CN106783148B - A kind of anti-cake machine for automatic working device people of power transformer pie winding - Google Patents
A kind of anti-cake machine for automatic working device people of power transformer pie winding Download PDFInfo
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- CN106783148B CN106783148B CN201710042993.2A CN201710042993A CN106783148B CN 106783148 B CN106783148 B CN 106783148B CN 201710042993 A CN201710042993 A CN 201710042993A CN 106783148 B CN106783148 B CN 106783148B
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- 238000004804 winding Methods 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 238000010276 construction Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000012771 pancakes Nutrition 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
- H01F41/074—Winding flat coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/16—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
- B66F7/20—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks by several jacks with means for maintaining the platforms horizontal during movement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Abstract
The present invention relates to a kind of anti-cake machine for automatic working device people of power transformer pie winding, including mounting ring；The lower face of mounting ring is uniformly provided with several winding producing devices, winding producing device includes the fixinig plate for being welded on mounting ring lower face, the lower face of fixinig plate is separately installed with three lift drive mechanisms, two lift drive mechanism lower ends on the left of fixinig plate are provided with mounting bracket, anti- cake block obtaining maching structure is installed in the middle part of mounting bracket, anti- cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, anti- cake guide mechanism is installed on the downside of the right end of mounting bracket, anti- cake guide mechanism plays the function that automatic telescopic places anti-cake cushion block.The present invention can realize the automatic machining function of the anti-cake of pie winding, without human intervention, have the advantages that to place anti-cake cushion block automatically, auto lifting negates cake cushion block, automatic whole tight conducting wire bar, easy to operate, labor intensity is small and work efficiency is high.
Description
Technical field
The present invention relates to transformer winding processing technique field, specifically a kind of anti-cake of power transformer pie winding
Machine for automatic working device people.
Background technology
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, has voltage transformation, current transformation, resistance
The functions such as resistance is changed, isolated, voltage stabilizing, therefore using widely in power distribution network substation, transformer is by winding and iron core group
Mainly be made of into, iron core lower clamping piece, lower iron strategic point, stem, upper iron strategic point with upper clamping piece, winding can for laminar winding and cake formula around
Group, wherein should be most widely pie winding transformer in substation, power distribution network, therefore the demand of pie winding is very
Greatly, the manufacturing process of existing pie winding is：The first step, the insulating cylinder that existing conducting wire bar will be wound first with lane car or forklift
It is delivered to suitable position placement；Second step, manually uniformly place the oil channel cushion block for winding positive cake on insulating cylinder bottom, so
One circle of a circle winds existing conducting wire bar to operating personnel from inside to outside afterwards, when the positive pancake roll of this layer after finishing artificial tight conducting wire whole again
Bar, it is ensured that the compactibility of positive cake, improves the performance of pie winding；3rd step, manually uniformly put the anti-cake of winding in positive cake layer
Stepped T-shaped cushion block, then one circle of a circle winds existing conducting wire bar to operating personnel inward outside in, when this layer of anti-pancake roll
Need manually to lift anti-cake layer after finish to remove T-shaped cushion block and whole tight existing conducting wire bar, it is ensured that the compactibility of anti-cake, carries
The performance of high pie winding；4th step, uniformly alternately wind the making for completing pie winding according to the positive cake of mode, anti-cake.But
There are problems with for the manufacturing process of existing pie winding：, it is necessary to manually place anti-cake cushion block in anti-cake manufacturing process, and
Also need to manually lift and negate cake cushion block and whole tight existing conducting wire bar, since the anti-cake layer number of pie winding is more, complicated, labor
Fatigue resistance is big, and work efficiency is low.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of anti-cake machine for automatic working device of power transformer pie winding
People, can solve to need manually to place anti-cake cushion block existing for the anti-cake manual manufacture technique of existing pie winding, need manually lift
Problem, the Ke Yishi such as cake cushion block is negated, people is needed carefully and neatly tight conducting wire bar, complicated, labor intensity is big and work efficiency is low
The automatic machining function of the existing anti-cake of pie winding, without human intervention, have place anti-cake cushion block automatically, auto lifting negates cake pad
Block, automatic whole tight conducting wire bar, it is easy to operate, labor intensity is small and work efficiency is high the advantages that.
