CN109332231B - Automatic cleaning machine - Google Patents
Automatic cleaning machine Download PDFInfo
- Publication number
- CN109332231B CN109332231B CN201811332307.6A CN201811332307A CN109332231B CN 109332231 B CN109332231 B CN 109332231B CN 201811332307 A CN201811332307 A CN 201811332307A CN 109332231 B CN109332231 B CN 109332231B
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- Prior art keywords
- tray
- lifting
- cleaning
- rotary
- conveying
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- 238000004140 cleaning Methods 0.000 title claims abstract description 115
- 230000007246 mechanism Effects 0.000 claims abstract description 337
- 239000000428 dust Substances 0.000 claims abstract description 85
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims description 60
- 238000005096 rolling process Methods 0.000 claims description 43
- 239000007921 spray Substances 0.000 claims description 32
- 230000008878 coupling Effects 0.000 claims description 27
- 238000010168 coupling process Methods 0.000 claims description 27
- 238000005859 coupling reaction Methods 0.000 claims description 27
- 239000002699 waste material Substances 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- 239000013307 optical fiber Substances 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 239000008187 granular material Substances 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- -1 clean Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an automatic cleaning machine, which comprises an upper discharging mechanism, a lower discharging mechanism, a cleaning mechanism and a cabinet body arranged outside the upper discharging mechanism and the cleaning mechanism, wherein the upper discharging mechanism and the lower discharging mechanism are respectively arranged at two sides of the cleaning mechanism; the feeding and discharging mechanism comprises a tray bin, a tray lifting mechanism, a tray conveying mechanism and a product transplanting mechanism, and the cleaning mechanism comprises a pressure detection mechanism, a feeding positioning mechanism, a station turntable mechanism, a lifting mechanism, a dust removing mechanism and a wiping mechanism. The feeding and discharging mechanism of the invention accelerates the processing speed and saves the manpower. Meanwhile, the working efficiency of the station turntable mechanism is also improved, the dust removing and wiping mechanism can remove dust more conveniently, the dust removing mechanism avoids the cleaned particles from polluting products again, and the dust removing effect is ensured.
Description
Technical Field
The invention relates to the technical field of automatic processing equipment, in particular to an automatic cleaning machine.
Background
The automatic cleaning machine is used in the automatic processing industry, and can automatically feed and discharge products and remove dust and wipe the products.
The feeding mechanism and the discharging mechanism are trays filled with products, the products in the trays are taken out or put in one by one, and when the products in the trays are all taken out or fully filled, a worker can take out the trays and change the trays into the next full trays or empty trays of the products. But whenever the products in one tray are taken out, or the tray is fully filled with the products, the workers are required to replace the products in time, and the labor is wasted, if the tray is not replaced in time, the work efficiency of the whole feeding and discharging is affected.
After the product is conveyed to the cleaning mechanism from the feeding mechanism, the product is cleaned one by one, the particles on the surface of the product are removed through dust removal, and the product is wiped after alcohol is sprayed, so that the surface cleaning of the product is ensured. However, the existing cleaning mechanism can only convey one product at a time to clean, so that the working efficiency is low, and the general cleaning mechanism can not thoroughly remove dust particles on the surface of the product, so that the later processing and use of the product are affected.
Disclosure of Invention
The invention provides an automatic cleaning machine for solving the technical problems.
The invention is realized according to the following technical scheme:
the automatic cleaning machine comprises a feeding and discharging mechanism, a cleaning mechanism and a cabinet body arranged outside the feeding and discharging mechanism and the cleaning mechanism, wherein the feeding and discharging mechanism is respectively arranged at two sides of the cleaning mechanism;
the feeding and discharging mechanism comprises a tray bin, a tray lifting mechanism, a tray conveying mechanism and a product transplanting mechanism, wherein the two tray bins are movably arranged in the feeding and discharging cabinet body, a tray is placed on the tray bin, the tray lifting mechanism is respectively arranged in the feeding and discharging cabinet body corresponding to the two tray bins, the tray conveying mechanism is arranged on an opening on the top surface of the feeding and discharging cabinet body, the tray lifting mechanism lifts the tray between the tray bin and the tray conveying mechanism, the tray conveying mechanism conveys the tray between the two tray bins, the product transplanting mechanism is arranged above the tray conveying mechanism, the product transplanting mechanism on one side of the cleaning mechanism conveys the product in the tray to the cleaning mechanism, and the product transplanting mechanism on the other side of the cleaning mechanism conveys the product on the cleaning mechanism to the tray;
The cleaning mechanism comprises a pressure detection mechanism, a feeding positioning mechanism, a station turntable mechanism, a lifting mechanism, a dust removing mechanism and a wiping mechanism, wherein the feeding positioning mechanism and the station turntable mechanism are arranged on a cleaning cabinet body through a frame, the feeding positioning mechanism receives products conveyed by a product transplanting mechanism on one side of the cleaning mechanism, the products on the opposite side of the feeding positioning mechanism are conveyed to a feeding and discharging mechanism through a product transplanting mechanism on the other side of the cleaning mechanism, the dust removing mechanism and the wiping mechanism are arranged on the cleaning cabinet body on one side of the frame through the lifting mechanism, the dust removing mechanism and the wiping mechanism are both arranged above the station turntable mechanism, the pressure detection mechanism is arranged on the cleaning cabinet body on the other side of the frame, the pressure detection mechanism is arranged below the station turntable mechanism, and the pressure detection mechanism is respectively connected with the pressures of the station turntable mechanism and the dust removing mechanism.
The tray feed bin include door plant, carrier bar and heavy load roof beam, the door plant sets up in carrier bar one end, heavy load roof beam is fixed in last internal bottom of unloading cabinet, heavy load roof beam passes through slide sliding connection with the carrier bar, is close to the vertical tray locating plate that is provided with in door plant one end on the carrier bar, keeps away from door plant one end on the carrier bar and is provided with the tray locating piece, the tray is placed between tray locating plate and tray locating piece, still is provided with the tray sensor in place on the carrier bar.
The tray elevating system include lift lead screw, lift guide rail, lift fork seat and sliding block, lift lead screw and lift guide rail pass through lift lead screw bearing frame vertical fixation and go up and down the internal bottom of cabinet, lift fork seat links to each other with lift lead screw, be provided with the sliding block on the backplate of lift fork seat, lift fork seat passes through the sliding block activity and sets up on lift guide rail, lift lead screw passes through the sliding block and drives lift fork seat through the sliding fit of sliding block and lift guide rail and remove, the lift guide rail top is provided with the lift sensor that targets in place, the corresponding lift that goes up to the sensor that targets in place is provided with the lift probe that targets in place, the sliding block top surface is provided with the blotter, be provided with the tray frame on the lift fork seat both sides board, the tray frame is located the tray below, the tray frame top surface is provided with tray sensing sensor.
