CN109961947A - The method and device of coiling iron core wire rod - Google Patents
The method and device of coiling iron core wire rod Download PDFInfo
- Publication number
- CN109961947A CN109961947A CN201810076860.1A CN201810076860A CN109961947A CN 109961947 A CN109961947 A CN 109961947A CN 201810076860 A CN201810076860 A CN 201810076860A CN 109961947 A CN109961947 A CN 109961947A
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- Prior art keywords
- iron core
- coiling
- work station
- wire rod
- fixture
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 102
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000003466 welding Methods 0.000 claims description 33
- 239000007787 solid Substances 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000005855 radiation Effects 0.000 claims description 4
- 238000007665 sagging Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 claims 3
- 238000004080 punching Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 claims 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 11
- 239000010410 layer Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The present invention provides a kind of method and device of coiling iron core wire rod, comprising: provides an iron core, which includes the first flange part of a lead-in wire terminal and the second flange part of a leading-out terminal, is set as a core between first flange part and second flange part；A carrying device is provided, which is equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, and the fixture module is correspondingly provided with work station respectively at carrying device outside；So that the fixture module is clamped the iron core, under the intermittent rotary stroke of the single circumference of the rotating seat, executes secondary wire coil around for the first time in core the first deck wire of winding of the iron core, second of outer layer in first deck wire winds the second deck wire；Whereby to improve production capacity stability and efficiency.
Description
Technical field
A kind of method and device of the present invention about wound skein product, espespecially a kind of conveying stream using offer intermittent rotary
The carrying device on road cooperates the method and device of the coiling iron core wire rod of multiple work stations progress iron core windings.
Background technique
General inductance or transformer would generally wind copper metal wire rod, the winding of such iron core on metal iron core
For wire rod I 500055 " coil-winding method and device " Patent Case, usual wire rod is convex via pass through a lead-in wire terminal first
Electrode on edge and on the electrode of first flange part by the lead-in wire terminal solid welding of wire rod after electrode, make wire rod wound on one
Core makees surrounding for multi-turn, then is drawn past by the electrode on the second flange part of a leading-out terminal, and in second flange part
Electrode on by the leading-out terminal solid welding of wire rod；Traditional coiling iron core wire rod mode is using the conveying that can make six indexing intermittent rotaries
Device, and mark six work stations by being formed by Halver gauge on intermittent rotary flow path in the carrying device periphery, respectively into
Row includes the technique of six coiling iron core wire rods such as pan feeding, welding, coiling, welding, exhaust line, collection；To ask capacity efficiency to mention
It rises, known method for winding often can be in each work station by the way of the fixture cooperation multiple groups cast-over traction wire rod winding of multiaxis
Carry out, it can be common that carried out using four axis or six axis, allow each work station simultaneously to four or six iron cores execute coilings or
Other operations make intermittent rotary flow path often around the coiling for completing four or six iron cores once circle, and cast-over is in addition to single cast-over
It also include that wire rod traction is carried out using double wrap needle.
Summary of the invention
The technique of coiling iron core wire rod is that capacity efficiency is asked to be promoted in the prior art, and multiaxis is used in each work station
The mode of fixture cooperation multiple groups cast-over traction wire rod winding carry out, it is such using four axis or six axis modes often because of multiple iron cores
It winds simultaneously, in the case where each iron core is possible to spotty situation, is easy to appear the phenomenon that finished product fraction defective is soaring after coiling；Together
When due to wire rod via through the electrode on the first flange part of a lead-in wire terminal and on the electrode of first flange part by wire rod
Lead-in wire terminal solid welding after electrode, sometimes because of the became uneven of tin liquor on iron core product electrode itself, cause wire rod in lead-in wire terminal
Just fuse when spot welding, thus it is subsequent can not coiling and form defective products；And when forming two layers of coiling on iron core, intermittent rotary
Flow path must could complete two layers on iron core of coiling around two circles, so in addition to fraction defective more increases, even if using four axis or
Six axis carry out still by more turns of a circle to delaying capacity efficiency.
Therefore, the purpose of the present invention, be to provide it is a kind of make under the intermittent rotary stroke of single circumference, on an iron core
The method for executing the coiling iron core wire rod of two deck wires winding.
Make under the intermittent rotary stroke of single circumference it is another object of the present invention to provide a kind of, on an iron core
Execute the device of the coiling iron core wire rod of two deck wires winding.
