CN209021591U - A kind of full-automatic assembling equipment of straight line inductance - Google Patents
A kind of full-automatic assembling equipment of straight line inductance Download PDFInfo
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- CN209021591U CN209021591U CN201821834461.9U CN201821834461U CN209021591U CN 209021591 U CN209021591 U CN 209021591U CN 201821834461 U CN201821834461 U CN 201821834461U CN 209021591 U CN209021591 U CN 209021591U
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Abstract
The utility model discloses a kind of full-automatic assembling equipment of straight line inductance, it includes the first pipeline and the second pipeline disposed in parallel, the tooling recycled on the conveyor line, along the disc rotary feed unit of the first pipeline setting, inductance is grabbed to the inductance material fetching mechanism on the first pipeline from disc rotary feed unit, sheet material frame feed unit, frame is grabbed to the frame material fetching mechanism on the first pipeline from sheet material frame feed unit, the welding mechanism that inductance and frame are welded together, cut unit, the third pipeline for cutting unit one side is set, and welding sheet material is grabbed from the first pipeline and is cut on unit and by the product cut from cutting the grasping mechanism grabbed on third pipeline on unit.The utility model realizes being assembled into sheet material automatically, cutting automatically, a series of automatic operations such as automatic loading/unloading for straight line inductance in bulk, substantially increases production efficiency, has ensured quality.
Description
[technical field]
The utility model belongs to technical field of automation equipment, installs more particularly to a kind of full-automatic group of straight line inductance
It is standby.
[background technique]
Inductance (inductance coil) is the member of the electromagnetic induction made of insulated conductor (such as enameled wire, cotton-covered wire etc.) coiling
One of common component in part and electronic circuit.Inductance coil is state in bulk after completing, and is not easy to client's
Later period uses, and therefore, in industry the inductance of state in bulk can generally be arranged on a sheet material and form laminated structure, facilitate subsequent
Automatic operation is realized when client's use.Straight line inductance is by the process producing efficiency in bulk that sheet material state is made in the prior art
It is low, and need through turning multiple stations, human input is costly and inefficient, and quality cannot be guaranteed.
Therefore, it is necessary to provide a kind of full-automatic assembling equipment of new straight line inductance to solve the above problems.
[utility model content]
The main purpose of the utility model is to provide a kind of full-automatic assembling equipment of straight line inductance, realize in bulk straight
Being assembled into sheet material automatically, cutting automatically, a series of automatic operations such as automatic loading/unloading for line inductance, substantially increases production and imitates
Rate has ensured quality.
The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of full-automatic assembling equipment of straight line inductance,
It includes the first pipeline and the second pipeline disposed in parallel, the tooling for the circulation that circulates on the conveyor line, the tooling exists
The tool equipment transmission unit transmitted between first pipeline and second pipeline, the circle being arranged along first pipeline
Inductance is grabbed inductance feeding on first pipeline by disc spins feed unit from the disc rotary feed unit
Sheet material frame is grabbed first pipeline by mechanism, sheet material frame feed unit from the sheet material frame feed unit
On frame material fetching mechanism, by welding mechanism that inductance and frame weld together, cut unit, be arranged and cut unit described
It the third pipeline of one side and welding sheet material is grabbed from first pipeline described cut on unit and will cut
Good product is from the grasping mechanism for cutting and being grabbed on the third pipeline on unit.
Compared with prior art, a kind of beneficial effect of the full-automatic assembling equipment of straight line inductance of the utility model is:
Being assembled into sheet material automatically, cutting automatically, a series of automatic operations such as automatic loading/unloading for straight line inductance in bulk is realized, significantly
Production efficiency is improved, has ensured quality.
