feed mechanism, for wire winding structure, welding mechanism, waste collection reservoirs, the described transmission disk peripheral of frame surface is installed or be arranged in finished product collection container respectively, binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on respectively above the transmission rotating disk on support and locate, described binding clasp material loading driving mechanism is on the cooperation position of described feed mechanism, described thread depressing mechanism is on the cooperation position of described welding mechanism, described wire-arranging mechanism is on the cooperation position of described waste collection reservoirs, and described shedding mechanism is on the cooperation position of described finished product collection container.

The described feed mechanism of technique scheme can be provided with vibration feeding chamber, vibration chutes and pinch device, can also be provided with and the described pusher pinching device and described binding clasp and coordinate.

Above transmission rotating disk on the described support of technique scheme, place can also be provided with coiling Xia Ding mechanism, and coiling Xia Ding mechanism is on the described cooperation position for wire winding structure.

The described shedding mechanism of technique scheme can include binding clasp discharging driving mechanism and blowning installation.

The described of technique scheme can be provided with winding mechanism, wire strainer for wire winding structure and supply line mechanism, and wire is supplied to winding mechanism by wire strainer after exporting for line mechanism.

The described binding clasp material loading driving mechanism of technique scheme, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on respectively above the transmission rotating disk on support and locate, and can be mounted in the fixed central spindle that is positioned at and transmits rotating disk and transmit on the fixed disk located above rotating disk.

The invention has the beneficial effects as follows: one is be provided with owing to transmitting rotating disk mechanism the transmission rotating disk that is in frame surface, transmit and alternate on rotating disk several binding clasps and several lead frames are installed, feed mechanism, for wire winding structure, welding mechanism, waste collection reservoirs, the described transmission disk peripheral of frame surface is installed or be arranged in finished product collection container respectively, binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism be arranged on respectively above the transmission rotating disk on support with above-mentioned each work station corresponding matching, rotated by the batch (-type) transmitting rotating disk, each work station of periphery is transferred in ceramic core conveying process, a ceramic core has turned circle with transmission rotating disk and has just been made into a pellet wound inductor, and transmit rotating disk can constantly circulate and pinch the cyclic process that several ceramic cores carry out different station simultaneously, so continuous circulation operation of the present invention can not produce lost motion, can effectively enhance productivity.Two is owing to being that material loading, one by one continuous transformation difference make that station carries out processing, discharging one by one one by one, so coordination is compared in complete machine work rhythm, there will not be work station to wait for the problem of material loading overlong time, also effectively improves production efficiency.Three be due to ceramic core coiling after two ends line end be hang on tight lead frame before and after ceramic core, therefore can not loose ends around the wire on ceramic core, and also press down the wire between ceramic core and front and back lead frame by thread depressing mechanism before welding, make around the further tensioning of the wire on ceramic core, so the wire degree of taking up on pellet wound inductor finished product is good, ensures and improve end product quality.Four is that all mechanisms and container are all arranged around transmission rotating disk, saves many transmission tracks and transfer operation mechanism, so complete machine structure is simple and compact, machine volume is little, cost of manufacture can effectively reduce.

Below in conjunction with drawings and Examples, the invention will be further described.

Accompanying drawing explanation

Fig. 1 is the schematic top plan view of an embodiment of the present invention.

Fig. 2 is the enlarged diagram that the transmission rotating disk in Fig. 1 is separated separately.

Fig. 3 is at the enlarged diagram transmitting the fixed disk located above rotating disk and binding clasp material loading driving mechanism mounted thereto, thread depressing mechanism, wire-arranging mechanism are separated together with shedding mechanism in the transmission rotating disk fixed central spindle in Fig. 1.

Fig. 4 is the enlarged diagram of ceramic core of the present invention.

Fig. 5 is the enlarged diagram of the pellet wound inductor that the ceramic core of Fig. 4 is made into.

