CN104167287A - Coil manufacturing method and apparatus - Google Patents
Coil manufacturing method and apparatus Download PDFInfo
- Publication number
- CN104167287A CN104167287A CN201310441427.0A CN201310441427A CN104167287A CN 104167287 A CN104167287 A CN 104167287A CN 201310441427 A CN201310441427 A CN 201310441427A CN 104167287 A CN104167287 A CN 104167287A
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- China
- Prior art keywords
- coil
- tin
- tin sticky
- sticky
- core
- Prior art date
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- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 274
- 238000000034 method Methods 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000004140 cleaning Methods 0.000 claims abstract description 47
- 230000004907 flux Effects 0.000 claims abstract description 46
- 238000005476 soldering Methods 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims description 57
- 238000001179 sorption measurement Methods 0.000 claims description 33
- 238000007790 scraping Methods 0.000 claims description 31
- 239000012530 fluid Substances 0.000 claims description 30
- 238000006073 displacement reaction Methods 0.000 claims description 23
- 238000009736 wetting Methods 0.000 claims description 19
- 238000010521 absorption reaction Methods 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 239000002341 toxic gas Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 5
- 238000007598 dipping method Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 24
- 238000010586 diagram Methods 0.000 description 20
- 230000008595 infiltration Effects 0.000 description 9
- 238000001764 infiltration Methods 0.000 description 9
- 238000001514 detection method Methods 0.000 description 7
- 238000005755 formation reaction Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
Abstract
The invention provides a coil manufacturing method and a device, wherein a conveying device is mainly used for conveying coils to a plurality of workstations in an intermittent rotating flow path, and the conveying device is matched with a pick-and-place mechanism on the conveying device to pick and place the coils so as to carry out processes such as soldering flux adhering, tin adhering, discharging, collecting, cleaning of the pick-and-place mechanism and the like; therefore, the action flow path of the mechanism is more regular, the tin dipping liquid and the soldering flux of different coils can be simultaneously carried out, and the rotary flow path of the conveying device does not interfere with the operation space of each work station, so that each work station can effectively and finely process each process.
Description
Technical field
The present invention, relevant for a kind of coil manufacture method and device, espespecially carries out line end tin sticky fixing coil manufacture method and device to coil core after completing coiling.
Background technology
Press, general coil is made and is generally included two parts technique, and one is wire winding, and another one is tin sticky technique; In wire winding, must on one " work " font core, between two flange parts, roll up core wound skein product, the core that completes coiling carries out tin sticky technique again, make core be placed in vibrations feeder and delivered in proper order molten tin bath and attach tin liquor in this two wire terminal position, core flange place, after tin sticky completes, discharge and collect again.
No. 181713 " tin soldering machine of winding inductor " patent application case of bulletin number proposes a kind of tin sticky technique of coil, its coil proposing before tin sticky first attaches rosin class scaling powder step, and the prior art that coil is dipped in to tin sticky in molten tin bath, it comprises material guide device, dismantling device, wire is rolled over straight device, collating unit, conveying device, transmission device, whirligig, control device, infiltration apparatus, tin scraping device, tin soldering equipment, the formations such as band assembling device, borrow left rotation and right rotation device to turn to, handing-over, infiltrate, scolding tin transmits action, to complete Wound-rotor type inductance coil two ends copper wire, complete together with zinc-plated with wire, wire is asymptotic expression and leaves solder bath, avoid being attached to wire end tin face and be elongated to needle-like, relend by profile of tooth chain and carry, the cooperation of cylinder action, electromagnetically operated valve circuit is controlled, driving screw transmits the tin soldering machine that is combined into a winding inductor.
Summary of the invention
Tin sticky process using left and right group whirligig in prior art is positioned at the infiltration apparatus of scaling powder and the tin soldering equipment of tin liquor top, and make axial rotary and infiltration apparatus, tin soldering equipment is parallel, but the rotation conveyance mode vertical with the direction that infiltrates up and down scaling powder and tin liquor, the conveyance back and forth between the infiltration apparatus of scaling powder and the tin soldering equipment of tin liquor of tin sticky coil will be treated, except mechanism is complicated and huge, tin sticky liquid and soldering flux applying also cannot carry out improving integrated artistic efficiency simultaneously; Separately due to left and right group whirligig back and forth back and forth conveyance between the infiltration apparatus of scaling powder and the tin soldering equipment of tin liquor, therefore infiltration apparatus cannot arrange the device that regulates infiltration degree, tin soldering equipment top cannot set handling borne tin droplets hangs the device that falls, is therefore difficult to make the quality of tin sticky to obtain effectively and promotes.
So object of the present invention, is to provide a kind of and with a carrying device, coil is carried out to conveyance with intermittence rotation stream and carry out tin sticky technique in a plurality of work stations, attaches so that scaling powder infiltrates with tin liquor the coil manufacture method that can carry out simultaneously.
Another object of the present invention, is to provide a kind of coil manufacture method that can suitably attach soldering flux applying.
Another object of the present invention, is to provide a kind of and can suitably adjusts the coil manufacture method that attaches borne tin droplets.
Still a further object of the present invention, is to provide a kind of coil manufacture method that coil carries out discharge and detection after borne tin droplets of can effectively having assisted to attach.
The present invention is an object more again, is to provide a kind of fetching device that can attach to completing the carrying device after borne tin droplets to carry out clean coil manufacture method.
The present invention is an object more again, is to provide a kind of coil manufacturing apparatus that coil carries out tin sticky technique that picks and places.
The present invention is an object more again, is to provide a kind of for being first stained with the coil manufacturing apparatus of profit scaling powder before coil tin sticky.
The present invention is an object more again, is to provide a kind of controlling to pick and place the coil manufacturing apparatus that coil carries out the fetching device of tin sticky.
The present invention is an object more again, is to provide a kind of coil manufacturing apparatus that picks and places adsorbing mechanism on the fetching device that coil carries out tin sticky of controlling.
The present invention is an object more again, is to provide a kind of coil manufacturing apparatus of getting rid of the volatility poison gas of tin liquor in tin sticky technique.
