CN107887155A - A kind of power distribution network Transformer Winding Intelligent Machining equipment - Google Patents
A kind of power distribution network Transformer Winding Intelligent Machining equipment Download PDFInfo
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- CN107887155A CN107887155A CN201711081904.1A CN201711081904A CN107887155A CN 107887155 A CN107887155 A CN 107887155A CN 201711081904 A CN201711081904 A CN 201711081904A CN 107887155 A CN107887155 A CN 107887155A
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- Prior art keywords
- cake
- hydraulic cylinders
- block
- plate
- cushion block
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
- H01F41/074—Winding flat coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The present invention relates to a kind of power distribution network Transformer Winding Intelligent Machining equipment, including mounting ring and insulating cylinder, insulating cylinder lower end to be wound with wire bar；The lower surface of mounting ring is uniformly provided with several winding producing devices, winding producing device includes the stator for being welded on mounting ring lower surface, the lower surface of stator is separately installed with three lift drive mechanisms, two elevating mechanism lower ends on the left of stator are provided with mounting bracket, the left end of mounting bracket is provided with positive cake guide mechanism, positive cake guide mechanism can play a part of laying oil channel cushion block automatically, anti- cake block obtaining maching structure is installed in the middle part of mounting bracket, anti- cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, anti- cake guide mechanism is installed on the downside of the right-hand member of mounting bracket, anti- cake guide mechanism plays the function that automatic telescopic lays anti-cake cushion block.The present invention can realize the full-automatic processing function of pie winding, without manual operation.
Description
It is the Application No. 2017100430361 submitted on January 19th, 2017 applying date that the present invention, which is, entitled one
The divisional application of the Chinese patent application of the kind automatic making apparatus of the special pie winding of power distribution network transformer.
Technical field
The present invention relates to Transformer Winding processing technique field, specifically a kind of power distribution network Transformer Winding intelligently adds
Construction equipment.
Background technology
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, has voltage transformation, current transformation, resistance
The functions such as resistance is changed, isolated, voltage stabilizing, therefore using widely in power distribution network transformer station, transformer is by winding and iron core group
Mainly be made up of into, iron core lower clamping piece, lower iron strategic point, stem, upper iron strategic point with upper clamping piece, winding can for laminar winding and cake formula around
Group, wherein should be most widely pie winding transformer in transformer station, power distribution network, therefore the demand of pie winding is very
Greatly, the manufacturing process of existing pie winding is：The first step, the insulating cylinder that will wind first with lane car or forklift wire bar convey
Laid to correct position；Second step, the artificial oil channel cushion block that positive cake is uniformly wound in placement on insulating cylinder bottom, Ran Houcao
Make personnel's circle coiled electrical conductor bar of a circle one from inside to outside, when the positive pancake roll of this layer around finish after artificial tight wire bar whole again, it is ensured that
The compactibility of positive cake, improve the performance of pie winding；3rd step, manually uniformly put the ladder for winding anti-cake in positive cake layer
The T-shaped cushion block of shape, the then operating personnel's circle of a circle one coiled electrical conductor bar inward outside in, when this layer of anti-pancake roll around finish after need
Manually to lift anti-cake layer to remove T-shaped cushion block and whole tight wire bar, it is ensured that the compactibility of anti-cake, improve the property of pie winding
Energy；4th step, according to the positive cake of mode, anti-cake, uniformly alternately winding completes the making of pie winding.But existing pie winding
Problems be present in manufacturing process：First, in positive cake manufacturing process, it is necessary to manually lay oil channel cushion block and whole tight wire bar, by
More in the positive cake layer number of pie winding, complex operation, labor intensity is big, and operating efficiency is low；2nd, in anti-cake manufacturing process
In, it is necessary to manually lay anti-cake cushion block, and it also requires artificial lift negates cake cushion block and whole tight wire bar, due to pie winding
Anti- cake layer number is more, and complex operation, labor intensity is big, and operating efficiency is low.
The content of the invention
In order to solve the above problems, the invention provides a kind of power distribution network Transformer Winding Intelligent Machining equipment, can solve
Need manually to lay oil channel cushion block existing for certainly existing pie winding manual manufacture technique, need manually to lay anti-cake cushion block, need
The difficulty such as manually to lift and negate cake cushion block, need people carefully and neatly tight wire bar, complex operation, labor intensity is big and operating efficiency is low
Topic, it is possible to achieve the full-automatic processing function of pie winding, without manual operation, there is automatic placement oil channel cushion block, automatic peace
Put back cake cushion block, auto lifting negates cake cushion block, automatic whole tight wire bar, easy to operate, labor intensity is small and operating efficiency is high etc.
Advantage.
To achieve these goals, the present invention is realized using following technical scheme：A kind of power distribution network Transformer Winding intelligence
Energy process equipment, including the middle mounting ring for hollow-core construction and the insulating cylinder positioned at mounting ring center, the insulating cylinder upper end
Face is symmetrically installed with four hangers, and insulating cylinder can be seated on slewing by existing lane car automatically by four hangers, rotation
Equipment can drive insulating cylinder to carry out uniform rotation, and insulating cylinder lower end is wound with the wire bar of flat-shaped structure, existed by wire bar
By positive cake, the deduction of anti-cake, alternately pie winding is made in winding on insulating cylinder；Lifting eye is uniformly installed in the mounting ring, it is existing
Mounting ring can be moved to above insulating cylinder by lane car by lifting eye, if the lower surface of mounting ring is uniformly provided with along central axis
Dry winding producing device, the quantity of winding producing device are at least six, and specific number prepares pie winding needed for
Diameter determines that the present invention drives wire bar to carry out automatically by the winding producing device being evenly arranged under the auxiliary of slewing
Positive cake, anti-cake make, and without manual operation, operating efficiency is high, and winding producing device includes being welded on consolidating for mounting ring lower surface
Stator, the lower surface of stator are separately installed with three lift drive mechanisms, under two elevating mechanisms on the left of stator
End is provided with the middle mounting bracket to arch both ends horizontal arrangement, and two elevating mechanisms drive mounting bracket uniformly to carry out lifting fortune
It is dynamic, the positive cake of present invention progress, anti-cake are highly adjusted, the left end of mounting bracket is provided with positive cake guide mechanism, positive cake guide mechanism
It can play a part of laying oil channel cushion block automatically, lay oil channel cushion block without artificial, being provided with anti-cake in the middle part of mounting bracket goes out
Block mechanism, anti-cake block obtaining maching structure can play auto lifting and negate cake layer and quickly remove the function of anti-cake cushion block, without artificial lift
Cake cushion block is negated, anti-cake guide mechanism is installed on the downside of the right-hand member of mounting bracket, anti-cake guide mechanism plays automatic telescopic and laid instead
The function of cake cushion block, without manually laying anti-cake cushion block, an elevating mechanism lower end on the right side of stator is provided with wire turn
Zheng Jin mechanisms, wire turn Zheng Jin mechanisms play a part of automatic whole tight positive cake layer and anti-cake layer, it is ensured that positive cake, the compactibility of anti-cake,
Improve the performance of pie winding.
