CN209616600U - A kind of Automated water transfer production line - Google Patents
A kind of Automated water transfer production line Download PDFInfo
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- CN209616600U CN209616600U CN201920076362.7U CN201920076362U CN209616600U CN 209616600 U CN209616600 U CN 209616600U CN 201920076362 U CN201920076362 U CN 201920076362U CN 209616600 U CN209616600 U CN 209616600U
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Abstract
本实用新型提供了一种自动化水转印生产线,包括机械手部件、水转印流水线、上料机构、下料机构、电控柜和夹爪除水装置,所述机械手部件位于水转印流水线长度方向的侧面,用于夹持料架和产品,所述上料机构、下料机构位于机械手部件的旁边,用于运输固定在料架上的产品;所述夹爪除水装置位于上料机构和下料机构之间,用于对机械手部件进行除水,所述机械手部件在最大半径为R的圆周范围内工作,所述水转印流水线的中心工作区、上料机构的左端、下料机构的右端和夹爪除水装置均位于以机械手部件为圆心、半径为R的圆周范围内;所述机械手部件、水转印流水线、上料机构和下料机构均与电控柜电连接。
The utility model provides an automatic water transfer printing production line, which includes a manipulator part, a water transfer printing line, a feeding mechanism, a feeding mechanism, an electric control cabinet and a gripper dewatering device. The manipulator part is located at the length of the water transfer printing line. The side of the direction is used to clamp the material rack and the product. The feeding mechanism and the unloading mechanism are located next to the manipulator parts and are used to transport the products fixed on the material rack; the jaw dewatering device is located on the feeding mechanism Between and the unloading mechanism, it is used to remove water from the manipulator parts. The manipulator parts work within the circumference range of the maximum radius R. The central working area of the water transfer printing line, the left end of the feeding mechanism, the unloading The right end of the mechanism and the jaw dewatering device are all located within a circle with the manipulator part as the center and radius R; the manipulator part, water transfer line, feeding mechanism and unloading mechanism are all electrically connected to the electric control cabinet.
Description
技术领域technical field
本实用新型涉及水转印技术领域,尤其涉及自动化水转印生产线技术领域。The utility model relates to the technical field of water transfer printing, in particular to the technical field of automatic water transfer printing production lines.
背景技术Background technique
目前,水转印在产品表面处理方面的应用方面越来越广泛,在自动化水转印生产过程中需要将产品浸没在水中完成水转印步骤,其中整个过程的自动化控制变得尤为重要。At present, water transfer printing is more and more widely used in product surface treatment. In the automatic water transfer printing production process, the product needs to be immersed in water to complete the water transfer printing step, and the automatic control of the whole process becomes particularly important.
例如中国专利“CN103171271A”公开了一种自动水转印贴膜设备,其特征在于,包括膜流槽系统和工件输送系统,所述膜流槽系统用于输送转印膜,所述工件输送系统用于输送工件,所述膜流槽系统包括槽体、膜输送装置和活化剂喷涂装置,所述槽体用于装载转印水,所述膜输送装置用于将所述转印膜从所述槽体的一端输送到所述槽体的另一端,所述活化剂喷涂装置用于对所述槽体内流转的转印膜喷涂活化剂;所述工件输送系统包括工件流水线装置、工件承载架装置和工件传送装置,所述工件流水线装置用于输送工件,所述工件承载架装置用于承载所述工件传送装置,所述工件传送装置用于将所述工件流水线装置输送的工件传送并浸入到所述膜流槽系统中的转印膜上。该技术方案的工件流水线装置、工件承载架装置和工件传送装置关联性较强,一处损坏则整个系统需要停止工作,工作独立性差。For example, Chinese patent "CN103171271A" discloses a kind of automatic water transfer film sticking equipment, which is characterized in that it includes a film launder system and a workpiece conveying system, the film launder system is used to transport transfer film, and the workpiece conveying system For transporting workpieces, the film flow cell system includes a tank body, a film delivery device and an activator spraying device, the tank body is used to load transfer water, and the film delivery device is used to transfer the transfer film from the One end of the tank body is transported to the other end of the tank body, and the activator spraying device is used to spray the activator on the transfer film flowing in the tank body; the workpiece conveying system includes a workpiece assembly line device, a workpiece carrier device and a workpiece conveying device, the workpiece assembly line device is used to convey workpieces, the workpiece carrier device is used to carry the workpiece conveying device, and the workpiece conveying device is used to transfer and immerse the workpieces conveyed by the workpiece assembly line device into on the transfer membrane in the membrane flow cell system. The workpiece assembly line device, the workpiece carrier device and the workpiece conveying device in this technical solution are highly correlated, and if one is damaged, the entire system needs to stop working, and the working independence is poor.
又例如中国专利“CN1462685A”公开了一种水转印全自动操作设备,其特征在于,是于机壳中以隔板区隔出机械手臂装设区、控制盒装设区、涂料装设区、第一容置空间、第二容置空间及动力装置装设区;机械手臂装设区中设置有第一机械手臂及第二机械手臂,并于第一容置空间中装设有第三机械手臂;机械手臂装设区底端设置有下膜槽及水槽;制盒装设区位于机械手臂装设区邻侧上方,于控制盒装设区中设置有各种控制元件、开关及布设控制电路,涂料装设区中装设有盒装的涂料、金油;第一容置空间位于控制盒装设区及动力装置装设区中,第一容置空间中在第三机械手臂上方的第一容置空间顶端设置有UV紫外线照射器;第二容置空间紧邻于第一容置空间后方,第二容置空间中设置有抽风机、过滤器及空压机,过滤器为活性碳过滤器,而在动力装置装设区中设置有水泵、风机。该技术方案将控制盒放置在机械手臂侧上方,而水转印加工时水分很多,容易淋湿内部电路及控制元件,降低使用寿命。Another example is the Chinese patent "CN1462685A" which discloses a fully automatic operation device for water transfer printing. , the first accommodating space, the second accommodating space and the power device installation area; the first mechanical arm and the second mechanical arm are arranged in the mechanical arm installation area, and the third mechanical arm is installed in the first accommodating space Robot arm; the bottom of the robot arm installation area is provided with a film tank and a water tank; the box-making installation area is located above the adjacent side of the robot arm installation area, and various control elements, switches and layouts are set in the control box installation area. The control circuit, the paint installation area is equipped with boxed paint and gold oil; the first storage space is located in the control box installation area and the power device installation area, and the first storage space is above the third mechanical arm The top of the first accommodation space is provided with a UV ultraviolet irradiator; the second accommodation space is adjacent to the rear of the first accommodation space, and an exhaust fan, filter and air compressor are arranged in the second accommodation space, and the filter is active carbon filter, and water pumps and fans are set in the power unit installation area. In this technical solution, the control box is placed above the side of the mechanical arm, and there is a lot of water during water transfer printing, which is easy to wet the internal circuit and control components, reducing the service life.
实用新型内容Utility model content
为克服现有技术中存在的各装置之间独立性差、容易损坏和使用寿命低的问题,本实用新型提供了一种自动化水转印生产线。In order to overcome the problems of poor independence, easy damage and low service life of each device in the prior art, the utility model provides an automatic water transfer printing production line.
