CN106624253A - Method and device for dipping soldering flux - Google Patents
Method and device for dipping soldering flux Download PDFInfo
- Publication number
- CN106624253A CN106624253A CN201611152417.5A CN201611152417A CN106624253A CN 106624253 A CN106624253 A CN 106624253A CN 201611152417 A CN201611152417 A CN 201611152417A CN 106624253 A CN106624253 A CN 106624253A
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- CN
- China
- Prior art keywords
- soldering flux
- stained
- tin
- scaling powder
- flux applying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 230000004907 flux Effects 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 53
- 238000005476 soldering Methods 0.000 title claims abstract description 52
- 238000007598 dipping method Methods 0.000 title abstract 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000007790 scraping Methods 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 239000000843 powder Substances 0.000 claims description 38
- 238000001179 sorption measurement Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 4
- 238000002791 soaking Methods 0.000 abstract 1
- 238000010186 staining Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 21
- 238000010586 diagram Methods 0.000 description 19
- 239000012530 fluid Substances 0.000 description 15
- 238000001764 infiltration Methods 0.000 description 12
- 230000008595 infiltration Effects 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 238000009736 wetting Methods 0.000 description 7
- 238000000429 assembly Methods 0.000 description 6
- 230000000712 assembly Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000007716 flux method Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Abstract
The invention provides a method and a device for dipping soldering flux, comprising the following steps: a soldering flux groove filled with soldering flux; the dipping mechanism comprises a carrier seat provided with a dipping body, and the carrier seat is linked by a lifting mechanism and can be lifted to move the dipping body out of the liquid level of the fluxing agent in the soldering flux tank or be lowered to dip the dipping body below the liquid level of the fluxing agent in the soldering flux tank; a scraping mechanism, which comprises a scraping sheet-shaped scraping body arranged on the carrier frame which can be moved to and fro under the action of a driving piece; soaking the carrier base carrying the sticky body in the soldering flux groove; the carrier seat is used for carrying the dipping body to rise, so that the upper surface of the dipping body is positioned above the liquid level of the soldering flux in the soldering flux groove; a scraping body is driven to scrape and pull the sticky body, so that excessive soldering flux is scraped off; the carrier base is used for carrying the sticky body to ascend again, so that the sticky body is abutted against the surface to be stained with tin of the component to be stained with tin, and the process of staining the soldering flux is completed.
Description
The application be Application No. " 201310441427.0 ", the applying date be September in 2013 25 days, it is entitled that " coil is manufactured
The divisional application of the patent application of method and device ".
Technical field
The present invention is related to a kind of soldering flux applying method and device, espespecially to completing coiling after coil carry out before line end tin sticky
The soldering flux applying method and device of soldering flux applying.
Background technology
Press, general coil makes and generally includes two parts technique, one is wire winding, another one is tin sticky technique；Around
In Wiring technology must between two flange parts on " work " font core core wound skein product, the core for completing coiling is stained with again
Process of tin, makes core be placed in vibrations feeder and is delivered to molten tin bath in proper order and attach tin liquor two wire terminal position at the core flange, is stained with
It is then exhausted from collecting after the completion of tin.
Bulletin No. 181713 " tin soldering machine of winding inductor " patent application case of number proposes a kind of tin sticky of coil
Technique, it proposes that the coil before tin sticky first attaches rosin class scaling powder step, and coil is dipped in into tin sticky in molten tin bath
Prior art, it includes material guide device, dismantling device, and wire rolles over straight device, collating unit, conveying device, transmission device, rotation
Device, control device, infiltration apparatus, tin scraping device, tin soldering equipment, band assembling device etc. are constituted, and turned to by means of left rotation and right rotation device, are handed over
Connect, infiltrate, scolding tin transfer operation, with complete Wound-rotor type inductance coil two ends copper wire it is tin plating with wire together with complete, wire is in gradually
Nearly formula leaves solder bath, it is to avoid be attached to wire end tin face and be elongated to needle-like, then by the conveying of profile of tooth chain, cylinder action
Coordinate, magnetic valve circuit is controlled, driving screw transmits the tin soldering machine for being combined into a winding inductor.
