CN115026694A - Efficient full-automatic polishing machine - Google Patents
Efficient full-automatic polishing machine Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 61
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- 239000011521 glass Substances 0.000 claims abstract description 80
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- 238000007517 polishing process Methods 0.000 abstract 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Mechanical Engineering (AREA)
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- Inorganic Chemistry (AREA)
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Abstract
本发明公开了一种高效的全自动抛光机,涉及自动化设备技术领域;包括加工平台、分片上料机构、上下料机械手、分片传送带、加工治具、抛光加工机构以及插片下料机构;所述的分片传送带和加工治具并排设置在加工平台上,所述的上下料机械手和抛光加工机构位于加工平台上方,且上下料机械手位于所述的分片传送带上方;所述的抛光加工机构位于加工治具上方;所述分片上料机构和插片下料机构分别位于分片传送带的两端;本发明的有益效果是:能够实现玻璃工件的自动上料、自动抛光以及自动下料,提高玻璃工件的加工效率。
The invention discloses an efficient automatic polishing machine, which relates to the technical field of automation equipment and comprises a processing platform, a slice feeding mechanism, a loading and unloading manipulator, a slice conveyor belt, a processing jig, a polishing processing mechanism and an inserting and unloading mechanism; The slicing conveyor belt and the processing fixture are arranged side by side on the processing platform, the loading and unloading manipulator and the polishing processing mechanism are located above the processing platform, and the loading and unloading manipulator is located above the slicing conveyor belt; the polishing process The mechanism is located above the processing jig; the segment feeding mechanism and the inserting and unloading mechanism are respectively located at both ends of the segmented conveyor belt; the beneficial effects of the present invention are: automatic feeding, automatic polishing and automatic unloading of glass workpieces can be realized , improve the processing efficiency of glass workpieces.
Description
技术领域technical field
本发明涉及自动化设备技术领域,更具体的说,本发明涉及一种高效的全自动 抛光机。The present invention relates to the technical field of automation equipment, more specifically, the present invention relates to an efficient automatic polishing machine.
背景技术Background technique
目前市场上对抛光机的需求持续上涨,针对智能穿戴盖板、玻璃面板等玻璃材 质进行抛光时,为了同时对多片玻璃进行抛光以提高抛光效率,市场现有抛光机大 都采用下方布置大型抛光盘,上方布置4个小圆形治具盘,治具盘上真空吸附玻璃, 治具盘反扣在抛光盘上,上方的抛光盘自转来进行抛光。At present, the demand for polishing machines in the market continues to rise. When polishing glass materials such as smart wearable covers and glass panels, in order to polish multiple pieces of glass at the same time to improve polishing efficiency, most of the existing polishing machines in the market use large polishing machines arranged below. For the optical disc, there are 4 small circular jig discs arranged above. The jig disc is vacuum-adsorbed glass, the jig disc is buckled on the polishing disc, and the upper polishing disc rotates for polishing.
此种方式多个治具上玻璃与抛光盘接触不均匀,导致抛光良率不高,并且需要 人工手动上下料,人工成本高、效率较低并且存在安装隐患,已无法满足现有市场 的需求。In this way, the contact between the glass on multiple fixtures and the polishing disc is uneven, resulting in a low polishing yield, and manual loading and unloading is required. The labor cost is high, the efficiency is low, and there are hidden installation hazards, which can no longer meet the needs of the existing market. .
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的不足,本发明提供一种高效的全自动抛光机,能够实现玻 璃工件的自动上料、自动抛光以及自动下料,提高玻璃工件的加工效率。In order to overcome the deficiencies of the prior art, the present invention provides an efficient automatic polishing machine, which can realize automatic feeding, automatic polishing and automatic unloading of glass workpieces, thereby improving the processing efficiency of glass workpieces.