The tray conveying mechanism comprises a frame, a conveying screw, conveying guide rails, conveying plates and tray sucking disc components, wherein the frame is arranged above two opposite side edges of an opening of an upper and lower material cabinet body through a fixing frame, the conveying screw is fixed on the upper and lower material cabinet body outside one side frame through a conveying screw bearing seat, an origin position sensor and a limit position sensor are respectively arranged at two ends of the conveying screw, the conveying guide rails are respectively arranged at the opening edge of the lower side frame of the two sides, the conveying plates are arranged above the opening, the conveying plates are connected with the conveying screw, the conveying screw drives the conveying plates to slide on the conveying guide rails, positioning tray sucking discs are further arranged on the conveying plates, four corners of the conveying plates are provided with positioning tray sucking discs connected with the positioning tray sucking discs, the tray sucking disc components comprise tray sucking disc cylinders and tray sucking discs, the tray sucking disc cylinders are fixed on the frame, the lower sides of the tray sucking disc cylinders are connected with the tray sucking discs through connecting rods, two groups of tray sucking disc components are oppositely arranged on the two groups of the frame, and the two groups of tray sucking disc components are respectively arranged above two tray sucking disc bins.
The product transplanting mechanism comprises a supporting frame, a translation lead screw, a translation guide rail, a translation absorbing seat, an absorbing lead screw, an absorbing guide rail, an absorbing seat, a sucker adjusting plate and a product sucker, wherein the supporting frame is fixed on two sides of an opening of an upper discharging cabinet body and spans over a tray conveying mechanism, the supporting frame is perpendicular to the moving direction of the conveying plate, the translation lead screw and the translation guide rail are fixed on the supporting frame through a translation lead screw bearing seat, the translation absorbing seat is connected with the translation lead screw, the translation lead screw drives the translation absorbing seat to slide on the translation guide rail, the absorbing lead screw and the absorbing guide rail are fixed on the translation absorbing seat through the absorbing lead screw bearing seat, the absorbing seat is connected with the absorbing lead screw, the absorbing lead screw drives the absorbing seat to slide on the absorbing guide rail, the sucker adjusting plate is fixed on one side of the absorbing seat, and the bottom of the sucker adjusting plate is provided with the product sucker, and a pressure switch for connecting the product sucker is arranged on the translation absorbing seat.
The feeding positioning mechanism comprises a four-jaw clamping cylinder, a positioning platform and four clamping jaws, wherein the four-jaw clamping cylinder is fixed on the frame, the four clamping jaws are respectively and correspondingly arranged on the four-jaw clamping cylinder, the positioning platform is arranged above the four-jaw clamping cylinder and is matched with the four clamping jaws, and a product detection sensor is further arranged in the center of the positioning platform.
The station turntable mechanism comprises an index plate driving motor, an index rotary disk, rotary jigs, a rotary base and a magnetic coupling, wherein the index rotary disk is fixed on a frame, a plurality of rotary jigs are equally arranged on the index rotary disk, the rotary base is fixed on the frame, the rotary jigs are correspondingly connected with the rotary base through the magnetic coupling, and the index plate driving motor connected with the index rotary disk is also arranged on the frame;
the rotary jig comprises a product placing platform, a rotary shaft, a rotary bearing seat, a first rotary bearing, a second rotary bearing, a lock nut and a magnetic coupling first magnet, wherein the rotary shaft is connected below the product placing platform, the rotary shaft is sequentially provided with the first rotary bearing and the second rotary bearing from top to bottom, the rotary shaft, the first rotary bearing and the second rotary bearing are arranged in the rotary bearing seat, a sealing ring is arranged between the rotary shaft and the rotary bearing seat, the bottom of the rotary shaft is connected with the magnetic coupling first magnet through the lock nut, and a sensor sensing piece is arranged on the magnetic coupling first magnet;
the top of the rotary base is provided with a magnetic coupling second magnet, the magnetic coupling second magnet is connected with a magnetic coupling first magnet at the bottom of the rotary jig, the rotary base is provided with an optical fiber sensor, and the optical fiber sensor detects a sensor sensing piece on the rotary jig;
The rotary jig is respectively located at a feeding position, a dust removing position, a wiping position, a discharging position and an idle position on the indexing rotary disk, the rotary base is respectively located at the feeding position, the dust removing position, the wiping position and the discharging position on the indexing rotary disk, the feeding position, the feeding positioning mechanism and the product sucking disc of the product transplanting mechanism on one side of the cleaning mechanism are located at the same horizontal line, the dust removing position and the wiping position are respectively located below the dust removing mechanism and the wiping mechanism, the discharging position and the product sucking disc of the product transplanting mechanism on the other side of the cleaning mechanism are located at the same horizontal line, and the idle position is located above the pressure detecting mechanism.
The lifting mechanism comprises a fixing seat, a lifting motor, a lifting screw and a lifting guide rail, wherein the fixing seat is arranged on the cleaning cabinet body, the lifting motor is arranged on the back of the fixing seat, the lifting screw and the lifting guide rail are arranged on the front of the fixing seat, the lifting motor is connected with the lifting screw, the lifting screw is connected with the dust removing mechanism and the wiping mechanism through a dust removing lifting plate and a wiping lifting plate respectively, and the lifting screw drives the dust removing mechanism and the wiping mechanism to slide on the lifting guide rail through the dust removing lifting plate and the wiping lifting plate respectively.
The dust removing mechanism comprises an air knife mounting plate, an annular channel, an air knife, a positive pressure pipeline and a negative pressure pipeline, wherein the air knife mounting plate is arranged on the lifting mechanism in a sliding manner through a dust removing lifting plate, a positive pressure air inlet and a negative pressure air outlet are formed in the air knife mounting plate, the annular channel is further arranged on the air knife mounting plate and comprises an inner wall, an outer wall and an air flow channel between the inner wall and the outer wall, the top of the annular channel is further provided with the positive pressure pipeline opening, the inner wall of the annular channel is internally provided with the air knife, the air knife is connected with one end of the positive pressure pipeline, the other end of the positive pressure pipeline sequentially penetrates through the positive pressure pipeline opening and the positive pressure air inlet to be connected with an air supply pipeline, the outer wall of the annular channel is provided with the negative pressure pipeline, one end of the negative pressure pipeline is communicated with the air flow channel, the other end of the negative pressure pipeline penetrates through the negative pressure air outlet to be connected with an exhaust pipeline, and the outer wall of the annular channel inwards extends to form a surrounding wall, and the surrounding wall is arranged outside the inner wall.
