CN107887155B - A kind of power distribution network transformer winding Intelligent Machining equipment - Google Patents
A kind of power distribution network transformer winding Intelligent Machining equipment Download PDFInfo
- Publication number
- CN107887155B CN107887155B CN201711081904.1A CN201711081904A CN107887155B CN 107887155 B CN107887155 B CN 107887155B CN 201711081904 A CN201711081904 A CN 201711081904A CN 107887155 B CN107887155 B CN 107887155B
- Authority
- CN
- China
- Prior art keywords
- cake
- plate
- hydraulic cylinders
- block
- cushion block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
- H01F41/074—Winding flat coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The present invention relates to a kind of power distribution network transformer winding Intelligent Machining equipment, including mounting ring and insulating cylinder, insulating cylinder lower end to be wound with conducting wire item；The lower end surface of mounting ring is uniformly equipped with several winding producing devices, winding producing device includes the fixinig plate for being welded on mounting ring lower end surface, the lower end surface of fixinig plate is separately installed with three lift drive mechanisms, two lift drive mechanism lower ends on the left of fixinig plate are equipped with mounting rack, the left end of mounting rack is equipped with positive cake guide mechanism, positive cake guide mechanism can play the role of placing oil channel cushion block automatically, anti- cake block obtaining maching structure is installed in the middle part of mounting rack, anti- cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, anti- cake guide mechanism is installed on the downside of the right end of mounting rack, anti- cake guide mechanism plays the function that automatic telescopic places anti-cake cushion block.The full-automatic processing function of pie winding may be implemented in the present invention, without human intervention.
Description
The present invention be the applying date be on January 19th, 2017 submit application No. is 2017100430361, entitled one
The divisional application of the Chinese patent application of the kind automatic making apparatus of the dedicated pie winding of power distribution network transformer.
Technical field
The present invention relates to transformer winding processing technique field, specifically a kind of power distribution network transformer winding intelligently adds
Construction equipment.
Background technique
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, has voltage transformation, current transformation, resistance
The functions such as resistance changes, is isolated, pressure stabilizing, therefore using very extensive in power distribution network substation, transformer is by winding and iron core group
At, iron core is mainly made of lower clamping piece, lower iron strategic point, stem, upper iron strategic point and upper clamping piece, winding can for laminar winding and cake formula around
Group, wherein should be most widely pie winding transformer in substation, power distribution network, therefore the demand of pie winding is very
Greatly, the manufacturing process of existing pie winding are as follows: the first step conveys the insulating cylinder for winding conducting wire item first with lane vehicle or forklift
It is placed to suitable position；Second step, the oil channel cushion block for winding positive cake in artificial uniformly placement on insulating cylinder bottom, are then grasped
Make personnel's one circle coiled electrical conductor item of a circle from inside to outside, when the positive pancake roll of this layer around finish after artificial tight conducting wire item whole again, it is ensured that
The compactibility of positive cake, improves the performance of pie winding；Third step manually uniformly puts the ladder for winding anti-cake in positive cake layer
Shape T-type cushion block, then operator's one circle of circle coiled electrical conductor item inward outside in, when this layer of anti-pancake roll around finish after need
It manually to lift anti-cake layer to remove T-type cushion block and whole tight conducting wire item, it is ensured that the compactibility of anti-cake improves the property of pie winding
Energy；4th step uniformly alternately winds the production for completing pie winding according to the positive cake of mode, anti-cake.But existing pie winding
Manufacturing process has the following problems: one, in positive cake manufacturing process, need manually to place oil channel cushion block and whole tight conducting wire item, by
In the positive cake layer number of pie winding, more, complicated for operation, large labor intensity, working efficiency are low；Two, in anti-cake manufacturing process
In, need manually to place anti-cake cushion block, and it also requires artificial lift negates cake cushion block and whole tight conducting wire item, due to pie winding
Anti- cake layer number is more, complicated for operation, large labor intensity, and working efficiency is low.
Summary of the invention
To solve the above-mentioned problems, it the present invention provides a kind of power distribution network transformer winding Intelligent Machining equipment, can solve
It needs manually to place oil channel cushion block existing for certainly existing pie winding manual manufacture technique, needs manually to place anti-cake cushion block, needs
Manually to lift negate cake cushion block, need artificial whole tight conducting wire item, complicated for operation, large labor intensity and working efficiency low etc. it is difficult
Topic, may be implemented the full-automatic processing function of pie winding, without human intervention, have automatic placement oil channel cushion block, automatic peace
Put back cake cushion block, auto lifting negates cake cushion block, automatic whole tight conducting wire item, easy to operate, labor intensity is small and working efficiency is high etc.
Advantage.
To achieve the goals above, the present invention is realized using following technical scheme: a kind of power distribution network transformer winding intelligence
It is capable of processing equipment, including the intermediate mounting ring for hollow structure and the insulating cylinder positioned at mounting ring center, the insulating cylinder upper end
Face is symmetrically installed with four lifting lugs, and insulating cylinder can be seated on slewing by existing lane vehicle automatically by four lifting lugs, rotation
Equipment can drive insulating cylinder to carry out uniform rotation, and insulating cylinder lower end is wound with the conducting wire item of flat-shaped structure, is existed by conducting wire item
By positive cake, the deduction of anti-cake, alternately pie winding is made in winding on insulating cylinder；Lifting eye is uniformly installed in the mounting ring, it is existing
Mounting ring can be moved to above insulating cylinder by lane vehicle by lifting eye, if the lower end surface of mounting ring is uniformly equipped with along central axis
Dry winding producing device, the quantity of winding producing device are at least six, and specific number prepares pie winding according to needed for
Diameter determines that the present invention passes through the winding producing device being evenly arranged and conducting wire item is driven to carry out automatically under the auxiliary of slewing
Positive cake, the production of anti-cake, without human intervention, work efficiency is high, and winding producing device includes being welded on consolidating for mounting ring lower end surface
Stator, the lower end surface of fixinig plate are separately installed with three lift drive mechanisms, two elevator drive machines on the left of fixinig plate
Structure lower end is equipped with the intermediate mounting rack arranged to arch both ends horizontal, and two lift drive mechanisms drive mounting rack uniformly to carry out
Elevating movement carries out positive cake, anti-cake height adjustment to the present invention, and the left end of mounting rack is equipped with positive cake guide mechanism, and positive cake is led
Drawing mechanism can play the role of placing oil channel cushion block automatically, place oil channel cushion block without artificial, be equipped in the middle part of mounting rack
Anti- cake block obtaining maching structure, anti-cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, be not necessarily to
Artificial lift negates cake cushion block, is equipped with anti-cake guide mechanism on the downside of the right end of mounting rack, anti-cake guide mechanism plays automatic telescopic
The function of placing anti-cake cushion block, a lift drive mechanism lower end without manually placing anti-cake cushion block, on the right side of fixinig plate
Wire turn Zheng Jin mechanism is installed, wire turn Zheng Jin mechanism plays the role of automatic whole tight positive cake layer and anti-cake layer, it is ensured that positive cake, anti-cake
Compactibility, improve the performance of pie winding.