The positive cake guide mechanism includes being integrally formed with mounting bracket left end and for the base frame of Ω type structures, the both ends of base frame
It is symmetrically installed with two guide rails on inwall, guide plate, guide plate lower end is provided with by sliding matching mode between two guide rails
Feeding side chain is installed, the bottom for feeding side chain is arranged on base frame bottom surface, and feeding side chain drives guide plate on two guide rails
Move, two guide rails play the function of support and auxiliary guide plate movement；The upper surface both sides of the guide plate are symmetrically set
Two limited posts are equipped with, are symmetrically arranged with two fore-sets on rear side of the upper surface of guide plate, two fore-sets are symmetrically positioned in two
The inner side of limited post, and be resisted against positioned at one piece of oil channel cushion block rear end of storage box bottom on two fore-set front end faces, pass through
Two fore-sets are spacing to the progress of oil channel cushion block rear end, and in the case where two fore-sets act on, oil channel cushion block can synchronize shifting with guide plate
It is dynamic；The base frame upper surface be provided with it is middle be square opening insulating body, insulating body upper end is welded with storage box, in storage box
Some pieces of oil channel cushion blocks are uniformly stacked with, are placed in positioned at one piece of oil channel cushion block lower end of storage box bottom on guide plate, position
Guide plate upper surface lateral separation between two limited posts is more than the lateral separation of oil channel cushion block, ensure that oil duct pad
Between two limited posts, the present invention is defined block by two limited posts to the right position of oil channel cushion block；It is described to deposit
Be symmetrically arranged with two position-limiting ears on the front end face of storage tank, bumping post be provided with by bearing pin between two position-limiting ears, bumping post it is interior
Limit spring is connected between wall and the front end face of storage box, bumping post can turn between two position-limiting ears in the presence of external force
It is dynamic, and because the effect of limit spring can recover to move to origin-location at once when bumping post is not by external force；Two described spacing
Block is provided between ear, and block is located at the rear side of bumping post, when oil channel cushion block and guide plate delay in the presence of side chain is fed
Slowly moving, the feed motion of oil channel cushion block front end causes bumping post due to being rotated against power on two position-limiting ears, when
After oil channel cushion block enters on insulating cylinder bumping post not by oil channel cushion block against power influenceed when, bumping post recovers to move to origin-location,
Now bumping post is placed exactly on rear side of oil channel cushion block, and bumping post back is because the barrier effect by block can not rotate backward, then
Feeding side chain takes guide plate to and back moved, and oil channel cushion block is led due to being parked in by the stop of rear side bumping post on insulating cylinder
Corbel back slab back moves, when two fore-set positions on guide plate are back to origin-location, next piece of oil channel cushion block in storage box
Enter in guide plate, wait for oil channel cushion block next time and lay, the positive cake guide mechanism on all winding producing devices will
One circle oil channel cushion block is laid to finish on insulating cylinder starts the positive cake making of the circle coiled electrical conductor bar of a circle one progress from inside to outside afterwards,
Whole process lays oil channel cushion block automatically, without manual operation.
The anti-cake guide mechanism includes being welded on the collateral plate on the downside of mounting bracket right-hand member, and three are provided with collateral plate inwall
Number hydraulic cylinder, it is fixed on the fixed board of side in the middle part of No. three hydraulic cylinders, side fixed board is welded on the inwall of collateral plate, No. three hydraulic cylinders
Top guiding block is provided with by flange, integrally formed with the anti-cake cushion block in upward step structure on the right side of guiding block, when
When needing to carry out anti-cake and making, drive guiding blocks to move by No. three hydraulic cylinders, guiding block drive anti-cake cushion block be synchronized with the movement to
On insulating cylinder, then start the upward coiled electrical conductor bar of the circle of one circle of ecto-entad one and carry out anti-cake making, whole process is laid automatically
Anti- cake cushion block, without manual operation.
As a preferred technical solution of the present invention, the lift drive mechanism includes being arranged on stator lower surface
No.1 hydraulic cylinder, lifting is fixedly mounted in the middle part of No.1 hydraulic cylinder and determine on block, lifts and determines block welding in stator lower surface
On, the top of No.1 hydraulic cylinder is arranged on mounting bracket or wire turn Zheng Jin mechanisms by flange, passes through three lift drive mechanisms
On three No.1 hydraulic cylinders drive mounting bracket or wire turn Zheng Jin mechanisms to carry out lift adjustment, be easy to the successively system of positive cake, anti-cake
Make.
As a preferred technical solution of the present invention, the feeding side chain includes the feeding branch being welded on base frame bottom surface
Plate, feed and No. two hydraulic cylinders are installed on support plate inwall, be fixed in the middle part of No. two hydraulic cylinders on given block, enter given block and rise
To the effect of No. two hydraulic cylinders of fixed support, enter given block welding on base frame bottom surface, the top of No. two hydraulic cylinders passes through flange
Feeding block is installed, on guide plate lower surface, the present invention drives feeding block to be moved by No. two hydraulic cylinders for feeding block welding
Dynamic, feeding block drives guide plate to move.
As a preferred technical solution of the present invention, the bumping post lower surface and the distance between guide plate upper surface are small
In the thickness of oil channel cushion block so that oil channel cushion block can drive bumping post in two position-limiting ears when oil channel cushion block moves on guide plate
On rotated, it is ensured that oil channel cushion block is smoothly moved in insulating body, and this High definition also ensure that guide plate back
Oil channel cushion block by the stop of rear side bumping post due to being parked on insulating cylinder when doing exercises；Block front end face and bumping post rear end
The distance between face is 1-5mm, and block is located at the rear side of bumping post, it is ensured that block can stop bumping post completely so that gear
Post can not rotate backward.