The present invention is an object more again, is to provide a kind of coil manufacturing apparatus that wound skein product can be carried out to tin sticky in the coil of the volume core of a core.
Still a further object of the present invention, is to provide a kind of coil manufacturing apparatus that coil carries out discharge and detection after borne tin droplets of can effectively having assisted to attach.
The present invention is an object more again, is to provide a kind of fetching device that can attach to completing the carrying device after borne tin droplets to carry out clean coil manufacturing apparatus.
According to the coil manufacture method of the object of the invention, be that wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: on a board, carry out with a carrying device coil is carried out to conveyance in a plurality of work stations with intermittence rotation stream; These work stations are carried out following technique, comprising: a soldering flux applying technique, be positioned on a work station of this intermittence rotation stream, and make to be subject to the coil of carrying device conveyance to treat that tin sticky position is stained with by scaling powder and is soaked; One tin sticky technique, is positioned at the soldering flux applying technique back segment work station on this intermittence rotation stream, makes to be subject to the coil of this carrying device conveyance to treat that tin sticky position is stained with by tin liquor and is soaked; One process for layout, in order to the coil that completes tin sticky is taken off on the carrying device of intermittent rotation stream, and is collected.
Another coil manufacture method according to the object of the invention, system carries out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: on a board, with a carrying device, coil is carried out to conveyance in comprising a plurality of work stations that carry out tin sticky technique with intermittence rotation stream, this carrying device is slightly plate-like, and each work station is respectively provided with a fetching device; This carrying device is subject to driving mechanism drive and carry out conveyance with an intermittent rotary stream, and around an axial rotary, carries out intermittence in a horizontal manner and rotate.
According to another object coil manufacture method of the present invention, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it comprises the following steps: an initial step, and with one year seat mounting, be stained with body and be infiltrated in a flux bath; One first up step, carries seat mounting and is stained with body and rises and make to be stained with body upper surface and be arranged in flux bath scaling powder liquid level top; One scrapes and dials step, makes one to scrape that body is driven to be scraped and dial being stained with body, and too much scaling powder is scraped; One second up step, a year seat mounting is stained with body and is again risen, and make to be stained with body conflict coil, treats tin sticky face, completes the technique of being stained with profit scaling powder.
Coil manufacture method according to another object of the present invention, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: this coil tin sticky technique, it comprises the following steps: an initial step, treat tin sticky coil conveyance to molten tin bath top; One tin sticky step, treats that tin sticky coil coil is close toward molten tin bath tin liquor face by conveyance, and a tin sticky groove rises in molten tin bath, makes to contain the tin liquor surface of carrying on it and treats that with coil tin sticky face suitably contacts, and attach tin liquor thereon; One section drips step, cuts to drip driven the moving of part and cut the borne tin droplets of being drawn, and this position of drawing is cut off, and the borne tin droplets that intercepts suitable deal is kept somewhere in coil and treated tin sticky face; One scrapes liquid level step, and a scraping fluid part is driven in the operation of striking off that molten tin bath tin liquor upper surface carries out Surface Oxygen layer; One presses tin to drip step, speckled with suitable deal borne tin droplets and kept somewhere in coil and treat that the coil of tin sticky face declines again, and make this borne tin droplets for the treatment of tin sticky face with a pressure pad to pressing, by half curdled appearance borne tin droplets flattening to a default formation state.
Coil manufacture method according to still a further object of the present invention, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the coil that completes tin sticky carries out a process for layout, comprise the following steps: an initial step, coil is a corresponding stacker on a fetching device; One adsorption step, stacker is passed into negative pressure coil is adsorbed; One changing of the relative positions step, stacker is driven and is done the changing of the relative positions, makes coil come off and be adsorbed by being fallen to being placed in stacker from fetching device; One overturning step, stacker absorption coil upset are placed in coil on one conveying mechanism conveyer belt and collected by conveying.
According to the present invention's coil manufacture method of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: coil picks and places from a fetching device of an intermittent rotation stream, this fetching device is cleaned by the cleaning device in a work station in this intermittence rotation stream, and this cleaning comprises:
One with the driven displacement of cleaning element the step clean to fetching device; One carries out with a dry body step that a pair of fetching device dries up.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: with a fetching device on a carrying device by coil conveyance to carry out tin sticky technique, this fetching device comprises: one picks and places seat, and it is supported by guide rail and is located on carrying device; One adsorbing mechanism, borrows a moving part and picks and places an interlock and do upper and lower displacement, and it is provided with adsorption site, the inner air cavity that forms a hollow of adsorption site, and an adsorption plane is formed on bottom, and in air cavity, is provided with magnetic part, and this magnetic part is located on a movable part; Borrow passing into malleation or negative-pressure gas in air cavity, the magnetic part of movable part interlock on it sticked to or away from adsorption plane, make adsorption plane absorption or discharge the coil of the upon adsorption and conveyance of below.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it uses a scaling powder device, comprise: a flux bath, is filled with scaling powder, and is provided with feed liquor pipeline and fluid pipeline in it, make scaling powder in groove produce circulation via nation Pu, being provided with drainage pipeline can release scaling powder in groove to liquid storage cylinder simultaneously where necessary; One attaches mechanism, comprises and which is provided with the seat that carries of being stained with body, and carries seat and can rise by an elevating mechanism institute interlock to make to be stained with body to shift out scaling powder liquid level in flux bath, or decline and make to be stained with body and be dipped in flux bath under scaling powder liquid level.
