CN109605920A - A kind of Automated water transfer production line - Google Patents
A kind of Automated water transfer production line Download PDFInfo
- Publication number
- CN109605920A CN109605920A CN201910043267.1A CN201910043267A CN109605920A CN 109605920 A CN109605920 A CN 109605920A CN 201910043267 A CN201910043267 A CN 201910043267A CN 109605920 A CN109605920 A CN 109605920A
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- production line
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 125
- 238000012546 transfer Methods 0.000 title claims abstract description 94
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 86
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 230000007306 turnover Effects 0.000 claims description 41
- 230000033001 locomotion Effects 0.000 claims description 39
- 230000000712 assembly Effects 0.000 claims description 19
- 238000000429 assembly Methods 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 15
- 239000012190 activator Substances 0.000 claims description 14
- 210000002683 foot Anatomy 0.000 claims description 11
- 239000006096 absorbing agent Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 239000012528 membrane Substances 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000009792 diffusion process Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000003643 water by type Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 18
- 230000001360 synchronised effect Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 230000005693 optoelectronics Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 206010054949 Metaplasia Diseases 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000015689 metaplastic ossification Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000000476 body water Anatomy 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The present invention provides a kind of Automated waters to transfer production line, including manipulator part, water transfer assembly line, feed mechanism, cutting agency, power control cabinet and clamping jaw de-watering apparatus, the manipulator part is located at the side in water transfer pipeline length direction, for clamping material frame and product, the feed mechanism, cutting agency are located at the side of manipulator part, for transporting the product being fixed on material frame;The clamping jaw de-watering apparatus is between feed mechanism and cutting agency, for being removed water to manipulator part, the manipulator part works in the circumference range that maximum radius is R, and it is the center of circle, radius in the circumference range of R that the water transfer central task area of assembly line, the left end of feed mechanism, the right end of cutting agency and clamping jaw de-watering apparatus, which are respectively positioned on using manipulator part,;The manipulator part, water transfer assembly line, feed mechanism and cutting agency are electrically connected with power control cabinet.
Description
Technical field
The present invention relates to water transfer technique fields more particularly to Automated water to transfer production line technology field.
Background technique
Currently, the application aspect that water is transferred in product surface processing aspect is more and more extensive, transfers and produce in Automated water
It is needed in the process by product completion water transfer step submerged in water, wherein the automation control of whole process becomes especially to weigh
It wants.
Such as Chinese patent " CN103171271A " discloses a kind of automatic water transfer pasting membrane equipment, which is characterized in that packet
Film launder system and work conveyance system are included, for conveying transfer film, the work conveyance system is used for the film launder system
Conveying workpieces, the film launder system include groove body, film conveying device and activator spray equipment, and the groove body turns for loading
Water is printed, the film conveying device is used to for the transfer film being transported to the other end of the groove body, institute from one end of the groove body
Activator spray equipment is stated for spraying activator to the transfer film to circulate in the groove body;The work conveyance system includes work
Part flow-line equipment, Workpiece carrier rack device and work handling device, the workpiece flow-line equipment is used for conveying workpieces, described
Workpiece carrier rack device is used for the workpiece flowing water is traditional thread binding for carrying the work handling device, the work handling device
The workpiece for setting conveying is transmitted and is immersed on the transfer film in the film launder system.The workpiece flowing water of the technical solution is traditional thread binding
Set, Workpiece carrier rack device and work handling device relevance it is stronger, at one damage then whole system needs stop working, work
Independence is poor.
In another example Chinese patent " CN1462685A " discloses a kind of water transfer full automatic working equipment, which is characterized in that
It is that mechanical arm installment area, control box installment area, coating installment area, the first accommodating space, the are separated out with baffle region in casing
Two accommodating spaces and power device installment area;The first mechanical arm and the second mechanical arm are provided in mechanical arm installment area,
And third mechanical arm is installed in the first accommodating space;Mechanical arm installment area bottom end is provided with bottom film membrane and sink;System
The box-packed area that sets is located at mechanical arm installment area neighbour's upper side, in control box installment area in be provided with various control elements, switch and
Control circuit is laid, is installed with box-packed coating, polishes in coating installment area;First accommodating space be located at control box installment area and
In power device installment area, the first accommodating space top in the first accommodating space above third mechanical arm is provided with UV purple
Outside line illuminator;Second accommodating space is in close proximity to the first accommodating space rear, and exhaust fan, filtering are provided in the second accommodating space
Device and air compressor machine, filter is charcoal filter, and water pump, blower are provided in power device installment area.The technical side
Case will control box and be placed on mechanical arm upper side, and there are many moisture when water transfer processing, are easy to drench internal circuit and control
Element reduces the service life.
Summary of the invention
To overcome the problems, such as that independence is poor, it is low with service life to be easily damaged between each device existing in the prior art,
The present invention provides a kind of Automated waters to transfer production line.