本实用新型通过以下技术方案实现上述目的:一种自动化水转印生产线,包括机械手部件、水转印流水线、上料机构、下料机构、电控柜和夹爪除水装置,所述机械手部件位于水转印流水线长度方向的侧面,用于夹持料架,所述上料机构、下料机构位于机械手部件的旁边,用于运输料架;所述夹爪除水装置位于上料机构和下料机构之间,用于对机械手部件进行除水,所述机械手部件在最大半径为R的圆周范围内工作,所述水转印流水线的中心工作区、上料机构的左端、下料机构的右端和夹爪除水装置均位于以机械手部件为圆心、半径为R的圆周范围内;所述机械手部件、水转印流水线、上料机构和下料机构均与电控柜电连接。The utility model achieves the above object through the following technical solutions: an automatic water transfer printing production line, including manipulator parts, water transfer printing assembly line, feeding mechanism, unloading mechanism, electric control cabinet and claw dewatering device, the manipulator parts Located on the side of the water transfer printing line in the length direction, it is used to clamp the material rack. The feeding mechanism and the unloading mechanism are located next to the manipulator parts and are used to transport the material rack; the clamping claw dewatering device is located between the feeding mechanism and Between the unloading mechanism, it is used to remove water from the manipulator parts. The manipulator parts work within the circumference of the maximum radius R. The central working area of the water transfer printing line, the left end of the feeding mechanism, the unloading mechanism The right end of the gripper and the jaw dewatering device are all located within a circle with the manipulator part as the center and radius R; the manipulator part, water transfer line, feeding mechanism and unloading mechanism are all electrically connected to the electric control cabinet.
在此基础上,所述水转印流水线包括放膜装置、活化剂喷涂装置、挡板移动机构和水转印水槽,所述放膜装置位于水转印水槽的端部,用于放转印膜进入水转印水槽,所述水转印水槽内充填有水,转印膜浮在水的表面,随水以一定速率沿着水转印水槽的长度方向流动,所述活化剂喷涂装置位于放膜装置和挡板移动机构之间,用于对水上的转印膜进行喷涂活化剂,所述挡板移动机构位于水转印水槽的上方,用来阻挡转印膜扩散。On this basis, the water transfer printing assembly line includes a film releasing device, an activator spraying device, a baffle moving mechanism and a water transfer printing water tank. The film releasing device is located at the end of the water transfer printing water tank and is used for transferring The film enters the water transfer printing water tank, the water transfer printing water tank is filled with water, the transfer printing film floats on the surface of the water, and flows along the length direction of the water transfer printing water tank at a certain speed with the water, and the activator spraying device is located at Between the film release device and the baffle moving mechanism, it is used to spray the activator on the transfer film on the water, and the baffle moving mechanism is located above the water transfer printing tank, and is used to prevent the transfer film from spreading.
在此基础上,所述挡板移动机构包括支架一、直线导轨模组、挡板移动机构、连接机构和触发装置,所述直线导轨模组固定设置在支架一上方,所述挡板移动机构与直线导轨模组固定连接并随着直线导轨模组做水平往复运动,所述挡板移动机构和触发装置通过连接机构电连接,所述连接机构固定设置在支架一侧面并与直线导轨模组相平行,所述触发装置固定在直线导轨模组上,触发装置控制挡板移动机构运动。On this basis, the baffle moving mechanism includes a bracket one, a linear guide rail module, a baffle moving mechanism, a connecting mechanism and a trigger device, the linear guide rail module is fixedly arranged above the bracket one, and the baffle moving mechanism It is fixedly connected with the linear guide rail module and performs horizontal reciprocating movement with the linear guide rail module. The baffle moving mechanism and the trigger device are electrically connected through the connecting mechanism. The connecting mechanism is fixed on one side of the bracket and connected to the linear guide rail module parallel to each other, the trigger device is fixed on the linear guide rail module, and the trigger device controls the movement of the baffle moving mechanism.
在此基础上,产品固定在料架上,所述料架上固定有产品,所述料架包括一个长方体框架结构和四个撑脚,所述撑脚固定在长方体框架结构一侧的四个角,所述长方体框架结构长为Y、宽为X、高为H,所述长方体框架结构中间设有矩形孔,矩形孔的长为X,宽为y。On this basis, the product is fixed on the material shelf, and the product is fixed on the material shelf, and the material shelf includes a rectangular parallelepiped frame structure and four legs, and the legs are fixed on four sides of the rectangular parallelepiped frame structure. Angle, the length of the rectangular parallelepiped frame structure is Y, the width is X, and the height is H. A rectangular hole is arranged in the middle of the rectangular parallelepiped frame structure. The length of the rectangular hole is X and the width is y.
在此基础上,所述机械手部件包括机械臂本体和机械夹爪,所述机械夹爪固定安装在机械臂本体端部,所述机械臂本体的最大工作范围为半径为R的圆,所述机械夹爪伸入到矩形孔内部从而夹持料架。On this basis, the manipulator part includes a mechanical arm body and a mechanical gripper, the mechanical gripper is fixedly installed at the end of the mechanical arm body, the maximum working range of the robotic arm body is a circle with a radius R, and the The mechanical jaws extend into the inside of the rectangular hole to clamp the rack.
在此基础上,所述机械夹爪包括机械臂本体连接部件、报警装置、运动组件和夹持组件,所述运动组件固定在机械臂本体连接部件上,所述运动组件的左右两端各固定设置有一个夹持组件,所述运动组件驱动夹持组件进行夹持运动,所述运动组件上还设置有报警装置,所述报警装置收集运动组件的运动行程,用于监测夹爪是否夹取到料架。On this basis, the mechanical gripper includes a connecting part of the mechanical arm body, an alarm device, a moving assembly and a clamping assembly, the moving assembly is fixed on the connecting part of the mechanical arm body, and the left and right ends of the moving assembly are respectively fixed A clamping component is provided, and the moving component drives the clamping component to carry out clamping movement, and an alarm device is also provided on the moving component, and the alarm device collects the movement stroke of the moving component, and is used to monitor whether the jaws grip to the rack.
在此基础上,所述夹持组件包括气缸手指板、连接块一、手指杆、手指和滑块连接块,所述气缸手指板固定连接在运动组件上,所述气缸手指板侧面上端固定连接连接块一,所述连接块一上表面与滑块连接块固定连接,所述气缸手指板侧面下端固定连接有手指杆,所述手指杆与手指顶部固定连接,所述手指在运动组件的驱动下移动,所述手指之间的初始距离小于矩形孔的宽y。On this basis, the clamping assembly includes a cylinder finger board, a connecting block 1, a finger rod, fingers and a slider connecting block, the cylinder finger board is fixedly connected to the moving assembly, and the upper end of the cylinder finger board side is fixedly connected to Connecting block 1, the upper surface of the connecting block 1 is fixedly connected with the slider connecting block, the lower end of the side of the finger plate of the cylinder is fixedly connected with a finger rod, and the finger rod is fixedly connected with the top of the finger, and the finger is driven by the moving component Moving down, the initial distance between the fingers is smaller than the width y of the rectangular hole.
在此基础上,所述下料机构包括清洗线和料架翻转机构,所述料架翻转机构位于清洗线的端部;所述上料机构包括传送带和料架翻转机构,所述料架翻转机构位于传送带的端部,所述料架翻转机构包括机架、水平移动装置和料架翻转装置,所述水平移动装置固定设置在机架上,所述料架翻转装置固定设置在水平移动装置上,所述水平移动装置带动料架翻转装置做水平往复运动。On this basis, the unloading mechanism includes a cleaning line and a rack turning mechanism, and the rack turning mechanism is located at the end of the cleaning line; the feeding mechanism includes a conveyor belt and a rack turning mechanism, and the rack turning mechanism is The mechanism is located at the end of the conveyor belt. The rack turning mechanism includes a frame, a horizontal moving device and a rack turning device. The horizontal moving device is fixed on the frame, and the rack turning device is fixed on the horizontal moving device. Above, the horizontal moving device drives the rack turning device to perform horizontal reciprocating motion.
在此基础上,所述料架翻转装置包括插尺,所述插尺数量为2个,所述插尺的径向尺寸小于上层和下层之间的间隙H,所述插尺之间的距离位于y和Y之间。On this basis, the rack turnover device includes a chisel, the number of the chisel is 2, the radial size of the chisel is smaller than the gap H between the upper layer and the lower layer, and the distance between the chisel between y and Y.