According to the present invention's another coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it uses a scaling powder device, comprise: a flux bath, is filled with scaling powder in it; One attaches mechanism, comprises and which is provided with the seat that carries of being stained with body, and carries seat and is subject to an elevating mechanism institute interlock, can make to be stained with body and shifts out the interior scaling powder liquid level of flux bath or soak under scaling powder liquid level; Yi Guabo mechanism, comprises that scraping sheet scrapes body, and it is located at and is subject to an actuator effect and can does on the carrier of shift reciprocately, and this is scraped body and can move to dial and strike off too much scaling powder in being stained with body upper surface.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprise the pushing device of pulling, this pushing device of pulling is to be mainly positioned at before wetting device, by means of one, pull and support an adsorbing mechanism under arrived piece is pulled in actuator driving one, make adsorbing mechanism operation make the coil adsorbing below it move down and carry out tin sticky operation.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprise a cylinder bar that driven by contact actuator, it is in order to touch the switch that supports an adsorbing mechanism, so that this adsorbing mechanism is done the operation of releasing winding.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, more comprise an exhaust apparatus, it is located at a tin stove top of wetting device, with the toxic gas of tin liquor volatilization in suction tin stove.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprising: a tin stove, inside has the molten tin bath that tin liquor is held in the confession that can heat; One tin sticky groove, it soaks and is placed in molten tin bath, and the carrier that driven by an actuator carry can upper and lower displacement in the tin liquor surface of molten tin bath; One scraping fluid part, it is located at one year seat, and within this year, seat is driven by a scraping fluid actuator, can move forward and backward in molten tin bath tin liquor upper surface by interlock scraping fluid part, does the operation of striking off of tin liquor Surface Oxygen layer;
One section drips part, is positioned at this scraping fluid part the place ahead, is subject to one section to drip actuator and drive, and can linkage cutting drips part and moves forward and backward in molten tin bath tin liquor surface.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the coil that completes tin sticky is accepted on a fetching device of an intermittent rotation stream, deliver to side by side a discharge device, this discharge device comprises: a support structure, comprise being located on a swivel base and can accept from this fetching device the stacker of the coil of tin sticky, this stacker is driven and can on swivel base, be done upper and lower displacement, and this swivel base is subject to drive the rotation that can make predetermined angle, to drive stacker upset on swivel base, one conveying mechanism, is consisted of the conveyer belt being driven, and can accept this support structure and fall to putting the coil on it.
According to the present invention's coil manufacturing apparatus of an object more again, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: coil picks and places from a fetching device of an intermittent rotation stream, this fetching device is cleaned by the cleaning device in a work station in this intermittence rotation stream, this cleaning device comprises: a cleaning slot, inner accommodating cleaning solution; One cleaning element, is consisted of a plurality of bristle of being located on a Mobile base, and the bristle of this cleaning element can be infiltrated by cleaning slot cleaning inside liquid, and this Mobile base also can be driven and interlock cleaning element is made shift reciprocately.
Coil manufacture method and device that the embodiment of the present invention provides, due to carrying device adopt rotation stream carry out the conveyance of coil, the action stream of Chu Shi mechanism is compared with outside rule, and the tin sticky liquid of different coils and soldering flux applying can carry out simultaneously, significantly improve integrated artistic efficiency; In addition, the rotation stream of carrying device is not interfered the working space of each work station, therefore each workpiece station can be to controlling such as scaling powder infiltration degree, borne tin droplets is cut and dripped and flattening, finished product overturn conveying and detection etc., make effective fine processing, therefore make the quality of coil tin sticky obtain effectively lifting.
Accompanying drawing explanation
Fig. 1 completes the schematic perspective view of coiling on embodiment of the present invention core.
Fig. 2 is the coil finished product schematic perspective view of the embodiment of the present invention.
Fig. 3 is the carrying device schematic perspective view of the embodiment of the present invention.
Fig. 4 is the adsorbing mechanism generalized section of embodiment of the present invention fetching device.
Fig. 5 is the schematic perspective view of embodiment of the present invention scaling powder device.
Fig. 6 is the initial step schematic diagram of embodiment of the present invention soldering flux applying technique.
Fig. 7 is the first up step schematic diagram of embodiment of the present invention soldering flux applying technique.
Fig. 8 is that scraping of embodiment of the present invention soldering flux applying technique dialled step schematic diagram.
Fig. 9 is the second up step schematic diagram of embodiment of the present invention soldering flux applying technique.
Figure 10 is embodiment of the present invention tin sticky, pull to device schematic diagrames such as, exhausts.
Figure 11 is the schematic diagram of embodiment of the present invention wetting device.
Figure 12 is the schematic diagram of embodiment of the present invention tin sticky groove.
Figure 13 is the schematic diagram of embodiment of the present invention scraping fluid part.
Figure 14 is that the embodiment of the present invention is cut the schematic diagram that drips part.
Figure 15 is the schematic diagram of embodiment of the present invention slagging-off part.
Figure 16 is that to cut what drip part be solid position schematic diagram to the embodiment of the present invention.
Figure 17 is the initial step schematic diagram of embodiment of the present invention tin sticky technique.
Figure 18 is the tin sticky step schematic diagram of embodiment of the present invention tin sticky technique.
Figure 19 is that cutting of embodiment of the present invention tin sticky technique dripped step schematic diagram.
Figure 20 be embodiment of the present invention tin sticky technique scrape liquid level step schematic diagram.
Figure 21 is that the pressure tin of embodiment of the present invention tin sticky technique drips step schematic diagram.
Figure 22 is embodiment of the present invention discharge device schematic diagram.
Figure 23 is the part schematic diagram of embodiment of the present invention process for layout stacker.
Figure 24 is embodiment of the present invention discharge device stacker upset signal ().
Figure 25 is embodiment of the present invention discharge device stacker upset signal (two).
Figure 26 is the schematic diagram of embodiment of the present invention cleaning device.
Figure 27 is that embodiment of the present invention cleaning device carries out clean schematic diagram.