The content of the invention
Tin sticky technique in prior art is located at the infiltration apparatus of scaling powder and the weldering of tin liquor using left and right group whirligig
Tin device top, and make that axial rotary is parallel with infiltration apparatus, tin soldering equipment, but with the direction of infiltration scaling powder and tin liquor up and down
Vertical rotation conveyance mode, will treat that tin sticky coil is transported back and forth between the infiltration apparatus of scaling powder and the tin soldering equipment of tin liquor,
Except mechanism it is complicated with it is huge in addition to, tin sticky liquid and soldering flux applying simultaneously cannot carry out improving integrated artistic efficiency simultaneously；Separately due to a left side
Right group of whirligig is back and forth transported back and forth between the infiltration apparatus of scaling powder and the tin soldering equipment of tin liquor, therefore infiltration apparatus cannot set
The device for adjusting infiltration degree is put, tin soldering equipment top cannot arrange process borne tin droplets and hang the device for falling, therefore, it is difficult to making tin sticky
Quality obtain and effectively lifted.
Then, the purpose of the present invention, is to provide one kind to be applicable to coil with a carrying device with intermittent rotation
Stream is transported carries out tin sticky technique in multiple work stations so that scaling powder infiltration attach with tin liquor can be while being stained with for carrying out be helped
Solder flux method.
Another object of the present invention, is to provide one kind to be applicable to coil with a carrying device with intermittent rotation stream
Transported carries out tin sticky technique in multiple work stations so that scaling powder infiltration attach can be while the soldering flux applying for carrying out with tin liquor
Device.
Another object of the present invention, is to provide a kind of soldering flux applying device to perform the soldering flux applying method.
According to the soldering flux applying method of the object of the invention, comprise the following steps：One initial step, is stained with a load seat mounting one
Body is infiltrated in a flux bath；One first up step, carries seat and loads this and be stained with body and rise and make to be stained with body upper surface and be located at and help weldering
Scaling powder ullage in agent groove；One scrapes and dials step, makes one to scrape body and driven and dials to being stained with body and carrying out scraping, and makes excessive scaling powder quilt
Scrape；One second up step, load seat mounting is stained with body and is risen again, and makes to be stained with the tin sticky face for the treatment of that tin sticky component is treated in body conflict, complete
Into the technique of soldering flux applying.
The soldering flux applying device of foundation another object of the present invention, including：One flux bath, filling fluxing agent in it；One
Mechanism is attached, including which is provided with the load seat of being stained with body, carrying seat and being interlocked to rise by an elevating mechanism makes to be stained with body removal scaling powder
Scaling powder liquid level in groove, or decline to make to be stained with body and be dipped in flux bath under scaling powder liquid level；One Gua Bo mechanisms, including one scrape sheet
Body is scraped, it is located at and is acted on and can be made on the carrier of shift reciprocately by an actuator.
The soldering flux applying device of foundation another object of the present invention, including：Help to perform being stained with for soldering flux applying method
Fluxing devices.
Soldering flux applying method and device provided in an embodiment of the present invention, due to be applicable to carrying device adopt rotation stream enter
Row treats the conveyance of the coil of tin sticky component, in addition to the action stream of mechanism is made compared with rule, the tin sticky liquid of different coils and is stained with and helps weldering
Agent can be carried out simultaneously, greatly improve integrated artistic efficiency；In addition, the rotation stream of carrying device does not interfere the work of each work station
Industry space, therefore each workpiece station can be controlled to such as scaling powder infiltration degree, borne tin droplets carry out cutting drop and flattening, finished product enter
Row upset conveying and detection --- etc., make effective fine processing, therefore the quality acquisition of coil tin sticky is effectively lifted.
Description of the drawings
Fig. 1 is the schematic perspective view that coiling is completed on embodiment of the present invention core.
Fig. 2 is the coil finished product schematic perspective view of the embodiment of the present invention.
Fig. 3 is the carrying device schematic perspective view of the embodiment of the present invention.
Fig. 4 is the adsorbing mechanism generalized section of embodiment of the present invention fetching device.
Fig. 5 is the schematic perspective view of embodiment of the present invention scaling powder device.
Fig. 6 is the initial step schematic diagram of embodiment of the present invention soldering flux applying technique.
Fig. 7 is the first up step schematic diagram of embodiment of the present invention soldering flux applying technique.
Fig. 8 is that scraping for embodiment of the present invention soldering flux applying technique dials step schematic diagram.
Fig. 9 is the second up step schematic diagram of embodiment of the present invention soldering flux applying technique.
Figure 10 is that embodiment of the present invention tin sticky, tug such as support, are vented at the schematic device.
Figure 11 is the schematic diagram of embodiment of the present invention wetting device.
Figure 12 is the schematic diagram of embodiment of the present invention tin sticky groove.
Figure 13 is the schematic diagram of embodiment of the present invention scraping fluid part.