The novel cleaning device comprises a cleaning mechanism, a cleaning head mechanism, a waste cloth rolling mechanism, a guide roller and an alcohol spray gun mechanism, wherein the cleaning mechanism comprises a novel cloth rolling roller and a novel cloth rolling cylinder which are connected, the cleaning head mechanism comprises a cleaning head and a cleaning cylinder which are connected, the waste cloth rolling mechanism comprises a waste cloth rolling roller and a waste cloth rolling motor which are connected, the alcohol spray gun mechanism comprises an alcohol spray gun, a spray gun mounting plate and a spray gun telescopic cylinder, the novel cloth rolling roller is arranged at the top of the cleaning lifting plate, the novel cloth rolling cylinder is arranged below the novel cloth rolling roller, a first guide roller is arranged on one side of the novel cloth rolling cylinder, the cleaning cylinder and the cleaning head are sequentially arranged below the first guide roller, the second guide roller and a third guide roller are also arranged below the novel cloth rolling cylinder, the waste cloth rolling motor is arranged on the other side of the cleaning lifting plate corresponding to the waste cloth rolling roller, the spray gun telescopic cylinder is arranged at the bottom of the cleaning lifting plate, and the spray gun is arranged on the spray gun telescopic lifting plate through the spray gun.
The invention has the advantages and positive effects that:
the feeding and discharging mechanism can sequentially take out products to be processed from the tray for cleaning, can sequentially put the cleaned products into the tray, can timely replace the tray loaded with the products, accelerates the processing speed, and saves manpower. Simultaneously, station carousel mechanism can make a plurality of products carry out material loading in step, remove dust, clean and unloading for work efficiency to advance the location before through the material loading, make the product place more steadily in station carousel mechanism, can make things convenient for dust removal to clean the mechanism and remove dust, clean, dust removal mechanism adopts annular channel intercommunication malleation pipeline and negative pressure pipeline, can pass through annular channel with the granule and absorb to the negative pressure pipeline when the air knife clears away product surface granule, avoid the granule of clear to pollute the product once more, guarantee the dust removal effect.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is a schematic structural view of the feeding and discharging mechanism of the present invention;
FIG. 5 is a schematic view of the structure of the pallet magazine of the present invention;
FIG. 6 is a schematic view of the tray lifting mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the tray transfer mechanism of the present invention;
fig. 8 is a schematic structural view of the product transplanting mechanism of the present invention.
FIG. 9 is a schematic view of the cleaning mechanism of the present invention;
FIG. 10 is a schematic view of the cleaning mechanism of the present invention;
FIG. 11 is a schematic structural view of the feeding positioning mechanism of the present invention;
FIG. 12 is a schematic view of the station carousel mechanism of the present invention;
FIG. 13 is a schematic diagram of a turning jig according to the present invention;
FIG. 14 is a cross-sectional view of a turning jig of the present invention;
FIG. 15 is a schematic view of the dust removing wiping mechanism of the present invention;
FIG. 16 is a schematic view of the dust removing wiping mechanism of the present invention;
FIG. 17 is a schematic view of the dust removing mechanism of the present invention;
FIG. 18 is a schematic view of the dust removing mechanism of the present invention;
FIG. 19 is a cross-sectional view of the dust removing mechanism of the present invention;
FIG. 20 is a cross-sectional view of the dust removing mechanism of the present invention;
FIG. 21 is a schematic view of the wiping mechanism of the present invention;
FIG. 22 is a schematic view of the structure of the alcohol spray gun mechanism of the present invention;
FIG. 23 is a schematic structural view of the alcohol spray gun mechanism of the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 1-3, the automatic cleaning machine comprises a loading and unloading mechanism 2, a cleaning mechanism 3 and a cabinet body 1 arranged outside the loading and unloading mechanism and the cleaning mechanism, wherein the loading and unloading mechanism is respectively arranged at two sides of the cleaning mechanism;
as shown in fig. 4, the loading and unloading mechanism comprises a tray bin 4, a tray lifting mechanism 5, a tray conveying mechanism 6 and a product transplanting mechanism 7, wherein the two tray bins are movably arranged in an loading and unloading cabinet body 8, a tray 9 is placed on the tray bin, the tray lifting mechanism is respectively arranged in the loading and unloading cabinet body corresponding to the two tray bins, the tray conveying mechanism is arranged on an opening on the top surface of the loading and unloading cabinet body, the tray lifting mechanism lifts and lowers the tray between the tray bin and the tray conveying mechanism, the tray conveying mechanism conveys the tray between the two tray bins, the product transplanting mechanism is arranged above the tray conveying mechanism, the product transplanting mechanism on one side of the cleaning mechanism conveys the product in the tray to the cleaning mechanism, and the product transplanting mechanism on the other side of the cleaning mechanism conveys the product on the cleaning mechanism to the tray;
As shown in fig. 9-10, the cleaning mechanism comprises a pressure detection mechanism 10, a feeding positioning mechanism 11, a station turntable mechanism 12, a lifting mechanism 13, a dust removal mechanism 14 and a wiping mechanism 15, wherein the feeding positioning mechanism and the station turntable mechanism are arranged on a cleaning cabinet body 17 through a frame 16, the feeding positioning mechanism receives products transmitted by a product transplanting mechanism on one side of the cleaning mechanism, the products on the opposite side of the feeding positioning mechanism are transmitted to a feeding mechanism through a product transplanting mechanism on the other side of the cleaning mechanism, the dust removal mechanism and the wiping mechanism are arranged on the cleaning cabinet body on one side of the frame through the lifting mechanism, the dust removal mechanism and the wiping mechanism are both positioned above the station turntable mechanism, the pressure detection mechanism is arranged on the cleaning cabinet body on the other side of the frame, the pressure detection mechanism is positioned below the station turntable mechanism, and the pressure detection mechanism is respectively connected with the pressure of the station turntable mechanism and the dust removal mechanism.
As shown in fig. 5, the tray bin comprises a door plate 4a, a bearing beam 4b and a heavy-load beam 4c, wherein the door plate is arranged at one end of the bearing beam, the heavy-load beam is fixed at the inner bottom of the upper and lower cabinet, the heavy-load beam and the bearing beam are in sliding connection through a slide way 4d, a tray positioning plate 4e is vertically arranged at one end, close to the door plate, of the bearing beam, a tray positioning block 4f is arranged at one end, far away from the door plate, of the bearing beam, a tray is placed between the tray positioning plate and the tray positioning block, and a tray in-place sensor 4g is further arranged on the bearing beam.