在此基础上,所述夹爪除水装置包括支架二和吸水装置,所述吸水装置固定在支架二上方,其特征在于:所述吸水装置包括吸水体固定板、安装固定盘、吸水体,所述吸水体固定板与安装固定盘固定连接,所述吸水体固定板与安装固定盘之间形成空腔,所述吸水体放置在空腔内且伸出空腔外。On this basis, the jaw dewatering device includes a bracket two and a water absorbing device, and the water absorbing device is fixed above the bracket two, and it is characterized in that: the water absorbing device includes a water absorbing body fixing plate, an installation fixing plate, and a water absorbing body, The water-absorbing body fixing plate is fixedly connected with the installation and fixing plate, and a cavity is formed between the water-absorbing body fixing plate and the installation and fixing plate, and the water-absorbing body is placed in the cavity and extends out of the cavity.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型采用机械手部件夹持产品、水转印流水线进行水转印工作、上料机构和下料机构对产品进行运输、电控柜对整个系统进行供电并控制、夹爪除水装置对机械手部件进行除水,使得整个水转印生产线实现自动化运转,降低了人力成本,提高了生产效率,自动化生产使得每一批次产品工艺相同,降低了次品率;The utility model adopts manipulator parts to clamp products, water transfer printing assembly line to carry out water transfer printing work, feeding mechanism and unloading mechanism to transport products, electric control cabinet to supply power and control to the whole system, claw water removal device to control the manipulator The parts are dewatered, so that the entire water transfer printing production line can be operated automatically, which reduces labor costs and improves production efficiency. Automatic production makes each batch of products have the same process and reduces the defective rate;
本实用新型采用的料架用机械夹爪,通过运动组件控制夹持组件移动,夹持组件对料架进行夹持,实现了对料架的自动夹持,节省了人力;The mechanical jaws used in the utility model control the movement of the clamping component through the moving component, and the clamping component clamps the material rack, which realizes the automatic clamping of the material rack and saves manpower;
本实用新型采用的料架翻转机构,通过水平移动装置实现水平直线运动、料架翻转装置控制料架做翻转运动,能够实现料架运动的自动化控制,提高了料架翻转效率;The material rack turnover mechanism adopted in the utility model realizes the horizontal linear movement through the horizontal moving device, and the material rack turnover device controls the material rack to perform the turning motion, which can realize the automatic control of the material rack movement and improve the material rack turnover efficiency;
本实用新型采用的水转印挡板移动机构,通过直线导轨模组实现直线运动、挡板移动机构控制挡板运动,能够实现自动化水转印工作,提高了水转印生产加工效率,降低了人力成本,降低了水波的影响同时提高了产品质量;The water transfer printing baffle moving mechanism adopted by the utility model realizes linear motion through the linear guide rail module, and the baffle moving mechanism controls the baffle movement, which can realize automatic water transfer printing, improve the production and processing efficiency of water transfer printing, and reduce the Labor costs, reducing the impact of water waves and improving product quality;
本实用新型采用夹爪除水装置对机械夹爪上手指进行除水,避免了残余水分影响下次水转印加工,提高了生产质量。The utility model adopts the claw dewatering device to dewater the upper fingers of the mechanical claw, avoiding the influence of residual water on the next water transfer printing process, and improving the production quality.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型夹爪除水装置的简要结构示意图;Fig. 2 is a brief structural diagram of the jaw water removal device of the present invention;
图3是本实用新型料架翻转机构的简要结构示意图;Fig. 3 is a brief structural diagram of the material rack turnover mechanism of the present invention;
图4是图3中A处的局部放大示意图;Fig. 4 is a partially enlarged schematic diagram of place A in Fig. 3;
图5是图3中B处的局部放大示意图;Fig. 5 is a partially enlarged schematic diagram of place B in Fig. 3;
图6是本实用新型料架翻转机构的左视结构示意图;Fig. 6 is a left view structural schematic diagram of the material rack turning mechanism of the utility model;
图7是本实用新型机械夹爪的简要结构示意图;Fig. 7 is a schematic structural diagram of the mechanical gripper of the present invention;
图8是本实用新型机械夹爪的右视结构示意图;Fig. 8 is a right-view structural schematic diagram of the mechanical gripper of the present invention;
图9是本实用新型用料架的简要结构示意图;Fig. 9 is a brief structural schematic diagram of the material rack of the utility model;
图10是本实用新型挡板移动机构的简要结构示意图;Fig. 10 is a brief structural diagram of the baffle plate moving mechanism of the present invention;
图11是图10中A处的局部放大示意图;Fig. 11 is a partially enlarged schematic diagram of place A in Fig. 10;
图12是垂直式移动机构的左视结构示意图;Fig. 12 is a left view structural schematic diagram of the vertical movement mechanism;
图13是转动式移动机构的左视结构示意图;Fig. 13 is a left view structural schematic diagram of the rotary moving mechanism;
图中:1、机械臂本体,2、机械夹爪,3、挡板移动机构,4、水转印水槽,5、传送带,6、电控柜,7、料架翻转机构,8、清洗线,9、夹爪除水装置,21、导轨护罩,22、连接法兰,23、连接底板,24、导轨,25、气缸一,26、气缸手指板,27、连接块一,28、手指杆,29、手指,210、滑块连接块,211、滑块一,212、电磁阀,213、凹口,31、支架一,32、拖链,33、拖链槽,34、直线导轨模组,35、触动块,36、光电开关,37、连接板一,38、连接板二,39、气缸二,310、导向轴,311、挡板,312、连接板三,341、伺服电机,342、上滑块,343、下滑槽,71、步进电机,72、带轮座,73、限位块,74、直线导轨,75、主动带轮一,76、同步带一,77、带座轴承,78、滑块二,79、从动带轮一,710、位置传感器,711、插尺,712、固定块,713、传动轴,714、从动带轮二,715、同步带二,716、滑板,717、轴承支架,718、限位挡块,719、感应块,720、减速电机,721、主动带轮二,722、连接块二,91、中间固定板,92、侧面固定板,93、安装固定盘,94、支架二,95、接水盘,96、吸水体。In the figure: 1. Manipulator body, 2. Mechanical gripper, 3. Baffle moving mechanism, 4. Water transfer tank, 5. Conveyor belt, 6. Electric control cabinet, 7. Material rack turning mechanism, 8. Cleaning line , 9, jaw water removal device, 21, guide rail shield, 22, connecting flange, 23, connecting bottom plate, 24, guide rail, 25, cylinder one, 26, cylinder finger plate, 27, connection block one, 28, finger Rod, 29, finger, 210, slider connecting block, 211, slider one, 212, solenoid valve, 213, notch, 31, bracket one, 32, drag chain, 33, drag chain groove, 34, linear guide rail mold Group, 35, touch block, 36, photoelectric switch, 37, connection plate one, 38, connection plate two, 39, cylinder two, 310, guide shaft, 311, baffle plate, 312, connection plate three, 341, servo motor, 342, upper slide block, 343, lower groove, 71, stepper motor, 72, pulley seat, 73, limit block, 74, linear guide rail, 75, driving pulley one, 76, synchronous belt one, 77, belt Seat bearing, 78, slider two, 79, driven pulley one, 710, position sensor, 711, insert ruler, 712, fixed block, 713, transmission shaft, 714, driven pulley two, 715, timing belt two , 716, skateboard, 717, bearing bracket, 718, limit block, 719, induction block, 720, geared motor, 721, driving pulley two, 722, connecting block two, 91, middle fixing plate, 92, side fixing Plate, 93, fixed disk is installed, 94, support two, 95, water receiving tray, 96, water absorbing body.
具体实施方式Detailed ways
以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1-图13所示,本实用新型示意性的示出了一种自动化水转印生产线。As shown in Figures 1-13, the utility model schematically shows an automatic water transfer printing production line.