Figure 14 is the schematic diagram that the embodiment of the present invention cuts drop part.
Figure 15 is the schematic diagram of embodiment of the present invention slagging-off part.
Figure 16 is that to cut drop part be solid position schematic diagram to the embodiment of the present invention.
Figure 17 is the initial step schematic diagram of embodiment of the present invention tin sticky technique.
Figure 18 is the tin sticky step schematic diagram of embodiment of the present invention tin sticky technique.
Figure 19 is that cutting for embodiment of the present invention tin sticky technique drips step schematic diagram.
Figure 20 is that embodiment of the present invention tin sticky technique scrapes liquid level step schematic diagram.
Figure 21 is the pressure tin drop step schematic diagram of embodiment of the present invention tin sticky technique.
Figure 22 is embodiment of the present invention discharge device schematic diagram.
Figure 23 is the partial schematic diagram of embodiment of the present invention process for layout stacker.
Figure 24 is that (one) is illustrated in the upset of embodiment of the present invention discharge device stacker.
Figure 25 is that (two) are illustrated in the upset of embodiment of the present invention discharge device stacker.
Figure 26 is the schematic diagram of embodiment of the present invention cleaning device.
Figure 27 is the schematic diagram that embodiment of the present invention cleaning device is cleaned.
【Symbol description】
The core of 1 coil 11
The flange of 111 first flange 112 second
The wire casing of 113 core 114
The line end of 12 wire rod 121 first
The conductive materials of 122 second line end 13
The work station of 2 carrying device 21
The upper surface of 22 drive mechanism 23
A fetching device A1 pick and place seat
A11 guide rail A12 elastic parts
A13 beam barrel A2 adsorbing mechanisms
A21 adsorption site A211 frameworks
A212 bottom A213 air cavitys
A214 adsorption plane A22 magnetic parts
A23 movable part A231 hinged arms
A232 block body A233 elastic parts
A3 sensing component B scaling powder devices
B1 flux bath B11 water influent pipelines
B12 drain pipes road B13 drainage pipelines
B2 attaches mechanism B21 and carries seat
B211 is stained with body B22 elevating mechanisms
B221 motor B222 belts
B223 framework B3 Gua Bo mechanisms
B31 scrapes body B32 actuators
B33 carrier C wetting devices
C1 tin stove C11 molten tin baths
C12 scruff groove C13 scruff grooves
C2 tin sticky groove C21 carriers
C22 carrier actuator C3 scraping fluid parts
C31 carries seat C32 rail bars
C33 scraping fluid actuator C34 pressure pads
C35 fixed seats C4 cut drop part
C41 bracket C411 systems hole
C412 slit C413 slides
C414 the first screw tightening the second screw tightenings of C415
The horizontal rail bar C43 of C42 cut drop actuator
C44 slagging-off part C45 slagging-off actuators
C46 rail chairs D tug pushing devices
D1 mounting D2 actuators
D3 tug arrived piece D4 cantilevers
D5 cylinder rod D6 actuators
E exhaust apparatus F discharge devices
F1 support structure F11 swivel bases
F12 stackers F121 mountings are interval
F122 negative pressure sucker F13 lifts actuator
F14 rotary drive F141 belts
F15 changing of the relative positions actuator F2 conveying mechanisms
F21 conveyer belts F22 measures component
F23 image detection device G collection devices
H cleaning devices H1 cleans groove
H2 cleaning assemblies H21 Mobile bases
H22 cleans actuator H23 dry bodies
Specific embodiment
Fig. 1, Fig. 2 are referred to, the embodiment of the present invention is used in the manufacture of coil 1 as shown in the figure, the coil 1 includes a core
11, it has the first flange 111, the second flange 112 positioned at two ends, and therebetween core 113, first flange
It is respectively provided with positioned at the both sides for being separated by appropriate spacing on 111 and is parallel to each other and recessed wire casing 114；The wound skein product of core 113
12, its formed one be located at nearly second flange 112 the first line end 121 being made up of lead-in wire terminal and nearly first flange 111 by
The second line end 122 that leading-out terminal is constituted, the first line end 121 and the second line end 122 are respectively but to the same direction from the first flange 111
Side bends and respectively covers and is against the first flange 111 2 and is parallel to each other and recessed wire casing 114 about half left and right length, its Jing tin sticky
Technique and receive the conductive materials 13 of class such as tin liquor to be stained with to cover to be fixed in the wire casing 114 of the first flange 111 and form complete coil 1.
