CN213004545U - Sweep light device and sweep ray apparatus - Google Patents

Sweep light device and sweep ray apparatus Download PDF

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Publication number
CN213004545U
CN213004545U CN202021348998.1U CN202021348998U CN213004545U CN 213004545 U CN213004545 U CN 213004545U CN 202021348998 U CN202021348998 U CN 202021348998U CN 213004545 U CN213004545 U CN 213004545U
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China
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chassis
sweeping
driving
processed
feeding
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CN202021348998.1U
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李凤阳
张慧
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Shenzhen Chuangling intelligence Co.,Ltd.
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Shenzhen Shenglida Cnc Equipment Co ltd
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Abstract

The utility model discloses a sweep light device and sweep ray apparatus sweeps light device and includes: the automatic material sweeping machine comprises a frame, two groups of sweeping optical disk assemblies and two groups of material carrying chassis assemblies, wherein the two groups of sweeping optical disk assemblies are matched with the two groups of sweeping optical disk assemblies respectively to sweep materials, the two groups of sweeping optical disk assemblies are installed on the positions on the two transverse sides of the frame respectively to form two side processing positions, and the position, between the two side processing positions, of the frame is provided with a material changing position, wherein any one group of material carrying chassis assemblies in the two groups of material carrying chassis assemblies can stay at the position for loading and unloading materials. The layout of the processing positions at two sides and the middle material changing position is adopted, and two groups of movable material loading chassis assemblies are matched, so that the processing advantage that two groups of sweeping discs can sweep light simultaneously is formed, and the processing efficiency is greatly improved; the working efficiency of the optical sweeping machine can be at least twice that of a conventional double-station structural type optical sweeping machine, a heavy sweeping optical disc does not need to be driven to move, and the power consumption is saved; and the structure is simplified, and the full-automatic feeding and discharging scheme is more favorably realized by matching with various mechanical arms.

Description

Sweep light device and sweep ray apparatus
Technical Field
The utility model relates to a sweep ray apparatus technical field, concretely relates to sweep ray apparatus and use this sweep ray apparatus of sweeping of ray apparatus.
Background
The sweeping operation of the sweeping optical machine mainly comprises the steps of arranging a material sheet on a vacuum adsorption position of a material carrying chassis assembly of the sweeping optical machine, polishing the material sheet by the sweeping optical wheel disc of the sweeping optical disc assembly in a high-speed rotating mode, taking down the processed material sheet after sweeping and recovering the processed material sheet to a material storage area, and greatly meeting the requirement on manpower in the material taking and placing operation of the sweeping optical machine.
The technical scheme of the most used light sweeping machine in the current market is that a group of large base plates are adopted for fixed rotation, a plurality of groups of unpowered discharging rotating small material plates are arranged around the large base plates, the large base plates drive the upper plates to rub and sweep glass after manual discharging, and workers rotate the light sweeping machine to discharge the glass. The material placing disc of the polishing machine cannot be positioned due to the fact that the material placing disc is unpowered and driven to rotate by the chassis, and when the manipulator is used for automatic feeding and discharging, the vacuum adsorption position cannot be accurately positioned like manual operation. Therefore, automatic feeding is difficult to realize by the most used sweeping machines in the market.
In addition, the working efficiency of the sweeping machine is also the focus of great concern in the industry, the existing sweeping machine inevitably encounters the problem of low operation efficiency due to heavy volume and complex structure, especially the sweeping machine needs long time for loading and unloading, which causes the sweeping machine to delay too much time in the loading and unloading process and affects the efficiency, although some sweeping machines with double-station structural formula are proposed, the sweeping machine with double-station structural formula still has many problems, for example, the sweeping machines provided in the Chinese utility model patents with patent application numbers of CN201620150368.0, CN201620555980.6 and 201720472520.1 are of double-station structure, two groups of material carrying chassis are adopted to form two processing stations, the material carrying chassis rotates at a fixed position, the sweeping discs (millstones) above the material carrying chassis are arranged to be capable of moving left and right above the two stations, when the material carrying chassis and the sweeping discs of one station are correspondingly used for sweeping processing, the material loading chassis on the other station is vacant, and the material loading chassis on the vacant station can be loaded or unloaded, so that the non-stop operation is realized. The sweeping machine with the double-station structure seems to solve the problem of feeding and discharging without stopping, but because the sweeping wheel disc of the sweeping machine is provided with a plurality of motors to drive the sweeping wheel disc, the upper sweeping wheel disc is large in size and heavy in weight, large power consumption is needed to maintain the moving operation of the sweeping wheel disc, and the working efficiency is only slightly improved compared with that of a common single-station sweeping machine; in addition, the material carrying chassis is also very big (generally greater than 1 meter), if the operation of collocation manipulator, manipulator reciprocating motion then need be greater than 4 meters's stroke between two sets of millstones, and the motion stroke is big, still need avoid the CD of sweeping on that can remove in the motion process, and the complexity of structure can increase, if go up the unloading piece number more, then compare artifical blowing efficiency greatly reduced on the contrary, and the manipulator leads to the size specification huge because the reason that the stroke is big, has no practical value.
SUMMERY OF THE UTILITY MODEL
The utility model provides a sweep light device and sweep ray apparatus to solve above-mentioned problem.
The utility model provides a pair of sweep light device, include: the automatic material changing machine comprises a rack, two groups of sweeping optical disk assemblies and two groups of material carrying chassis assemblies used for respectively matching with the two groups of sweeping optical disk assemblies to realize sweeping of materials, wherein the two groups of sweeping optical disk assemblies are respectively installed on the transverse two side positions of the rack to form two side processing positions, a position for any one group of material carrying chassis assemblies in the two groups of material carrying chassis assemblies to stop to load and unload materials is arranged between the two side processing positions on the rack to form a material changing position, chassis rails used for connecting the two side processing positions and the material changing position are laid along the transverse two sides in the middle of the rack in an extending mode, a chassis sliding seat used for bearing the material carrying chassis assemblies is arranged on the chassis rails, the two groups of material carrying chassis assemblies are respectively arranged on the chassis sliding seat, and a chassis moving driving assembly used for driving the chassis sliding seat to bear the two groups.
Preferably, the number of the chassis slide carriage and the chassis moving driving assembly is one, and the two sets of material loading chassis assemblies are installed on the same chassis slide carriage and are driven by the one set of chassis moving driving assembly to slide on the chassis track together.
Preferably, the number of the chassis sliding seats and the chassis moving driving assemblies is two, the two chassis sliding seats are independent of each other, the two chassis moving driving assemblies are independent of each other, and the two material carrying chassis assemblies are respectively installed on the two independent chassis sliding seats and are respectively driven by the two independent chassis moving driving assemblies to independently slide on the chassis rails.
Preferably, the material loading chassis assembly comprises a material loading chassis for loading materials and a chassis rotation driving motor unit for driving the material loading chassis to rotate, a chassis rotating shaft extends downwards from the center of the material loading chassis, the chassis rotating shaft is rotatably mounted on the chassis sliding seat through a bearing seat, the chassis rotating shaft is driven by the chassis rotation driving motor unit to drive the material loading chassis to rotate, and the chassis rotation driving motor unit is fixed relative to the chassis sliding seat and is linked with the chassis sliding seat.
Preferably, a chassis gear is mounted on the chassis rotating shaft, and a driving gear capable of meshing with the chassis gear is arranged on an output shaft of the chassis rotation driving motor unit.
Preferably, the material loading chassis assembly comprises a material loading chassis for loading materials and a chassis rotation driving motor unit for driving the material loading chassis to rotate, a chassis rotating shaft extends downwards from the center of the material loading chassis, the chassis rotating shaft is rotatably mounted on a chassis sliding seat through a bearing seat, a chassis gear is mounted on the chassis rotating shaft, the chassis rotation driving motor unit is fixed relative to the frame, and a driving gear capable of being meshed with the chassis gear is arranged on an output shaft of the chassis rotation driving motor unit and used for being meshed with the driving gear when the material loading chassis is located below the sweeping optical disk assembly.
Preferably, the chassis sliding seat is further provided with a telescopic mechanism, the telescopic mechanism is provided with a telescopic rod, and the front end of the telescopic rod of the telescopic mechanism is provided with a brake block for pushing against the chassis rotating shaft or pushing against a part linked with the chassis rotating shaft.
Preferably, the part linked with the chassis rotating shaft comprises a chassis gear, a follow-up turntable or a material carrying chassis which is additionally arranged on the chassis rotating shaft, a convex stop block or at least two stop rods or at least two roller bearings are arranged on the chassis gear or the follow-up turntable or the material carrying chassis along the direction parallel to the axial direction, and a brake block for abutting against the stop block or the stop rods or the roller bearings is arranged at the front end of a telescopic rod of the telescopic mechanism.
Preferably, the chassis rotating shaft is provided with a chassis gear, a space is formed between the chassis sliding seat and the chassis gear, and a telescopic rod of the telescopic mechanism extends into the space along the radial direction of the chassis rotating shaft.
Preferably, the chassis sliding seat is further provided with a detection sensor for detecting the rotating position of the material loading chassis, and the chassis rotating shaft or a part linked with the chassis rotating shaft is provided with an induction block matched with the detection sensor.
Preferably, a material loading station for adsorbing materials is arranged on the material loading chassis, an airflow channel is arranged on the material loading chassis, the interior of the chassis rotating shaft is hollow and is communicated with the airflow channel on the material loading chassis, an adsorption hole communicated with the airflow channel is arranged on the material loading station, and a rotary joint for connecting a vacuum air source is arranged at the end part of the chassis rotating shaft.
Preferably, the chassis gear is located chassis slide below, the last mounting panel that has set up of chassis slide, the mounting panel downwardly extending avoids the chassis gear outside after the first kink to the first kink of chassis pivot formation, the mounting panel is close to the one end in the chassis pivot outside along first kink and is bent down and extend and form the second kink, be provided with the detection sensor who is used for detecting year material chassis turned position on the first kink, chassis gear downside corresponds position department and is provided with the response piece that is used for matcing with the detection sensor, be provided with on the second kink and be used for supplementary fixed rotary joint or the tracheal mounting hole in vacuum.
Preferably, the sweeping light disc assembly comprises a sweeping light disc, a sweeping light seat and a sweeping light driving motor, the sweeping light disc is rotatably mounted on one side of the sweeping light seat, the sweeping light driving motor is mounted on the other side of the sweeping light seat and used for driving the sweeping light disc to rotate, and the sweeping light seat is mounted on the rack through a lifting mechanism used for driving the sweeping light seat to ascend or descend relative to the rack.
Preferably, elevating system is including installing the support frame in the frame, vertical setting at the lift guide on the support frame front and back both sides, sweep and set up the elevator that matches with lift guide on the light seat, still including being used for driving the elevator that sweeps on the light seat along lift guide rising or the lift drive assembly that descends.
Preferably, the lifting driving assembly comprises a lifting cylinder, and a piston rod of the lifting cylinder is connected with a lifting block on the light sweeping seat; or the lifting driving component comprises a lifting motor and a screw rod, and a lifting block on the light sweeping seat is provided with a threaded hole matched with the screw rod; or the lifting driving assembly comprises a lifting motor, a driving wheel, a driven wheel and a conveying belt, the conveying belt is sleeved between the driving wheel and the driven wheel, the driving wheel and the driven wheel are vertically and separately arranged on the supporting frame, the lifting block on the light sweeping seat is fixed on the conveying belt, and the lifting motor drives the driving wheel to rotate so as to drive the lifting block to lift; or the lifting driving component comprises a lifting motor and a gear rack, and the lifting block is matched and linked with the lifting motor or the gear rack.
Preferably, two lifting guide rods are respectively arranged on the front side and the rear side of the support frame and used as lifting guide rails, shaft sleeves are arranged on the lifting blocks of the light sweeping seat corresponding to the lifting guide rods, and the lifting blocks of the light sweeping seat are sleeved on the lifting guide rods through the shaft sleeves.
Preferably, the lifting guide rods are respectively provided with a balance spring for elastically buffering and supporting the lifting block upwards.
Preferably, a buffer spring extending upwards is arranged at a position corresponding to the lifting block below the supporting frame.
