CN106783148A - A kind of anti-cake machine for automatic working device people of power transformer pie winding - Google Patents
A kind of anti-cake machine for automatic working device people of power transformer pie winding Download PDFInfo
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- CN106783148A CN106783148A CN201710042993.2A CN201710042993A CN106783148A CN 106783148 A CN106783148 A CN 106783148A CN 201710042993 A CN201710042993 A CN 201710042993A CN 106783148 A CN106783148 A CN 106783148A
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- 238000004804 winding Methods 0.000 title claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000003028 elevating effect Effects 0.000 claims abstract description 11
- 230000001737 promoting effect Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000012771 pancakes Nutrition 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
- H01F41/074—Winding flat coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/16—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
- B66F7/20—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks by several jacks with means for maintaining the platforms horizontal during movement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Springs (AREA)
- Actuator (AREA)
Abstract
The present invention relates to a kind of anti-cake machine for automatic working device people of power transformer pie winding, including mounting ring；The lower surface of mounting ring is uniformly provided with several winding producing devices, winding producing device includes being welded on the stator of mounting ring lower surface, the lower surface of stator is separately installed with three lift drive mechanisms, two elevating mechanism lower ends on the left of stator are provided with mounting bracket, anti- cake block obtaining maching structure is installed in the middle part of mounting bracket, anti- cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, the right-hand member downside of mounting bracket is provided with anti-cake guide mechanism, and anti-cake guide mechanism plays the function that automatic telescopic lays anti-cake cushion block.The present invention can realize the automatic machining function of the anti-cake of pie winding, without artificial operation, have the advantages that to lay automatically anti-cake cushion block, auto lifting and negate that cake cushion block, automatic whole tight wire bar, easy to operate, labour intensity is small and high working efficiency.
Description
Technical field
The present invention relates to Transformer Winding processing technique field, specifically a kind of anti-cake of power transformer pie winding
Machine for automatic working device people.
Background technology
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, with voltage transformation, current transformation, resistance
The functions such as resistance is changed, isolated, voltage stabilizing, therefore using widely in power distribution network transformer station, transformer is by winding and iron core group
Mainly be made up of with upper clamping piece lower clamping piece, lower iron strategic point, stem, upper iron strategic point into, iron core, winding can be laminar winding and cake formula around
Group, wherein should be most widely pie winding transformer in transformer station, power distribution network, therefore pie winding demand very
Greatly, the manufacturing process of existing pie winding is：The first step, the insulating cylinder that existing wire bar will be wound first with lane car or forklift
It is delivered to correct position placement；Second step, on the insulating cylinder bottom it is artificial it is uniform lay the oil channel cushion block for winding positive cake, so
Afterwards operating personnel the circle of a circle one winds existing wire bar from inside to outside, when the positive pancake roll of this layer after finishing artificial tight wire whole again
Bar, it is ensured that the compactibility of positive cake, improves the performance of pie winding；3rd step, artificial in positive cake layer uniformly put the anti-cake of winding
Stepped T-shaped cushion block, then operating personnel the circle of a circle one winds existing wire bar inward outside in, when this layer of anti-pancake roll
Need manually to lift anti-cake layer after finishing to remove and whole tight existing wire bar T-shaped cushion block, it is ensured that the compactibility of anti-cake, carry
The performance of pie winding high；4th step, the making that completion pie winding is uniformly alternately wound according to the positive cake of mode, anti-cake.But
There is problems with the manufacturing process of existing pie winding：, it is necessary to manually lay anti-cake cushion block in anti-cake manufacturing process, and
Also need to artificial lift and negate cake cushion block and whole tight existing wire bar, because the anti-cake layer number of pie winding is more, complex operation, labor
Fatigue resistance is big, and operating efficiency is low.
The content of the invention
In order to solve the above problems, the invention provides a kind of anti-cake machine for automatic working device of power transformer pie winding
People, can solve manually to lay anti-cake cushion block the need for the anti-cake manual manufacture technique of existing pie winding is present, need artificial lift
Negate cake cushion block, need the carefully and neatly done tight wire bar of people, complex operation, labour intensity big and the inferior problem of inefficiency, Ke Yishi
The automatic machining function of the anti-cake of existing pie winding, without artificial operation, cake pad is negated with anti-cake cushion block, auto lifting is laid automatically
The advantages of block, automatic whole tight wire bar, small easy to operate, labour intensity and high working efficiency.