As shown in fig. 6, the tray lifting mechanism comprises a lifting screw 5a, a lifting guide rail 5b, a lifting fork seat 5c and a sliding block 5d, wherein the lifting screw and the lifting guide rail are vertically fixed at the inner bottom of the upper and lower cabinet bodies through a lifting screw bearing seat 5e, a lifting servo motor 5f and a lifting synchronous belt 5g are arranged on one side of the lifting screw bearing seat, the lifting servo motor is connected with the lifting synchronous belt, the lifting synchronous belt is connected with the lifting screw, the lifting fork seat is connected with the lifting screw, the sliding block is arranged on the backboard of the lifting fork seat, the lifting fork seat is movably arranged on the lifting guide rail through the sliding block, the lifting screw drives the lifting fork seat to move through the sliding block and the sliding guide rail, a lifting in-place sensor 5h is arranged above the lifting guide rail, a lifting in-place probe rod 5i is correspondingly lifted on the sliding block, a buffer cushion 5j is arranged on the top surface of the sliding block, a tray frame 5k is arranged on two side plates of the lifting fork seat, the tray frame is arranged below the tray frame, and a tray sensing sensor 5l is arranged on the top surface of the tray frame.
As shown in fig. 7, the tray conveying mechanism includes frame 6a, conveying lead screw 6b, conveying guide rail 6c, conveying board 6d and tray sucking disc subassembly, the frame passes through fixed frame 6e and sets up in the relative both sides edge top of last unloading cabinet body opening, conveying lead screw passes through conveying lead screw bearing frame 6f to be fixed on the last unloading cabinet body in one side frame outside, conveying lead screw and conveying lead screw bearing frame are all parallel with the frame, conveying servo motor 6g and conveying shaft coupling 6h set up in conveying lead screw bearing frame one side, conveying servo motor connects the conveying shaft coupling, conveying shaft coupling connects conveying lead screw, conveying lead screw both ends are provided with origin position sensor 6i and limit position sensor 6j respectively, the conveying guide rail sets up the opening edge in both sides frame below, the conveying board is located the opening top, the conveying board links to each other with conveying lead screw, conveying board drives the conveying board and slides on the conveying guide rail, still be provided with location tray cylinder 6k on the conveying board, four corners of conveying board are provided with the location tray 6l that are connected with location tray cylinder, tray sucking disc subassembly includes tray sucking disc cylinder 6m and tray sucking disc 6n, tray sucking disc 6n are fixed in two sides of tray sucking disc subassembly, tray sucking disc group is located two opposite sides sucking disc subassembly.
As shown in fig. 8, the product transplanting mechanism comprises a supporting frame 7a, a translation lead screw 7b, a translation guide rail 7c, a translation absorbing seat 7d, an absorbing lead screw 7e, an absorbing guide rail 7f, an absorbing seat 7g, a sucker adjusting plate 7h and a product sucker 7i, wherein the supporting frame is fixed on two sides of an opening of an upper and lower cabinet body, stretches across the upper part of the tray conveying mechanism, the supporting frame is perpendicular to the moving direction of the conveying plate, the translation lead screw and the translation guide rail are fixed on the supporting frame through a translation lead screw bearing seat 7j, one end of the translation lead screw bearing seat is provided with a translation speed reducer 7k and a translation servo motor 7l, the translation servo motor is connected with the translation speed reducer, the translation speed reducer is connected with the translation lead screw, the translation absorbing seat is connected with the translation lead screw, the translation lead screw drives the translation absorbing seat to slide on the translation guide rail, the absorbing lead screw bearing seat is fixed on the translation absorbing seat through an absorbing lead screw bearing seat 7m, an absorbing servo motor 7n is arranged above the absorption lead screw bearing seat, the absorbing seat is connected with a sliding block 7p through a connecting rod, and the sliding seat is connected with a sucker 7 p.
As shown in fig. 11, the feeding positioning mechanism comprises a four-jaw clamping cylinder 11a, a positioning platform 11b and four clamping jaws 11c, wherein the four-jaw clamping cylinder is fixed on the frame, the four clamping jaws are respectively and correspondingly arranged on the four-jaw clamping cylinder, the positioning platform is arranged above the four-jaw clamping cylinder and is matched with the four clamping jaws, and a product detection sensor 11d is further arranged in the center of the positioning platform.
As shown in fig. 12, the station turntable mechanism comprises an index plate driving motor, an index rotary disk 12a, rotary jigs 12b, a rotary base 12c and a magnetic coupling, wherein the index rotary disk is fixed on a frame, a plurality of rotary jigs are equally divided on the index rotary disk, the rotary base is fixed on the frame, the rotary jigs are correspondingly connected with the rotary base through the magnetic coupling, and the frame is also provided with the index plate driving motor connected with the index rotary disk;
13-14, the rotary jig comprises a product placing platform 12d, a rotary shaft 12e, a rotary bearing seat 12f, a first rotary bearing 12g, a second rotary bearing 12h, a locking nut 12i and a first magnet 12j of a magnetic coupling, wherein the rotary shaft is connected below the product placing platform, the rotary shaft is sequentially provided with the first rotary bearing and the second rotary bearing from top to bottom, the rotary shaft, the first rotary bearing and the second rotary bearing are all arranged in the rotary bearing seat, a sealing ring 12k is arranged between the rotary shaft and the rotary bearing seat, the bottom of the rotary shaft is connected with the first magnet of the magnetic coupling through the locking nut, and a sensor sensing piece 12l is arranged on the first magnet of the magnetic coupling;
The top of the rotary base is provided with a magnetic coupling second magnet, the magnetic coupling second magnet is connected with a magnetic coupling first magnet at the bottom of the rotary jig, the rotary base is provided with an optical fiber sensor 12m, and the optical fiber sensor detects a sensor sensing piece on the rotary jig;
the rotary jig is respectively located at a feeding position, a dust removing position, a wiping position, a discharging position and an idle position on the indexing rotary disk, the rotary base is respectively located at the feeding position, the dust removing position, the wiping position and the discharging position on the indexing rotary disk, the feeding position, the feeding positioning mechanism and the product sucking disc of the product transplanting mechanism on one side of the cleaning mechanism are located at the same horizontal line, the dust removing position and the wiping position are respectively located below the dust removing mechanism and the wiping mechanism, the discharging position and the product sucking disc of the product transplanting mechanism on the other side of the cleaning mechanism are located at the same horizontal line, and the idle position is located above the pressure detecting mechanism.