As a preferred technical solution of the present invention, the wire turn Zheng Jin mechanisms include being arranged on No.1 liquid by flange
The transverse slat on cylinder pressure top, the lower end rear side of transverse slat are welded with whole tight support plate, No. four hydraulic cylinders are provided with the inwall of whole tight support plate,
It is fixed in the middle part of No. four hydraulic cylinders on whole fastening block, whole fastening block is welded on the lower surface of transverse slat, the top of No. four hydraulic cylinders
End is provided with L-type by flange and determines frame, and the lower surface that L-type determines frame is provided with No. five hydraulic cylinders, and the middle part of No. five hydraulic cylinders is fixed
Determine in L-type on block, the upper end that L-type determines block is welded on L-type and determined on frame, and the top of No. five hydraulic cylinders is provided with compression by flange
Plate, the lower surface of pressure strip are provided with buffer spring, and the lower end of buffer spring is provided with buffer board, and buffer spring plays buffering five
Number hydraulic cylinder to the thrust of pressure strip, by buffer board aligns cake layer or anti-cake layer upper end carry out it is indirectly whole tight, it is therefore prevented that
The situation of the excessive damage wires bar of thrust, when positive cake layer or anti-cake layer are wound after finishing due to the more open need of wire bar
Carry out whole tight, now drive L-types determine frame by No. four hydraulic cylinders and move, determining frame inwall when L-type is resisted against positive cake layer or instead
No. five hydraulic cylinders are started working when on the outside of cake layer, and No. five hydraulic cylinders drive pressure strip down to move, and pressure strip passes through buffer spring
Buffer board is driven slowly to be pressed on positive cake layer or anti-cake layer upper surface, it is quick whole tight so as to which loose wire bar be carried out, from
Dynamic whole tight wire bar, without manual operation.
As a preferred technical solution of the present invention, the anti-cake block obtaining maching structure includes being arranged on six in the middle part of mounting bracket
Number hydraulic cylinder, it is fixed on location-plate in the middle part of No. six hydraulic cylinders, location-plate is arranged on mounting bracket, the top of No. six hydraulic cylinders
Lifter plate is provided with by flange, the lower surface of lifter plate is welded with promotion support plate, promotes and No. seven are provided with the inwall of support plate
Hydraulic cylinder, it is fixed in the middle part of No. seven hydraulic cylinders and promotes on fixed board, promotes fixed board to be fixed on lifter plate, the top of No. seven hydraulic cylinders
End is provided with L-type by flange and lifts plate, promotes and two support springs are symmetrically installed with the inwall of support plate, each support spring
Top is respectively connected with one piece of shutter, and two pieces of shutters in two support springs are located at the both sides of L-type lift plate, support spring
Play a part of limiting and supporting shutter, when needing to take out anti-cake cushion block after anti-cake layer winding finishes, now No. six liquid
Cylinder pressure is started working, and No. six hydraulic cylinders drive lifter plate down to move, and lifter plate drives the L-type lift plate lower end of lower section to move to instead
Cake layer position, then No. seven hydraulic cylinders start-up operations, No. seven hydraulic cylinders drive L-types lift plates to be stretched, when L-type lift plate is stretched
No. six hydraulic cylinders start up reverse operation after entering on the downside of anti-cake layer, and L-type lift plate lifts anti-cake layer to proper height, Ran Housan
Number hydraulic cylinder quickly takes out anti-cake cushion block, and then No. six hydraulic cylinders lift plate by L-type and down move to anti-cake layer bottom again
Portion, now No. seven hydraulic cylinders start back shrinkage, because both sides shutter blocks anti-cake layer is spacing so that anti-cake layer will not be with
That L-type lift plate is loose outward, and complete anti-cake cushion block automatically takes out work, without manual operation, operating efficiency is high.
As a preferred technical solution of the present invention, L-type lift plate is located at during No. seven hydraulic cylinders maximum functional stroke
On front side of two pieces of shutters, L-type lift plate is on rear side of two pieces of shutters during No. seven hydraulic cylinder minimum impulse strokes, it is ensured that No. seven liquid
L-type can be lifted into plate when cylinder pressure can be extend into when extending on the downside of anti-cake layer and No. seven hydraulic cylinders bounce back to extract out.
During present invention work, the present invention is arranged on the car of existing workshop lane by the lifting eye in mounting ring first, so
Insulating cylinder is seated on slewing by rear lane car automatically by four hangers, and all winding producing devices in mounting ring are simultaneously
Start working, mounting bracket or wire turn Zheng Jin mechanisms rising-falling tone are driven by three No.1 hydraulic cylinders on three lift drive mechanisms
Section to positive cake, anti-cake makes proper height, first carries out positive cake layer making, and No. two hydraulic cylinders fed on side chain are started working, and two
Number hydraulic cylinder drives feeding block to move, and feeding block drives guide plate to move when oil channel cushion block and lead on two guide rails
Corbel back slab slowly moves in the presence of side chain is fed, and the feed motion of oil channel cushion block front end causes bumping post due to existing against power
Rotated on two position-limiting ears, when bumping post is not influenceed by oil channel cushion block against power after oil channel cushion block is entered on insulating cylinder,
Bumping post recovers to move to origin-location, and now bumping post is placed exactly on rear side of oil channel cushion block, and bumping post back by block due to being hindered
Gear effect can not rotate backward, and then feeding side chain takes guide plate to and back moved, and oil channel cushion block is due to by rear side bumping post
Stop is parked on insulating cylinder and guide plate back moves, when two fore-set positions on guide plate are back to origin-location,
Next piece of oil channel cushion block in storage box is entered in guide plate, and then the positive cake guide mechanism on all winding producing devices will
One circle oil channel cushion block is laid to finish on insulating cylinder starts the positive cake making of the circle coiled electrical conductor bar of a circle one progress from inside to outside afterwards,
Because the more open needs of wire bar are whole tight after the positive cake layer winding of this layer, No. four hydraulic cylinders in wire turn Zheng Jin mechanisms are opened
Beginning work, No. four hydraulic cylinders drive L-type to determine frame motion, determine No. five hydraulic cylinders when frame inwall is resisted against on the outside of positive cake layer when L-type and open
Beginning work, No. five hydraulic cylinders drive pressure strip down to move, and pressure strip drives buffer board to be slowly pressed on just by buffer spring
Cake layer upper surface, it is quick whole tight so as to which loose wire bar be carried out, complete the making of positive cake layer；Then anti-cake layer system is carried out
Make, No. three hydraulic cylinders on anti-cake guide mechanism are started working, and No. three hydraulic cylinders drive guiding block motion, and guiding block drives anti-cake
Cushion block is synchronized with the movement to insulating cylinder, then starts the upward coiled electrical conductor bar of the circle of one circle of ecto-entad one and carries out anti-cake making, when
This layer of anti-cake layer makes to finish to be needed to take out anti-cake cushion block afterwards, and now No. six hydraulic cylinders on anti-cake block obtaining maching structure start work
Make, No. six hydraulic cylinders drive lifter plate down to move, and it is in place that lifter plate drives the L-type lift plate lower end of lower section to move to anti-cake layer institute
Put, then No. seven hydraulic cylinders are started working, and No. seven hydraulic cylinders drive L-type lift plate to be stretched, when L-type lift plate stretches to anti-cake layer
No. six hydraulic cylinders start up reverse operation behind downside, and L-type lift plate lifts anti-cake layer to proper height, and then No. three hydraulic cylinders are fast
Speed takes out anti-cake cushion block, and then No. six hydraulic cylinders lift plate by L-type and down move to anti-cake layer bottom again, now No. seven
Hydraulic cylinder starts back shrinkage, because both sides shutter blocks anti-cake layer is spacing so that it is past that anti-cake layer will not lift plate with L-type
Outer loose, complete anti-cake cushion block automatically takes out work, simultaneously because taking out the more open needs of wire bar after anti-cake cushion block
Whole tight, wire turn Zheng Jin mechanisms work again to be carried out wire bar whole tight, is completed the making of anti-cake layer, is carried out in the manner described above,
By positive cake, the deduction of anti-cake, alternately winding is made to obtain pie winding wire bar of the present invention on insulating cylinder, realizes pie winding
Full-automatic processing function, without manual operation.