The embodiment of the present invention is to provide coil 1 to control oneself and complete Fig. 1 semi-finished product of coiling, is carried via the embodiment of the present invention
For soldering flux applying method and device and complete the finished product of coil 1 as shown in Figure 2.
Fig. 2, Fig. 3, Fig. 4 are referred to, the embodiment of the present invention is not make removing for upper and lower displacement with a level on a board
Device 2 is sent coil 1 to be transported in multiple work stations 21 with intermittent rotation stream, these work stations 21 perform following work
Skill, including：
One soldering flux applying technique, on a work station 21 of the intermittence rotation stream, makes by the conveyance of carrying device 2
Coil 1 treats that leaching is stained with tin sticky position by scaling powder；
One tin sticky technique, the soldering flux applying technique back segment work station 21 on the intermittence rotation stream, makes to be transported
Coil 1 treat that leaching is stained with tin sticky position by tin liquor；
One process for layout, the coil 1 for completing tin sticky to be removed from the carrying device 2 of intermittent rotation stream, and
Collected.
The carrying device 2 is slightly disc-shaped, and each work station 21 is respectively provided with a fetching device A, and mechanism driven 22 drives
And transported with intermittent rotary stream, in a horizontal manner about the z axis axial rotary is intermittent rotates；Each fetching device A is respectively wrapped
Include：
One picks and places an A1, and it receives multiple guide rail A11 that erect to support and be located on carrying device 2, and guide rail A11 is in carrying device
2 upper surfaces 23 and pick and place elastic parts A12 is provided between an A1, guide rail A11 stretches part and is placed in the lower section beam barrel A13 of upper surface 23；
One adsorbing mechanism A2, upper and lower displacement is made by means of a moving part A3 with picking and placeing an A1 and interlocking, and is provided with framework A211 and bottom
The adsorption site A21 that A212 groups set, adsorption site 21 be internally formed one in air chamber A213, and an adsorption plane A214 is then formed on bottom,
Magnetic part A22 is provided with air cavity A213 and is set mode and is embedded in a movable part A23 with multiple row, movable part A23 is with two hinged arm A231
Pivot Jing adsorption site A21, and a block body A232 is set in outside, and it is arranged with elastic parts between block body A232 and adsorption site A21
A233；It is additionally provided with sensing component A3 and stretches in air cavity A213 and movable part A23 displacement situations can be sensed；
Lean on by means of picking and placeing the coil 1 that an A1 compressed to interlock adsorbing mechanism A2 downwards to be adsorbed and conveyance and moving, and it is right
Barotropic gas is passed through in air cavity A213, makes movable part A23 be subject to down to push away drive and make magnetic part A22 stick in adsorption plane A214
Side, makes adsorption plane A214 tool magnetic and adsorbs lower section coil 1 to be adsorbed；In the coil 1 of adsorption plane A214 to be discharged absorption, then
Stop barotropic gas or change to being passed through negative-pressure gas in air cavity A213, movable part A23 is subject to suction upwards and is interlocked magnetic part
A22 disengagings stick to adsorption plane A214, make adsorption plane A214 lose magnetism and discharge lower section coil 1.
Fig. 5, Fig. 6 are referred to, the soldering flux applying technique can use scaling powder device B as depicted, including：
One flux bath B1, is filled with the scaling powder of such as rosin in it, and is provided with water influent pipeline B11 and drain pipe road
B12, makes scaling powder in groove produce circulation via nation Pu, to reduce because of the volatility speciality of scaling powder, causes concentration to change excessive,
Affect scaling powder attaches quality；Being provided with drainage pipeline B13 simultaneously can release scaling powder in groove to storage in shutdown or if necessary
Fluid cylinder (not shown), it is to avoid scaling powder volatilizees totally；
One attaches mechanism B2, is had the load seat B21 for being stained with body B211 that soft flexible material is constituted by sponge etc. including which is provided with,
Load seat B21 is interlocked to rise by an elevating mechanism B22 and is made to be stained with scaling powder liquid level in body B211 removal flux bath B1, or is declined
Make to be stained with body B211 and be dipped in flux bath B1 under scaling powder liquid level；Elevating mechanism B22 includes driving what is rotated by motor B221
Belt B222, with the framework B223 interlocked across flux bath B1 both sides are set and positioned at flux bath B1 rears upper and lower displacement is made, and is made
Load seat B21 is fixedly arranged on framework B223 with a moving part B212 and is interlocked by it；
One Gua Bo mechanisms B3, including one scrape sheet and scrape body B31, it is located at one and is acted on by an actuator B32 and can be made laterally
Reciprocal to be stained with the carrier B33 of body B211 top displacements in this, this is scraped body B31 and removable group and strikes off excessively in being stained with body B211 upper surfaces
Scaling powder.