The positive cake guide mechanism includes the base frame for being integrally formed with mounting rack left end and be Ω type structure, the both ends of base frame
It is symmetrically installed on inner wall there are two guide rail, guide plate, guide plate lower end is equipped with by sliding matching mode between two guide rails
Feeding branch is installed, the bottom end for feeding branch is mounted on base frame bottom surface, and feeding branch drives guide plate on two guide rails
It is moved, the function that two guide rails play support and assist guide plate mobile；Both sides of the upper end of the guide plate is symmetrically set
Two limited posts are equipped with, are symmetrically arranged with two top pillars on rear side of the upper surface of guide plate, two top pillars are symmetrically positioned in two
The inside of limited post, and one piece of oil channel cushion block rear end for being located at storage box bottom is resisted against on two top pillar front end faces, is passed through
Two top pillars limit oil channel cushion block rear end, and in the case where two top pillars act on, oil channel cushion block can synchronize shifting with guide plate
It is dynamic；The base frame upper surface be equipped with it is intermediate be square opening insulating body, insulating body upper end is welded with storage box, in storage box
Several pieces of oil channel cushion blocks are uniformly stacked with, one piece of oil channel cushion block lower end positioned at storage box bottom is placed on guide plate, position
Guide plate upper surface lateral distance between two limited posts is greater than the lateral distance of oil channel cushion block, ensure that oil duct pad
Block is located between two limited posts, and the present invention is defined the left-right position of oil channel cushion block by two limited posts；It is described to deposit
Be symmetrical arranged on the front end face of storage tank there are two position-limiting ear, bumping post be equipped with by pin shaft between two position-limiting ears, bumping post it is interior
Limit spring is connected between wall and the front end face of storage box, bumping post can turn between two position-limiting ears under the effect of external force
It is dynamic, and since the effect of limit spring can restore to move to origin-location when bumping post is not by external force at once；Two limits
Block is provided between ear, and block is located at the rear side of bumping post, when oil channel cushion block and guide plate delay under the action of feeding branch
Slow-motion row is mobile, and the feed motion of oil channel cushion block front end makes bumping post due to being rotated on two position-limiting ears against power, when
When bumping post is not influenced by oil channel cushion block against power after oil channel cushion block enters on insulating cylinder, bumping post recovery moves to origin-location,
Bumping post is placed exactly on rear side of oil channel cushion block at this time, and bumping post back is since the barrier effect by block cannot rotate backward, then
Feeding branch takes guide plate to and back moves, and oil channel cushion block is led due to being parked on insulating cylinder by the blocking of rear side bumping post
Corbel back slab back moves, the next piece of oil channel cushion block when two top pillar positions on guide plate are back to origin-location, in storage box
It enters in guide plate, waits for oil channel cushion block placement next time, the positive cake guide mechanism on all winding producing devices will
One circle oil channel cushion block is placed on insulating cylinder finish after start the positive cake production of one circle coiled electrical conductor item of circle progress from inside to outside,
Whole process places oil channel cushion block automatically, without human intervention.
The anti-cake guide mechanism includes the collateral plate being welded on the downside of mounting rack right end, is equipped with three on collateral plate inner wall
Number hydraulic cylinder is fixed on the fixed board of side in the middle part of No. three hydraulic cylinders, and side fixed board is welded on the inner wall of collateral plate, No. three hydraulic cylinders
Top guiding block is equipped with by flange, integrally formed with the anti-cake cushion block for being in upward step structure on the right side of guiding block, when
When needing to carry out the production of anti-cake, drive guiding blocks movement by No. three hydraulic cylinders, guiding block drive anti-cake cushion block move synchronously to
On insulating cylinder, then starts the upward coiled electrical conductor item of one circle of ecto-entad, one circle and carry out anti-cake production, whole process is placed automatically
Anti- cake cushion block, without human intervention.
As a preferred technical solution of the present invention, the lift drive mechanism includes being mounted on fixinig plate lower end surface
No.1 hydraulic cylinder, lifting is fixedly mounted in the middle part of No.1 hydraulic cylinder and determine on block, goes up and down and determines block welding in fixinig plate lower end surface
On, the top of No.1 hydraulic cylinder is mounted on mounting rack or wire turn Zheng Jin mechanism by flange, passes through three lift drive mechanisms
On three No.1 hydraulic cylinders drive mounting rack or wire turn Zheng Jin mechanism to carry out lift adjustment, convenient for the layer-by-layer system of positive cake, anti-cake
Make.
As a preferred technical solution of the present invention, the feeding branch includes the feeding branch being welded on base frame bottom surface
Plate feeds and is equipped with No. two hydraulic cylinders on supporting plate inner wall, and feeding is fixed in the middle part of No. two hydraulic cylinders and is determined on block, and feeding is determined block and risen
To the effect of No. two hydraulic cylinders of fixed support, feeding determines block welding on base frame bottom surface, and the top of No. two hydraulic cylinders passes through flange
Feeding block is installed, feeds block welding on guide plate lower end surface, the present invention drives feeding block to move by No. two hydraulic cylinders
Dynamic, feeding block drives guide plate to be moved.
As a preferred technical solution of the present invention, the bumping post lower end surface and the distance between guide plate upper surface are small
In the thickness of oil channel cushion block, oil channel cushion block drives bumping post in two position-limiting ears when such that oil channel cushion block is moved on guide plate
On rotated, it is ensured that oil channel cushion block is smoothly moved in insulating body, and this High definition also ensures guide plate back
Oil channel cushion block by the blocking of rear side bumping post due to being parked on insulating cylinder when doing exercises；Block front end face and bumping post rear end
The distance between face is 1-5mm, and block is located at the rear side of bumping post, it is ensured that block can stop completely bumping post, so that gear
Column cannot rotate backward.
As a preferred technical solution of the present invention, wire turn Zheng Jin mechanism includes being mounted on No.1 liquid by flange
The lower end rear side of the transverse slat on cylinder pressure top, transverse slat is welded with whole tight supporting plate, and No. four hydraulic cylinders are equipped on the inner wall of whole tight supporting plate,
It is fixed on whole fastening block in the middle part of No. four hydraulic cylinders, whole fastening block is welded on the lower end surface of transverse slat, the top of No. four hydraulic cylinders
End is equipped with L-type by flange and determines frame, and the lower end surface that L-type determines frame is equipped with No. five hydraulic cylinders, and the middle part of No. five hydraulic cylinders is fixed
Determine on block in L-type, the upper end that L-type determines block is welded on L-type and determines on frame, and the top of No. five hydraulic cylinders is equipped with compression by flange
Plate, the lower end surface of pressure plate are equipped with buffer spring, and the lower end of buffer spring is equipped with buffer board, and buffer spring plays buffering five
Number hydraulic cylinder carries out indirectly whole tight the pressing force of pressure plate by buffer board to positive cake layer or anti-cake layer upper end, it is therefore prevented that
The situation of the excessive damage wires item of pressing force, when positive cake layer or anti-cake layer are wound after finishing due to the more open need of conducting wire item
It carries out whole tight, drives L-types determine frame movement by No. four hydraulic cylinders at this time, determine frame inner wall when L-type and be resisted against positive cake layer or instead
No. five hydraulic cylinders are started to work when on the outside of cake layer, and No. five hydraulic cylinders drive pressure plate to move down, and pressure plate passes through buffer spring
Buffer board is driven slowly to be pressed on positive cake layer or anti-cake layer upper surface, thus loose conducting wire item progress is quickly whole tight, from
Whole tight conducting wire item is moved, without human intervention.