The beneficial effects of the invention are as follows：
1st, the present invention drives oil channel cushion block on guide plate slowly automatically on insulating cylinder by feeding side chain, this
Oil channel cushion block lays the back fed side chain that finishes and can take guide plate to back to be moved automatically, is ready for oil channel cushion block next time
Work is laid, wire bar starts the positive cake making of the circle coiled electrical conductor bar of a circle one progress from inside to outside, automatic peace after placement finishes
Oil drain canal cushion block is high without manual operation, operating efficiency；
2nd, in the present invention the guide plate upper surface lateral separation between two limited posts be more than oil channel cushion block laterally away from
From so as to be defined by two limited posts to the right position of oil channel cushion block, it is ensured that oil channel cushion block can be in two limited posts
Between guide plate between move into specified location on insulating cylinder；
3rd, the present invention is provided with two fore-sets, spacing to the progress of oil channel cushion block rear end by two fore-sets, when progress oil duct
When cushion block is laid, oil channel cushion block can quickly move out because the rear end of two fore-sets is spacing with guide plate, and due to two tops
The presence of post can prevent next piece of oil channel cushion block from dropping on guide plate when this part oil channel cushion block is laid, and only lead
Next piece of oil channel cushion block can be just dropped down onto on guide plate after corbel back slab placement return is laid next time, smart structural design, limit
Position performance is good；
4th, the present invention is provided with block between two position-limiting ears, when oil channel cushion block needs to start to be placed on insulating cylinder
When, oil channel cushion block front end carry out feed motion cause bumping post due to the feeding by oil channel cushion block against power in two position-limiting ears
On rotated, after oil channel cushion block enters insulating cylinder, bumping post is not fed against power by oil channel cushion block not to be influenceed to recover to move
To origin-location, now bumping post is placed exactly on rear side of oil channel cushion block, and bumping post back can not be past due to the barrier effect by block
After rotate, so as to by feed side chain quickly drive guide plate automatically it is back mobile extract out to be blocked and oil channel cushion block be placed on
On insulating cylinder, the automatic placement of oil channel cushion block is completed, smart structural design, spacing performance is good；
5th, the present invention is synchronized with the movement to exhausted by No. three hydraulic cylinders on anti-cake guide mechanism by the anti-cake cushion block of guiding block
On edge cylinder, then start the upward coiled electrical conductor bar of the circle of one circle of ecto-entad one and carry out anti-cake making, without manually laying anti-cake pad
Block, easy to operate, operating efficiency is high；
6th, the present invention is provided with anti-cake block obtaining maching structure, drives the L-type below lifter plate to lift plate lower end by No. six hydraulic cylinders
Anti- cake layer position is moved to, No. six liquid after No. seven hydraulic cylinders drive L-type lift plate to carry out flexible enter on the downside of anti-cake layer
Cylinder pressure starts up reverse operation and drives L-type lift plate to lift anti-cake layer to proper height, and now No. three hydraulic cylinders quickly will be anti-
Cake cushion block takes out, and when No. seven hydraulic cylinders drive L-types lift plates to start back shrinkage, can be by both sides shutter by anti-cake layer
It is spacing to block so that anti-cake layer will not plate be loose outward, and complete anti-cake cushion block automatically takes out work as L-type is lifted, without
Artificial lift negates cake cushion block, and operating efficiency is high；
7th, the present invention devises wire turn Zheng Jin mechanisms, when positive cake layer or anti-cake layer are wound after finishing due to wire bar ratio
Loosely need to carry out whole tight, drive L-types determine frame inwall by No. four hydraulic cylinders and be resisted against positive cake layer or anti-cake layer outside, then
The buffer board below pressure strips is driven slowly to be pressed on positive cake layer or anti-cake layer upper surface by No. five hydraulic cylinders, so as to by pine
Scattered wire bar carries out quick whole tight, automatic whole tight wire bar, high without manual operation, operating efficiency；
8th, the present invention solves needs manually to lay oil channel cushion block, needs existing for existing pie winding manual manufacture technique
Manually lay anti-cake cushion block, manually lift negates cake cushion block to needs, needing people, carefully and neatly tight wire bar, complex operation, labor intensity are big
With the problem such as operating efficiency is low, the full-automatic processing function of pie winding is realized, without manual operation, there is automatic lay
Oil channel cushion block, lay anti-cake cushion block automatically, auto lifting negates cake cushion block, automatic whole tight wire bar, easy to operate, labor intensity is small
With operating efficiency it is high the advantages that.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of winding producing device of the present invention；
Fig. 3 is positive structural representation between cake guide mechanism and mounting bracket of the invention；
Fig. 4 is the longitudinal sectional view of positive cake guide mechanism of the invention；
Fig. 5 is the transverse sectional view of positive cake guide mechanism of the invention；
Fig. 6 is the structural representation between guide plate of the present invention, limited post and fore-set；
Fig. 7 is the structural representation between the anti-cake block obtaining maching structure of the present invention and mounting bracket；
Fig. 8 is the structural representation between the anti-cake guide mechanism of the present invention and mounting bracket；
Fig. 9 is the structural representation of wire turn Zheng Jin mechanisms of the present invention；
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 9, a kind of power distribution network Transformer Winding Intelligent Machining equipment, including middle is hollow-core construction
Mounting ring 1 and the insulating cylinder 2 positioned at the center of mounting ring 1, the upper surface of insulating cylinder 2 is symmetrically installed with four hangers 21, existing
Insulating cylinder 2 can be seated on slewing by lane car automatically by four hangers 21, and slewing can drive insulating cylinder 2 to carry out
Uniform rotation, the lower end of insulating cylinder 2 are wound with the wire bar 3 of flat-shaped structure, and positive cake, anti-cake are pressed on insulating cylinder 2 by wire bar 3
Alternately pie winding is made in winding for deduction；Lifting eye is uniformly installed, existing lane car can incite somebody to action by lifting eye in the mounting ring 1
Mounting ring 1 is moved to the top of insulating cylinder 2, and the lower surface of mounting ring 1 is uniformly provided with several windings along central axis and makes dress
4 are put, the quantity of winding producing device 4 is at least six, and the diameter that specific number prepares pie winding needed for determines, this hair
It is bright to drive wire bar 3 to carry out automatic positive cake, anti-cake system under the auxiliary of slewing by the winding producing device 4 being evenly arranged
Make, without manual operation, operating efficiency is high, and winding producing device 4 includes the stator 41 for being welded on the lower surface of mounting ring 1, Gu
The lower surface of stator 41 is separately installed with three lift drive mechanisms 42, under two elevating mechanisms 42 in the left side of stator 41
End is provided with the middle mounting bracket 43 to arch both ends horizontal arrangement, and two elevating mechanisms 42 drive mounting bracket 43 uniformly to be risen
Drop motion, the positive cake of present invention progress, anti-cake are highly adjusted, the left end of mounting bracket 43 is provided with positive cake guide mechanism 44, positive cake
Guide mechanism 44 can play a part of laying oil channel cushion block 449 automatically, and oil channel cushion block 449, mounting bracket 43 are laid without artificial
Middle part anti-cake block obtaining maching structure 45 is installed, anti-cake block obtaining maching structure 45 can play auto lifting and negate cake layer and quickly remove anti-cake
The function of cushion block 465, cake cushion block 465 is negated without artificial lift, anti-cake guide mechanism 46 is installed on the downside of the right-hand member of mounting bracket 43,
Anti- cake guide mechanism 46 plays the function that automatic telescopic lays anti-cake cushion block 465, without manually laying anti-cake cushion block 465, is located at
One lower end of elevating mechanism 42 on the right side of stator 41 is provided with wire turn Zheng Jin mechanisms 47, and wire turn Zheng Jin mechanisms 47 play automatic whole
The effect of tight positive cake layer and anti-cake layer, it is ensured that positive cake, the compactibility of anti-cake, improve the performance of pie winding.
