CN213691757U - Rubber coating equipment for reactor and microwave oven transformer hollow coil - Google Patents
Rubber coating equipment for reactor and microwave oven transformer hollow coil Download PDFInfo
- Publication number
- CN213691757U CN213691757U CN202023299138.6U CN202023299138U CN213691757U CN 213691757 U CN213691757 U CN 213691757U CN 202023299138 U CN202023299138 U CN 202023299138U CN 213691757 U CN213691757 U CN 213691757U
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- 238000010073 coating (rubber) Methods 0.000 title claims abstract description 57
- 238000004804 winding Methods 0.000 claims abstract description 42
- 230000000875 corresponding Effects 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 11
- 210000000078 Claw Anatomy 0.000 claims description 9
- 210000001847 Jaw Anatomy 0.000 claims description 7
- 239000002390 adhesive tape Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims description 2
- 241000446313 Lamella Species 0.000 claims 5
- 241000681094 Zingel asper Species 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 238000002360 preparation method Methods 0.000 abstract description 3
- 239000003292 glue Substances 0.000 description 28
- 210000002356 Skeleton Anatomy 0.000 description 5
- 238000009966 trimming Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001360 synchronised Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000004301 light adaptation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
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Abstract
The utility model discloses a reactor and microwave oven transformer hollow coil rubber coating equipment has: the device comprises a rack base and an outer cover fixedly arranged on the rack base; the wire feeding assembly, the winding assembly and the blanking assembly are arranged on the base of the rack in sequence along the wire passing direction of the enameled wire, and the rubber coating assembly is arranged on one side of the winding assembly; the winding assembly comprises an opening and closing clamp for fixedly placing a transformer framework, the opening and closing clamp can rotate and move, the wire feeding assembly is used for pulling out an enameled wire to the framework, the opening and closing clamp rotates and winds the enameled wire to form a coil, the rubber coating assembly can be close to the coil along the direction perpendicular to the wire passing direction, the rubber tape is pulled out to penetrate through the framework to fix the coil rubberizing, and the coil after the rubberizing is completed is movably corresponding to the blanking assembly and is conveyed to the conveying belt to be blanked. This equipment set wire winding and rubber coating process preparation are integrative, have realized wire winding, rubber coating circulation and alternate and go on simultaneously, greatly improve work efficiency, not only the rubber coating is quick, also improve the quality and the pleasing to the eye degree of rubber coating.
Description
[ technical field ] A method for producing a semiconductor device
The utility model belongs to the technical field of the wire winding rubber coating, concretely relates to reactor and microwave oven transformer hollow coil rubber coating equipment.
[ background of the invention ]
The transformer coil is a coil, and the operation can be carried out to the coil in the transformer, and turn of a wire in the coil arranges according to the layer in proper order along the axial and winds in succession, and the rubber coating is carried out to reuse sticky tape after the coiling is accomplished, and two processes divide into two equipment to accomplish now, like this, the manipulator shifts to other equipment and carries out the rubber coating after the coiling, has caused the condition that the process is various, and work efficiency is not high.
[ Utility model ] content
In order to solve the current problem that exists among the background art, the utility model provides a reactor and microwave oven transformer hollow coil rubber coating equipment, the double-pair anchor clamps that open and shut carry out the alternative work of wire winding, rubber coating simultaneously on same equipment, work efficiency is high.
The utility model adopts the following technical proposal:
a rubber coating device for an air core coil of a reactor and a microwave oven transformer comprises:
the device comprises a rack base and an outer cover fixedly arranged on the rack base;
the wire feeding assembly, the winding assembly and the blanking assembly are arranged on the rack base in sequence along the wire passing direction of the enameled wire, and the rubber coating assembly is arranged on one side of the winding assembly;
the winding assembly comprises an opening and closing clamp for fixedly placing a transformer framework, the opening and closing clamp can rotate and move, the wire feeding assembly is used for pulling out an enameled wire to the framework, the opening and closing clamp rotates and winds the enameled wire to form a coil, the rubber coating assembly can be close to the coil along the direction perpendicular to the wire passing direction and pull out an adhesive tape to pass through the framework, the coil is pasted with adhesive and fixed, and the coil after the pasting is completed is movably corresponding to the blanking assembly and is conveyed to the conveying belt to be blanked.
