CN108242872B - Assembly mechanism of rotor processing equipment - Google Patents

Assembly mechanism of rotor processing equipment Download PDF

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Publication number
CN108242872B
CN108242872B CN201711383682.9A CN201711383682A CN108242872B CN 108242872 B CN108242872 B CN 108242872B CN 201711383682 A CN201711383682 A CN 201711383682A CN 108242872 B CN108242872 B CN 108242872B
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Prior art keywords
rotor
assembly
processing
shaft
rotor punching
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CN108242872A (en
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方岳云
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Ningbo New Guanlian Motor Electronic Co ltd
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Ningbo New Guanlian Motor Electronic Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本发明提供了一种转子加工设备的组装机构,包括:工作台;传送组件设置在工作台的一侧;加工盘可转动的设置在工作台上,加工盘上设置有若干定位孔;送料组件设置在传送组件上,用于将转子冲片传递至加工盘上;装配组件设置在工作台上,且对应加工盘,用于将转子轴装配到转子冲片上。本发明的有益效果为:自动化程度高,且加工效率也高,能够自动将转子轴装配到转子冲片上。

Figure 201711383682

The invention provides an assembling mechanism of rotor processing equipment, comprising: a workbench; a transmission component is arranged on one side of the workbench; a processing disc is rotatably arranged on the workbench, and the processing disc is provided with several positioning holes; a feeding component The assembly assembly is arranged on the transfer assembly and used to transfer the rotor punching piece to the processing plate; the assembly assembly is arranged on the worktable and corresponds to the processing plate, and is used for assembling the rotor shaft to the rotor punching plate. The beneficial effects of the invention are that the degree of automation is high, and the processing efficiency is also high, and the rotor shaft can be automatically assembled on the rotor punching piece.

Figure 201711383682

Description

Assembly mechanism of rotor processing equipment
Technical Field
The invention belongs to the technical field of motor rotor punching sheet assembling equipment, and relates to an assembling mechanism of rotor processing equipment.
Background
The rotor is the rotating part on the motor, and it is formed by a plurality of rotor punching coincide, and motor rotor under the prior art passes through coiling machine shaping back, generally adopts manual work mode to carry out the plastic to the rotor, consequently has that the process is numerous and diverse, inefficiency, a great deal of problems such as waste time and energy.
The existing rotor production equipment generally adopts manual assembly or sequentially assembles various parts of the rotor through a plurality of pieces of equipment, for example, the rotor sheet is mounted with a shaft through special equipment and then moved to another piece of equipment for winding or mounting an insulating bench component.
The existing rotor punching sheet assembling equipment is low in automation degree, low in machining efficiency and free of assembling function.
In summary, a mechanism which has high automation degree and high processing efficiency and can automatically assemble a rotor punching sheet and a rotor shaft is needed at present.
Disclosure of Invention
The invention aims to provide an assembling mechanism of rotor machining equipment, aiming at the problems in the prior art.
The purpose of the invention can be realized by the following technical scheme: an assembly mechanism of a rotor machining apparatus, comprising:
a table fixedly disposed;
the conveying assembly is arranged on one side of the workbench, and a plurality of arranged rotor punching sheets are arranged on the conveying assembly;
the processing disc is rotatably arranged on the workbench, a plurality of positioning holes are formed in the processing disc, the positioning holes are annularly arranged, and the positioning holes are used for accommodating the rotor punching sheets;
the feeding assembly is arranged on the conveying assembly and used for transmitting the rotor punching sheets to the processing disc;
and the assembling component is arranged on the workbench, corresponds to the processing disc and is used for assembling the rotor shaft on the rotor punching sheet.
Preferably, a rotor shaft detection assembly is arranged on the workbench, corresponds to the machining disc, and is used for detecting the shaft pressing height of the rotor shaft.
Preferably, the workbench is provided with a workpiece taking assembly and a height detection assembly corresponding to the processing disc, and after the rotor punching sheet is grabbed to the processing disc by the feeding assembly, the height detection assembly detects the height of the rotor punching sheet; the part taking assembly is used for transmitting the rotor punching sheets passing through the height detection assembly and the rotor shaft detection assembly and being qualified in inspection, and taking out the unqualified rotor punching sheets.