Fig. 6 to Fig. 9 is referred to, being stained with of attaching that B2 and Gua Bo mechanism of mechanism B3 carried out in relevant scaling powder device B helps weldering
Agent technique, comprises the following steps：
One initial step, refers to Fig. 6, now carries seat B21 mounting and is stained with body B211 and is infiltrated on scaling powder in flux bath B1
Under liquid level；
One first up step, refers to Fig. 7, and load seat B21 mountings are stained with body B211 and are risen by elevating mechanism B22 effects and made
Body B211 upper surfaces are stained with positioned at scaling powder ullage in flux bath B1；
One scrapes group step, refers to Fig. 8, scrapes body B31 driven members B32 and drives carrier B33 and oppose and be stained with body B211 upper tables
Face carries out scraping and dials, and is scraped excessive scaling powder；
One second up step, refers to Fig. 9, and load seat B21 mountings are stained with body B211 and are gone up again by elevating mechanism B22 effects
Rise, and make to be stained with body B211 upper surfaces and contradict adsorbing mechanism A2 adsorption planes A214 lower sections and adsorb coil 1 and treat tin sticky face, complete to be stained with profit
After scaling powder, carry seat B21 mountings and be stained with body B211 by the original initial step of elevating mechanism B22 effect replies.
Figure 10 is referred to, the tin sticky technique can be using wetting device C as shown in the figure, with the unification exhausts of tug pushing device D and
Device E；Tug pushing device D is located at before wetting device C, is supported under actuator D2 driving tug arrived pieces D3 by means of tug on a mounting D1 and is supported Fig. 3
Moving part A3 on middle adsorbing mechanism A2, makes the coil 1 that adsorbing mechanism A2 is moved down adsorbing below carry out the operations such as tin sticky；Seat
Frame D1 is provided with a cantilever D4, which is provided with can stretch downward to cylinder rod D5 contact actuator D6, its to touch support Fig. 3 in
The baroswitch of adsorbing mechanism A2, so that adsorbing mechanism A2 makees the release operation of coil 1, it is the manipulation of next process for layout, is held
After describe in detail；Exhaust apparatus E is located at the tin stove C1 tops of wetting device C, with the toxic gas that suction tin liquor is volatilized.
Refer to Figure 11, wetting device C as illustrated, including：
One tin stove C1, inside has a molten tin bath C11 for accommodating tin liquor that can be heated, and side respectively reclines before and after tin stove C1
It is provided with scruff groove C12, a C13；
One tin sticky groove C2, please refer to Figure 12, its volume is less than molten tin bath C11 and leaching is placed in one, and it receives a carrier C21
Carry and driven by a carrier actuator C22, can upper and lower displacement in the tin liquor surface or lower section of molten tin bath C11；Carrier
C21 is in a ㄣ word shapes, makes the upper and lower displacement path that actuator C22 is driven parallel with the upper and lower displacement path of tin sticky groove C2,
But it is separated by an appropriate spacing；
One scraping fluid part C3, please refer to Figure 13, it is located at a load seat C31 front ends, and load seat C31 is located between carrier C21
And driven by a scraping fluid actuator C33 being located on horizontal rail bar C32, scraping fluid part C3 can be interlocked and moved forward and backward in molten tin bath C11
Tin liquor surface oxygen layer doctoring application is made in tin liquor upper surface, and scruff is pushed falls within side scruff groove C12, C13 before and after tin stove C1；Carry
Seat C31 depends on multiple pressure pad C34 that projection is provided with scraping fluid part C3 in top, and each pressure pad C34 is with located at the fixed seat for carrying seat C31
On C35, and the effect of elastic parts (not shown) is received in fixed seat C35 and has appropriate elasticity；
One section of drop part C4, please refer to Figure 14, is made up of the wire body of a such as qin steel wire, and its two ends is respectively to be buckled in one
The two ends of bracket C41, cut drop part C4 and are located at scraping fluid part C3 fronts, and bracket C41 is then located between the carrier C21 and the load
Outside seat C31, and the drop actuator C43 that cuts being located at by one group of horizontal rail bar C42 is driven, can linkage cutting drop part C4 anteroposterior positions
Move in molten tin bath C11 tin liquors surface；Please coordinate simultaneously refering to Figure 15, at the wire body for cutting drop part C4 a slagging-off part C44 is provided with, its
The line footpath for cutting drop part C4 is touched in bottom with catching groove C441 buttons, and Yu Yike is driven the rail chair of upper and lower displacement by slagging-off actuator C45
Make horizontal left and right displacement on C46, to be struck off to cutting the scruff attached in drop part C4 line footpaths；Please coordinate simultaneously refering to figure
16, cut drop part C4, qin steel wire wire body two ends be to stretch that pass bracket C41 two ends is hole C411, and it is hole C411 that biasing is filled in
Position in the slit C412 of internal diameter side, while the qin steel wire wire body end for cutting drop part C4 is to be around in one slide of bracket C41 outsides
The first screw tightening C414 of C413 is solid by its spiral shell, and slide C413 is simultaneously cut after the appropriate tension force tightness of drop part C4 wire bodies in sliding adjustment,
With the second screw tightening C415 spiral shell fixed bits.