To achieve these goals, the present invention is realized using following technical scheme：A kind of power transformer pie winding
Anti- cake machine for automatic working device people, including middle is the mounting ring of hollow-core construction；Lifting eye uniformly is installed in the mounting ring, it is existing
Having lane car can be moved to required position top by lifting eye by mounting ring, and the lower surface of mounting ring is uniformly installed along central axis
Have several winding producing devices, the quantity of winding producing device is at least six, specific number prepared according to needed for cake formula around
The diameter of group determines that the present invention carries out anti-cake making by the winding producing device being evenly arranged, without artificial operation, work effect
Rate is high, and winding producing device includes being welded on the stator of mounting ring lower surface, and the lower surface of stator is separately installed with three
Lift drive mechanism, two elevating mechanism lower ends on the left of stator are provided with the middle peace arranged to arch both ends horizontal
Shelve, two elevating mechanism drive mounting brackets uniformly carry out elevating movement, and carrying out anti-cake to the present invention is highly adjusted, mounting bracket
Middle part is provided with anti-cake block obtaining maching structure, and anti-cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove anti-cake cushion block
Function, cake cushion block is negated without artificial lift, and the right-hand member downside of mounting bracket is provided with anti-cake guide mechanism, and anti-cake guide mechanism is played
Automatic telescopic lays the function of anti-cake cushion block, without manually laying anti-cake cushion block, an elevating mechanism on the right side of stator
Lower end is provided with wire turn Zheng Jin mechanisms, and automatic whole tight anti-cake layer plays a part of in wire turn Zheng Jin mechanisms, it is ensured that the compactibility of anti-cake,
Improve the performance of pie winding.
The anti-cake guide mechanism includes being welded on the collateral plate on the downside of mounting bracket right-hand member, and three are provided with collateral plate inwall
Number hydraulic cylinder, is fixed in the fixed board of side in the middle part of No. three hydraulic cylinders, and side fixed board is welded on the inwall of collateral plate, No. three hydraulic cylinders
Top guiding block is provided with by flange, guiding block right side integrally formed with the anti-cake cushion block in upward step structure, when
When needing to carry out anti-cake and making, drive guiding blocks to move by No. three hydraulic cylinders, guiding block drive anti-cake cushion block be synchronized with the movement to
In specified location, then start the circle of one circle of ecto-entad one and scroll up to carry out anti-cake making around existing wire bar, whole process from
It is dynamic to lay anti-cake cushion block, without artificial operation.
The anti-cake block obtaining maching structure includes No. six hydraulic cylinders in the middle part of mounting bracket, and the middle part of No. six hydraulic cylinders is fixed
On location-plate, location-plate is arranged on mounting bracket, and No. six tops of hydraulic cylinder are provided with lifter plate by flange, lifter plate
Lower surface is welded with promotion support plate, and No. seven hydraulic cylinders are provided with the inwall for promoting support plate, is fixed in the middle part of No. seven hydraulic cylinders
Promote in fixed board, promote fixed board to be fixed on lifter plate, No. seven tops of hydraulic cylinder are provided with L-type and lift plate by flange, promote
Two support springs are symmetrically installed with the inwall of support plate, one piece of shutter, and two are respectively connected with the top of each support spring
Two pieces of shutters in individual support spring are located at the both sides that L-type lifts plate, and support spring plays a part of to limit and support shutter,
When needing to take out anti-cake cushion block after anti-cake layer winding is finished, now No. six hydraulic cylinders are started working, and No. six hydraulic cylinders drive
Lifter plate is down moved, and the L-type lift plate lower end below lifter plate drive moves to anti-cake layer position, then No. seven hydraulic cylinders
Start working, No. seven hydraulic cylinders drive L-type lift plate to be stretched, No. six hydraulic cylinders after L-type lift plate stretches to anti-cake layer downside
Start up reverse operation, L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders quickly take anti-cake cushion block
Go out, then No. six hydraulic cylinders lift plate and down move to anti-cake layer bottom again by L-type, now No. seven hydraulic cylinders start toward recovery
Contracting, is blocked anti-cake layer is spacing due to both sides shutter so that anti-cake layer will not be loose outward with L-type lift plate, completes anti-
Cake cushion block automatically takes out work, without artificial operation, high working efficiency.