Preferably, the assembly component comprises a shaft positioning unit, a pre-tightening unit and a pressing unit, the shaft positioning unit, the pre-tightening unit and the pressing unit are all arranged on the workbench, the shaft positioning unit is used for grabbing the rotor shaft and placing the rotor shaft into a shaft hole of a rotor punching sheet, the pre-tightening unit is used for pressing the rotor shaft into the rotor punching sheet, and the pressing unit is used for pressing the rotor shaft into the rotor punching sheet.
The preferred, still be provided with the feed bin on the workstation, be provided with a plurality of rotor shafts in the feed bin, axle positioning unit includes support, turning block and grip block, the support is fixed to be set up on the workstation, the setting of turning block liftable is in on the support, the grip block sets up on the turning block, the grip block is in the rotor shaft of centre gripping on the horizontal direction and pass through the turning block rotates to vertical direction, then the turning block descends to with the rotor shaft preliminary location to in the shaft hole of rotor punching.
The preferred, height detecting component includes mounting bracket, liftable measuring module and processing module, the mounting bracket is fixed just correspond on the workstation processing dish, liftable measuring module sets up on the mounting bracket, liftable measuring module is located the upside of locating hole just can move towards the locating hole, processing module with liftable measuring module electricity is connected.
The preferred, the liftable measuring module includes cylinder, measuring head and inductor, the cylinder is fixed on the mounting bracket, the measuring head is fixed on the piston rod of cylinder, the inductor sets up on the cylinder and with the processing module electricity is connected, the inductor is used for responding to when the measuring head conflicts with the rotor punching the flexible volume of cylinder, and feed back extremely processing module.
The preferred, the pay-off subassembly includes portal frame, sliding block, elevator, anchor clamps seat, first manipulator and drive belt, the portal frame sets up conveying subassembly is last, the sliding block sets up but just lateral shifting on the portal frame, the elevator sets up on the sliding block and can reciprocate on the sliding block, the anchor clamps seat is fixed on the elevator, just the anchor clamps seat is used for centre gripping rotor punching, first manipulator sets up be used for on the workstation snatch the rotor punching extremely on the processing dish, the both ends of drive belt are located respectively the downside of first manipulator and the downside of anchor clamps seat, be used for with the rotor punching that the anchor clamps seat was lifted off transmits extremely first manipulator.
The preferred, conveying subassembly is the belt transmission line, be provided with the transportation box on the belt transmission line, be provided with the rotor punching of being listed as in the transportation box, the anchor clamps seat is the bar plate structure, just be provided with a plurality of anchor clamps on the anchor clamps seat, thereby makes the anchor clamps seat can once snatch a plurality of rotor punching.
Preferably, the part taking assembly comprises a fixed seat, a guide rail, a mounting seat and a second mechanical arm, the fixed seat is fixed on the workbench, the guide rail is arranged on the fixed seat, the mounting seat is arranged on the fixed seat in a sliding mode through the guide rail, and the second mechanical arm is arranged on the mounting seat and used for clamping the rotor punching sheet passing through the inspection on the machining disc.
Compared with the prior art, the invention has the beneficial effects that:
1. the degree of automation is high, and machining efficiency is also high, can also inspect when the assembly.
2. Get a subassembly that qualified product and defective work can be selected to the subassembly to reject the defective work in production.
Drawings
Fig. 1 is a schematic structural diagram of an assembly detection mechanism of the present invention.
Fig. 2 is a top view of the assembly detection mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the height detection assembly, the assembly and the rotor shaft detection assembly of the present invention.
Fig. 4 is a schematic structural diagram of the pickup assembly of the present invention.