As shown in fig. 15-16, the lifting mechanism comprises a fixed seat 13a, a lifting motor 13b, a lifting screw 13c and a lifting guide rail 13d, the fixed seat is arranged on the cleaning cabinet body, the lifting motor is arranged on the back of the fixed seat, the lifting screw and the lifting guide rail are arranged on the front of the fixed seat, the lifting motor is connected with the lifting screw, the lifting screw is respectively connected with the dust removing mechanism and the wiping mechanism through a dust removing lifting plate 13e and a wiping lifting plate 13f, and the lifting screw respectively drives the dust removing mechanism and the wiping mechanism to slide on the lifting guide rail through the dust removing lifting plate and the wiping lifting plate.
As shown in fig. 17-20, the dust removing mechanism includes an air knife mounting plate 14a, an annular channel 14b, an air knife 14c, a positive pressure pipeline 14d and a negative pressure pipeline 14e, the air knife mounting plate is slidably disposed on the lifting mechanism through a dust removing lifting plate, a positive pressure air inlet 14f and a negative pressure air outlet 14g are formed on the air knife mounting plate, the annular channel is further disposed on the air knife mounting plate, the annular channel includes an inner wall 14h, an outer wall 14i and an air flow channel 14j between the inner wall and the outer wall, a positive pressure pipeline port 14k is further disposed at the top of the annular channel, an air knife is disposed inside the inner wall of the annular channel, one end of the air knife is connected with the positive pressure pipeline, the other end of the positive pressure pipeline sequentially penetrates through the positive pressure pipeline port and the positive pressure air inlet to be connected with the air supply pipeline, a negative pressure pipeline is disposed on the outer wall of the annular channel, one end of the negative pressure pipeline is communicated with the air flow channel, the other end of the negative pressure pipeline penetrates through the negative pressure air outlet to be connected with the air exhaust pipeline, the outer wall of the annular channel extends inwards to form a bag 14l, and the outer wall of the surrounding wall is disposed outside the inner wall.
As shown in fig. 21-23, the wiping mechanism comprises a new cloth rolling mechanism, a wiping head mechanism, a waste cloth rolling mechanism, a guide roller and an alcohol spray gun mechanism, wherein the new cloth rolling mechanism is arranged on a wiping lifting plate, the new cloth rolling mechanism comprises a new cloth rolling roller 15a and a new cloth rolling cylinder 15b which are connected, the wiping head mechanism comprises a wiping head 15c and a wiping cylinder 15d which are connected, the waste cloth rolling mechanism comprises a waste cloth rolling roller 15e and a waste cloth rolling motor which are connected, the alcohol spray gun mechanism comprises an alcohol spray gun 15f, a spray gun mounting plate 15g and a spray gun telescopic cylinder 15h, the new cloth rolling roller is arranged at the top of the wiping lifting plate, the new cloth rolling roller is arranged below the new cloth rolling roller, a first guide roller 15i is arranged at one side of the new cloth rolling cylinder, a wiping cylinder and a wiping head are sequentially arranged below the first guide roller, a second guide roller 15j and a third guide roller 15k are also arranged below the new cloth rolling cylinder, one side of the third guide roller is provided with a waste cloth rolling roller, the alcohol spray gun motor is arranged at the other side of the waste cloth rolling motor corresponding to the waste cloth rolling roller 15e and the wiping lifting plate, and the spray gun telescopic cylinder 15h is arranged at the bottom of the spray gun telescopic plate through the spray gun.
Before the invention starts to work, a plurality of trays filled with products to be cleaned are sequentially placed in the tray bin of the feeding and discharging mechanism on one side of the cleaning mechanism, the trays are clamped between the tray positioning plate and the tray positioning block, the tray in-place sensor detects the placement of the trays, the operator pushes the tray bin into the cabinet body, the tray frame of the lifting fork seat is positioned below the trays, and the tray sensing sensor detects the placement of the trays.
Simultaneously, also put into the tray feed bin of unloading mechanism on clean mechanism opposite side in proper order with a plurality of empty trays to with the tray card between tray locating plate and tray locating piece, the sensor detects the putting into of tray in place, the staff pushes into the cabinet with the tray feed bin in, and the tray frame of lift fork seat is located the tray below this moment, and the tray sensing sensor detects the putting into of tray.
After the cleaning device starts to work, the lifting fork seat of the feeding and discharging mechanism on one side lifts the tray filled with the product to be cleaned through the cooperation of the lifting screw rod, the lifting guide rail and the sliding block until the lifting in-place sensor detects the lifting in-place probe rod, and the lifting screw rod stops lifting the lifting fork seat.
The tray sucking disc cylinder makes the tray sucking disc adsorb on the lateral wall of top layer tray, makes top layer tray unsettled in the opening top, and lift fork seat drives other trays simultaneously and descends to in the tray feed bin. The conveying plate moves to the lower part of the top tray through the cooperation of the conveying screw rod and the conveying guide rail, the origin position sensor and the limit position sensor control the moving distance of the conveying plate, and the tray sucker leaves the side wall of the top tray, so that the top tray is arranged on the conveying plate.
The translation is absorbed the seat and is moved to the product top that needs to take out through the cooperation with translation lead screw, translation guide rail, absorb the seat through with absorb lead screw, absorb the cooperation of guide rail, make and absorb the seat and move down as close to the product as possible, the rethread sucking disc regulating plate makes the product sucking disc be located the product, pressure switch makes the product sucking disc adsorb on the product, then absorb the cooperation of lead screw, absorption guide rail through absorbing the seat, make the product rise and keep away from the tray, through translation absorption seat and translation lead screw, translation guide rail's cooperation, place the product on the material loading positioning mechanism, pressure switch makes the product sucking disc put down the product and resume the normal position.
When products are taken out from the tray one by one, the conveying plate drives the tray to move along with the conveying screw rod and the conveying guide rail through the matching, so that the products to be taken out are always positioned below the supporting frame, and when the products are completely taken out, the tray is completely moved to the upper part of the tray bin on the other side. The other side tray sucking disc cylinder makes the tray sucking disc adsorb on the lateral wall of top layer tray, makes top layer tray unsettled in the opening top, and the transfer plate moves away from the tray below, and the opposite side lift fork seat rises to the tray below simultaneously, and the tray sucking disc leaves the lateral wall of top layer tray, makes the tray place on the opposite side lift fork seat, and the lift fork seat drives the tray and descends to in the opposite side tray feed bin, so circulated work, until all in-tray products are all taken out and place on the processing line.
After the product is conveyed to the feeding positioning mechanism through the product transplanting mechanism, the four-jaw clamping cylinder works, the four-jaw clamping cylinder drives the four clamping jaws to move towards the product, meanwhile, the product position is detected through the product detection sensor, the product detection sensor adopts an ultrathin photoelectric sensor BTF30-DDTL model, the placing position of the product is identical with the placing position of the product on the rotary jig product placing platform, better effect can be achieved during dust removal, surface particles are completely removed, and meanwhile, the wiping head is more completely attached to the surface of the product during wiping, so that wiping is performed.