Above-mentioned purpose that the invention is realized by the following technical scheme: a kind of Automated water transfer production line, including manipulator
Component, water transfer assembly line, feed mechanism, cutting agency, power control cabinet and clamping jaw de-watering apparatus, the manipulator part are located at water
The side for transferring pipeline length direction, for clamping material frame, the feed mechanism, cutting agency are located at the side of manipulator part
Side, for transporting material frame;The clamping jaw de-watering apparatus between feed mechanism and cutting agency, for manipulator part into
Row water removal, the manipulator part work in the circumference range that maximum radius is R, the center work of the water transfer assembly line
Make area, the left end of feed mechanism, the right end of cutting agency and clamping jaw de-watering apparatus to be respectively positioned on using manipulator part as the center of circle, radius
For in the circumference range of R;The manipulator part, water transfer assembly line, feed mechanism and cutting agency are electrically connected with power control cabinet
It connects.
On this basis, water transfer assembly line include put film device, activator spray equipment, baffle mobile mechanism and
Water transfers sink, and the end put film device and be located at water transfer sink enters water transfer sink, the water for putting transfer film
It is filled with water in transfer sink, transfer film floats on the surface of water, with water with given pace along the length direction of dampening transfer sink
Flowing, the activator spray equipment, which is located at, to be put between film device and baffle mobile mechanism, for transfer film progress waterborne
Activator is sprayed, the baffle mobile mechanism is located at the top of water transfer sink, for stopping to transfer membrane diffusion.
On this basis, the baffle mobile mechanism includes bracket one, linear guide mould group, baffle mobile mechanism, connection
Mechanism and trigger device, the linear guide mould group are fixed at one top of bracket, and the baffle mobile mechanism leads with straight line
Rail mould group is fixedly connected and as linear guide mould group does horizontal reciprocating movement, and the baffle mobile mechanism and trigger device pass through
Bindiny mechanism's electrical connection, the bindiny mechanism are fixed at bracket one side and, the touching parallel with linear guide mould group
Transmitting apparatus is fixed in linear guide mould group, and trigger device controls the movement of baffle mobile mechanism.
On this basis, product is fixed on material frame, and product is fixed on the material frame, and the material frame includes one rectangular
Body frame structure and four support foots, the support foot are fixed on four angles of cuboid framework structure side, the cuboid framework
The a length of Y of structure, width X, a height of H, the cuboid framework structure centre are equipped with rectangular opening, a length of X of rectangular opening, width y.
On this basis, the manipulator part includes mechanical arm body and mechanical grip, the fixed peace of the mechanical grip
Mounted in mechanical arm body end, the maximum operating range of the mechanical arm body is the circle that radius is R, and the mechanical grip protrudes into
To clamp material frame inside to rectangular opening.
On this basis, the mechanical grip includes mechanical arm body connecting component, warning device, moving parts and clamping
Component, the moving parts are fixed in mechanical arm body connecting component, and the left and right ends of the moving parts are respectively fixedly installed
There are a clamp assemblies, the moving parts driving clamp assemblies carry out clamping movement, are additionally provided with report on the moving parts
Alarm device, the warning device collect the movement travel of moving parts, for monitoring whether clamping jaw clamps material frame.
On this basis, the clamp assemblies include that cylinder finger plate, link block one, finger bar, finger are connected with sliding block
Block, the cylinder finger plate are fixedly connected on moving parts, and cylinder finger plate side upper end is fixedly connected with link block one,
One upper surface of link block is fixedly connected with sliding block link block, and cylinder finger plate side lower end is fixedly connected with finger
It is fixedly connected at the top of bar, the finger bar and finger, the finger moves under the driving of moving parts, between the finger
Initial distance is less than the wide y of rectangular opening.
On this basis, the cutting agency includes cleaning line and material frame turnover mechanism, and the material frame turnover mechanism is located at
Clean the end of line;The feed mechanism includes conveyer belt and material frame turnover mechanism, and the material frame turnover mechanism is located at conveyer belt
End, the material frame turnover mechanism includes that rack, horizontally moving device and material frame turnover device, the horizontally moving device are solid
Surely it is arranged on the rack, the material frame turnover device is fixed on horizontally moving device, and the horizontally moving device drives
Material frame turnover device does horizontal reciprocating movement.
On this basis, the material frame turnover device includes inserting ruler, and the slotting footage amount is 2, the radial direction of the slotting ruler
Size is less than the gap H between the upper and lower, and the distance between described slotting ruler is between y and Y.
On this basis, the clamping jaw de-watering apparatus includes bracket two and water absorber, and the water absorber is fixed on branch
Two top of frame, it is characterised in that: the water absorber includes water-absorbing body fixed plate, installation fixed disk, water-absorbing body, the water-absorbing body
Fixed plate is fixedly connected with installation fixed disk, forms cavity, the water suction between the water-absorbing body fixed plate and installation fixed disk
Body is placed in cavity and stretches out outside cavity.