Make under the intermittent rotary stroke of single circumference it is still a further object of the present invention is to provide a kind of, it can be with two coilings
Work station executes the device of the coiling iron core wire rod of wound skein product on an iron core.
The device that it is a further object of the present invention to provide a kind of to execute the method such as the coiling iron core wire rod.
The method of the coiling iron core wire rod of purpose according to the present invention, comprising: provide an iron core, which includes a lead-in wire terminal
The first flange part and a leading-out terminal the second flange part, be set as a core between first flange part and second flange part；
A carrying device is provided, which is equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, and the folder
Tool module is correspondingly provided with work station respectively at carrying device outside；The fixture module is set to clamp the iron core, in the single circle of the rotating seat
Under the intermittent rotary stroke in week, execute secondary wire coil around, wind the first deck wire in the core of the iron core for the first time, the
The secondary outer layer in first deck wire winds the second deck wire.
The device of the coiling iron core wire rod of another object according to the present invention, comprising: be equipped on same board table top: one removes
Device is sent, which is equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, and the fixture module point
It is not correspondingly provided with work station outside in the carrying device；The fixture module can be used to clamp an iron core；The work station is in the rotating seat
Under the intermittent rotary stroke of single circumference, work equipped with including an execution in the first coiling of first deck wire of coiling iron core
Stand and one execute first deck wire outer layer wind the second deck wire the first coiling work station.
The device of the coiling iron core wire rod of a further object according to the present invention, comprising: be equipped on same board table top: one removes
Device is sent, which is equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, and the fixture module is available
To clamp an iron core；One first coiling work station, equipped with the cast-over that can draw wire rod progress coiling, for positioned at the fixture module list
A work station in the intermittent rotary stroke of one circumference；One second coiling work station, equipped with can draw wire rod carry out coiling around
Needle, for another work with the first coiling station in the intermittent rotary stroke of the identical single circumference of the rotating seat
It stands.
The device of the coiling iron core wire rod of a further object according to the present invention, comprising: to execute such as the coiling iron core line
The device of the method for material.
The method and device of the coiling iron core wire rod of the embodiment of the present invention, since a jig plate is only arranged in each fixing seat
Block, therefore uniaxial wound skein product is formed, stability is high；And the fixture module executes two under the intermittent rotary stroke of single circumference
Secondary wire coil is around for the first time in core the first deck wire of winding of the iron core, second of outer layer in first deck wire
Wind the second deck wire, thus the intermittent rotary stroke of a circumference can output eight iron with double winding wire rod
Core, without the intermittent rotary stroke for remaking the second circumference；And the embodiment of the present invention can be used in a variety of Different electrodes numbers simultaneously
The wire coil of iron core in the case where need not substantially change board mechanism around therefore can making extensive conversion iron core through the embodiment of the present invention
Product carries out coiling, and table benefit is significantly increased.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of iron core in the embodiment of the present invention.
Fig. 2 is the stereoscopic schematic diagram of the first deck wire of coiling iron core in the embodiment of the present invention.
Fig. 3 is the stereoscopic schematic diagram that iron core winds the second deck wire again in the embodiment of the present invention.
Fig. 4 is fixture module and each work station correspondence diagram in the embodiment of the present invention.
Fig. 5 is the stereoscopic schematic diagram of the first coiling work station in the embodiment of the present invention.
Fig. 6 is the stereoscopic schematic diagram at collection work station in the embodiment of the present invention.