After the product is precisely positioned through the feeding positioning mechanism, the translation absorbing seat is moved to the upper part of the product on the feeding positioning mechanism through the matching of the translation screw and the translation guide rail, the absorbing seat is moved downwards to be as close to the product as possible through the matching of the absorption screw and the absorption guide rail, the product sucking disc is positioned on the product through the sucking disc adjusting plate, the product sucking disc is adsorbed on the product through the pressure switch, then the product is lifted to be far away from the feeding positioning mechanism through the matching of the absorbing seat and the absorption screw and the translation guide rail, the product is placed on a rotary jig of the material level on the station turntable mechanism through the matching of the translation absorbing seat and the translation screw and the translation guide rail, and the product sucking disc is put down and returns to the original position through the pressure switch.
When the product is positioned on the rotary jig of the station turntable mechanism, the rotary jig and the feeding positioning mechanism are positioned on the horizontal line of the feeding direction of the product, so that the product can be still ensured to be completely and horizontally matched to be placed on the product placing platform after being conveyed. The indexing disc is driven by the indexing disc to rotate, the rotary jig at the feeding position is sequentially rotated to the dust removing position and the wiping position, products are respectively removed dust and wiped below the dust removing mechanism and the wiping mechanism, then the rotary jig is rotated to the discharging position, the products can be horizontally conveyed to a subsequent production processing line due to the fact that the rotary jig at the discharging position is positioned on a horizontal line in the discharging direction of the products, and finally the rotary jig is rotated to an idle position to wait for the next feeding. The station turntable mechanism can synchronously feed, remove dust, wipe and discharge a plurality of products, so that the working efficiency is accelerated.
When the rotary jig rotates through the indexing rotary disk, the FU-35FA type optical fiber sensor on the rotary base is used for detecting the sensor sensing piece on the rotary jig, so that the rotary jig and the rotary base can be positioned more accurately.
When the product is respectively subjected to dust removal and wiping below the dust removal mechanism and the wiping mechanism, the dust removal mechanism and the wiping mechanism work through a lifting motor of the lifting mechanism, so that the lifting screw drives the dust removal lifting plate and the wiping lifting plate to slide up and down on the lifting guide rail, and at the moment, the dust removal lifting plate and the dust removal mechanism and the wiping mechanism on the wiping lifting plate are lifted.
When the product removes dust in the dust removal mechanism below, positive pressure pipeline passes the positive pressure air inlet on the air knife mounting panel and the positive pressure pipeline mouth at annular channel top, and the positive pressure air current flows to the air knife of annular channel inside through positive pressure pipeline, and the air knife blows the air current to the product surface, clears away dust granule. Because the surrounding wall extending inwards from the outer wall of the annular channel is arranged on the outer side of the inner wall, the blown dust particles can be sucked into the airflow channel in the annular channel through negative pressure. The negative pressure pipeline passes through a negative pressure air outlet on the air knife mounting plate and is communicated with the air flow channel in the annular channel, and the negative pressure air flow attracts and clears dust particles in the air flow channel through the negative pressure pipeline.
When the rotary jig and the air knife work, the rotary jig needs to adsorb products through pressure, the air knife needs to remove dust through pressure, the pressure detection mechanism adopts a pressure detection switch of DPSN1-01020+F-DPSEB model, and 6 pressure detection switches arranged on the pressure detection mechanism are respectively connected with the pressures of 5 rotary jigs on the control station turntable mechanism and the air knife on the dust removal mechanism.
When the product is wiped below the wiping mechanism, the telescopic cylinder of the spray gun works, so that the spray gun mounting plate drives the alcohol spray gun to move towards the direction of the rotary jig, and alcohol spraying is performed. The cleaning cylinder drives the cleaning head to move downwards, so that the cleaning cloth on the cleaning head is positioned on the surface of a product, the cleaning is performed by moving left and right, after the cleaning, the new cloth roll cylinder and the waste cloth roll motor work simultaneously, the new cloth roll roller and the waste cloth roll roller are respectively driven to rotate, unused cleaning cloth is moved to the cleaning head from the new cloth roll roller, meanwhile, the waste cloth roll motor drives the waste cloth roll roller to rotate, used cleaning cloth is moved to the waste cloth roll roller from the cleaning head, a plurality of guide rollers are further arranged among the rotation of the new cloth roll roller, the cleaning head and the waste cloth roll roller, the cleaning cloth can be wound on the cleaning mechanism, the winding of the new cloth roll roller and the waste cloth roll roller is facilitated, the cleaning cloth on the cleaning head is ensured to be completely unfolded, and a better cleaning effect is achieved.
When the product is cleaned after dust removal, the cleaned product is required to be placed into the feeding and discharging mechanism on the other side of the cleaning mechanism, the empty tray is lifted by the lifting fork seat of the feeding and discharging mechanism on the other side through the cooperation of the lifting screw rod, the lifting guide rail and the sliding block until the lifting in-place sensor detects that the lifting in-place probe rod is lifted, and the lifting screw rod stops lifting the lifting fork seat.
The tray sucking disc cylinder makes the tray sucking disc adsorb on the lateral wall of top layer tray, makes top layer tray unsettled in the opening top, and lift fork seat drives other trays simultaneously and descends to in the tray feed bin. The conveying plate moves to the lower part of the top tray through the cooperation of the conveying screw rod and the conveying guide rail, the origin position sensor and the limit position sensor control the moving distance of the conveying plate, and the tray sucker leaves the side wall of the top tray, so that the top tray is arranged on the conveying plate.
When the rotary jig drives a product to rotate to a discharging position, the translation suction seat of the discharging mechanism on the other side of the cleaning mechanism moves to the upper part of the product of the discharging position rotary jig of the station turntable mechanism through the matching with the translation screw rod and the translation guide rail, the suction seat moves downwards to be close to the product as much as possible through the matching with the suction screw rod and the suction guide rail, the product suction cup is positioned on the product through the suction cup adjusting plate, the product suction cup is adsorbed on the product through the pressure switch, then the product is lifted away from the discharging position rotary jig through the matching of the suction seat, the translation screw rod and the translation guide rail, the product is placed on the tray of the discharging mechanism on the other side, and the product suction cup is put down and returns to the original position through the pressure switch.