Preferably, the components in the chassis movement driving assembly comprise a movement driving motor and a lead screw driven by the movement driving motor, and a threaded sleeve matched with the lead screw is arranged on the chassis sliding seat; or the components in the chassis movement driving assembly comprise a movement driving cylinder, and a piston rod of the movement driving cylinder is connected with the chassis sliding seat; or the components in the chassis movement driving assembly comprise a movement driving motor, a driving wheel, a driven wheel and a conveying belt, the driving wheel and the driven wheel are arranged on the rack in a transversely separated mode, the conveying belt is sleeved between the driving wheel and the driven wheel, the chassis sliding seat is connected to the conveying belt, and the movement driving motor drives the driving wheel to rotate so that the conveying belt drives the chassis sliding seat to slide on the chassis rail; or the components in the chassis moving driving assembly comprise a moving driving motor and a gear rack, and the chassis sliding seat is matched and linked with the moving driving motor or the gear rack.
Preferably, the components in each group of chassis moving drive assemblies are arranged into two same groups and correspondingly arranged on the front side and the rear side of the lower part of the chassis sliding seat, the chassis track comprises transverse guide rails which are arranged on the machine frame and correspondingly arranged on the two sides of the lower part of the chassis sliding seat, and transverse sliding blocks matched with the transverse guide rails are arranged on the two sides of the lower part of the chassis sliding seat.
Preferably, the rack comprises support legs erected at four corners, a front-side transverse top beam connected with the two support legs at the front side, a rear-side transverse top beam connected with the two support legs at the rear side, a left-side longitudinal beam connected with the two support legs at the left side, and a right-side longitudinal beam connected with the two support legs at the right side; the transverse top beam of front side and the transverse top beam of back side are parallel to each other and highly uniform is used for installing and sweeping the smooth disk subassembly, the longitudinal beam of left side and the longitudinal beam of right side are parallel to each other and highly uniform, be fixed with two transverse installation roof beams that are parallel to each other and are used for installing chassis track and chassis removal drive assembly between longitudinal beam of left side and the longitudinal beam of right side, transverse installation roof beam is parallel to the transverse top beam of front side and highly is less than the transverse top beam of front side, be formed with between two transverse installation roof beams and be used for preventing to carry the empty space of keeping.
Preferably, the frame has set up downwardly and inwardly extending and has open preceding accepting groove and back accepting groove respectively in front side and rear side, and preceding accepting groove and back accepting groove have all set up the exhaust pipe way, have set up the telescopic protection casing between chassis slide and the frame left and right sides, and the fore-and-aft direction both sides of protection casing are buckled downwards and are detained respectively in preceding accepting groove and the uncovered mouth in back accepting groove.
Preferably, the protective cover is a telescopic steel plate protective cover formed by sequentially laminating a plurality of steel plates which are bent downwards at two sides in the front-back direction along the left-right direction.
Preferably, the front receiving groove and the rear receiving groove are divided into a left side groove and a right side groove in the middle of the left and right directions of the rack, the left side groove and the right side groove respectively decline towards the middle along the two sides of the left and right directions, and the lowest points of the groove bottoms of the left side groove and the right side groove are respectively provided with a waste discharge pipeline.
The utility model also provides a sweep ray apparatus, including foretell sweep the light device, still including being used for waiting to process the material and putting into the chassis subassembly on the position of reloading and/or getting the material manipulator of unloading that the chassis subassembly on the position of reloading was taken out with the processing material.
Preferably, the material taking and placing manipulator comprises two longitudinal material changing rails arranged on the left side and the right side of the material changing position respectively, two longitudinal slider seats arranged on the two longitudinal material changing rails respectively, a longitudinal material changing driving assembly for driving the two longitudinal slider seats to move along the two longitudinal material changing rails respectively, a transverse material changing rail arranged on the two longitudinal slider seats in a crossing mode, a transverse slider seat arranged on the transverse material changing rail, a transverse material changing driving assembly for driving the transverse slider seat to move along the transverse material changing rail, a vertical material changing rail arranged on the transverse slider seat, a vertical slider seat arranged on the vertical material changing rail, a vertical material changing driving assembly for driving the vertical slider seat to move along the vertical material changing rail, and a material taking and placing assembly arranged on the vertical slider seat and used for taking and placing materials.
Preferably, the sweeping disc assembly is installed on the frame through a support frame, and the two longitudinal material changing rails are installed on the support frame.
Preferably, get and put the subassembly including setting up dwang on vertical slider seat, along the dwang axial setting multiunit upset piece and the drive dwang pivoted upset actuating mechanism on the dwang, the positive and negative of every group upset piece has all set up the sucking disc.
Preferably, the processing device further comprises a feeding conveyer belt for conveying the materials to be processed to the material changing position and a discharging conveyer belt for conveying the processed materials to the designated position from the material changing position; the feeding conveyer belt and the discharging conveyer belt respectively comprise a conveyer motor, a driving wheel driven by the conveyer motor, and a conveyer belt which is matched with the driving wheel, is sleeved on the driven wheel and is connected between the driving wheel and the driven wheel and used for bearing materials.
Preferably, the feeding conveyer belt and the blanking conveyer belt are arranged on the frame in parallel and are respectively positioned at the two sides of the material changing position in the left-right direction and used for conveying materials in the front-back direction.
Preferably, including being used for placing the storage device of treating processing of treating the processing material and the processing storage device who is used for placing the processing material, treat that processing storage device and processing storage device all are equipped with and are used for making the material arrange the accommodation space of placing, treat that processing storage device corresponds the setting with the material loading conveyer belt, processing storage device corresponds the setting with the unloading conveyer belt, still including being used for treating in the processing storage device treating processing material take out put into material loading conveyer belt on and take off the last feeding mechanical arm of putting into processing storage device with the processing material on the unloading conveyer belt.
Preferably, the material storage device to be processed and the processed material storage device are respectively provided with a feeding fixing frame and a discharging fixing frame, the feeding fixing frame and the discharging fixing frame are respectively provided with a feeding trough and a discharging trough to form accommodating spaces, the feeding manipulator comprises a feeding manipulator and a discharging manipulator, the feeding manipulator is arranged on the feeding fixing frame and located above the feeding trough, and the discharging manipulator is arranged on the discharging fixing frame and located above the discharging trough.
Preferably, a feeding positioning device for positioning the material to be processed is arranged between the material storage device to be processed and the feeding conveying belt, and a discharging positioning device for positioning the processed material is arranged between the processed material storage device and the discharging conveying belt.
According to the technical scheme, the layout of the processing positions at two sides and the middle material changing position is adopted, and the two groups of movable material loading chassis assemblies are matched, so that the processing advantage that two groups of optical disks can be used for simultaneously scanning light is formed, and the processing efficiency is greatly improved; especially, the conventional upper sweeping optical disc moving design idea is changed into a mode that the material carrying chassis is mutually switched to a material changing position for taking and placing materials, the working efficiency of the conventional double-station structural type sweeping optical machine can be at least twice as high, the cumbersome sweeping optical disc does not need to be driven to move, and the power consumption is saved; and the structure is simplified, and the full-automatic feeding and discharging scheme is more favorably realized by matching with various mechanical arms.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of a front view structure of a light sweeping machine according to an embodiment of the present invention;
FIG. 2 is a schematic top view of the light sweeping machine according to the embodiment of the present invention;
fig. 3 is a schematic perspective view of an optical scanner according to an embodiment of the present invention;
fig. 4 is a schematic front view of a light sweeping device of the light sweeping machine according to the embodiment of the present invention;
FIG. 5 is a schematic cross-sectional view taken along the line A-A in FIG. 4;
fig. 6 is a schematic structural view of a material carrying chassis and an accessory part of the light sweeping device according to the embodiment of the present invention;
fig. 7 is a schematic structural view of a chassis gear and its nearby accessories of the sweeping device in the embodiment of the present invention;
fig. 8 is a schematic perspective view of the light sweeping device after the right light sweeping disc assembly is disassembled according to the embodiment of the present invention;
fig. 9 is a schematic perspective view of a light sweeping device having a material taking and placing manipulator and a conveyor belt structure according to an embodiment of the present invention;
fig. 10 is a schematic structural view of the light sweeping device according to the embodiment of the present invention after the bottom trough and the protective cover are disassembled;
fig. 11 is a schematic structural view of the embodiment of the present invention in which the protection cover is shown with its reverse side facing upward;
fig. 12 is a perspective view of a processed storage device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Example 1:
an embodiment of the utility model provides a sweep ray apparatus, it is shown in combination fig. 1 to fig. 12 to combine, and it mainly includes two most to sweep the ray apparatus, and the second part is the cooperation and sweeps the manipulator device that the ray apparatus and set up. Thereby can let sweep the performance that the ray apparatus realized full-automatic processing.
The optical scanning device is a core, the mechanical arm device is mainly used for conveying the materials to be processed to the optical scanning device from the area for storing the materials to be processed, the materials are processed by the optical scanning device, and after the materials are processed by the optical scanning device, the mechanical arm device conveys the processed materials at the optical scanning device to the area for storing the processed materials. The manipulator device can be a material taking and placing manipulator which is independently arranged, the material area is arranged beside the light sweeping device, the manipulator device can also be a material taking and placing manipulator which is matched with a corresponding conveying belt and even matched with other manipulators, and the materials are conveyed to the light sweeping device or conveyed to leave the light sweeping device from other positions. The following will describe the light sweeping device and the robot device of the light sweeping machine in this embodiment in detail.
In order to facilitate the reader to better understand the technical scheme in the embodiment, a direction is defined for this purpose, a top view of the optical scanner in fig. 2 is taken as a reference, and a viewing angle of the reader is perpendicular to a paper surface as a top view direction, that is, as an up-down direction, also called a vertical direction (Z-axis direction); the left and right directions on the reader visual angle paper are taken as the left and right directions of the optical scanner, and are also called as the transverse direction (X axial direction); the vertical direction on the reader's view plane is also referred to as the longitudinal direction (Y-axis direction) as the front-rear direction of the scanner itself, the lower side as the front of the scanner, and the upper side as the rear of the scanner. It is understood that the above definition of direction is used as a reference in the present embodiment, and if the reading environment changes or the scene changes, the corresponding adjustment is made, and the definition of direction is not to be considered as a limitation to the protection scope.
The light sweeping device 1 of the light sweeping machine in this embodiment includes: the frame 11, two sets of sweeping light dish subassembly 12 and be used for respectively sweeping the two sets of year material chassis subassembly 13 that light dish subassembly 12 matches realization swept the material with two sets of sweeping. The frame is the load-bearing platform of whole sweep light device, provides installation space for relevant parts installation combination together. The sweeping optical disk assembly is a structural unit for sweeping the upper disk, the material loading chassis assembly is a structural unit which is correspondingly matched with the upper disk sweeping light, and a sweeping optical disk of the sweeping optical disk assembly and a material loading chassis of the material loading chassis assembly can be matched up and down to complete a sweeping optical process.
In other embodiments, the optical scanning disk assembly may be an optical scanning disk assembly in the prior art, and may perform the same upper disk optical scanning function, for example, there are an optical scanning disk, an optical scanning wheel seat, and a motor for driving the optical scanning disk to rotate on the optical scanning wheel seat. Similarly, the material-carrying chassis component may also be a material-carrying chassis component in the prior art, and it may be sufficient to complete the adsorption of the material-carrying and the optical disk sweeping, for example, there are a material-carrying chassis and a motor for driving the material-carrying chassis to rotate. While the preferred embodiment is described in terms of the best mode configuration for best operation, improvements to the sweeping and loading tray assemblies are described below.
Two groups of optical disc scanning assemblies 12 are respectively arranged on two lateral sides of the frame 11 to form two-side processing stations 110. The machine frame 11 is provided with a material changing position 14 between the processing positions at two sides, wherein the material changing position 14 is formed by the position where any one of the two groups of material loading chassis assemblies can stay to load and unload materials, namely the machine frame can form three stations in the transverse direction, the processing positions 110 are arranged at two sides, and the material changing position 14 is arranged at the middle position.
Chassis rails 15 for connecting the processing stations at two sides and the material changing positions are arranged on the frame 11 and extend along the transverse two sides towards the middle. The chassis track can be a complete track from left to right, and also can be a track on the left and a track on the right which can both connect the processing positions on the two sides and the middle material changing position, so that each material loading chassis component can be moved to the position of the middle material changing position.
The chassis track is provided with a chassis slide 16 for bearing the material-carrying chassis components, the two groups of material-carrying chassis components 13 are respectively arranged on the chassis slide 16, and the rack 11 is also provided with a chassis movement driving component 17 for driving the chassis slide 16 to bear the two groups of material-carrying chassis components 13 and slide along the chassis track 15.