本发明解决其技术问题所采用的技术方案是:一种高效的全自动抛光机,其改 进之处在于,包括加工平台、分片上料机构、上下料机械手、分片传送带、加工治 具、抛光加工机构以及插片下料机构;The technical solution adopted by the present invention to solve the technical problem is: an efficient automatic polishing machine, the improvement of which is that it includes a processing platform, a sheet feeding mechanism, a loading and unloading manipulator, a sheet conveying belt, a processing fixture, polishing Processing mechanism and insert blanking mechanism;
所述的分片传送带和加工治具并排设置在加工平台上,所述的上下料机械手和抛光加工机构位于加工平台上方,且上下料机械手位于所述的分片传送带上方,该 上下料机械手用于在分片传送带和加工治具之间实现玻璃工件的转移;所述的抛光 加工机构位于加工治具上方,该抛光加工机构用于对加工治具上的玻璃工件进行加 工;The slicing conveyor belt and the processing fixture are arranged side by side on the processing platform, the loading and unloading manipulator and the polishing processing mechanism are located above the processing platform, and the loading and unloading manipulator is located above the slicing conveyor belt. To realize the transfer of the glass workpiece between the slice conveyor and the processing jig; the polishing processing mechanism is located above the processing jig, and the polishing processing mechanism is used for processing the glass workpiece on the processing jig;
所述分片上料机构和插片下料机构分别位于分片传送带的两端,分片上料机构用于想分片传送带上提供待加工的玻璃工件,插片下料机构用于接收已加工的玻璃 工件。The slicing feeding mechanism and the inserting unloading mechanism are respectively located at both ends of the slicing conveyor belt. glass workpiece.
在上述的结构中,所述的抛光加工机构包括X轴运动模组、Z1轴运动模组、 Z2轴运动模组以及抛光盘;In the above structure, the polishing processing mechanism includes an X-axis motion module, a Z1-axis motion module, a Z2-axis motion module and a polishing disc;
所述的X轴运动模组位于加工平台上方,所述的Z1轴运动模组和Z2轴运动模 组并排安装在X轴运动模组上,通过X轴运动模组的驱动在X轴方向往复运动;且 Z1轴运动模组的底端和Z2轴运动模组的底端分别安装着一抛光盘。The X-axis motion module is located above the processing platform, and the Z1-axis motion module and the Z2-axis motion module are installed side by side on the X-axis motion module, and reciprocate in the X-axis direction through the drive of the X-axis motion module The bottom end of the Z1 axis motion module and the bottom end of the Z2 axis motion module are respectively installed with a polishing disc.
在上述的结构中,所述的加工平台上还设置有Y轴运动模组,该Y轴运动模组 位于X轴运动模组的下方,所述的加工治具安装在Y轴运动模组上,并通过Y轴运 动模组的驱动在Y轴方向往复运动。In the above structure, the processing platform is also provided with a Y-axis movement module, the Y-axis movement module is located below the X-axis movement module, and the processing fixture is installed on the Y-axis movement module , and reciprocates in the Y-axis direction through the drive of the Y-axis motion module.
在上述的结构中,所述的分片传送带包括并排设置的上料传送带和下料传送 带,上料传送带的一端伸入分片上料机构内,下料传送带的一端伸入插片下料机构 内。In the above structure, the segmented conveyor belt includes a side-by-side loading conveyor belt and a blanking conveyor belt, one end of the loading conveyor belt extends into the segmenting and loading mechanism, and one end of the unloading conveyor belt extends into the inserting and unloading mechanism. .
在上述的结构中,所述的上下料机械手包括机械手Y轴模组、机械手横梁、机械 手Z轴模组、旋转驱动组件以及吸盘组件;In above-mentioned structure, described loading and unloading manipulator comprises manipulator Y-axis module, manipulator beam, manipulator Z-axis module, rotary drive assembly and suction cup assembly;
所述机械手横梁的两端分别安装至一机械手Y轴模组上,机械手Z轴模组安装在机械手 横梁上;所述的旋转驱动组件固定安装在机械手Z轴模组上;The two ends of the manipulator beam are respectively installed on a manipulator Y-axis module, and the manipulator Z-axis module is installed on the manipulator beam; the rotary drive assembly is fixedly installed on the manipulator Z-axis module;
所述的吸盘组件包括转动杆、吸盘支架以及吸盘安装板,所述的吸盘支架呈十字状,转 动杆从吸盘支架的中心穿过,该转动杆上阵列分布着多个吸盘支架;所述吸盘支架的四个顶 端处分别固定安装着一吸盘安装板;The suction cup assembly includes a rotating rod, a suction cup support and a suction cup mounting plate, the suction cup support is cross-shaped, the rotating rod passes through the center of the suction cup support, and a plurality of suction cup supports are distributed in an array on the rotating rod; the suction cup A suction cup mounting plate is fixedly installed at the four top ends of the bracket respectively;
所述旋转驱动组件用于驱动所述的转动杆旋转。The rotation driving assembly is used for driving the rotation rod to rotate.
在上述的结构中,所述的机械手Z轴模组包括有Z轴滑板,所述机械手横梁上设置有 RZ导轨,且RZ导轨上设置有滑动块,该滑动块与Z轴滑板固定连接。In the above structure, the Z-axis module of the manipulator includes a Z-axis slide plate, the manipulator beam is provided with an RZ guide rail, and a sliding block is provided on the RZ guide rail, and the slide block is fixedly connected with the Z-axis slide plate.