Further, the wire feeding assembly comprises a wire feeding unit and a wire leading unit, the wire feeding unit comprises a wire feeding fixing frame fixed on the frame base, an enameled wire back plate is fixed on the wire feeding base, the wire leading unit comprises a wire leading fixing frame, a triangular base frame, a wire leading back plate, a wire leading back frame, a middle plate, a first X-axis sliding mechanism, a first Y-axis sliding mechanism and a first Z-axis sliding mechanism, the wire leading fixing frame is fixed on the frame base and positioned on the side part of the front end of the wire feeding fixing frame, the first X-axis sliding mechanism is fixedly arranged on the wire feeding fixing frame, the first Y-axis sliding mechanism is arranged on the first X-axis sliding mechanism and slides along the X-axis direction, the bottom of the triangular base frame is connected and arranged on the first Y-axis sliding mechanism and slides along the Y-axis direction, the first Z-axis sliding mechanism is fixedly connected on the side part of the three-legged base frame, the middle plate can be connected on the first Z-axis sliding mechanism in a sliding mode along the longitudinal direction, the lead frame can be connected on the middle plate in a sliding mode along the Y-axis direction, the lead backboard is fixed on the middle plate, a plurality of idler wheels are arranged on the side faces of the middle plate and the enameled wire backboard in a rotating mode, a lead block is fixedly arranged at the front end of the middle plate, and the enameled wire bypasses the outer portion of the idler wheels and is guided through the lead block to movably penetrate through the lead block to supply wires.
Furthermore, still include the trimming subassembly, the trimming subassembly includes the trimming clamp, the trimming clamp can follow X axle direction movable mounting lead wire back of the body frame front end and correspond the cooperation and be in lead wire piece the place ahead for cut the enameled wire.
Further, wire winding subassembly includes first motor, second motor, motor mounting panel and backup pad, the motor mounting panel passes workstation on the frame base, just first motor, second motor respectively fixed mounting are about the upper and lower both sides of workstation on the motor mounting panel, connect through belt transmission between first motor and the second motor, first motor is fixed connect on the workstation and from the top drive in the middle of the backup pad, be used for control the backup pad rotates.
Furthermore, the opening and closing clamp is provided with two groups of symmetrical clamping devices which are symmetrically arranged at two ends of the supporting plate and are driven to rotate by a third motor, the opening and closing clamp comprises a bottom table, a clamp bottom block, two side blocks, a bolt and a pressing block, the framework comprises an upper cover plate, a lower cover plate, an embedded block and a locking block, the third motor drives the bottom table to rotate and be arranged at the upper side and the lower side of the supporting plate, the clamp bottom block is fixed on the bottom table, the side blocks are respectively and fixedly arranged in the middles of two sides of the clamp bottom block in the length direction, the top of each side block is provided with a sliding groove, the pressing block is arranged in the sliding groove in a sliding manner, a pin head at the front end of the bolt penetrates through the pressing block, an inclined plane at the outer side of the pin head is in controllable sliding fit with a pin shaft on the pressing block, the bottom of the bolt is elastically connected, the fixture comprises a fixture bottom block, a clamping block and an upper cover plate, wherein the fixture bottom block is provided with two embedded blocks, the two embedded blocks are clamped in the fixture bottom block, the locking block is fixedly connected with the upper cover plate, a clamping groove matched and clamped with a pressing block is formed in the locking block, the locking block extends into the two embedded blocks, and the bolt controls the pressing block to slide and be separated from or locked with the clamping groove in a matched mode.