[symbol description]
1 coil 11 cores
111 first flange 112 second flanges
113 volume core 114 wire casings
12 wire rod 121 first line ends
122 second line end 13 conductive materials
2 carrying device 21 work stations
22 driving mechanism 23 upper surfaces
A fetching device A1 picks and places seat
A11 guide rail A12 flexible member
A13 beam barrel A2 adsorbing mechanism
A21 adsorption site A211 framework
A212 bottom A213 air cavity
A214 adsorption plane A22 magnetic part
A23 movable part A231 hinged arm
A232 block body A233 flexible member
A3 sensing element B scaling powder device
B1 flux bath B11 feed liquor pipeline
B12 fluid pipeline B13 drainage pipeline
B2 attaches the B21 of mechanism and carries seat
B211 is stained with body B22 elevating mechanism
B221 motor B222 belt
B223 framework B3Gua Bo mechanism
B31 scrapes body B32 actuator
B33 carrier C wetting device
C1 tin stove C11 molten tin bath
C12 scruff groove C13 scruff groove
C2 tin sticky groove C21 carrier
C22 carrier actuator C3 scraping fluid part
C31 carries a C32 rail bar
C33 scraping fluid actuator C34 pressure pad
C35 holder C4 cuts and drips part
C41 bracket C411 is hole
C412 slit C413 slide
C414 first screw tightening C415 the second screw tightening
The horizontal rail bar of C42 C43 cuts and drips actuator
C44 slagging-off part C45 slagging-off actuator
The C46 rail chair D pushing device of pulling
D1 mounting D2 actuator
The D3 arrived piece D4 cantilever of pulling
D5 cylinder bar D6 actuator
E exhaust apparatus F discharge device
F1 support structure F11 swivel base
F12 stacker F121 loads interval
F122 negative pressure sucker F13 lifting actuator
F14 rotary drive F141 belt
F15 changing of the relative positions actuator F2 conveying mechanism
F21 conveyer belt F22 instrumentation element
F23 image detection device G gathering-device
H cleaning device H1 cleaning slot
H2 cleaning element H21 Mobile base
H22 cleans actuator H23 dry body
Embodiment
Refer to Fig. 1, Fig. 2, the embodiment of the present invention is used in the manufacture of coil 1 as shown in the figure, this coil 1 comprises a core 11, it has the first flange 111, the second flange 112 that is positioned at two ends, and therebetween volume core 113, the both sides that are positioned at the suitable spacing of being separated by this first flange 111 are respectively provided with the wire casing 114 that is parallel to each other and is arranged with; These volume core 113 wound skein products 12, it forms one and is positioned at first line end 121 consisting of lead-in wire terminal of nearly the second flange 112 and second line end 122 consisting of leading-out terminal of nearly the first flange 111, the first line end 121 and the second line end 122 be respectively but to the same direction from the first flange 111 1 lateral bucklings and respectively cover and be against that the first flange 111 2 is parallel to each other and about half the left and right length of the wire casing 114 that is arranged with, and it is stained with by class to cover to be fixed in the first flange 111 wire casings 114 to form complete coil 1 as the conductive materials 13 of tin liquor through tin sticky technique.
Fig. 1 semi-finished product that provide coil 1 to control oneself coiling are provided the embodiment of the present invention, the manufacture method providing via the embodiment of the present invention and device and complete coil 1 finished product as shown in Figure 2.
Refer to Fig. 2, Fig. 3, Fig. 4, the embodiment of the present invention is with a carrying device 2, coil 1 to be carried out to conveyance in a plurality of work stations 21 with intermittence rotation stream on a board, and these work stations 21 are carried out following technique, comprising:
One soldering flux applying technique, is positioned on a work station 21 of this intermittence rotation stream, makes to be subject to the coil 1 of carrying device 2 conveyances to treat that tin sticky position is stained with by scaling powder and is soaked;
One tin sticky technique, is positioned at the soldering flux applying technique back segment work station 21 on this intermittence rotation stream, makes to be subject to the coil 1 of conveyance to treat that tin sticky position is stained with by tin liquor and is soaked;
One process for layout, in order to the coil 1 that completes tin sticky is taken off on the carrying device 2 of intermittent rotation stream, and is collected.
This carrying device 2 is slightly plate-like, and each work station 21 is respectively provided with a fetching device A, and driven by driving mechanism 22 and carry out conveyance with intermittent rotary stream, rotates around Z axis axial rotary is intermittent in a horizontal manner; Each fetching device A respectively comprises:
One picks and places an A1, and it is subject to a plurality of vertical guide rail A11 that establish support and be located on carrying device 2, and guide rail A11 is in carrying device 2 upper surfaces 23 and pick and place between an A1 and be provided with flexible member A12, and guide rail A11 partly stretches and is placed in upper surface 23 below beam barrel A13;
One adsorbing mechanism A2, borrow a moving part A3 and pick and place an A1 interlock and do upper and lower displacement, be provided with the adsorption site A21 that framework A211 and bottom A212 group are established, air chamber A213 in the inner formation one of adsorption site 21, one adsorption plane A214 is formed on bottom, in air cavity A213, be provided with magnetic part A22 and be embedded in a movable part A23 in a plurality of row modes of establishing, this movable part A23 with two hinged arm A231 pivots through adsorption site A21, and in outside, establish a block body A232, and between block body A232 and adsorption site A21, be arranged with flexible member A233; Separately being provided with sensing element A3 stretches in air cavity A213 and can carry out sensing to movable part A23 displacement situation;
Borrow is put an A1 and is compressed coil 1 with interlock adsorbing mechanism A2 upon adsorption and conveyance downwards and move and lean on, and to passing into barotropic gas in air cavity A213, make movable part A23 be subject to down pushing away drive and make magnetic part A22 stick to adsorption plane A214 inner side, making adsorption plane A214 tool magnetic and adsorb below coil 1 upon adsorption; When wish discharges the coil 1 of adsorption plane A214 absorption, stop barotropic gas or change passing into negative-pressure gas in air cavity A213, make movable part A23 be subject to upwards suction and interlock magnetic part A22 departs from and sticks to adsorption plane A214, adsorption plane A214 is lost magnetism and discharge below coil 1.
Refer to Fig. 5, Fig. 6, this soldering flux applying technique can be used scaling powder device B as shown in the figure, comprising:
One flux bath B1, is filled with for example scaling powder of rosin in it, and is provided with feed liquor pipeline B11 and fluid pipeline B12, make scaling powder in groove produce circulation via nation Pu, to reduce the volatility speciality because of scaling powder, cause concentration to change excessive, affect the quality that attaches of scaling powder; Being provided with drainage pipeline B13 can shut down or if desired scaling powder in groove released to liquid storage cylinder (not shown) simultaneously, avoids scaling powder volatilization totally;
One attaches the B2 of mechanism, comprise and which is provided with a B21 that carries who is stained with body B211 who is formed by the soft flexible material of the tools such as sponge, carry a seat B21 and can rise by an elevating mechanism B22 institute interlock to make to be stained with body B211 to shift out scaling powder liquid level in flux bath B1, or decline and make to be stained with body B211 and be dipped in flux bath B1 under scaling powder liquid level; This elevating mechanism B22 comprises the belt B222 being rotated by motor B221 drive, with interlock, across the framework B223 that establishes flux bath B1 both sides and be positioned at flux bath B1 rear, do upper and lower displacement, make to carry a seat B21 and be fixedly arranged on this framework B223 and be subject to its interlock with a moving part B212;
The B3 of Yi Guabo mechanism, comprises that scraping sheet scrapes body B31, and it is located at one and is subject to an actuator B32 effect and can to make the carrier B33 that transverse reciprocating is stained with the displacement of body B211 top in this upper, and this is scraped body B31 and can move to dial and strike off too much scaling powder in being stained with body B211 upper surface.