In the figure, 100, a workbench; 200. a transfer assembly; 210. rotor punching sheets; 220. a transfer cassette; 300. processing a disc; 310. positioning holes; 400. a feeding assembly; 410. a gantry; 420. a slider; 430. a lifting block; 440. a clamp seat; 450. a first manipulator; 460. a transmission belt; 500. a height detection assembly; 510. a mounting frame; 520. a liftable measurement module; 521. a cylinder; 522. a measuring head; 600. a pickup assembly; 610. a fixed seat; 620. a guide rail; 630. a mounting seat; 640. a second manipulator; 700. assembling the components; 710. a shaft positioning unit; 711. a support; 712. rotating the block; 713. a clamping block; 720. a pre-tightening unit; 730. a pressing unit; 740. a rotor shaft detection assembly; 800. a storage bin; 810. a rotor shaft.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, 2, 3, and 4, the present invention relates to an assembling mechanism for a rotor processing apparatus, which is a five-in-one processing apparatus or an eight-in-one processing apparatus, and which is integrated with various processing mechanisms and can assemble a series of components such as a rotor sheet 210 and a rotor shaft 810 into a rotor.
It should be noted here that the punching sheet detection mechanism is applied to a rotor processing device, in the prior art, a plurality of sheet-like punching sheets are stacked together to form a single rotor punching sheet 210, at this time, the rotor punching sheet 210 needs to be detected, generally, the number and the size of the rotor punching sheets 210 need to be detected, and then the rotor punching sheet 210 is manually mounted on the rotor shaft 810.
In the prior art, the number of the laminations of the rotor laminations 210 needs to be checked one by one, and once the number of the laminations is too large or too small, the quality of the product is greatly affected, and once the number of the laminations is wrong, the height of the laminations is inevitably higher or lower.
Therefore, in the present rotor processing apparatus, the rotor sheet 210 can be automatically detected, the rotor shaft 810 can then be automatically installed, and in the sheet detection mechanism, the punching number and the size of the rotor sheet 210 are verified by detecting the height of the rotor, and if the height of the rotor sheet 210 meets the requirement, the rotor sheet 210 is qualified.
Wherein, the worktable 100 is fixedly arranged; and the table 100 has a horizontal work plane.
The conveying assembly 200 is a component for conveying a workpiece from a previous process to the workbench 100, and is disposed at one side of the workbench 100, and a plurality of aligned rotor sheets 210 are disposed on the conveying assembly 200.
Preferably, the conveying assembly 200 may be a belt 460, and may be a belt conveyor or a roller belt, and only the rotor sheet 210 needs to be conveyed to the side of the working table 100.
The processing disc 300 is a disc-shaped workpiece, and is disposed on the worktable 100 for processing the rotor sheet 210; more specifically, the bottom of the processing disk 300 has a rotation shaft provided on the table 100 so that the processing disk 300 can rotate.
Through processing dish 300, can drive the work piece and remove, when processing dish 300 pivoted, drive the work piece and rotate to another station from a station, not only can drive rotor punching 210 like this and detect in proper order and process to can set up a plurality of rotor punching 210 simultaneously on processing dish 300, process through rotatory reciprocal and detect, so not only can process, can also improve machining efficiency, make the more smooth of whole process.
The positioning hole 310 is actually a structure for clamping the rotor punching sheet 210 arranged on the processing disc 300, and the positioning hole 310 not only can play a role in clamping the rotor punching sheet 210, but also can play a role in positioning, so that the rotor punching sheet 210 can be fixed at a fixed position on the processing disc 300, and thus, the processing and the detection are convenient.
Preferably, the number of the positioning holes 310 is multiple, the distance between the positioning holes 310 is consistent, and the positioning holes 310 are located at the edge of the processing disc 300, when the processing disc 300 rotates, the positioning holes 310 can sequentially pass through each processing detection mechanism, in the actual processing process, the positioning holes 310 firstly pass through the height detection mechanism, and then pass through the mechanism for installing the rotor shaft 810, so that the actual processing efficiency can be greatly improved.
The feeding assembly 400 is arranged on the conveying assembly 200 and used for transferring the rotor punching sheet 210 to the processing disc 300; the feeding assembly 400 mainly moves the rotor sheets 210 on the conveying assembly 200 to the processing disc 300, so as to achieve the purpose of automatic processing.
The height detection assembly 500 is arranged on the workbench 100 and corresponds to the processing disc 300, and after the rotor sheet 210 is grabbed to the processing disc 300 by the feeding assembly 400, the height detection assembly 500 detects the height of the rotor sheet 210.
It should be noted that the height detecting assembly 500 may use a caliper structure, a laser, or an inductor to detect the height of the rotor sheet 210.