Compared with prior art, the beneficial effects of the present invention are:
The present invention using manipulator part product clamping, water transfer assembly line carry out water transfer work, feed mechanism and under
Mechanism transports product to material, power control cabinet is powered whole system and controls, clamping jaw de-watering apparatus is to manipulator part
It is removed water, so that entire water transfer production line realizes automated operation, reduces human cost, improve production efficiency, from
Dynamic metaplasia produces so that each batch products technique is identical, reduces defect rate;
The material frame mechanical grip that the present invention uses controls clamp assemblies movement by moving parts, and clamp assemblies are to material
Frame is clamped, and is realized the automatic clamping to material frame, is saved manpower;
The material frame turnover mechanism that the present invention uses realizes horizontal rectilinear motion, material frame overturning dress by horizontally moving device
It sets control material frame and does flip-flop movement, can be realized the automation control of material frame movement, improve material frame overturning efficiency;
The water that the present invention uses transfers baffle mobile mechanism, realizes that linear motion, baffle are mobile by linear guide mould group
The movement of mechanism controls baffle can be realized Automated water transfer work, improves water transfer production and processing efficiency, reduces manpower
Cost reduces the influence of ripples while improving product quality;
The present invention removes water finger on mechanical grip using clamping jaw de-watering apparatus, and avoiding residual moisture influences next time
Water transfer processing, improves the quality of production.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the brief configuration schematic diagram of clamping jaw de-watering apparatus of the present invention;
Fig. 3 is the brief configuration schematic diagram of present invention material frame turnover mechanism;
Fig. 4 is the partial enlargement diagram in Fig. 3 at A;
Fig. 5 is the partial enlargement diagram in Fig. 3 at B;
Fig. 6 is the left view structural representation of present invention material frame turnover mechanism;
Fig. 7 is the brief configuration schematic diagram of mechanical grip of the present invention;
Fig. 8 is the right side structural representation of mechanical grip of the present invention;
Fig. 9 is the brief configuration schematic diagram of materials frame of the present invention;
Figure 10 is the brief configuration schematic diagram of baffle mobile mechanism of the present invention;
Figure 11 is the partial enlargement diagram in Figure 10 at A;
Figure 12 is the left view structural representation of rectilinear mobile mechanism;
Figure 13 is the left view structural representation of rotary type mobile mechanism;
In figure: 1, mechanical arm body, 2, mechanical grip, 3, baffle mobile mechanism, 4, water transfer sink, 5, conveyer belt, 6,
Power control cabinet, 7, material frame turnover mechanism, 8, cleaning line, 9, clamping jaw de-watering apparatus, 21, Guide rail shield, 22, connecting flange, 23, connection
Bottom plate, 24, guide rail, 25, cylinder one, 26, cylinder finger plate, 27, link block one, 28, finger bar, 29, finger, 210, sliding block company
Connect block, 211, sliding block one, 212, solenoid valve, 213, recess, 31, bracket one, 32, drag chain, 33, dee, 34, linear guide
Mould group, 35, touch block, 36, optoelectronic switch, 37, connecting plate one, 38, connecting plate two, 39, cylinder two, 310, guiding axis, 311,
Baffle, 312, connecting plate three, 341, servo motor, 342, top shoe, 343, gliding groove, 71, stepper motor, 72, band wheel seat,
73, limited block, 74, linear guide, 75, driving pulley one, 76, synchronous belt one, 77, rolling bearing units, 78, sliding block two, 79, driven
Belt wheel one, 710, position sensor, 711, slotting ruler, 712, fixed block, 713, transmission shaft, 714, driven pulley two, 715, synchronization
Band two, 716, slide plate, 717, the support of bearing, 718, limited block, 719, sensor block, 720, decelerating motor, 721, driving pulley
Two, 722, link block two, 91, middle fixing plate, 92, side fixed plate, 93, installation fixed disk, 94, bracket two, 95, water receiving
Disk, 96, water-absorbing body.
Specific embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein
Specific examples are only used to explain the present invention, is not intended to limit the present invention.
As shown in Fig. 1-Figure 13, the present invention schematically illustrates a kind of Automated water transfer production line.
As shown in Figure 1, the present invention discloses a kind of Automated waters to transfer production line, including manipulator part, water transfer stream
Waterline, feed mechanism, cutting agency, power control cabinet 6 and clamping jaw de-watering apparatus 9, manipulator part are located at water transfer pipeline length
The side in direction, for clamping material frame and product, feed mechanism, cutting agency are located at the side of manipulator part, for transporting
The product being fixed on material frame;Clamping jaw de-watering apparatus 9 between feed mechanism and cutting agency, for manipulator part into
Row water removal, manipulator part work in the circumference range that maximum radius is R, and water transfers the central task area of assembly line, feeding
The left end of mechanism, the right end of cutting agency and clamping jaw de-watering apparatus 9 are respectively positioned on the circle using manipulator part as the center of circle, radius for R
In all ranges;The manipulator part, water transfer assembly line, feed mechanism and cutting agency are electrically connected with power control cabinet 6.
As the preferred embodiment of the present invention, water transfer assembly line includes putting film device, activator spray equipment, baffle
Mobile mechanism 3 and water transfer sink 4, put the width direction side that film device is located at water transfer sink 4, enter for putting transfer film
Water transfers sink 4, is filled with water in water transfer sink 4, and transfer film floats on the surface of water, is transferred with given pace along dampening with water
The length direction of sink 4 flows, and activator spray equipment is fixed at the side of water transfer 4 length direction of sink, for pair
Transfer film waterborne carries out spraying activator, and the length direction that baffle mobile mechanism 3 and water transfer sink 4 is parallel to each other.