To achieve these goals, the present invention is realized using following technical scheme：A kind of power transformer pie winding
Anti- cake machine for automatic working device people, including the middle mounting ring for hollow-core construction；Lifting eye is uniformly installed in the mounting ring, it is existing
There is lane car to be moved to mounting ring above required position by lifting eye, the lower face of mounting ring is uniformly installed along central axis
Have several winding producing devices, the quantity of winding producing device is at least six, specific number prepared needed for cake formula around
The diameter of group determines that the present invention carries out anti-cake making by the winding producing device being evenly arranged, without human intervention, work effect
Rate is high, and winding producing device includes the fixinig plate for being welded on mounting ring lower face, and the lower face of fixinig plate is separately installed with three
Lift drive mechanism, two lift drive mechanism lower ends on the left of fixinig plate are provided with middle to arch both ends horizontal arrangement
Mounting bracket, two lift drive mechanisms drive mounting brackets uniformly to carry out elevating movement, and carrying out anti-cake to the present invention is highly adjusted,
Anti- cake block obtaining maching structure is installed, anti-cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove anti-in the middle part of mounting bracket
The function of cake cushion block, cake cushion block is negated without manually lift, and anti-cake guide mechanism, anti-cake guiding are provided with the downside of the right end of mounting bracket
Mechanism plays the function that automatic telescopic places anti-cake cushion block, without manually placing anti-cake cushion block, one on the right side of fixinig plate
Lift drive mechanism lower end is provided with wire turn Zheng Jin mechanisms, and wire turn Zheng Jin mechanisms play the role of automatic whole tight anti-cake layer, it is ensured that
The compactibility of anti-cake, improves the performance of pie winding.
The anti-cake guide mechanism includes being welded on the collateral plate on the downside of mounting bracket right end, and three are provided with collateral plate inner wall
Number hydraulic cylinder, is fixed on the fixed board of side in the middle part of No. three hydraulic cylinders, side fixed board is welded on the inner wall of collateral plate, No. three hydraulic cylinders
Top guiding block is provided with by flange, integrally formed with the anti-cake cushion block in upward step structure on the right side of guiding block, when
When needing to carry out anti-cake and making, drive guiding blocks to move by No. three hydraulic cylinders, guiding block drive anti-cake cushion block be synchronized with the movement to
On designated position, then start one circle of ecto-entad, one circle and scroll up around the anti-cake making of existing conducting wire bar progress, whole process is certainly
It is dynamic to place anti-cake cushion block, without human intervention.
The anti-cake block obtaining maching structure includes being installed on No. six hydraulic cylinders in the middle part of mounting bracket, and the middle part of No. six hydraulic cylinders is fixed
On positioning plate, positioning plate is installed on mounting bracket, and the top of No. six hydraulic cylinders is provided with lifter plate by flange, lifter plate
Lower face is welded with promotion support plate, promotes and No. seven hydraulic cylinders are provided with the inner wall of support plate, be fixed in the middle part of No. seven hydraulic cylinders
Promote on fixed board, promote fixed board to be fixed on lifter plate, the top of No. seven hydraulic cylinders is provided with L-type by flange and lifts plate, promotes
Two support springs are symmetrically installed with the inner wall of support plate, one piece of shutter, and two are respectively connected with the top of each support spring
Two pieces of shutters in a support spring are located at the both sides of L-type lift plate, and support spring plays the role of restriction and support shutter,
When needing to take out anti-cake cushion block after anti-cake layer winding finishes, No. six hydraulic cylinders are started to work at this time, and No. six hydraulic cylinders drive
Lifter plate down moves, and lifter plate drives the L-type lift plate lower end of lower section to move to anti-cake layer position, then No. seven hydraulic cylinders
Start to work, No. seven hydraulic cylinders drive L-type lift plate to stretch, No. six hydraulic cylinders after L-type lift plate is stretched on the downside of anti-cake layer
Start up reverse operation, L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders quickly take anti-cake cushion block
Go out, then No. six hydraulic cylinders lift plate by L-type and down move to anti-cake layer bottom again, and No. seven hydraulic cylinders start toward recycling at this time
Contracting, since both sides shutter is blocked anti-cake layer is spacing so that it is loose outward that anti-cake layer will not lift plate with L-type, completes anti-
Cake cushion block automatically takes out work, and without human intervention, work efficiency is high.