The positive cake guide mechanism 44 includes being integrally formed with the left end of mounting bracket 43 and for the base frame 441 of Ω type structures, base
Two guide rails 442 are symmetrically installed with the both ends inwall of frame 441, are provided between two guide rails 442 by sliding matching mode
Guide plate 443, the lower end of guide plate 443 are provided with feeding side chain 444, and the bottom of feeding side chain 444 is arranged on the bottom surface of base frame 441
On, feeding side chain 444 drives guide plate 443 to be moved on two guide rails 442, and two guide rails 442 play support and auxiliary
The function that guide plate 443 moves；The upper surface both sides of the guide plate 443 are symmetrically arranged with two limited posts 445, guide plate
It is symmetrically arranged with two fore-sets 446 on rear side of 443 upper surface, two fore-sets 446 are symmetrically positioned in the interior of two limited posts 445
Side, and be resisted against positioned at one piece of rear end of oil channel cushion block 449 of the bottom of storage box 448 on two front end faces of fore-set 446, pass through two
Root fore-set 446 is spacing to the progress of the rear end of oil channel cushion block 449, and in the case where two fore-sets 446 act on, oil channel cushion block 449 can be with guide plate
443 synchronize movement；The upper surface of base frame 441 be provided with it is middle be square opening insulating body 447, in insulating body 447
End is welded with storage box 448, some pieces of oil channel cushion blocks 449 is uniformly stacked with storage box 448, positioned at the bottom of storage box 448
One piece of lower end of oil channel cushion block 449 be placed on guide plate 443, on the guide plate 443 between two limited posts 445
End face lateral separation is more than the lateral separation of oil channel cushion block 449, ensure that oil channel cushion block 449 between two limited posts 445,
The present invention is defined by two limited posts 445 to the right position of oil channel cushion block 449；The front end face of the storage box 448
On be symmetrically arranged with two position-limiting ears 4410, bumping post 4411, bumping post 4411 are provided with by bearing pin between two position-limiting ears 4410
Inwall and storage box 448 front end face between be connected with limit spring 4412, bumping post 4411 can be two in the presence of external force
Rotated between individual position-limiting ear 4410, and because the effect of limit spring 4412 can recover to transport at once when bumping post 4411 is not by external force
Move to origin-location；Block 4413 is provided between two position-limiting ears 4410, and after block 4413 is located at bumping post 4411
Side, when oil channel cushion block 449 and guide plate 443 slowly move in the presence of side chain 444 is fed, the front end of oil channel cushion block 449
Feed motion cause bumping post 4411 due to being rotated against power on two position-limiting ears 4410, when oil channel cushion block 449 enters
On to insulating cylinder 2 after bumping post 4411 not by oil channel cushion block 449 against power influenceed when, bumping post 4411 recover move to origin-location,
Now bumping post 4411 is placed exactly in the rear side of oil channel cushion block 449, the back of bumping post 4411 due to the barrier effect by block 4413 not
It can rotate backward, then feeding side chain 444 takes guide plate 443 to and back moved, and oil channel cushion block 449 is due to by rear side bumping post
4411 stop is parked on insulating cylinder 2 and guide plate 443 back moves, when two positions of fore-set 446 on guide plate 443
When being back to origin-location, next piece of oil channel cushion block 449 in storage box 448 is entered in guide plate 443, is waited for next time
Oil channel cushion block 449 is laid, and the positive cake guide mechanism 44 on all winding producing devices 4 is by a circle oil channel cushion block 449 in insulating cylinder 2
Upper placement starts the circle coiled electrical conductor bar 3 of a circle one from inside to outside and carries out positive cake making after finishing, whole process lays oil automatically
Road cushion block 449, without manual operation.
The anti-cake guide mechanism 46 includes being welded on the collateral plate 461 on the downside of the right-hand member of mounting bracket 43, the collateral inwall of plate 461
On No. three hydraulic cylinders 462 are installed, the middle part of No. three hydraulic cylinders 462 is fixed on side fixed board 463, and side fixed board 463 is welded on side
On the inwall of support plate 461, the top of No. three hydraulic cylinders 462 is provided with guiding block 464, the right side of guiding block 464 one by flange
The anti-cake cushion block 465 in upward step structure is formed, when needing to carry out anti-cake making, passes through No. three bands of hydraulic cylinder 462
Dynamic guiding block 464 moves, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to insulating cylinder 2, then starts ecto-entad
The upward coiled electrical conductor bar 3 of the circle of one circle one carries out anti-cake making, and whole process lays anti-cake cushion block 465 automatically, without manual operation.
The lift drive mechanism 42 includes the No.1 hydraulic cylinder 421 being arranged on the lower surface of stator 41, No.1 hydraulic pressure
The middle part of cylinder 421 is fixedly mounted on lifting and determined on block 422, and lifting is determined block 422 and is welded on the lower surface of stator 41, No.1 hydraulic pressure
The top of cylinder 421 is arranged on mounting bracket 43 or wire turn Zheng Jin mechanisms 47 by flange, by three lift drive mechanisms 42
Three No.1 hydraulic cylinders 421 drive mounting bracket 43 or wire turn Zheng Jin mechanisms 47 to carry out lift adjustment, be easy to positive cake, anti-cake by
Layer makes.