When products are conveyed to the trays one by one from the station turntable mechanism, the conveying plate drives the trays to move along with the conveying screw rods and the conveying guide rails through the cooperation of the conveying screw rods and the conveying guide rails, so that the trays are always positioned below the supporting frame, and after the trays are filled with the cleaned products, the trays are completely moved to the upper side of the tray bin at the other side. The other side tray sucking disc cylinder makes the tray sucking disc adsorb on the lateral wall of top layer tray, makes top layer tray unsettled in the opening top, and the transfer plate moves away from the tray below, and the opposite side lift fork seat rises to the tray below simultaneously, and the tray sucking disc leaves the lateral wall of top layer tray, makes the tray place on the opposite side lift fork seat, and lift fork seat drives the tray and descends to in the opposite side tray feed bin, so circulation work, until all trays are filled with the product after the cleanness.
The feeding and discharging mechanism can sequentially take out products to be processed from the tray for cleaning, can sequentially put the cleaned products into the tray, can timely replace the tray loaded with the products, accelerates the processing speed, and saves manpower. Simultaneously, station carousel mechanism can make a plurality of products carry out material loading in step, remove dust, clean and unloading for work efficiency to advance the location before through the material loading, make the product place more steadily in station carousel mechanism, can make things convenient for dust removal to clean the mechanism and remove dust, clean, dust removal mechanism adopts annular channel intercommunication malleation pipeline and negative pressure pipeline, can pass through annular channel with the granule and absorb to the negative pressure pipeline when the air knife clears away product surface granule, avoid the granule of clear to pollute the product once more, guarantee the dust removal effect.
The foregoing describes the embodiments of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The utility model provides an automatic cleaning machine, includes unloading mechanism and clean mechanism to and set up the cabinet body in unloading mechanism and clean mechanism outside, last unloading mechanism set up in clean mechanism both sides respectively, its characterized in that:
the feeding and discharging mechanism comprises a tray bin, a tray lifting mechanism, a tray conveying mechanism and a product transplanting mechanism, wherein the two tray bins are movably arranged in the feeding and discharging cabinet body, a tray is placed on the tray bin, the tray lifting mechanism is respectively arranged in the feeding and discharging cabinet body corresponding to the two tray bins, the tray conveying mechanism is arranged on an opening on the top surface of the feeding and discharging cabinet body, the tray lifting mechanism lifts the tray between the tray bin and the tray conveying mechanism, the tray conveying mechanism conveys the tray between the two tray bins, the product transplanting mechanism is arranged above the tray conveying mechanism, the product transplanting mechanism on one side of the cleaning mechanism conveys the product in the tray to the cleaning mechanism, and the product transplanting mechanism on the other side of the cleaning mechanism conveys the product on the cleaning mechanism to the tray;
The cleaning mechanism comprises a pressure detection mechanism, a feeding positioning mechanism, a station turntable mechanism, a lifting mechanism, a dust removing mechanism and a wiping mechanism, wherein the feeding positioning mechanism and the station turntable mechanism are arranged on a cleaning cabinet body through a frame, the feeding positioning mechanism receives products transmitted by a product transplanting mechanism on one side of the cleaning mechanism, the products on the opposite side of the feeding positioning mechanism relative to the station turntable mechanism are transmitted to a feeding and discharging mechanism through a product transplanting mechanism on the other side of the cleaning mechanism, the dust removing mechanism and the wiping mechanism are arranged on the cleaning cabinet body on one side of the frame through the lifting mechanism, the dust removing mechanism and the wiping mechanism are both arranged above the station turntable mechanism, the pressure detection mechanism is arranged on the cleaning cabinet body on the other side of the frame, the pressure detection mechanism is arranged below the station turntable mechanism, and the pressure detection mechanism is respectively connected with the pressures of the station turntable mechanism and the dust removing mechanism;
the tray bin comprises a door plate, a bearing beam and a heavy-load beam, wherein the door plate is arranged at one end of the bearing beam, the heavy-load beam is fixed at the inner bottom of the upper and lower cabinet bodies, the heavy-load beam is in sliding connection with the bearing beam through a slide way, a tray positioning plate is vertically arranged at one end, close to the door plate, of the bearing beam, a tray positioning block is arranged at one end, far away from the door plate, of the bearing beam, a tray is placed between the tray positioning plate and the tray positioning block, and a tray in-place sensor is further arranged on the bearing beam;
The tray lifting mechanism comprises a lifting screw, a lifting guide rail, a lifting fork seat and a sliding block, wherein the lifting screw and the lifting guide rail are vertically fixed at the inner bottom of the upper and lower cabinet body through a lifting screw bearing seat, the lifting fork seat is connected with the lifting screw, the sliding block is arranged on a back plate of the lifting fork seat, the lifting fork seat is movably arranged on the lifting guide rail through the sliding block, the lifting screw drives the lifting fork seat to move through the sliding fit of the sliding block and the lifting guide rail, a lifting in-place sensor is arranged above the lifting guide rail, a lifting in-place probe rod is arranged on the sliding block correspondingly to the lifting in-place sensor, a buffer cushion is arranged on the top surface of the sliding block, tray frames are arranged on two side plates of the lifting fork seat, the tray frames are positioned below the trays, and tray sensing sensors are arranged on the top surface of the tray frames;
the tray conveying mechanism comprises a frame, a conveying screw, a conveying guide rail, a conveying plate and tray sucking disc components, wherein the frame is arranged above two opposite side edges of an opening of an upper and lower material cabinet body through a fixing frame, the conveying screw is fixed on the upper and lower material cabinet body outside one side frame through a conveying screw bearing seat, an origin position sensor and a limit position sensor are respectively arranged at two ends of the conveying screw, the conveying guide rail is respectively arranged at the edge of the opening below the two side frames, the conveying plate is arranged above the opening, the conveying plate is connected with the conveying screw, the conveying screw drives the conveying plate to slide on the conveying guide rail, a positioning tray cylinder is further arranged on the conveying plate, four corners of the conveying plate are provided with positioning tray sucking discs connected with the positioning tray cylinder, the tray sucking disc components comprise tray sucking disc cylinders and tray sucking discs, the tray sucking disc cylinders are fixed on the frame, the lower parts of the tray sucking disc cylinders are connected with the tray through connecting rods, two groups of tray sucking disc components are oppositely arranged on the two side frames, and the two groups of tray sucking disc components are respectively arranged above two tray sucking disc bins;
The product transplanting mechanism comprises a supporting frame, a translation lead screw, a translation guide rail, a translation absorbing seat, an absorbing lead screw, an absorbing guide rail, an absorbing seat, a sucker adjusting plate and a product sucker, wherein the supporting frame is fixed on two sides of an opening of an upper discharging cabinet body and spans over a tray conveying mechanism, the supporting frame is perpendicular to the moving direction of the conveying plate, the translation lead screw and the translation guide rail are fixed on the supporting frame through a translation lead screw bearing seat, the translation absorbing seat is connected with the translation lead screw, the translation lead screw drives the translation absorbing seat to slide on the translation guide rail, the absorbing lead screw and the absorbing guide rail are fixed on the translation absorbing seat through the absorbing lead screw bearing seat, the absorbing seat is connected with the absorbing lead screw, the absorbing lead screw drives the absorbing seat to slide on the absorbing guide rail, the sucker adjusting plate is fixed on one side of the absorbing seat, and the bottom of the sucker adjusting plate is provided with the product sucker, and a pressure switch for connecting the product sucker is arranged on the translation absorbing seat.