在上述的结构中,所述的旋转驱动组件包括机械手底座和旋转电机;In the above structure, the rotary drive assembly includes a manipulator base and a rotary motor;
所述的机械手底座和旋转电机均固定安装于Z轴滑板上,机械手底座上转动安装有旋转 轴和从动轴,旋转轴和从动轴上套有同步带;所述旋转电机的输出轴同旋转轴相连接,所述 的转动杆与从动轴相连接。The manipulator base and the rotating motor are fixedly installed on the Z-axis slide plate, the manipulator base is rotatably installed with a rotating shaft and a driven shaft, and a synchronous belt is sleeved on the rotating shaft and the driven shaft; the output shaft of the rotating motor is the same as the output shaft. The rotating shaft is connected, and the rotating rod is connected with the driven shaft.
在上述的结构中,所述的插片下料机构包括下料平台、插片X轴运动模组、下料 换行运行机构、插片Z轴运动模组以及插片定位机构;In above-mentioned structure, described insert sheet blanking mechanism comprises blanking platform, insert sheet X-axis motion module, blanking and wrapping running mechanism, insert sheet Z-axis motion module and insert sheet positioning mechanism;
所述下料平台上设置有用于放入玻璃工件的工件料框,插片X轴运动模组设置于下料平 台上方,所述下料换行运行机构设置在插片X轴运动模组上,通过插片X轴运动模组的驱动 在X轴方向往复运动;The blanking platform is provided with a workpiece material frame for placing glass workpieces, the X-axis motion module of the insert sheet is arranged above the blanking platform, and the blanking and line feed running mechanism is set on the X-axis motion module of the insert sheet, Reciprocating movement in the X-axis direction through the drive of the insert X-axis motion module;
所述插片Z轴运动模组设置于下料换行运行机构的前端,并位于工件料框上方,所述的 插片定位机构安装在Z轴运动模组上,通过插片Z轴运动模组的驱动在Z轴方向往复运动;The insert Z-axis motion module is arranged at the front end of the blanking and line feed operation mechanism, and is located above the workpiece material frame, and the insert positioning mechanism is installed on the Z-axis motion module, and the insert Z-axis motion module The drive reciprocates in the Z-axis direction;
所述的插片定位机构包括翻转气缸、吸盘安装板以及夹持组件,吸盘安装板连接于翻转 气缸上,通过吸盘安装板上的吸盘对玻璃工件进行吸附;所述的夹持组件位于翻转气缸的外 侧,通过夹持组件对翻转后的玻璃工件进行夹持。The inserting piece positioning mechanism includes an overturning cylinder, a suction cup mounting plate and a clamping assembly. The suction cup mounting plate is connected to the overturning cylinder, and the glass workpiece is adsorbed by the suction cup on the suction cup mounting plate; the clamping assembly is located in the overturning cylinder. The outside of the glass workpiece is clamped by the clamping assembly.
在上述的结构中,所述的夹持组件包括框架支撑板、定位气缸、气缸安装板以及滑动 连板;In the above structure, the clamping assembly includes a frame support plate, a positioning cylinder, a cylinder mounting plate and a sliding connecting plate;
所述的气缸安装板固定设置在一组框架支撑板的顶端,所述的定位气缸固定在气缸安装 板的外侧面,滑动连板滑动安装在气缸安装板的外侧面,且滑动连板与定位气缸的气缸杆相 连接;The cylinder mounting plate is fixedly arranged on the top of a group of frame support plates, the positioning cylinder is fixed on the outer side of the cylinder mounting plate, the sliding connecting plate is slidably installed on the outer side of the cylinder mounting plate, and the sliding connecting plate is connected with the positioning plate. The cylinder rod of the cylinder is connected;
所述气缸安装板的内侧设置有固定导向板和可调导向板,固定导向板固定安装在气缸安 装板上,可调导向板与所述的滑动连板相连接;通过固定导向板和可调导向板实现对玻璃工 件的夹持。The inner side of the cylinder installation plate is provided with a fixed guide plate and an adjustable guide plate, the fixed guide plate is fixedly installed on the cylinder installation plate, and the adjustable guide plate is connected with the sliding connecting plate; The guide plate realizes the clamping of the glass workpiece.