In brief, when the rotor punching sheet 210 is fixed on the processing disc 300, the bottom of the rotor punching sheet is in contact with the upper end surface of the processing disc 300, so that the height detection assembly 500 detects the height of the rotor punching sheet 210.
In an actual working process, the feeding assembly 400 takes the rotor sheet 210 out of the conveying assembly 200, and places the rotor sheet 210 on the processing disc 300, then the processing disc 300 rotates by a certain angle, the rotor sheet 210 is driven to the lower side of the height detection device, and the height detection device detects the height of the rotor sheet 210 at the moment, so that whether the rotor sheet 210 meets the requirement or not is known.
The assembling component 700 is a component for assembling the rotor shaft 810 into the rotor sheet 210, and is disposed on the working table 100, and corresponds to the processing disc 300, and is used for assembling the rotor shaft 810 onto the rotor sheet 210 after the height detection.
In an actual processing device, after the rotor sheet 210 is placed on the processing disc 300, firstly, the height detection of the rotor sheet 210 is performed through the height detection assembly 500, then, the processing disc 300 rotates, and the assembly 700 mounts the rotor shaft 810 on the qualified rotor sheet 210 through the assembly 700.
The machining device is high in automation degree and machining efficiency, and the rotor punching sheet 210 can be inspected before assembly, so that the purpose of mounting the rotor shaft 810 at one time can be achieved.
As shown in fig. 1, 2, 3 and 4, in addition to the above embodiments, a rotor shaft detecting assembly 740 is disposed on the working table 100, and the rotor shaft detecting assembly 740 corresponds to the processing disk 300 and is used for detecting the pressing shaft height of the rotor shaft 810.
It should be noted that the rotor shaft detecting assembly 740 mainly detects whether the rotor shaft 810 is installed in place, that is, whether the inserting depth of the rotor shaft 810 meets the requirement, and the operation principle thereof is similar to that of the height detecting assembly 500, and detects the height of the top end of the rotor shaft 810, so as to confirm whether the rotor shaft 810 is inserted to the correct depth.
Through rotor shaft detection subassembly 740, can realize the purpose of installation detection integration, great reduction the trouble that the manpower detected.
Preferably, rotor shaft sensing assembly 740 includes a liftable measuring head 522 that abuts an end of rotor shaft 810 by lifting and lowering to thereby derive the height of rotor shaft 810, which is similar in principle to height measuring devices for measuring height.
As shown in fig. 1, 2, 3, and 4, on the basis of the above embodiment, the work table 100 is provided with a pick-up assembly 600 corresponding to the processing disc 300, and the pick-up assembly 600 is used for passing through the height detection assembly 500 and the rotor shaft detection assembly 740 to inspect the qualified rotor sheet 210 and taking out the unqualified rotor sheet 210.
The component taking assembly 600 is an assembly for screening out qualified products and unqualified products, and an industrial computer or a control system is further arranged in the rotor machining equipment in the actual working process.
After the height detection assembly 500 detects the rotor sheet 210 and the rotor shaft detection assembly 740 detects the installation result of the rotor shaft 810, the detection data is fed back to the control system.
If the height of the rotor sheet 210 is qualified, the rotor shaft 810 is automatically installed subsequently, the machining disc 300 continues to rotate to the pickup position of the pickup assembly 600, and then the pickup assembly 600 is taken out of the machining disc 300 and placed on a subsequent machining assembly; if the height of the rotor sheet 210 is not qualified, the rotor shaft 810 is not installed, and then the processing disc 300 drives the pick-up position of the pick-up assembly 600, and finally the pick-up assembly 600 takes out.
Similarly, if the height of the rotor shaft 810 is wrong, the taking assembly 600 takes out the rotor sheet 210, so that unqualified products are prevented from entering the subsequent process, and the loss of subsequent production can be greatly reduced.
As shown in fig. 1, 2, and 3, on the basis of the above embodiment, the assembly 700 includes a shaft positioning unit 710, a pre-tightening unit 720, and a pressing unit 730, the shaft positioning unit 710, the pre-tightening unit 720, and the pressing unit 730 are all disposed on the work table 100, the shaft positioning unit 710 is configured to grasp the rotor shaft 810 and place the rotor shaft in the shaft hole of the rotor sheet 210, the pre-tightening unit 720 is configured to apply the rotor shaft 810 and the rotor sheet 210, and the pressing unit 730 is configured to press the rotor shaft 810 into the rotor sheet 210.