2. The automatic cleaning machine according to claim 1, wherein: the feeding positioning mechanism comprises a four-jaw clamping cylinder, a positioning platform and four clamping jaws, wherein the four-jaw clamping cylinder is fixed on the frame, the four clamping jaws are respectively and correspondingly arranged on the four-jaw clamping cylinder, the positioning platform is arranged above the four-jaw clamping cylinder and is matched with the four clamping jaws, and a product detection sensor is further arranged in the center of the positioning platform.
3. The automatic cleaning machine according to claim 1, wherein: the station turntable mechanism comprises an index plate driving motor, an index rotary disk, rotary jigs, a rotary base and a magnetic coupling, wherein the index rotary disk is fixed on a frame, a plurality of rotary jigs are equally arranged on the index rotary disk, the rotary base is fixed on the frame, the rotary jigs are correspondingly connected with the rotary base through the magnetic coupling, and the index plate driving motor connected with the index rotary disk is also arranged on the frame;
the rotary jig comprises a product placing platform, a rotary shaft, a rotary bearing seat, a first rotary bearing, a second rotary bearing, a lock nut and a magnetic coupling first magnet, wherein the rotary shaft is connected below the product placing platform, the rotary shaft is sequentially provided with the first rotary bearing and the second rotary bearing from top to bottom, the rotary shaft, the first rotary bearing and the second rotary bearing are arranged in the rotary bearing seat, a sealing ring is arranged between the rotary shaft and the rotary bearing seat, the bottom of the rotary shaft is connected with the magnetic coupling first magnet through the lock nut, and a sensor sensing piece is arranged on the magnetic coupling first magnet;
the top of the rotary base is provided with a magnetic coupling second magnet, the magnetic coupling second magnet is connected with a magnetic coupling first magnet at the bottom of the rotary jig, the rotary base is provided with an optical fiber sensor, and the optical fiber sensor detects a sensor sensing piece on the rotary jig;
The rotary jig is respectively located at a feeding position, a dust removing position, a wiping position, a discharging position and an idle position on the indexing rotary disk, the rotary base is respectively located at the feeding position, the dust removing position, the wiping position and the discharging position on the indexing rotary disk, the feeding position, the feeding positioning mechanism and the product sucking disc of the product transplanting mechanism on one side of the cleaning mechanism are located at the same horizontal line, the dust removing position and the wiping position are respectively located below the dust removing mechanism and the wiping mechanism, the discharging position and the product sucking disc of the product transplanting mechanism on the other side of the cleaning mechanism are located at the same horizontal line, and the idle position is located above the pressure detecting mechanism.
4. The automatic cleaning machine according to claim 1, wherein: the lifting mechanism comprises a fixing seat, a lifting motor, a lifting screw and a lifting guide rail, wherein the fixing seat is arranged on the cleaning cabinet body, the lifting motor is arranged on the back of the fixing seat, the lifting screw and the lifting guide rail are arranged on the front of the fixing seat, the lifting motor is connected with the lifting screw, the lifting screw is connected with the dust removing mechanism and the wiping mechanism through a dust removing lifting plate and a wiping lifting plate respectively, and the lifting screw drives the dust removing mechanism and the wiping mechanism to slide on the lifting guide rail through the dust removing lifting plate and the wiping lifting plate respectively.
5. The automatic cleaning machine according to claim 1, wherein: the dust removing mechanism comprises an air knife mounting plate, an annular channel, an air knife, a positive pressure pipeline and a negative pressure pipeline, wherein the air knife mounting plate is arranged on the lifting mechanism in a sliding manner through a dust removing lifting plate, a positive pressure air inlet and a negative pressure air outlet are formed in the air knife mounting plate, the annular channel is further arranged on the air knife mounting plate and comprises an inner wall, an outer wall and an air flow channel between the inner wall and the outer wall, the top of the annular channel is further provided with the positive pressure pipeline opening, the inner wall of the annular channel is internally provided with the air knife, the air knife is connected with one end of the positive pressure pipeline, the other end of the positive pressure pipeline sequentially penetrates through the positive pressure pipeline opening and the positive pressure air inlet to be connected with an air supply pipeline, the outer wall of the annular channel is provided with the negative pressure pipeline, one end of the negative pressure pipeline is communicated with the air flow channel, the other end of the negative pressure pipeline penetrates through the negative pressure air outlet to be connected with an exhaust pipeline, and the outer wall of the annular channel inwards extends to form a surrounding wall, and the surrounding wall is arranged outside the inner wall.
6. The automatic cleaning machine according to claim 1, wherein: the novel cleaning device comprises a cleaning mechanism, a cleaning head mechanism, a waste cloth rolling mechanism, a guide roller and an alcohol spray gun mechanism, wherein the cleaning mechanism comprises a novel cloth rolling roller and a novel cloth rolling cylinder which are connected, the cleaning head mechanism comprises a cleaning head and a cleaning cylinder which are connected, the waste cloth rolling mechanism comprises a waste cloth rolling roller and a waste cloth rolling motor which are connected, the alcohol spray gun mechanism comprises an alcohol spray gun, a spray gun mounting plate and a spray gun telescopic cylinder, the novel cloth rolling roller is arranged at the top of the cleaning lifting plate, the novel cloth rolling cylinder is arranged below the novel cloth rolling roller, a first guide roller is arranged on one side of the novel cloth rolling cylinder, the cleaning cylinder and the cleaning head are sequentially arranged below the first guide roller, the second guide roller and a third guide roller are also arranged below the novel cloth rolling cylinder, the waste cloth rolling motor is arranged on the other side of the cleaning lifting plate corresponding to the waste cloth rolling roller, the spray gun telescopic cylinder is arranged at the bottom of the cleaning lifting plate, and the spray gun is arranged on the spray gun telescopic lifting plate through the spray gun.
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| CN201811332307.6A CN109332231B (en) | 2018-11-09 | 2018-11-09 | Automatic cleaning machine |
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| CN201811332307.6A CN109332231B (en) | 2018-11-09 | 2018-11-09 | Automatic cleaning machine |
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| CN109332231B true CN109332231B (en) | 2024-02-02 |
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