Furthermore, the rubber coating assembly comprises a second X-axis sliding mechanism, a third X-axis sliding mechanism, a second Z-axis sliding mechanism, a third Z-axis sliding mechanism, a rubber feeding unit and a rubber pulling unit, wherein the rubber feeding unit is arranged on the second X-axis sliding mechanism in a sliding manner along the X-axis direction, the second X-axis sliding mechanism is arranged on the second Z-axis sliding mechanism in a sliding manner along the Z-axis direction, the rubber pulling unit is arranged under the rubber feeding unit and arranged on the third X-axis sliding mechanism in a sliding manner along the X-axis direction, the third X-axis sliding mechanism is arranged on the third Z-axis sliding mechanism in a sliding manner along the Z-axis direction, and the second Z-axis sliding mechanism is arranged above the third Z-axis sliding mechanism.
Furthermore, the first X-axis sliding mechanism, the first Y-axis sliding mechanism, the first Z-axis sliding mechanism, the second X-axis sliding mechanism, the third X-axis sliding mechanism, the second Z-axis sliding mechanism and the third Z-axis sliding mechanism respectively comprise a sliding bottom plate, a fourth motor, a lead screw, a sliding block and a sliding rail, the fourth motor drives the lead screw, and the sliding block is connected to the lead screw in a meshed mode.
Further, send the unit of gluing including sending the rubber bottom plate, leading offset plate and a plurality of rubber roller of leading, send rubber bottom plate sliding connection in on the slide rail, it is a plurality of lead rubber roller rotating connection on sending the rubber bottom plate, lead the offset plate to be located lead vertical fixing in rubber roller below and send on the rubber bottom plate, lead to be equipped with a plurality of holes of inhaling on the offset plate, the sticky tape is walked around in proper order and is led rubber roller and laminating and be in lead on the offset plate, the negative pressure passes through inhale the hole and level and adsorb the sticky tape, it is equipped with the cutter to lead the offset plate mutually in the opposite side of sticky tape, the cutter passes through cylinder control and slides along vertical direction for cut off the sticky tape.
Further, the glue pulling unit comprises a pulling claw, the pulling claw is right opposite to the lower portion of the glue guide plate and arranged on the third X-axis sliding mechanism, the pulling claw is controlled by an air cylinder to slide along the X-axis direction to clamp the adhesive tape and pull the adhesive tape downwards, and the coil encapsulation is completed through the cooperation of the third X-axis sliding mechanism and the third Z-axis sliding mechanism.
Further, the unloading subassembly includes the clamping jaw and presses the platform, the clamping jaw is located directly over the anchor clamps that open and shut for press from both sides and get the upper cover plate and unload, press the platform to be located just back of the anchor clamps that open and shut and can slide along Y axle, Z axle direction respectively, press the platform to include that two adaptations pass the locating pin of jack on the bolt, it is right the bolt pushes down or pushes up the action in order to break away from and the closure upper cover plate.
The utility model has the advantages as follows:
this equipment set wire winding and rubber coating process preparation are integrative, the symmetry sets up two sets of anchor clamps that open and shut in the backup pad, the anchor clamps that open and shut simple structure, lock and dismantle the skeleton fast, the backup pad carries out the rubber coating on rotating the station of rubber coating after the wire winding is accomplished, go up the synchronous rewinder of the anchor clamps that open and shut after the rubber coating is accomplished on the wire winding station simultaneously one, the wire winding has been realized, the rubber coating circulation is alternative and go on simultaneously, very big improvement work efficiency, set up a plurality of holes of inhaling on leading the offset plate, produce the negative pressure and with the smooth absorption of sticky tape on leading the offset plate, thereby can make the neat accurate the stretching into of sticky tape wrap in the coil, not only the rubber coating is quick, also improve.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of the reactor and microwave oven transformer hollow coil rubber coating equipment of the present invention;
FIG. 2 is a schematic view of the base and cover of FIG. 1 with the base and cover removed;
FIG. 3 is a schematic view of the structure of FIG. 2 from another perspective;
FIG. 4 is a schematic structural view of a wire feeding assembly;
FIG. 5 is a schematic view of the structure of FIG. 4 from another perspective;
FIG. 6 is a schematic view of a winding assembly;
FIG. 7 is a schematic structural view of the opening and closing clamp;
FIG. 8 is a schematic structural view of the opening and closing jig with the insert removed;
FIG. 9 is a schematic diagram of a encapsulated assembly;
FIG. 10 is a schematic structural view of a glue feeding unit;
FIG. 11 is a schematic structural view of a glue spreading unit;
fig. 12 is an enlarged view of a portion a in fig. 3.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention.