Used as a preferred technical solution of the present invention, the lift drive mechanism includes being arranged on stator lower surface
A hydraulic cylinder, be fixedly mounted in the middle part of a hydraulic cylinder lifting determine on block, lift determine block welding in stator lower surface
On, a top for hydraulic cylinder is arranged on mounting bracket or wire turn Zheng Jin mechanisms by flange, by three lift drive mechanisms
On three hydraulic cylinders drive mounting bracket or the wire turn Zheng Jin mechanisms to carry out lift adjustment, be easy to the making of anti-cake.
Used as a preferred technical solution of the present invention, the wire turn Zheng Jin mechanisms include being arranged on a liquid by flange
The transverse slat on cylinder pressure top, the lower end rear side of transverse slat is welded with whole tight support plate, and No. four hydraulic cylinders are provided with the inwall of whole tight support plate,
It is fixed on whole fastening block in the middle part of No. four hydraulic cylinders, whole fastening block is welded on the lower surface of transverse slat, No. four tops of hydraulic cylinder
End is provided with L-type and determines frame by flange, and the lower surface that L-type determines frame is provided with No. five hydraulic cylinders, and the middle part of No. five hydraulic cylinders is fixed
Determine on block in L-type, the upper end that L-type determines block is welded on L-type and determines on frame, and No. five tops of hydraulic cylinder are provided with compression by flange
Plate, the lower surface of pressure strip is provided with buffer spring, and the lower end of buffer spring is provided with buffer board, and buffer spring plays buffering five
Number hydraulic cylinder is carried out indirectly whole tight, it is therefore prevented that the excessive damage of thrust to the thrust of pressure strip by the anti-cake layer upper end of buffer board
Hinder the situation of existing wire bar, need to carry out because existing wire bar is more open after anti-cake layer winding is finished it is whole tight, this
When drive L-types determine frame motion by No. four hydraulic cylinders, determine No. five hydraulic cylinders when frame inwall is resisted against on the outside of anti-cake layer when L-type and start
Work, No. five hydraulic cylinders drive pressure strip down to move, and pressure strip drives buffer board to be slowly pressed on anti-cake by buffer spring
Layer upper surface, so as to loose existing wire bar to be carried out quick whole tight, automatic whole tight wire bar, without artificial operation.
Used as a preferred technical solution of the present invention, L-type lift plate is located at during No. seven hydraulic cylinders maximum functional stroke
Two pieces of shutter front sides, L-type lift plate is located at two pieces of shutter rear sides during No. seven hydraulic cylinder minimum impulse strokes, it is ensured that No. seven liquid
Cylinder pressure can extract L-type lift plate out when anti-cake layer downside and No. seven hydraulic cylinders retractions can be extend into when extending.
During present invention work, the present invention is arranged on the car of existing workshop lane by the lifting eye in mounting ring first, so
The all winding producing devices in mounting ring start simultaneously at work afterwards, by three hydraulic pressure on three lift drive mechanisms
Cylinder drives mounting bracket or wire turn Zheng Jin mechanism's lift adjustments to anti-cake to make proper height, then carries out anti-cake layer making, and anti-cake is led
No. three hydraulic cylinders drawn in mechanism are started working, and No. three hydraulic cylinders drive guiding block motion, and guiding block drives anti-cake cushion block synchronization
Move in specified location, then start the circle of one circle of ecto-entad one and scroll up to carry out anti-cake making around existing wire bar, when this
The anti-cake layer of layer is made after finishing to be needed to take out anti-cake cushion block, and now No. six hydraulic cylinders on anti-cake block obtaining maching structure are started working,
No. six hydraulic cylinders drive lifter plate down to move, and the L-type lift plate lower end below lifter plate drive moves to anti-cake layer position,
Then No. seven hydraulic cylinders are started working, and No. seven hydraulic cylinders drive L-type lift plate to be stretched, when L-type lift plate is stretched under anti-cake layer
No. six hydraulic cylinders start up reverse operation behind side, and L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders are quick
Anti- cake cushion block is taken out, then No. six hydraulic cylinders down move to anti-cake layer bottom again by L-type lift plate, now No. seven liquid
Cylinder pressure starts back shrinkage, is blocked anti-cake layer is spacing due to both sides shutter so that anti-cake layer will not be with L-type lift plate outward
Loosely, complete anti-cake cushion block automatically takes out work, simultaneously because the existing more open need of wire bar after taking out anti-cake cushion block
Want whole tight, now No. four hydraulic cylinders in wire turn Zheng Jin mechanisms are started working, No. four hydraulic cylinders drive L-type to determine frame motion, work as L-type
Determine No. five hydraulic cylinders when frame inwall is resisted against on the outside of anti-cake layer to start working, No. five hydraulic cylinders drive pressure strip down to move, and press
Tight plate drives buffer board to be slowly pressed on anti-cake layer upper surface by buffer spring, so as to loose existing wire bar be carried out soon
Speed is whole tight, completes the making of anti-cake layer, realizes the automatic machining function of the anti-cake of pie winding, without artificial operation.