As a preferred technical solution of the present invention, the lift drive mechanism includes being installed on fixinig plate lower face
No.1 hydraulic cylinder, lifting is fixedly mounted in the middle part of No.1 hydraulic cylinder and determine on block, lifts and determines block welding in fixinig plate lower face
On, the top of No.1 hydraulic cylinder is installed on mounting bracket or wire turn Zheng Jin mechanisms by flange, passes through three lift drive mechanisms
On three No.1 hydraulic cylinders drive mounting bracket or wire turn Zheng Jin mechanisms to carry out lift adjustment, easy to the making of anti-cake.
As a preferred technical solution of the present invention, the wire turn Zheng Jin mechanisms include being installed on No.1 liquid by flange
The transverse slat on cylinder pressure top, the lower end rear side of transverse slat are welded with whole tight support plate, No. four hydraulic cylinders are provided with the inner wall of whole tight support plate,
It is fixed in the middle part of No. four hydraulic cylinders on whole fastening block, whole fastening block is welded on the lower face of transverse slat, the top of No. four hydraulic cylinders
End is provided with L-type by flange and determines frame, and the lower face that L-type determines frame is provided with No. five hydraulic cylinders, and the middle part of No. five hydraulic cylinders is fixed
Determine in L-type on block, the upper end that L-type determines block is welded on L-type and determines on frame, and the top of No. five hydraulic cylinders is provided with compression by flange
Plate, the lower face of pressure strip are provided with buffer spring, and the lower end of buffer spring is provided with buffer board, and buffer spring plays buffering five
Number hydraulic cylinder carries out indirectly whole tight, it is therefore prevented that thrust excessive damage the thrust of pressure strip by the anti-cake layer upper end of buffer board
Hinder the situation of existing conducting wire bar, need since existing conducting wire bar is more open to carry out after anti-cake layer winding finishes it is whole tight, this
When by No. four hydraulic cylinders drive L-types determine frame movement, determine No. five hydraulic cylinders when frame inner wall is resisted against on the outside of anti-cake layer when L-type and start
Work, No. five hydraulic cylinders drive pressure strip down to move, and pressure strip drives buffer board to be slowly pressed on anti-cake by buffer spring
Layer upper surface, so that loose existing conducting wire bar carried out to quick whole tight, automatic whole tight conducting wire bar, without human intervention.
As a preferred technical solution of the present invention, L-type lift plate is located at during No. seven hydraulic cylinders maximum functional stroke
On front side of two pieces of shutters, L-type lift plate is on rear side of two pieces of shutters during No. seven hydraulic cylinder minimum impulse strokes, it is ensured that No. seven liquid
L-type can be lifted to plate extraction when cylinder pressure can be extend into when extending on the downside of anti-cake layer and No. seven hydraulic cylinders bounce back.
During present invention work, the present invention is installed on the car of existing workshop lane by the lifting eye in mounting ring first, so
All winding producing devices in mounting ring start simultaneously at work afterwards, pass through three No.1 hydraulic pressure on three lift drive mechanisms
Cylinder drives mounting bracket or wire turn Zheng Jin mechanism lift adjustments to anti-cake to make proper height, then carries out anti-cake layer making, and anti-cake is led
No. three hydraulic cylinders drawn in mechanism are started to work, and No. three hydraulic cylinders drive guiding block movement, and guiding block drives anti-cake cushion block synchronous
Move on designated position, then start one circle of ecto-entad, one circle and scroll up around the anti-cake making of existing conducting wire bar progress, when this
The anti-cake layer of layer makes to finish to be needed to take out anti-cake cushion block afterwards, and No. six hydraulic cylinders on anti-cake block obtaining maching structure are started to work at this time,
No. six hydraulic cylinders drive lifter plate down to move, and lifter plate drives the L-type lift plate lower end of lower section to move to anti-cake layer position,
Then No. seven hydraulic cylinders are started to work, and No. seven hydraulic cylinders drive L-type lift plate to stretch, when L-type lift plate is stretched under anti-cake layer
No. six hydraulic cylinders start up reverse operation behind side, and L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders are quick
Anti- cake cushion block is taken out, then No. six hydraulic cylinders lift plate by L-type and down move to anti-cake layer bottom again, No. seven liquid at this time
Cylinder pressure starts back shrinkage, since both sides shutter is blocked anti-cake layer is spacing so that anti-cake layer will not lift plate outward with L-type
Loosely, complete anti-cake cushion block automatically takes out work, simultaneously because the existing more open need of conducting wire bar after taking out anti-cake cushion block
Want whole tight, in wire turn Zheng Jin mechanisms No. four hydraulic cylinder is started to work at this time, and No. four hydraulic cylinders drive L-type to determine frame movement, work as L-type
Determine No. five hydraulic cylinders when frame inner wall is resisted against on the outside of anti-cake layer to start to work, No. five hydraulic cylinders drive pressure strip down to move, and press
Tight plate drives buffer board to be slowly pressed on anti-cake layer upper surface by buffer spring, so as to loose existing conducting wire bar be carried out fast
Speed is whole tight, completes the making of anti-cake layer, realizes the automatic machining function of the anti-cake of pie winding, without human intervention.