As a preferred technical solution of the present invention, the anti-cake block obtaining maching structure includes six be mounted in the middle part of mounting rack
Number hydraulic cylinder is fixed on positioning plate in the middle part of No. six hydraulic cylinders, and positioning plate is mounted on mounting rack, the top of No. six hydraulic cylinders
Lifter plate is installed by flange, the lower end surface of lifter plate is welded with promotion supporting plate, pushes and is equipped with No. seven on the inner wall of supporting plate
Hydraulic cylinder is fixed in the middle part of No. seven hydraulic cylinders and pushes on fixed board, pushes fixed board to be fixed on lifter plate, the top of No. seven hydraulic cylinders
End is equipped with L-type by flange and lifts plate, pushes and is symmetrically installed on the inner wall of supporting plate there are two support spring, each support spring
Top is respectively connected with one piece of shutter, and two pieces of shutters in two support springs are located at the two sides of L-type lift plate, support spring
Play the role of restriction and support shutter, when needing to take out anti-cake cushion block after anti-cake layer winding finishes, No. six liquid at this time
Cylinder pressure is started to work, and No. six hydraulic cylinders drive lifter plate to move down, and lifter plate drives the L-type lift plate lower end of lower section to move to instead
Cake layer position, then No. seven hydraulic cylinders are started to work, and No. seven hydraulic cylinders drive L-type lift plate to stretch, when L-type lift plate is stretched
No. six hydraulic cylinders start up reverse operation after entering on the downside of anti-cake layer, and L-type lift plate lifts anti-cake layer to proper height, and then three
Number hydraulic cylinder quickly takes out anti-cake cushion block, and then No. six hydraulic cylinders move to anti-cake layer bottom by L-type lift plate down again
Portion, No. seven hydraulic cylinders start back shrinkage at this time, since two sides shutter blocks the limit of anti-cake layer, so that anti-cake layer will not be with
L-type lift plate it is loose outward, complete anti-cake cushion block automatically takes out work, and without human intervention, work efficiency is high.
As a preferred technical solution of the present invention, L-type lift plate is located at when No. seven hydraulic cylinders maximum functional stroke
On front side of two pieces of shutters, L-type lift plate is located on rear side of two pieces of shutters when No. seven hydraulic cylinder minimum impulse strokes, it is ensured that No. seven liquid
L-type can be lifted to plate extraction when cylinder pressure can be extend on the downside of anti-cake layer when extending and No. seven hydraulic cylinders bounce back.
When the invention works, the present invention is mounted on the vehicle of existing workshop lane by the lifting eye in mounting ring first, so
Insulating cylinder is seated on slewing by rear lane vehicle automatically by four lifting lugs, and all winding producing devices in mounting ring are simultaneously
It starts to work, drives mounting rack or wire turn Zheng Jin mechanism rising-falling tone by three No.1 hydraulic cylinders on three lift drive mechanisms
Section to positive cake, anti-cake makes proper height, first carries out positive cake layer production, and No. two hydraulic cylinders fed on branch are started to work, and two
Number hydraulic cylinder drives feeding block to be moved, and feeding block drives guide plate to carry out mobile when oil channel cushion block and leading on two guide rails
Corbel back slab is slowly moved under the action of feeding branch, and the feed motion of oil channel cushion block front end makes bumping post due to existing against power
It is rotated on two position-limiting ears, when bumping post is not influenced by oil channel cushion block against power after oil channel cushion block enters on insulating cylinder,
Bumping post recovery moves to origin-location, and bumping post is placed exactly on rear side of oil channel cushion block at this time, and bumping post back is due to the resistance by block
Gear effect cannot rotate backward, and then feeding branch takes guide plate to and back moves, and oil channel cushion block is due to by rear side bumping post
Blocking is parked on insulating cylinder and guide plate back moves, when two top pillar positions on guide plate are back to origin-location,
Next piece of oil channel cushion block in storage box enters in guide plate, and then the positive cake guide mechanism on all winding producing devices will
One circle oil channel cushion block is placed on insulating cylinder finish after start the positive cake production of one circle coiled electrical conductor item of circle progress from inside to outside,
Since the more open needs of conducting wire item are whole tight after the positive cake layer winding of this layer, No. four hydraulic cylinders in wire turn Zheng Jin mechanism are opened
Beginning work, No. four hydraulic cylinders drive L-type to determine frame movement, determine No. five hydraulic cylinders when frame inner wall is resisted against on the outside of positive cake layer when L-type and open
Beginning work, No. five hydraulic cylinders drive pressure plate to move down, and pressure plate drives buffer board to be slowly pressed on just by buffer spring
Cake layer upper surface, thus loose conducting wire item progress is quickly whole tight, complete the production of positive cake layer；Then anti-cake layer system is carried out
Make, No. three hydraulic cylinders on anti-cake guide mechanism are started to work, and No. three hydraulic cylinders drive guiding block movement, and guiding block drives anti-cake
Cushion block is moved synchronously to insulating cylinder, is then started the upward coiled electrical conductor item of one circle of ecto-entad, one circle and is carried out anti-cake production, when
This layer of anti-cake layer production needs to take out anti-cake cushion block after finishing, and No. six hydraulic cylinders on anti-cake block obtaining maching structure start work at this time
Make, No. six hydraulic cylinders drive lifter plate to move down, and it is in place that lifter plate drives the L-type lift plate lower end of lower section to move to anti-cake layer institute
It sets, then No. seven hydraulic cylinders are started to work, and No. seven hydraulic cylinders drive L-type lift plate to stretch, when L-type lift plate stretches to anti-cake layer
No. six hydraulic cylinders start up reverse operation behind downside, and L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders are fast
Speed takes out anti-cake cushion block, and then No. six hydraulic cylinders lift plate by L-type and move to anti-cake layer bottom down again, and No. seven at this time
Hydraulic cylinder starts back shrinkage, since two sides shutter blocks the limit of anti-cake layer, so that anti-cake layer will not be past with L-type lift plate
Outer loose, complete anti-cake cushion block automatically takes out work, simultaneously because taking out the more open needs of conducting wire item after anti-cake cushion block
Whole tight, wire turn Zheng Jin mechanism works again to be carried out conducting wire item whole tight, is completed the production of anti-cake layer, is carried out in the manner described above,
By positive cake, the deduction of anti-cake, alternately winding is made to obtain pie winding conducting wire item of the present invention on insulating cylinder, realizes pie winding
Full-automatic processing function, without human intervention.