The beneficial effects of the invention are as follows：
1st, the present invention is synchronized with the movement to exhausted by No. three hydraulic cylinders on anti-cake guide mechanism by the anti-cake cushion block of guiding block
On edge cylinder, then start the circle of one circle of ecto-entad one and scroll up to carry out anti-cake making around existing wire bar, lay anti-without artificial
Cake cushion block, easy to operate, high working efficiency；
2nd, the present invention is provided with anti-cake block obtaining maching structure, drives the L-type below lifter plate to lift plate lower end by No. six hydraulic cylinders
Anti- cake layer position is moved to, No. six liquid after No. seven hydraulic cylinders drive L-type lift plate to carry out flexible entering on the downside of anti-cake layer
Cylinder pressure starts up reverse operation and drives L-type lift plate to lift anti-cake layer to proper height, and now No. three hydraulic cylinders quickly will be anti-
Cake cushion block takes out, and when No. seven hydraulic cylinders drive L-type lift plate to start back shrinkage, can pass through both sides shutter by anti-cake layer
It is spacing to block so that anti-cake layer will not be loose outward with L-type lift plate, and complete anti-cake cushion block automatically takes out work, without
Artificial lift negates cake cushion block, high working efficiency；
3rd, the present invention devises wire turn Zheng Jin mechanisms, because existing wire bar is more open after anti-cake layer winding is finished
Need to carry out whole tight, drive L-types determine frame inwall by No. four hydraulic cylinders and be resisted against on the outside of anti-cake layer, then by No. five hydraulic cylinder bands
Buffer board below dynamic pressure strip is slowly pressed on anti-cake layer upper surface, quick whole so as to loose existing wire bar be carried out
Tightly, automatic whole tight wire bar, without artificial operation, high working efficiency；
4th, the present invention solve manually laid the need for the anti-cake manual manufacture technique of existing pie winding is present anti-cake cushion block,
Artificial lift is needed to negate cake cushion block, need the carefully and neatly done tight wire bar of people, complex operation, labour intensity big and the inferior difficulty of inefficiency
Topic, realizes the automatic machining function of the anti-cake of pie winding, without artificial operation, with laying anti-cake cushion block, auto lifting automatically
The advantages of negating cake cushion block, automatic whole tight wire bar, small easy to operate, labour intensity and high working efficiency.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is structural representation of the invention；
Fig. 2 is the structural representation of winding producing device of the present invention；
Fig. 3 is the structural representation between anti-cake block obtaining maching structure of the invention and mounting bracket；
Fig. 4 is the structural representation between anti-cake guide mechanism of the invention and mounting bracket；
Fig. 5 is the structural representation of wire turn Zheng Jin mechanisms of the present invention.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 5, the anti-cake machine for automatic working device people of a kind of power transformer pie winding, including middle is sky
The mounting ring 1 of core structure；Lifting eye uniformly is installed in the mounting ring 1, existing lane car can be moved mounting ring 1 by lifting eye
Move to required position top, the lower surface of mounting ring 1 is uniformly provided with several winding producing devices 4, winding along central axis
The quantity of producing device 4 is at least six, and the diameter that specific number prepares pie winding according to needed for determines that the present invention is by equal
The winding producing device 4 of even arrangement carries out automatic anti-cake and makes, and without artificial operation, high working efficiency, winding producing device 4 is wrapped
The stator 41 for being welded on the lower surface of mounting ring 1 is included, the lower surface of stator 41 is separately installed with three lift drive mechanisms 42,
The middle mounting bracket 43 arranged to arch both ends horizontal, two are installed positioned at two lower ends of elevating mechanism 42 in the left side of stator 41
The drive mounting bracket 43 of individual elevating mechanism 42 uniformly carries out elevating movement, and carrying out anti-cake to the present invention is highly adjusted, mounting bracket 43
Middle part is provided with anti-cake block obtaining maching structure 45, and anti-cake block obtaining maching structure 45 can play auto lifting and negate cake layer and quickly remove anti-cake pad
The function of block 465, cake cushion block 465 is negated without artificial lift, and the right-hand member downside of mounting bracket 43 is provided with anti-cake guide mechanism 46, instead
Cake guide mechanism 46 plays the function that automatic telescopic lays anti-cake cushion block 465, without manually laying anti-cake cushion block 465, positioned at solid
One lower end of elevating mechanism 42 on the right side of stator 41 is provided with wire turn Zheng Jin mechanisms 47, and wire turn Zheng Jin mechanisms 47 play automatic whole tight
The effect of anti-cake layer, it is ensured that the compactibility of anti-cake, improves the performance of pie winding.