在上述的结构中,所述下料换行运行机构包括推动气缸、换行底板、换行滑轨、换行 滑块以及托板;In the above-mentioned structure, the blanking and wrapping operation mechanism includes a pushing cylinder, a wrapping base plate, a wrapping slide rail, a wrapping slider and a pallet;
所述的推动气缸固定在换行底板上,两条换行滑轨位于推动气缸的两侧,换行滑块滑动 安装在换行滑轨上,所述的托板与换行滑块相固定;The described push cylinder is fixed on the line feed bottom plate, the two line feed slide rails are located on both sides of the push cylinder, the line feed slide block is slidably installed on the line feed slide rail, and the described support plate is fixed with the line feed slide block;
所述的插片Z轴运动模组与所述的托板固定连接。The insert Z-axis motion module is fixedly connected with the support plate.
本发明的有益效果是:本发明可以完成对玻璃工件的自动化加工,整个过程无 需人工参与,提高了玻璃工件的加工效率,节省人工成本,减少人工操作造成的工 伤事故。The beneficial effects of the present invention are: the present invention can complete the automatic processing of the glass workpiece without manual participation in the whole process, thereby improving the processing efficiency of the glass workpiece, saving labor costs, and reducing work-related accidents caused by manual operations.
附图说明Description of drawings
图1为本发明的一种高效的全自动抛光机的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of an efficient automatic polishing machine of the present invention.
图2为本发明的一种高效的全自动抛光机的第一内部结构示意图。FIG. 2 is a schematic diagram of the first internal structure of an efficient automatic polishing machine of the present invention.
图3为本发明的一种高效的全自动抛光机的第二内部结构示意图。3 is a schematic diagram of the second internal structure of an efficient automatic polishing machine of the present invention.
图4为本发明的一种高效的全自动抛光机的俯视图。FIG. 4 is a top view of an efficient automatic polishing machine of the present invention.
图5、图6为本发明中分片上料机构的具体实施例图。FIG. 5 and FIG. 6 are specific embodiments of the slicing and feeding mechanism in the present invention.
图7为本发明中插片下料机构的立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the inserting and unloading mechanism in the present invention.
图8为本发明中下料换行运行机构和插片定位机构的结构示意图。FIG. 8 is a schematic structural diagram of the blanking and linefeed running mechanism and the inserting sheet positioning mechanism in the present invention.
图9为本发明中的夹持组件的分解示意图。FIG. 9 is an exploded schematic view of the clamping assembly in the present invention.
图10为本发明中上下料机械手的第一立体结构示意图。10 is a schematic diagram of the first three-dimensional structure of the loading and unloading manipulator in the present invention.
图11为本发明中上下料机械手的第二立体结构示意图。11 is a schematic diagram of the second three-dimensional structure of the loading and unloading manipulator in the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施 例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域 的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护 的范围。另外,专利中涉及到的所有联接/连接关系,并非单指构件直接相接,而 是指可根据具体实施情况,通过添加或减少联接辅件,来组成更优的联接结构。本 发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。The concept, specific structure and technical effects of the present invention will be clearly and completely described below with reference to the embodiments and accompanying drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts are all within the scope of The scope of protection of the present invention. In addition, all the coupling/connection relationships involved in the patent do not simply refer to the direct connection of components, but refer to a better coupling structure by adding or reducing coupling accessories according to specific implementation conditions. Various technical features in the present invention can be combined interactively on the premise of not contradicting each other.
参照图1至图4所示,本发明揭示了一种高效的全自动抛光机,通过该抛光机 能够同时对多个玻璃工件进行抛光加工;具体的,该高效的全自动抛光机包括加工 平台10、分片上料机构40、上下料机械手30、分片传送带50、加工治具60、抛 光加工机构70以及插片下料机构20;其中,如图1、图2所示,加工平台10下方 具有设备底座101,设备底座101采用方钢焊接而成;设备底座101上方具有防护 罩102,防护罩102的一侧为电控柜103,通过电控柜103实现抛光机的逻辑控制; 防护罩102的一侧具有推拉门104,设备底座101的一侧还设置有水箱105。Referring to FIG. 1 to FIG. 4 , the present invention discloses an efficient automatic polishing machine, through which a plurality of glass workpieces can be polished at the same time; specifically, the efficient automatic polishing machine includes a
结合图2、图3以及图4所示,所述的分片传送带50和加工治具60并排设置 在加工平台10上,上下料机械手30和抛光加工机构70位于加工平台10上方,且 上下料机械手30位于所述的分片传送带50上方,该上下料机械手30用于在分片 传送带50和加工治具60之间实现玻璃工件的转移;所述的抛光加工机构70位于 加工治具60上方,该抛光加工机构70用于对加工治具60上的玻璃工件进行加工。 更进一步的,参照图4所示,所述分片上料机构40和插片下料机构20分别位于分 片传送带50的两端,分片上料机构40用于想分片传送带50上提供待加工的玻璃 工件,插片下料机构20用于接收已加工的玻璃工件。并且本实施例中,所述的分 片传送带50包括并排设置的上料传送带501和下料传送带502,上料传送带501 的一端伸入分片上料机构40内,下料传送带502的一端伸入插片下料机构20内。 另外,参照图4所示,上料传送带501与加工治具60还设置有定位机构90,上 料过程中,上下料机械手30将上料传送带501的玻璃工件转移至定位机构90上进 行定位,定位完成再将其转移至加工治具60上进行加工,以提高加工精度。2, 3 and 4, the
因此,分片上料机构40用于将待加工的玻璃工件转移至上料传送带501上, 通过上料传送带501进行传送,上下料机械手30则将上料传送带501上的玻璃工 件转移至定位机构90上进行定位后,再转移至加工治具60上,通过抛光加工机构 70对玻璃工件进行抛光加工;此后,上下料机械手30将已加工的玻璃工件从加工 治具60转移至下料传送带502上,下料传送带502将加工完成的玻璃工件转移至 插片下料机构20中,并通过插片下料机构20实现下料操作;从而完成对玻璃工件 的自动化加工,整个过程无需人工参与,提高了玻璃工件的加工效率,节省人工成 本,减少人工操作造成的工伤事故。Therefore, the slicing and
对于所述的抛光加工机构70,参照图2、图3所示,本发明提供了一具体实施 例,所述的抛光加工机构70包括X轴运动模组701、Z1轴运动模组702、Z2轴运 动模组703以及抛光盘704;所述的X轴运动模组701位于加工平台上方,所述的 Z1轴运动模组702和Z2轴运动模组703并排安装在X轴运动模组701上,通过X 轴运动模组701的驱动在X轴方向往复运动;且Z1轴运动模组702的底端和Z2 轴运动模组703的底端分别安装着一抛光盘704。因此,Z1轴运动模组702的底端 的抛光盘704和Z2轴运动模组703底端的抛光盘704分别可以对一个加工治具60 上的玻璃工件实行抛光加工,可以明显提高加工效率。For the
另外,上述的实施例中,所述的加工平台上还设置有Y轴运动模组80,该Y 轴运动模组80位于X轴运动模组701的下方,所述的加工治具60安装在Y轴运动 模组80上,并通过Y轴运动模组80的驱动在Y轴方向往复运动。通过Y轴运动模 组80的配合,需要对玻璃工件进行加工时,Y轴运动模组80带动加工治具60运 动至抛光盘704下方;当加工完成时,Y轴运动模组80则驱动加工治具60往上下 料机械手30的方向运动,便于上下料机械手30将加工完成的玻璃工件转移至下料 传送带502上。In addition, in the above-mentioned embodiment, the processing platform is also provided with a Y-
需要说明的是,在上述的实施例中,所述的X轴运动模组701、Y轴运动模组 80、Z1轴运动模组702和Z2轴运动模组703均采用现有技术中直线电机模组,直线电 机模组是基于直线电机以及光栅尺、霍尔传感器、直线导轨等形成的系统集成,可直接引进 自动化设备中作为驱动装置。由于其结构在现有技术中非常成熟,因此本实施例中则不再对 X轴运动模组701、Y轴运动模组80、Z1轴运动模组702和Z2轴运动模组703的结 构进行详细的说明。It should be noted that, in the above embodiment, the
参照图5、图6所示,对于上述的分片上料机构40,本发明提供了一具体实施 例,分片上料机构40主要用于实现玻璃工件的分片,逐个将待加工的玻璃工件转 移至上料传送带上。本实施例中,分片上料机构40包括分片机构底座401、分片X 轴模组402、分片Z轴模组403以及机械臂换行组件404,其中分片X轴模组402 和分片Z轴模组403均采用直线电机模组,其结构在本实施例中不再详细说明。所 述的机械臂换行组件404包括换行推动气缸4041、换行滑轨4042、换行移动块4043 以及换行翻转气缸4044,换行推动气缸4041安装换行支撑架4045上,换行翻转 气缸4044固定在换行移动块4043上,换行移动块4043滑动安装所述的换行滑轨 4042上,并且,换行移动块4043与换行推动气缸4041的气缸杆的顶端相连接, 换行滑轨4042与换行支撑架相固定,通过这种结构,换行推动气缸4041的气缸杆 的伸缩,带动换行移动块4043在换行滑轨4042上移动,从而带动换行翻转气缸 4044移动。Referring to FIGS. 5 and 6, the present invention provides a specific embodiment for the above-mentioned slicing and
所述的换行翻转气缸4044的气缸杆上连接有一吸嘴安装块,吸嘴安装块上设 置有用于吸附玻璃工件的吸嘴,换行翻转气缸4044可以带动吸嘴进行翻转。本实 施例中,分片机构底座401上还设置有用于盛放玻璃工件的料盒405,待加工的玻 璃工件放置于料盒405内时处于并列的竖直状态,通过吸嘴安装块上的吸嘴,对玻 璃工件进行吸附,此后在换行翻转气缸4044的翻转下,使玻璃工件处于水平状态, 再将水平状态的玻璃工件转移至上料传送带上。在此过程中,通过机械臂换行组件 404对吸嘴安装块的位置进行调整,便于吸嘴能够对料盒405内不同位置的玻璃工 件进行吸附。A suction nozzle mounting block is connected to the cylinder rod of the described line-feed and
参照图7至图9所示,对于所述的插片下料机构20,本发明提供了一具体实 施例,该插片下料机构20包括下料平台201、插片X轴运动模组202、下料换行运行机 构203、插片Z轴运动模组204以及插片定位机构205;下料平台201位于插片底座2011上 方,所述下料平台201上设置有用于放入玻璃工件的工件料框2012,工件料框2012的后方 还设置有用于驱动工件料框2012在Y轴方向往复运动的料框驱动模组2013。Referring to FIGS. 7 to 9 , the present invention provides a specific embodiment of the
进一步的,下料平台201上设置有竖向的插片X轴支撑架2014,插片X轴运动模组202 设置插片X轴支撑架2014的顶端,使插片X轴运动模组202位于下料平台201的上方;所述下料换行运行机构203设置在插片X轴运动模组202上,通过插片X轴运动模组202的驱 动在X轴方向往复运动。所述插片Z轴运动模组204设置于下料换行运行机构203的前端, 并位于工件料框2012上方,下料换行运行机构203可以对插片Z轴运动模组204在Y轴的 方向进行微调。所述的插片定位机构205安装在Z轴运动模组上,通过插片Z轴运动模组的 驱动在Z轴方向往复运动。Further, the
上述的实施例中,所述的料框驱动模组2013、插片X轴运动模组202以及插片Z轴运动 模组204均采用现有技术中直线电机模组,直线电机模组是基于直线电机以及光栅尺、霍尔 传感器、直线导轨等形成的系统集成,可直接引进自动化设备中作为驱动装置。由于其结构 在现有技术中非常成熟,因此本实施例中则不再对料框驱动模组2013、插片X轴运动模组 202以及插片Z轴运动模组204的结构进行详细的说明。In the above-mentioned embodiment, the material
结合图8所示,对于所述的插片定位机构205,提供了一具体实施例,插片定位机构205 包括翻转气缸2051、吸盘安装板2052以及夹持组件2053,吸盘安装板2052连接于翻转气 缸2051上,通过吸盘安装板2052上的吸盘对玻璃工件进行吸附;所述的夹持组件2053位于翻转气缸2051的外侧,通过夹持组件2053对翻转后的玻璃工件进行夹持;本实施例中,通过翻转气缸2051将水平状态的玻璃工件翻转至竖直状态。结合图9所示,所述的夹持组件2053包括框架支撑板2054、定位气缸2055、气缸安装板2056以及滑动连板2057;所述 的气缸安装板2056固定设置在一组框架支撑板2054的顶端,所述的定位气缸2055通过定 位气缸安装板2062固定在气缸安装板2056的外侧面,滑动连板2057滑动安装在气缸安装 板2056的外侧面,且滑动连板2057与定位气缸2055的气缸杆相连接,通过定位气缸2055 的驱动,带动滑动连板2057进行往复运动。所述气缸安装板2056的内侧设置有固定导向板 2058和可调导向板2059,固定导向板2058固定安装在气缸安装板2056上,可调导向板2059 与所述的滑动连板2057相连接;通过固定导向板2058和可调导向板2059实现对玻璃工件 的夹持。Referring to FIG. 8 , a specific embodiment is provided for the
本实施例中,气缸安装板2056上设置有定位导轨2060,所述的滑动连板2057滑动安装 在定位导轨2060上;可调导向板2059通过L形的靠角安装板2061与滑动连板2057相连接。 通过定位气缸2055的驱动,带动滑动连板2057在定位导轨2060上移动,从而带动可调导 向板2059往复运动,调节可调导向板2059与固定导向板2058之间的距离,进而完成对玻璃工件的夹持和松开的操作。可调导向板2059和固定导向板2058上设置有相对应的导向槽, 玻璃工件被夹持在可调导向板2059和固定导向板2058的导向槽内。另外,可调导向板2059 和固定导向板2058上均设置有腰型孔,通过腰型孔实现可调导向板2059和固定导向板2058 的固定,同时也可以对其位置进行调整,从而使固定导向板2058和可调导向板2059适应不 同大小的玻璃工件,提高了产品的适用性。In this embodiment, the
上述的实施例中,将可调导向板2059和固定导向板2058,以及驱动部分(包括定位气 缸2055、滑动连板2057以及靠角安装板2061)分别设置在气缸安装板2056的内侧面和外侧面,这种设计使夹持组件2053的整体结构更为紧凑;同时,翻转后的玻璃工件被可调导向板2059和固定导向板2058夹持在气缸安装板2056的内侧,气缸安装板2056可以对玻璃工件起到保护作用。In the above-mentioned embodiment, the
结合图8所示,所述的插片Z轴运动模组204包括有沿Z轴方向往复运动的插片RZ滑板207,所述的翻转气缸2051固定在插片RZ滑板207的底端,框架支撑板2054的末端固定 在插片RZ滑板207上;通过插片Z轴运动模组204的驱动,带动插片RZ滑板207的上下运 动,从而带动翻转气缸2051和夹持组件2053在Z轴方向的往复运动。对于所述的下料换行 运行机构203,结合图8所示,本发明提供了一具体实施例,所述下料换行运行机构203包 括推动气缸2031、换行底板2032、换行滑轨2033、换行滑块2034以及托板2035;所述的 推动气缸2031固定在换行底板2032上,两条换行滑轨2033位于推动气缸2031的两侧,换 行滑块2034滑动安装在换行滑轨2033上,所述的托板2035与换行滑块2034相固定;所述 的插片Z轴运动模组204与所述的托板2035固定连接。通过这种结构,推动气缸2031可以 推动托板2035在换行滑轨2033上平移,从而带动插片Z轴运动模组204实现平行。另外, 为了提升强度,托板2035上还设置有Z轴支撑板2036,插片Z轴运动模组204与Z轴支撑 板2036相固定。As shown in FIG. 8 , the insert Z-
结合上述的内容,我们对插片下料机构的工作过程进行详细说明,下料平台201上具有 与传送带进行对接的传送机构支撑座208,通过传送带将加工完成的玻璃工件传送至下料平 台201上方;在插片X轴运动模组202和插片Z轴运动模组204的配合下,吸盘安装板2052 上的吸盘对水平状态的玻璃工件进行吸附,吸附完成后插片Z轴运动模组204带动玻璃工件 向上运动,此后翻转气缸2051带动玻璃工件翻转至竖直状态;夹持组件2053的可调导向板 2059和固定导向板2058对玻璃工件进行夹持。在插片X轴运动模组202和插片Z轴运动模 组204驱动下,带动玻璃工件运动至工件料框2012上方,并将玻璃工件插入工件料框2012 中,完成插片下料的动作。当工件料框2012中完成一排的玻璃工件下料后,下料换行运行 机构203可以驱动插片Z轴运动模组204进行换行,从而实现连续性的插片下料。当其中一 个工件料框装满下料的玻璃工件后,料框驱动模组可以驱动工件料框沿Y轴方向平行,在另 一个工件料框中进行下料。此种插片下料机构,实现了玻璃工件的自动化下料,全程无需人 工参与,提高了下料效率,相比人工下料更为安全。In combination with the above content, we will describe in detail the working process of the blanking mechanism. The
参照图10、图11所示,对于所述的上下料机械手,本发明提供了一具体实施 例,该上下料机械手包括机械手Y轴模组301、机械手横梁302、机械手Z轴模组303、旋 转驱动组件304以及吸盘组件305;其中,两个机械手Y轴模组301平行设置,机械手横梁 302的两端分别滑动安装在一机械手Y轴模组301上,本方案中,机械手Y轴模组301上设 置有模组连接板3011,且模组连接板3011上设置有横梁垫板3012,所述机械手横梁302的 两端固定在横梁垫板3012上。因此机械手横梁302可以在机械手Y轴模组301上沿Y轴方 向往复运动。进一步的,机械手Z轴模组303安装在机械手横梁302上;旋转驱动组件304 固定安装在机械手Z轴模组303上,旋转驱动组件304则可以在机械手Z轴模组303的驱动 下,沿Z轴方向往复运动。10 and 11, the present invention provides a specific embodiment for the loading and unloading manipulator. The loading and unloading manipulator includes a manipulator Y-
上述实施例中,所述的机械手Y轴模组301和机械手Z轴模组303均采用现有技术中直 线电机模组,其结构和实现原理均属于非常成熟的技术,因此本实施例中不再对其结构进行 详细的说明。In the above embodiment, the manipulator Y-
更进一步的,参照图11所示,对于所述吸盘组件305的结构,本发明提供了一具体实 施例,吸盘组件305包括转动杆3051、吸盘支架3052以及吸盘安装板3053,所述的吸盘支架3052呈十字状,转动杆3051从吸盘支架3052的中心穿过,转动杆3051上阵列分布着多 个吸盘支架3052;本实施例中,每两个吸盘支架3052为一组,转动杆3051上总共对称设置 有四组吸盘支架3052。所述吸盘支架3052的四个顶端处分别固定安装着一吸盘安装板3053,吸盘安装板3053上则设置有用于吸附玻璃工件的吸盘。所述旋转驱动组件304用于驱动所述的转动杆3051旋转。Further, referring to FIG. 11, the present invention provides a specific embodiment for the structure of the
通过此种结构,每个吸盘安装板3053上的吸盘都可以对玻璃工件进行吸盘,同时配合 转动杆3051的转动,带动吸盘安装板3053旋转,以控制不同的吸盘对玻璃工件进行吸附。Through this structure, the suction cups on each suction
作为较佳的实施例,结合图10所示,所述的机械手Z轴模组303包括有Z轴滑板3031, 所述机械手横梁302上对称设置有RZ导轨3032,且RZ导轨3032上设置有滑动块,该滑动 块与Z轴滑板3031固定连接。在机械手Z轴模组303的驱动下,带动Z轴滑板3031在RZ 导轨3032上进行升降运动。另外,所述Z轴滑板3031的两侧设置有机械手加强板3034,该 机械手加强板3034通过L形固定块3035连接在Z轴滑板3031上,所述转动杆3051的一端 转动安装在机械手加强板3034上。As a preferred embodiment, as shown in FIG. 10 , the manipulator Z-
对于旋转驱动组件304的结构,如图11所示,本发明提供了一具体实施例,旋转驱动 组件304包括机械手底座3041和旋转电机3042;所述的机械手底座3041和旋转电机3042均固定安装于Z轴滑板3031上,机械手底座3041上转动安装有旋转轴和从动轴(图中未标注),旋转轴和从动轴上套有同步带3043;所述旋转电机3042的输出轴同旋转轴相连接,所述的转动杆3051与从动轴相连接。本实施例中,旋转电机3042与旋转轴之间设置有减速电机,并且在机械手底座3041上设置有旋转轴固定座3044,旋转轴的两端均转动安装在旋转轴固定座3044上;因此旋转电机3042的转动,则可以带动旋转轴转动,在同步带3043的 传动下,使从动轴旋转,进而带动转动杆3051进行转动;该实施例中,转动杆3051与从动 轴之间设置有联轴器3045。As for the structure of the
另外,所述的旋转驱动组件304还包括顶护板(图中未标注)和侧护板3046,所述的侧 护板3046垂直固定在机械手底座3041上,旋转轴位于相邻侧护板3046之间,顶护板盖在侧护板3046上,通过顶护板和侧护板3046对旋转轴进行围合,起到防尘、防误触的功能。In addition, the
通过上述的结构,我们对本发明的上下料机械手的工作过程进行详细说明,首先通过机 械手Y轴模组301和机械手Z轴模组303的驱动下,使吸盘组件305运动至指定位置。在旋 转驱动组件304的驱动下,指定的吸盘安装板3053上的吸盘对待加工或已加工的玻璃工件 进行吸附;此后吸盘组件305升高,转动杆3051旋转,带动吸盘安装板3053转动,通过另 一方向上的吸盘安装板3053上的吸盘对玻璃工件进行吸附。重复上述过程中,每个吸盘支 架3052上的吸盘可以吸附多个玻璃工件,本实施例中,每个吸盘支架3052上的吸盘可以吸 附四个玻璃工件,总共可以吸附32个玻璃工件,大大的提升了玻璃工件的上料和下料的效 率,达到了提高抛光机加工效率,提升产能的效果。Through the above-mentioned structure, we describe in detail the working process of the loading and unloading manipulator of the present invention. First, under the driving of the manipulator Y-
以上是对本发明的较佳实施进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可做出种种的等同变形 或替换,这些等同的变形或替换均包含在本申请权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present invention, but the present invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent deformations or replacements on the premise that does not violate the spirit of the present invention , these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
Claims (10)
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