In figure: 1, feed mechanism; 2, for wire winding structure; 3, welding mechanism; 4, waste collection reservoirs; 5, finished product collection container; 6, binding clasp; 7, lead frame; 8, rotating disk is transmitted; 9, binding clasp material loading driving mechanism; 10, thread depressing mechanism; 11, wire-arranging mechanism; 12, shedding mechanism; 13, fully-automatic equipment; 14 and 15, metal electrode; 16, ceramic core; 17, vibration feeding chamber; 18, vibration chutes; 19, device is pinched; 20, wire; 21, bobbin winding head is rotated; 22, lead frame; 23, depression bar; 24 and 25, the end of a thread; 26, pellet wound inductor; 27, winding displacement pawl; 28, pusher; 29, coiling Xia Ding mechanism; 30, binding clasp discharging driving mechanism; 31, blowning installation; 32, wire strainer; 33, support; 34, frame surface; 35, winding mechanism; 36, fixed disk.

Embodiment

With reference to Fig. 1 ~ Fig. 5, the full-automatic method for making of this pellet wound inductor, it is characterized in that feed mechanism 1 at one, for wire winding structure 2, welding mechanism 3, waste collection reservoirs 4 and finished product collection container 5 are arranged in one transmission rotating disk 8 periphery of the alternate settings such as some binding clasps 6 etc. and some coil holders 7, by binding clasp material loading driving mechanism 9, thread depressing mechanism 10, wire-arranging mechanism 11 and shedding mechanism 12 are arranged on the fully-automatic equipment 13 above described transmission rotating disk 8, to ceramic core one by one, described fully-automatic equipment 13 completes conveying material loading, clamping is fixed, coiling, welding, winding displacement, the operation process of discharging, specifically be made up of successively following steps:

1. by the ceramic core 16 etc. of the metal-coated electrode 14,15 in two ends one by one, be placed in the vibration feeding chamber 17 of feed mechanism 1, from the vibration chutes 18 of feed mechanism 1, ceramic core 16 grade is transported near transmission rotating disk 8 one by one, by the device 19 that pinches of feed mechanism 1, ceramic core 16 grade is pinched to the binding clasp 6 etc. transmitted on rotating disk 8 one by one, and drive binding clasp 6 etc. to make opening and closing movement by binding clasp material loading driving mechanism 9, a clamping of ceramic core 16 grade is fixed on and transmits on rotating disk 8;

2. then transmission rotating disk 8 rotates and the ceramic core 16 etc. that clamping is fixing is transferred to confession wire winding structure 2, first one of wire 20 is hung tight before ceramic core 16 on a described lead frame 7 for wire winding structure 2, on middle part between the two ends metal electrode 14,15 by the rotation bobbin winding head 21 for wire winding structure 2 wire 20 being wrapped in ceramic core 16 again, then for wire winding structure 2, the other end of wire 20 is hung tightly on a described lead frame 22 below of ceramic core 16;

3. then transmission rotating disk 8 rotates and the ceramic core 16 etc. of coiling is transferred to welding mechanism 3, first be pressed in for 23 times on the wire 20 described in ceramic core 16 and front-back between lead frame 7,22 by the depression bar of described thread depressing mechanism 10, by around the further tensioning of the wire 20 on ceramic core 16, then weldering is tight on the metal electrode 14,15 at ceramic core 16 two ends respectively simultaneously by two rear line heads 24,25 of wire 20 wound portion for welding mechanism 3, so just forms a pellet wound inductor 26;

4. then transmission rotating disk 8 rotates and pellet wound inductor 26 is transferred to described wire-arranging mechanism 11, by the winding displacement pawl 27 of wire-arranging mechanism 11, the excess wire section outside the solder joint being in pellet wound inductor 26 two ends metal electrode is pulled apart, and the excess wire section on a described lead frame 7 before pellet wound inductor 26 is pulled this lead frame 7, allow the excess wire section pulled fall into waste collection reservoirs 4;

5. then transmission rotating disk 8 rotates and pellet wound inductor 26 is transferred to described shedding mechanism 12, drives described binding clasp 6 to make opening action, allow the pellet wound inductor 26 of finished product drop in finished product collection container 5 by described shedding mechanism 12;

6. carry out continuously coordinating with each station making continuously along with the batch (-type) transmitting rotating disk 8 rotates, said process is able to continuous circulation to carry out, and so just will automatically make pellet wound inductor 26 one by one by ceramic core 16 one by one.