如图1所示,本实用新型披露了一种自动化水转印生产线,包括机械手部件、水转印流水线、上料机构、下料机构、电控柜6和夹爪除水装置9,机械手部件位于水转印流水线长度方向的侧面,用于夹持料架和产品,上料机构、下料机构位于机械手部件的旁边,用于运输固定在料架上的产品;夹爪除水装置9位于上料机构和下料机构之间,用于对机械手部件进行除水,机械手部件在最大半径为R的圆周范围内工作,水转印流水线的中心工作区、上料机构的左端、下料机构的右端和夹爪除水装置9均位于以机械手部件为圆心、半径为R的圆周范围内;所述机械手部件、水转印流水线、上料机构和下料机构均与电控柜6电连接。As shown in Figure 1, the utility model discloses an automatic water transfer printing production line, including manipulator parts, water transfer printing assembly line, feeding mechanism, unloading mechanism, electric control cabinet 6 and jaw dewatering device 9, manipulator parts Located on the side in the length direction of the water transfer printing line, it is used to clamp the material rack and the product. The feeding mechanism and the unloading mechanism are located next to the manipulator parts, and are used to transport the product fixed on the material rack; the gripper dewatering device 9 is located Between the feeding mechanism and the unloading mechanism, it is used to remove water from the manipulator parts. The manipulator parts work within the circumference of the maximum radius R. The central working area of the water transfer printing line, the left end of the feeding mechanism, and the unloading mechanism The right end of the gripper and the jaw dewatering device 9 are all located within the circumference of the manipulator part as the center and radius R; the manipulator part, water transfer printing line, feeding mechanism and unloading mechanism are all electrically connected to the electric control cabinet 6 .
作为本实用新型的优选实施方式,水转印流水线包括放膜装置、活化剂喷涂装置、挡板移动机构3和水转印水槽4,放膜装置位于水转印水槽4的宽度方向一侧,用于放转印膜进入水转印水槽4,水转印水槽4内充填有水,转印膜浮在水的表面,随水以一定速率沿着水转印水槽4的长度方向流动,活化剂喷涂装置固定设置在水转印水槽4长度方向的侧面,用于对水上的转印膜进行喷涂活化剂,挡板移动机构3和水转印水槽4的长度方向相互平行。As a preferred embodiment of the present utility model, the water transfer printing assembly line includes a film release device, an activator spraying device, a baffle moving mechanism 3 and a water transfer tank 4, and the film release device is located on one side of the water transfer tank 4 in the width direction. It is used to put the transfer printing film into the water transfer printing water tank 4, the water transfer printing water tank 4 is filled with water, the transfer printing film floats on the surface of the water, flows along the length direction of the water transfer printing water tank 4 at a certain speed with the water, and is activated The agent spraying device is fixedly arranged on the side of the water transfer printing tank 4 in the longitudinal direction, and is used for spraying the activator on the transfer film on the water. The longitudinal directions of the baffle moving mechanism 3 and the water transfer tank 4 are parallel to each other.
作为本实用新型的优选实施方式,如图10所示,挡板移动机构3包括支架一31、直线导轨模组34、挡板移动机构、连接机构和触发装置,直线导轨模组34固定设置在支架一31上方,挡板移动机构与直线导轨模组34固定连接并随着直线导轨模组34做水平往复运动,挡板移动机构和触发装置通过连接机构电连接,连接机构固定设置在支架一31侧面并与直线导轨模组34相平行,触发装置固定在直线导轨模组34上,直线导轨模组34移动到一定位置时触发触发装置,触发装置控制挡板移动机构运动。As a preferred embodiment of the present utility model, as shown in Figure 10, the baffle moving mechanism 3 includes a bracket 31, a linear guide rail module 34, a baffle moving mechanism, a connecting mechanism and a trigger device, and the linear guide rail module 34 is fixedly arranged on Above the bracket 31, the baffle moving mechanism is fixedly connected with the linear guide rail module 34 and performs horizontal reciprocating movement with the linear guide rail module 34. The baffle moving mechanism and the trigger device are electrically connected through the connecting mechanism, and the connecting mechanism is fixedly arranged on the bracket 1. The side of 31 is parallel to the linear guide rail module 34. The trigger device is fixed on the linear guide rail module 34. When the linear guide rail module 34 moves to a certain position, the trigger device is triggered, and the trigger device controls the movement of the baffle plate moving mechanism.
如图11所示,直线导轨模组34包括伺服电机341、上滑块342、下滑槽343和同步带组件,伺服电机341和下滑槽343均设置在支架31上方,上滑块342上端与挡板移动机构固定连接,上滑块342下端与下滑槽343滑动连接,伺服电机341与上滑块342通过同步带组件连接。As shown in Figure 11, the linear guide rail module 34 includes a servo motor 341, an upper slider 342, a lower groove 343 and a synchronous belt assembly, the servo motor 341 and the lower groove 343 are all arranged above the bracket 31, and the upper end of the upper slider 342 is in contact with the stopper. The plate moving mechanism is fixedly connected, the lower end of the upper slider 342 is slidably connected with the lower groove 343, and the servo motor 341 is connected with the upper slider 342 through a synchronous belt assembly.
如图12所示,一方面,挡板移动机构3为垂直式移动机构,挡板移动机构3相对于直线导轨模组34上下垂直运动。进一步的,垂直式移动机构包括连接板二38、气缸一39、导向轴310和挡板311,连接板二38右端与上滑块342固定连接,连接板二38左端与挡板311的右端通过导向轴310滑动连接,气缸一39主体与连接板二38固定连接,气缸一39活塞端与挡板311固定连接,挡板311在气缸一39的驱动下相对于连接板二38做垂直上下运动。更进一步的,气缸一39还可以替换为电机和齿条组件,通过电机转动拉动齿条,齿条带动挡板上下移动。As shown in FIG. 12 , on the one hand, the baffle moving mechanism 3 is a vertical moving mechanism, and the baffle moving mechanism 3 moves vertically up and down relative to the linear guide rail module 34 . Further, the vertical movement mechanism includes connecting plate 2 38, cylinder 1 39, guide shaft 310 and baffle plate 311, the right end of connecting plate 2 38 is fixedly connected with upper slider 342, the left end of connecting plate 2 38 and the right end of baffle plate 311 pass through The guide shaft 310 is slidingly connected, the main body of the first cylinder 39 is fixedly connected with the second connecting plate 38, the piston end of the first cylinder 39 is fixedly connected with the baffle 311, and the baffle 311 moves vertically up and down relative to the second connecting plate 38 driven by the first cylinder 39 . Furthermore, cylinder one 39 can also be replaced by a motor and a rack assembly, and the rack is pulled by the rotation of the motor, and the rack drives the baffle to move up and down.
如图13所示,另一方面,挡板移动机构3为转动式移动机构,挡板移动机构3相对于直线导轨模组34旋转运动,如图4所示,转动式移动机构包括连接板二38、气缸一39、连接板三312和挡板311,连接板二38右端与上滑块342固定连接,连接板三312下端与挡板311的右端铰接,连接板三312上端与连接板二38左端固定连接,气缸一39主体与连接板二38固定连接,气缸一39活塞端与挡板311铰接,挡板311在气缸一39的驱动下做旋转运动。进一步的,气缸一39还可以替换为电机和齿轮组件,通过电机和齿轮转动,带动挡板旋转运动;更进一步的,气缸一39还可以替换为电机和同步带组件,通过电机和同步带组件转动,带动挡板旋转运动。As shown in Figure 13, on the other hand, the baffle moving mechanism 3 is a rotary moving mechanism, and the baffle moving mechanism 3 rotates relative to the linear guide rail module 34, as shown in Figure 4, the rotating moving mechanism includes two connecting plates 38, cylinder one 39, connecting plate three 312 and baffle plate 311, the right end of connecting plate two 38 is fixedly connected with upper slider 342, the lower end of connecting plate three 312 is hinged with the right end of baffle plate 311, the upper end of connecting plate three 312 is connected with connecting plate two 38 left ends are fixedly connected, the main body of cylinder one 39 is fixedly connected with connecting plate two 38, the piston end of cylinder one 39 is hinged with baffle plate 311, and baffle plate 311 rotates under the drive of cylinder one 39. Further, the cylinder one 39 can also be replaced by a motor and a gear assembly, and the rotation of the baffle is driven by the rotation of the motor and the gear; further, the cylinder one 39 can also be replaced by a motor and a synchronous belt assembly, through which the motor and the synchronous belt assembly Rotate to drive the baffle to rotate.