Referring to fig. 1-12, the utility model discloses a reactor and microwave oven transformer hollow coil rubber coating equipment, has:
as shown in fig. 1 and fig. 2, a rack base 1, an outer cover 2 fixedly arranged on the rack base 1, a wire feeding assembly 3, a wire winding assembly 4 and a blanking assembly 5 which are sequentially arranged on the rack base 1 along the wire passing direction of an enameled wire, and a rubber coating assembly 6 arranged on one side of the wire winding assembly 4 are further provided, so that the winding and rubber coating are simultaneously carried out on the equipment, and the working efficiency is high.
In view of the above-mentioned solution, further referring to fig. 4 and 5, the wire feeding assembly 3 includes a wire feeding unit and a wire guiding unit, the wire feeding unit includes a wire feeding fixing frame 300 fixed on the frame base 1, an enameled wire back plate 301 is fixed on the wire feeding base frame, the wire guiding unit includes a wire guiding fixing frame 302, a triangular base frame 303, a wire guiding back plate 304, a wire guiding back frame 305, a middle plate 306, a first X-axis sliding mechanism 307, a first Y-axis sliding mechanism 308 and a first Z-axis sliding mechanism 309, the wire guiding fixing frame 302 is fixed on the frame base 1 and located at a side portion of a front end of the wire feeding fixing frame 300, the first X-axis sliding mechanism 307 is fixed on the wire feeding fixing frame 300, the first Y-axis sliding mechanism 308 is arranged on the first X-axis sliding mechanism 307 and slides along the X-axis direction, a bottom of the triangular base frame 303 is connected and arranged on the first Y-axis sliding mechanism 308 and slides along the Y-axis direction, first Z axle slide mechanism 309 fixed connection is on triangle chassis 303 lateral part, the intermediate plate 306 can be connected along longitudinal direction with sliding on first Z axle slide mechanism 309, lead wire back of the body frame 305 can follow Y axle direction sliding connection and be in on the intermediate plate 306, lead wire backplate 304 is fixed on the intermediate plate 306, all rotate on the side of intermediate plate 306, enameled wire backplate 301 and be provided with a plurality of gyro wheel 310, the fixed lead wire piece 311 that is provided with in intermediate plate 306 front end, the enameled wire is walked around gyro wheel 310 is outside and follow the activity is passed and is supplied the line in the lead wire piece 311.
Of course, as shown in fig. 5, a wire cutting assembly is further disposed at the front end of the lead unit, the wire cutting assembly includes a wire cutting clamp 312, the wire cutting clamp 312 is movably mounted at the front end of the lead back frame 305 along the X-axis direction and correspondingly matched with the front end of the lead block 311 for cutting the enameled wire, and after the completion of a single winding, the wire cutting clamp 312 extends forward to cut the enameled wire, so as to perform the next winding.
Next, as shown in fig. 6, the winding assembly 4 includes a first motor 400, a second motor 401, a motor mounting plate 402 and a supporting plate 403, the motor mounting plate 402 passes through the worktable 100 on the frame base 1, and the first motor 400 and the second motor 401 are respectively fixedly mounted on the motor mounting plate 402 on the upper and lower sides of the worktable 100, the first motor 400 and the second motor 401 are connected through a belt, the first motor 400 is fixed on the worktable 100 and is connected to the middle of the supporting plate 403 in a top-driving manner for controlling the rotation of the supporting plate 403, obviously, the first motor 400 needs to be a worm gear motor, the opening and closing clamps are provided with two sets of symmetrically mounted on the two ends of the supporting plate and are driven to rotate by a third motor 404, and then the back-and-forth rotation of the supporting plate 403 correspondingly sends the opening and closing clamps to the winding station and the encapsulating station back and forth, therefore, after winding, the supporting plate 403 rotates 180 degrees and is sent to the rubber coating station for rubber coating, meanwhile, the winding station also winds, and after rubber coating is completed, the supporting plate rotates 180 degrees again to reach the winding station, and the winding station is sequentially circulated, so that the working efficiency is greatly improved.