The beneficial effects of the present invention are:
1, the present invention drives the oil channel cushion block on guide plate slowly automatically on insulating cylinder by feeding branch, this
Oil channel cushion block places the back fed branch that finishes and can take guide plate to back to be moved automatically, is ready for oil channel cushion block next time
Work is placed, conducting wire item starts the positive cake production of one circle coiled electrical conductor item of circle progress from inside to outside after placement finishes, automatic to pacify
Oil drain canal cushion block, without human intervention, work efficiency is high；
2, in the present invention the guide plate upper surface lateral distance between two limited posts be greater than oil channel cushion block laterally away from
From to be defined by two limited posts to the left-right position of oil channel cushion block, it is ensured that oil channel cushion block can be in two limited posts
Between guide plate between move into designated position on insulating cylinder；
3, the present invention is provided with two top pillars, is limited by two top pillars to oil channel cushion block rear end, when progress oil duct
When cushion block is placed, oil channel cushion block is pushed up since the rear end limit of two top pillars can fast move out with guide plate, and due to two
The presence of column can prevent next piece of oil channel cushion block from dropping on guide plate when this part oil channel cushion block is placed, and only lead
Next piece of oil channel cushion block can just drop down on guide plate after corbel back slab placement return is placed next time, smart structural design, limit
Position performance is good；
4, the present invention is provided with block between two position-limiting ears, when oil channel cushion block needs start to be placed on insulating cylinder
When, oil channel cushion block front end carry out feed motion make bumping post due to the feeding by oil channel cushion block against power in two position-limiting ears
On rotated, after oil channel cushion block enters insulating cylinder, bumping post is not fed by oil channel cushion block to be influenced to restore to move against power
To origin-location, bumping post is placed exactly on rear side of oil channel cushion block at this time, and bumping post back cannot be past due to the barrier effect by block
After rotate, so as to quickly drive guide plate by feeding branch back mobile extraction oil channel cushion block is blocked and is placed on automatically
On insulating cylinder, the automatic placement of oil channel cushion block is completed, smart structural design, limit performance is good；
5, the present invention is moved synchronously by the anti-cake cushion block of guiding block to exhausted by No. three hydraulic cylinders on anti-cake guide mechanism
On edge cylinder, then starts the upward coiled electrical conductor item of one circle of ecto-entad, one circle and carry out anti-cake production, without manually placing anti-cake pad
Block, easy to operate, work efficiency is high；
6, the present invention is provided with anti-cake block obtaining maching structure, drives the L-type below lifter plate to lift plate lower end by No. six hydraulic cylinders
Anti- cake layer position is moved to, No. six liquid after No. seven hydraulic cylinders drive L-type lift plate to carry out flexible enter on the downside of anti-cake layer
Cylinder pressure starts up reverse operation and L-type lift plate is driven to lift anti-cake layer to proper height, and No. three hydraulic cylinders quickly will be anti-at this time
Cake cushion block takes out, and when No. seven hydraulic cylinders drive L-type lift plate to start back shrinkage, can pass through two sides shutter for anti-cake layer
Limit is blocked, so that anti-cake layer will not plate be loose outward, and complete anti-cake cushion block automatically takes out work, is not necessarily to as L-type is lifted
Artificial lift negates cake cushion block, and work efficiency is high；
7, the present invention devises wire turn Zheng Jin mechanism, when positive cake layer or anti-cake layer are wound after finishing due to conducting wire item ratio
It loosely needs to carry out whole tight, drives L-types determine frame inner wall by No. four hydraulic cylinders and be resisted against positive cake layer or anti-cake layer outside, then
The buffer board below pressure plate is driven slowly to be pressed on positive cake layer or anti-cake layer upper surface by No. five hydraulic cylinders, thus by loose
Scattered conducting wire item progress is quickly whole tight, and automatic whole tight conducting wire item, without human intervention, work efficiency is high；
8, the present invention, which solves, needs manually to place oil channel cushion block, needs existing for existing pie winding manual manufacture technique
It manually places anti-cake cushion block, artificial lift is needed to negate cake cushion block, need artificial whole tight conducting wire item, complicated for operation, large labor intensity
With the problems such as working efficiency is low, the full-automatic processing function of pie winding is realized, without human intervention, there is automatic place
Oil channel cushion block, place anti-cake cushion block automatically, auto lifting negates cake cushion block, automatic whole tight conducting wire item, easy to operate, labor intensity is small
With the advantages that work efficiency is high.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of winding producing device of the present invention；
Fig. 3 is the structural schematic diagram between positive cake guide mechanism and mounting rack of the invention；
Fig. 4 is the longitudinal sectional view of positive cake guide mechanism of the invention；
Fig. 5 is the transverse sectional view of positive cake guide mechanism of the invention；
Fig. 6 is the structural schematic diagram between guide plate of the present invention, limited post and top pillar；
Fig. 7 is the structural schematic diagram between the anti-cake block obtaining maching structure of the present invention and mounting rack；
Fig. 8 is the structural schematic diagram between the anti-cake guide mechanism of the present invention and mounting rack；
Fig. 9 is the structural schematic diagram of wire turn Zheng Jin of the present invention mechanism；
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 9, a kind of power distribution network transformer winding Intelligent Machining equipment is hollow structure including centre
Mounting ring 1 and insulating cylinder 2 positioned at 1 center of mounting ring, 2 upper surface of insulating cylinder are symmetrically installed that there are four lifting lugs 21, existing
Insulating cylinder 2 can be seated on slewing by lane vehicle automatically by four lifting lugs 21, and slewing can drive insulating cylinder 2 to carry out
Uniform rotation, 2 lower end of insulating cylinder are wound with the conducting wire item 3 of flat-shaped structure, and positive cake, anti-cake are pressed on insulating cylinder 2 by conducting wire item 3
Alternately pie winding is made in winding for deduction；Lifting eye is uniformly installed, existing lane vehicle can be incited somebody to action by lifting eye in the mounting ring 1
Mounting ring 1 is moved to 2 top of insulating cylinder, and the lower end surface of mounting ring 1 is uniformly equipped with several windings production dress along central axis
4 are set, the quantity of winding producing device 4 is at least six, and the diameter that specific number prepares pie winding according to needed for determines, this hair
It is bright to drive conducting wire item 3 to carry out automatic positive cake, anti-cake system under the auxiliary of slewing by the winding producing device 4 being evenly arranged
Make, without human intervention, work efficiency is high, and winding producing device 4 includes the fixinig plate 41 for being welded on 1 lower end surface of mounting ring, Gu
The lower end surface of stator 41 is separately installed with three lift drive mechanisms 42, two lift drive mechanisms positioned at 41 left side of fixinig plate
42 lower ends are equipped with the intermediate mounting rack 43 arranged to arch both ends horizontal, and two lift drive mechanisms 42 drive mounting rack 43 equal
Even carry out elevating movement carries out positive cake, anti-cake height adjustment to the present invention, and the left end of mounting rack 43 is equipped with positive cake guide mechanism
44, positive cake guide mechanism 44 can play the role of placing oil channel cushion block 449 automatically, place oil channel cushion block 449, peace without artificial
The middle part for shelving 43 is equipped with anti-cake block obtaining maching structure 45, and anti-cake block obtaining maching structure 45 can play auto lifting and negate cake layer and quickly take
The function of anti-cake cushion block 465 out negates cake cushion block 465 without manually lifting, and anti-cake guiding is equipped on the downside of the right end of mounting rack 43
Mechanism 46, anti-cake guide mechanism 46 play the function that automatic telescopic places anti-cake cushion block 465, without manually placing anti-cake cushion block
465,42 lower end of lift drive mechanism positioned at 41 right side of fixinig plate is equipped with wire turn Zheng Jin mechanism 47, wire turn Zheng Jin mechanism
47 play the role of automatic whole tight positive cake layer and anti-cake layer, it is ensured that the compactibility of positive cake, anti-cake improves the performance of pie winding.