The beneficial effects of the invention are as follows：
1st, the present invention is synchronized with the movement to exhausted by No. three hydraulic cylinders on anti-cake guide mechanism by the anti-cake cushion block of guiding block
On edge cylinder, then start one circle of ecto-entad, one circle and scroll up around the anti-cake making of existing conducting wire bar progress, it is anti-without manually placing
Cake cushion block, easy to operate, work efficiency is high；
2nd, the present invention is provided with anti-cake block obtaining maching structure, drives the L-type below lifter plate to lift plate lower end by No. six hydraulic cylinders
Anti- cake layer position is moved to, No. six liquid after No. seven hydraulic cylinders drive L-type lift plate to carry out flexible enter on the downside of anti-cake layer
Cylinder pressure starts up reverse operation and drives L-type lift plate to lift anti-cake layer to proper height, and No. three hydraulic cylinders quickly will be anti-at this time
Cake cushion block takes out, and when No. seven hydraulic cylinders drive L-types lift plates to start back shrinkage, can be by both sides shutter by anti-cake layer
It is spacing to block so that anti-cake layer will not plate be loose outward, and complete anti-cake cushion block automatically takes out work as L-type is lifted, without
Manually lift negates cake cushion block, and work efficiency is high；
3rd, the present invention devises wire turn Zheng Jin mechanisms, since existing conducting wire bar is more open after anti-cake layer winding finishes
Need to carry out whole tight, drive L-types determine frame inner wall by No. four hydraulic cylinders and be resisted against anti-cake layer outside, then pass through No. five hydraulic cylinder bands
Buffer board below dynamic pressure strip is slowly pressed on anti-cake layer upper surface, so as to loose existing conducting wire bar be carried out quick whole
Tightly, automatic whole tight conducting wire bar, without human intervention, work efficiency is high；
4th, the present invention solve need manually to place existing for the anti-cake manual manufacture technique of existing pie winding anti-cake cushion block,
It is difficult to need manually lift to negate cake cushion block, need people carefully and neatly tight conducting wire bar, complicated, labor intensity are big and work efficiency is low etc.
Topic, realizes the automatic machining function of the anti-cake of pie winding, without human intervention, has and places anti-cake cushion block, auto lifting automatically
Negate cake cushion block, automatic whole tight conducting wire bar, it is easy to operate, labor intensity is small and work efficiency is high the advantages that.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of the present invention；
Fig. 2 is the structure diagram of winding producing device of the present invention；
Fig. 3 is the structure diagram between the anti-cake block obtaining maching structure of the present invention and mounting bracket；
Fig. 4 is the structure diagram between the anti-cake guide mechanism of the present invention and mounting bracket；
Fig. 5 is the structure diagram of wire turn Zheng Jin mechanisms of the present invention.