As the preferred embodiment of the present invention, as shown in Figure 10, baffle mobile mechanism 3 leads including bracket 1, straight line
Rail mould group 34, baffle mobile mechanism, bindiny mechanism and trigger device, linear guide mould group 34 are fixed on bracket 1
Side, baffle mobile mechanism are fixedly connected with linear guide mould group 34 and as linear guide mould group 34 do horizontal reciprocating movement, keep off
Plate mobile mechanism and trigger device are electrically connected by bindiny mechanism, and bindiny mechanism is fixed at one 31 side of bracket and and straight line
Guide rail mould group 34 is parallel, and trigger device is fixed in linear guide mould group 34, and linear guide mould group 34 is moved to certain position
When trigger trigger device, trigger device controls the movement of baffle mobile mechanism.
As shown in figure 11, linear guide mould group 34 includes servo motor 341, top shoe 342, gliding groove 343 and synchronous belt
Component, servo motor 341 and gliding groove 343 are arranged at 31 top of bracket, and 342 upper end of top shoe and baffle mobile mechanism are solid
Fixed connection, 342 lower end of top shoe are slidably connected with gliding groove 343, and servo motor 341 and top shoe 342 pass through synchronous belt component
Connection.
As shown in figure 12, on the one hand, baffle mobile mechanism 3 be rectilinear mobile mechanism, baffle mobile mechanism 3 relative to
About 34 linear guide mould group moves vertically.Further, rectilinear mobile mechanism includes connecting plate 2 38, cylinder 1, leads
To axis 310 and baffle 311,2 38 right end of connecting plate is fixedly connected with top shoe 342,2 38 left end of connecting plate and baffle 311
Right end is slidably connected by guiding axis 310, and one 39 main body of cylinder is fixedly connected with connecting plate 2 38, one 39 piston end of cylinder and
Baffle 311 is fixedly connected, and baffle 311 does vertical up-or-down movement relative to connecting plate 2 38 under the driving of cylinder 1.More into
One step, cylinder 1 may be replaced by motor and rack assembly, is rotated by motor and pulls rack gear, on rack drives baffle
Lower movement.
As shown in figure 13, on the other hand, baffle mobile mechanism 3 be rotary type mobile mechanism, baffle mobile mechanism 3 relative to
34 rotary motion of linear guide mould group, as shown in figure 4, rotary type mobile mechanism includes connecting plate 2 38, cylinder 1, connecting plate
3 312 and baffle 311,2 38 right end of connecting plate be fixedly connected with top shoe 342,3 312 lower end of connecting plate and baffle 311
Right end is hinged, and 3 312 upper end of connecting plate is fixedly connected with 2 38 left end of connecting plate, and one 39 main body of cylinder and connecting plate 2 38 are fixed
Connection, one 39 piston end of cylinder and baffle 311 are hinged, and baffle 311 makes rotating motion under the driving of cylinder 1.Further
, cylinder 1 may be replaced by motor and gear assembly, be rotated by motor and gear, drive baffle rotary motion;More
Further, cylinder 1 may be replaced by motor and synchronous belt component, be rotated by motor and synchronous belt component, drive gear
Plate rotary motion.
Bindiny mechanism includes connecting plate 1, drag chain 32 and dee 33, and drag chain 32 is arranged in dee 33, drag chain
32 one end are fixedly connected by connecting plate 1 with top shoe 342, and drag chain 32 is internally provided with electric wire.
Trigger device includes touching block 35 and optoelectronic switch 36,36 quantity of optoelectronic switch to have 2, be located at gliding groove
343 left and right ends are touched block 35 and are fixed on top shoe 342, touch block 35 for triggering optoelectronic switch 36.Two photoelectricity are opened
It closes the distance between 36 to be adjusted, in order to adapt to different water transfer products.
One 31 bottom of bracket is additionally provided with 4 telescopic support legs.
As the preferred embodiment of the present invention, expect to be fixed with product on frame, material frame is made of straight-bar, and material frame includes one
Four support foots of cuboid framework structure sum, support foot are fixed on four angles of cuboid framework structure side, cuboid framework knot
The a length of Y of structure, width X, a height of H, the cuboid framework structure centre are equipped with rectangular opening, a length of X of rectangular opening, width y.
As the preferred embodiment of the present invention, manipulator part includes mechanical arm body 1 and mechanical grip 2, the machine
The maximum operating range of tool arm body 1 is the circle that radius is R, and the mechanical grip 2 is fixedly mounted on 1 end of mechanical arm body,
The mechanical grip 2 is extend into inside rectangular opening to clamp material frame.
On this basis, as shown in FIG. 7 and 8, mechanical grip 2 includes mechanical arm body connecting component, warning device, movement
Component and clamp assemblies, moving parts are fixed in mechanical arm body connecting component, and each fixation in the left and right ends of moving parts is set
A clamp assemblies are equipped with, moving parts drive clamp assemblies to carry out clamping movement, are additionally provided with warning device on moving parts,
Warning device collects the movement travel of moving parts, for monitoring whether clamping jaw clamps material frame.