The anti-cake guide mechanism 46 includes being welded on the collateral plate 461 on the downside of the right-hand member of mounting bracket 43, the inwall of collateral plate 461
On No. three hydraulic cylinders 462 are installed, the middle part of No. three hydraulic cylinders 462 is fixed in side fixed board 463, and side fixed board 463 is welded on side
On the inwall of support plate 461, No. three tops of hydraulic cylinder 462 are provided with guiding block 464, the right side of guiding block 464 one by flange
Form in the anti-cake cushion block 465 of upward step structure, when needing to carry out anti-cake making, by No. three bands of hydraulic cylinder 462
Dynamic guiding block 464 is moved, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to specified location, then starts ecto-entad
The circle of one circle one is scrolled up carries out anti-cake making around existing wire bar, and whole process lays anti-cake cushion block 465 automatically, without artificial behaviour
Make.
The anti-cake block obtaining maching structure 45 includes No. six hydraulic cylinders 451 installed in the middle part of mounting bracket 43, No. six hydraulic cylinders 451
Middle part be fixed on location-plate 452, location-plate 452 is arranged on mounting bracket 43, and No. six tops of hydraulic cylinder 451 pass through flange
Lifter plate 453 is installed, the lower surface of lifter plate 453 is welded with promotion support plate 454, is provided with the inwall for promoting support plate 454
No. seven hydraulic cylinders 455, the middle part of No. seven hydraulic cylinders 455 is fixed in promotion fixed board 466, promotes fixed board 456 to be fixed on lifter plate
On 453, No. seven tops of hydraulic cylinder 455 are provided with L-type and lift plate 457 by flange, are symmetrically installed on the inwall for promoting support plate 454
The top for having two support springs 458, each support spring 458 is respectively connected with one piece of shutter 459, and two support springs
Two pieces of shutters 459 on 458 are located at the both sides that L-type lifts plate 457, and support spring 458 plays and limits and support shutter 459
Effect, when needing to take out anti-cake cushion block 465 after anti-cake layer winding is finished, now No. six hydraulic cylinders 451 are started working, No. six
Hydraulic cylinder 451 drives lifter plate 453 down to move, and L-type lift plate 457 lower end below the drive of lifter plate 453 moves to anti-cake layer
Position, then No. seven hydraulic cylinders 455 start working, No. seven hydraulic cylinders 455 drive L-types lift plates 457 to be stretched, and work as L-type
No. six hydraulic cylinders 451 start up reverse operation after lift plate 457 stretches to anti-cake layer downside, and L-type lift plate 457 lifts anti-cake layer extremely
Proper height, then No. three hydraulic cylinders 462 quickly anti-cake cushion block 465 is taken out, then No. six hydraulic cylinders 451 by L-type lift
Plate 457 down moves to anti-cake layer bottom again, and now No. seven hydraulic cylinders 455 start back shrinkage, due to both sides shutter 459
Block anti-cake layer is spacing so that anti-cake layer will not be loose outward with L-type lift plate 457, completes the automatic of anti-cake cushion block 465
Work is taken out, without artificial operation, high working efficiency.
The lift drive mechanism 42 includes a hydraulic cylinder 421 on the lower surface of stator 41, a hydraulic pressure
The middle part of cylinder 421 is fixedly mounted on lifting and determines on block 422, and lifting is determined block 422 and is welded on the lower surface of stator 41, a hydraulic pressure
The top of cylinder 421 is arranged on mounting bracket 43 or wire turn Zheng Jin mechanisms 47 by flange, by three lift drive mechanisms 42
Three hydraulic cylinders 421 drive mounting bracket 43 or the wire turn Zheng Jin mechanisms 47 to carry out lift adjustment, be easy to the making of anti-cake.