[Detailed description of the invention]
Fig. 1 is the structural schematic diagram of the utility model embodiment；
Fig. 2 is the structural schematic diagram of tooling in the utility model embodiment；
Fig. 3 is the structural schematic diagram of disc rotary feed unit and inductance material fetching mechanism in the utility model embodiment；
Fig. 4 is the structural schematic diagram that inductance is fed jig in the utility model embodiment；
Fig. 5 is the structural schematic diagram of inductance material fetching mechanism in the utility model embodiment；
Fig. 6 is the structural schematic diagram of sheet material frame feed unit and frame material fetching mechanism in the utility model embodiment；
Fig. 7 is the structural schematic diagram of welding mechanism in the utility model embodiment；
Fig. 8 is the structural schematic diagram that unit, third pipeline and grasping mechanism are cut in the utility model embodiment；
Fig. 9 is the structural schematic diagram of tool locating mechanism in the utility model embodiment；
Figure 10 is the structural schematic diagram of toggle mechanism in the utility model embodiment；
Digital representation in figure:
The full-automatic assembling equipment of 100 straight line inductance；101 inductance coils；12 rectangular shaped rims；
1 first pipeline；2 second pipelines；3 toolings, 31 bottom plates, 32 positioning columns, 33 bearing material slots, 34 lead card slots, 35
Weld escape port, 36 arc grooves, 37 location holes；4 tool equipment transmission units；
5 disc rotary feed units, 51 index dials, 52 inductance are fed jig, 521 bottom plates, 522 guide rods, 523 activities
Plate, 53 first actuators, 54 first lifting pins；
6 inductance material fetching mechanisms, 61 second actuators, 62 first connecting plates, 63 third cylinders, 64 elastic supporting plates, 65 bullets
Property part, 66 suction nozzles；
7 sheet material frame feed units, 71 third actuators, 72 second lifting pins, 73 frames are fed jig, 74 bottom branch
Fagging；
8 frame material fetching mechanisms, 81 fourth drive members, 82 second connecting plates；83 the 4th cylinders；84 elastic absorption components；
9 welding mechanisms, 91 welding units, 911 the 5th actuators, 912 third connecting plates, 913 the 5th cylinders, 914 the 6th
Cylinder, 915 welding rods, 916 supporting blocks, 92 stepping transfer units, 921 the 6th actuators, 922 the 4th connecting plates, 923 the 7th gas
Cylinder, 924 second pressing plates；
10 cut unit, cutting die on 101,102 lower cutting dies；
11 third pipelines；12 tool locating mechanisms, 121 first cylinders, 122 first pressing plates；
13 grasping mechanisms, 131 the 8th actuators, 132 the 5th connecting plates, 133 the 8th cylinders, 134 the 6th connecting plates, 135
Absorbent module；14 detection units；15 toggle mechanisms, 151 the 9th cylinders, 152 the 7th connecting plates, 153 the tenth cylinders, 154 stir
Column.
[specific embodiment]
Embodiment:
Fig. 1-Figure 10 is please referred to, the present embodiment is a kind of full-automatic assembling equipment 100 of straight line inductance comprising is set in parallel
The first pipeline 1 and the second pipeline 2 set, the circulation that circulates on the conveyor line tooling 3, by tooling 3 the first pipeline 1 with
The tool equipment transmission unit 4 that is transmitted between second pipeline 2, along the setting of the first pipeline 1 disc rotary feed unit 5, will be electric
Sense grabbed from disc rotary feed unit 5 inductance material fetching mechanism 6 on first pipeline 1, sheet material frame feed unit 7,
By sheet material frame from the frame material fetching mechanism 8 grabbed in sheet material frame feed unit 7 on first pipeline 1 in tooling 3, will be electric
Welding mechanism 9 that sense welds together with frame, cut unit 10, be arranged in cut 10 one side of unit third pipeline 11,
And welding sheet material is grabbed from the first pipeline 1 and is cut on unit 10 and by the product cut from cutting on unit 10
Grab the grasping mechanism 13 on third pipeline 11.