[symbol description]
A iron core the first flange part of A1
The left electrode of the right electrode A 12 of A11
The right electrode of A2 the second flange part A21
Left 3 core of electrode A of A22
B table top C carrying device
C1 pedestal C2 central point
C3 rotating seat C31 fixing seat
D fixture module D1 clamping fixture seat
D11 the second clamp bolt D2 fixture
D21 stationary jaw D211 hanging wire body
D22 movable jaw D23 clamping opening
D3 cantilever D31 long slot hole
D32 carrier D321 the first clamp bolt
D322 hanging wire body D323 carries seat
D324 long slot hole E work station
E1 pan feeding work station E11 shakes feeder
E12 conveys the first coiling of conduit E2 work station
E3 the first welding workstation E4 the first exhaust line work station
E5 the second coiling work station the second welding workstation of E6
E7 the second exhaust line work station E8 collection work station
E81 collection vessel F button supports mechanism
F1 detains arrived piece F11 fixing piece
F12 pivot F13 elastic parts
F14 actuator F15 push rod
G1 gas nozzle G11 gas seat
G12 fixing piece G13 fixing piece
G2 gas nozzle G21 gas seat
H1 detector H2 detector
H3 detector H31 fixing piece
L1 the first deck wire the first lead-in wire terminal of L11
L12 the first leading-out terminal the second deck wire of L2
L21 the second lead-in wire terminal the second leading-out terminal of L22
Specific embodiment
Referring to Fig. 1, the embodiment of the present invention, by taking iron core A as shown in the figure as an example, iron core A is equipped with the first of a lead-in wire terminal
The right side, a left side on second flange part A2 of right, left electrode A 11, A12 (regarding it by lead-in wire terminal) and a leading-out terminal on flange part A1
Electrode A 21, A22 (regarding it with by lead-in wire terminal), are set as a core A3 between the first flange part A1 and second flange part A2.
Referring to Fig. 2, the wire rod wound on the iron core A of the embodiment of the present invention include the first deck wire L1, wire rod L1 in
Right electrode A 11 on first flange part A1 of lead-in wire terminal forms one first lead-in wire terminal L11, is directly in rough straight with X-axis
To solid welding, and make surrounding for multi-turn wound on core A3, and in the right electrode A 21 on leading-out terminal second flange part A2
One first leading-out terminal L12 is formed, is in slanting solid welding.
Referring to Fig. 3, the wire rod wound on the iron core A of the embodiment of the present invention separately includes the second deck wire L2, wire rod L2
One second lead-in wire terminal L21 is formed in the left electrode A 12 on first flange part A1 of lead-in wire terminal, is in slanting solid welding, and roll up
The the first deck wire L1 outer layer for being wound on core A3 makees surrounding for multi-turn, and in the left electricity on leading-out terminal second flange part A2
Pole A22 formed one second leading-out terminal L22, with X-axis be directly to, it is rough directly to solid welding.
Referring to Fig. 4, the device of coiling iron core wire rod of the embodiment of the present invention is as shown, include the table top in same board
B is equipped with a carrying device C, and carrying device C includes a fixed circular table base C1, and is located at pedestal C1 periphery
It can be with the axis of pedestal C1 circular central point C2 around the rotating seat C3 for making intermittent rotary displacement, rotating seat C3 circumference equal dividing angle
The fixing seat C311, each fixing seat C31 erected equipped with eight respectively sets one radially towards stretching outside pedestal C1 periphery with radiation regimes
Fixture module D, and each fixture module D, respectively respectively in a work station E corresponding outside carrying device C, totally eight work stations, each to work
The E that stands around enclosing outside the respectively fixture module D for being set to and making intermittent rotary by the fixing seat C31 gearing on rotating seat C3, revolve by interval
When the respectively fixing seat C31 that indexing moves interlocks fixture module D displacement thereon, two work stations are divided between intermittent rotary each time
Between spaced rows journey, execute the same fixture module D in regular turn under the intermittent rotary stroke of the single circumference of rotating seat C3
Eight work stations have gradually been corresponded under eight intermittent rotary indexed displacements；Eight work stations are respectively fixed at this respectively
On the table top B of board, any operative station E can cooperate auxiliary body F or fixing seat C31, the jig plate on pedestal C1
Mechanism, component are operated on block D；
Eight work station E, which with rotating seat C3 interlock respectively fixture module D indirectly and rotate counterclockwise into row workpiece, to be added
The rotation path direction of work scheduling, sequentially planning include: a pan feeding work station E1, one first coiling work station E2, one first weldering
Meet work station E3, one first exhaust line work station E4, one second coiling work station E5, one second welding workstation E6, one second
Exhaust line work station E7, a collection work station E8；Wherein:
Pan feeding work station E1, can be used vibration feeder E11 and conveying conduit E12 thereon by the iron core A in Fig. 1 by
One input its corresponding to the fixture module D carry out pan feeding step, the conveying conduit E12 with directly to will export correspondence the jig plate
The radiation axial manner of block D carries out pan feeding；
First and second coiling work station E2, E5 can be used and be driven the cast-over (figure that movement X, Y, Z axis is displaced to three-dimensional space
In do not show) traction wire rod carry out coiling；
First and second welding workstation E3, E6 can be used and be driven the soldering tip for acting front and back and up and down displacements (in figure not
Show) make spot weld operation；
First and second exhaust line work station E4, E7, the suction of scrap wire after the suction pipe with negative-pressure sucking can be used to be welded
It removes；
Collection work station E8 then can be used a tubular collection vessel E81 and be placed in below fixture module D and completed such as
The iron core A of coiling shown in Fig. 3 is collected.