The wire turn Zheng Jin mechanisms 47 include being arranged on the transverse slat 471 on the top of hydraulic cylinder 421, transverse slat by flange
471 lower end rear side is welded with whole tight support plate 472, and No. four hydraulic cylinders 473, No. four liquid are provided with the inwall of whole tight support plate 472
The middle part of cylinder pressure 473 is fixed on whole fastening block 474, and whole fastening block 474 is welded on the lower surface of transverse slat 471, No. four hydraulic pressure
The top of cylinder 473 is provided with L-type and determines frame 475 by flange, and the lower surface that L-type determines frame 475 is provided with No. five hydraulic cylinders 476, five
The middle part of number hydraulic cylinder 476 is fixed on L-type and determines on block 477, and the upper end that L-type determines block 477 is welded on L-type and determines on frame 475, No. five liquid
The top of cylinder pressure 476 is provided with pressure strip 478 by flange, and the lower surface of pressure strip 478 is provided with buffer spring 479, buffering
The lower end of spring 479 is provided with buffer board 4710, and buffer spring 479 plays pressure of No. five hydraulic cylinders 476 of buffering to pressure strip 478
Clamp force, is carried out indirectly whole tight, it is therefore prevented that thrust crosses the existing wire bar of macrolesion by 4710 pairs of anti-cake layer upper ends of buffer board
Situation, need to carry out because existing wire bar is more open after anti-cake layer winding is finished it is whole tight, now by No. four hydraulic pressure
Cylinder 473 drives L-type to determine frame 475 and moves, and determining No. five hydraulic cylinders 476 when the inwall of frame 475 is resisted against on the outside of anti-cake layer when L-type starts work
Make, No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 drives buffer board 4710 by buffer spring 479
Anti- cake layer upper surface is slowly pressed on, so as to loose existing wire bar to be carried out quick whole tight, automatic whole tight wire bar, without
Artificial operation.
L-type lift plate 457 is located at two pieces of front sides of shutter 459, No. seven liquid during the 455 maximum functional stroke of No. seven hydraulic cylinders
L-type lift plate 457 is located at two pieces of rear sides of shutters 459 during the minimum impulse stroke of cylinder pressure 455, it is ensured that No. seven hydraulic cylinders 455 extend
When can extend into anti-cake layer downside and L-type lift plate 457 can be extracted out when No. seven hydraulic cylinders 455 bounce back.
During present invention work, the present invention is arranged on the car of existing workshop lane by the lifting eye in mounting ring 1 first, led to
Three hydraulic cylinders 421 crossed on three lift drive mechanisms 42 drive mounting bracket 43 or the lift adjustment of wire turn Zheng Jin mechanisms 47
Proper height is made to anti-cake, then carries out anti-cake layer making, No. three hydraulic cylinders 462 on anti-cake guide mechanism 46 are started working,
No. three hydraulic cylinders 462 drive guiding block 464 to move, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to specified location,
Then start the circle of one circle of ecto-entad one and scroll up to carry out anti-cake making around existing wire bar, it is finished when this layer of anti-cake layer makes
After need to take out anti-cake cushion block 465, now No. six hydraulic cylinders 451 on anti-cake block obtaining maching structure 45 are started working, No. six hydraulic cylinders
451 drive lifter plates 453 are down moved, and it is in place that L-type lift plate 457 lower end below the drive of lifter plate 453 moves to anti-cake layer institute
Put, then No. seven hydraulic cylinders 455 are started working, No. seven hydraulic cylinders 455 drive L-type lift plate 457 to be stretched, when L-type lifts plate 457
No. six hydraulic cylinders 451 start up reverse operation after stretching to anti-cake layer downside, and L-type lift plate 457 lifts anti-cake layer to suitable height
Degree, then No. three hydraulic cylinders 462 quickly take out anti-cake cushion block 465, and then No. six hydraulic cylinders 451 lift the weight of plate 457 by L-type
Anti- cake layer bottom is down newly moved to, now No. seven hydraulic cylinders 455 start back shrinkage, because both sides shutter 459 is by anti-cake
Layer is spacing to be blocked so that anti-cake layer will not be loose outward with L-type lift plate 457, and complete anti-cake cushion block 465 automatically takes out work
Make, simultaneously because the existing more open needs of wire bar are whole tight after taking out anti-cake cushion block 465, No. four in wire turn Zheng Jin mechanisms 47
Hydraulic cylinder 473 is started working, and No. four hydraulic cylinders 473 drive L-type to determine frame 475 and move, and determining the inwall of frame 475 when L-type is resisted against anti-cake
No. five hydraulic cylinders 476 are started working during floor outside, and No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 leads to
Crossing buffer spring 479 drives buffer board 4710 to be slowly pressed on anti-cake layer upper surface, so as to loose existing wire bar be carried out
It is quick whole tight, the making of anti-cake layer is completed, the automatic machining function of the anti-cake of pie winding is realized, without artificial operation, solve
The anti-cake manual manufacture technique of existing pie winding manually lays anti-cake cushion block 465, needs artificial lift to negate cake the need for existing
Cushion block 465, need the carefully and neatly done tight wire bar of people, complex operation, labour intensity big and the inferior problem of inefficiency, reach mesh
's.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the description in above-described embodiment and specification is to illustrate of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, and these change and change
Enter all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent
Define.