Refer to Fig. 6 to Fig. 9, in relevant scaling powder device B, attach the soldering flux applying technique that the B3 of B2Ji Guabo mechanism of mechanism carries out, comprise the following steps:
One initial step, refers to Fig. 6, now carries B21 mounting and is stained with body B211 and is infiltrated in flux bath B1 under scaling powder liquid level;
One first up step, refers to Fig. 7, carries seat B21 mounting and is stained with body B211 and risen by elevating mechanism B22 effect and make to be stained with body B211 upper surface and be arranged in above flux bath B1 scaling powder liquid level;
One scrapes and dials step, refers to Fig. 8, scrapes body B31 driven member B32 and drives carrier B33 and oppose and be stained with body B211 upper surface and scrape and dial, and too much scaling powder is scraped;
One second up step, refer to Fig. 9, carrying seat B21 mounting is stained with body B211 and again risen by elevating mechanism B22 effect, and make to be stained with below body B211 upper surface conflict adsorbing mechanism A2 adsorption plane A214 adsorb coil 1 and treat tin sticky face, complete and be stained with after profit scaling powder, a year seat B21 mounting is stained with body B211 and is subject to elevating mechanism B22 effect to reply original initial step.
Refer to Figure 10, this tin sticky technique can be used wetting device C as shown in the figure, coordinates pull pushing device D and an exhaust apparatus E; This pushing device D that pulls is positioned at before wetting device C, borrows on a mounting D1 and pulls and drive under the arrived piece D3 that pulls and support the upper moving part A3 of adsorbing mechanism A2 in Fig. 3 to actuator D2, makes adsorbing mechanism A2 move down that the coil adsorbing below it 1 is carried out to the operations such as tin sticky; Mounting D1 is provided with a cantilever D4, which is provided with can stretch towards below to the contact actuator D6 of cylinder bar D5, it is in order to touch the baroswitch that supports adsorbing mechanism A2 in Fig. 3, so that adsorbing mechanism A2 makes coil 1 releasing operation, it is controlling of next process for layout, is detailed later; Exhaust apparatus E is located at the tin stove C1 top of wetting device C, with the toxic gas of suction tin liquor volatilization.
Refer to Figure 11, this wetting device C as shown in the figure, comprising:
One tin stove C1, inside has the molten tin bath C11 that tin liquor is held in the confession that can heat, and before and after tin stove C1, side respectively reclines and is provided with a scruff groove C12, C13;
One tin sticky groove C2, please refer to Figure 12, its volume is less than molten tin bath C11 and soaks and is placed in one, it is carried by a carrier C21 and driven by a carrier actuator C22, can upper and lower displacement in tin liquor surface or the below of molten tin bath C11; Carrier C21 is a ㄣ word shape, and the upper and lower displacement path that actuator C22 is driven is parallel with the upper and lower displacement path of tin sticky groove C2, but the suitable spacing of being separated by;
One scraping fluid part C3, please refer to Figure 13, it is located at one year seat C31 front end, within this year, seat C31 is positioned between carrier C21 and driven by a scraping fluid actuator C33 who is positioned on horizontal rail bar C32, can interlock scraping fluid part C3 move forward and backward and in molten tin bath C11 tin liquor upper surface, make tin liquor Surface Oxygen layer and strike off operation, and scruff is pushed and falls within side scruff groove C12, C13 before and after tin stove C1; Carry seat C31 top and be provided with by scraping fluid part C3 place a plurality of pressure pad C34 that are convexly equipped with, each pressure pad C34 with is located at carry seat C31 a holder C35 above, and in holder C35, had elastic component (not shown) effect and the suitable elasticity of tool;
One section drips part C4, please refer to Figure 14, by one for example the line body of qin steel wire formed, its two ends are respectively the two ends that are buckled in a bracket C41, cut a part C4 and be positioned at this scraping fluid part C3 the place ahead, this bracket C41 is positioned between described carrier C21 and outside described year seat C31, and driven by the actuator C43 that cut to drip being positioned on one group of horizontal rail bar C42, can linkage cutting drips part C4 and moves forward and backward in molten tin bath C11 tin liquor surface; Please coordinate simultaneously and consult Figure 15, the line body place that cuts a part C4 is provided with a slagging-off part C44, its bottom is touched and is cut the wire diameter of dripping part C4 with a catching groove C441 button, and the Yu Yike actuator C45 that removed the gred drives on the rail chair C46 of upper and lower displacement and makes horizontal left and right displacement, to drip the scruff being attached in part C4 wire diameter and struck off cutting; Please coordinate simultaneously and consult Figure 16, cut and drip part C4, qin steel wire line body two ends be that to stretch what pass bracket C41 two ends be hole C411, and biasing to fill in be to locate in the slit C412 of hole C411 internal diameter one side, the qin steel wire line body end that simultaneously cuts a part C4 is that the first screw tightening C414 that is around in bracket C41 outside one slide C413 is subject to its spiral shell solid, slide C413 also cuts and drips after the suitable tension force tightness of part C4 line body, with the second screw tightening C415 spiral shell fixed bit in slippage adjustment.