Embodiment
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 5, the anti-cake machine for automatic working device people of a kind of power transformer pie winding, including it is middle for sky
The mounting ring 1 of core structure；Lifting eye is uniformly installed, existing lane car can be moved mounting ring 1 by lifting eye in the mounting ring 1
Move to above required position, the lower face of mounting ring 1 is uniformly provided with several winding producing devices 4, winding along central axis
The quantity of producing device 4 is at least six, and the diameter that specific number prepares pie winding needed for determines, the present invention is by equal
The winding producing device 4 of even arrangement carries out automatic anti-cake and makes, and without human intervention, work efficiency is high, and winding producing device 4 wraps
The fixinig plate 41 for being welded on 1 lower face of mounting ring is included, the lower face of fixinig plate 41 is separately installed with three lift drive mechanisms 42,
The middle mounting bracket to arch both ends horizontal arrangement is installed positioned at two 42 lower ends of lift drive mechanism in the left side of fixinig plate 41
43, two lift drive mechanisms 42 drive mounting bracket 43 uniformly to carry out elevating movement, and carrying out anti-cake to the present invention is highly adjusted, and is pacified
The middle part for shelving 43 is provided with anti-cake block obtaining maching structure 45, and anti-cake block obtaining maching structure 45 can play auto lifting and negate cake layer and quickly take
Go out the function of anti-cake cushion block 465, cake cushion block 465 is negated without manually lift, anti-cake guiding is installed on the downside of the right end of mounting bracket 43
Mechanism 46, anti-cake guide mechanism 46 plays the function that automatic telescopic places anti-cake cushion block 465, without manually placing anti-cake cushion block
465, wire turn Zheng Jin mechanisms 47, wire turn Zheng Jin mechanisms are installed positioned at 42 lower end of lift drive mechanism on the right side of fixinig plate 41
47 play the role of automatic whole tight anti-cake layer, it is ensured that the compactibility of anti-cake, improves the performance of pie winding.
The anti-cake guide mechanism 46 includes being welded on the collateral plate 461 on the downside of 43 right end of mounting bracket, collateral 461 inner wall of plate
On No. three hydraulic cylinders 462 are installed, the middle part of No. three hydraulic cylinders 462 is fixed on side fixed board 463, and side fixed board 463 is welded on side
On the inner wall of support plate 461, the top of No. three hydraulic cylinders 462 is provided with guiding block 464, the right side of guiding block 464 one by flange
The anti-cake cushion block 465 in upward step structure is formed, when needing to carry out anti-cake making, passes through No. three 462 bands of hydraulic cylinder
Dynamic guiding block 464 moves, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to designated position, then starts ecto-entad
One circle, one circle is scrolled up carries out anti-cake making around existing conducting wire bar, and whole process places anti-cake cushion block 465 automatically, without manually behaviour
Make.
The anti-cake block obtaining maching structure 45 includes No. six hydraulic cylinders 451 for being installed on the middle part of mounting bracket 43, No. six hydraulic cylinders 451
Middle part be fixed on positioning plate 452, positioning plate 452 be installed on mounting bracket 43 on, the top of No. six hydraulic cylinders 451 passes through flange
Lifter plate 453 is installed, the lower face of lifter plate 453, which is welded with, promotes support plate 454, promotes and is provided with the inner wall of support plate 454
No. seven hydraulic cylinders 455, the middle part of No. seven hydraulic cylinders 455, which is fixed on, to promote on fixed board 466, promotes fixed board 456 to be fixed on lifter plate
On 453, the top of No. seven hydraulic cylinders 455 is provided with L-type by flange and lifts plate 457, promotes and is symmetrically installed on the inner wall of support plate 454
There are two support springs 458, the top of each support spring 458 is respectively connected with one piece of shutter 459, and two support springs
Two pieces of shutters 459 on 458 are located at the both sides of L-type lift plate 457, and support spring 458 plays restriction and supports shutter 459
Effect, when needing to take out anti-cake cushion block 465 after anti-cake layer winding finishes, No. six hydraulic cylinders 451 are started to work at this time, No. six
Hydraulic cylinder 451 drives lifter plate 453 down to move, and lifter plate 453 drives 457 lower end of L-type lift plate of lower section to move to anti-cake layer
Position, then No. seven hydraulic cylinders 455 start to work, No. seven hydraulic cylinders 455 drive L-types lift plates 457 to stretch, and work as L-type
No. six hydraulic cylinders 451 start up reverse operation after lift plate 457 is stretched on the downside of anti-cake layer, and L-type lift plate 457 lifts anti-cake layer extremely
Proper height, then No. three hydraulic cylinders 462 quickly anti-cake cushion block 465 is taken out, then No. six hydraulic cylinders 451 are lifted by L-type
Plate 457 down moves to anti-cake layer bottom again, and No. seven hydraulic cylinders 455 start back shrinkage at this time, due to both sides shutter 459
Block anti-cake layer is spacing so that it is loose outward that anti-cake layer will not lift plate 457 with L-type, completes the automatic of anti-cake cushion block 465
Work is taken out, without human intervention, work efficiency is high.