In addition, described binding clasp material loading driving mechanism 9 coordinates with described feed mechanism 1, described thread depressing mechanism 10 coordinates with described welding mechanism 3, described wire-arranging mechanism 11 coordinates with the carrying out of described waste collection reservoirs 4, and described shedding mechanism 12 coordinates with described finished product collection container 5.

Described step 1. by feed mechanism 1 pinch device 19 ceramic core 16 grade pinched one by one to the binding clasp 6 transmitted on rotating disk 8 time, the ceramic core 16 pinched on device 6 is pushed to by the pusher 28 of feed mechanism 1 binding clasp 6 transmitted on rotating disk 8 and carries out clamping and fix.

Above described transmission rotating disk 8, be also furnished with coiling Xia Ding mechanism 29, coiling Xia Ding mechanism 29 coordinates for wire winding structure 2 with described, when described step 2. transmit rotating disk 8 rotate the ceramic core 16 etc. be fixedly clamped transferred to for wire winding structure 2 time, first pushed the winding position doing to correct ceramic core 16 by coiling Xia Ding mechanism for 29 times, then just coiling is carried out to ceramic core 16 for wire winding structure 2.

Described shedding mechanism 12 comprises binding clasp discharging driving mechanism 30 and blowning installation 31, when described step 5. transmit rotating disk 8 rotate pellet wound inductor 26 is transferred to described shedding mechanism 12 time, first described binding clasp 6 is driven to make opening action by binding clasp discharging driving mechanism 30, blow gas by blowning installation 31 to released pellet wound inductor 26 again, allow the pellet wound inductor 26 of finished product drop to smoothly in finished product collection container 5.

The described wire winding structure 2 that supplies is provided with wire strainer 32, process on middle part between 2. wire 20 to be wrapped in ceramic core 16 by described step two ends metal electrode 14,15 for wire winding structure 2, below will wire 20 tensioning of conveying at described rotation bobbin winding head 21 by strainer 32, avoid the wire 20 that is wrapped on ceramic core 16 excessively loose.

With reference to Fig. 1 ~ Fig. 5, the equipment of the full-automatic method for making of this above-mentioned pellet wound inductor, is characterized in that comprising support 33 and transmission rotating disk mechanism mounted thereto (for illustrating in figure), feed mechanism 1, for wire winding structure 2, welding mechanism 3, waste collection reservoirs 4, finished product collection container 5, binding clasp material loading driving mechanism 9, thread depressing mechanism 10, wire-arranging mechanism 11 and shedding mechanism 12, wherein transmit rotating disk mechanism and be provided with the transmission rotating disk 8 that is in frame surface 34, transmit and alternately on rotating disk 8 several binding clasp 6 grades and several lead frames 7 etc. are installed, feed mechanism 1, for wire winding structure 2, welding mechanism 3, waste collection reservoirs 4, described transmission rotating disk 8 periphery of frame surface 34 is installed or be arranged in finished product collection container 5 respectively, binding clasp material loading driving mechanism 9, thread depressing mechanism 10, wire-arranging mechanism 11 and shedding mechanism 12 are arranged on respectively above the transmission rotating disk 8 on support 33 and locate, described binding clasp material loading driving mechanism 9 is on the cooperation position of described feed mechanism 1, described thread depressing mechanism 10 is on the cooperation position of described welding mechanism 3, described wire-arranging mechanism 11 is on the cooperation position of described waste collection reservoirs 4, and described shedding mechanism 12 is on the cooperation position of described finished product collection container 5.

In addition, described feed mechanism 1 is provided with vibration feeding chamber 17, vibration chutes 18 and pinches device 19, is also provided with and the described pusher 28 pinching device 19 and described binding clasp 6 and coordinate.

Locate also to be provided with the mechanism 29 of coiling Xia Ding mechanism 29, coiling Xia Ding correcting ceramic core 16 winding position above transmission rotating disk 8 on described support 33 to be on the described cooperation position for wire winding structure 2.

Described shedding mechanism 12 includes binding clasp discharging driving mechanism 30 and blowning installation 31.

The described wire winding structure 2 that supplies is provided with winding mechanism 35, wire strainer 32 and supplies line mechanism (not shown), and wire 20 is supplied to winding mechanism 35 by wire strainer 32 after exporting for line mechanism.