Importantly, as shown in fig. 7 and 8, the opening and closing clamp includes a bottom platform 10, a clamp bottom block 11, a side block 12, a bolt 13 and a press block 14, the framework includes an upper cover plate 15, a lower cover plate 16, an insert block 17 and a lock block 18, the third motor 404 drives the bottom platform 10 to rotate and is arranged on the upper and lower sides of the support plate 403, the clamp bottom block 11 is fixed on the bottom platform 10, the side block 12 has two blocks which are respectively and fixedly arranged in the middle of the two sides of the clamp bottom block 11 in the length direction, the top of the side block 12 is provided with a chute 120, the press block 14 is slidably arranged in the chute 120, a front end pin head 130 of the bolt 13 penetrates through the press block 14, an outer side inclined surface of the pin head 130 is in controllable sliding fit with a pin shaft 140 on the press block 14, the bottom of the bolt 13 is elastically connected with the bottom platform 10 through a spring 19, the lower cover plate 16 is fixed on, the two embedded blocks 17 are clamped in the bottom block 11 of the fixture, the locking block 18 is fixedly connected with the upper cover plate 15, the locking block 18 is provided with a clamping groove 180 matched and clamped with the pressing block 14, the locking block 18 extends into the middle of the two embedded blocks 17, and the spring 19 is arranged between the bolt 13 and the bottom platform 10, so that the bolt 13 can move in a certain stroke under the elastic action of the spring 19, when the bolt 13 is pressed downwards, namely the spring 19 is compressed, the inclined surface on the outer side of the front end pin head 130 of the bolt 13 is in contact fit with the pin shaft 140 on the pressing block 14, the pressing block 14 slides outwards to be separated from the clamping groove 180 on the locking block 18, the upper cover plate 15 can be taken down, the coil 7 after winding can be taken down, and similarly, when the bolt 13 is pushed up, the pressing blocks 14 mutually approach to lock the locking block 18, the winding and rubber coating processes can be carried out, and the design of the fixture is ingenious, simple structure can assemble fast and dismantle, effectively saves time.
Furthermore, as shown in fig. 9, the rubber coating assembly 6 includes a second X-axis sliding mechanism 20, a third X-axis sliding mechanism 21, a second Z-axis sliding mechanism 22, a third Z-axis sliding mechanism 23, a rubber feeding unit and a rubber pulling unit, the rubber feeding unit is slidably disposed on the second X-axis sliding mechanism 20 along the X-axis direction, the second X-axis sliding mechanism 20 is slidably disposed on the second Z-axis sliding mechanism 22 along the Z-axis direction, the rubber pulling unit is located right below the rubber feeding unit and slidably disposed on the third X-axis sliding mechanism 21 along the X-axis direction, the third X-axis sliding mechanism 21 is slidably disposed on the third Z-axis sliding mechanism 23 along the Z-axis direction, the second Z-axis sliding mechanism 22 is located right above the third Z-axis sliding mechanism 23, and referring to the above scheme, the first X-axis sliding mechanism 307, the first Y-axis sliding mechanism 308, the first Y-axis sliding mechanism 307, the second Z-axis sliding mechanism 23, the rubber feeding unit and the rubber pulling unit are slidably disposed, The first Z-axis sliding mechanism 309, the second X-axis sliding mechanism 20, the third X-axis sliding mechanism 21, the second Z-axis sliding mechanism 22 and the third Z-axis sliding mechanism 23 respectively comprise a sliding bottom plate, a fourth motor, a screw rod, a sliding block and a sliding rail, the fourth motor drives the screw rod, and the sliding block is connected to the screw rod in a meshed mode (the figure number is not marked, and the existing structure is common); furthermore, the glue conveying unit comprises a glue conveying bottom plate 24, a glue guide plate 25 and a plurality of glue guide rollers 26, the glue conveying bottom plate 24 is connected to the slide rail in a sliding mode, the glue guide rollers 26 are connected to the glue conveying bottom plate 24 in a rotating mode, the glue guide plate 25 is located below the glue guide rollers 26 and is vertically fixed to the glue conveying bottom plate 24, a plurality of suction holes 250 are formed in the glue guide plate 25, the glue tapes 8 sequentially bypass the glue guide rollers 26 and are attached to the glue guide plate 25, negative pressure is generated on the back of the glue guide plate 25 through the negative pressure, and the negative pressure is flatly adsorbed through the suction holes 250, so that the glue tapes 8 can be neatly and accurately stretched into the coils 7 for wrapping, wrapping is fast, and wrapping quality and attractiveness of wrapping are improved.