Correspond to inductance material fetching mechanism 6, frame material fetching mechanism 8 on first pipeline 1, cut 10 position of unit and be provided with
Tool locating mechanism 12.Tool locating mechanism 12 includes the first cylinder 121 being fixed on the first pipeline 1, by the first cylinder
The first pressing plate 122 that 121 drivings move up and down.Tool locating mechanism 12 is mainly used for compression tooling 3, prevents tooling 3 from moving
It is dynamic, it ensures that inductance, frame can smoothly, be accurately put into the tooling 3 on the first pipeline 1, has also ensured gripper
Structure 13 can smoothly, accurately take out the sheet material after being welded from tooling 3.
Tooling 3 include bottom plate 31, be arranged on bottom plate 31 and for position inductance several positioning columns 32, surround
Bearing material slot 33 that positioning column 32 is arranged and for carrying inductance, the lead card slot 34 for blocking two leads of inductance, setting are being held
Welding escape port 35 between hopper 33 and lead card slot 34.The both ends of the surface of bottom plate 31 and one of side are provided with arc
Connected in star 36, the arc groove 36 at both ends, which is convenient for cooperating with toggle mechanism, realizes stirring for tooling 3, the arc groove of side
36 realize the positioning of tooling 3 convenient for the positioning mechanism on the first pipeline 1 of cooperation.Determining for precise positioning is additionally provided on bottom plate 31
Position hole 37.
Tool equipment transmission unit 4 include connection the first pipeline 1 and the second pipeline 2 tooling channel (big expression in figure),
Second cylinder, by tooling channel described in the second cylinder drives edge it is mobile and by tooling 3 it is defeated in the first pipeline 1 and second
The pushing plate pushed back and forth in line sending 2.
Disc rotary feed unit 5 include rotated index dial 51, be equiangularly arranged in it is several on index dial 51
Inductance is fed jig 52, drives close to the first actuator 53 of 1 position of the first pipeline setting, by the first actuator 53 by inductance
The first lifting pin 54 that inductance in feed jig 52 jacks up upwards.Inductance feed jig 52 is set vertically including bottom plate 521, fixation
Set on bottom plate 521 several groups guide rod 522, on bottom plate 521 and can be up and down along guide rod 522 activity
Plate 523, the first lifting pin 54 pass through bottom plate 521 and movable plate 523 are driven to realize up and down motion.Every group of guide rod 522 is provided with two
Root guide rod a, wherein positioning realized to inductance, another positioning realized to inductance leads.
The first connecting plate that inductance material fetching mechanism 6 includes the second actuator 61, is horizontally moved by the second actuator 61
62, the third cylinder 63 being fixed on the first connecting plate 62, the elastic supporting plate to be moved up and down by the driving of third cylinder 63
64, the suction nozzle 66 on elastic supporting plate 64 is set by elastic component 65.Pass through the drive of the second actuator 61 and third cylinder 63
Movement is used, and suction nozzle 66 is by inductance from the tooling 3 drawn on one group of inductance to the first pipeline 1 on inductance feed jig 52.
Sheet material frame feed unit 7 includes third actuator 71, by third actuator 71 is driven the to move up and down
Two lifting pins 72, the frame feed jig 73 that 72 top of the second lifting pin is set.In the present embodiment, frame feed jig 73 is set
It sets in a bottom support plate 74, sliding slot is provided in bottom support plate 74, frame is fed jig 73 along described sliding slot one end card
Enter to realize positioning in sliding slot and fixes.Frame feed 73 structure of jig is identical as inductance feed 52 structure setting principle of jig, and
Exist including bottom plate (not identified in figure), the fixed vertical guide pad (not identified in figure) being vertically arranged on the bottom plate, setting
The movable plate (not identified in figure) to move up and down on the bottom plate and by vertical guide pad described in 72 drives edge of the second lifting pin.Piece
Edge frame feed unit 7 is additionally provided with the sensing device of sheet material bezel height in detection frame feed jig 73.
In another embodiment, sheet material frame feed unit 7 can also be that servo directly drives the piece edge of stacked state
Frame moves up and down.