The shaft positioning unit 710, the pre-tightening unit 720 and the pressing unit 730 are provided with the support 711, the support 711 is fixed on the workbench 100, the rotor sheet 210 (workpiece) sequentially passes through the shaft positioning unit 710, the pre-tightening unit 720 and the pressing unit 730, so that the rotor shaft 810 is preliminarily installed on the rotor sheet 210, pre-tightening is performed through the pre-tightening unit 720, and then the pressing unit 730 is pressed, so that the installation accuracy can be greatly improved, the installation effect is good, and the rotor sheet 210 is not easily damaged.
Preferably, the brackets 711 of the pre-tightening unit 720 and the pressing unit 730 are provided with hydraulic cylinders, the hydraulic cylinders are provided with downward-facing top blocks, and the top blocks press the end of the rotor shaft 810, so that the rotor shaft 810 is pre-tightened and pressed into the rotor sheet 210.
As shown in fig. 1 and fig. 2, on the basis of the above embodiment, a bin 800 is further disposed on the workbench 100, a plurality of rotor shafts 810 are disposed in the bin 800, the shaft positioning unit 710 includes a support 711, a rotating block 712, and a clamping block 713, the support 711 is fixedly disposed on the workbench 100, the rotating block 712 is disposed on the support 711 in a liftable manner, the clamping block 713 is disposed on the rotating block 712, the clamping block 713 clamps the rotor shafts 810 in a horizontal direction and rotates to a vertical direction through the rotating block 712, and then the rotating block 712 descends, so as to initially position the rotor shafts 810 in the shaft holes of the rotor sheets 210.
Briefly, the storage bin 800 can provide the rotor shaft 810 that transversely places to the rotor shaft 810 transversely wears to establish in the grip block 713, grip block 713 presss from both sides tight rotor shaft 810, the turning block 712 rotates after that, makes rotor shaft 810 overturn to vertically by the level, the turning block 712 moves down along the support 711 after that, thereby wear to establish in the shaft hole of rotor punching 210, this kind just can realize automatic dress axle, and the structure is ingenious reliable, can be fine with the work of putting together of storage bin 800 cooperation.
As shown in fig. 1, 2, and 3, on the basis of the above embodiment, the height detecting assembly 500 includes a mounting frame 510, a liftable measuring module 520, and a processing module, the mounting frame 510 is fixed on the working table 100 and corresponds to the processing disc 300, the liftable measuring module 520 is disposed on the mounting frame 510, the liftable measuring module 520 is located on the upper side of the positioning hole 310 and can move towards the positioning hole 310, and the processing module is electrically connected to the liftable measuring module 520.
The mounting bracket 510 is a long rod-shaped structure, the liftable measurement module 520 is a part which is connected to the mounting bracket 510 in a sliding manner and can move up and down, and the processing module is an industrial computer or a control system.
In an actual structure, the liftable measuring module 520 is just located on the upper side of the processing disc 300, the liftable module can move downwards and abut against the upper end surface of the rotor sheet 210, and then the numerical value is fed back to the processing module, and the processing module can obtain the height of the rotor sheet 210 or the conclusion whether the rotor sheet 210 is qualified.
The height detection assembly 500 with the structure is simple and reliable in structure, can quickly detect, is very suitable for processing the structure of the disc 300, and can be used for greatly improving the measurement efficiency by enabling the liftable measurement module 520 to ascend and descend during measurement after each measurement.
As shown in fig. 1 and 3, on the basis of the above embodiment, the liftable measuring module 520 includes a cylinder 521, a measuring head 522 and an inductor, the cylinder 521 is fixed on the mounting frame 510, the measuring head 522 is fixed on a piston rod of the cylinder 521, the inductor is disposed on the cylinder 521 and electrically connected to the processing module, and the inductor is configured to induce the expansion amount of the cylinder 521 when the measuring head 522 collides with the rotor punching sheet 210 and feed back the expansion amount to the processing module.