In addition, as shown in fig. 11, the glue pulling unit comprises a pulling claw 27, the pulling claw 27 is opposite to the position below the glue guide plate 25 and is arranged on the third X-axis sliding mechanism 21, the position where the opening and closing clamp close to one side of the blanking assembly 5 is located is a glue coating position, the second Z-axis sliding mechanism 22 descends and keeps the glue tape 8 on the glue guide plate 25 to pass through the coil 7, and then the pulling claw 27 is controlled by an air cylinder to slide along the X-axis direction to clamp the glue tape 8 to be pulled down and to be matched with the third X-axis sliding mechanism 21 and the third Z-axis sliding mechanism 23 to wind the glue tape 8 around the outside of the coil 7 to realize glue coating; and a cutter 28 is arranged on the other side of the rubber guide plate 25 opposite to the adhesive tape 8, the cutter 28 slides in the vertical direction under the control of an air cylinder, and the adhesive tape 8 is cut after being encapsulated.
Finally, as shown in fig. 12, the blanking assembly 5 includes a clamping jaw 29 and a pressing table 30, the clamping jaw 29 is located right above the opening and closing clamp for clamping the upper cover plate 15 for discharging, the pressing table 30 is located right behind the opening and closing clamp and can slide along the Y-axis and Z-axis directions respectively, the pressing table 30 includes two positioning pins 31 adapted to pass through the upper insertion holes 130 of the bolts 13, after the adhesive tape 8 is cut off, the third motor 404 drives the opening and closing clamp to rotate by 90 °, at this time, the pressing table 30 moves to the corresponding position and extends the positioning pins 31 into the insertion holes 130, and then presses downward, then the clamp 32 on the adhesive feeding bottom plate 24 clamps the upper cover plate 15 and then moves away, the clamping jaw 29 clamps the coil 7 and takes out to the conveyor belt 9, the clamp 32 correspondingly places the upper cover plate 15 into the opening and closing clamp, the pressing table 30 rises to lock the upper cover plate 15, and the support plate rotates by 180 ° to the winding station, realize the circulation operation of wire winding, rubber coating in proper order, carry out wire winding and rubber coating operation simultaneously, in proper order in turn, promoted work efficiency greatly.
The utility model has the advantages that:
this equipment set wire winding and rubber coating process preparation are integrative, the symmetry sets up two sets of anchor clamps that open and shut in the backup pad, the anchor clamps that open and shut simple structure, lock and dismantle the skeleton fast, the backup pad carries out the rubber coating on rotating the station of rubber coating after the wire winding is accomplished, go up the synchronous rewinder of the anchor clamps that open and shut after the rubber coating is accomplished on the wire winding station simultaneously one, the wire winding has been realized, the rubber coating circulation is alternative and go on simultaneously, very big improvement work efficiency, set up a plurality of holes of inhaling on leading the offset plate, produce the negative pressure and with the smooth absorption of sticky tape on leading the offset plate, thereby can make the neat accurate the stretching into of sticky tape wrap in the coil, not only the rubber coating is quick, also improve.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.