On this basis, clamp assemblies include cylinder finger plate 26, link block 1, finger bar 28, finger 29 and sliding block
Link block 210, cylinder finger plate 26 are fixedly connected on moving parts, and 26 side upper end of cylinder finger plate is fixedly connected with connection
Block 1, one 27 upper surface of link block are fixedly connected with sliding block link block 210, and 26 side lower end of cylinder finger plate is fixedly connected with
It is fixedly connected at the top of finger bar 28, finger bar 28 and finger 29, finger 29 moves under the driving of moving parts, between finger 29
Initial distance be less than rectangular opening wide y.Mechanical arm body connecting component includes connecting flange 22 and connecting bottom board 23, connection
For connecting mechanical arm body at the top of flange 22,22 bottom of connecting flange is fixedly connected with connecting bottom board 23.Further, finger 29
For rod-like structure, finger 29 is downward perpendicular to 23 place plane of connecting bottom board.Further, 29 bottom end side of finger opens up
There is recess 213, recess 213 is " V " character form structure." V " is opened up using the fingerhold of rod-like structure, and in finger bottom end side
Type recess, convenient for the material frame of gripping rods structure, so that clamping is stronger.
Moving parts include guide rail 24, cylinder 1, sliding block 1 and solenoid valve 212, one 25 company of being fixed at of cylinder
23 lower surface of bottom plate is connect, guide rail 24 is fixed at 23 upper surface of connecting bottom board, and one end of sliding block 1 and guide rail 24 slide
Connection, the other end are fixedly connected with sliding block link block 210, and solenoid valve 212 is fixed at 23 lower surface of connecting bottom board, electromagnetism
Valve 212 controls one 25 direction of motion of cylinder, and the piston rod of cylinder 1 is fixedly connected with clamp assemblies, and drives clamp assemblies
Under moved left and right along the direction of guide rail 24.
Further, cylinder 1 is double-acting cylinder, and one 25 both ends end of cylinder is each provided with piston rod, tailpiece of the piston rod
Portion is fixedly connected with the cylinder finger plate 26 on clamp assemblies.Further, the length of guide rail 24 is greater than one 25 both ends of cylinder
Longest distance between piston rod.Power needed for providing clamping using double-acting cylinder, makes the right and left stress balance, ensure that
Expect the stationarity of frame clamping.
Further, 23 upper surface of connecting bottom board is additionally provided with Guide rail shield 21, and Guide rail shield 21 is located on guide rail 24,
21 cross sectional shape of Guide rail shield is " Ω " type.
Clamp assemblies are symmetrically arranged about moving parts.Further, moving parts quantity is more than or equal to 2, fortune
It is arranged in parallel between dynamic component.The moving parts of multiple parallel arrangements are set, and be arranged symmetrically in the setting of moving parts both ends
Clamp assemblies further improve the stability and fastness of clamping material frame.The outer surface of moving parts is covered with shell, is used for
Protect equipment safety.
As the preferred embodiment of the present invention, as seen in figures 3-6, the cutting agency includes that cleaning line 8 and material frame turn over
Rotation mechanism 7, the material frame turnover mechanism 7 are located at the end of cleaning line 8;Feed mechanism includes conveyer belt 5 and material frame turnover mechanism
7, material frame turnover mechanism 7 is used to expect that frame turnover mechanism 7 includes rack, level to the material frame and product flip angle on conveyer belt 5
Mobile device and material frame turnover device, horizontally moving device are fixed on the rack, and material frame turnover device is fixed at water
In flat mobile device, horizontally moving device drives material frame turnover device to do horizontal reciprocating movement, and horizontally moving device includes stepping
Motor 71, linear guide 74, sliding block 2 78, slide plate 716, link block 2 722 and synchronous belt component one, stepper motor 71, straight line
Guide rail 74 and synchronous belt component one are fixed above bracket, and stepper motor 71 drives synchronous belt component one to rotate, synchronous
Band component one is fixedly connected by link block 2 722 with slide plate 716, and sliding block 2 78, sliding block 2 78 are fixedly connected with below slide plate 716
It is arranged above linear guide 74 and is slidably connected with linear guide 74, the top of slide plate 716 is fixedly connected with material rack overturning dress
It sets, material frame turnover device does horizontal reciprocating movement along linear guide 74 under the driving of stepper motor 71 and synchronous belt component one.
On this basis, as shown in figure 5, material frame turnover device includes inserting ruler 711, inserting 711 quantity of ruler is 2, inserts ruler
711 radial dimension is less than the gap H between the upper and lower, inserts the distance between ruler 711 between y and Y.
Further, as illustrated in figures 4-5, synchronous belt component one includes driving pulley 1, driven pulley 1, synchronizes
Band 1 and with wheel seat 72, driving pulley 1 and driven pulley 1 are located at the left and right ends of frame top, main belt
It takes turns 1 to be mounted on 72 inside of wheel seat and be fixedly connected with the rotary shaft of stepper motor 71, synchronous belt 1 is set in main belt
It takes turns on one 75 and driven pulley 1, slide plate 716 is fixedly connected by link block 2 722 with synchronous belt 1.
Further, as shown in figure 4, horizontally moving device further includes limited block 73, the setting of limited block 73 is in band wheel seat
72 tops are simultaneously fixedly connected with band wheel seat 72, and 73 height of limited block is higher than slide plate 716.