The gantry 410 is positioned on the conveying assembly 200, the sliding block 420 can move transversely, the lifting block 430 can lift up and down, and the fixture seat 440 can clamp the rotor sheet 210 on the conveying assembly 200; in actual operation, the sliding block 420 moves transversely to a position right above the rotor sheet 210, then the lifting block 430 moves downwards, so that the fixture seat 440 clamps the rotor sheet 210, then the lifting block 430 moves upwards, the sliding block 420 also moves towards the workbench 100, then the lifting block 430 moves downwards, and the fixture seat 440 is controlled to lower the rotor sheet 210.
It should be noted here that the sliding block 420 and the lifting block 430 are controlled by a motor, and preferably, the sliding block 420 and the lifting block 430 can be moved laterally or up and down in a rack and pinion manner; the rotor assembly can be conveniently transferred to the work table 100 through the feeding assembly 400, thereby automating the entire work process.
As shown in fig. 1, based on the above embodiment, the feeding assembly 400 includes a gantry 410, a slide block 420, a lifting block 430, a clamp seat 440, a first robot 450, and a belt 460, the gantry 410 is disposed on the conveying assembly 200, the sliding block 420 is disposed on the gantry 410 and can move laterally, the lifting block 430 is disposed on the sliding block 420 and can move up and down on the sliding block 420, the holder 440 is fixed on the lifting block 430, the fixture seat 440 is used for clamping the rotor sheet 210, the first manipulator 450 is arranged on the workbench 100 and is used for grabbing the rotor sheet 210 to the processing disc 300, both ends of the belt are respectively positioned at the lower side of the first robot 450 and the lower side of the chuck base 440, the rotor sheet 210 removed from the jig base 440 is transferred to the first robot 450.
The transmission belt can convey the rotor punching sheet 210 to the lower side of the first mechanical arm 450, the fixture seat 440 grabs the rotor punching sheet 210 on the conveying assembly 200 onto the transmission belt, the transmission belt conveys the rotor punching sheet 210 to the lower side of the first mechanical arm 450, the first mechanical arm 450 grabs the rotor punching sheet 210 and places the rotor punching sheet on the positioning hole 310 of the processing disc 300, and therefore detection efficiency can be greatly improved, and the height detection mechanism can continuously detect workpieces.
As shown in fig. 1 and 2, on the basis of the above embodiment, the conveying assembly 200 is a belt conveying line, the belt conveying line is provided with a transfer box 220, the transfer box 220 is internally provided with a row of rotor sheets 210, the fixture seat 440 is of a strip-shaped plate structure, and the fixture seat 440 is provided with a plurality of fixtures, so that the fixture seat 440 can grasp a plurality of rotor sheets 210 at a time.
It is worth pointing out here that, by providing the transfer box 220 and arranging the rotor sheets 210 in the transfer box 220, a plurality of rotor sheets 210 can be grasped at one time, so that the production efficiency is improved, and errors in subsequent grasping can also be avoided.
As shown in fig. 1, 2, and 4, on the basis of the above embodiment, the pickup assembly 600 includes a fixing seat 610, a guide rail 620, a mounting seat 630, and a second robot 640, wherein the fixing seat 610 is fixed on the work table 100, the guide rail 620 is disposed on the fixing seat 610, the mounting seat 630 is slidably disposed on the fixing seat 610 through the guide rail 620, and the second robot 640 is disposed on the mounting seat 630 and is configured to clamp the rotor sheet 210 inspected on the processing disk 300.