Please refer to Figure 17 to Figure 21, about the tin sticky work that scraping fluid part C3 in wetting device C and section drop part C4 are carried out
Skill, comprises the following steps：
One initial step, refers to Figure 17, and adsorbing mechanism A2 absorption coils 1 are simultaneously transported to molten tin bath C11 tops, tin sticky
Groove C2 now soaks and is placed in molten tin bath C11, and scraping fluid part C3 and a section drop part C4 are respectively positioned on molten tin bath C11 sides positioning；
One tin sticky step, refers to Figure 18, and adsorbing mechanism A2 absorption coils 1 simultaneously decline close toward molten tin bath C11 tin liquors face, are stained with
Molten tin bath C2 is risen by molten tin bath C11 so as to is treated appropriate contact the in tin sticky face with coil 1 and is attached tin liquor in it in the tin liquor surface for containing
On；
One section of drop step, refers to Figure 19, and adsorbing mechanism A2 adsorbs coil 1 in past top offset and tin sticky groove C2 intends toward decline
Enter the border in molten tin bath C11, coil 1 treats that tin sticky face is in the state of drop drawing with tin liquor surface, now cut drop part C4 and driven
Dynamic shifting cuts this by the borne tin droplets of drawing, and the position for making the drawing is cut off and intercepts the borne tin droplets indwelling of appropriate deal in coil 1
The tin sticky face for the treatment of；
One scrapes liquid level step, refers to Figure 20, moves on adsorbing mechanism A2 absorption coils 1 and tin sticky groove C2 falls into molten tin bath C11
In after, carry seat C31 and thereon scraping fluid part C3 is driven reach, and make scraping fluid part C3 carry out surface in molten tin bath C11 tin liquors upper surface
The doctoring application of oxygen layer, and when scraping fluid part C3 reaches are pushed into positioning, make pressure pad C34 on load seat C31 just be located at adsorbing mechanism A2
The underface of absorption coil 1；
One pressure tin drop step, refers to Figure 21, and adsorbing mechanism A2 absorption has speckled with the indwelling of appropriate deal borne tin droplets in coil 1
The coil 1 in the tin sticky face for the treatment of declines again, makes this treat the borne tin droplets in tin sticky face and pressure pad C34 to pressure, by the tin liquor of half curdled appearance
Drop is flattened to the formation state in such as Fig. 2 wire casings 114, is moved on adsorbing mechanism A2 absorption coils 1, scraping fluid part C3 and section drop part C4
Then move back to initial step state.
Figure 22 is referred to, the process for layout can use discharge device F as depicted, and it will be will complete the coil of tin sticky
1 is accepted from the fetching device A of the intermittent rotation stream of carrying device 2, delivers to collection device G collections, and it includes：
One support structure F1, including the stacker F12 on a swivel base F11, stacker F12 is by a lifting actuator
F13 drives and can make upper and lower displacement on swivel base F11, and swivel base F11 is connected by the belt F141 of a rotary drive F14 Jing mono-
Dynamic driving can make the rotation of predetermined angle, to drive on swivel base F11 stacker F12 by upset upward as down；The stacker
F12 is provided with the multiple recessed mounting interval F121 that row set, and each recessed mounting interval F121 relatively makes a reservation for the coil 1 accepted
It is bigger, and in being respectively provided with negative pressure sucker F122；Stacker F12 is simultaneously by a changing of the relative positions actuator F15 for crossing at its side
Drive and the horizontal changing of the relative positions can be made；
One conveying mechanism F2, is made up of the conveyer belt F21 of driven actuation cycle moving, and its transport path is provided with measurement
Component F22 and image detection device F23, detects whether the finished product of coil 1 is good after tin sticky by image detection device F23
Product, and measure component F22 and then measure whether free material or defective products and occur in the position of coil 1 of which sequence, given with reaction
Control system process.