As the preferred embodiment of the present invention, as seen in figs. 5-6, material frame turnover device includes rolling bearing units 77, transmission
Axis 713, driven pulley 2 714, synchronous belt 2 715, the support of bearing 717, decelerating motor 720, driving pulley 2 721 and overturning
Component, decelerating motor 720 are fixedly connected with slide plate 716, and driving pulley two is fixedly installed in the rotary shaft of decelerating motor 720
721, driven pulley 2 714 is rotatablely connected by transmission shaft 713, rolling bearing units 77 and the support of bearing 717, and the support of bearing 717 is solid
Dingan County is on slide plate 716, and synchronous belt 2 715 is set on driven pulley 2 714 and driving pulley 2 721, on transmission shaft 713
It is fixedly installed with turning part, turning part is rotated by decelerating motor 720.
Further, the rolling bearing units 77 and 717 quantity of the support of bearing are 2, and rolling bearing units 77 are fixedly mounted on
On the support of bearing 717, and it is distributed in the left and right ends of transmission shaft 713.
As the preferred embodiment of the present invention, as shown in Figures 3 and 5, turning part includes inserting ruler 711 and fixed block
712, fixed block 712 is fixedly mounted on transmission shaft 713, is inserted 711 end of ruler and is fixedly mounted on fixed block 712.
Further, it inserts ruler 711 and 712 quantity of fixed block is 2, and be located at the left and right ends of transmission shaft 713.
Further, as shown in figure 5, turning part further includes limited block 718, limited block 718 is fixed on slotting ruler
On 711, limited block 718 is L-shaped structure.The limited block 718 of L-shaped structure can limit material frame, it is therefore prevented that
Expect to collide when frame moves down with material frame turnover mechanism when overturning.
The support of bearing 717 is located in 716 upper surface of slide plate, and decelerating motor 720 is located at 716 lower surface of slide plate, in slide plate 716
Between be provided with a through-hole, synchronous belt 2 715 passes through through-hole connection driven pulley 2 714 and driving pulley 2 721.By decelerating motor
720 are arranged in 716 lower surface of slide plate, can be effectively protected electric elements.
Material frame turnover mechanism further includes position sensor 710 and sensor block 719, and 710 quantity of position sensor is 2, and
Along both ends arrangement in the horizontal movement direction of material frame turnover device, sensor block 719 is fixedly mounted on the lower surface of slide plate 716,
For the trigger position sensor 710 when expecting that frame turnover device does horizontal reciprocating movement.
Further, bottom of the frame is provided with 4 telescopic support legs.Further, rack, horizontally moving device
Shell is covered with for protecting equipment safety with material frame turnover device outer surface.
As the preferred embodiment of the present invention, as shown in Fig. 2, clamping jaw de-watering apparatus 9 includes bracket 2 94 and water suction dress
It sets, water absorber is fixed on 2 94 top of bracket, and water absorber includes water-absorbing body fixed plate, installs fixed disk 93, water-absorbing body 96,
Water-absorbing body fixed plate is fixedly connected with installation fixed disk 93, is formed cavity between water-absorbing body fixed plate and installation fixed disk 93, is inhaled
Water body 96 is placed in cavity and stretches out outside cavity.2 94 main body of bracket be it is rectangular, be made of square aluminum material, every aluminum profile
Surrounding is provided with groove.
Further, water-absorbing body 96 includes outer layer and inner layer, and outer layer is cotton, and inner layer is sponge.Sponge and cotton all have
Having the characteristics that soaking effect is good, the cotton of outer layer, which has wrapped up sponge, makes it be not easy loosely, water-absorbing body to be arranged to outer layer and inner layer,
Outer layer is cotton, and inner layer is sponge, substantially increases water absorbing properties.Water-absorbing body fixed plate includes that middle fixing plate 91 and side are solid
Fixed board 92,92 quantity of side fixed plate are 2 and are arranged symmetrically relative to middle fixing plate 91 that middle fixing plate 91 and side are solid
Spacing between fixed board 92 is greater than the maximum outside diameter size of finger 29.Further, 96 quantity of water-absorbing body is 3, and centre is solid
Respectively there is a water-absorbing body 96 in fixed board 91 and 2 side fixed plate 92, the spacing between water-absorbing body 96 is less than the minimum of finger 29
Outer diameter, it is convenient that package water suction is carried out to finger 29 while finger 29 passes through, further improve water absorbing properties.
91 shape of middle fixing plate is " Ω " type, and fixation hole is offered in the plane of both sides of edges, and bolt passes through fixation hole
It is fixedly connected with middle fixing plate 91 with installation fixed disk 93.Further, fixed plate 92 shape in side is square casing, packet
Three sides and a top surface are included, the lateral position lacked bends out three to edge towards middle fixing plate 91, the other three side
A plane offers fixation hole in plane, and bolt, which passes through fixation hole, is fixedly connected with side fixed plate 92 with fixed disk 93 is installed.
Further, installation 93 bottom of fixed disk is provided with several discharge orifices.Further, clamping jaw de-watering apparatus further includes drip tray
95, drip tray 95 is located at the lower section of installation fixed disk 93, and surrounding and the bracket 2 94 of drip tray 95 are bolted to connection.It inhales
Ponding in water body is flowed into drip tray by the discharge orifice outflow of installation 93 bottom of fixed disk, improves water-absorbing body water suction
Time, reduces production cost at the extended replacement water-absorbing body time, by opening up several discharge orifices in the fixed pan bottom of installation,
And drip tray is set below installation fixed disk, for catching the moisture content flowed out in water-absorbing body, effectively prevent water spilling
Phenomenon occurs.