Please refer to Fig. 2,4, in the rotation path direction of the processing scheduling, which is positioned at the folder
Have the work station in the intermittent rotary stroke of rotating seat C3 single circumference corresponding to module D, execute as shown in Figure 2 this
The wire winding of one deck wire L1, wherein connected from after pan feeding work station E1 pan feeding by the first coiling work due to adopting iron core A
Make station E2 and executes wire winding, therefore when the first deck wire L1 is drawn through right electrode A 11 on first flange part A1, do not make
The operation of solid welding, but the first coiling work station E2 executes continuous completion in core A3 winding multi-turn, and by second flange
After 21 outlet of right electrode A on portion A2, fixture module D is just passed to first welding workstation E3, makes first flange part
First leading-out terminal L12, the two in right electrode A 21 at the first lead-in wire terminal L11 and second flange part A2 at A1 in right electrode A 11
With after first welding workstation E3 sequentially completes solid welding, fixture module D is just passed to the first exhaust line work station E4
Carry out scrap wire exclusion.
Please refer to Fig. 3,4, in the rotation path direction of the processing scheduling, the second coiling work station E5 be equipped with can make X, Y,
The three-dimensional space Z is displaced and draws the cast-over (not shown) that wire rod carries out coiling, should to be located at the first coiling work station E2
Another work station in the intermittent rotary stroke of the identical single circumference of rotating seat C3 corresponding to fixture module D executes such as
The wire winding of second deck wire L2 shown in Fig. 3, wherein complete the first deck wire L1 winding, welding and row due to adopting iron core A
It is the wire winding that connecting is executed second deck wire L2 by the second coiling work station E5 after scrap wire, therefore the second deck wire L2 quilt
When traction is through left electrode A 12 on first flange part A1, the operation of solid welding is not made, but the second coiling work station E5 is held
Row is continuous to be completed to wind multi-turn in core A3, and by 22 outlet of left electrode A on second flange part A2 after, fixture module D
Just be passed to second welding workstation E6, make the first lead-in wire terminal L21 at first flange part A1 in left electrode A 12 and this
Second leading-out terminal L22 in left electrode A 22 at two flanges portion A2, the two sequentially complete solid welding in second welding workstation E6
Afterwards, fixture module D is just passed to the second exhaust line work station E7 and carries out scrap wire exclusion；Therefore, because iron core A is to complete
It is just welded after coiling, will not have wire rod one to draw the first flange A1 through lead-in wire terminal can not continue volume because welding fuses
Around the problem of, the embodiment of the present invention is just welded after completing wound skein product, though then because welding fuse wire rod, because in core A3
The coil of wire wound completion, the welding fusing wire rod the problem of finished product is not influenced.
Please refer to Fig. 4,5, the fixture module D include be set to fixing seat C31 on and radially towards outside pedestal C1 periphery with
Radiation regimes stretch the clamping fixture seat D1 for setting and can making to rotate, and the front end of clamping fixture seat D1 outwardly is equipped with a fixture D2, fixture D2 packet
An a stationary jaw D21 and movable jaw D22 is included, the recessed clamping opening D23 in front end between the two, movable jaw D22 is by one
Elastic parts D24 effect, and the activity is pressed from both sides towards the sagging arrived piece F1 that buckles set in mechanism F one being buckled set on pedestal C1 one
Under pawl D22 clinching operation, carries out to the opening of clamping opening D23, presss from both sides operation, button arrived piece F1 is hubbed at the upper fixing piece of pedestal C1
A pivot F12 of F11 and can wave, one end sets and detains to movable jaw D22 towards sagging, and the other end is in an elastic group
Under part F13 pull, is acted on by the push rod F15 of a driven operation of actuator F14 and swung using pivot F12 as fulcrum；It should
From the cantilever D3 of the horizontal extension of fixing seat C31 fixed one, the front end cantilever D3 is equipped with one with long slot hole D31 for the side clamping fixture seat D1
Cooperation screw tightening can make the carrier D32 of telescopic displacement, and carrier D32 horizontal lateral bending is set to the front end of the clamping opening D23 of fixture D2,
It which is provided with the load seat D323 that one first clamp bolt D321 and one is equipped with several hanging wire body D322, load seat D323 is with long slot hole
D324 cooperation screw tightening can be displaced；Clamping fixture seat D1 the outside of stationary jaw D21 be equipped with one second clamp bolt D11, and