In other embodiments, in order to further simplify the structure and save energy consumption, two sets of material loading chassis assemblies can be arranged on one chassis slide seat, and one set of chassis moving driving assembly is adopted to drive the chassis slide seat to move. The chassis slide seat and the chassis moving driving components are arranged in a group, and the two groups of material loading chassis components are arranged on the same chassis slide seat and are driven by the chassis moving driving components to slide on the chassis track. The structure is more suitable for the situation that the feeding and discharging speed is slow, for example, manual feeding and discharging or matched mechanical arms are low in efficiency, the time for taking down processed materials and then putting the materials to be processed at the middle material changing position is close to the time for completing one-time polishing process by one group of material loading chassis assemblies on the side processing positions, and the processing efficiency can be better reflected.
In other embodiments, the processing stations located on both sides are not necessarily collinear, i.e. the chassis rails of the two side processing stations and the intermediate change station are not necessarily collinear, but the chassis rails of the two side processing stations and the intermediate change station may be diagonally crossed, with the intermediate change station located at the intersection of the rails.
In the best mode adopted in this embodiment, the number of the chassis sliders 16 and the number of the chassis movement driving assemblies 17 are two, two chassis sliders 16 are independent from each other, two chassis movement driving assemblies 17 are independent from each other, and two material loading chassis assemblies 13 are respectively installed on the two independent chassis sliders 16 and are respectively driven by the two independent chassis movement driving assemblies 17 to independently slide on the chassis rails 15. The structure is not greatly changed on the whole, is still simple, and does not need to require one group of material loading chassis components to be arranged on the material changing position when sweeping, but two groups of material loading chassis components can be simultaneously swept and processed, only when the material needs to be changed, any one group of material loading chassis components can be moved to the middle material changing position to change the material, and the material changing time sequences of the two groups of material loading chassis components are set to be staggered front and back during processing, so that the maximization of the processing efficiency can be ensured.
Because the material carrying chassis has larger volume and heavier mass and needs a motor with high power output to be matched with the material carrying chassis, the prior art also really adopts the motor with higher power and even a speed reducer to be matched, in short, the volume and the weight of the chassis rotation driving motor unit for driving the material carrying chassis to rotate are not ignored, the chassis rotation driving motor unit and the material carrying chassis are bound together to move transversely in other embodiments, namely the chassis rotation driving motor unit is also arranged on a chassis sliding seat, when the material carrying chassis slides, the chassis rotation driving motor unit moves along with the chassis rotation driving motor unit, the integral structure seems to increase the integral movement obstruction to a certain extent, the power consumption can be increased, the independent operation of three-station two groups of light sweeping processes can still be kept, the light sweeping efficiency can still be improved, and the adoption of a gear clutch mechanism can be avoided, in a certain degree, the device structure is simplified, and the device can enter a light scanning program quickly. Even in some specific environments, the chassis rotation driving motor unit does not need to be installed and fixed on the chassis sliding seat, but a mounting frame is extended from the chassis sliding seat to fix the chassis rotation driving motor unit, or a set of motor moving driving components which are synchronous with the chassis moving driving components are arranged on the installation ground or the machine frame, the chassis rotation driving motor unit is used for driving the chassis rotation driving motor unit and the chassis sliding seat to synchronously move, the chassis rotation driving motor unit is fixed relative to the chassis sliding seat and can realize the linkage of the chassis rotation driving motor unit and the chassis sliding seat, the motor movement driving component can adopt the same structure or the structure with the same principle according to the chassis movement driving component, for example, a motor moving track, a moving motor slide sliding on the motor moving track for mounting the chassis rotation driving motor unit, and a driving unit with motor movement for driving the moving motor slide to move on the motor moving track.
When the chassis rotating shaft is coaxial with the output shaft of the chassis driving motor unit or is coaxial through the connecting mechanism, the chassis rotating driving motor unit forms integration relative to the material loading chassis, the material loading chassis can be driven at any time, and the starting and stopping efficiency is higher. Of course, a chassis gear can be mounted on the chassis rotating shaft, and a driving gear capable of being meshed with the chassis gear is arranged on an output shaft of the chassis rotation driving motor unit, so that the driving and rotating effects can be achieved.
In this embodiment, a brand new manner and structure are adopted, and the specific scheme is that the material loading chassis assembly 13 includes a material loading chassis 131 for loading materials and a chassis rotation driving motor unit 132 for driving the material loading chassis 131 to rotate, a chassis rotation shaft 133 extends downward from the center of the material loading chassis, the chassis rotation shaft 133 is rotatably mounted on the chassis slide 16 through a bearing seat 134, a chassis gear 135 is mounted on the chassis rotation shaft 133, the chassis rotation driving motor unit 132 is fixed relative to the rack 11, and a driving gear 136 capable of meshing with the chassis gear 135 is arranged on an output shaft of the chassis rotation driving motor unit 132 and used for meshing the chassis gear 135 with the driving gear 136 when the material loading chassis 131 is located below the sweeping optical disk assembly 12. The chassis rotation driving motor unit may be a motor itself, or may be a driving unit provided with a speed reducer. The material carrying chassis is fixed on the chassis sliding seat, the chassis gear below the material carrying chassis only moves along with the material carrying chassis in the transverse direction, the moving track is determined, the moving position of the material carrying chassis is controlled, the moving position of the chassis gear is controlled, and the chassis gear below the material carrying chassis can be in clutch with the driving gear on the chassis rotation driving motor unit. When the process of sweeping the light to the material is required to be carried out, the chassis gear and the driving gear are just meshed together, and the driving gear can drive the chassis gear to rotate, so that the material carrying chassis is driven to rotate. When the material changing process is needed, the chassis gear is separated from the driving gear along with the movement of the chassis sliding seat. It can be seen that the clutch structure can ensure that only the material loading chassis moves without the need of a driving motor to move together, so that the movement of heavier parts is avoided, the moving efficiency is improved, and the control cost and the control structure are further optimized.
For further accurate cooperation reloading process, chassis slide 16 still is provided with telescopic machanism in this embodiment, and telescopic machanism has the telescopic link that sets up along chassis pivot 133 radial direction, and telescopic machanism can adopt cylinder or motor cooperation lead screw subassembly or linear electric motor, adopts cylinder 137 as telescopic machanism in this embodiment, and the piston rod of cylinder has more simplified structural advantage as the telescopic link. The front end of the telescopic rod of the telescopic mechanism is provided with a brake block 138 for pushing against the chassis rotating shaft, and the brake block applies larger radial pressure to the chassis rotating shaft so as to stop the rotation of the chassis rotating shaft. In order to ensure that the chassis rotating shaft can accurately stop at a specified position, the side wall of the chassis rotating shaft is provided with a notch plane matched with the brake block in other embodiments, once the brake block is correspondingly matched with the notch plane, the chassis rotating shaft can not continue to rotate, and the brake block rotates to the plane from the cambered surface smoothly. According to the principle, the brake block of the telescopic rod can realize the brake effect as long as the brake block can apply the jacking pressure on the part linked with the rotating shaft of the chassis, so that the material carrying chassis is stopped at the designated position.
Adopt a better scheme in this embodiment, still be provided with telescopic machanism on the chassis slide equally, telescopic machanism has the telescopic link that sets up along the radial direction of chassis pivot, and telescopic machanism's telescopic link front end has installed and has been used for the top to touch the brake block of chassis pivot. The improvement is that two roller bearings 139 are arranged on the chassis gear 135 and protrude along the direction parallel to the axial direction, and two or more roller bearings can form a contact surface matched with the brake block (the contact side walls of the two roller bearings necessarily form a contact surface) so as to ensure that the chassis rotating shaft stops at a determined position accurately when braking. The front end of a telescopic rod of the telescopic mechanism is provided with a brake block for pushing and touching the roller bearings, in the embodiment, two roller bearings are adopted as a stop structure to have the best effect, a chassis rotating shaft and a chassis gear rotate, the brake block is radially telescopic, the movement tracks are different, the rotation and the radial movement meet, the friction force can be dissolved through the roller bearings, and the roller bearings are actually a structure that a fixed rod is sleeved with a rotatable shaft sleeve. The service life of the brake structure can be greatly prolonged by the mode, and violent shaking can not occur during braking, so that the brake effect is stable and effective. Based on the same principle of the structure, in other embodiments, the following turntable is additionally installed on the chassis rotating shaft, and in fact, the following turntable can also be regarded as a part of the chassis rotating shaft and is a part extending outwards in the radial direction, so that the roller bearing can be installed on the following turntable of the chassis rotating shaft. In other embodiments, the structure formed by the roller bearing can be replaced by a structure formed by a stop or at least two stop rods. The effect of the stopper and the stopper lever is only slightly inferior, but the function of being able to lock the position when braking is not affected. The material carrying chassis can also adopt other structures for realizing the braking function, for example, in other embodiments, the telescopic mechanism is provided with an axial telescopic rod, that is, the telescopic mechanism is arranged along the axial direction, the front end of the telescopic rod is still provided with a brake block, at the moment, the brake block applies pressure to a chassis rotating shaft or a part linked with the chassis rotating shaft in the axial direction, so that the material carrying chassis meets resistance in rotation, in order to match the action of the brake block, the part linked with the chassis rotating shaft comprises a chassis gear, a follow-up turntable or a material carrying chassis which is additionally arranged on the chassis rotating shaft, and the arrangement of a stopping part on the chassis gear, the follow-up turntable or the material carrying chassis can be more favorable for realizing the braking effect, for example, the arrangement of a stopping groove or.
In order to further optimize the structure and save space, a space exists between the chassis slide 16 and the chassis gear 135 in the embodiment, and the telescopic rod of the telescopic mechanism extends into the space along the radial direction of the chassis rotating shaft, so that the space formed between the two structural components is fully utilized.
In order to further accurately detect the specific rotating position of the material loading chassis, the chassis slide carriage in this embodiment is further provided with a detection sensor 141 for detecting the rotating position of the material loading chassis, and the detection sensor can be fixed by a mounting plate so as to adjust the position of the detection sensor. A sensing block 142 matched with the sensing sensor 141 is provided on the chassis gear 135. Because the chassis gear, the chassis rotating shaft and the material carrying chassis rotate integrally, the induction block can also be arranged on the chassis rotating shaft or the material carrying chassis, the induction block rotates along with the rotation of the rotating body, and the detection sensor is statically arranged relative to the chassis sliding seat.
Through the material carrying chassis rotational position that the detection sensor detected, when the material carrying chassis rotated the assigned position, telescopic link of telescopic machanism was pushed out forward for two gyro wheel bearings that are used for stopping the shelves location on brake block and the chassis gear contradict, and the chassis gear can't continue to rotate again, is injectd in this assigned position department thoroughly. The material loading chassis 131 is provided with a material loading station 1311 for adsorbing materials, the material loading chassis is provided with an airflow channel 1312, the interior of the chassis rotating shaft is hollow and is communicated with the airflow channel on the material loading chassis, the material loading station 1311 is provided with an adsorption hole (not shown in the figure) communicated with the airflow channel, and the end part of the chassis rotating shaft 133 is provided with a rotary joint 1331 for connecting a vacuum air source. The swivel joint 1331 is connected to an air pump, and the air pump can make the airflow channel of the material loading chassis maintain a negative pressure state, so that the material on the material loading station 1311 is adsorbed and fixed, and the material is fixed during the light sweeping process. The air pipe line between the air pump and the rotary joint can be converged through the line accommodating chain, and the movement of the material loading chassis cannot be influenced. After the materials are placed on the material carrying station of the material carrying chassis, the air pump works to vacuumize the hollow material carrying chassis to form negative pressure, and the materials are adsorbed on the material carrying station of the material carrying chassis.
Chassis gear 135 is located chassis slide 16 below, mounting panel 161 has been set up on the chassis slide 16, mounting panel 161 downwardly extending avoids the chassis gear outside after the incurved to the chassis pivot and forms first kink 1611, the mounting panel is close to the one end in the chassis pivot outside along first kink and bends down to extend and form second kink 1612, be provided with the detection sensor 141 that is used for detecting year material chassis pivoted position on the first kink 1611, chassis gear 135 downside corresponds position department and is provided with the response piece 142 that is used for matcing with detection sensor 141, be provided with the mounting hole that is used for supplementary fixed vacuum trachea 162 on the second kink 1612. The mounting hole may also secure the swivel joint if the swivel joint is convex. The mounting plate in this embodiment is arranged along the outer contour of the structure, so that the mounting plate is not obtrusive, the most conformable and simplified design is achieved in space, and the mounting plate can achieve the functions of a plurality of functional components.