The tubing side wall of bracket 2 94 is provided with groove, bolt up and down adjustment in groove, so that drip tray 95 is in bracket two
94 inner heights are adjustable.
Further, clamping jaw de-watering apparatus further includes support fixed feet, and support fixed feet is located at 2 94 bottom of bracket, supports
Fixed feet is height-adjustable type, supports and is provided with hole in fixed feet for mounting foot screw.Facilitate the peace of de-watering apparatus
Dress is fixed, while solving the problems, such as that de-watering apparatus is easy to be pullled by clamping jaw to topple over.
Multiple arrangements can be set into middle fixing plate 91, and a side fixed plate 92 is respectively arranged in two sides, in this way can be right
Multiple clamping jaws absorb water, raising efficiency.
On the other hand, the top of middle fixing plate 91 and side fixed plate 92 can be set to work as water-absorbing body at the top of press-down type
When moisture is filled, the top of middle fixing plate 91 and side fixed plate 92 is pushed, flows out, solves to oppress moisture in water-absorbing body
Need to replace the worry of water-absorbing body often.
The working principle of the invention is: by product fixed placement on material frame as shown in Figure 9, being sent to material by conveyer belt 5
The position of frame turnover mechanism 7 expects that the slotting ruler 711 on frame turnover mechanism 7 is inserted in entering bin cuboid framework structure from length direction,
Then material frame is turned an angle, mechanical arm body 1 controls mechanical grip 2, and finger 29 is stretched in the rectangular opening of entering bin, outward
Expansion movement, to clamp material frame, mechanical arm body 1 transports product to 4 top of water transfer sink;Film device is put for putting
Film enters water transfer sink 4, is filled with water in water transfer sink 4, and film floats on the surface of water, water with film with given pace along
Water transfers the length direction flowing of sink 4, and 3 overhead gage 311 of baffle mobile mechanism moves down at the same time, reaches the water surface, moves with film
It is dynamic, stop ripples, activator spray equipment carries out spraying activator to film waterborne;Subsequent mechanical arm body 1 submerges product
It in water, is placed on the material frame turnover mechanism 7 in cutting agency after completing water transfer operation, then is placed in cleaning line 8 and cleans,
Then mechanical grip 2 passes through clamping jaw de-watering apparatus 9 and is removed water.
The beneficial effects of the present invention are:
The present invention using manipulator part product clamping, water transfer assembly line carry out water transfer work, feed mechanism and under
Mechanism transports product to material, power control cabinet is powered whole system and controls, clamping jaw de-watering apparatus is to manipulator part
It is removed water, so that entire water transfer production line realizes automated operation, reduces human cost, improve production efficiency, from
Dynamic metaplasia produces so that each batch products technique is identical, reduces defect rate;
The material frame mechanical grip that the present invention uses controls clamp assemblies movement by moving parts, and clamp assemblies are to material
Frame is clamped, and is realized the automatic clamping to material frame, is saved manpower;
The material frame turnover mechanism that the present invention uses realizes horizontal rectilinear motion, material frame overturning dress by horizontally moving device
It sets control material frame and does flip-flop movement, can be realized the automation control of material frame movement, improve material frame overturning efficiency;
The water that the present invention uses transfers baffle mobile mechanism, realizes that linear motion, baffle are mobile by linear guide mould group
The movement of mechanism controls baffle can be realized Automated water transfer work, improves water transfer production and processing efficiency, reduces manpower
Cost reduces the influence of ripples while improving product quality;
The present invention removes water finger on mechanical grip using clamping jaw de-watering apparatus, and avoiding residual moisture influences next time
Water transfer processing, improves the quality of production.
The preferred embodiment of the present invention has shown and described in above description, as previously described, it should be understood that the present invention is not office
Be limited to form disclosed herein, should not be regarded as an exclusion of other examples, and can be used for various other combinations, modification and
Environment, and can be changed within that scope of the inventive concept describe herein by the above teachings or related fields of technology or knowledge
It is dynamic.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be appended by the present invention
In scope of protection of the claims.
Claims (10)
1. a kind of Automated water transfers production line, it is characterised in that: including manipulator part, water transfer assembly line, feed mechanism,
Cutting agency, power control cabinet (6) and clamping jaw de-watering apparatus (9), the manipulator part are located at water transfer pipeline length direction
Side, for clamping material frame, the feed mechanism, cutting agency are located at the side of manipulator part, for transporting material frame;It is described
Clamping jaw de-watering apparatus (9) is between feed mechanism and cutting agency, for being removed water to manipulator part, the manipulator
Component works in the circumference range that maximum radius is R, and the water transfers the end in the central task area of assembly line, feed mechanism
Portion, the end of cutting agency and clamping jaw de-watering apparatus (9) are respectively positioned on the circumference range using manipulator part as the center of circle, radius for R
It is interior;The manipulator part, water transfer assembly line, feed mechanism and cutting agency are electrically connected with power control cabinet (6).