About the process for layout in discharge device F, comprise the following steps：
One initial step, the corresponding support structure F1 of each coil 1 of fetching device A absorption, each recessed mountings of stacker F12
Interval F121, and decline (by Figure 10 contact actuator D6 drive cylinder rod D5 manipulated) each coil 1 is placed in one, insert
When make coil 1 be biased against loading a side of interval F121；
One adsorption step, mounting interval F121 in negative pressure sucker F122 be passed into negative pressure to mounting interval F121 coils enter
Row absorption；
One changing of the relative positions step, please refer to Figure 23, stacker F12 is driven by changing of the relative positions actuator F15 and makees the horizontal changing of the relative positions,
In the case where coil 1 is biased against loading interval F121 sides, the generation of the changing of the relative positions forms the side and allocates for use to pulling for coil, order
Coil 1 can come off from fetching device A and fallen to being placed in mounting interval F121 in adsorbed；
One overturning step, please refer to Figure 24, Figure 25, stacker F12 adsorb each coil 1 and with lifting actuator F13
Overturn down by swivel base F11 together, and stop negative-pressure adsorption effect and coil is faced into upper type with tin sticky and is placed in conveying mechanism
On F2 conveyer belt F21, to be collected by conveying.
Figure 26, Figure 27 are referred to, the conveyance means used in the coil manufacture method of the embodiment of the present invention can be complete
After collecting into coil tin sticky and release, perform to fetching device A's in a work station of the intermittent rotation stream of carrying device
Cleaning procedure, and using cleaning device H as depicted, including：
One cleaning groove H1, accommodated inside cleaning solution；
One cleaning assemblies H2, is made up of the multiple bristles on a Mobile base H21, and the bristle of cleaning assemblies H2 can
Infiltrated by cleaning groove H1 cleaning inside liquid, Mobile base H21 can receive one located at the cleaning actuator H22 institutes for cleaning groove H1 sides
Drive, and interlock cleaning assemblies H2 and make lateral reciprocating displacement；Being provided with cleaning groove H1 opposite sides can correspond to cleaning assemblies H2 directions
The dry body H23 for being blown；When the adsorbing mechanism A2 of fetching device A is transferred to the cleaning groove H1 of cleaning device H indirectly
During top, cleaning assemblies H2 will perform the cleaning to adsorbing mechanism A2 adsorption planes by drive displacement, after the completion of, hair dryer
Structure H23 will be performed and be dried up step to adsorbing mechanism A2 adsorption planes.
Take a broad view of above-mentioned, the soldering flux applying method and device that the embodiment of the present invention is provided, due to being applicable to carrying device 2
Adopting rotation stream carries out the conveyance of coil 1, and in addition to the action stream of mechanism is made compared with rule, the tin sticky liquid of different coils 1 and being stained with is helped
Solder flux can be carried out simultaneously, greatly improve integrated artistic efficiency；In addition, the rotation stream of carrying device 2 does not interfere each work station
Working space, therefore each workpiece station such as scaling powder infiltration degree can be controlled, borne tin droplets carry out cut drop and flatten, into
Product carry out overturning conveying and detection --- etc., make effective fine processing, therefore the quality of coil tin sticky is effectively carried
Rise.
Only as described above, only presently preferred embodiments of the present invention, when the model of present invention enforcement can not be limited with this
Enclose, i.e., the simple equivalence changes made according to the claims in the present invention and invention description content generally and modification all still belong to this
In the range of bright patent covers.
Claims (9)
1. a kind of soldering flux applying method, comprises the following steps：
One initial step, is stained with body and is infiltrated in a flux bath with a load seat mounting one；
One first up step, carries seat and loads this and be stained with body and rise and make to be stained with body upper surface on scaling powder liquid level in flux bath
Side；
One scrapes and dials step, makes one to scrape body and driven and dials to being stained with body and carrying out scraping, and is scraped excessive scaling powder；
One second up step, load seat mounting is stained with body and is risen again, and makes to be stained with the tin sticky face for the treatment of that tin sticky component is treated in body conflict, is completed
The technique of soldering flux applying.