The sweeping optical disk assembly is used as an important part in the sweeping optical machine, in other embodiments, the sweeping optical disk assembly comprises a sweeping optical disk, a sweeping optical seat and a sweeping optical driving motor, the upper disk can rotate to sweep light, and the sweeping optical disk is provided with a sweeping optical brush so as to achieve the sweeping optical function. The sweeping optical disk assembly 12 in this embodiment comprises a sweeping optical disk 121, a sweeping optical seat 122 and a sweeping optical driving motor 123, the sweeping optical disk 121 is rotatably installed on one side of the sweeping optical seat 122, the sweeping optical driving motor 123 is installed on the other side of the sweeping optical seat 122 and is used for driving the sweeping optical disk 121 to rotate, the sweeping optical seat 122 is installed on the rack 1 through an elevating mechanism for driving the sweeping optical seat 122 to ascend or descend relative to the material loading chassis, and the elevating mechanism can enable the sweeping optical seat to ascend or descend relative to the material loading chassis so as to facilitate material replacement. In order to prevent external contamination, the sweeping wheel is generally covered by a sweeping shade 124 fitted to the loading chassis and further provided on the sweeping base 122. The light sweeping cover and the material loading chassis are buckled and covered together to form a relatively closed light sweeping environment.
The lifting mechanism in this embodiment includes a support frame 125 installed on the rack 1, a lifting rail vertically disposed on the front and rear sides of the support frame 125, a lifting block 126 matched with the lifting rail disposed on the light sweeping base 122, and a lifting driving assembly for driving the lifting block 126 on the light sweeping base 122 to ascend or descend along the lifting rail. The lifting driving assembly in this embodiment adopts the simplest structural design, and includes a lifting cylinder 127, and a piston rod of the lifting cylinder 127 is connected to the lifting block 126 on the light sweeping base. The lifting block can be fixedly arranged on two sides of the light sweeping seat, or can be integrally formed with two sides of the light sweeping seat, namely the lifting block is used as a part of the light sweeping seat. The lifting of the lifting block is the lifting of the light sweeping seat.
In other embodiments, the lifting driving assembly may adopt different structures, for example, a screw assembly, the lifting driving assembly includes a lifting motor and a screw, and a lifting block on the light sweeping base is provided with a threaded hole matched with the screw; or the belt pulley assembly, the lifting drive assembly comprises a lifting motor, a driving wheel, a driven wheel and a conveying belt, the conveying belt is sleeved between the driving wheel and the driven wheel, the driving wheel and the driven wheel are vertically and upwards separated and arranged on the supporting frame, the lifting block on the light sweeping seat is fixed on the conveying belt, and the lifting motor drives the driving wheel to rotate so as to drive the lifting block to lift. Of course, a gear rack assembly can also be adopted, the lifting driving assembly comprises a lifting motor and a gear rack, and the lifting block is matched and linked with the lifting motor or the gear rack. The lifting motor is provided with a gear, if the rack is fixed, the lifting motor moves, the lifting block can be fixedly installed together with the lifting motor, the rack is generally adopted to move, the lifting motor is fixed, and the lifting block is fixedly installed together with the rack. Such a lead screw assembly, pulley assembly or rack and pinion assembly configuration may also be employed in subsequent chassis movement drive assemblies.
Two lifting guide rods 1251 are respectively arranged at the front side and the rear side of the supporting frame 125 as lifting guide rails, shaft sleeves 1252 are arranged at positions, corresponding to the lifting guide rods 1251, on the lifting block 126 of the light sweeping base 122, and the lifting block 126 of the light sweeping base 122 is sleeved on the lifting guide rods 1251 through the shaft sleeves 1252. The structure with the two guide rods as the guide rail foundation can lead the lifting to be more stable and symmetrical, and the structure is more simplified. In other embodiments, the lifting guide rail may be designed as a lead screw guide rail or a slide rail, but the effect is slightly inferior to the guide rail structure formed by two lifting guide rods in this embodiment.
The position department that corresponds elevator 126 below support frame 125 sets up the buffer spring 127 that upwards extends, because sweep the light seat, sweep the light rim plate, sweep the very heavy moving object of light driving motor, the cooperation sets up the structure that buffer spring can protect the frame, also can alleviate lift drive assembly's pressure. In order to further match with the buffering effect, the lifting guide rods can be respectively provided with a balance spring (not shown in the figure) for elastically buffering and supporting the lifting block upwards. In other embodiments, the buffer springs can be separately arranged, and in the embodiment, the effect is optimal.
The problem of carrying the material chassis rotation and location that can be fine above is favorable to eliminating the not accurate reloading problem that brings of location that probably appears in the reloading in-process.
How to solve the problem of moving the loading chassis to realize the material changing process more quickly is also the problem that needs to be solved in the embodiment. Adopt the chassis to remove drive assembly and solve the chassis and remove the problem in this embodiment, owing to cooperate the separation and reunion structure of above-mentioned driving gear and chassis gear, the chassis removes drive assembly and adopts the structure that can realize the most accurate control in this embodiment, the part in the chassis removes drive assembly in this embodiment is including removing driving motor 171 and by removing driving motor 171 driven lead screw 172, be provided with the thread bush 173 who matches with the lead screw on the chassis slide 16, when removing driving motor and driving the lead screw rotation, the thread bush drives the chassis slide and moves on the chassis track. The rotation angle of the movable driving motor is reflected to the movement of the lead screw, so that precise control can be formed, and the precision of perfect meshing between the driving gear and the chassis gear can be ensured.
In another embodiment, the components in the chassis moving driving assembly can adopt a moving driving cylinder, a piston rod of the moving driving cylinder is connected with the chassis sliding seat, and the material loading chassis only needs to move or be fixed at two determined positions of the material changing position and the processing position, so the mode of adopting the cylinder driving is also feasible. Because the space under the frame is also sufficient, in other embodiments, other driving modes can also be adopted, for example, the components in the chassis movement driving assembly include a movement driving motor, a driving wheel, a driven wheel and a conveying belt, the driving wheel and the driven wheel are arranged on the frame in a transversely separated manner, the conveying belt is sleeved between the driving wheel and the driven wheel, the chassis sliding seat is connected to the conveying belt, and the movement driving motor drives the driving wheel to rotate so that the conveying belt drives the chassis sliding seat to slide on the chassis rail. If a mounting frame for mounting the driving element is additionally arranged on the ground, the mounting frame is also considered to be a part of a frame, and the frame is a structure for providing a component loading platform for the whole light sweeper.
For more precise control and simplified structure, the components in each chassis moving driving assembly 17 are set to be the same two sets and correspondingly set on the front and back two sides of the chassis slide seat, the chassis track 15 includes the transverse guide rail 151 set on the frame 1 and corresponding to the two sides of the chassis slide seat 16 below, and the two sides of the chassis slide seat 16 below are set with the transverse sliding block 161 matching with the transverse guide rail 151. As can be seen from the attached drawing, the sweeping machine is provided with two material carrying chassis, a front group of guide rails and a rear group of guide rails (longitudinal) are arranged below each material carrying chassis, each corresponding group of guide rails can be matched with one group of drive, so that each material carrying chassis is driven by two drives, and the two material carrying chassis are driven by four groups. The structure ensures the whole symmetry and accuracy, and the driving efficiency is greatly improved.
In order to better match with the component installation of the sweep machine, the frame is specially designed in the embodiment, and the frame 11 comprises support legs 111 standing at four corners, a front lateral top beam 112 connecting the two support legs at the front side, a rear lateral top beam 113 connecting the two support legs at the rear side, a left longitudinal beam 114 connecting the two support legs at the left side, and a right longitudinal beam 115 connecting the two support legs at the right side; the front side transverse top beam 112 and the rear side transverse top beam 113 are parallel to each other and are used for mounting a sweeping disc assembly in a height consistent mode, the left side longitudinal beam 114 and the right side longitudinal beam 115 are parallel to each other and are in a height consistent mode, two transverse mounting beams 116 which are parallel to each other and are used for mounting chassis rails and chassis moving driving assemblies are fixed between the left side longitudinal beam and the right side longitudinal beam, the transverse mounting beams 116 are parallel to the front side transverse top beam 112 and are lower than the front side transverse top beam 112 in a height consistent mode, and a space for avoiding collision of a material loading chassis is formed between the two transverse mounting beams 116. The stable installation of each part is guaranteed with the structure of simplest, and structural cost is low, and stability is high.
In order to avoid the corrosion damage to the equipment caused by the leakage of the waste liquid and the waste scraps during the polishing process, in this embodiment, a protection structure is added, and the front side and the rear side of the rack 11 are respectively provided with a front receiving groove 117 and a rear receiving groove 117 which extend downward and inward and have openings, that is, the receiving grooves are accommodated inside the rack, and no space is abrupt. The front receiving groove 117 and the rear receiving groove 117 are provided with a waste discharge pipe 1171, a telescopic protective cover 118 is arranged between the two chassis sliding seats 16 and between the chassis sliding seats and the left side and the right side of the frame 11, and the front side 1181 and the rear side 1181 of the protective cover 118 are bent downwards and respectively buckled into the openings of the front receiving groove 117 and the rear receiving groove 117. If have the waste liquid sweeps to leave on the safety cover on carrying the material chassis, the waste liquid sweeps also can be in the front and back of accepting the inslot towards both sides inflow along the wall to through the waste pipe who accepts the groove around flowing, waste pipe generally can be connected to the recovery and equip in, guarantees the environmental protection requirement.
The telescopic protection casing can adopt organ formula protection casing, for guaranteeing corrosion resistance and the durability of protection casing in this embodiment, protection casing 118 is the flexible steel sheet protection casing of the formation of stacking gradually along left right direction (horizontal) end to end by the downward steel sheet of buckling of multi-disc front and back direction (vertical) both sides, and the protection casing both sides can slide in accepting the groove, and flexible effectual, the drip proof permeability of stacked structure is strong.
The front bearing groove 117 and the rear bearing groove 117 are divided into a left side groove and a right side groove by the middle of the left and right directions of the rack, the left side groove and the right side groove respectively decline towards the middle along the two sides of the left and right directions, and the lowest points of the groove bottoms of the left side groove and the right side groove are respectively provided with a waste discharge pipeline 1171. The simplified structure can keep the left side and the right side mutually communicated and can discharge waste independently. The bottom groove is of a bilateral symmetry structure, and is more suitable for respective waste discharge.
As described above, in order to further cooperate with the light sweeping device to complete the light sweeping process, so that the light sweeping device can further improve the automatic function effect, in the embodiment, the material taking and placing manipulator is provided to be dedicated to placing the material into the material loading chassis and taking the material out of the material loading chassis. The low-efficiency process of taking and placing materials manually can be omitted. The manipulator can adopt a multi-axis linkage type manipulator to pick and place materials on a large scale, and can also adopt a universal XYZ-axis guide rail matching type manipulator. Even the manipulator with the randomly adjustable angle of the taking and placing part can be matched, materials can be irregularly placed on the material carrying chassis, and the materials can be taken by matching the manipulator with a vision positioning system.
In this embodiment, the material taking and placing manipulator 2 includes two longitudinal material changing rails 21 respectively disposed on the left and right sides of the material changing position 14, two longitudinal slider seats 211 respectively disposed on the two longitudinal material changing rails 21, a longitudinal material changing driving assembly 212 for driving the two longitudinal slider seats to move along the two longitudinal material changing rails 21, a transverse material changing rail 22 crossing the two longitudinal slider seats 211, a transverse slider seat 221 disposed on the transverse material changing rail 22, a transverse material changing driving assembly 222 for driving the transverse slider seat 221 to move along the transverse material changing rail 22, a vertical material changing rail 23 disposed on the transverse slider seat 221, a vertical slider seat 231 disposed on the vertical material changing rail 23, a vertical material changing driving assembly 232 for driving the vertical slider seat 231 to move along the vertical material changing rail 23, and a material taking and placing assembly 24 disposed on the vertical slider seat 231 for taking and placing materials. In the structure in this embodiment, from a top view, the corresponding track forms an i-shaped structure, and the structure is symmetrical and stable and has a wide coverage area. Because the sweeping optical disk assembly in the embodiment is installed on the frame 11 through the supporting frame 125, the two longitudinal material changing rails 21 are installed on the supporting frame 125, and can share the structure with the sweeping optical disk assembly, thereby greatly saving the occupied space.