Please refer to Figure 17 to Figure 21, scraping fluid part C3 and section tin sticky technique that a part C4 carries out in relevant wetting device C, comprise the following steps:
One initial step, refers to Figure 17, adsorbing mechanism A2 absorption coil 1 and by its conveyance to molten tin bath C11 top, tin sticky groove C2 now soaks and is placed in molten tin bath C11, scraping fluid part C3 and cut and drip a part C4 and be all positioned at molten tin bath C11 mono-side location;
One tin sticky step, refers to Figure 18, and adsorbing mechanism A2 absorption coil 1 the past molten tin bath C11 tin liquor face that declines are close, and tin sticky groove C2 rises in molten tin bath C11, makes it contain the tin liquor surface of carrying and treats that with coil 1 tin sticky face suitably contacts and attaches tin liquor thereon;
One section drips step, refer to Figure 19, adsorbing mechanism A2 absorption coil 1 is toward top offset and tin sticky groove C2 plan toward when in being lowered to molten tin bath C11, coil 1 treats that tin sticky face and tin liquor surface are in the state that drop draws, now cut and drip driven the moving of part C4 and cut the borne tin droplets that this is drawn, this position of drawing is cut off and the borne tin droplets that intercepts suitable deal is kept somewhere in coil 1 and treated tin sticky face;
One scrapes liquid level step, refer to Figure 20, on adsorbing mechanism A2 absorption coil 1, move and after tin sticky groove C2 falls in molten tin bath C11, carry seat C31 and the driven reach of upper scraping fluid part C3 thereof, and make scraping fluid part C3 carry out the operation of striking off of Surface Oxygen layer in molten tin bath C11 tin liquor upper surface, and when scraping fluid part C3 reach is pushed into location, make to carry the upper pressure pad C34 of seat C31 be just positioned at adsorbing mechanism A2 absorption coil 1 under;
One presses tin to drip step, refer to Figure 21, adsorbing mechanism A2 absorption has speckled with suitable deal borne tin droplets and has kept somewhere in coil 1 and treat that the coil 1 of tin sticky face declines again, make this borne tin droplets for the treatment of tin sticky face and pressure pad C34 to pressing, the borne tin droplets of half curdled appearance is flattened extremely as after the formation state in Fig. 2 wire casing 114, on adsorbing mechanism A2 absorption coil 1, move, scraping fluid part C3 and cutting drip part C4 travelling backwards to initial step state.
Refer to Figure 22, this process for layout can be used discharge device F as shown in the figure, and it,, in order to the coil 1 that completes tin sticky is accepted from the fetching device A of the intermittent rotation stream of carrying device 2, is delivered to gathering-device G and collect, and it comprises:
One support structure F1, comprise the stacker F12 being located on a swivel base F11, this stacker F12 is subject to a lifting actuator F13 drive and can on swivel base F11, do upper and lower displacement, and this swivel base F11 is subject to a rotary drive F14 can do the rotation of predetermined angle through the driving of a belt F141 interlock, to drive the upper stacker F12 of swivel base F11 by overturning as down upward; This stacker F12 is provided with the interval F121 of a plurality of mountings that are arranged with that row are established, and the predetermined coil 1 of accepting of the interval F121 of mounting that each is arranged with is bigger, and is wherein provided with negative pressure sucker F122 in each; This stacker F12 is subject to a changing of the relative positions actuator F15 who crosses at its side drive and can do the horizontal changing of the relative positions simultaneously;
One conveying mechanism F2, by the conveyer belt F21 that is driven actuation cycle moving, formed, its transport path is provided with instrumentation element F22 and image detection device F23, whether what by this image detection device F23, detect coil 1 finished product after tin sticky is non-defective unit, instrumentation element F22 instrumentation free material or defective products, in the coil 1 position appearance of which sequence, are processed to react to control system.
Process for layout in relevant discharge device F, comprises the following steps:
One initial step, the corresponding support structure F1 of each coil 1 of fetching device A absorption, the interval F121 of mounting that stacker F12 is respectively arranged with, and decline (the cylinder bar D5 that contact actuator D6 drives in Figure 10 controls) be placed in one each coil 1, while inserting, make coil 1 partially by loading a side of interval F121;
One adsorption step, loads in interval F121 negative pressure sucker F122 and is passed into negative pressure and adsorbs loading interval F121 coil;
One changing of the relative positions step, please refer to Figure 23, stacker F12 is driven by changing of the relative positions actuator F15 and does the horizontal changing of the relative positions, at coil 1 partially by load interval F121 side in the situation that, the generation of the changing of the relative positions forms this side pulling of coil is allocated for to use, make coil 1 can from fetching device A come off and by fallen to being placed in mounting interval F121 adsorbed;
One overturning step, please refer to Figure 24, Figure 25, stacker F12 adsorbs each coil 1 and is subject to swivel base F11 upset down together with lifting actuator F13, and stops negative-pressure adsorption effect and that coil is placed in to conveying mechanism F2 conveyer belt F21 in the tin sticky mode of facing up is upper, to be subject to carry, collects.
Refer to Figure 26, Figure 27, the conveyance means of using in the coil manufacture method of the embodiment of the present invention, can complete coil tin sticky and discharge after collection, a work station at the intermittent rotation of carrying device stream is carried out the cleaning procedure to fetching device A, and adopt cleaning device H as shown in the figure, comprising:
One cleaning slot H1, inner accommodating cleaning solution;
One cleaning element H2, by a plurality of bristle of being located on a Mobile base H21, formed, the bristle of this cleaning element H2 can be infiltrated by cleaning slot H1 cleaning inside liquid, this Mobile base H21 can be driven by a clean actuator H22 who is located at cleaning slot H1 mono-side, and interlock cleaning element H2 makes lateral reciprocating displacement; At cleaning slot H1 opposite side, be provided with the dry body H23 can corresponding cleaning element H2 direction blowing; When the adsorbing mechanism A2 of fetching device A is transferred to the cleaning slot H1 top of cleaning device H indirectly, cleaning element H2 is by driven displacement, the cleaning of execution to adsorbing mechanism A2 adsorption plane, after completing, dry body H23 is by the step that dries up of carrying out adsorbing mechanism A2 adsorption plane.