连接机构包括连接板一37、拖链32和拖链槽33,拖链32设置在拖链槽33内,拖链32一端通过连接板一37与上滑块342固定连接,拖链32内部设置有电线。The connecting mechanism comprises a connecting plate 37, a drag chain 32 and a drag chain groove 33, the drag chain 32 is arranged in the drag chain groove 33, and one end of the drag chain 32 is fixedly connected with the upper slider 342 through the connecting plate 37, and the drag chain 32 is internally arranged There are wires.
触发装置包括触动块35和光电开关36,光电开关36数量有2个,分别位于下滑槽343的左右两端,触动块35固定在上滑块342上,触动块35用于触发光电开关36。两个光电开关36之间的距离可调节,以便于适应不同的水转印产品。The triggering device includes a touch block 35 and a photoelectric switch 36. There are two photoelectric switches 36, which are respectively located at the left and right ends of the sliding groove 343. The touch block 35 is fixed on the upper slider 342, and the touch block 35 is used to trigger the photoelectric switch 36. The distance between the two photoelectric switches 36 can be adjusted so as to adapt to different water transfer printing products.
支架一31底部还设置有4个可伸缩的支撑脚。The bottom of the support one 31 is also provided with 4 telescopic support feet.
作为本实用新型的优选实施方式,料架上固定有产品,料架由直杆组成,料架包括一个长方体框架结构和的四个撑脚,撑脚固定在长方体框架结构一侧的四个角,长方体框架结构长为Y、宽为X、高为H,所述长方体框架结构中间设有矩形孔,矩形孔的长为X,宽为y。As a preferred embodiment of the present utility model, the product is fixed on the material rack, and the material rack is composed of straight rods. The material rack includes a rectangular parallelepiped frame structure and four legs, and the legs are fixed on the four corners of one side of the rectangular parallelepiped frame structure. , the length of the cuboid frame structure is Y, the width is X, and the height is H. A rectangular hole is arranged in the middle of the cuboid frame structure. The length of the rectangular hole is X and the width is y.
作为本实用新型的优选实施方式,机械手部件包括机械臂本体1和机械夹爪2,所述机械臂本体1的最大工作范围为半径为R的圆,所述机械夹爪2固定安装在机械臂本体1端部,所述机械夹爪2伸入到矩形孔内部从而夹持料架。As a preferred embodiment of the present utility model, the manipulator parts include a mechanical arm body 1 and a mechanical gripper 2, the maximum working range of the robotic arm body 1 is a circle with a radius R, and the mechanical gripper 2 is fixedly mounted on the mechanical arm At the end of the body 1, the mechanical jaws 2 extend into the rectangular hole to clamp the material rack.
在此基础上,如图7和8所示,机械夹爪2包括机械臂本体连接部件、报警装置、运动组件和夹持组件,运动组件固定在机械臂本体连接部件上,运动组件的左右两端各固定设置有一个夹持组件,运动组件驱动夹持组件进行夹持运动,运动组件上还设置有报警装置,报警装置收集运动组件的运动行程,用于监测夹爪是否夹取到料架。On this basis, as shown in Figures 7 and 8, the mechanical gripper 2 includes a connecting part of the mechanical arm body, an alarm device, a moving assembly and a clamping assembly, the moving assembly is fixed on the connecting part of the mechanical arm body, and the left and right sides of the moving assembly Each end is fixed with a clamping component, the moving component drives the clamping component to carry out the clamping movement, and the moving component is also equipped with an alarm device, which collects the movement stroke of the moving component and is used to monitor whether the jaws are clamped to the material rack .
在此基础上,夹持组件包括气缸手指板26、连接块一27、手指杆28、手指29和滑块连接块210,气缸手指板26固定连接在运动组件上,气缸手指板26侧面上端固定连接连接块一27,连接块一27上表面与滑块连接块210固定连接,气缸手指板26侧面下端固定连接有手指杆28,手指杆28与手指29顶部固定连接,手指29在运动组件的驱动下移动,手指29之间的初始距离小于矩形孔的宽y。机械臂本体连接部件包括连接法兰22和连接底板23,连接法兰22顶部用于连接机械臂本体,连接法兰22底部固定连接连接底板23。进一步的,手指29为杆状结构,手指29垂直于连接底板23所在平面向下。更进一步的,手指29底端侧面开设有凹口213,凹口213为“V”字形结构。采用杆状结构的手指夹持,并在手指底端侧面开设“V”型凹口,便于夹持杆状结构的料架,使得夹持更加牢固。On this basis, the clamping assembly includes a cylinder finger plate 26, a connecting block 27, a finger bar 28, fingers 29 and a slider connecting block 210. The cylinder finger plate 26 is fixedly connected to the moving assembly, and the upper end of the cylinder finger plate 26 is fixed on the side. Connect the connecting block one 27, the upper surface of the connecting block one 27 is fixedly connected with the slider connecting block 210, the lower end of the side of the cylinder finger plate 26 is fixedly connected with the finger bar 28, the finger bar 28 is fixedly connected with the top of the finger 29, and the finger 29 is in the movement assembly. Moving under actuation, the initial distance between the fingers 29 is smaller than the width y of the rectangular hole. The connecting part of the mechanical arm body includes a connecting flange 22 and a connecting bottom plate 23 , the top of the connecting flange 22 is used for connecting the mechanical arm body, and the bottom of the connecting flange 22 is fixedly connected to the connecting bottom plate 23 . Further, the finger 29 is a rod-shaped structure, and the finger 29 is perpendicular to the plane where the bottom plate 23 is connected downward. Furthermore, a notch 213 is formed on the side of the bottom end of the finger 29, and the notch 213 is a "V"-shaped structure. The rod-shaped finger is used for clamping, and a "V"-shaped notch is set on the side of the bottom of the finger, which is convenient for clamping the rod-shaped material rack, making the clamping more firm.
运动组件包括导轨24、气缸一25、滑块一211和电磁阀212,气缸一25固定设置在连接底板23下表面,导轨24固定设置在连接底板23上表面,滑块一211的一端与导轨24滑动连接,另一端与滑块连接块210固定连接,电磁阀212固定设置在连接底板23下表面,电磁阀212控制气缸一25运动方向,气缸一25的活塞杆与夹持组件固定连接,并驱动夹持组件下沿着导轨24的方向左右移动。The motion assembly comprises guide rail 24, cylinder one 25, slide block one 211 and electromagnetic valve 212, and cylinder one 25 is fixedly arranged on the lower surface of connection base plate 23, and guide rail 24 is fixedly arranged on the connection base plate 23 upper surface, and one end of slide block one 211 is connected to the guide rail 24 is slidingly connected, and the other end is fixedly connected with the slider connecting block 210. The solenoid valve 212 is fixedly arranged on the lower surface of the connection base plate 23. The solenoid valve 212 controls the movement direction of the cylinder one 25, and the piston rod of the cylinder one 25 is fixedly connected with the clamping assembly. And drive the clamping assembly to move left and right along the direction of the guide rail 24.
进一步的,气缸一25为双作用气缸,气缸一25两端端部各设置有活塞杆,活塞杆端部与夹持组件上的气缸手指板26固定连接。更进一步的,导轨24的长度大于气缸一25两端活塞杆之间的最长距离。采用双作用气缸提供夹持所需的力,使左右两边受力平衡,保证了料架夹持的平稳性。Further, the cylinder one 25 is a double-acting cylinder, and the two ends of the cylinder one 25 are respectively provided with piston rods, and the ends of the piston rods are fixedly connected with the cylinder finger plate 26 on the clamping assembly. Furthermore, the length of the guide rail 24 is greater than the longest distance between the piston rods at the two ends of the cylinder one 25 . The double-acting cylinder is used to provide the force required for clamping, so that the force on the left and right sides is balanced, and the stability of the clamping of the material rack is ensured.