In other embodiments, the pick-and-place assembly may be a general pick-and-place assembly capable of picking up the material. And get in this embodiment and put subassembly 24 including setting up dwang on vertical slider seat, along the dwang axial setting multiunit upset piece and the drive dwang pivoted upset actuating mechanism on the dwang, the positive and negative of every group upset piece has all set up the sucking disc. The sucking disc is applicable to and gets and puts the slice material, if get and put other materials, can with the sucking disc replacement for corresponding structure of snatching can, for example the clamping jaw, insert and get pole, magnetism adsorption element etc.. The picking and placing assembly can pick a plurality of materials at one time, the sucker with the double-sided structure can enable the picking and placing assembly to put the materials to be processed which are sucked by the other side into the material carrying station of the material carrying chassis through the overturning of the rotating rod after the materials on the material carrying chassis station are sucked, and the efficiency of picking and placing the materials is extremely high.
In order to further enhance the automation, a material conveying mechanism matched with the material taking and placing manipulator is further added in the embodiment, that is, the sweeping machine in the embodiment further includes a feeding conveyer belt 31 for conveying the material to be processed to the material changing position and a discharging conveyer belt 32 for conveying the processed material from the material changing position to the designated position; the feeding conveyer belt and the discharging conveyer belt respectively comprise a conveyer motor, a driving wheel driven by the conveyer motor, and a conveyer belt which is matched with the driving wheel, is sleeved on the driven wheel and is connected between the driving wheel and the driven wheel and used for bearing materials. The material manipulator is then got to the cooperation feeding conveyer belt and unloading conveyer belt can optimize to get the stroke of material, further promotes and gets blowing efficiency. The preferred embodiment of this embodiment of drawing of material loading conveyer belt and unloading conveyer belt shows in the left and right sides of reloading position, and material loading conveyer belt and unloading conveyer belt are parallel to each other and are installed in the frame and are located the both sides of reloading position left and right sides orientation respectively and are used for carrying the material in the front and back orientation promptly. Of course, in other embodiments, the feeding conveyor belt and the discharging conveyor belt may be disposed on the front side and the rear side of the material changing position, and the corresponding material taking and placing manipulator track may be correspondingly adjusted.
Still including treating processing storage device 4 and being used for placing the processed material that is used for placing the material of treating processing storage device 5 has been processed in this embodiment, treat that processing storage device 4 and processed storage device 5 all are equipped with and are used for making the material arrange the accommodation space of placing, treat that processing storage device 4 corresponds the setting with material loading conveyer belt 31, processed storage device 5 corresponds the setting with unloading conveyer belt 32. The material arrangement includes arranging the materials in order along a certain direction on the horizontal direction and stacking the materials on the vertical direction. The accommodating space for placing the materials can be a material box or a material groove, and even can be the property of temporary storage of the conveying belt during material transfer.
In another embodiment, a feeding and discharging mechanical arm for taking out the material to be processed in the material storage device to be processed into the feeding conveyor belt and taking down the processed material on the discharging conveyor belt into the processed material storage device is arranged between the material storage device to be processed and the processed material storage device. For example, the loading/unloading robot having a structure like the material loading/unloading robot can carry out loading and unloading of two regions of the material storage device to be processed and the processed material storage device on both the left and right sides. In other embodiments, a multi-axis robot may be used to pick and place the two regions of the magazine to be processed and the processed magazine.
And need promote the efficiency of going up unloading in this embodiment, also can consider the occupation problem in space, and foretell single manipulator is put between waiting to process storage device and two regions of processed storage device, has taken the passageway in the middle of having occupied, and the staff's of being not convenient for dismouting maintenance to a certain extent. Therefore, in this embodiment, a further improvement is made in structure, the to-be-processed storage device 4 and the processed storage device 5 are respectively provided with the feeding fixing frame 41 and the discharging fixing frame 51, the feeding trough 42 and the discharging trough 52 are respectively installed on the feeding fixing frame 41 and the discharging fixing frame 51 to form accommodating spaces, the feeding manipulator includes the feeding manipulator 43 and the discharging manipulator 53, the feeding manipulator 43 is installed on the feeding fixing frame 41 and located above the feeding trough 42, and the discharging manipulator 53 is installed on the discharging fixing frame 51 and located above the discharging trough 52. The feeding manipulator and the discharging manipulator may have the same structure, and have a pick-and-place unit 534 for picking a material and a running track 532 in the X-axis direction, a running track 531 in the Y-axis direction, and a running track 533 in the Z-axis direction, so that the respective pick-and-place unit 534 can move in the areas of the storage device to be processed and the feeding conveyor belt, and the processed storage device and the discharging conveyor belt, respectively. The feeding mechanical arm and the discharging mechanical arm respectively and independently operate, the operation efficiency is improved, the feeding mechanical arm and the discharging mechanical arm are arranged above the feeding and discharging fixing frame, the abrupt space occupation is avoided, and the structural space is greatly simplified.
In order to improve the accuracy of taking and placing the materials, in this embodiment, a feeding positioning device 44 for positioning the materials to be processed is disposed between the material storage device 4 to be processed and the feeding conveyor belt 31, and a discharging positioning device 54 for positioning the materials to be processed is disposed between the material storage device 5 to be processed and the discharging conveyor belt 32.
For the material storage device to be processed and the processed material storage device which do not use the trough as the containing space in other embodiments, the positioning device can be omitted under the condition of not accurately correcting the materials. The positioning device may be an existing positioning device, and the positioning device is not described herein. In other embodiments the magazine to be processed and the processed magazine may adopt the same configuration, such as the configuration shown in fig. 12.
Specifically to material loading positioner and unloading positioner adopt the same structure among this embodiment, the structure that positioner adopted is as follows:
positioner includes integrated into one piece's base, set up relatively two L shape locating plates on the work piece diagonal angle and be used for fixing a position all around the work piece and be used for driving the anchor clamps drive assembly of two L shape locating plate slant direction upward in opposite directions or opposite movement, the positive working face for being used for placing the work piece of base, the base back sets up the die cavity that is used for installing anchor clamps drive assembly, anchor clamps drive assembly includes the driver and receives driver driven transmission support arm group, the guide rail groove parallel with driver transmission direction is seted up to the lateral wall of die cavity, transmission support arm group stretches out the die cavity through the guide rail groove part outside with the activity of drive L shape locating plate, the open afterbody that forms uncovered being used for installing driver messenger driver installation back drive of die cavity is. Accomodate drive and transmission part in the anchor clamps base, with two horizontal supporting shoe replacement current workstations, the anchor clamps base passes through two horizontal supporting shoe direct mount promptly on the vertical slip table of lathe, and the structure is simplified extremely, the cost is cheaper.
According to fig. 1 and 12, a material taking and placing system with a special structure can be obtained, which comprises a material storing device to be processed and a processed material storing device (which can be collectively called as a material taking and placing device), wherein a material feeding conveying belt and a material discharging conveying belt which are connected with a processing machine table are respectively arranged on the material storing device to be processed and the processed material storing device, the conveying belts are provided with driving wheels, driven wheels, belts and driving motors which are sleeved on the driving wheels and the driven wheels, a material feeding positioning frame is arranged at the top end of the material feeding conveying belt, a material discharging positioning frame is arranged at the tail end of the material discharging conveying belt, the positioning frame can be a right-angle leaning frame or a cylinder driving positioning right angle, and the existing positioning frame can. The to-be-processed material storage device and the processed material storage device are further provided with a movable mounting frame for enabling the to-be-processed material storage device and the processed material storage device to be independently moved to the side of any one processing machine, wherein the processing machine can be a light sweeping machine in the embodiment and can also be other engraving and finishing machines, grinding machines, milling machines, CNC (computer numerical control) processing machines and the like. The movable mounting frame is convenient for the material taking and placing device to be suitable for more processing scenes.
The material storage device to be processed and the processed material storage device are both provided with a trough, the trough is arranged on a movable mounting frame, the mounting frame is also respectively provided with a mechanical arm for taking and discharging materials, and the mechanical arm can adopt the mechanical arm shown in figure 12 or other mechanical arms.
The material troughs in the material storage device to be processed and the processed material storage device can be respectively arranged singly, but more than two material troughs are mostly adopted respectively for improving the efficiency, the more than two material troughs are integrated together through the material rack and are arranged on the movable mounting frame, the whole material taking and replacing can be convenient, the material troughs are detachably arranged on the material rack 520, and all materials in the material troughs are conveniently taken away from the material rack or put into the material rack together.
In order to improve the taking and placing efficiency, the improvement is made on the to-be-processed material storage device or the processed material storage device (which may be collectively referred to as a taking and placing device, because the to-be-processed material storage device and the processed material storage device can be replaced with each other in a certain embodiment, namely, the structures are consistent), a sliding track 511 is arranged on the mounting frame of the taking and placing device along two sides, wherein the two sides refer to two sides in the horizontal mounting direction, the material groove can be arranged on the sliding track in a sliding way through the material rest, two groups of symmetrical material grooves are arranged on the material rest along the two side directions, the manipulator is arranged on one of the two side directions of the mounting frame, when one of the groups of chutes is located at one side of the mounting frame where the robot is located, the other group of chutes at the other side can be used for feeding (inserting the material to be processed into the side chute) or discharging (taking the processed material out of the side chute).
In the material taking and placing system, the material taking and placing devices (the material storing device to be processed and the processed material storing device) are arranged on one side of the processing machine table through the conveying belt, and form a structure close to an n shape from the overlooking view, so that the structure is compact, the occupied space is low, and the material taking and placing efficiency is high.
When a trough on one side of the material storage device to be processed is fully loaded, if the other side of the material storage device to be processed is unloaded, the other side of the material storage device to be processed can continue to be loaded without affecting the loading operation, a mechanical arm on the material storage device to be processed can pick up the material in the trough on the side and place the material in a loading positioning frame for positioning, then the positioned material to be processed is picked up to a loading conveying belt, the material to be processed is conveyed to a processing machine table by the loading conveying belt, the material to be processed is taken out to the processing machine table by the mechanical arm or a worker at the processing machine table for processing, if the processing machine table can process a plurality of materials at one time, the mechanical arm at the material storage device to be processed can continuously take the material for a plurality of times or take a plurality of materials at one time, after the material to be processed in the processing machine table is processed, the material is taken out by the mechanical, the manipulator of the processed material storage device takes out the processed material to the blanking positioning frame, and the manipulator accurately places the material into the material groove of the processed material storage device after positioning. So form a complete material course of working, if at this time if the silo of waiting to process storage device one side is got in, then promote the work or material rest and make the silo of opposite side slide to one side at mounting bracket manipulator place, operating personnel can continue to load to full load state or directly change not other silos that have been fully loaded to this side silo that has unloaded, and the material process of getting of the silo of just pushing over also can not receive the influence. The same is true for the change of the material groove of the processed material storage device, and the description is omitted.
The mounting frame is provided with supporting legs 512, a mounting plane frame 513 for mounting the trough is arranged on the supporting legs 512, a mounting column frame 514 for mounting the manipulator is upwards extended from one side of the mounting plane frame 513, a moving track of the manipulator is arranged on the mounting column frame 514, and a taking and placing part (a taking and placing component) is arranged on the moving track.
Next, the whole process of the light sweeping machine in this embodiment will be described.
The initial time is the time when the material storage device to be processed is fully loaded with the material to be processed, the material storage device is unloaded, and the material loading stations of the two material loading chassis are unloaded.