Take a broad view of above-mentioned, coil manufacture method and device that the embodiment of the present invention provides, due to carrying device 2 adopt rotation stream carry out the conveyance of coil 1, the action stream of Chu Shi mechanism is compared with outside rule, tin sticky liquid and the soldering flux applying of different coils 1 can carry out simultaneously, significantly improve integrated artistic efficiency; In addition, the rotation stream of carrying device 2 is not interfered the working space of each work station, therefore each workpiece station can be to controlling such as scaling powder infiltration degree, borne tin droplets is cut and dripped and flattening, finished product overturn conveying and detection etc., make effective fine processing, therefore make the quality of coil tin sticky obtain effectively lifting.
Only as described above, it is only preferred embodiment of the present invention, when not limiting scope of the invention process with this, the simple equivalence of generally doing according to the claims in the present invention and invention description content changes and modifies, and all still remains within the scope of the patent.
Claims (21)
1. a coil manufacture method, is that wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: on a board, carry out with a carrying device coil is carried out to conveyance in a plurality of work stations with intermittence rotation stream; The plurality of work station is carried out following technique, comprising:
One soldering flux applying technique, is positioned on a work station of this intermittence rotation stream, makes to be subject to the coil of carrying device conveyance to treat that tin sticky position is stained with by scaling powder and is soaked;
One tin sticky technique, is positioned at the soldering flux applying technique back segment work station on this intermittence rotation stream, makes to be subject to the coil of this carrying device conveyance to treat that tin sticky position is stained with by tin liquor and is soaked;
One process for layout, in order to the coil that completes tin sticky is taken off on the carrying device of intermittent rotation stream, and is collected.
2. a coil manufacture method, system carries out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: on a board, with a carrying device, coil is carried out to conveyance in comprising a plurality of work stations that carry out tin sticky technique with intermittence rotation stream, this carrying device is slightly plate-like, and each work station is respectively provided with a fetching device; This carrying device is subject to driving mechanism drive and carry out conveyance with an intermittent rotary stream, and around an axial rotary, carries out intermittence in a horizontal manner and rotate.
3. a coil manufacture method, is in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it comprises the following steps:
One initial step, is stained with body with one year seat mounting and is infiltrated in a flux bath;
One first up step, carries seat mounting and is stained with body and rises and make to be stained with body upper surface and be arranged in flux bath scaling powder liquid level top;
One scrapes and dials step, makes one to scrape that body is driven to be scraped and dial being stained with body, and too much scaling powder is scraped;
One second up step, a year seat mounting is stained with body and is again risen, and make to be stained with body conflict coil, treats tin sticky face, completes the technique of being stained with profit scaling powder.
4. a coil manufacture method, is in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: this coil tin sticky technique, and it comprises the following steps:
One initial step, treats tin sticky coil conveyance to molten tin bath top;
One tin sticky step, treats that tin sticky coil coil is close toward molten tin bath tin liquor face by conveyance, and a tin sticky groove rises in molten tin bath, makes to contain the tin liquor surface of carrying on it and treats that with coil tin sticky face suitably contacts, and attach tin liquor thereon;
One section drips step, cuts to drip driven the moving of part and cut the borne tin droplets of being drawn, and this position of drawing is cut off, and the borne tin droplets that intercepts suitable deal is kept somewhere in coil and treated tin sticky face;
One scrapes liquid level step, and a scraping fluid part is driven in the operation of striking off that molten tin bath tin liquor upper surface carries out Surface Oxygen layer;
One presses tin to drip step, speckled with suitable deal borne tin droplets and kept somewhere in coil and treat that the coil of tin sticky face declines again, and make this borne tin droplets for the treatment of tin sticky face with a pressure pad to pressing, by half curdled appearance borne tin droplets flattening to a default formation state.
5. a coil manufacture method, is in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: the coil that completes tin sticky carries out a process for layout, comprises the following steps:
One initial step, coil is a corresponding stacker on a fetching device;
One adsorption step, stacker is passed into negative pressure coil is adsorbed;
One changing of the relative positions step, stacker is driven and is done the changing of the relative positions, makes coil come off and be adsorbed by being fallen to being placed in stacker from fetching device;
One overturning step, stacker absorption coil upset are placed in coil on one conveying mechanism conveyer belt and collected by conveying.
6. a coil manufacture method, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: coil picks and places from a fetching device of an intermittent rotation stream, this fetching device is cleaned by the cleaning device in a work station in this intermittence rotation stream, and this cleaning comprises:
One with the driven displacement of cleaning element the step clean to fetching device;
One carries out with a dry body step that a pair of fetching device dries up.
7. a coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: with a fetching device in the intermittent rotation of carrying device stream by coil conveyance to carry out tin sticky technique, this fetching device comprises:
One picks and places seat, and it is supported by guide rail and is located on carrying device;
One adsorbing mechanism, borrows a moving part and picks and places an interlock and do upper and lower displacement, and it is provided with adsorption site, the inner air cavity that forms a hollow of adsorption site, and an adsorption plane is formed on bottom, and in air cavity, is provided with magnetic part, and this magnetic part is located on a movable part;
Borrow passing into malleation or negative-pressure gas in air cavity, the magnetic part of movable part interlock on it sticked to or away from adsorption plane, make adsorption plane absorption or discharge the coil of the upon adsorption and conveyance of below.
8. a coil manufacturing apparatus, is in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it uses a scaling powder device, comprising:
One flux bath, is filled with scaling powder in it, and is provided with feed liquor pipeline and fluid pipeline, makes scaling powder in groove produce circulation via nation Pu, and being provided with drainage pipeline can release scaling powder in groove to liquid storage cylinder simultaneously where necessary;
One attaches mechanism, comprises and which is provided with the seat that carries of being stained with body, and carries seat and can rise by an elevating mechanism institute interlock to make to be stained with body to shift out scaling powder liquid level in flux bath, or decline and make to be stained with body and be dipped in flux bath under scaling powder liquid level.
9. a coil manufacturing apparatus, is in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: before this coil tin sticky, first carry out a soldering flux applying technique, it uses a scaling powder device, comprising:
One flux bath, is filled with scaling powder in it;
One attaches mechanism, comprises and which is provided with the seat that carries of being stained with body, and carries seat and is subject to an elevating mechanism institute interlock, can make to be stained with body and shifts out the interior scaling powder liquid level of flux bath or soak under scaling powder liquid level;
Yi Guabo mechanism, comprises that scraping sheet scrapes body, and it is located at and is subject to an actuator effect and can does on the carrier of shift reciprocately, and this is scraped body and can move to dial and strike off too much scaling powder in being stained with body upper surface.