Stationary jaw D21 is equipped with several hanging wire body D211；
In addition, a gas nozzle G1 can be equipped with above fixture D2 in pan feeding work station E1, with gas seat G11 cooperation
One fixing piece G12 be set to pedestal C1 on, gas nozzle G1 can provide barotropic gas to clamping opening D23 from it is interior toward go out, on toward
Oblique blow rushes iron core A clamped in clamping opening D23 or clamping opening D23, with the iron core A of the previous work station coiling completion of determination
Exclude and carry out the cleaning of clamping opening D23；It is being located at the fixture module D from the pan feeding work station E1 toward the first coiling work station
The rotating flow road of E2, is equipped with a detector H1 in corresponding to above the path that iron core A clamped in clamping opening D23 can pass through,
Detector H1 is to detect in clamping opening D23 whether clamp cored A；
The button is all again provided with to mechanism F in each work station E, and the second coiling work station E5 is toward second Welder
Make station E6 rotating flow road also be equipped with a detector H2 (not shown) to detect whether clamped in clamping opening D23 it is cored
A (can similarly be pushed away in the mechanism of the second coiling work station E5 by the Fig. 5, do not repeat hereby below) above.
Fig. 4,6 are please referred to, on the iron core A fixture module D of collection work station E8 clamped in its clamping opening D23
Side is correspondingly provided with a gas nozzle G2, blows barotropic gas from top to bottom set on being installed on a gas seat G21 of pedestal C1；The gas
The oblique detector H3 for being equipped with iron core A clamped by a corresponding clamping opening D23 and being detected in the front of mouth G2, by a fixing piece
The gas seat G21 that H31 is installed on pedestal C1 with this is fixed.
The method and device of coiling iron core wire rod of the embodiment of the present invention, since a jig plate is only arranged in each fixing seat C31
Block D, therefore uniaxial wound skein product is formed, stability is high；And it is executed under the intermittent rotary stroke of the single circumference of rotating seat C3
Secondary wire coil is around for the first time in core the first deck wire L1 of winding of the iron core, second in first deck wire L1
Outer layer wind the second deck wire L2, therefore the intermittent rotary stroke of the single a circumference of rotating seat C3 can output eight
Iron core A with double winding wire rod, without the intermittent rotary stroke for remaking second circumference；And the embodiment of the present invention can be same
When be used in as shown in Figure 1 in the first flange A1, the second flange A2 distinguish each tool there are two electrode iron core A, be also applicable to
There are three the windings that the iron core of electrode or four electrodes carries out several deck wires for each tool respectively, for example, when be used in three electrodes or
It when the iron core of four electrodes, is wound because usually wanting every layer with two lines, then the first coiling work station E2 is gone out using double wrap needle
Two lines are drawn, and the second coiling work station E5 also uses double wrap needle to go out two lines draws；The embodiment of the present invention can close
Fall the second coiling work station E5, one second welding workstation E6, one second exhaust line work station E7, iron core A is made only to wind one
Deck wire, to be applicable in the product for only needing single-layer winding；Therefore it need not can substantially change board mechanism through the embodiment of the present invention
It is lower widely to convert a variety of different core products progress coilings, table benefit is significantly increased.
But the foregoing is merely illustrative of the preferred embodiments of the present invention, when the model implemented of the present invention cannot be limited with this
It encloses, i.e., all still belongs to according to simple equivalent changes and modifications made by scope of the present invention patent and invention description content generally
In the range of the invention patent covers.
Claims (17)
1. a kind of method of coiling iron core wire rod, comprising:
An iron core is provided, which includes the first flange part of a lead-in wire terminal and the second flange part of a leading-out terminal, this is first convex
A core is set as between edge and second flange part；
One carrying device is provided, which is equipped with the rotating seat that can make intermittent rotary, it which is provided with several fixture modules, and
The fixture module is correspondingly provided with work station respectively at carrying device outside；
So that the fixture module is clamped the iron core, under the intermittent rotary stroke of the single circumference of the rotating seat, executes secondary wire rod
Winding winds the first deck wire in the core of the iron core for the first time, and second of outer layer in first deck wire winds second
Deck wire.