The lift drive mechanism 42 includes the No.1 hydraulic cylinder 421 being installed on 41 lower face of fixinig plate, No.1 hydraulic pressure
The middle part of cylinder 421 is fixedly mounted on lifting and determines on block 422, and lifting is determined block 422 and is welded on 41 lower face of fixinig plate, No.1 hydraulic pressure
The top of cylinder 421 is installed on mounting bracket 43 or wire turn Zheng Jin mechanisms 47 by flange, by three lift drive mechanisms 42
Three No.1 hydraulic cylinders 421 drive mounting bracket 43 or wire turn Zheng Jin mechanisms 47 to carry out lift adjustment, easy to the making of anti-cake.
The wire turn Zheng Jin mechanisms 47 include being installed on the transverse slat 471 on 421 top of No.1 hydraulic cylinder, transverse slat by flange
Whole tight support plate 472 is welded with rear side of 471 lower end, No. four hydraulic cylinders 473, No. four liquid are installed on the inner wall of whole tight support plate 472
The middle part of cylinder pressure 473 is fixed on whole fastening block 474, and whole fastening block 474 is welded on the lower face of transverse slat 471, No. four hydraulic pressure
The top of cylinder 473 is provided with L-type by flange and determines frame 475, and the lower face that L-type determines frame 475 is provided with No. five hydraulic cylinders 476, and five
The middle part of number hydraulic cylinder 476 is fixed on L-type and determines on block 477, and the upper end that L-type determines block 477 is welded on L-type and determines on frame 475, No. five liquid
The top of cylinder pressure 476 is provided with pressure strip 478 by flange, and the lower face of pressure strip 478 is provided with buffer spring 479, buffering
The lower end of spring 479 is provided with buffer board 4710, and buffer spring 479 plays pressure of No. five hydraulic cylinders 476 of buffering to pressure strip 478
Clamp force, carries out anti-cake layer upper end by buffer board 4710 indirectly whole tight, it is therefore prevented that thrust crosses the existing conducting wire bar of macrolesion
Situation, needs since existing conducting wire bar is more open to carry out whole tight after anti-cake layer winding finishes, and passes through No. four hydraulic pressure at this time
Cylinder 473 drives L-type to determine frame 475 and moves, and determining No. five hydraulic cylinders 476 when 475 inner wall of frame is resisted against on the outside of anti-cake layer when L-type starts work
Make, No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 drives buffer board 4710 by buffer spring 479
Anti- cake layer upper surface is slowly pressed on, so that loose existing conducting wire bar is carried out to quick whole tight, automatic whole tight conducting wire bar, without
Manual operation.
L-type lift plate 457 is positioned at two pieces of front sides of shutter 459, No. seven liquid during the 455 maximum functional stroke of No. seven hydraulic cylinders
L-type lift plate 457 is positioned at two pieces of rear sides of shutters 459 during the minimum impulse stroke of cylinder pressure 455, it is ensured that No. seven hydraulic cylinders 455 extend
When can extend on the downside of anti-cake layer and L-type can be lifted plate 457 and extracted out by when No. seven hydraulic cylinders 455 bounce back.