进一步的,连接底板23上表面还设置有导轨护罩21,导轨护罩21罩设在导轨24上,所述导轨护罩21截面形状为“Ω”型。Further, the upper surface of the connecting bottom plate 23 is also provided with a guide rail cover 21 , and the guide rail cover 21 is provided on the guide rail 24 . The cross-sectional shape of the guide rail cover 21 is “Ω”.
夹持组件关于运动组件左右对称布置。进一步的,运动组件数量大于等于2个,运动组件之间平行布置。设置多个平行布置的运动组件,并在运动组件两端设置对称布置的夹持组件,进一步提高了夹持料架的稳定性和牢固性。运动组件的外表面罩设有壳体,用于保护设备安全。The clamping assembly is symmetrically arranged left and right with respect to the moving assembly. Further, the number of moving components is greater than or equal to 2, and the moving components are arranged in parallel. A plurality of moving components arranged in parallel and symmetrically arranged clamping components are arranged at both ends of the moving components, which further improves the stability and firmness of the clamping rack. The outer surface cover of the motion component is provided with a casing for protecting the safety of the equipment.
作为本实用新型的优选实施方式,如图3-6所示,所述下料机构包括清洗线8和料架翻转机构7,所述料架翻转机构7位于清洗线8的端部;上料机构包括传送带5和料架翻转机构7,料架翻转机构7用于对传送带5上的料架和产品翻转角度,料架翻转机构7包括机架、水平移动装置和料架翻转装置,水平移动装置固定设置在机架上,料架翻转装置固定设置在水平移动装置上,水平移动装置带动料架翻转装置做水平往复运动,水平移动装置包括步进电机71、直线导轨74、滑块二78、滑板716、连接块二722和同步带组件一,步进电机71、直线导轨74和同步带组件一均固定设置在支架上方,步进电机71驱动同步带组件一转动,同步带组件一通过连接块二722与滑板716固定连接,滑板716下方固定连接滑块二78,滑块二78设置在直线导轨74上方并与直线导轨74滑动连接,滑板716的上方固定连接有料架翻转装置,料架翻转装置在步进电机71和同步带组件一的驱动下沿直线导轨74做水平往复运动。As a preferred embodiment of the present utility model, as shown in Figures 3-6, the unloading mechanism includes a cleaning line 8 and a material rack turning mechanism 7, and the material rack turning mechanism 7 is located at the end of the cleaning line 8; The mechanism includes a conveyor belt 5 and a rack turning mechanism 7. The rack turning mechanism 7 is used to flip angles of the racks and products on the conveyor belt 5. The rack turning mechanism 7 includes a frame, a horizontal moving device and a rack turning device, and the horizontal movement The device is fixedly arranged on the frame, and the material rack turning device is fixedly arranged on the horizontal moving device, and the horizontal moving device drives the material rack turning device to perform horizontal reciprocating motion, and the horizontal moving device includes a stepping motor 71, a linear guide rail 74, and a slider 2 78 , slide plate 716, connecting block two 722 and synchronous belt assembly one, stepper motor 71, linear guide rail 74 and synchronous belt assembly one are all fixedly arranged on the support top, stepper motor 71 drives synchronous belt assembly one rotation, synchronous belt assembly one passes The second connecting block 722 is fixedly connected with the slide plate 716, and the second slide block 78 is fixedly connected below the slide plate 716. The second slide block 78 is arranged on the top of the linear guide rail 74 and is slidably connected with the linear guide rail 74. The frame overturning device performs horizontal reciprocating motion along the linear guide rail 74 under the drive of the stepping motor 71 and the synchronous belt assembly one.
在此基础上,如图5所示,料架翻转装置包括插尺711,插尺711数量为2个,插尺711的径向尺寸小于上层和下层之间的间隙H,插尺711之间的距离位于y和Y之间。On this basis, as shown in FIG. 5 , the material rack turnover device includes a prong 711, the number of which is 2, and the radial dimension of the prong 711 is smaller than the gap H between the upper layer and the lower layer, and between the prongs 711 The distance of is between y and Y.
进一步的,如图4-5所示,同步带组件一包括主动带轮一75、从动带轮一79、同步带一76和带轮座72,主动带轮一75和从动带轮一79分别位于机架顶部的左右两端,主动带轮一75安装在带轮座72内部并与步进电机71的旋转轴固定连接,同步带一76套设在主动带轮一75和从动带轮一79上,滑板716通过连接块二722与同步带一76固定连接。Further, as shown in Figure 4-5, the synchronous belt assembly includes a driving pulley 75, a driven pulley 79, a synchronous belt 76 and a pulley seat 72, a driving pulley 75 and a driven pulley 79 are respectively positioned at the left and right ends of the frame top, and the driving pulley 75 is installed in the pulley seat 72 inside and is fixedly connected with the rotating shaft of the stepper motor 71, and the synchronous belt 76 is sleeved on the driving pulley 75 and the driven pulley 75. On the pulley one 79, the slide plate 716 is fixedly connected with the synchronous belt one 76 through the connecting block two 722.
更进一步的,如图4所示,水平移动装置还包括限位块73,限位块73设置在带轮座72上方并与带轮座72固定连接,限位块73高度高于滑板716。Furthermore, as shown in FIG. 4 , the horizontal moving device further includes a limit block 73 which is arranged above the pulley seat 72 and is fixedly connected with the pulley seat 72 . The limit block 73 is higher than the slide plate 716 .
作为本实用新型的优选实施方式,如图5-6所示,料架翻转装置包括带座轴承77、传动轴713、从动带轮二714、同步带二715、轴承支架717、减速电机720、主动带轮二721和翻转部件,减速电机720与滑板716固定连接,减速电机720的旋转轴上固定安装有主动带轮二721,从动带轮二714通过传动轴713、带座轴承77与轴承支架717转动连接,轴承支架717固定安装在滑板716上,同步带二715套设在从动带轮二714和主动带轮二721上,传动轴713上固定安装有翻转部件,翻转部件在减速电机720驱动下转动。As a preferred embodiment of the present utility model, as shown in Fig. 5-6, the rack turning device includes a seat bearing 77, a transmission shaft 713, a driven pulley 2 714, a timing belt 2 715, a bearing bracket 717, and a reduction motor 720 , driving pulley two 721 and overturning parts, reduction motor 720 is fixedly connected with slide plate 716, and driving pulley two 721 is fixedly installed on the rotating shaft of reduction motor 720, and driven pulley two 714 passes transmission shaft 713, belt seat bearing 77 Rotately connected with the bearing bracket 717, the bearing bracket 717 is fixedly installed on the slide plate 716, the timing belt 2 715 is sleeved on the driven pulley 2 714 and the driving pulley 2 721, and the transmission shaft 713 is fixedly installed with an overturning part, and the overturning part Rotate under the drive of reduction motor 720.
进一步的,所述带座轴承77和轴承支架717数量均为2个,带座轴承77固定安装在轴承支架717上,且分布在传动轴713的左右两端。Further, the number of the bearing with seat 77 and the bearing bracket 717 is two, and the bearing with seat 77 is fixedly installed on the bearing bracket 717 and distributed at the left and right ends of the transmission shaft 713 .
作为本实用新型的优选实施方式,如图3和5所示,翻转部件包括插尺711和固定块712,固定块712固定安装在传动轴713上,插尺711端部固定安装在固定块712上。As a preferred embodiment of the present utility model, as shown in Figures 3 and 5, the overturning part includes a plug ruler 711 and a fixed block 712, the fixed block 712 is fixedly installed on the transmission shaft 713, and the end of the plug ruler 711 is fixedly installed on the fixed block 712 superior.
进一步的,插尺711和固定块712数量均为2个,且位于传动轴713的左右两端。Further, there are two inserting gauges 711 and two fixing blocks 712 , and they are located at the left and right ends of the transmission shaft 713 .
更进一步的,如图5所示,翻转部件还包括限位挡块718,限位挡块718固定在插尺711上,限位挡块718为“L”型结构。“L”型结构的限位挡块718可以对料架进行限位,防止了翻转时料架下移时与料架翻转机构发生碰撞。Furthermore, as shown in FIG. 5 , the overturning component further includes a limit stopper 718 , which is fixed on the insert ruler 711 , and the limit stopper 718 has an "L"-shaped structure. The limit stopper 718 of the "L" type structure can limit the position of the material rack, preventing the material rack from colliding with the material rack turning mechanism when the material rack moves down when turning over.
轴承支架717位于在滑板716上表面,减速电机720位于滑板716下表面,滑板716中间开有一通孔,同步带二715穿过通孔连接从动带轮二714和主动带轮二721。将减速电机720布置在滑板716下表面,可以有效地保护电器元件。Bearing bracket 717 is positioned at slide plate 716 upper surface, and reduction motor 720 is positioned at slide plate 716 lower surfaces, has a through hole in the middle of slide plate 716, and synchronous belt two 715 passes through hole and connects driven pulley two 714 and driving pulley two 721. Arranging the geared motor 720 on the lower surface of the slide plate 716 can effectively protect electrical components.
料架翻转机构还包括位置传感器710和感应块719,位置传感器710数量为2个,且沿着料架翻转装置的水平运动方向上两端布置,感应块719固定安装在滑板716的下表面,用于在料架翻转装置做水平往复运动时触发位置传感器710。The material rack turnover mechanism also includes a position sensor 710 and an induction block 719. The number of position sensors 710 is 2 and arranged at both ends along the horizontal movement direction of the material rack turnover device. The induction block 719 is fixedly installed on the lower surface of the slide plate 716. It is used to trigger the position sensor 710 when the material rack turning device performs horizontal reciprocating motion.
进一步的,机架底部设置有4个可伸缩的支撑脚。更进一步的,机架、水平移动装置和料架翻转装置外表面均罩设有壳体用于保护设备安全。Further, four retractable support feet are arranged at the bottom of the rack. Furthermore, the outer surfaces of the frame, the horizontal moving device and the material rack turning device are all covered with casings to protect the safety of the equipment.
作为本实用新型的优选实施方式,如图2所示,夹爪除水装置9包括支架二94和吸水装置,吸水装置固定在支架二94上方,吸水装置包括吸水体固定板、安装固定盘93、吸水体96,吸水体固定板与安装固定盘93固定连接,吸水体固定板与安装固定盘93之间形成空腔,吸水体96放置在空腔内且伸出空腔外。支架二94主体为方形,由方形铝型材制成,每根铝型材四周开有凹槽。As a preferred embodiment of the present utility model, as shown in Figure 2, the jaw dewatering device 9 includes a bracket two 94 and a water absorbing device, the water absorbing device is fixed above the bracket two 94, and the water absorbing device includes a water absorbing body fixed plate, a fixed plate 93 for installation 1. Water absorbing body 96, the water absorbing body fixing plate is fixedly connected with the installation fixed plate 93, a cavity is formed between the water absorbing body fixing plate and the installation fixing plate 93, the water absorbing body 96 is placed in the cavity and stretches out of the cavity. The main body of the bracket two 94 is square, made of square aluminum profiles, and grooves are arranged around each aluminum profile.
进一步的,吸水体96包括外层和里层,外层为棉布,里层为海绵。海绵和棉布都具有吸水效果好的特点,外层的棉布包裹起海绵使其不易松散,将吸水体设置成外层和里层,外层为棉布,里层为海绵,大大提高了吸水性能。吸水体固定板包括中间固定板91和侧面固定板92,侧面固定板92数量为2个且相对于中间固定板91对称布置,中间固定板91和侧面固定板92之间的间距大于手指29的最大外径尺寸。更进一步的,吸水体96数量为3个,中间固定板91和2个侧面固定板92内各有一个吸水体96,吸水体96之间的间距小于手指29的最小外径尺寸,方便在手指29穿过的同时对手指29进行包裹吸水,进一步提升了吸水性能。Further, the water-absorbing body 96 includes an outer layer and an inner layer, the outer layer is cotton cloth, and the inner layer is sponge. Sponge and cotton cloth both have the characteristics of good water absorption effect. The cotton cloth on the outer layer wraps the sponge so that it is not easy to loosen. The water-absorbing body is set as the outer layer and the inner layer. The water-absorbing body fixing plate includes a middle fixing plate 91 and a side fixing plate 92. The number of the side fixing plates 92 is two and arranged symmetrically with respect to the middle fixing plate 91. The distance between the middle fixing plate 91 and the side fixing plates 92 is greater than that of the fingers 29. Maximum outer diameter size. Furthermore, the number of water absorbing bodies 96 is three, and each of the middle fixing plate 91 and the two side fixing plates 92 has a water absorbing body 96. When 29 passes through, the finger 29 is wrapped to absorb water, which further improves the water absorption performance.
中间固定板91形状为“Ω”型,边缘两侧的平面上开设有固定孔,螺栓穿过固定孔使中间固定板91与安装固定盘93固定连接。进一步的,侧面固定板92形状为方形壳体,包括三个侧面和一个顶面,缺少的侧面处面向中间固定板91,另外三个侧面向边缘弯折出三个平面,平面上开设有固定孔,螺栓穿过固定孔使侧面固定板92与安装固定盘93固定连接。更进一步的,安装固定盘93底部开有若干流水孔。进一步的,夹爪除水装置还包括接水盘95,接水盘95位于安装固定盘93的下方,接水盘95的四周与支架二94通过螺栓固定连接。吸水体中的积水通过安装固定盘93底部的流水孔流出,流入到接水盘中,提升了吸水体吸水时间,延长的更换吸水体时间,降低了生产成本,通过在安装固定盘底部开设若干流水孔,并在安装固定盘下方设置接水盘,用于接住吸水体中流出的水份,有效的防止了水溢出的现象发生。The shape of the middle fixing plate 91 is “Ω”, and there are fixing holes on the planes on both sides of the edge, and bolts pass through the fixing holes so that the middle fixing plate 91 is fixedly connected with the mounting plate 93 . Further, the side fixing plate 92 is in the shape of a square shell, including three sides and a top surface, the missing side faces the middle fixing plate 91, and the other three sides are bent toward the edge to form three planes, on which there are fixing The bolt passes through the fixing hole so that the side fixing plate 92 is fixedly connected with the installation fixing plate 93. Furthermore, the bottom of the mounting plate 93 is provided with a number of water holes. Further, the jaw dewatering device also includes a water receiving tray 95, which is located below the mounting plate 93, and the periphery of the water receiving tray 95 is fixedly connected with the second bracket 94 by bolts. The accumulated water in the water absorbing body flows out through the water hole at the bottom of the fixed plate 93, and flows into the water receiving plate, which improves the water absorbing time of the water absorbing body, prolongs the replacement time of the water absorbing body, and reduces the production cost. A number of water holes and a water receiving plate are arranged under the fixed plate to catch the water flowing out of the water absorbing body, effectively preventing the phenomenon of water overflowing.
支架二94的管材侧壁开有凹槽,螺栓在凹槽内上下调节,使得接水盘95在支架二94内高度可调节。The pipe side wall of the support two 94 has a groove, and the bolt is adjusted up and down in the groove, so that the height of the water receiving tray 95 is adjustable in the support two 94.
进一步的,夹爪除水装置还包括支撑固定脚,支撑固定脚位于支架二94底部,支撑固定脚为高度可调节式,支撑固定脚上设置有孔用于安装地脚螺丝。方便了除水装置的安装固定,同时解决了除水装置容易被夹爪拉扯倾倒的问题。Further, the jaw dewatering device also includes supporting and fixing feet, which are located at the bottom of the bracket 2 94, and the supporting and fixing feet are adjustable in height, and the supporting and fixing feet are provided with holes for installing anchor screws. The installation and fixation of the dewatering device is facilitated, and at the same time, the problem that the dewatering device is easily pulled and toppled by the jaws is solved.