The feeding side chain 444 includes the feeding support plate 4441 being welded on the bottom surface of base frame 441, feeds the inwall of support plate 4441
On No. two hydraulic cylinders 4442 are installed, the middle part of No. two hydraulic cylinders 4442 is fixed on on given block 4443, enters given block 4443
Play a part of No. two hydraulic cylinders 4442 of fixed support, enter given block 4443 and be welded on the bottom surface of base frame 441, No. two hydraulic cylinders
4442 top is provided with feeding block 4444 by flange, and feeding block 4444 is welded on the lower surface of guide plate 443, and the present invention is logical
Crossing No. two hydraulic cylinders 4442 drives feeding block 4444 to move, and feeding block 4444 drives guide plate 443 to move.
The distance between the lower surface of bumping post 4411 and the upper surface of guide plate 443 are less than the thickness of oil channel cushion block 449, make
Bumping post 4411 can be driven on two position-limiting ears 4410 by obtaining oil channel cushion block 449 when oil channel cushion block 449 moves on guide plate 443
Rotated, it is ensured that oil channel cushion block 449 is smoothly moved in insulating body 447, and this High definition also ensure that guide plate
443 oil channel cushion blocks 449 when back doing exercises by the stop of rear side bumping post 4411 due to being parked on insulating cylinder 2；Block
The distance between 4413 front end faces and the rear end face of bumping post 4411 are 1-5mm, and block 4413 is located at the rear side of bumping post 4411, it is ensured that
Block 4413 can stop bumping post 4411 completely so that bumping post 4411 can not rotate backward.
The wire turn Zheng Jin mechanisms 47 include being arranged on the transverse slat 471 on the top of No.1 hydraulic cylinder 421, transverse slat by flange
Whole tight support plate 472 is welded with rear side of 471 lower end, No. four hydraulic cylinders 473, No. four liquid are installed on the inwall of whole tight support plate 472
The middle part of cylinder pressure 473 is fixed on whole fastening block 474, and whole fastening block 474 is welded on the lower surface of transverse slat 471, No. four hydraulic pressure
The top of cylinder 473 is provided with L-type by flange and determines frame 475, and the lower surface that L-type determines frame 475 is provided with No. five hydraulic cylinders 476, and five
The middle part of number hydraulic cylinder 476 is fixed on L-type and determined on block 477, and the upper end that L-type determines block 477 is welded on L-type and determined on frame 475, No. five liquid
The top of cylinder pressure 476 is provided with pressure strip 478 by flange, and the lower surface of pressure strip 478 is provided with buffer spring 479, buffering
The lower end of spring 479 is provided with buffer board 4710, and buffer spring 479 plays pressure of No. five hydraulic cylinders 476 of buffering to pressure strip 478
Clamp force, it is indirectly whole tight that cake layer or the progress of anti-cake layer upper end are aligned by buffer board 4710, it is therefore prevented that thrust is crossed macrolesion and led
The situation of lines 3, need because wire bar 3 is more open to carry out after positive cake layer or anti-cake layer winding finish it is whole tight, this
When drive L-types to determine frame 475 by No. four hydraulic cylinders 473 to move, determining the inwall of frame 475 when L-type is resisted against positive cake layer or anti-cake layer
No. five hydraulic cylinders 476 are started working during outside, and No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 passes through
Buffer spring 479 drives buffer board 4710 to be slowly pressed on positive cake layer or anti-cake layer upper surface, so as to by loose wire bar 3
Carry out quick whole tight, automatic whole tight wire bar 3, without manual operation.
The anti-cake block obtaining maching structure 45 includes No. six hydraulic cylinders 451 for being arranged on the middle part of mounting bracket 43, No. six hydraulic cylinders 451
Middle part be fixed on location-plate 452, location-plate 452 be arranged on mounting bracket 43 on, the top of No. six hydraulic cylinders 451 passes through flange
Lifter plate 453 is installed, the lower surface of lifter plate 453, which is welded with, promotes support plate 454, promotes and is provided with the inwall of support plate 454
No. seven hydraulic cylinders 455, the middle part of No. seven hydraulic cylinders 455, which is fixed on, to promote on fixed board 456, promotes fixed board 456 to be fixed on lifter plate
On 453, the top of No. seven hydraulic cylinders 455 is provided with L-type by flange and lifts plate 457, promotes and is symmetrically installed on the inwall of support plate 454
There are two support springs 458, the top of each support spring 458 is respectively connected with one piece of shutter 459, and two support springs
Two pieces of shutters 459 on 458 are located at the both sides of L-type lift plate 457, and support spring 458, which plays, limits and support shutter 459
Effect, when needing to take out anti-cake cushion block 465 after anti-cake layer winding finishes, now No. six hydraulic cylinders 451 are started working, No. six
Hydraulic cylinder 451 drives lifter plate 453 down to move, and lifter plate 453 drives L-type lift plate 457 lower end of lower section to move to anti-cake layer
Position, then No. seven hydraulic cylinders 455 start working, No. seven hydraulic cylinders 455 drive L-types lift plates 457 to be stretched, and work as L-type
No. six hydraulic cylinders 451 start up reverse operation after lift plate 457 is stretched on the downside of anti-cake layer, and L-type lift plate 457 lifts anti-cake layer extremely
Proper height, then No. three hydraulic cylinders 462 quickly anti-cake cushion block 465 is taken out, then No. six hydraulic cylinders 451 are lifted by L-type
Plate 457 down moves to anti-cake layer bottom again, and now No. seven hydraulic cylinders 455 start back shrinkage, due to both sides shutter 459
Block anti-cake layer is spacing so that it is loose outward that anti-cake layer will not lift plate 457 with L-type, completes the automatic of anti-cake cushion block 465
Work is taken out, it is high without manual operation, operating efficiency.
L-type lift plate 457 is positioned at two pieces of front sides of shutter 459, No. seven liquid during the 455 maximum functional stroke of No. seven hydraulic cylinders
L-type lift plate 457 is positioned at two pieces of rear sides of shutter 459 during 455 minimum impulse stroke of cylinder pressure, it is ensured that No. seven hydraulic cylinders 455 extend
When can extend on the downside of anti-cake layer and L-type can be lifted plate 457 when No. seven hydraulic cylinders 455 bounce back and extract out.