During present invention work, the present invention is installed on the car of existing workshop lane by the lifting eye in mounting ring 1 first, is led to
The three No.1 hydraulic cylinders 421 crossed on three lift drive mechanisms 42 drive 47 lift adjustment of mounting bracket 43 or wire turn Zheng Jin mechanisms
Proper height is made to anti-cake, then carries out anti-cake layer making, No. three hydraulic cylinders 462 on anti-cake guide mechanism 46 are started to work,
No. three hydraulic cylinders 462 drive guiding block 464 to move, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to designated position,
Then start one circle of ecto-entad, one circle to scroll up around the anti-cake making of existing conducting wire bar progress, it is finished when this layer of anti-cake layer makes
After need to take out anti-cake cushion block 465, No. six hydraulic cylinders 451 on anti-cake block obtaining maching structure 45 are started to work at this time, No. six hydraulic cylinders
451 drive lifter plates 453 down move, and it is in place that lifter plate 453 drives 457 lower end of L-type lift plate of lower section to move to anti-cake layer institute
Put, then No. seven hydraulic cylinders 455 are started to work, and No. seven hydraulic cylinders 455 drive L-type lift plate 457 to stretch, when L-type lifts plate 457
No. six hydraulic cylinders 451 start up reverse operation after stretching on the downside of anti-cake layer, and L-type lift plate 457 lifts anti-cake layer to suitable height
Degree, then No. three hydraulic cylinders 462 quickly take out anti-cake cushion block 465, and then No. six hydraulic cylinders 451 lift 457 weight of plate by L-type
Anti- cake layer bottom is down newly moved to, No. seven hydraulic cylinders 455 start back shrinkage at this time, since both sides shutter 459 is by anti-cake
Layer is spacing to be blocked so that anti-cake layer will not lift plate 457 outward loosely with L-type, and complete anti-cake cushion block 465 automatically takes out work
Make, simultaneously because the existing more open needs of conducting wire bar are whole tight after taking out anti-cake cushion block 465, No. four in wire turn Zheng Jin mechanisms 47
Hydraulic cylinder 473 is started to work, and No. four hydraulic cylinders 473 drive L-type to determine frame 475 and move, and determining 475 inner wall of frame when L-type is resisted against anti-cake
No. five hydraulic cylinders 476 are started to work when on the outside of floor, and No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 is logical
Crossing buffer spring 479 drives buffer board 4710 to be slowly pressed on anti-cake layer upper surface, so that loose existing conducting wire bar be carried out
It is quick whole tight, the making of anti-cake layer is completed, realizes the automatic machining function of the anti-cake of pie winding, without human intervention, is solved
Need manually to place anti-cake cushion block 465 existing for existing pie winding anti-cake manual manufacture technique, need manually lift to negate cake
Cushion block 465, the problem such as need people carefully and neatly tight conducting wire bar, complicated, labor intensity be big and work efficiency is low, has reached mesh
's.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description simply illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
Define.
Claims (4)
- A kind of 1. anti-cake machine for automatic working device people of power transformer pie winding, it is characterised in that：It is hollow-core construction including centre Mounting ring (1)；Lifting eye is uniformly installed, the lower face of mounting ring (1) is uniformly pacified along central axis on the mounting ring (1) Equipped with several winding producing devices (4), winding producing device (4) includes the fixinig plate for being welded on mounting ring (1) lower face (41), the lower face of fixinig plate (41) is separately installed with three lift drive mechanisms (42), and two on the left of fixinig plate (41) A lift drive mechanism (42) lower end is provided with the middle mounting bracket (43) to arch both ends horizontal arrangement, in mounting bracket (43) Portion is provided with anti-cake block obtaining maching structure (45), anti-cake guide mechanism (46) is provided with the downside of the right end of mounting bracket (43), positioned at fixation Lift drive mechanism (42) lower end on the right side of piece (41) is provided with wire turn Zheng Jin mechanisms (47)；The anti-cake guide mechanism (46) includes being welded on the collateral plate (461) on the downside of mounting bracket (43) right end, collateral plate (461) No. three hydraulic cylinders (462) are installed on inner wall, are fixed in the middle part of No. three hydraulic cylinders (462) on side fixed board (463), side fixed board (463) it is welded on the inner wall of collateral plate (461), the top of No. three hydraulic cylinders (462) is provided with guiding block by flange (464), integrally formed with the anti-cake cushion block (465) in upward step structure on the right side of guiding block (464)；The anti-cake block obtaining maching structure (45) includes being installed on No. six hydraulic cylinders (451) in the middle part of mounting bracket (43), No. six hydraulic cylinders (451) it is fixed in the middle part of on positioning plate (452), positioning plate (452) is installed on mounting bracket (43), No. six hydraulic cylinders (451) Top lifter plate (453) is provided with by flange, the lower face of lifter plate (453), which is welded with, promotes support plate (454), promotes branch No. seven hydraulic cylinders (455) are installed on the inner wall of plate (454), is fixed in the middle part of No. seven hydraulic cylinders (455) and promotes fixed board (456) On, promote fixed board (456) to be fixed on lifter plate (453), the top of No. seven hydraulic cylinders (455) is provided with L-type by flange and lifts Plate (457), promotes and is symmetrically installed with two support springs (458) on the inner wall of support plate (454), each support spring (458) Top is respectively connected with one piece of shutter (459), and two pieces of shutters (459) on two support springs (458) are located at L-type lift plate (457) both sides, the width between the left and right sides of lifter plate (453) are less than the width between the inner wall of mounting bracket (43) left and right.