10. a coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprise the pushing device of pulling, this pushing device of pulling is to be mainly positioned at before wetting device, by means of one, pull and support an adsorbing mechanism under arrived piece is pulled in actuator driving one, make adsorbing mechanism operation make the coil adsorbing below it move down and carry out tin sticky operation.
11. 1 kinds of coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprise a cylinder bar that driven by contact actuator, it is in order to touch the switch that supports an adsorbing mechanism, so that this adsorbing mechanism is done the operation of releasing winding.
12. 1 kinds of coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, more comprise an exhaust apparatus, it is located at a tin stove top of wetting device, with the toxic gas of tin liquor volatilization in suction tin stove.
13. 1 kinds of coil manufacturing apparatus, are in order to wound skein product is carried out to tin sticky in the coil of the volume core of a core, it is characterized in that: the wetting device that this coil tin sticky technique is used, comprising:
One tin stove, inside has the molten tin bath one tin sticky groove that tin liquor is held in the confession that can heat, it soaks and is placed in molten tin bath, and the carrier that driven by an actuator carry can upper and lower displacement in the tin liquor surface of molten tin bath;
One scraping fluid part, it is located at one year seat, and within this year, seat is driven by a scraping fluid actuator, can move forward and backward in molten tin bath tin liquor upper surface by interlock scraping fluid part, does the operation of striking off of tin liquor Surface Oxygen layer;
One section drips part, is positioned at this scraping fluid part the place ahead, is subject to one section to drip actuator and drive, and can linkage cutting drips part and moves forward and backward in molten tin bath tin liquor surface.
14. coil manufacturing apparatus as claimed in claim 13, is characterized in that, are more provided with a slagging-off part, and tactile the cutting of its button dripped a part, and can be subject to driving to make horizontal left and right displacement, to be struck off cutting the scruff being attached on a part.
15. coil manufacturing apparatus as claimed in claim 13, is characterized in that, the carrier of this carrying tin sticky groove, and the upper and lower displacement path that its actuator drives is parallel with the upper and lower displacement path of tin sticky groove, but the suitable spacing of being separated by.
16. coil manufacturing apparatus as claimed in claim 13, is characterized in that, this seat that carries that is provided with scraping fluid part is provided with pressure pad, can be subject to borne tin droplets that coil treats tin sticky face with pressure pad to pressure.
17. coil manufacturing apparatus as claimed in claim 13, is characterized in that, this section drips a part and lie in bracket two ends with line body two ends, and this bracket is positioned between the carrying carrier of described tin sticky groove and the carrying of described scraping fluid part is carried outside seat.
18. 1 kinds of coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: the coil that completes tin sticky is accepted on a fetching device of an intermittent rotation stream, delivers to side by side a discharge device, and this discharge device comprises:
One support structure, comprise being located on a swivel base and can accept from this fetching device the stacker of the coil of tin sticky, this stacker is driven and can on swivel base, be done upper and lower displacement, and this swivel base is subject to drive the rotation that can make predetermined angle, to drive stacker upset on swivel base;
One conveying mechanism, is consisted of the conveyer belt being driven, and can accept this support structure and fall to putting the coil on it.
19. coil manufacturing apparatus as claimed in claim 18, is characterized in that, this stacker is subject to a changing of the relative positions actuator drive and can do the horizontal changing of the relative positions.
20. 1 kinds of coil manufacturing apparatus, system is in order to carry out tin sticky by wound skein product in the coil of the volume core of a core, it is characterized in that: coil picks and places from a fetching device of an intermittent rotation stream, this fetching device is cleaned by the cleaning device in a work station in this intermittence rotation stream, and this cleaning device comprises:
One cleaning slot, inner accommodating cleaning solution;
One cleaning element, is consisted of a plurality of bristle of being located on a Mobile base, and the bristle of this cleaning element can be infiltrated by cleaning slot cleaning inside liquid, and this Mobile base also can be driven and interlock cleaning element is made shift reciprocately.
21. coil manufacturing apparatus as claimed in claim 20, is characterized in that, this cleaning slot one side is provided with the dry body that can blow.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611152314.9A CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
| CN201611151868.7A CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
| CN201611151667.7A CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611152417.5A CN106624253A (en) | 2013-05-16 | 2013-09-25 | Method and device for dipping soldering flux |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102117301A TWI534843B (en) | 2013-05-16 | 2013-05-16 | Coil manufacturing method and device |
| TW102117301 | 2013-05-16 |
Related Child Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611151667.7A Division CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611152314.9A Division CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
| CN201611152417.5A Division CN106624253A (en) | 2013-05-16 | 2013-09-25 | Method and device for dipping soldering flux |
| CN201611151868.7A Division CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104167287A true CN104167287A (en) | 2014-11-26 |
| CN104167287B CN104167287B (en) | 2017-12-08 |
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| CN201310441427.0A Active CN104167287B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
| CN201611151667.7A Active CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611152417.5A Pending CN106624253A (en) | 2013-05-16 | 2013-09-25 | Method and device for dipping soldering flux |
| CN201611151868.7A Active CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
| CN201611152314.9A Pending CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611151667.7A Active CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611152417.5A Pending CN106624253A (en) | 2013-05-16 | 2013-09-25 | Method and device for dipping soldering flux |
| CN201611151868.7A Active CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
| CN201611152314.9A Pending CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
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| CN (5) | CN104167287B (en) |
| TW (1) | TWI534843B (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106783150B (en) | 2018-07-31 |
| CN106624253A (en) | 2017-05-10 |
| TWI534843B (en) | 2016-05-21 |
| CN106601469B (en) | 2018-07-31 |
| TW201445594A (en) | 2014-12-01 |
| CN106601469A (en) | 2017-04-26 |
| CN106783150A (en) | 2017-05-31 |
| CN104167287B (en) | 2017-12-08 |
| CN106733750A (en) | 2017-05-31 |
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