When feeding, the feeding manipulator picks up the material to be processed from the material storage device to be processed, then the material is placed on the feeding positioning device to calibrate the position of the material, then the feeding manipulator picks up the material to be processed after the calibration position and sends the material to be processed to the feeding conveyer belt (if the process can not need to calibrate the position of the material, the feeding manipulator directly puts the material to be processed on the feeding conveyer belt from the material storage device to be processed), after the material to be processed is positioned on the feeding conveyer belt, the feeding conveyer belt transmits the material to be processed to a specified position near a material changing position, at the moment, one empty loading chassis is moved to the material changing position, the taking and placing manipulator picks up the material to be processed on the feeding conveyer belt and puts the material into a loading station of the loading chassis, and after the loading station of the loading chassis is fully loaded with the material to be processed, the loading chassis is moved to the original loading station, the sweeping optical disk assembly descends to enable the sweeping optical disk to be matched with the material loading chassis to carry out sweeping operation. At this time, another loading chassis can perform the same loading operation at the material changing position and then return to the own processing position to perform the same sweeping process. When the materials on one of the material loading chassis are processed in a sweeping mode, the rotation angle of the material loading chassis is positioned, the material position on the material loading station is locked so as to be picked up accurately by the mechanical arm, then the material loading chassis is moved to the material changing position again, the material taking and placing mechanical arm picks up the processed materials on the material loading chassis and places the processed materials on the material loading chassis on the blanking conveyor belt, the blanking conveyor belt conveys the processed materials to the vicinity of the processed material storage device, the blanking mechanical arm picks up the processed materials on the blanking conveyor belt and places the processed materials on the blanking conveyor belt on the blanking positioning device, the position of the processed materials is calibrated, then the blanking mechanical arm picks up the processed materials after the calibration position and inserts the processed materials into a material groove of the processed material storage device accurately (if the position of the materials can not be calibrated in the working procedure, the blanking mechanical arm directly places the processed materials on, thereby completing a complete full-automatic light scanning process.
When the processed material on one of the material loading chassis is taken out and has no load, the feeding manipulator and the feeding conveyer belt are not idle and still perform the feeding action, the material taking and placing manipulator can fill the empty material loading chassis again, and then the full material loading chassis returns to the processing position. And then, if the other loading chassis finishes the sweeping action, the other loading chassis moves to the material changing position to carry out the same material removing and changing action as the previous loading chassis, and then the loading chassis is fully loaded with the materials to be processed and returns to the processing position. Two sets of year material chassis so switch back and forth, each other do not influence, have promoted to a great extent and have swept light efficiency.
Owing to adopt the blowing manipulator of getting that has two-sided material function of getting in this embodiment, consequently, get when getting the blowing manipulator after getting the material that has processed on the material carrying chassis, get the dwang of blowing manipulator and can overturn, will get the material of waiting of blowing manipulator another side and put into on the material carrying chassis carried the material station that has just vacated, so under this kind of condition, the material that has processed on the material carrying chassis has just been got, then just can be full at once, it is fairly perfect to link up, get and put efficiency and promote by a wide margin.
Overall speaking, the optical scanner in this embodiment can realize full-automatic light process of sweeping, and the design of three-position two dishes (add station, trade material position, processing position three position and two sets of sweep the CD and at the material chassis) has greatly promoted holistic light efficiency of sweeping, especially has obtained very big promotion in getting the efficiency of putting the material, and overall structure is not complicated, and occupation of land is limited, has combined efficient, the space occupies the equipment that hangs down, the energy consumption is little for a section.
Example 2:
compared with the embodiment 1, the light sweeping device of the light sweeping device in this embodiment omits a processing station, that is, only one processing station and an adjacent material changing station are provided, that is, the light sweeping device in this embodiment includes: the material loading chassis assembly is used for sweeping materials, the sweeping optical disc assembly is arranged on one side of the frame to form a machining position, a position used for enabling the material loading chassis assembly to stop for loading and unloading materials is arranged on one side adjacent to the machining position on the frame to form a material changing position, a chassis rail used for connecting the machining position and the material changing position is laid on the frame in an extending mode along one side of the machining position and towards the material changing position, a chassis sliding seat used for bearing the material loading chassis assembly is arranged on the chassis rail, the material loading chassis assembly is arranged on the chassis sliding seat, and a chassis movement driving assembly used for driving the chassis sliding seat to bear the material loading chassis assembly to slide along the chassis rail is further arranged on the frame.
Other structures in this embodiment can refer to the description in embodiment 1 above. For example, the specific structure of the material loading chassis and the specific structure of the light sweeping disc assembly are not provided with three positions and two discs, but the light sweeping device in the embodiment has higher processing efficiency compared with the "two positions and one disc" structure adopted by the existing light sweeping device, because the structure of the whole light sweeping device can be simplified due to the movement of the material loading chassis, and the light sweeping disc assembly needs to be lifted, the structure for moving the light sweeping disc assembly in the existing design is relatively complex, and the cost is slightly higher.
Example 3:
this embodiment provides a material system is got in sharing sweeps optical system, sweeps optical system and includes two sets of ray apparatus of sweeping, and two sets of ray apparatus of sweeping have the material entry, and two sets of material entries of sweeping the ray apparatus set up relatively, get the setting of material system of getting and sweep between the ray apparatus at two sets of. Taking the optical machine of the above embodiment 1 as an example, the material inlet of the optical machine is the feeding conveyor belt, and the material taking and placing system includes the to-be-processed material storage device and the processed material storage device, and further includes a feeding and discharging manipulator or a material taking and placing manipulator for conveying materials between the material taking and placing system and the optical machine. When the pick-and-place range of the pick-and-place manipulator on the light sweeping machine is large enough, the pick-and-place manipulator can replace the feeding and discharging manipulator arranged in the pick-and-place system as in the embodiment 1. When the picking range of the feeding and discharging manipulator is large enough, the picking and discharging manipulator mounted on the light sweeping machine in the embodiment 1 can be replaced.
That is to say, sweep optical system and include that two sets of ray apparatus of sweeping that set up relatively, set up a set of material device of getting between two sets of ray apparatus of sweeping, still including being used for getting the unloading manipulator of blowing between a set of material device of getting and two sets of ray apparatus of sweeping. The polishing machine is provided with a polishing disc component and a material loading chassis component matched with the polishing disc component, conveying belts are arranged between the material taking and placing device and the polishing machine, and the corresponding specific structure can refer to the description of the embodiment 1 or the embodiment 2. Because a group of material taking and placing devices can be shared by two groups of light sweeping machines, a light sweeping system with high light sweeping efficiency and low space occupation can be formed.
Example 4:
the embodiment provides a light sweeping production line, which comprises a plurality of light sweeping machines and a transmission line which can at least pass by each light sweeping machine, wherein the transmission line can adopt the structure of a conveying belt in the embodiment, the light sweeping machines can adopt any one of the light sweeping machines in the embodiment, even can adopt the light sweeping machines in the prior art, the transmission line is arranged in a manner of extending along the horizontal direction, taking the transmission line arranged in a straight line as an example, and in other embodiments, the transmission line can be arranged in a loop line (the loop line is formed by the proximity of the head and the tail of the transmission line) or a curve line (the transmission line can be nonlinear due to the site limitation), the light sweeping machines are arranged on one side of the transmission line, then a group of feeding and discharging manipulators can be arranged, the feeding and discharging manipulators are provided with transmission tracks which are arranged above (including the oblique upper sides) the transmission line, the transmission slide is provided with a vertical rail, the vertical rail is provided with a vertical slide seat, the vertical slide seat is provided with a transfer rail stretching between the transmission line and the light sweeping machine, the transfer rail is provided with a taking and placing assembly, and the implementation mode of the mechanical arm in the embodiment can be adopted for the driving mode that the slide seat moves on the rail. The feeding and discharging of the whole production line can be completed only by the feeding and discharging manipulator of the production line, and the moving range of the manipulator is all the light sweeping machines arranged along the transmission line. The structure is more simplified, and the integrated level is high.
In another embodiment, each of the sweeping machines may be provided with one corresponding feeding manipulator, the feeding manipulator corresponding to the sweeping machine is only responsible for loading the sheet material on the conveying line into the sweeping machine, and the sweeping machine may be the sweeping machine with the feeding conveying belt in embodiment 1, so that the feeding manipulator only needs to place the sheet material on the conveying line into the feeding conveying line. The blanking can be transferred from other channels when the bare engine is swept. In order to increase the efficiency, the light sweeping machine integrated with the automatic feeding and discharging function in the embodiment 1 is adopted, and the light sweeping machine is further provided with a feeding conveying belt. The feeding mechanical arm is replaced by the feeding and discharging mechanical arm, or a discharging mechanical arm is added. The sheet processed on the sweep machine can be retrieved to a transport line. It can be understood that the conveying line comprises a feeding conveying line and a discharging conveying line, the two lines run independently and do not affect each other, and the conveying lines are arranged in parallel and placed together, so that space can be saved.
If adopt two pan sweep ray apparatus in above-mentioned embodiment 2, then should sweep the ray apparatus trade the material level and be close to transfer chain one side, sweep the processing position of ray apparatus and keep away from transfer chain one side, one side of a transfer chain just can set up more and sweep the ray apparatus like this, and space utilization is high.
The light sweeping machine can be arranged on the same side of the conveying line, so that the layout of a workshop can be planned, and more space can be saved.
In other embodiments, if the light sweeping machines are arranged on two sides of the conveying line, the space around the single light sweeping machine is larger, and the maintenance of the whole light sweeping machine is facilitated.
Other specific structures not described in detail in this embodiment can be implemented by referring to the specific description in the above embodiment, and are not described again here.
Example 5:
with reference to the drawings, the embodiment provides a processing system, which comprises a processing machine, a feeding machine for providing materials to be processed to the processing machine, and a discharging machine for receiving processed materials taken out by the processing machine, wherein the processing machine, the feeding machine and the discharging machine use mutually independent electric control modules. The processing machine may be the light scanning device and the light scanning machine in the above embodiments, and may also be a cnc engraving and milling machine, a grinding machine or other numerically controlled machine tools.
The electric control module can be an electric control box, an electric control cabinet or an electric control box, the electric control module comprises a control unit and a corresponding circuit unit, the control unit is a control panel, a control chip or a control circuit in many occasions, and the processing machine is controlled by pipeline transmission, including water use control, such as a water pump or a water valve in certain occasions.
In order to further facilitate the combination of the processing system and the production, the processing machine, the feeding machine and the blanking machine are independent not only on the electric control module, but also on the mechanical structure, namely the processing machine, the feeding machine and the blanking machine are combined into the processing system in a separable mode, and the processing system is similar to a building block, namely the processing system is used when being assembled, namely the processing system is moved when being disassembled, and is very convenient.
The processing machine is provided with a processing area, the processing area is provided with a processing station and a processing head, for example, for a sweeping machine, the processing station is a material carrying chassis assembly (the processing station is different from the processing station in the above embodiment, and is actually a material changing position of the sweeping machine in the above embodiment), the processing head is a sweeping machine assembly, materials are processed by the processing head in the processing area, for a finishing carving machine, the processing station is the processing station, the processing stations of some processing machines are mobile, for example, the processing station is mobile, for example, the material carrying chassis is also mobile in the above embodiment, the processing spindle is the processing head, and the like, and the description is omitted. The processing machine also has a pick-and-place robot, as in the above-described embodiments.
The material loading machine has the separable mounting bracket with the processing machine, and storage device is waited to process in the setting on the mounting bracket, can independently support when mounting bracket and processing platform separation and wait to process storage device, when necessary, if in order to increase the accuracy of stability or material butt joint, can lock the mounting bracket on the processing machine through screw structure, but this kind of separable mounting bracket need not depend on the processing machine, can trade any one processing machine at any time and remove the adaptation material loading. In fact, the mounting frame is a carrier which can move independently, does not occupy the space of the processing machine, and only needs to be butted with the processing machine for feeding. The blanking machine and the loading machine may be of the same construction, and reference may also be made to the construction in the above-described embodiment. The feeding machine can make improvement on the design of the storage device to be processed, for example, the storage device to be processed adopts a sheet material separating device, and the sheet material separating device comprises: the sheet material stacking device comprises a water tank for containing liquid, a trough for the sheet materials to be stacked in, a liquid spraying mechanism with a nozzle for applying liquid flow to the side wall of the sheet materials in the trough, and a driving mechanism for driving the nozzle or the trough so as to enable the nozzle and the rack to move relatively along the stacking direction of the sheet materials, wherein the trough is arranged in the water tank. The nozzle extends into the tank for immersing the nozzle in the liquid to apply a stream of liquid to the side wall of the flakes in the trough.
The feeding machine can further comprise a trough installed on the installation frame, a feeding mechanical arm and a feeding conveying belt, one end of the feeding conveying belt is close to a machining station of the processing machine at the other end of the trough, a feeding end detection sensor 1001 used for detecting whether a material to be processed is placed at a specified position of the feeding conveying belt is arranged at one end position of the feeding conveying belt close to the trough, and a taking end detection sensor 1002 used for detecting whether the material to be processed is conveyed to the end of the feeding conveying belt close to one end of the machining station is arranged at one end position of the feeding conveying belt close to the machining station.