Frame material fetching mechanism 8 includes fourth drive member 81, by second company of the horizontal one end of the driving progress of fourth drive member 81
Fishplate bar 82, the 4th cylinder 83 being fixed on the second connecting plate 82 are inhaled by the elasticity that the driving of the 4th cylinder 83 moves up and down
Attached component 84.
Welding mechanism 9 includes the welding unit 91 and stepping transfer unit 92 that 1 two sides of the first pipeline are arranged in, this reality
It applies in example there are two the settings of welding unit 91, while the inductance in two toolings 3 is subjected to frame.Welding unit
91 include the 5th actuator 911, the third connecting plate 912 moved perpendicular to the first pipeline 1 by the driving of the 5th actuator 911,
The 5th cylinder 913 that is fixed on third connecting plate 912 and positioned at two the 6th cylinders 914 of 913 lower section of the 5th cylinder, by the
Five cylinders 913 drive the welding rod 915 to move up and down, are carried out two supporting blocks that move up and down by the driving of the 6th cylinder 914
916.By the relative motion of welding rod 915 and supporting block 916, two leads of inductance are welded on to the support leg of sheet material frame
On.Stepping transfer unit 92 is parallel to what the first pipeline 1 moved including the 6th actuator 921, by the driving of the 6th actuator 921
4th connecting plate 922, the 7th cylinder 923 being fixed on the 4th connecting plate 922 are carried out fortune up and down by the driving of the 7th cylinder 923
The second dynamic pressing plate 924 and the positioning column being fixed on the second pressing plate 924 and in insertion 3 corresponding aperture of tooling (are not marked in figure
Know).
Unit 10 is cut to move up and down including the 7th actuator (not identifying in figure), by the 7th actuator driving
Upper cutting die 101 and cooperate the lower cutting die 102 cut with the upper cutting die 101.
Grasping mechanism 13 is moved including the 8th actuator 131, by the driving of the 8th actuator 131 perpendicular to the first pipeline 1
The 5th connecting plate 132, be fixed on the 5th connecting plate 132 the 8th cylinder 133, by the 8th cylinder 133 driving carry out up and down
6th connecting plate 134 of movement and two groups of absorbent modules 135 being fixed on the 6th connecting plate 134.
The present embodiment is to be located at inductance feeding on the first pipeline 1 in a kind of full-automatic assembling equipment 100 of straight line inductance
Between 8 station of 6 station of mechanism and frame material fetching mechanism, the downstream position that cuts 10 station of unit is provided in detecting tool 3
Whether inductance has the detection unit 14 for whether having product residue in scarce or tooling 3.
Head end on first pipeline 1 is additionally provided with the toggle mechanism 15 for pushing tooling 3 forward, and toggle mechanism 15 includes
9th cylinder 151 is parallel to the 7th connecting plate 152 of the first pipeline 1 movement by the driving of the 9th cylinder 151, is fixed on the 7th
The tenth cylinder 153 on connecting plate 152, moved up and down by the driving of the tenth cylinder 153 and in insertion 3 edge groove of tooling
Stir column 154.