Claims (10)
1. The utility model provides a reactor and microwave oven transformer hollow coil rubber coating equipment which characterized in that has:
the device comprises a rack base and an outer cover fixedly arranged on the rack base;
the wire feeding assembly, the winding assembly and the blanking assembly are arranged on the rack base in sequence along the wire passing direction of the enameled wire, and the rubber coating assembly is arranged on one side of the winding assembly;
the winding assembly comprises an opening and closing clamp for fixedly placing a transformer framework, the opening and closing clamp can rotate and move, the wire feeding assembly is used for pulling out an enameled wire to the framework, the opening and closing clamp rotates and winds the enameled wire to form a coil, the rubber coating assembly can be close to the coil along the direction perpendicular to the wire passing direction and pull out an adhesive tape to pass through the framework, the coil is pasted with adhesive and fixed, and the coil after the pasting is completed is movably corresponding to the blanking assembly and is conveyed to the conveying belt to be blanked.
2. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 1, wherein the wire feeding assembly comprises a wire feeding unit and a wire guiding unit, the wire feeding unit comprises a wire feeding fixing frame fixed on the frame base, an enameled wire back plate is fixed on the wire feeding base, the wire guiding unit comprises a wire fixing frame, a triangular base frame, a wire guiding back plate, a wire guiding back frame, a middle plate, a first X-axis sliding mechanism, a first Y-axis sliding mechanism and a first Z-axis sliding mechanism, the wire feeding fixing frame is fixed on the frame base and located at a front side portion of the wire feeding fixing frame, the first X-axis sliding mechanism is fixed on the wire feeding fixing frame, the first Y-axis sliding mechanism is arranged on the first X-axis sliding mechanism and slides along the X-axis direction, the bottom of the triangular base frame is connected and arranged on the first Y-axis sliding mechanism and slides along the Y-axis direction, first Z axle slide mechanism fixed connection is on tripod chassis lateral part, the intermediate lamella can be followed longitudinal direction and connected with sliding on the first Z axle slide mechanism, lead wire back of the body frame can follow Y axle direction sliding connection and be in on the intermediate lamella, the lead wire backplate is fixed on the intermediate lamella, all rotate on the side of intermediate lamella, enameled wire backplate and be provided with a plurality of gyro wheel, the fixed lead wire piece that is provided with in intermediate lamella front end, the enameled wire is walked around the gyro wheel outside is and is followed the activity is passed and is supplied the line in the lead wire piece.
3. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 2, further comprising a wire cutting assembly, wherein the wire cutting assembly comprises a wire cutting clamp, and the wire cutting clamp can be movably mounted at the front end of the lead back frame along the X-axis direction and correspondingly matched with the front end of the lead block to cut the enameled wire.
4. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 3, wherein the winding assembly comprises a first motor, a second motor, a motor mounting plate and a support plate, the motor mounting plate penetrates through the workbench on the base of the rack, the first motor and the second motor are respectively fixedly mounted on the upper side and the lower side of the workbench relative to the motor mounting plate, the first motor and the second motor are connected through a belt transmission, and the first motor is fixed on the workbench and is connected with the middle of the support plate in a top driving mode and used for controlling the rotation of the support plate.
5. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 4, wherein the open-close fixture is provided with two sets of symmetrical fixture installed on both ends of the supporting plate and rotated by a third motor, the open-close fixture comprises a bottom platform, a fixture bottom block, side blocks, a bolt and a pressing block, the framework comprises an upper cover plate, a lower cover plate, an embedded block and a locking block, the third motor drives the bottom platform to rotate and is arranged on the upper side and the lower side of the supporting plate, the fixture bottom block is fixed on the bottom platform, the side blocks are respectively and fixedly installed on the fixture bottom block in the middle of both sides of the length direction, the top of the side block is provided with a sliding groove, the pressing block is slidably arranged in the sliding groove, the front end pin head of the bolt passes through the pressing block, and the outer side inclined plane of the pin head is in controllable sliding fit with the pin shaft, the bolt bottom is passed through the spring and is linked to each other with the base elastic, the apron is fixed down on the anchor clamps bottom block, the abaculus has two and blocks to establish in the anchor clamps bottom block, locking piece and upper cover plate looks fixed connection, just be equipped with on the locking piece with the draw-in groove of briquetting cooperation joint, the locking piece stretches into two in the middle of the abaculus, and through the bolt reciprocates the cooperation control the briquetting slides and breaks away from or the closure with the draw-in groove mutually.
6. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer of claim 5, wherein the rubber coating assembly comprises a second X-axis sliding mechanism, a third X-axis sliding mechanism, a second Z-axis sliding mechanism, a third Z-axis sliding mechanism, a rubber feeding unit and a rubber pulling unit, the rubber feeding unit is arranged on the second X-axis sliding mechanism in a sliding mode along the X-axis direction, the second X-axis sliding mechanism is arranged on the second Z-axis sliding mechanism in a sliding mode along the Z-axis direction, the rubber pulling unit is located right below the rubber feeding unit and arranged on the third X-axis sliding mechanism in a sliding mode along the X-axis direction, the third X-axis sliding mechanism is arranged on the third Z-axis sliding mechanism in a sliding mode along the Z-axis direction, and the second Z-axis sliding mechanism is located right above the third Z-axis sliding mechanism.
7. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 6, wherein the first X-axis sliding mechanism, the first Y-axis sliding mechanism, the first Z-axis sliding mechanism, the second X-axis sliding mechanism, the third X-axis sliding mechanism, the second Z-axis sliding mechanism and the third Z-axis sliding mechanism each comprise a sliding bottom plate, a fourth motor, a lead screw, a sliding block and a sliding rail, the fourth motor drives the lead screw, and the sliding block is connected to the lead screw in a meshing manner.
8. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 7, wherein the rubber feeding unit comprises a rubber feeding bottom plate, a rubber guiding plate and a plurality of rubber guiding rollers, the rubber feeding bottom plate is slidably connected to the slide rails, the plurality of rubber guiding rollers are rotatably connected to the rubber feeding bottom plate, the rubber guiding plate is vertically fixed on the rubber feeding bottom plate below the rubber guiding rollers, a plurality of suction holes are formed in the rubber guiding plate, the rubber belt sequentially bypasses the rubber guiding rollers and is attached to the rubber guiding plate, the negative pressure flatly adsorbs the rubber belt through the suction holes, a cutter is arranged on the other side of the rubber guiding plate opposite to the rubber belt, and the cutter is controlled by an air cylinder to slide in the vertical direction for cutting the rubber belt.
9. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 8, wherein the rubber drawing unit comprises a drawing claw, the drawing claw is opposite to the lower part of the rubber guide plate and is arranged on the third X-axis sliding mechanism, the drawing claw is controlled by a cylinder to slide along the X-axis direction to clamp the rubber belt to be drawn downwards, and the rubber coating of the coil is completed through the cooperation of the third X-axis sliding mechanism and the third Z-axis sliding mechanism.
10. The rubber coating device for the air-core coil of the reactor and the microwave oven transformer as claimed in claim 9, wherein the blanking assembly comprises a clamping jaw and a pressing platform, the clamping jaw is located right above the opening and closing clamp and used for clamping the upper cover plate to unload materials, the pressing platform is located right behind the opening and closing clamp and can slide along the directions of the Y axis and the Z axis respectively, the pressing platform comprises two positioning pins which are matched with the upper insertion holes of the pins, and the pins are pressed downwards or pushed upwards to separate and lock the upper cover plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023299138.6U CN213691757U (en) | 2020-12-30 | 2020-12-30 | Rubber coating equipment for reactor and microwave oven transformer hollow coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023299138.6U CN213691757U (en) | 2020-12-30 | 2020-12-30 | Rubber coating equipment for reactor and microwave oven transformer hollow coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213691757U true CN213691757U (en) | 2021-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023299138.6U Active CN213691757U (en) | 2020-12-30 | 2020-12-30 | Rubber coating equipment for reactor and microwave oven transformer hollow coil |
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| CN (1) | CN213691757U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115020097A (en) * | 2022-08-04 | 2022-09-06 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
-
2020
- 2020-12-30 CN CN202023299138.6U patent/CN213691757U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115020097A (en) * | 2022-08-04 | 2022-09-06 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
| CN115020097B (en) * | 2022-08-04 | 2022-11-08 | 广东力王高新科技股份有限公司 | Transformer assembling equipment |
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