2. soldering flux applying method as claimed in claim 1, it is characterised in that：This treats that tin sticky component is adsorbed by a fetching device
Adsorbed the adsorption plane lower section of mechanism.
3. soldering flux applying method as claimed in claim 2, it is characterised in that：The fetching device is in a horizontal manner and only in the original location
About the z axis the same intermittent rotation stream of axial rotary carries out treating that tin sticky component is transported.
4. a kind of soldering flux applying device, including：
One flux bath, filling fluxing agent in it；
One attaches mechanism, including which is provided with the load seat of being stained with body, carrying seat and is interlocked to rise to make to be stained with body by an elevating mechanism and remove
Scaling powder liquid level in flux bath, or decline to make to be stained with body and be dipped in flux bath under scaling powder liquid level；
One Gua Bo mechanisms, including one scrape sheet and scrape body, it is located at and is acted on and can be made on the carrier of shift reciprocately by an actuator.
5. soldering flux applying method as claimed in claim 4, it is characterised in that：The flux bath is provided with water influent pipeline and drain pipe
Road, makes in groove scaling powder produce circulation via nation Pu, at the same be provided with drainage pipeline can when necessary by scaling powder in groove release to
One liquid storage cylinder.
6. soldering flux applying method as claimed in claim 4, it is characterised in that：The flux bath is located at a carrying device with interval
Property rotation multiple work stations therein for being transported of stream.
7. soldering flux applying method as claimed in claim 4, it is characterised in that：It is have soft flexible material structure by sponge etc. that this is stained with body
Into.
8. soldering flux applying method as claimed in claim 4, it is characterised in that：The elevating mechanism includes driving what is rotated by motor
Belt, with the framework interlocked across flux bath both sides are set and positioned at flux bath rear upper and lower displacement is made, and makes load seat with a gearing
Part is fixedly arranged on the framework and is interlocked by it.
9. a kind of soldering flux applying device, including：The device of 1 to 3 any one soldering flux applying method is required to perform claim.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102117301A TWI534843B (en) | 2013-05-16 | 2013-05-16 | Coil manufacturing method and device |
| TW102117301 | 2013-05-16 | ||
| CN201310441427.0A CN104167287B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310441427.0A Division CN104167287B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
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|---|---|
| CN106624253A true CN106624253A (en) | 2017-05-10 |
Family
ID=51911065
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611152314.9A Pending CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
| CN201310441427.0A Active CN104167287B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
| CN201611151667.7A Active CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611151868.7A Active CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
| CN201611152417.5A Pending CN106624253A (en) | 2013-05-16 | 2013-09-25 | Method and device for dipping soldering flux |
Family Applications Before (4)
| Application Number | Title | Priority Date | Filing Date |
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| CN201611152314.9A Pending CN106733750A (en) | 2013-05-16 | 2013-09-25 | Cleaning method and apparatus |
| CN201310441427.0A Active CN104167287B (en) | 2013-05-16 | 2013-09-25 | Coil manufacturing method and apparatus |
| CN201611151667.7A Active CN106601469B (en) | 2013-05-16 | 2013-09-25 | Pick and place mechanism |
| CN201611151868.7A Active CN106783150B (en) | 2013-05-16 | 2013-09-25 | Tin dipping method and device |
Country Status (2)
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| CN (5) | CN106733750A (en) |
| TW (1) | TWI534843B (en) |
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| CN108728783A (en) * | 2018-08-30 | 2018-11-02 | 珠海格力电工有限公司 | Upper scaling powder device, method and tin plating production line |
| CN109014486A (en) * | 2018-09-27 | 2018-12-18 | 精点自动化（昆山）有限公司 | A kind of full-automatic tin sticky equipment of patch type inductance |
| CN110421225A (en) * | 2019-08-10 | 2019-11-08 | 东莞市东鸿自动化科技有限公司 | A kind of automatic tin soldering device for inductance production |
| CN115351381A (en) * | 2022-09-01 | 2022-11-18 | 协讯电子（吉安）有限公司 | Automatic dip in and brush scaling powder device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106601469A (en) | 2017-04-26 |
| CN104167287B (en) | 2017-12-08 |
| CN104167287A (en) | 2014-11-26 |
| TW201445594A (en) | 2014-12-01 |
| CN106601469B (en) | 2018-07-31 |
| TWI534843B (en) | 2016-05-21 |
| CN106783150A (en) | 2017-05-31 |
| CN106733750A (en) | 2017-05-31 |
| CN106783150B (en) | 2018-07-31 |
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