During present invention work, the present invention is arranged on the car of existing workshop lane by the lifting eye in mounting ring 1 first, so
Insulating cylinder 2 is seated on slewing by rear lane car automatically by four hangers 21, all winding producing devices in mounting ring 1
4 start simultaneously at work, drive mounting bracket 43 or wire turn whole by three No.1 hydraulic cylinders 421 on three lift drive mechanisms 42
The tight lift adjustment of mechanism 47 to positive cake, anti-cake makes proper height, first carries out positive cake layer making, feeds No. two on side chain 444
Hydraulic cylinder 4442 is started working, and No. two hydraulic cylinders 4442 drive feeding block 4444 to move, and feeding block 4444 drives guide plate
443 move on two guide rails 442 when oil channel cushion block 449 and guide plate 443 slowly enter in the presence of side chain 444 is fed
Row movement, the feed motion of the front end of oil channel cushion block 449 cause bumping post 4411 due to being carried out against power on two position-limiting ears 4410
Rotate, when bumping post 4411 is not influenceed by oil channel cushion block 449 against power after oil channel cushion block 449 is entered on insulating cylinder 2, bumping post
4411 recover to move to origin-location, and now bumping post 4411 is placed exactly in the rear side of oil channel cushion block 449, the back of bumping post 4411 due to by
Barrier effect to block 4413 can not rotate backward, and then feeding side chain 444 takes guide plate 443 to and back moved, oil duct pad
Block 449 works as guide plate due to being parked in by the stop of rear side bumping post 4411 on insulating cylinder 2 and guide plate 443 back moves
When two positions of fore-set 446 on 443 are back to origin-location, next piece of oil channel cushion block 449 in storage box 448 enters guiding
In plate 443, then the positive cake guide mechanism 44 on all winding producing devices 4 pacifies a circle oil channel cushion block 449 on insulating cylinder 2
Discharging beginning after finishing, the circle coiled electrical conductor bar 3 of a circle one carries out positive cake making from inside to outside, after the positive cake layer winding of this layer
Because the more open needs of wire bar 3 are whole tight, No. four hydraulic cylinders 473 in wire turn Zheng Jin mechanisms 47 are started working, No. four hydraulic pressure
Cylinder 473 drives L-type to determine frame 475 and moved, and determining No. five hydraulic cylinders 476 when the inwall of frame 475 is resisted against on the outside of positive cake layer when L-type starts work
Make, No. five hydraulic cylinders 476 drive pressure strip 478 down to move, and pressure strip 478 drives buffer board 4710 by buffer spring 479
Positive cake layer upper surface is slowly pressed on, it is quick whole tight so as to which loose wire bar 3 be carried out, complete the making of positive cake layer；Then
Carry out anti-cake layer making, No. three hydraulic cylinders 462 on anti-cake guide mechanism 46 are started working, and No. three hydraulic cylinders 462 drive guiding
Block 464 moves, and guiding block 464 drives anti-cake cushion block 465 to be synchronized with the movement to insulating cylinder 2, then starts the circle one of ecto-entad one
The upward coiled electrical conductor bar 3 of circle carries out anti-cake making, needs to take out anti-cake cushion block 465 after this layer of anti-cake layer makes and finished, this
When anti-cake block obtaining maching structure 45 on No. six hydraulic cylinders 451 start working, No. six hydraulic cylinders 451 drive lifter plates 453 down to move,
Lifter plate 453 drives L-type lift plate 457 lower end of lower section to move to anti-cake layer position, and then No. seven hydraulic cylinders 455 start work
Make, No. seven hydraulic cylinders 455 drive L-type lift plate 457 to be stretched, No. six hydraulic pressure after L-type lift plate 457 is stretched on the downside of anti-cake layer
Cylinder 451 starts up reverse operation, and L-type lift plate 457 lifts anti-cake layer to proper height, and then No. three hydraulic cylinders 462 are quick
Anti- cake cushion block 465 is taken out, then No. six hydraulic cylinders 451 lift plate 457 by L-type and down move to anti-cake layer bottom again, this
When No. seven hydraulic cylinders 455 start back shrinkages, because both sides shutter 459 blocks anti-cake layer is spacing so that anti-cake layer will not
As L-type lift plate 457 is loose outward, complete anti-cake cushion block 465 automatically takes out work, simultaneously because taking out anti-cake cushion block
Wire bar 3 is more open after 465 needs whole tight, and wire turn Zheng Jin mechanisms 47 work again to be carried out wire bar 3 whole tight, completes anti-cake
The making of layer, is carried out in the manner described above, and by positive cake, the deduction of anti-cake, alternately winding is made wire bar 3 of the present invention on insulating cylinder 2
Pie winding is obtained, realizes the full-automatic processing function of pie winding, without manual operation, solves existing pie winding people
Need manually to lay existing for work manufacture craft oil channel cushion block, need people carefully and neatly tight wire bar, need manually to lay anti-cake cushion block,
The difficulty such as need artificial lift to negate cake cushion block, need people carefully and neatly tight wire bar, complex operation, labor intensity are big and operating efficiency is low
Topic, has reached purpose.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above-described embodiment and specification simply illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, and these change and changed
Enter all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
Define.
Claims (3)
- A kind of 1. power distribution network Transformer Winding Intelligent Machining equipment, it is characterised in that：Including the middle mounting ring for hollow-core construction (1) and the insulating cylinder (2) positioned at mounting ring (1) center, insulating cylinder (2) upper surface are symmetrically installed with four hangers (21), Insulating cylinder (2) lower end is wound with the wire bar (3) of flat-shaped structure；Lifting eye, mounting ring are uniformly installed on the mounting ring (1) (1) lower surface is uniformly provided with several winding producing devices (4) along central axis, and winding producing device (4) includes welding Stator (41) in mounting ring (1) lower surface, the lower surface of stator (41) are separately installed with three lift drive mechanisms (42), two elevating mechanism (42) lower ends on the left of stator (41) are provided with the middle peace to arch both ends horizontal arrangement Shelve (43), the left end of mounting bracket (43) is provided with positive cake guide mechanism (44), and being provided with anti-cake in the middle part of mounting bracket (43) goes out Block mechanism (45), is provided with anti-cake guide mechanism (46) on the downside of the right-hand member of mounting bracket (43), and one on the right side of stator (41) Individual elevating mechanism (42) lower end is provided with wire turn Zheng Jin mechanisms (47)；The positive cake guide mechanism (44) includes being integrally formed with mounting bracket (43) left end and is the base frame (441) of Ω type structures, Two guide rails (442) are symmetrically installed with the both ends inwall of base frame (441), pass through the side of being slidably matched between two guide rails (442) Formula is provided with guide plate (443), and guide plate (443) lower end is provided with feeding side chain (444), the bottom peace of feeding side chain (444) On base frame (441) bottom surface；The upper surface both sides of the guide plate (443) are symmetrically arranged with two limited posts (445), guiding Two fore-sets (446) are symmetrically arranged with rear side of the upper surface of plate (443)；Base frame (441) upper surface is provided with middle for side The insulating body (447) of type opening, insulating body (447) upper end are welded with storage box (448), and storage box is