2. a kind of Automated water according to claim 1 transfers production line, it is characterised in that: the water transfers assembly line packet
It includes and puts film device, activator spray equipment, baffle mobile mechanism (3) and water transfer sink (4), the film device of putting turns positioned at water
The end for printing sink (4) enters water transfer sink (4) for putting transfer film, is filled with water in water transfer sink (4), turns
Die floats on the surface of water, and the length direction with water with given pace along dampening transfer sink (4) flows, the activator spraying
Device, which is located at, to be put between film device and baffle mobile mechanism (3), for carrying out spraying activator, the gear to transfer film waterborne
Plate mobile mechanism (3) is located at the top of water transfer sink (4), for stopping to transfer membrane diffusion.
3. a kind of Automated water according to claim 2 transfers production line, it is characterised in that: the baffle mobile mechanism
It (3) include that bracket one (31), linear guide mould group (34), baffle mobile mechanism, bindiny mechanism and trigger device, the straight line are led
Rail mould group (34) is fixed above bracket one (31), and the baffle mobile mechanism is fixedly connected with linear guide mould group (34)
And horizontal reciprocating movement, the baffle mobile mechanism and trigger device are done with linear guide mould group (34) and passes through bindiny mechanism's electricity
Connection, the bindiny mechanism are fixed at bracket one (31) side and, the triggering parallel with linear guide mould group (34)
Device is fixed in linear guide mould group (34), for controlling the movement of baffle mobile mechanism.
4. a kind of Automated water according to claim 1 transfers production line, it is characterised in that: be fixed with production on the material frame
Product, the material frame include a cuboid framework structure and four support foots, and the support foot is fixed on cuboid framework structure side
Four angles, a length of Y of the cuboid framework structure, width X, a height of H are equipped with rectangle among the cuboid framework structure
Hole, a length of X of rectangular opening, width y.
5. a kind of Automated water according to claim 4 transfers production line, it is characterised in that: the manipulator part includes
Mechanical arm body (1) and mechanical grip (2), the mechanical grip (2) are fixedly mounted on mechanical arm body (1) end, the machine
The maximum operating range of tool arm body (1) is the circle that radius is R, and the mechanical grip (2) extend into inside rectangular opening to press from both sides
Hold material frame.
6. a kind of Automated water according to claim 5 transfers production line, it is characterised in that: mechanical grip (2) packet
Mechanical arm body connecting component, warning device, moving parts and clamp assemblies are included, the moving parts are fixed on mechanical arm body
In connecting component, the left and right ends of the moving parts are respectively fixedly installed a clamp assemblies, the moving parts driving folder
It holds component and carries out clamping movement, warning device is additionally provided on the moving parts, the warning device collects moving parts
Movement travel, for monitoring whether clamping jaw clamps material frame.
7. a kind of Automated water according to claim 6 transfers production line, it is characterised in that: the clamp assemblies include gas
Cylinder finger plate (26), link block one (27), finger bar (28), finger (29) and sliding block link block (210), the cylinder finger plate
(26) it is fixedly connected on moving parts, cylinder finger plate (26) the side upper end is fixedly connected with link block one (27), described
Link block one (27) upper surface is fixedly connected with sliding block link block (210), and cylinder finger plate (26) the side lower end is fixed to be connected
It is connected to finger bar (28), is fixedly connected at the top of the finger bar (28) and finger (29), the finger (29) is in moving parts
Driving is lower to move, and the initial distance between the finger (29) is less than the wide y of rectangular opening.
8. a kind of Automated water according to claim 4 transfers production line, it is characterised in that: the cutting agency includes clear
Line (8) and material frame turnover mechanism (7) are washed, the material frame turnover mechanism (7) is located at the end of cleaning line (8);The feed mechanism
Including conveyer belt (5) and material frame turnover mechanism (7), the material frame turnover mechanism (7) is located at the end of conveyer belt (5), the material
Frame turnover mechanism (7) includes that rack, horizontally moving device and material frame turnover device, the horizontally moving device are fixed at machine
On frame, the material frame turnover device is fixed on horizontally moving device, and the horizontally moving device drives material frame overturning dress
It sets and does horizontal reciprocating movement.
9. a kind of Automated water according to claim 8 transfers production line, it is characterised in that: the material frame turnover device packet
It includes slotting ruler (711), slotting ruler (711) quantity is 2, and the radial dimension of the slotting ruler (711) is less than between the upper and lower
Gap H, the distance between described slotting ruler (711) is between y and Y.
10. a kind of Automated water according to claim 1 transfers production line, it is characterised in that: the clamping jaw de-watering apparatus
It (9) include bracket two (94) and water absorber, the water absorber is fixed on above bracket two (94), and the water absorber includes
Water-absorbing body fixed plate, installation fixed disk (93), water-absorbing body (96), the water-absorbing body fixed plate and the fixed company of installation fixed disk (93)
Connect, form cavity between the water-absorbing body fixed plate and installation fixed disk (93), the water-absorbing body (96) be placed in cavity and
It stretches out outside cavity.
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CN111923580A (en) * | 2020-07-23 | 2020-11-13 | 刘小艳 | Knife handle water transfer printing device for manufacturing knife |
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CN112157984A (en) * | 2020-09-23 | 2021-01-01 | 钟乘活 | Equipment for pattern transfer printing of home decoration |
CN112273791A (en) * | 2020-10-29 | 2021-01-29 | 赵亮 | Equipment for slipper printing |
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CN117021058A (en) * | 2023-10-08 | 2023-11-10 | 中东供应链科技集团有限公司 | Intelligent robot for carrying building detection materials |
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