The fixing base 610 can bear the guide rail 620 and the mounting base 630, the mounting base 630 can move transversely through the guide rail 620, the second mechanical arm 640 is mounted on the mounting base 630, and the second mechanical arm 640 can grab a workpiece on the processing disk 300, it is worth pointing out here that the second mechanical arm 640 corresponds to the last station after the processing disk 300 rotates, that is, the second mechanical arm 640 grabs the rotor sheet 210 after passing through the height detection mechanism and the rotor shaft 810 mounting mechanism, so that the whole process can be more automated.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (4)

1.一种转子加工设备的组装机构,其特征在于,包括:1. An assembly mechanism of a rotor processing equipment, characterized in that, comprising: 工作台,其固定设置;Workbench, its fixed setting; 传送组件,其设置在所述工作台的一侧,所述传送组件上设置有若干排列好的转子冲片;a conveying assembly, which is arranged on one side of the worktable, and a plurality of arranged rotor punching pieces are arranged on the conveying assembly; 加工盘,其可转动的设置在所述工作台上,所述加工盘上设置有若干定位孔,各所述定位孔呈环形排列设置,且所述定位孔用于容纳转子冲片;a processing plate, which is rotatably arranged on the worktable, a plurality of positioning holes are arranged on the processing plate, each of the positioning holes is arranged in an annular arrangement, and the positioning holes are used for accommodating the rotor punching pieces; 送料组件,其设置在所述传送组件上,用于将转子冲片传递至所述加工盘上,所述送料组件包括龙门架、滑动块、升降块、夹具座、第一机械手以及传动带,所述龙门架设置在所述传送组件上,所述滑动块设置在所述龙门架上且可横向移动,所述升降块设置在所述滑动块上且可在所述滑动块上进行上下移动,所述夹具座固定在所述升降块上,且所述夹具座用于夹持转子冲片,所述第一机械手设置在所述工作台上用于将转子冲片抓取至所述加工盘上,所述传动带的两端分别位于所述第一机械手的下侧以及所述夹具座的下侧,用于将所述夹具座卸下的转子冲片传递至所述第一机械手;The feeding assembly is arranged on the conveying assembly and is used for transferring the rotor punching pieces to the processing plate, and the feeding assembly includes a gantry frame, a sliding block, a lifting block, a clamp seat, a first manipulator and a transmission belt, all of which are The gantry frame is arranged on the conveying assembly, the sliding block is arranged on the gantry frame and can move laterally, the lifting block is arranged on the sliding block and can move up and down on the sliding block, The clamp seat is fixed on the lifting block, and the clamp seat is used for clamping the rotor punching piece, and the first manipulator is arranged on the worktable for grabbing the rotor punching piece to the processing plate On the upper side, the two ends of the transmission belt are respectively located on the lower side of the first manipulator and the lower side of the clamp seat, and are used for transferring the rotor punching piece removed from the clamp seat to the first manipulator; 装配组件,其设置在所述工作台上,且对应所述加工盘,用于将转子轴装配到转子冲片上;an assembly assembly, which is arranged on the worktable and corresponds to the processing disk, and is used for assembling the rotor shaft to the rotor punching piece; 所述工作台上设置有转子轴检测组件,所述转子轴检测组件对应所述加工盘,并且用于检测转子轴的压轴高度;The worktable is provided with a rotor shaft detection assembly, the rotor shaft detection assembly corresponds to the processing disk and is used to detect the final shaft height of the rotor shaft; 所述装配组件包括轴定位单元、预紧单元以及压紧单元,所述轴定位单元、所述预紧单元以及所述压紧单元均设置在所述工作台上,且所述轴定位单元用于抓取转子轴并放置到转子冲片的轴孔中,所述预紧单元用于转子轴与转子冲片,所述压紧单元用于将转子轴压入到转子冲片内;The assembly assembly includes a shaft positioning unit, a preloading unit and a pressing unit, the shaft positioning unit, the preloading unit and the pressing unit are all arranged on the worktable, and the shaft positioning unit is used for For grabbing the rotor shaft and placing it in the shaft hole of the rotor punching piece, the preloading unit is used for the rotor shaft and the rotor punching piece, and the pressing unit is used for pressing the rotor shaft into the rotor punching piece; 所述工作台上设置有对应所述加工盘的取件组件以及高度检测组件,当转子冲片被所述送料组件抓取至所述加工盘上后,所述高度检测组件对转子冲片的高度进行检测;所述取件组件用于传递经过所述高度检测组件以及所述转子轴检测组件检验合格的转子冲片,并将不合格的转子冲片取出,所述高度检测组件包括安装架、可升降测量模块以及处理模块,所述安装架固定在所述工作台上且对应所述加工盘,所述可升降测量模块设置在所述安装架上,所述可升降测量模块位于所述定位孔的上侧且可朝所述定位孔移动,所述处理模块与所述可升降测量模块电连接,所述可升降测量模块包括气缸、测量头以及感应器,所述气缸固定在所述安装架上,所述测量头固定在所述气缸的活塞杆上,所述感应器设置在所述气缸上且与所述处理模块电连接,所述感应器用于感应所述测量头与转子冲片抵触时所述气缸的伸缩量,并反馈至所述处理模块。