The blanking machine also has a mounting frame which can be separated from the processing machine, a processed storage device is arranged on the mounting frame, the mounting frame can independently support the processed storage device when being separated from the processing table, if necessary, the mounting frame can be locked on the processing machine through a screw structure for increasing the stability or the accuracy of material butt joint, but the separable mounting frame does not need to be attached to the processing machine, and any processing machine can be replaced at any time to carry out adaptive blanking. In fact, the mounting frame is a carrier which can move independently, does not occupy the space of the processing machine, and only can be butted with the processing machine for blanking. The blanking machine and the loading machine may be of the same construction, and reference may also be made to the construction in the above-described embodiment.
The blanking machine can also comprise a trough, a blanking manipulator and a blanking conveying belt, wherein the trough, the blanking manipulator and the blanking conveying belt are mounted on the mounting frame, one end of the blanking conveying belt is close to a processing station of the processing machine at the other end of the trough, a discharging end detection sensor 1003 used for detecting whether processed materials are placed at the designated position of the blanking conveying belt is arranged at one end of the blanking conveying belt close to the processing station of the processing machine, and a blanking end detection sensor 1004 used for detecting whether the processed materials are conveyed to the blanking conveying belt close to one end of the trough is arranged at one end of the.
In order to increase the accuracy of feeding and discharging, the feeding positioning device and the discharging positioning device can be arranged according to the above embodiment.
If the number of the material grooves is 1, the number of the picking and placing assemblies on the manipulator is also one, the positioning device is also a positioning station, and the feeding end detection sensor, the picking end sensor, the discharging end detection sensor and the discharging end detection sensor are also respectively corresponding to one, and can be regarded as one group under extreme conditions. If efficiency needs to be increased, as shown in the above embodiment and the accompanying drawings, the number of the material troughs is more than two as a group, and the example that 3 material troughs are installed in one material rack as a group in the embodiment is taken as an example, the picking and placing assemblies on the manipulator also correspond to more than two (3), the positioning device also corresponds to more than two positioning stations (3), and the feeding end detection sensor and the discharging end detection sensor also correspond to more than two (3) respectively and are consistent with the number of the material troughs (3). And get material end detection sensor and unloading end detection sensor and can be unanimous with silo quantity respectively, also can be less than corresponding silo quantity respectively, only correspond respectively of a set of material level both sides set up 2 detection sensor can. For example, if a group of material levels is 3, then the intermediate material level may not require a detection sensor.
The processing method of the processing system in the embodiment is as follows, the electric control modules of the processing machine, the feeding machine and the blanking machine can be started simultaneously or separately, for example, the feeding machine is started first, then the processing machine is started, and finally the blanking machine is started, so that the flexible selection is realized according to actual needs, and the operation is convenient.
The method comprises the steps that an electric control module of the feeding machine is started, and a feeding step is carried out, wherein a feeding end detection sensor judges whether a signal of a material to be processed exists or not, if the signal of the material to be processed does not exist, a feeding manipulator grabs a group of materials to be processed from a trough and places the materials to a specified position (corresponding to the feeding end detection sensor) of a feeding conveyer belt; and if the feeding end detection sensor detects that the material to be processed is left, the feeding conveyer belt transmits the distance of the material level of a group of materials, and the designated position of the feeding conveyer belt is left. Because the material loading conveyer belt is that a set of material level follows a set of material level and progressively transmits the material of treating processing from the silo end to processing machine station end, consequently, the material loading conveyer belt can bear more material of treating processing, is favorable to raising the efficiency and capacity. The control method of the feeding machine at one end of the trough is realized.
If there is the location requirement to the material loading, then the material loading manipulator takes out the material of waiting to process from the silo and places earlier and carry out the primary localization on material loading positioner's location station, then material loading manipulator snatchs the assigned position of putting into the material loading conveyer belt with waiting to process the material.
A material taking step is carried out at one end of the processing machine corresponding to the feeding machine, wherein a material taking end detection sensor judges whether a signal of a material to be processed is detected, if the signal of the material to be processed is detected by the material taking end detection sensor, a feeding conveying belt stops, a material taking and placing manipulator (material taking manipulator) of the processing machine takes the material to be processed at the position corresponding to the material taking end detection sensor on the feeding conveying belt into a processing station of the processing machine, and the position corresponding to the material taking end detection sensor on the feeding conveying belt is emptied; and if the material taking end detection sensor does not detect the signal of the material to be processed, the feeding conveyer belt continuously transmits the material to be processed at the material level of the next group of materials, and the material taking step is circularly carried out.
For the feeding conveyer belt, the material taking end detection sensor has a higher priority, that is, it is firstly ensured that the feeding conveyer belt continues to transmit the material to be processed when the material taking end detection sensor does not detect the signal of the material to be processed, if the material taking end detection sensor detects the signal of the material to be processed, the feeding conveyer belt can not continue to transmit absolutely and must stop, otherwise the material to be processed may fall off the feeding conveyer belt or be blocked and be fragmented due to the continuous transmission. The detection sensor detects the signal of the material to be processed, namely the material to be processed is positioned on the feeding conveyer belt and is sensed by the detection sensor to generate a signal to the electric control module.
The electronic control module of the processing machine in this embodiment is started, the material to be processed is taken out and put into the processing station from the feeding machine by the material taking and placing manipulator according to the above embodiment, after the processing of the processing machine is completed, the processing station is fixed, and the material already processed is taken out and put into the blanking machine by the material taking and placing manipulator from the processing station of the processing machine.
The electronic control module of blanking machine starts in this embodiment, gets into the blowing step: the discharging end detection sensor judges whether a signal of a processed material exists or not, if the signal of the processed material does not exist, a discharging manipulator (discharging manipulator) grabs a group of processed materials from a processing station of the processing machine and places the group of processed materials at a specified position (a position corresponding to the discharging end detection sensor) on the discharging conveyor belt; if the discharging end detection sensor detects a signal of processed materials, the discharging conveyer belt transmits the distance of a group of material positions, and the designated position of the discharging conveyer belt is left.
Because the unloading conveyer belt is also that a set of material level follows a set of material level and progressively transmits the processing material from processing machine station end to the unloader feed tank end, consequently, more processing material can be born to the unloading conveyer belt, is favorable to raising the efficiency and capacity. The method is used for controlling the blanking machine at one end of a processing station of the processing machine.
A blanking step is carried out at one end of a material groove of a blanking machine, wherein a blanking end detection sensor judges whether a signal of detecting a processed material exists or not, if the blanking end detection sensor detects the signal of the processed material, a blanking conveying belt stops, a blanking manipulator of the blanking machine takes a group of processed materials at the corresponding positions of a blanking end detection sensor and a blanking conveying belt into the material groove of the blanking machine, and the corresponding position of a material taking end detection sensor on the feeding conveying belt is emptied; if the blanking end detection sensor does not detect the signal of the processed material, the blanking conveyer belt continuously transmits the processed material at the next material level group, and the step of blanking is circulated.
The material groove of the blanking machine is of a frame inserting type (one piece of piece is inserted into the spacing groove), the machined material needs to be placed into a positioning station of the blanking positioning device for frame inserting front positioning before the machined material is inserted into the material groove by a blanking mechanical arm of the blanking machine, and the machined material positioned in front of the frame inserting front is inserted into the material groove by the blanking mechanical arm. The detection sensor detects the processed material signal, namely the processed material is positioned on the blanking conveying belt and is sensed by the detection sensor to generate a signal to the electric control module.
In the scheme that more than two material tanks are combined, the number of the detection sensors at the feeding end is more than two, the two detection sensors need to generate signals of the materials to be processed completely, the materials are considered to be successfully fed, if any detection sensor does not detect the materials to be processed, the problem of feeding failure is solved, an alarm can be generated, for example, the materials are broken, at the moment, the problem only needs to be manually cleaned, and then corresponding equipment is restarted. The principle is also the same for the discharge end detection sensor to judge whether the discharge is successful.
In other embodiments, the distance that the feeding conveyor belt or the blanking conveyor belt transmits a set of material levels may be replaced by a distance that is transmitted from one end to the other end, for example, from a designated position of the feeding conveyor belt to a position corresponding to the pickup end detection sensor, for example, from a designated position of the blanking conveyor belt to a position corresponding to the blanking end detection sensor.
The feeding manipulator determines whether to grab the material to be processed from the material groove or not according to the signal state of the feeding end detection sensor, and the discharging manipulator determines whether to grab the processed material from the discharging conveying belt or not according to the signal state of the discharging end detection sensor. The pick-and-place manipulator also needs to determine whether to operate according to the state of the processing machine.
The light sweeping device and the light sweeping machine provided by the embodiment of the present invention are introduced in detail, and the principle and the implementation of the present invention are explained by applying specific examples, and the description of the above embodiments is only used to help understand the core idea of the present invention; meanwhile, for the person skilled in the art, according to the idea and method of the present invention, there may be changes in the specific embodiments and the application scope, and in summary, the content of the present specification should not be understood as a limitation to the present invention.

Claims (33)

1. Sweep light device, its characterized in that includes: the automatic material changing machine comprises a rack, two groups of sweeping optical disk assemblies and two groups of material carrying chassis assemblies used for respectively matching with the two groups of sweeping optical disk assemblies to realize sweeping of materials, wherein the two groups of sweeping optical disk assemblies are respectively installed on the transverse two side positions of the rack to form two side processing positions, a position for any one group of material carrying chassis assemblies in the two groups of material carrying chassis assemblies to stop to load and unload materials is arranged between the two side processing positions on the rack to form a material changing position, chassis rails used for connecting the two side processing positions and the material changing position are laid along the transverse two sides in the middle of the rack in an extending mode, a chassis sliding seat used for bearing the material carrying chassis assemblies is arranged on the chassis rails, the two groups of material carrying chassis assemblies are respectively arranged on the chassis sliding seat, and a chassis moving driving assembly used for driving the chassis sliding seat to bear the two groups.
2. The sweeping apparatus according to claim 1, wherein the chassis carriage and the chassis-moving drive assemblies are each provided in a single set, and the two sets of material-carrying chassis assemblies are mounted on the same chassis carriage and are driven together by the single set of chassis-moving drive assemblies to slide on the chassis rails.
3. A sweeping apparatus according to claim 1, wherein the number of chassis carriages and chassis movement drive assemblies is two, the two chassis carriages being independent of each other, the two chassis movement drive assemblies being independent of each other, the two material carrying chassis assemblies being mounted on the two independent chassis carriages and being independently slidable on the chassis track by the two independent chassis movement drive assemblies.
4. The sweeping apparatus according to claim 1, wherein the loading chassis assembly includes a loading chassis for loading the material and a chassis rotation driving motor unit for driving the loading chassis to rotate, a chassis rotation shaft extends downwards from the center of the loading chassis, the chassis rotation shaft is rotatably mounted on the chassis slide via a bearing seat, the chassis rotation shaft is driven by the chassis rotation driving motor unit to rotate the loading chassis, and the chassis rotation driving motor unit is fixed relative to the chassis slide and linked with the chassis slide.
5. The sweeping apparatus according to claim 4, wherein a chassis gear is mounted on the chassis rotary shaft, and a driving gear engageable with the chassis gear is provided on an output shaft of the chassis rotary drive motor unit.
6. The sweeping apparatus according to claim 1, wherein the carrier assembly includes a carrier base for carrying the material and a base rotation driving motor unit for driving the carrier base to rotate, a base rotation shaft extends downward from a center of the carrier base, the base rotation shaft is rotatably mounted on the base slide via a bearing seat, a base gear is mounted on the base rotation shaft, the base rotation driving motor unit is fixed relative to the frame, and a driving gear engageable with the base gear is provided on an output shaft of the base rotation driving motor unit for engaging with the base gear when the carrier base is located below the sweeping apparatus assembly.
7. A sweeping device according to claim 4, 5 or 6, wherein the chassis carriage is further provided with a telescopic mechanism having a telescopic rod, and the front end of the telescopic rod of the telescopic mechanism is provided with a brake block for contacting the chassis spindle or a part linked with the chassis spindle.