The present embodiment is a kind of working principle of the full-automatic assembling equipment 100 of straight line inductance are as follows: unloaded tooling 3 from first
The head end of pipeline 1 enters, and inductance material fetching mechanism 6 takes one group of electricity from the inductance of disc rotary feed unit 5 feed jig 52
Sense is placed in tooling 3；Then it is fed forward by the first pipeline 1, unit 14 has detected whether that scarce moves back after testing
It moves to next station；If frame material fetching mechanism 8 is fed jig 73 from the frame of sheet material frame feed unit 7 if scarce
On take a frame to be placed into tooling 3, be then moved to 9 station of welding mechanism；After in place, in stepping transfer unit 92 second
Pressing plate 924 pushes down tooling 3, and in positioning column insertion tooling 3, under the driving effect of the 6th actuator 921,3 band of tooling
Inductance and the forward movement of frame gradually, while two welding units 91 it is synchronous to each electricity in two neighboring tooling 3
Sense is welded with corresponding frame support leg；After welding, tooling 3, which is moved to, cuts 10 position of unit, grasping mechanism 13
In one of absorbent module 135 by the sheet material after being welded from being grabbed in tooling 3 in the lower cutting die for cutting unit 10,
Another absorbent module 135 is by the product after cutting from grabbing on third pipeline 11 and export in lower cutting die simultaneously；This
When, empty tooling 3 continues on the first pipeline 1 unit 14 after testing and checks whether there is material residual, if having residual or
Person is tested in a upper detection unit 14 and lacks a situation, then is removed out the first pipeline 1, if there is no problem, tooling 3
It is moved to 1 end of the first pipeline and empty tooling 3 is moved on the second pipeline 2 by tool equipment transmission unit 4, then move
1 head end of the first pipeline is recycled to by tool equipment transmission unit 4 to 2 head end of the second pipeline.
The present embodiment additionally provides a kind of full-automatic assemble method of straight line inductance comprising following steps:
1) a circulation conveying line is provided, and several toolings 3 are set on the circulation conveying line；
2) inductance is placed on a disc rotary feed unit 5 in stacked state, then using an inductance feeding 6 by its
It grabs in the tooling 3；
3) sheet material frame is placed on a piece of edge frame feed unit 7 in stacked state, then utilizes a frame reclaimer
Structure 8 grabs sheet material frame in the tooling 3；Several support legs being arranged, institute are provided on the sheet material frame
The lead for stating inductance is set up with the support leg to be connect；
4) lead of the inductance and the support leg are welded into a sheet material using welding mechanism 9；
5) it provides and one cuts unit 10 and a grasping mechanism 13, using the grasping mechanism 13 by the sheet material from tooling
It grabs to cut in unit 10 in 3 and cuts the lead redundance of the inductance；
6) product after cutting is taken out from described cut in unit 10 using the grasping mechanism 13.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. a kind of full-automatic assembling equipment of straight line inductance, it is characterised in that: it includes the first pipeline disposed in parallel and
Two pipelines, the tooling for the circulation that circulates on the conveyor line, by the tooling in first pipeline and second pipeline
Between transmit tool equipment transmission unit, along the disc rotary feed unit of first pipeline setting, by inductance from the circle
Inductance material fetching mechanism on first pipeline, sheet material frame feed unit are grabbed on disc spins feed unit, by sheet material
Frame from the frame material fetching mechanism grabbed in the sheet material frame feed unit on first pipeline, by inductance and frame
The welding mechanism that welds together cuts unit, the third pipeline for cutting unit one side is arranged in and by welding piece
Material cuts on unit and grabs on unit by the product cut from described cut described in grabbing from first pipeline
Grasping mechanism onto the third pipeline.
2. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: right on first pipeline
Inductance material fetching mechanism described in Ying Yu, the frame material fetching mechanism, the cell position that cuts are provided with tool locating mechanism, institute
Stating tool locating mechanism includes the first cylinder being fixed on first pipeline, by above and below first cylinder driving progress
First pressing plate of movement.
3. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the disc rotary is for material list
Member includes the index dial rotated, several inductance being equiangularly arranged on index dial feed jig, close to described the
One conveying line position setting the first actuator, by first actuator driving by the inductance be fed jig in inductance to
First lifting pin of upper jack-up.
4. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the inductance material fetching mechanism packet
The second actuator is included, the first connecting plate being horizontally moved is driven by second actuator, is fixed on first connection
Third cylinder on plate, the elastic supporting plate to be moved up and down by third cylinder driving, by elastic component setting in institute
State the suction nozzle on elastic supporting plate.
5. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the sheet material frame is for material list
Member drives the second lifting pin to move up and down including third actuator, by the third actuator, is arranged described second
Frame above lifting pin is fed jig.
6. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the frame material fetching mechanism packet
Fourth drive member is included, the second connecting plate for carrying out horizontal movement is driven by the fourth drive member, is fixed on second connection
The 4th cylinder on plate is driven the elastic absorption component to move up and down by the 4th cylinder.
7. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the welding mechanism includes setting
Set the welding unit and stepping transfer unit in first pipeline two sides；
The welding unit includes the 5th actuator, is driven by the 5th actuator and move perpendicular to first pipeline
Third connecting plate, the 5th cylinder being fixed on the third connecting plate and two the 6th gas below the 5th cylinder
Cylinder, two for being driven the welding rod to move up and down by the 5th cylinder, being moved up and down by the 6th cylinder driving
A supporting block；
The stepping transfer unit is parallel to the first pipeline fortune including the 6th actuator, by the 6th actuator driving
Dynamic the 4th connecting plate, the 7th cylinder being fixed on the 4th connecting plate are carried out fortune up and down by the 7th cylinder driving
Dynamic the second pressing plate and it is fixed on positioning column on second pressing plate and in the insertion tooling corresponding aperture.
8. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the grasping mechanism includes the
Eight actuators, the 5th connecting plate move perpendicular to first pipeline by the 8th actuator driving, be fixed on described in
The 8th cylinder on 5th connecting plate, the 6th connecting plate to be moved up and down by the 8th cylinder driving and it is fixed on institute
State two groups of absorbent modules on the 6th connecting plate.
9. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: first pipeline is upper
Between the inductance material fetching mechanism station and the frame material fetching mechanism station, the downstream position for cutting unit station it is equal
It is provided with and detects whether inductance in the tooling has the detection unit for whether having product residue in scarce or the tooling.
10. the full-automatic assembling equipment of straight line inductance as described in claim 1, it is characterised in that: the tooling include bottom plate,
Be arranged on the bottom plate and for positioning inductance several positioning columns, around positioning column setting and for holding
The bearing material slot for carrying inductance, is arranged between the bearing material slot and the lead card slot lead card slot for blocking two leads of inductance
Welding escape port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821834461.9U CN209021591U (en) | 2018-11-08 | 2018-11-08 | A kind of full-automatic assembling equipment of straight line inductance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821834461.9U CN209021591U (en) | 2018-11-08 | 2018-11-08 | A kind of full-automatic assembling equipment of straight line inductance |
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| Publication Number | Publication Date |
|---|---|
| CN209021591U true CN209021591U (en) | 2019-06-25 |
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ID=66909217
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821834461.9U Active CN209021591U (en) | 2018-11-08 | 2018-11-08 | A kind of full-automatic assembling equipment of straight line inductance |
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| CN (1) | CN209021591U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112202029A (en) * | 2020-10-29 | 2021-01-08 | 苏州壹凡诺智能设备有限公司 | Full-automatic processing and assembling assembly line for single-core wire for connector |
| CN112719899A (en) * | 2020-12-22 | 2021-04-30 | 深圳市巴科光电科技股份有限公司 | Automatic cutting and welding system for box body framework of LED display device |
-
2018
- 2018-11-08 CN CN201821834461.9U patent/CN209021591U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112202029A (en) * | 2020-10-29 | 2021-01-08 | 苏州壹凡诺智能设备有限公司 | Full-automatic processing and assembling assembly line for single-core wire for connector |
| CN112202029B (en) * | 2020-10-29 | 2024-05-10 | 苏州壹凡诺智能设备有限公司 | Full-automatic processing assembly line of single-core wire rod for connector |
| CN112719899A (en) * | 2020-12-22 | 2021-04-30 | 深圳市巴科光电科技股份有限公司 | Automatic cutting and welding system for box body framework of LED display device |
| CN112719899B (en) * | 2020-12-22 | 2022-05-20 | 苏州巴科光电科技有限公司 | Automatic cutting and welding system for box body framework of LED display device |
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