The positive cake guide mechanism 44 includes the base frame 441 for being integrally formed with 43 left end of mounting rack and be Ω type structure, base
It is symmetrically installed on the both ends inner wall of frame 441 there are two guide rail 442, is equipped between two guide rails 442 by sliding matching mode
Guide plate 443,443 lower end of guide plate are equipped with feeding branch 444, and the bottom end of feeding branch 444 is mounted on 441 bottom surface of base frame
On, feeding branch 444 drives guide plate 443 to be moved on two guide rails 442, and two guide rails 442 play support and auxiliary
The mobile function of guide plate 443；Both sides of the upper end of the guide plate 443 is symmetrically arranged with two limited posts 445, guide plate
Two top pillars 446 are symmetrically arranged on rear side of 443 upper surface, two top pillars 446 are symmetrically positioned in the interior of two limited posts 445
Side, and one piece of 449 rear end of oil channel cushion block for being located at 448 bottom of storage box is resisted against on two 446 front end faces of top pillar, passes through two
Root top pillar 446 limits 449 rear end of oil channel cushion block, and in the case where two top pillars 446 act on, oil channel cushion block 449 can be with guide plate
443 synchronize movement；441 upper surface of base frame is equipped with centre for the insulating body 447 of square opening, in insulating body 447
End is welded with storage box 448, and several pieces of oil channel cushion blocks 449 are uniformly stacked in storage box 448, is located at 448 bottom of storage box
One piece of 449 lower end of oil channel cushion block be placed on guide plate 443, on the guide plate 443 between two limited posts 445
End face lateral distance is greater than the lateral distance of oil channel cushion block 449, ensure that oil channel cushion block 449 is located between two limited posts 445,
The present invention is defined the left-right position of oil channel cushion block 449 by two limited posts 445；The front end face of the storage box 448
It is upper to be symmetrical arranged there are two position-limiting ear 4410, bumping post 4411, bumping post 4411 are equipped with by pin shaft between two position-limiting ears 4410
Inner wall and storage box 448 front end face between be connected with limit spring 4412, bumping post 4411 can be two under the effect of external force
It is rotated between a position-limiting ear 4410, and since the effect of limit spring 4412 can restore to transport at once when bumping post 4411 is not by external force
It moves to origin-location；Block 4413 is provided between two position-limiting ears 4410, and after block 4413 is located at bumping post 4411
Side, when oil channel cushion block 449 and guide plate 443 are slowly moved under the action of feeding branch 444,449 front end of oil channel cushion block
Feed motion make bumping post 4411 due to being rotated on two position-limiting ears 4410 against power, when oil channel cushion block 449 enter
When bumping post 4411 is not influenced by oil channel cushion block 449 against power after on to insulating cylinder 2, the recovery of bumping post 4411 moves to origin-location,
Bumping post 4411 is placed exactly in the rear side of oil channel cushion block 449 at this time, 4411 back of bumping post due to the barrier effect by block 4413 not
It can rotate backward, then feeding branch 444 takes guide plate 443 to and back moves, and oil channel cushion block 449 is due to by rear side bumping post
4411 blocking is parked on insulating cylinder 2 and guide plate 443 back moves, when two 446 positions of top pillar on guide plate 443
When being back to origin-location, next piece of oil channel cushion block 449 in storage box 448 is entered in guide plate 443, is waited for next time
Oil channel cushion block 449 is placed, and the positive cake guide mechanism 44 on all winding producing devices 4 is by a circle oil channel cushion block 449 in insulating cylinder 2
Upper placement starts one circle coiled electrical conductor item 3 of a circle from inside to outside and carries out positive cake production after finishing, whole process places oil automatically
Road cushion block 449, without human intervention.
The anti-cake guide mechanism 46 includes the collateral plate 461 being welded on the downside of 43 right end of mounting rack, collateral 461 inner wall of plate
On No. three hydraulic cylinders 462 are installed, the middle part of No. three hydraulic cylinders 462 is fixed on side fixed board 463, and side fixed board 463 is welded on side
On the inner wall of supporting plate 461, the top of No. three hydraulic cylinders 462 is equipped with guiding block 464,464 right side one of guiding block by flange
The anti-cake cushion block 465 in upward step structure is formed, when needing to carry out the production of anti-cake, passes through No. three 462 bands of hydraulic cylinder
Dynamic guiding block 464 moves, and guiding block 464 drives anti-cake cushion block 465 to move synchronously to insulating cylinder 2, then starts ecto-entad
The upward coiled electrical conductor item 3 of one circle, one circle carries out anti-cake production, and whole process places anti-cake cushion block 465 automatically, without human intervention.
The lift drive mechanism 42 includes the No.1 hydraulic cylinder 421 being mounted on 41 lower end surface of fixinig plate, and No.1 is hydraulic
The middle part of cylinder 421 is fixedly mounted on lifting and determines on block 422, and lifting is determined block 422 and is welded on 41 lower end surface of fixinig plate, and No.1 is hydraulic
The top of cylinder 421 is mounted on mounting rack 43 or wire turn Zheng Jin mechanism 47 by flange, by three lift drive mechanisms 42
Three No.1 hydraulic cylinders 421 drive mounting rack 43 or wire turn Zheng Jin mechanism 47 to carry out lift adjustment, convenient for positive cake, anti-cake by
Layer production.
The feeding branch 444 includes the feeding supporting plate 4441 being welded on 441 bottom surface of base frame, feeds 4441 inner wall of supporting plate
On No. two hydraulic cylinders 4442 are installed, the middle part of No. two hydraulic cylinders 4442 is fixed on feeding and determine on block 4443, feeds and determines block 4443
Play the role of No. two hydraulic cylinders 4442 of fixed support, feeding is determined block 4443 and is welded on 441 bottom surface of base frame, No. two hydraulic cylinders
4442 top is equipped with feeding block 4444 by flange, and feeding block 4444 is welded on 443 lower end surface of guide plate, and the present invention is logical
Crossing No. two hydraulic cylinders 4442 drives feeding block 4444 to be moved, and feeding block 4444 drives guide plate 443 to be moved.
The distance between 4411 lower end surface of bumping post and 443 upper surface of guide plate are less than the thickness of oil channel cushion block 449, make
Obtaining oil channel cushion block 449 when oil channel cushion block 449 is moved on guide plate 443 can drive bumping post 4411 on two position-limiting ears 4410
It is rotated, it is ensured that oil channel cushion block 449 is smoothly moved in insulating body 447, and this High definition also ensures guide plate
443 oil channel cushion blocks 449 when back doing exercises by the blocking of rear side bumping post 4411 due to being parked on insulating cylinder 2；Block
The distance between 4413 front end faces and 4411 rear end face of bumping post are 1-5mm, and block 4413 is located at the rear side of bumping post 4411, it is ensured that
Block 4413 can stop completely bumping post 4411, prevent bumping post 4411 is from rotating backward.
Wire turn Zheng Jin mechanism 47 includes the transverse slat 471 that 421 top of No.1 hydraulic cylinder is mounted on by flange, transverse slat
It is welded with whole tight supporting plate 472 on rear side of 471 lower end, No. four hydraulic cylinders 473, No. four liquid are installed on the inner wall of whole tight supporting plate 472
The middle part of cylinder pressure 473 is fixed on whole fastening block 474, and whole fastening block 474 is welded on the lower end surface of transverse slat 471, and No. four hydraulic
The top of cylinder 473 is equipped with L-type by flange and determines frame 475, and the lower end surface that L-type determines frame 475 is equipped with No. five hydraulic cylinders 476, and five
The middle part of number hydraulic cylinder 476 is fixed on L-type and determines on block 477, and the upper end that L-type determines block 477 is welded on L-type and determines on frame 475, No. five liquid
The top of cylinder pressure 476 is equipped with pressure plate 478 by flange, and the lower end surface of pressure plate 478 is equipped with buffer spring 479, buffering
The lower end of spring 479 is equipped with buffer board 4710, and buffer spring 479 plays No. five hydraulic cylinders 476 of buffering to the pressure of pressure plate 478
Clamp force carries out positive cake layer or anti-cake layer upper end by buffer board 4710 indirectly whole tight, it is therefore prevented that pressing force is crossed macrolesion and led
The situation of lines 3, need since conducting wire item 3 is more open to carry out after positive cake layer or anti-cake layer winding finish it is whole tight, this
When drive L-types determine frame 475 by No. four hydraulic cylinders 473 to move, determine 475 inner wall of frame when L-type and be resisted against positive cake layer or anti-cake layer
No. five hydraulic cylinders 476 are started to work when outside, and No. five hydraulic cylinders 476 drive pressure plate 478 to move down, and pressure plate 478 passes through
Buffer spring 479 drives buffer board 4710 to be slowly pressed on positive cake layer or anti-cake layer upper surface, thus by loose conducting wire item 3
Quickly whole tight, automatic whole tight conducting wire item 3 is carried out, without human intervention.