Claims (4)
1. the anti-cake machine for automatic working device people of a kind of power transformer pie winding, it is characterised in that：It is hollow-core construction including centre
Mounting ring (1)；Lifting eye uniformly is installed on the mounting ring (1), the lower surface of mounting ring (1) is uniformly pacified along central axis
Equipped with several winding producing devices (4), winding producing device (4) is including being welded on the stator of mounting ring (1) lower surface
(41), the lower surface of stator (41) is separately installed with three lift drive mechanisms (42), on the left of stator (41) two
Individual elevating mechanism (42) lower end is provided with the middle mounting bracket (43) arranged to arch both ends horizontal, the middle part peace of mounting bracket (43)
Equipped with anti-cake block obtaining maching structure (45), the right-hand member downside of mounting bracket (43) is provided with anti-cake guide mechanism (46), positioned at stator
(41) elevating mechanism (42) lower end on the right side of is provided with wire turn Zheng Jin mechanisms (47)；
The anti-cake guide mechanism (46) includes the collateral plate (461) that is welded on the downside of mounting bracket (43) right-hand member, collateral plate (461)
No. three hydraulic cylinders (462) are installed on inwall, are fixed in side fixed board (463) in the middle part of No. three hydraulic cylinders (462), side fixed board
(463) it is welded on the inwall of collateral plate (461), the top of No. three hydraulic cylinders (462) is provided with guiding block by flange
(464), guiding block (464) right side is integrally formed with the anti-cake cushion block (465) in upward step structure；
The anti-cake block obtaining maching structure (45) includes No. six hydraulic cylinders (451) in the middle part of mounting bracket (43), No. six hydraulic cylinders
(451) be fixed in the middle part of on location-plate (452), location-plate (452) on mounting bracket (43), No. six hydraulic cylinders (451)
Top lifter plate (453) is provided with by flange, the lower surface of lifter plate (453) is welded with promotion support plate (454), promotes branch
No. seven hydraulic cylinders (455) are installed on the inwall of plate (454), promotion fixed board (466) is fixed in the middle part of No. seven hydraulic cylinders (455)
On, promote fixed board (456) to be fixed on lifter plate (453), No. seven tops of hydraulic cylinder (455) are provided with L-type and lift by flange
Plate (457), two support springs (458) are symmetrically installed with the inwall for promoting support plate (454), each support spring (458)
Two pieces of shutters (459) that top is respectively connected with one piece of shutter (459), and two support springs (458) lift plate positioned at L-type
(457) both sides.
2. the anti-cake machine for automatic working device people of a kind of power transformer pie winding according to claim 1, it is characterised in that：
The lift drive mechanism (42) includes a hydraulic cylinder (421) on stator (41) lower surface, a hydraulic cylinder
(421) it is fixedly mounted on lifting in the middle part of to determine on block (422), lifting is determined block (422) and is welded on stator (41) lower surface, one
The top of number hydraulic cylinder (421) is arranged on mounting bracket (43) or wire turn Zheng Jin mechanisms (47) by flange.