2. the method for coiling iron core wire rod as described in claim 1, wherein the work station includes a pan feeding work station, is made
The fixture module that conveying conduit iron core with vibration feeder and thereon inputs corresponding to it one by one carries out pan feeding step, this is defeated
Conduit is sent directly to carry out pan feeding to the radiation axial manner that will export the corresponding jig plate block.
3. the method for coiling iron core wire rod as described in claim 1, wherein when the iron core executes wire winding, wire rod is led
Do not make the operation of solid welding on tying-in first flange part, but executes and complete to wind multi-turn in core and by second flange
After portion's outlet, one first leading-out terminal at one first lead-in wire terminal and second flange part at first flange part is just made to complete weldering
Gu.
4. the method for coiling iron core wire rod as described in claim 1, wherein iron core clamped by the fixture module is by a positive pressure
Gas is blowed to be collected.
5. the method for coiling iron core wire rod as described in claim 1, wherein iron core clamped by the fixture module is by a detection
Device detection, to determine that the iron core that coiling is completed has been excluded from the fixture module.
6. the method for coiling iron core wire rod as described in claim 1, wherein in the fixture module one clamping iron core clamping opening by
One barotropic gas blows punching, has been excluded with the iron core that the previous work station coiling of determination is completed and has carried out the cleaning of the clamping opening.
7. the method for coiling iron core wire rod as described in claim 1, wherein the rotating flow road of the fixture module, in correspondence
Whether the execution detection fixture module clamps cored on the path that iron core clamped by the fixture module can pass through.
8. the method for coiling iron core wire rod as described in claim 1, wherein the work station is made counterclockwise with the respectively fixture module
The rotation path direction that rotation carries out work pieces process scheduling is sequentially planned.
9. a kind of device of coiling iron core wire rod, comprising:
It is equipped on same board table top:
One carrying device, the carrying device are equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, and the folder
Tool module is correspondingly provided with work station respectively at the carrying device outside；The fixture module can be used to clamp an iron core；
For the work station under the intermittent rotary stroke of the single circumference of the rotating seat, being equipped with includes an execution in the coiling iron core first
First coiling work station of deck wire and an execution wind the first coiling of the second deck wire in the outer layer of first deck wire
Work station.
10. a kind of device of coiling iron core wire rod, comprising:
It is equipped on same board table top:
One carrying device, the carrying device are equipped with the rotating seat that can make intermittent rotary, which is provided with several fixture modules, the fixture
Module can be used to clamp an iron core；
One first coiling work station, equipped with the cast-over that can draw wire rod progress coiling, for positioned at the single circumference of fixture module
A work station in intermittent rotary stroke；
One second coiling work station is with the first coiling station in this equipped with the cast-over that can draw wire rod progress coiling
Another work station in the intermittent rotary stroke of the identical single circumference of rotating seat.
11. the device of the coiling iron core wire rod as described in claim 9 or 10, wherein the work station is with the rotation of the respectively fixture module
Rotate into the rotation path direction of row work pieces process scheduling, sequentially planning include: a pan feeding work station, the first coiling work station,
One first welding workstation, one first exhaust line work station, the second coiling work station, one second welding workstation, one second
Exhaust line work station, a collection work station.
12. the device of the coiling iron core wire rod as described in claim 9 or 10, wherein the work station is in the single circle of the rotating seat
Under the intermittent rotary stroke in week, comprising: one first welding workstation, one second welding workstation are spaced one first waste discharge therebetween
Line work station, the second coiling work station.
13. the device of coiling iron core wire rod as claimed in claim 12, wherein be rotated into row workpiece with the respectively fixture module and add
The rotation path direction of work scheduling, time work station which connects as the first coiling work station；This
Time work station that two welding workstations connect as the second coiling work station.
14. the device of the coiling iron core wire rod as described in claim 9 or 10, wherein the fixture module includes a fixture, the folder
Tool is set to a clamping fixture seat and the button arrived piece operation for being supported mechanism by a button carries out to the opening an of clamping opening, presss from both sides operation.
15. the device of coiling iron core wire rod as claimed in claim 14, wherein the button arrived piece is hubbed at the carrying device one
One pivot of the fixing piece on seat and can wave, lower end sets and detains to the fixture towards sagging, and the upper end is in an elastic group
Under part pull, is acted on by the push rod of the driven operation of an actuator and swung using the pivot as fulcrum.