8. The sweeping apparatus according to claim 7, wherein the means for cooperating with the rotating shaft of the chassis comprises a gear of the chassis, a follower turntable or a material carrying chassis separately mounted on the rotating shaft of the chassis, a protruding stop block or at least two stop rods or at least two roller bearings are provided on the gear of the chassis or on the follower turntable or on the material carrying chassis along a direction parallel to the axial direction, and a brake block for abutting against the stop block or the stop rods or the roller bearings is provided at the front end of the telescopic rod of the telescopic mechanism.
9. The sweeping apparatus according to claim 8, wherein the chassis spindle has a chassis gear mounted thereon, a space is provided between the chassis carriage and the chassis gear, and the extendable rod of the retracting mechanism extends into the space in a radial direction of the chassis spindle.
10. The sweeping apparatus according to claim 7, wherein the chassis slide is further provided with a detection sensor for detecting the rotational position of the loading chassis, and the chassis rotary shaft or a part linked with the chassis rotary shaft is provided with a sensing block matched with the detection sensor.
11. The sweeping device according to claim 4, 5 or 6, wherein the material loading chassis is provided with a material loading station for adsorbing materials, the material loading chassis is provided with an air flow channel, the rotating shaft of the chassis is hollow and is communicated with the air flow channel on the material loading chassis, the material loading station is provided with an adsorption hole communicated with the air flow channel, and the end part of the rotating shaft of the chassis is provided with a rotary joint for connecting a vacuum air source.
12. The sweeping apparatus according to claim 11, wherein the chassis gear is located below the chassis slide, the chassis slide is provided with a mounting plate, the mounting plate extends downward to avoid the outer side of the chassis gear and then bends inward to the chassis pivot to form a first bending portion, the mounting plate bends downward along an end of the first bending portion near the outer side of the chassis pivot to form a second bending portion, the first bending portion is provided with a detection sensor for detecting the rotational position of the material-carrying chassis, the lower side of the chassis gear is provided with a sensing block for matching with the detection sensor, and the second bending portion is provided with a mounting hole for assisting in fixing the rotary joint or the vacuum air tube.
13. The light sweeping device as claimed in claim 1, wherein the light sweeping disc assembly includes a light sweeping wheel disc rotatably mounted on one side of the light sweeping base, a light sweeping base mounted on the other side of the light sweeping base for driving the light sweeping wheel disc to rotate, and a light sweeping driving motor mounted on the frame through a lifting mechanism for driving the light sweeping base to ascend or descend with respect to the frame.
14. The light sweeping device of claim 13, wherein the elevating mechanism includes a supporting frame installed on the frame, elevating rails vertically installed on front and rear sides of the supporting frame, and an elevating block provided on the light sweeping base to match with the elevating rails, and further includes an elevating driving unit for driving the elevating block on the light sweeping base to ascend or descend along the elevating rails.
15. The light sweeping device of claim 14, wherein the elevating drive assembly includes an elevating cylinder, a piston rod of the elevating cylinder is connected to an elevating block on the light sweeping base; or the lifting driving component comprises a lifting motor and a screw rod, and a lifting block on the light sweeping seat is provided with a threaded hole matched with the screw rod; or the lifting driving assembly comprises a lifting motor, a driving wheel, a driven wheel and a conveying belt, the conveying belt is sleeved between the driving wheel and the driven wheel, the driving wheel and the driven wheel are vertically and separately arranged on the supporting frame, the lifting block on the light sweeping seat is fixed on the conveying belt, and the lifting motor drives the driving wheel to rotate so as to drive the lifting block to lift; or the lifting driving component comprises a lifting motor and a gear rack, and the lifting block is matched and linked with the lifting motor or the gear rack.
16. The light sweeping device of claim 14, wherein two lifting guide rods are respectively disposed on the front and rear sides of the supporting frame as lifting guide rails, a shaft sleeve is disposed on the lifting block of the light sweeping base at a position corresponding to the lifting guide rods, and the lifting block of the light sweeping base is sleeved on the lifting guide rods through the shaft sleeve.
17. The light sweeping device as claimed in claim 16, wherein the lift guide rods are each provided with a balance spring for elastically supporting the lift block upward.
18. The light sweeping device of claim 14, 16 or 17, wherein an upwardly extending buffer spring is provided below the support frame at a position corresponding to the elevator block.
19. The sweeping device according to any one of claims 1 to 6, wherein the components in the chassis movement driving assembly include a movement driving motor and a lead screw driven by the movement driving motor, and a threaded sleeve matched with the lead screw is arranged on the chassis sliding seat; or the components in the chassis movement driving assembly comprise a movement driving cylinder, and a piston rod of the movement driving cylinder is connected with the chassis sliding seat; or the components in the chassis movement driving assembly comprise a movement driving motor, a driving wheel, a driven wheel and a conveying belt, the driving wheel and the driven wheel are arranged on the rack in a transversely separated mode, the conveying belt is sleeved between the driving wheel and the driven wheel, the chassis sliding seat is connected to the conveying belt, and the movement driving motor drives the driving wheel to rotate so that the conveying belt drives the chassis sliding seat to slide on the chassis rail; or the components in the chassis moving driving assembly comprise a moving driving motor and a gear rack, and the chassis sliding seat is matched and linked with the moving driving motor or the gear rack.
20. The sweeping apparatus according to claim 19, wherein the members of each of the chassis moving drive units are arranged in two identical sets and are disposed at positions corresponding to front and rear sides of the underside of the chassis slide, the chassis rail includes lateral guide rails disposed on the frame corresponding to both sides of the underside of the chassis slide, and lateral sliders disposed on both sides of the underside of the chassis slide and adapted to the lateral guide rails.
21. The sweeping device of claim 20, wherein the frame includes support legs erected at four corners, a front lateral top beam connecting the two support legs on the front side, a rear lateral top beam connecting the two support legs on the rear side, a left side longitudinal beam connecting the two support legs on the left side, and a right side longitudinal beam connecting the two support legs on the right side; the horizontal back timber of front side and the horizontal back timber of rear side are parallel to each other and highly uniform is used for installing and sweeps optical disc subassembly, left side longeron and right side longeron are parallel to each other and highly uniform, left side longeron and right side longeron, be fixed with two horizontal installation roof beams that are parallel to each other and are used for installing chassis track and chassis removal drive assembly between, horizontal installation roof beam is on a parallel with the horizontal back timber of front side and highly is less than the horizontal back timber of front side, be formed with between two horizontal installation roof beams and be used for preventing to carry the empty space of keeping away that.
22. A mirror unit according to any one of claims 1 to 6, wherein the frame is provided with a front receiving groove and a rear receiving groove extending downwardly and inwardly and having an opening at the front side and the rear side, respectively, the front receiving groove and the rear receiving groove are provided with a waste pipe, a retractable protective cover is provided between the two chassis sliders and between the chassis slider and the left and right sides of the frame, and both sides of the protective cover in the front-rear direction are bent downwardly and are fitted into the openings of the front receiving groove and the rear receiving groove, respectively.
23. The light sweeping device according to claim 22, wherein the protection cover is a telescopic steel plate protection cover formed by sequentially laminating a plurality of steel plates bent downward in both front and rear directions in the left and right direction.
24. The sweeping apparatus according to claim 22, wherein the front receiving groove and the rear receiving groove are divided into a left groove and a right groove along a left-right direction of the frame, the left groove and the right groove are respectively inclined downward toward a center along respective left-right direction sides, and a waste discharge pipe is respectively provided at lowest points of the bottoms of the left groove and the right groove.
25. Sweeping machine comprising a sweeping device according to any one of the preceding claims 1 to 24, further comprising a pick-and-place robot for placing material to be processed in the chassis assembly on the change station and/or for taking processed material out of the chassis assembly on the change station.
26. The optical scanner as defined in claim 25, wherein said pick-and-place manipulator comprises two longitudinal refueling tracks respectively disposed on the left and right sides of the refueling position, two longitudinal slider seats respectively disposed on the two longitudinal refueling tracks, a longitudinal refueling driving assembly for driving the two longitudinal slider seats to move along the two longitudinal refueling tracks, a transverse refueling track crossing the two longitudinal slider seats, a transverse slider seat disposed on the transverse refueling track, a transverse refueling driving assembly for driving the transverse slider seat to move along the transverse refueling track, a vertical refueling track disposed on the transverse slider seat, a vertical slider seat disposed on the vertical refueling track, a vertical refueling driving assembly for driving the vertical slider seat to move along the vertical refueling track, and a pick-and-place assembly disposed on the vertical slider seat for picking and placing materials.
27. A sweeping machine according to claim 26, wherein the sweeping disc assembly is mounted to the frame by a support bracket to which the two longitudinal feed rails are mounted.
28. The optical scanner of claim 26, wherein the pick-and-place assembly comprises a rotating rod disposed on the vertical slider seat, a plurality of turning blocks disposed on the rotating rod along the axial direction of the rotating rod, and a turning driving mechanism for driving the rotating rod to rotate, and suction cups are disposed on both sides of each turning block.
29. The sweeping machine of claim 25, further comprising a loading conveyor for conveying material to be processed to the change station and a blanking conveyor for conveying processed material from the change station to a designated location; the feeding conveyer belt and the discharging conveyer belt respectively comprise a conveyer motor, a driving wheel driven by the conveyer motor, and a conveyer belt which is matched with the driving wheel, is sleeved on the driven wheel and is connected between the driving wheel and the driven wheel and used for bearing materials.
30. The sweeping machine of claim 29, wherein the loading conveyor and the unloading conveyor are mounted in parallel to each other on the frame at left and right sides of the loading position for conveying the materials in the front and rear directions.
31. The sweeping machine according to claim 29 or 30, comprising a to-be-processed material storage device for storing the to-be-processed material and a processed material storage device for storing the processed material, wherein the to-be-processed material storage device and the processed material storage device are both provided with accommodating spaces for arranging and placing the materials, the to-be-processed material storage device is arranged corresponding to the feeding conveyor belt, the processed material storage device is arranged corresponding to the discharging conveyor belt, and the sweeping machine further comprises a feeding and discharging manipulator for taking out the to-be-processed material in the to-be-processed material storage device and placing the processed material on the discharging conveyor belt into the processed material storage device.
32. The polishing machine according to claim 31, wherein the storage device to be processed and the processed storage device are respectively provided with a feeding holder and a discharging holder, the feeding holder and the discharging holder are respectively provided with a feeding trough and a discharging trough to form the accommodating space, the feeding manipulator comprises a feeding manipulator and a discharging manipulator, the feeding manipulator is arranged on the feeding holder above the feeding trough, and the discharging manipulator is arranged on the discharging holder above the discharging trough.
33. The light sweeper of claim 32 wherein a feed locator is positioned between the stock to be processed and the feed conveyor for locating the material to be processed and a discharge locator is positioned between the stock to be processed and the discharge conveyor for locating the material to be processed.
CN202021348998.1U 2020-07-10 2020-07-10 Sweep light device and sweep ray apparatus Active CN213004545U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113588231A (en) * 2021-07-14 2021-11-02 江苏汉皇安装集团有限公司 Base fixing mechanism and method for electromechanical equipment installation
CN114378665A (en) * 2022-01-28 2022-04-22 中科智研(广东)科技有限公司 Full-automatic feeding and discharging light sweeping equipment for mobile phone protection plates
CN115026694A (en) * 2022-06-16 2022-09-09 江西瑞美机械设备有限公司 Efficient full-automatic polishing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113588231A (en) * 2021-07-14 2021-11-02 江苏汉皇安装集团有限公司 Base fixing mechanism and method for electromechanical equipment installation
CN114378665A (en) * 2022-01-28 2022-04-22 中科智研(广东)科技有限公司 Full-automatic feeding and discharging light sweeping equipment for mobile phone protection plates
CN114378665B (en) * 2022-01-28 2023-03-17 中科智研(广东)科技有限公司 Full-automatic feeding and discharging light sweeping equipment for mobile phone protection plates
CN115026694A (en) * 2022-06-16 2022-09-09 江西瑞美机械设备有限公司 Efficient full-automatic polishing machine

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Address after: 518000 floors 1-2, No.8 factory building, huidebao Industrial Park, south of great outer ring road, Guangming Street, Guangming New District, Shenzhen City, Guangdong Province

Patentee after: Shenzhen Chuangling intelligence Co.,Ltd.

Address before: 518000 floors 1-2, No.8 factory building, huidebao Industrial Park, south of great outer ring road, Guangming Street, Guangming New District, Shenzhen City, Guangdong Province

Patentee before: SHENZHEN SHENGLIDA CNC EQUIPMENT Co.,Ltd.