3. the anti-cake machine for automatic working device people of a kind of power transformer pie winding according to claim 1, it is characterised in that：
The wire turn Zheng Jin mechanisms (47) by flange including being arranged on the transverse slat (471) on hydraulic cylinder (421) top, transverse slat
(471) lower end rear side is welded with whole tight support plate (472), and No. four hydraulic cylinders are provided with the inwall of whole tight support plate (472)
(473), it is fixed on whole fastening block (474) in the middle part of No. four hydraulic cylinders (473), whole fastening block (474) is welded on transverse slat (471)
Lower surface on, No. four tops of hydraulic cylinder (473) are provided with L-type and determine frame (475) by flange, and L-type determines the lower end of frame (475)
Face is provided with No. five hydraulic cylinders (476), and being fixed on L-type in the middle part of No. five hydraulic cylinders (476) determines on block (477), and L-type determines block
(477) upper end is welded on L-type and determines on frame (475), and the top of No. five hydraulic cylinders (476) is provided with pressure strip by flange
(478), the lower surface of pressure strip (478) is provided with buffer spring (479), and the lower end of buffer spring (479) is provided with buffer board
(4710)。
4. the anti-cake machine for automatic working device people of a kind of power transformer pie winding according to claim 1, it is characterised in that：
L-type lifts plate (457) positioned at two pieces of shutter (459) front sides, No. seven hydraulic pressure during No. seven hydraulic cylinders (455) the maximum functional stroke
L-type lifts plate (457) positioned at two pieces of shutter (459) rear sides during cylinder (455) minimum impulse stroke.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710042993.2A CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
| CN201711256750.5A CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710042993.2A CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711256750.5A Division CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106783148A true CN106783148A (en) | 2017-05-31 |
| CN106783148B CN106783148B (en) | 2018-05-15 |
Family
ID=58945021
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711256750.5A Withdrawn CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
| CN201710042993.2A Expired - Fee Related CN106783148B (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711256750.5A Withdrawn CN107808769A (en) | 2017-01-19 | 2017-01-19 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN107808769A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111620268A (en) * | 2020-05-25 | 2020-09-04 | 中国化学工程第六建设有限公司 | Pneumatic lifting device for bolts of chassis of reduction furnace |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1763875A (en) * | 2005-09-30 | 2006-04-26 | 特变电工沈阳变压器集团有限公司技术中心 | Vertical winding machine coiling inner screen continuous winding non welding head coiling method |
| CN101588115A (en) * | 2008-05-19 | 2009-11-25 | 日特机械工程株式会社 | Winding device and winding method |
| CN201820635U (en) * | 2010-10-12 | 2011-05-04 | 南车株洲电机有限公司 | Motor train transformer coil assembly tool device |
| CN103137318A (en) * | 2011-11-23 | 2013-06-05 | 山东巨力电工设备有限公司 | Automatic bending method of transformer single conductor cake type coil |
| CN103632801A (en) * | 2013-12-04 | 2014-03-12 | 中国科学院电工研究所 | Four-band shunt-wound high-temperature superconducting double-pie coil and winding die and winding method thereof |
| CN206441629U (en) * | 2017-01-19 | 2017-08-25 | 广西美声电子科技有限公司 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
-
2017
- 2017-01-19 CN CN201711256750.5A patent/CN107808769A/en not_active Withdrawn
- 2017-01-19 CN CN201710042993.2A patent/CN106783148B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1763875A (en) * | 2005-09-30 | 2006-04-26 | 特变电工沈阳变压器集团有限公司技术中心 | Vertical winding machine coiling inner screen continuous winding non welding head coiling method |
| CN101588115A (en) * | 2008-05-19 | 2009-11-25 | 日特机械工程株式会社 | Winding device and winding method |
| CN201820635U (en) * | 2010-10-12 | 2011-05-04 | 南车株洲电机有限公司 | Motor train transformer coil assembly tool device |
| CN103137318A (en) * | 2011-11-23 | 2013-06-05 | 山东巨力电工设备有限公司 | Automatic bending method of transformer single conductor cake type coil |
| CN103632801A (en) * | 2013-12-04 | 2014-03-12 | 中国科学院电工研究所 | Four-band shunt-wound high-temperature superconducting double-pie coil and winding die and winding method thereof |
| CN206441629U (en) * | 2017-01-19 | 2017-08-25 | 广西美声电子科技有限公司 | A kind of anti-cake machine for automatic working device people of power transformer pie winding |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107808769A (en) | 2018-03-16 |
| CN106783148B (en) | 2018-05-15 |
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Effective date of registration: 20180419 Address after: Xi Shi Huan Road Guangzhou City, Guangdong province 510000 Huan Tianhe District No. 10 building 340 room C Applicant after: Harbin robotics group (Guangzhou) intellectual property Klc Holdings Ltd. Address before: Old Li Ji Xiang Wei Cun, Guannan County of Jiangsu Province in 222506 Lianyungang City seventeen Group No. 60 Applicant before: Song Dangjian |
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