Described binding clasp material loading driving mechanism 9, thread depressing mechanism 10, wire-arranging mechanism 11, shedding mechanism 12 and coiling Xia Ding mechanism 29 are arranged on respectively above the transmission rotating disk 8 on support 33 and locate, and are mounted in transmit in rotating disk 8 fixed central spindle transmitting on the fixed disk 36 located above rotating disk 8.

Claims (12)

1. the full-automatic method for making of a pellet wound inductor, it is characterized in that feed mechanism at one, for wire winding structure, welding mechanism, waste collection reservoirs and finished product collection container are arranged in one the transmission disk peripheral of some binding clasps setting alternate with some lead frames, by binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on the fully-automatic equipment above described transmission rotating disk, conveying material loading will be completed by ceramic core one by one on described fully-automatic equipment, clamping is fixed, coiling, welding, winding displacement, the operation process of discharging, specifically be made up of successively following steps:
1. by the ceramic core of the metal-coated electrode in two ends one by one, be placed in the vibration feeding chamber of feed mechanism, from vibration chutes, ceramic core is transported near described transmission rotating disk one by one, pinch to the binding clasp transmitted on rotating disk one by one by the device that pinches of feed mechanism, and drive described binding clasp to make opening and closing movement by binding clasp material loading driving mechanism, ceramic core clamping is fixed on and transmits on rotating disk;
2. then transmitting dial rotation transfers to for wire winding structure by the ceramic core that clamping is fixing, first one of wire is hung tight before ceramic core on a described lead frame for wire winding structure, on middle part between the two ends metal electrode by the rotation bobbin winding head for wire winding structure wire being wrapped in ceramic core again, then for wire winding structure, the other end of wire is hung tightly on a described lead frame below of ceramic core;
3. then transmit dial rotation and the ceramic core of coiling is transferred to welding mechanism, be pressed on the wire described in ceramic core and front-back between coil holder under depression bar first by described thread depressing mechanism, by around the further tensioning of the wire on ceramic core, then weldering is tight on the metal electrode at ceramic core two ends respectively simultaneously by two rear line heads of the wire wound portion on ceramic core for welding mechanism, and such ceramic core just becomes a pellet wound inductor;
4. then transmit dial rotation and pellet wound inductor is transferred to described wire-arranging mechanism, by the winding displacement pawl of wire-arranging mechanism, the excess wire section outside the pad being in pellet wound inductor two ends metal electrode is pulled apart, and the excess wire section on a described lead frame before pellet wound inductor is pulled this lead frame, allow the excess wire section pulled drop in waste collection reservoirs;
5. then transmit dial rotation and pellet wound inductor is transferred to described shedding mechanism, drive described binding clasp to make opening action by described shedding mechanism, allow the pellet wound inductor of finished product drop in finished product collection container;
6. along with the batch (-type) rotational action transmitting rotating disk carries out coordinating with described each station making continuously continuously, said process is able to continuous circulation to carry out, and so just will automatically make pellet wound inductor one by one by ceramic core one by one.
2. by the full-automatic method for making of pellet wound inductor according to claim 1, it is characterized in that described binding clasp material loading driving mechanism coordinates with described feed mechanism, described thread depressing mechanism coordinates with described welding mechanism, described wire-arranging mechanism coordinates with described waste collection reservoirs, and described shedding mechanism coordinates with described finished product collection container.
3. by the full-automatic method for making of the pellet wound inductor described in claim 1 or 2, it is characterized in that described step 1. by feed mechanism pinch device ceramic core pinched one by one to the binding clasp transmitted on rotating disk time, the ceramic core pinched on device is pushed to by the pusher of feed mechanism the binding clasp transmitted on rotating disk and carries out clamping and fix.
4. by the full-automatic method for making of the pellet wound inductor described in claim 1 or 2, above described transmission rotating disk, be furnished with coiling Xia Ding mechanism described in it is characterized in that, coiling Xia Ding mechanism coordinates for wire winding structure with described, when the ceramic core be fixedly clamped is transferred to for wire winding structure by described step transmission dial rotation 2., first by pushing the winding position doing to correct ceramic core under coiling Xia Ding mechanism, then just coiling is carried out to ceramic core for wire winding structure.