The anti-cake block obtaining maching structure 45 includes No. six hydraulic cylinders 451 for being mounted on 43 middle part of mounting rack, No. six hydraulic cylinders 451
Middle part be fixed on positioning plate 452, positioning plate 452 is mounted on mounting rack 43, and the top of No. six hydraulic cylinders 451 passes through flange
Lifter plate 453 is installed, the lower end surface of lifter plate 453, which is welded with, pushes supporting plate 454, pushes and is equipped on the inner wall of supporting plate 454
No. seven hydraulic cylinders 455, the middle part of No. seven hydraulic cylinders 455, which is fixed on, to push on fixed board 456, and fixed board 456 is pushed to be fixed on lifter plate
On 453, the top of No. seven hydraulic cylinders 455 is equipped with L-type by flange and lifts plate 457, pushes and is symmetrically installed on the inner wall of supporting plate 454
There are two support springs 458, and the top of each support spring 458 is respectively connected with one piece of shutter 459, and two support springs
Two pieces of shutters 459 on 458 are located at the two sides of L-type lift plate 457, and support spring 458 plays restriction and supports shutter 459
Effect, when needing to take out anti-cake cushion block 465 after anti-cake layer winding finishes, No. six hydraulic cylinders 451 are started to work at this time, and No. six
Hydraulic cylinder 451 drives lifter plate 453 to move down, and lifter plate 453 drives L-type lift 457 lower end of plate of lower section to move to anti-cake layer
Position, then No. seven hydraulic cylinders 455 are started to work, and No. seven hydraulic cylinders 455 drive L-type lift plate 457 to stretch, and work as L-type
No. six hydraulic cylinders 451 start up reverse operation after lift plate 457 stretches on the downside of anti-cake layer, and L-type lift plate 457 lifts anti-cake layer extremely
Proper height, then No. three hydraulic cylinders 462 quickly take out anti-cake cushion block 465, and then No. six hydraulic cylinders 451 are lifted by L-type
Plate 457 moves to anti-cake layer bottom down again, and No. seven hydraulic cylinders 455 start back shrinkage at this time, due to two sides shutter 459
The limit of anti-cake layer is blocked, so that anti-cake layer will not lift plate 457 outward loosely with L-type, completes the automatic of anti-cake cushion block 465
Work is taken out, without human intervention, work efficiency is high.
L-type lift plate 457 is located at two pieces of shutters, 459 front side, No. seven liquid when the 455 maximum functional stroke of No. seven hydraulic cylinders
L-type lift plate 457 is located at two pieces of shutters, 459 rear side when 455 minimum impulse stroke of cylinder pressure, it is ensured that No. seven hydraulic cylinders 455 extend
When can extend on the downside of anti-cake layer and L-type can be lifted plate 457 and extracted out by when No. seven hydraulic cylinders 455 bounce back.
When the invention works, the present invention is mounted on the vehicle of existing workshop lane by the lifting eye in mounting ring 1 first, so
Insulating cylinder 2 is seated on slewing by rear lane vehicle automatically by four lifting lugs 21, all winding producing devices in mounting ring 1
4 start simultaneously at work, drive mounting rack 43 or wire turn whole by three No.1 hydraulic cylinders 421 on three lift drive mechanisms 42
Tight 47 lift adjustment of mechanism to positive cake, anti-cake makes proper height, first carries out positive cake layer production, feeds No. two on branch 444
Hydraulic cylinder 4442 is started to work, and No. two hydraulic cylinders 4442 drive feeding block 4444 to be moved, and feeding block 4444 drives guide plate
443 carried out on two guide rails 442 it is mobile when oil channel cushion block 449 and guide plate 443 under the action of feeding branch 444 slowly into
Row movement, the feed motion of 449 front end of oil channel cushion block make bumping post 4411 due to carrying out on two position-limiting ears 4410 against power
Rotation, when bumping post 4411 is not influenced by oil channel cushion block 449 against power after oil channel cushion block 449 enters on insulating cylinder 2, bumping post
4411 restore to move to origin-location, and bumping post 4411 is placed exactly in the rear side of oil channel cushion block 449 at this time, 4411 back of bumping post due to by
Barrier effect to block 4413 cannot rotate backward, and then feeding branch 444 takes guide plate 443 to and back moves, oil duct pad
Block 449 works as guide plate due to being parked on insulating cylinder 2 by the blocking of rear side bumping post 4411 and guide plate 443 back moves
When two 446 positions of top pillar on 443 are back to origin-location, next piece of oil channel cushion block 449 in storage box 448 enters guiding
In plate 443, then the positive cake guide mechanism 44 on all winding producing devices 4 pacifies a circle oil channel cushion block 449 on insulating cylinder 2
Discharging beginning after finishing, one circle coiled electrical conductor item 3 of a circle carries out positive cake production from inside to outside, after the positive cake layer winding of this layer
Since the more open needs of conducting wire item 3 are whole tight, No. four hydraulic cylinders 473 in wire turn Zheng Jin mechanism 47 are started to work, and No. four hydraulic
Cylinder 473 drives L-type to determine the movement of frame 475, determines No. five hydraulic cylinders 476 when 475 inner wall of frame is resisted against on the outside of positive cake layer when L-type and starts work
Make, No. five hydraulic cylinders 476 drive pressure plate 478 to move down, and pressure plate 478 drives buffer board 4710 by buffer spring 479
It is slowly pressed on positive cake layer upper surface, to loose conducting wire item 3 be carried out quickly whole tight, completes the production of positive cake layer；Then
Anti- cake layer production is carried out, No. three hydraulic cylinders 462 on anti-cake guide mechanism 46 are started to work, and No. three hydraulic cylinders 462 drive guiding
Block 464 moves, and guiding block 464 drives anti-cake cushion block 465 to move synchronously to insulating cylinder 2, then starts one circle one of ecto-entad
The upward coiled electrical conductor item 3 of circle carries out anti-cake production, needs to take out anti-cake cushion block 465 after this layer of anti-cake layer production finishes, this
When anti-cake block obtaining maching structure 45 on No. six hydraulic cylinders 451 start to work, No. six hydraulic cylinders 451 drive lifter plates 453 to move down,
Lifter plate 453 drives L-type lift 457 lower end of plate of lower section to move to anti-cake layer position, and then No. seven hydraulic cylinders 455 start work
Make, No. seven hydraulic cylinders 455 drive L-types lift plates 457 to stretch, after L-type lift plate 457 stretches on the downside of anti-cake layer No. six it is hydraulic
Cylinder 451 starts up reverse operation, and L-type lift plate 457 lifts anti-cake layer to proper height, and then No. three hydraulic cylinders 462 are quick
Anti- cake cushion block 465 is taken out, then No. six hydraulic cylinders 451 lift plate 457 by L-type and move to anti-cake layer bottom down again, this
When No. seven hydraulic cylinders 455 start back shrinkages, since two sides shutter 459 blocks the limit of anti-cake layer, so that anti-cake layer will not
As L-type lift plate 457 is loose outward, complete anti-cake cushion block 465 automatically takes out work, simultaneously because taking out anti-cake cushion block
Conducting wire item 3 is more open after 465 needs whole tight, and wire turn Zheng Jin mechanism 47 works again to be carried out conducting wire item 3 whole tight, completes anti-cake
The production of layer, carries out in the manner described above, and by positive cake, the deduction of anti-cake, alternately winding is made conducting wire item 3 of the present invention on insulating cylinder 2
Pie winding is obtained, the full-automatic processing function of pie winding is realized, without human intervention, solves existing pie winding people