中间固定板91可以设置成多个排列,两侧各设置一个侧面固定板92,这样可以对多个夹爪进行吸水,提升效率。The middle fixing plate 91 can be arranged in multiple arrangements, and a side fixing plate 92 is arranged on each side, so as to absorb water for multiple jaws and improve efficiency.
另一方面,中间固定板91和侧面固定板92的顶部可设置成下压式顶部,当吸水体水分吸满时,下压中间固定板91和侧面固定板92的顶部,从而压迫吸水体中水分流出,解决了需要时常更换吸水体的烦恼。On the other hand, the tops of the middle fixing plate 91 and the side fixing plates 92 can be set to press-down tops. When the water-absorbing body is full of moisture, the tops of the middle fixing plate 91 and the side fixing plates 92 are pressed down, thereby pressing the water-absorbing body. The water flows out, which solves the trouble of changing the absorbent body frequently.
本实用新型的工作原理是:将产品固定放置在如图9所示的料架上,由传送带5送到料架翻转机构7的位置,料架翻转机构7上的插尺711从长度方向插入料架长方体框架结构中,随后将料架转动一定角度,机械臂本体1控制机械夹爪2,手指29伸入料架的矩形孔中,向外扩张移动,从而夹持住料架,机械臂本体1运送产品到水转印水槽4上方;放膜装置用于放膜进入水转印水槽4,水转印水槽4内充填有水,膜浮在水的表面,水带着膜以一定速率沿着水转印水槽4的长度方向流动,与此同时挡板移动机构3上挡板311下移,到达水面,随膜移动,阻挡水波,活化剂喷涂装置对水上的膜进行喷涂活化剂;随后机械臂本体1将产品浸没水中,完成水转印操作后放置到下料机构中的料架翻转机构7上,再放置在清洗线8中清洗,然后机械夹爪2穿过夹爪除水装置9进行除水。The working principle of the utility model is: the product is fixedly placed on the rack as shown in Figure 9, sent to the position of the rack turning mechanism 7 by the conveyor belt 5, and the insert ruler 711 on the rack turning mechanism 7 is inserted from the length direction In the cuboid frame structure of the material rack, the material rack is then rotated at a certain angle, the mechanical arm body 1 controls the mechanical gripper 2, and the finger 29 extends into the rectangular hole of the material rack, and expands and moves outward, thereby clamping the material rack, the mechanical arm The main body 1 transports the product to the top of the water transfer printing tank 4; the film release device is used to put the film into the water transfer printing tank 4, the water transfer printing tank 4 is filled with water, the film floats on the surface of the water, and the water carries the film at a certain speed Flowing along the length direction of the water transfer printing water tank 4, at the same time, the upper baffle plate 311 of the baffle plate moving mechanism 3 moves down, reaches the water surface, moves with the film, blocks the water waves, and the activator spraying device sprays the activator on the film on the water; Then the mechanical arm body 1 immerses the product in water, and after the water transfer operation is completed, it is placed on the material rack turning mechanism 7 in the unloading mechanism, and then placed in the cleaning line 8 for cleaning, and then the mechanical gripper 2 passes through the gripper to remove water Device 9 removes water.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型采用机械手部件夹持产品、水转印流水线进行水转印工作、上料机构和下料机构对产品进行运输、电控柜对整个系统进行供电并控制、夹爪除水装置对机械手部件进行除水,使得整个水转印生产线实现自动化运转,降低了人力成本,提高了生产效率,自动化生产使得每一批次产品工艺相同,降低了次品率;The utility model adopts manipulator parts to clamp products, water transfer printing assembly line to carry out water transfer printing work, feeding mechanism and unloading mechanism to transport products, electric control cabinet to supply power and control to the whole system, claw water removal device to control the manipulator The parts are dewatered, so that the entire water transfer printing production line can be operated automatically, which reduces labor costs and improves production efficiency. Automatic production makes each batch of products have the same process and reduces the defective rate;
本实用新型采用的料架用机械夹爪,通过运动组件控制夹持组件移动,夹持组件对料架进行夹持,实现了对料架的自动夹持,节省了人力;The mechanical jaws used in the utility model control the movement of the clamping component through the moving component, and the clamping component clamps the material rack, which realizes the automatic clamping of the material rack and saves manpower;
本实用新型采用的料架翻转机构,通过水平移动装置实现水平直线运动、料架翻转装置控制料架做翻转运动,能够实现料架运动的自动化控制,提高了料架翻转效率;The material rack turnover mechanism adopted in the utility model realizes the horizontal linear movement through the horizontal moving device, and the material rack turnover device controls the material rack to perform the turning motion, which can realize the automatic control of the material rack movement and improve the material rack turnover efficiency;
本实用新型采用的水转印挡板移动机构,通过直线导轨模组实现直线运动、挡板移动机构控制挡板运动,能够实现自动化水转印工作,提高了水转印生产加工效率,降低了人力成本,降低了水波的影响同时提高了产品质量;The water transfer printing baffle moving mechanism adopted by the utility model realizes linear motion through the linear guide rail module, and the baffle moving mechanism controls the baffle movement, which can realize automatic water transfer printing, improve the production and processing efficiency of water transfer printing, and reduce the Labor costs, reducing the impact of water waves and improving product quality;
本实用新型采用夹爪除水装置对机械夹爪上手指进行除水,避免了残余水分影响下次水转印加工,提高了生产质量。The utility model adopts the claw dewatering device to dewater the upper fingers of the mechanical claw, avoiding the influence of residual water on the next water transfer printing process, and improving the production quality.
上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The above description shows and describes the preferred embodiments of the present utility model. As mentioned above, it should be understood that the present utility model is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications and environments can be made within the scope of the utility model concept described herein, through the above teachings or the technology or knowledge in the related field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.
Claims (10)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109605920A (en) * | 2019-01-17 | 2019-04-12 | 常州威斯顿机器人科技有限公司 | A kind of Automated water transfer production line |
CN111591025A (en) * | 2020-05-28 | 2020-08-28 | 韦邦兰 | Slipper printing device |
CN111873616A (en) * | 2020-07-08 | 2020-11-03 | 罗勇 | Vase watermark device |
CN112060754A (en) * | 2020-08-07 | 2020-12-11 | 江海霞 | Wood formula stair railing spud pile water transfer device |
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2019
- 2019-01-17 CN CN201920076362.7U patent/CN209616600U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109605920A (en) * | 2019-01-17 | 2019-04-12 | 常州威斯顿机器人科技有限公司 | A kind of Automated water transfer production line |
CN109605920B (en) * | 2019-01-17 | 2024-07-26 | 常州威斯顿机器人科技有限公司 | Automatic change water transfer printing production line |
CN111591025A (en) * | 2020-05-28 | 2020-08-28 | 韦邦兰 | Slipper printing device |
CN111591025B (en) * | 2020-05-28 | 2021-12-21 | 韦邦兰 | Slipper printing device |
CN111873616A (en) * | 2020-07-08 | 2020-11-03 | 罗勇 | Vase watermark device |
CN111873616B (en) * | 2020-07-08 | 2021-12-07 | 台州市安锋智能科技有限公司 | Vase watermark device |
CN112060754A (en) * | 2020-08-07 | 2020-12-11 | 江海霞 | Wood formula stair railing spud pile water transfer device |
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Address after: No.108 Taihu West Road, Xinbei District, Changzhou City, Jiangsu Province 213000 Patentee after: CHANGZHOU WEISIDUN ROBOT TECHNOLOGY Co.,Ltd. Address before: Daxie Group, Yancheng Community, Hutang, Wujin District, Changzhou City, Jiangsu Province, 213000 Patentee before: CHANGZHOU WEISIDUN ROBOT TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20191112 |