5. by the full-automatic method for making of the pellet wound inductor described in claim 1 or 2, it is characterized in that described shedding mechanism comprises binding clasp discharging driving mechanism and blowning installation, when pellet wound inductor is transferred to described shedding mechanism by described step transmission dial rotation 5., first described binding clasp is driven to make opening action by binding clasp discharging driving mechanism, blow gas by blowning installation to released pellet wound inductor again, allow the pellet wound inductor of finished product drop to smoothly in finished product collection container.
6. by the full-automatic method for making of the pellet wound inductor described in claim 1 or 2, it is characterized in that the described wire winding structure that supplies can be provided with strainer, process on middle part between the described step two ends metal electrode for wire winding structure wire being wrapped in ceramic core 2., will the wire tensioning of conveying after described rotation bobbin winding head by strainer, avoid the wire that is wrapped on ceramic core excessively loose.
7., by the equipment of the full-automatic method for making of pellet wound inductor according to claim 1, it is characterized in that comprising support and transmission rotating disk mechanism mounted thereto, feed mechanism, for wire winding structure, welding mechanism, waste collection reservoirs, finished product collection container, binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism, wherein transmit rotating disk mechanism and be provided with the transmission rotating disk that is in frame surface, transmit and alternately on rotating disk several binding clasps and several lead frames are installed, feed mechanism, for wire winding structure, welding mechanism, waste collection reservoirs, the described transmission disk peripheral of frame surface is installed or be arranged in finished product collection container respectively, binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on respectively above the transmission rotating disk on support and locate, described binding clasp material loading driving mechanism is on the cooperation position of described feed mechanism, described thread depressing mechanism is on the cooperation position of described welding mechanism, described wire-arranging mechanism is on the cooperation position of described waste collection reservoirs, and described shedding mechanism is on the cooperation position of described finished product collection container.
8. by the equipment of full-automatic method for making of pellet wound inductor according to claim 7, it is characterized in that described feed mechanism is provided with vibration feeding chamber, vibration chutes and pinches device, be also provided with and the described pusher pinching device and described binding clasp and coordinate.
9. by the equipment of the full-automatic method for making of the pellet wound inductor described in claim 7 or 8, it is characterized in that locating above the transmission rotating disk on described support to be also provided with coiling Xia Ding mechanism, coiling Xia Ding mechanism is on the described cooperation position for wire winding structure.
10., by the equipment of the full-automatic method for making of the pellet wound inductor described in claim 7 or 8, it is characterized in that described shedding mechanism includes binding clasp discharging driving mechanism and blowning installation.
11. by the equipment of the full-automatic method for making of pellet wound inductor described in claim 7 or 8, it is characterized in that the described wire winding structure that supplies is provided with winding mechanism, wire strainer and supplies line mechanism, wire is supplied to winding mechanism by wire strainer after exporting for line mechanism.
12. by the equipment of the full-automatic method for making of pellet wound inductor described in claim 7 or 8, it is characterized in that locating above the transmission rotating disk that described binding clasp material loading driving mechanism, thread depressing mechanism, wire-arranging mechanism and shedding mechanism are arranged on support respectively, be mounted in the fixed central spindle that is positioned at and transmits rotating disk and transmitting on the fixed disk located above rotating disk.
CN201510545665.5A 2015-08-31 2015-08-31 A kind of full-automatic method for making of pellet wound inductor and equipment thereof CN105225818A (en)

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CN111430147A (en) * 2020-04-28 2020-07-17 广州市科创智能电子科技有限公司 High-precision wire-winding welding patch inductor automatic machine unit and production process thereof

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CN106024361A (en) * 2016-08-04 2016-10-12 余俊 Cooling fan inductor and manufacturing technology thereof
CN111430147A (en) * 2020-04-28 2020-07-17 广州市科创智能电子科技有限公司 High-precision wire-winding welding patch inductor automatic machine unit and production process thereof
CN111430147B (en) * 2020-04-28 2020-11-03 广州市科创智能电子科技有限公司 High-precision wire-winding welding patch inductor automatic machine unit and production process thereof

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