uniformly stacked with (448) Some pieces of oil channel cushion blocks (449), guide plate is placed in positioned at one piece of oil channel cushion block (449) lower end of storage box (448) bottom (443) on；Two position-limiting ears (4410), two position-limiting ears (4410) are symmetrically arranged with the front end face of the storage box (448) Between bumping post (4411) is provided with by bearing pin, be connected between the inwall of bumping post (4411) and the front end face of storage box (448) Limit spring (4412)；The anti-cake guide mechanism (46) includes being welded on the collateral plate (461) on the downside of mounting bracket (43) right-hand member, collateral plate (461) No. three hydraulic cylinders (462) are installed on inwall, are fixed in the middle part of No. three hydraulic cylinders (462) on side fixed board (463), side fixed board (463) it is welded on the inwall of collateral plate (461), the top of No. three hydraulic cylinders (462) is provided with guiding block by flange (464), integrally formed with the anti-cake cushion block (465) in upward step structure on the right side of guiding block (464)；The lift drive mechanism (42) includes the No.1 hydraulic cylinder (421) being arranged on stator (41) lower surface, No.1 liquid It is fixedly mounted on lifting in the middle part of cylinder pressure (421) to determine on block (422), lifting determines block (422) and is welded on stator (41) lower surface On, the top of No.1 hydraulic cylinder (421) is arranged on mounting bracket (43) or wire turn Zheng Jin mechanisms (47) by flange；The feeding side chain (444) includes the feeding support plate (4441) being welded on base frame (441) bottom surface, feeding support plate (4441) No. two hydraulic cylinders (4442) are installed on inwall, is fixed on on given block (4443), enters in the middle part of No. two hydraulic cylinders (4442) Given block (4443) is welded on base frame (441) bottom surface, and the top of No. two hydraulic cylinders (4442) is provided with feeding block by flange (4444), block (4444) is fed to be welded on guide plate (443) lower surface；The guide plate (443) upper surface lateral separation between two limited posts (445) is more than oil channel cushion block (449) Lateral separation；Two fore-sets (446) are symmetrically positioned in the inner side of two limited posts (445), and most lower positioned at storage box (448) One piece of oil channel cushion block (449) rear end of side is resisted against on two fore-set front end faces (446)；The wire turn Zheng Jin mechanisms (47) include being arranged on the transverse slat (471) on No.1 hydraulic cylinder (421) top, transverse slat by flange (471) whole tight support plate (472) is welded with rear side of lower end, No. four hydraulic cylinders are installed on the inwall of whole tight support plate (472) (473), it is fixed in the middle part of No. four hydraulic cylinders (473) on whole fastening block (474), whole fastening block (474) is welded on transverse slat (471) Lower surface on, the top of No. four hydraulic cylinders (473) is provided with L-type by flange and determines frame (475), and L-type determines the lower end of frame (475) Face is provided with No. five hydraulic cylinders (476), and being fixed on L-type in the middle part of No. five hydraulic cylinders (476) determines on block (477), and L-type determines block (477) upper end is welded on L-type and determined on frame (475), and the top of No. five hydraulic cylinders (476) is provided with pressure strip by flange (478), the lower surface of pressure strip (478) is provided with buffer spring (479), and the lower end of buffer spring (479) is provided with buffer board (4710)；The anti-cake block obtaining maching structure (45) includes being arranged on No. six hydraulic cylinders (451) in the middle part of mounting bracket (43), No. six hydraulic cylinders (451) it is fixed in the middle part of on location-plate (452), location-plate (452) is arranged on mounting bracket (43), No. six hydraulic cylinders (451) Top lifter plate (453) is provided with by flange, the lower surface of lifter plate (453), which is welded with, promotes support plate (454), promotes branch No. seven hydraulic cylinders (455) are installed on the inwall of plate (454), is fixed in the middle part of No. seven hydraulic cylinders (455) and promotes fixed board (466) On, promote fixed board (456) to be fixed on lifter plate (453), the top of No. seven hydraulic cylinders (455) is provided with L-type by flange and lifted Plate (457), promote and be symmetrically installed with two support springs (458) on the inwall of support plate (454), each support spring (458) Top is respectively connected with one piece of shutter (459), and two pieces of shutters (459) on two support springs (458) are located at L-type lift plate (457) both sides.
- A kind of 2. power distribution network Transformer Winding Intelligent Machining equipment according to claim 1, it is characterised in that：The bumping post (4411) the distance between lower surface and guide plate (443) upper surface are less than the thickness of oil channel cushion block (449)；Two described spacing Block (4413) is provided between ear (4410), the distance between block (4413) front end face and bumping post (4410) rear end face are 1- 5mm, and block (4413) is located at the rear side of bumping post (4410).
- A kind of 3. power distribution network Transformer Winding Intelligent Machining equipment according to claim 1, it is characterised in that：Described No. seven L-type lift plate (457) is on front side of two pieces of shutters (459) during hydraulic cylinder (455) maximum functional stroke, No. seven hydraulic cylinders (455) L-type lift plate (457) is on rear side of two pieces of shutters (459) during minimum impulse stroke.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711081904.1A CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711081904.1A CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
| CN201710043036.1A CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710043036.1A Division CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
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| CN107887155A true CN107887155A (en) | 2018-04-06 |
| CN107887155B CN107887155B (en) | 2019-11-05 |
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| CN201711081904.1A Active CN107887155B (en) | 2017-01-19 | 2017-01-19 | A kind of power distribution network transformer winding Intelligent Machining equipment |
| CN201710043036.1A Expired - Fee Related CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
| CN201711081950.1A Active CN107658128B (en) | 2017-01-19 | 2017-01-19 | A kind of automated production equipment of transformer pie winding |
| CN201711256179.7A Withdrawn CN107993837A (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
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| CN201710043036.1A Expired - Fee Related CN106548865B (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
| CN201711081950.1A Active CN107658128B (en) | 2017-01-19 | 2017-01-19 | A kind of automated production equipment of transformer pie winding |
| CN201711256179.7A Withdrawn CN107993837A (en) | 2017-01-19 | 2017-01-19 | A kind of automatic making apparatus of special pie winding of power distribution network transformer |
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| CN115284240B (en) * | 2022-09-28 | 2022-12-27 | 山西天宝集团有限公司 | Fixing device and method for placing flanges based on wind power |
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- 2017-01-19 CN CN201711081904.1A patent/CN107887155B/en active Active
- 2017-01-19 CN CN201710043036.1A patent/CN106548865B/en not_active Expired - Fee Related
- 2017-01-19 CN CN201711081950.1A patent/CN107658128B/en active Active
- 2017-01-19 CN CN201711256179.7A patent/CN107993837A/en not_active Withdrawn
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106548865A (en) | 2017-03-29 |
| CN107993837A (en) | 2018-05-04 |
| CN107658128A (en) | 2018-02-02 |
| CN107658128B (en) | 2019-10-22 |
| CN106548865B (en) | 2018-02-09 |
| CN107887155B (en) | 2019-11-05 |
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