The worktable is provided with a pick-up component and a height detection component corresponding to the processing disc. The height is detected; the pick-up component is used to transfer the rotor punching pieces that have passed the inspection of the height detection component and the rotor shaft detection component, and take out the unqualified rotor punching pieces, and the height detection component includes a mounting frame , a liftable measurement module and a processing module, the mounting frame is fixed on the worktable and corresponds to the processing plate, the liftable measurement module is arranged on the mounting frame, and the liftable measurement module is located on the The upper side of the positioning hole is movable toward the positioning hole, the processing module is electrically connected with the liftable measurement module, the liftable measurement module includes a cylinder, a measuring head and a sensor, and the cylinder is fixed on the On the mounting frame, the measuring head is fixed on the piston rod of the air cylinder, the sensor is arranged on the air cylinder and is electrically connected with the processing module, and the sensor is used for sensing the collision between the measuring head and the rotor. The expansion and contraction amount of the cylinder when the sheet collides is fed back to the processing module. 2.如权利要求1中所述的转子加工设备的组装机构,其特征在于:所述工作台上还设置有料仓,所述料仓内设置有若干转子轴,所述轴定位单元包括支架、转动块以及夹持块,所述支架固定设置在所述工作台上,所述转动块可升降的设置在所述支架上,所述夹持块设置在所述转动块上,所述夹持块在水平方向上夹持住转子轴并且通过所述转动块转动至竖直方向,接着所述转动块下降,从而将转子轴初步定位到转子冲片的轴孔内。2. The assembly mechanism of the rotor processing equipment according to claim 1, characterized in that: the worktable is further provided with a silo, a plurality of rotor shafts are arranged in the silo, and the shaft positioning unit comprises a bracket, A rotating block and a clamping block, the bracket is fixedly arranged on the worktable, the rotating block can be raised and lowered on the bracket, the clamping block is arranged on the rotating block, the clamping block is The block clamps the rotor shaft in a horizontal direction and is rotated to a vertical direction by the rotating block, and then the rotating block descends, thereby preliminarily positioning the rotor shaft into the shaft hole of the rotor punching piece. 3.如权利要求1中所述的转子加工设备的组装机构,其特征在于:所述传送组件为皮带传送线,所述皮带传送线上设置有转运盒,所述转运盒内设置有成列的转子冲片,所述夹具座为条形板结构,且所述夹具座上设置有若干夹具,从而使所述夹具座能够一次抓取多个转子冲片。3. The assembling mechanism of the rotor processing equipment according to claim 1, wherein the conveying component is a belt conveying line, a transfer box is arranged on the belt conveying line, and a row is arranged in the conveying box. A rotor punching piece is provided, the clamp seat is a strip-shaped plate structure, and a plurality of clamps are arranged on the clamp seat, so that the clamp seat can grab a plurality of rotor punching pieces at one time. 4.如权利要求1中所述的转子加工设备的组装机构,其特征在于:所述取件组件包括固定座、导轨、安装座以及第二机械手,所述固定座固定在所述工作台上,所述导轨设置在所述固定座上,且所述安装座通过所述导轨可滑动的设置在所述固定座上,所述第二机械手设置在所述安装座上且用于夹取所述加工盘上经过检验的转子冲片。4. The assembling mechanism of rotor processing equipment according to claim 1, wherein the pick-up assembly comprises a fixing seat, a guide rail, a mounting seat and a second manipulator, and the fixing seat is fixed on the worktable , the guide rail is arranged on the fixed seat, and the installation seat is slidably arranged on the fixed seat through the guide rail, and the second manipulator is arranged on the installation seat and is used to clamp the Tested rotor laminations on the processing disc.
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CN109347270B (en) * 2018-10-30 2024-12-03 浙江邹派科技有限公司 Assembly mechanism of rotor processing equipment
CN111687779A (en) * 2020-05-19 2020-09-22 三联泵业股份有限公司 Water pump rotor assembling workbench
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Denomination of invention: A assembly mechanism for a rotor processing equipment

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