Need manually to place existing for work manufacture craft oil channel cushion block, need artificial whole tight conducting wire item, need manually to place anti-cake cushion block,
Need manually to lift negate cake cushion block, need artificial whole tight conducting wire item, complicated for operation, large labor intensity and working efficiency low etc. it is difficult
Topic, has reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (3)
1. a kind of power distribution network transformer winding Intelligent Machining equipment, it is characterised in that: including the intermediate mounting ring for hollow structure
(1) it is symmetrically installed with the insulating cylinder (2) positioned at mounting ring (1) center, insulating cylinder (2) upper surface there are four lifting lug (21),
Insulating cylinder (2) lower end is wound with the conducting wire item (3) of flat-shaped structure；Lifting eye, mounting ring are uniformly installed on the mounting ring (1)
(1) lower end surface is uniformly equipped with several winding producing devices (4) along central axis, and winding producing device (4) includes welding
Fixinig plate (41) in mounting ring (1) lower end surface, the lower end surface of fixinig plate (41) are separately installed with three lift drive mechanisms
(42), it is located at two lift drive mechanism (42) lower ends on the left of fixinig plate (41) and centre is installed to arch both ends horizontal arrangement
Mounting rack (43), the left end of mounting rack (43) is equipped with positive cake guide mechanism (44), is equipped in the middle part of mounting rack (43) anti-
The right end downside of cake block obtaining maching structure (45), mounting rack (43) is equipped with anti-cake guide mechanism (46), is located on the right side of fixinig plate (41)
Lift drive mechanism (42) lower end wire turn Zheng Jin mechanism (47) is installed；
The positive cake guide mechanism (44) includes the base frame (441) for being integrally formed with mounting rack (43) left end and be Ω type structure,
There are two being symmetrically installed on the both ends inner wall of base frame (441) guide rail (442), pass through the side of being slidably matched between two guide rails (442)
Formula is equipped with guide plate (443), and guide plate (443) lower end is equipped with feeding branch (444), the bottom end peace of feeding branch (444)
On base frame (441) bottom surface；Both sides of the upper end of the guide plate (443) is symmetrically arranged with two limited posts (445), guiding
Two top pillars (446) are symmetrically arranged on rear side of the upper surface of plate (443)；Base frame (441) upper surface is equipped with intermediate for side
The insulating body (447) of type opening, insulating body (447) upper end are welded with storage box (448), and storage box is uniformly stacked in (448)
Several pieces of oil channel cushion blocks (449), one piece of oil channel cushion block (449) lower end for being located at storage box (448) bottom are placed in guide plate
(443) on；There are two being symmetrical arranged on the front end face of the storage box (448) position-limiting ear (4410), two position-limiting ears (4410)
Between be equipped with bumping post (4411) by pin shaft, be connected between the inner wall of bumping post (4411) and the front end face of storage box (448)
Limit spring (4412)；
The anti-cake guide mechanism (46) includes the collateral plate (461) being welded on the downside of mounting rack (43) right end, collateral plate (461)
No. three hydraulic cylinders (462) are installed on inner wall, are fixed on side fixed board (463) in the middle part of No. three hydraulic cylinders (462), side fixed board
(463) it is welded on the inner wall of collateral plate (461), the top of No. three hydraulic cylinders (462) is equipped with guiding block by flange
(464), integrally formed with the anti-cake cushion block (465) for being in upward step structure on the right side of guiding block (464)；
The lift drive mechanism (42) includes the No.1 hydraulic cylinder (421) being mounted on fixinig plate (41) lower end surface, No.1 liquid
It is fixedly mounted on lifting in the middle part of cylinder pressure (421) to determine on block (422), lifting determines block (422) and is welded on fixinig plate (41) lower end surface
On, the top of No.1 hydraulic cylinder (421) is mounted on mounting rack (43) or wire turn Zheng Jin mechanism (47) by flange；
Feeding branch (444) includes the feeding supporting plate (4441) being welded on base frame (441) bottom surface, is fed supporting plate (4441)
No. two hydraulic cylinders (4442) are installed on inner wall, feeding is fixed in the middle part of No. two hydraulic cylinders (4442) and is determined on block (4443), into
Given block (4443) are welded on base frame (441) bottom surface, and the top of No. two hydraulic cylinders (4442) is equipped with feeding block by flange
(4444), feeding block (4444) is welded on guide plate (443) lower end surface；
The guide plate (443) upper surface lateral distance between two limited posts (445) is greater than oil channel cushion block (449)
Lateral distance；Two top pillars (446) are symmetrically positioned in the inside of two limited posts (445), and it is most lower to be located at storage box (448)
One piece of oil channel cushion block (449) rear end of side is resisted against on two top pillar (446) front end faces；
Wire turn Zheng Jin mechanism (47) includes the transverse slat (471) that No.1 hydraulic cylinder (421) top is mounted on by flange, transverse slat
(471) it is welded with whole tight supporting plate (472) on rear side of lower end, No. four hydraulic cylinders are installed on the inner wall of whole tight supporting plate (472)
(473), it is fixed on whole fastening block (474) in the middle part of No. four hydraulic cylinders (473), whole fastening block (474) is welded on transverse slat (471)
Lower end surface on, the top of No. four hydraulic cylinders (473) is equipped with L-type by flange and determines frame (475), and L-type determines the lower end of frame (475)
Face is equipped with No. five hydraulic cylinders (476), is fixed on L-type in the middle part of No. five hydraulic cylinders (476) and determines on block (477), L-type determines block
(477) upper end is welded on L-type and determines on frame (475), and the top of No. five hydraulic cylinders (476) is equipped with pressure plate by flange
(478), the lower end surface of pressure plate (478) is equipped with buffer spring (479), and the lower end of buffer spring (479) is equipped with buffer board
(4710)；
The anti-cake block obtaining maching structure (45) includes No. six hydraulic cylinders (451) being mounted in the middle part of mounting rack (43), No. six hydraulic cylinders
(451) it is fixed in the middle part of on positioning plate (452), positioning plate (452) is mounted on mounting rack (43), No. six hydraulic cylinders (451)
Top be equipped with lifter plate (453) by flange, the lower end surface of lifter plate (453) be welded with push supporting plate (454), push branch
No. seven hydraulic cylinders (455) are installed on the inner wall of plate (454), is fixed in the middle part of No. seven hydraulic cylinders (455) and pushes fixed board (456)
On, push fixed board (456) to be fixed on lifter plate (453), the top of No. seven hydraulic cylinders (455) is equipped with L-type lift by flange
Plate (457) is pushed and is symmetrically installed on the inner wall of supporting plate (454) there are two support spring (458), each support spring (458)
Top is respectively connected with one piece of shutter (459), and two pieces of shutters (459) on two support springs (458) are located at L-type lift plate
(457) two sides.
2. a kind of power distribution network transformer winding Intelligent Machining equipment according to claim 1, it is characterised in that: the bumping post
(4411) the distance between lower end surface and guide plate (443) upper surface are less than the thickness of oil channel cushion block (449)；Two limits
It is provided between ear (4410) block (4413), the distance between block (4413) front end face and bumping post (4411) rear end face are 1-
5mm, and block (4413) is located at the rear side of bumping post (4411).