16. the device of coiling iron core wire rod as claimed in claim 14, wherein the clamping fixture seat side is one solid from carrying device
The cantilever of the horizontal extension of reservation fixed one, the cantilever are equipped with the carrier that can make telescopic displacement, which is set to the folder
The front end of the clamping opening of tool which is provided with a clamp bolt and a load seat equipped with several hanging wire bodies.
17. a kind of device of coiling iron core wire rod, comprising: to execute as described in any claim in claim 1 to 9
The device of the method for coiling iron core wire rod.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106219095 | 2017-12-22 | ||
| TW106145432 | 2017-12-22 | ||
| TW106145432A TWI660383B (en) | 2017-12-22 | 2017-12-22 | Method and device for iron core winding wire |
| TW106219095 | 2017-12-22 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109961947A true CN109961947A (en) | 2019-07-02 |
| CN109961947B CN109961947B (en) | 2020-12-15 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810076860.1A Active CN109961947B (en) | 2017-12-22 | 2018-01-26 | Method and device for winding wire by iron core |
| CN201820135205.4U Withdrawn - After Issue CN208061856U (en) | 2017-12-22 | 2018-01-26 | Device for winding iron core wire |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820135205.4U Withdrawn - After Issue CN208061856U (en) | 2017-12-22 | 2018-01-26 | Device for winding iron core wire |
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| Country | Link |
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| CN (2) | CN109961947B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111724989A (en) * | 2020-07-22 | 2020-09-29 | 东莞市东鸿自动化科技有限公司 | Common mode inductance automatic coil winding machine |
| CN111724990A (en) * | 2020-07-22 | 2020-09-29 | 东莞市东鸿自动化科技有限公司 | Common mode inductor winding machine |
| TWI768456B (en) * | 2020-09-02 | 2022-06-21 | 萬潤科技股份有限公司 | Fine-tuning mechanism and spot welding device using fine-tuning mechanism |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109961947B (en) * | 2017-12-22 | 2020-12-15 | 万润科技股份有限公司 | Method and device for winding wire by iron core |
| CN113751619B (en) * | 2019-11-26 | 2022-12-06 | 华为技术有限公司 | Wire hanging device and memory alloy motor production line |
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| CN208061856U (en) * | 2017-12-22 | 2018-11-06 | 万润科技股份有限公司 | Device for winding iron core wire |
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- 2018-01-26 CN CN201820135205.4U patent/CN208061856U/en not_active Withdrawn - After Issue
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| JPS63100708A (en) * | 1986-10-17 | 1988-05-02 | Tokin Corp | Pin terminal inserting and bending device |
| CN104167287A (en) * | 2013-05-16 | 2014-11-26 | 万润科技股份有限公司 | Coil manufacturing method and apparatus |
| DE202014105947U1 (en) * | 2014-10-24 | 2015-01-13 | Abc Taiwan Electronics Corp. | A common mode filter and the core of it |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111724989A (en) * | 2020-07-22 | 2020-09-29 | 东莞市东鸿自动化科技有限公司 | Common mode inductance automatic coil winding machine |
| CN111724990A (en) * | 2020-07-22 | 2020-09-29 | 东莞市东鸿自动化科技有限公司 | Common mode inductor winding machine |
| CN111724990B (en) * | 2020-07-22 | 2022-01-25 | 东莞市东鸿自动化科技有限公司 | Common mode inductor winding machine |
| CN111724989B (en) * | 2020-07-22 | 2022-06-03 | 东莞市东鸿自动化科技有限公司 | Common mode inductance automatic coil winding machine |
| TWI768456B (en) * | 2020-09-02 | 2022-06-21 | 萬潤科技股份有限公司 | Fine-tuning mechanism and spot welding device using fine-tuning mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109961947B (en) | 2020-12-15 |
| CN208061856U (en) | 2018-11-06 |
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Application publication date: 20190702 Assignee: ALL-RING TECH PRECISION MACHINE (KUNSHAN) Co.,Ltd. Assignor: ALL RING TECH Co.,Ltd. Contract record no.: X2021990000146 Denomination of invention: Method and device of winding wire with iron core Granted publication date: 20201215 License type: Exclusive License Record date: 20210309 |