- A kind of 2. anti-cake machine for automatic working device people of power transformer pie winding according to claim 1, it is characterised in that： The lift drive mechanism (42) includes the No.1 hydraulic cylinder (421) being installed on fixinig plate (41) lower face, No.1 hydraulic cylinder (421) lifting is fixedly mounted in the middle part of to determine on block (422), lifting is determined block (422) and is welded on fixinig plate (41) lower face, and one The top of number hydraulic cylinder (421) is installed on mounting bracket (43) or wire turn Zheng Jin mechanisms (47) by flange.
- A kind of 3. anti-cake machine for automatic working device people of power transformer pie winding according to claim 1, it is characterised in that： The wire turn Zheng Jin mechanisms (47) include being installed on the transverse slat (471) on No.1 hydraulic cylinder (421) top, transverse slat by flange (471) whole tight support plate (472) is welded with rear side of lower end, No. four hydraulic cylinders are installed on the inner wall of whole tight support plate (472) (473), it is fixed in the middle part of No. four hydraulic cylinders (473) on whole fastening block (474), whole fastening block (474) is welded on transverse slat (471) Lower face on, the top of No. four hydraulic cylinders (473) is provided with L-type by flange and determines frame (475), and L-type determines the lower end of frame (475) Face is provided with No. five hydraulic cylinders (476), and being fixed on L-type in the middle part of No. five hydraulic cylinders (476) determines on block (477), and L-type determines block (477) upper end is welded on L types and determines on frame (475), and the top of No. five hydraulic cylinders (476) is provided with pressure strip by flange (478), the lower face of pressure strip (478) is provided with buffer spring (479), and the lower end of buffer spring (479) is provided with buffer board (4710)。
- A kind of 4. anti-cake machine for automatic working device people of power transformer pie winding according to claim 1, it is characterised in that： L-type lift plate (457) is on front side of two pieces of shutters (459) during No. seven hydraulic cylinders (455) the maximum functional stroke, No. seven hydraulic pressure L-type lift plate (457) is on rear side of two pieces of shutters (459) during cylinder (455) minimum impulse stroke.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711256750.5A CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
| CN201710042993.2A CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710042993.2A CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711256750.5A Division CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106783148A CN106783148A (en) | 2017-05-31 |
| CN106783148B true CN106783148B (en) | 2018-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710042993.2A Expired - Fee Related CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
| CN201711256750.5A Withdrawn CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711256750.5A Withdrawn CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
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| CN (2) | CN106783148B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111620268A (en) * | 2020-05-25 | 2020-09-04 | 中国化学工程第六建设有限公司 | Pneumatic lifting device for bolts of chassis of reduction furnace |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1763875B (en) * | 2005-09-30 | 2010-08-11 | 特变电工沈阳变压器集团有限公司 | coiling method for inner screen continuous coil by vertical winding machine |
| CN101588115B (en) * | 2008-05-19 | 2012-01-18 | 日特机械工程株式会社 | Winding device and winding method |
| CN201820635U (en) * | 2010-10-12 | 2011-05-04 | 南车株洲电机有限公司 | Motor train transformer coil assembly tool device |
| CN103137318A (en) * | 2011-11-23 | 2013-06-05 | 山东巨力电工设备有限公司 | Automatic bending method of transformer single conductor cake type coil |
| CN103632801B (en) * | 2013-12-04 | 2017-02-08 | 中国科学院电工研究所 | Four-band shunt-wound high-temperature superconducting double-pie coil and winding die and winding method thereof |
| CN206441629U (en) * | 2017-01-19 | 2017-08-25 | 广西美声电子科技有限公司 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
-
2017
- 2017-01-19 CN CN201710042993.2A patent/CN106783148B/en not_active Expired - Fee Related
- 2017-01-19 CN CN201711256750.5A patent/CN107808769A/en not_active Withdrawn
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| Publication number | Publication date |
|---|---|
| CN107808769A (en) | 2018-03-16 |
| CN106783148A (en) | 2017-05-31 |
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