3. a kind of power distribution network transformer winding Intelligent Machining equipment according to claim 1, it is characterised in that: described No. seven
L-type lift plate (457) is located on front side of two pieces of shutters (459) when hydraulic cylinder (455) maximum functional stroke, No. seven hydraulic cylinders (455)
L-type lift plate (457) is located on rear side of two pieces of shutters (459) when minimum impulse stroke.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081904.1A CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710043036.1A CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
| CN201711081904.1A CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710043036.1A Division CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107887155A CN107887155A (en) | 2018-04-06 |
| CN107887155B true CN107887155B (en) | 2019-11-05 |
Family
ID=58398696
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711081904.1A Active CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
| CN201711081950.1A Active CN107658128B (en) | 2017-01-19 | 2017-01-19 | A kind of automated production equipment of transformer pie winding |
| CN201711256179.7A Withdrawn CN107993837A (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
| CN201710043036.1A Expired - Fee Related CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
Family Applications After (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711081950.1A Active CN107658128B (en) | 2017-01-19 | 2017-01-19 | A kind of automated production equipment of transformer pie winding |
| CN201711256179.7A Withdrawn CN107993837A (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
| CN201710043036.1A Expired - Fee Related CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (4) | CN107887155B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284240B (en) * | 2022-09-28 | 2022-12-27 | 山西天宝集团有限公司 | Fixing device and method for placing flanges based on wind power |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201315232Y (en) * | 2008-12-15 | 2009-09-23 | 锦州变压器股份有限公司 | Body structure of three-winding on-load voltage regulating step-down transformer |
| CN102360821A (en) * | 2011-06-22 | 2012-02-22 | 丁钰莹 | Novel high tension coil for dry transformer and manufacturing method for novel high tension coil |
| JP2012119415A (en) * | 2010-11-30 | 2012-06-21 | Mitsubishi Electric Corp | Reactor device |
| CN103413666A (en) * | 2013-08-17 | 2013-11-27 | 哈尔滨工业大学 | Common excitation coarse-fine coupling radial magnetic resistance type rotary transformer |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8253524B2 (en) * | 2007-10-04 | 2012-08-28 | Keihin Corporation | Coil winding system and method for fabricating molded coil |
| CN101588115B (en) * | 2008-05-19 | 2012-01-18 | 日特机械工程株式会社 | Winding device and winding method |
| CN201549367U (en) * | 2009-11-09 | 2010-08-11 | 常山科升电力设备有限公司 | Forming machine of iron core cake of reactor |
| CN103137318A (en) * | 2011-11-23 | 2013-06-05 | 山东巨力电工设备有限公司 | Automatic bending method of transformer single conductor cake type coil |
| CN102623148A (en) * | 2012-04-20 | 2012-08-01 | 福州天宇电气股份有限公司 | High-voltage coil reverse serial structure for on-load voltage regulating power transformer |
| JP5998827B2 (en) * | 2012-10-12 | 2016-09-28 | 株式会社明電舎 | Method of manufacturing vacuum capacitor type instrument transformer |
| CN203593448U (en) * | 2013-04-17 | 2014-05-14 | 株式会社天田 | Winding device with saw blade material |
| TWI534843B (en) * | 2013-05-16 | 2016-05-21 | All Ring Tech Co Ltd | Coil manufacturing method and device |
| CN203277063U (en) * | 2013-05-24 | 2013-11-06 | 北变变压器（上海）有限公司 | Auxiliary winding placement structure for dry-type rectifier transformer for variable frequency speed regulation |
| JP2015228393A (en) * | 2014-05-30 | 2015-12-17 | Dmg森精機株式会社 | Coil manufacturing device |
| CN104091684A (en) * | 2014-07-31 | 2014-10-08 | 广东海鸿变压器有限公司 | Continuous coil for above-110kV three-dimensional wound core power transformer |
-
2017
- 2017-01-19 CN CN201711081904.1A patent/CN107887155B/en active Active
- 2017-01-19 CN CN201711081950.1A patent/CN107658128B/en active Active
- 2017-01-19 CN CN201711256179.7A patent/CN107993837A/en not_active Withdrawn
- 2017-01-19 CN CN201710043036.1A patent/CN106548865B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201315232Y (en) * | 2008-12-15 | 2009-09-23 | 锦州变压器股份有限公司 | Body structure of three-winding on-load voltage regulating step-down transformer |
| JP2012119415A (en) * | 2010-11-30 | 2012-06-21 | Mitsubishi Electric Corp | Reactor device |
| CN102360821A (en) * | 2011-06-22 | 2012-02-22 | 丁钰莹 | Novel high tension coil for dry transformer and manufacturing method for novel high tension coil |
| CN103413666A (en) * | 2013-08-17 | 2013-11-27 | 哈尔滨工业大学 | Common excitation coarse-fine coupling radial magnetic resistance type rotary transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107658128A (en) | 2018-02-02 |
| CN106548865B (en) | 2018-02-09 |
| CN107887155A (en) | 2018-04-06 |
| CN107993837A (en) | 2018-05-04 |
| CN106548865A (en) | 2017-03-29 |
| CN107658128B (en) | 2019-10-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110589602B (en) | Multi-cable paying-off device for cable erection | |
| CN214672215U (en) | Coil winding device for transformer processing | |
| CN108597857A (en) | A kind of network transformation filter twines foot machine | |
| CN107887155B (en) | A kind of power distribution network transformer winding Intelligent Machining equipment | |
| CN105185571B (en) | The double end method for winding of Three-dimensional triangle reel iron core transformer and Double head horizontal coil winding machine | |
| CN206489973U (en) | A kind of positive cake process equipment of pie winding for power transformer | |
| CN206441629U (en) | A kind of anti-cake machine for automatic working device people of power transformer pie winding | |
| CN206370343U (en) | A kind of power distribution network transformer making apparatus containing three-phase three-column iron core | |
| CN206441627U (en) | A kind of automatic making apparatus of special pie winding of power distribution network transformer | |
| CN106783148B (en) | A kind of anti-cake machine for automatic working device people of power transformer pie winding | |
| CN106783121B (en) | A kind of power distribution network transformer making apparatus containing three-phase three-column iron core | |
| CN108320903B (en) | A kind of positive cake automation processing intelligence equipment of power distribution network transformer pie winding | |
| CN207553559U (en) | A kind of liftable and dismountable building support | |
| CN108987817A (en) | A kind of lamination device and laminating method of lithium battery | |
| CN211687738U (en) | Automatic take-up device for heavy copper wire with large coil | |
| CN107975222A (en) | A kind of liftable and dismountable building support | |
| CN210825218U (en) | Single-layer winding self-rope-arranging vertical type installation suspender machine | |
| CN208214008U (en) | Conical screen producing device | |
| CN114955705A (en) | Wire and cable processing production equipment capable of avoiding winding | |
| CN106514214B (en) | A kind of substation transformer automatic disassemblerassembler of iron core yoke piece | |
| CN113247409A (en) | Power plant is with strorage device of earth connection bobbin | |
| CN210282718U (en) | Device is laid to pole mould | |
| CN109250587B (en) | Winding device for cable | |
| CN206415856U (en) | A kind of substation transformer automatic disassemblerassembler of iron core iron piece in distress | |
| CN217650429U (en) | Stacking device applied to steel wire production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20191010 Address after: 221400 north side of Mount Huangshan Road, North gully Town, Xinyi City, Xuzhou City, Jiangsu province (Wuxi Xinyi Industrial Park) Applicant after: Jiangsu tin Yi High-tech Zone Technology Development Co. Ltd. Address before: Old Li Ji Xiang Wei Cun, Guannan County of Jiangsu Province in 222506 Lianyungang City seventeen Group No. 60 Applicant before: Song Dang Jian |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |