CN109499926A - Battery detecting stepping all-in-one machine - Google Patents

Battery detecting stepping all-in-one machine Download PDF

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Publication number
CN109499926A
CN109499926A CN201811555517.1A CN201811555517A CN109499926A CN 109499926 A CN109499926 A CN 109499926A CN 201811555517 A CN201811555517 A CN 201811555517A CN 109499926 A CN109499926 A CN 109499926A
Authority
CN
China
Prior art keywords
battery
station
sorting
ocv
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811555517.1A
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Chinese (zh)
Inventor
曹骥
曹政
沈斌
王炜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Hangke Technology Co Ltd
Original Assignee
Zhejiang Hangke Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Hangke Technology Co Ltd filed Critical Zhejiang Hangke Technology Co Ltd
Priority to CN201811555517.1A priority Critical patent/CN109499926A/en
Publication of CN109499926A publication Critical patent/CN109499926A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms

Abstract

Battery detecting stepping all-in-one machine, including for detecting battery battery detecting machine, for battery to be launched to the battery grading machine in empty modeling disk and is used to control the control device that entire all-in-one machine operates normally, the battery detecting machine includes the detection machine rack being used to support, the detection station for detecting battery and the battery transfer mechanism for shifting battery;The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for by after battery detecting machine testing battery launch the battery conveying device in empty modeling disk and be used to convey the empty modeling disk-transporting device of empty modeling disk;The control device includes human-computer interaction interface and controller.Beneficial effect of the invention is: realizing the test and stepping processing of battery, and the screening that can be automated, improves screening progress and efficiency.

Description

Battery detecting stepping all-in-one machine
Technical field
The present invention relates to a kind of battery detecting stepping all-in-one machines, belong to battery detecting stepping field.
Background technique
Currently, domestic soft-package battery industry has good development prospect, soft package lithium battery is with its distinctive performance advantage It is widely used in a large amount of fields.The soft package lithium battery developed at present starts to try out in automobile industry, it is contemplated that will become One of major impetus power supply of 21 century electric car, and will be applied in space industry.In order to guarantee the matter of soft-package battery Amount is met the requirements, and needs to carry out the battery processed screening and stepping, so that the battery quality of outbound and qualification rate be made to obtain Guarantee.
After battery production completion, need to carry out battery the test of outer dimension and voltage resistance, wherein voltage packet Include inside battery voltage, anode and the voltage of battery case and the voltage of cathode and battery case;Resistance includes inside battery Resistance, anode with the resistance of battery case and the resistance of cathode and battery case.In existing battery detecting means, generally By the way that manually battery is placed into test equipment, a parameter is measured and is then transferred into next station and measured.It is whole A process uses manual operation, and working efficiency is low, and measurement consistency is poor.
Summary of the invention
To solve the above-mentioned problems, the invention proposes one kind automatically to detect to battery, and automatically The battery detecting stepping all-in-one machine of the stepping of complete battery pair.
Battery detecting stepping all-in-one machine of the present invention, it is characterised in that: including the battery detecting for detecting battery Machine is filled for battery to be launched to the battery grading machine in empty modeling disk and is used to control the control that entire all-in-one machine operates normally It sets, the battery detecting machine includes the detection machine rack being used to support, the detection station for detecting battery and for shifting The battery transfer mechanism of battery, the detection station, battery transfer mechanism are arranged in detection machine rack, and transfer device Movement travel covering battery detecting machine detection station, for by the battery taken out out of pallet investment battery detecting machine and electricity Pond grading machine, to realize transfer of the battery between battery detecting machine and battery grading machine;
The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for will be through electricity Battery launches the battery conveying device in empty modeling disk and the empty modeling disk conveying dress for conveying empty modeling disk after pond detection machine testing It sets, the battery conveying device and empty modeling disk-transporting device are arranged in the sorting machine rack, the battery conveying device The detection station downstream of the battery detecting machine is arranged in upstream input port, and realizes battery in battery by battery transfer mechanism Transfer between the detection station of detection machine and the upstream input port of battery conveying device;The empty modeling disk-transporting device setting exists By battery conveying device, for being discharged after the battery conveyed through battery conveying device is placed in corresponding empty modeling disk;
The control device includes human-computer interaction interface and controller, the signal transmission port of the human-computer interaction device sum Connect with the signal transmission port signal of the controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device with And battery conveying device signal transmission port electrical connection corresponding with the controller.
The detection machine rack includes frame in the detection machine installation frame body of lower part and the detection machine on top, wherein the inspection Survey machine installation frame body is equipped with detection station, and frame is packed in right above detection station in detection machine, wherein detection machine mounting rack The upstream end of body is arranged in pallet pipeline end, and the upstream that battery grading machine is arranged in the downstream of detection machine installation frame body is thrown Put end;
The detection station includes OCV positional stations, OCV test station, the temporary station of OCV, thickness measuring station and CCD work Position, wherein OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station and are sequentially arranged and are detecting On the corresponding position of machine installation frame body, wherein OCV positional stations are positioned close to the detection machine mounting rack of pallet pipeline one end The upstream end of body, and by the puck battery transfer robot arm in battery transfer mechanism be placed on the battery in pallet launch into OCV positional stations;And the setting of CCD station is placed on CCD station in battery grading machine side, and by battery transfer mechanism Battery launches the upstream input port into battery conveying device;
The battery transfer mechanism include puck battery transfer robot arm, battery transfer manipulator and translation lifting body, Wherein the upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm, for will be in the pallet on pallet pipeline Battery launch into OCV positional stations;The battery transfer manipulator setting keeps in station, the thickness measuring station in the OCV And the front of the CCD station, station, the thickness measuring station and the CCD station are kept in OCV for realizing battery And the transfer between the upstream input port of battery conveying device;Translation lifting body setting the OCV positional stations, The OCV test station and the OCV keep in the underface of station, for surveying battery in OCV positional stations, the OCV Trial work position and the OCV keep in the transfer between station.
The upstream end of detection machine installation frame body, including the first X-axis mould group, is arranged in the puck battery transfer robot arm One Y-axis mould group, the first Z axis mould group, manipulator absorbent module, guide rail and puck battery transfer robot arm column, the first X Axle mould group, guide rail level are layed in above puck battery transfer robot arm column, and the first X-axis mould group, guide rail is kept to be arranged on Two sides;The first Y-axis mould group level frame is mounted in right above puck battery transfer robot arm column the first X-axis mould group and guide rail, And it is slidably connected by pinboard and the first X-axis mould group, i.e. the first Y-axis mould group can be moved along the first X-axis mould group axial reciprocating; First Z axis mould group is fixed in the first Y-axis mould group by the first connecting plate, and the first Z axis mould group top is equipped with for drawing battery Manipulator absorbent module;The manipulator absorbent module includes the first tilt cylinder, the second tilt cylinder and the first sucker, first pendulum The swinging end of cylinder installs the first sucker, and the first tilt cylinder is packed in the swinging end of the second tilt cylinder, the mounting portion peace of second tilt cylinder On the first connecting plate, so that manipulator absorbent module can both be moved up and down along above the first Z axis mould group, itself again can be with Tilt cylinder rotated with adjust the first sucker position to draw in the battery transfer in pallet to OCV positional stations;
The translation lifting body is arranged immediately below OCV positional stations, OCV test station, thickness measuring station, including first Jacking cylinder, side push cylinder, air cylinder fixed plate, battery tray fixed plate and battery tray, the air cylinder fixed plate are set to OCV positional stations, OCV test station, thickness measuring station underface;First jacking cylinder is packed in air cylinder fixed plate, top The lift side for rising cylinder is equipped with battery tray fixed plate, for driving battery tray fixed plate to go up and down along longitudinal direction;The battery tray Multiple battery trays are fixedly mounted in disk fixed plate, and the surface of battery tray is equipped with the second sucker, is placed in battery tray for being sucked The battery on surface;The side push cylinder is mounted in detection machine installation frame body, and the movable end of the side push cylinder with it is described Air cylinder fixed plate is affixed, so that air cylinder fixed plate moves back and forth under the promotion of side push cylinder can position battery tray in OCV It is moved between station, OCV test station and thickness measuring station;
The battery transfer manipulator setting is kept in above station, thickness measuring station and CCD station in OCV, including two sets of suctions Disk component and double belt thick stick mould groups, double belt thick stick mould groups keep in station, thickness measuring station and CCD station setting direction along OCV Arrangement, and two sets of symmetrically arranged Suction cup assemblies are equipped in double belt thick stick mould groups, respectively the first Suction cup assembly and the Two Suction cup assemblies, and battery can be kept in station from OCV and be moved to thickness measuring station by the first Suction cup assembly, and the second sucker group Battery can be moved to CCD station from thickness measuring station by part;The Suction cup assembly include the second jacking cylinder, third sucker and Decline cylinder, the mounting portion of second jacking cylinder is slidably connected with double belt thick stick mould groups, second jacking cylinder Lift side and it is described decline cylinder mounting portion it is affixed, it is described decline cylinder movable end and the third sucker it is affixed, make The third sucker is obtained to eject under the driving of decline cylinder battery is sucked.
The OCV positional stations are located at the upstream end of detection machine installation frame body, and mechanical in puck battery transfer The side of hand, including 2 OCV stop cylinder components, 1 OCV positioning cylinder component and 2 OCV test cell support frame, described OCV test cell support frame is respectively the first OCV test cell support frame and the 2nd OCV test cell support frame;Described in two OCV stop cylinder component fixes the same side of the first OCV test cell support frame and the 2nd OCV test cell support frame respectively Face, the surface of the first OCV test cell support frame are equipped with adjustable block, and the surface of the 2nd OCV test cell support frame is set There is the first tab backing plate for contacting battery pole ear;The OCV positioning cylinder component is fixed on the first OCV test cell support The upper end of frame, and the mobile terminal of OCV positioning cylinder and the adjustable block are affixed, test for adjusting adjustable block in OCV The position of cell support frame is to adapt to the battery of different model;
The OCV test station is located above detection machine installation frame body, and is in the downstream of the OCV positional stations, packet It includes OCV test battery bracket, OCV test probe rides frame component and OCV test contact mechanism, the OCV and tests battery bracket Below OCV test probe rides frame component, and the first battery supporting plate at the top of OCV test battery bracket is equipped with the One photoelectric sensor, the signal output end of first photoelectric sensor are connect with the signal input part signal of the controller, On induced cell supporting plate whether placing battery;The OCV test probe rides frame component is equipped with detection probe, and detects The signal input part of probe is electrically connected with the detection lug of OCV test contact mechanism component, the signal output end of detection probe It is connect with the signal input part signal of the controller, the resistance and voltage data for acquiring the battery pasted are transferred to control Device processed is to carry out stepping to battery;The OCV test contact mechanism component is located at the side of OCV test probe rides frame component, And the movable end of the OCV test contact mechanism is furnished with the detection lug for contacting with battery pole ear, for being placed in first Battery edge on battery supporting plate sticks detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station and is located above detection machine installation frame body, and is in OCV test station downstream, including At least a set of OCV test battery caches support frame, and the second battery supporting plate, and the second electricity are equipped at the top of the battery caching support frame Pond supporting plate surface is equipped with the first locating piece for positioning to battery and the second tab backing plate for placing battery tab, side Face is equipped with for detecting whether there is the second photoelectric sensor of battery, wherein the signal output end of second photoelectric sensor with The corresponding signal input part signal of the controller connects;
The thickness measuring station setting is located above detection machine installation frame body, and keeps in station downstream in the OCV, including The top of thickness measuring station cell support frame and thickness measuring station press plate mechanism, the thickness measuring station cell support frame is equipped with for putting Set the third battery supporting plate of battery and for detecting the third photoelectric sensor for whether having battery on third battery supporting plate, it is described Third battery supporting plate is horizontally disposed, and the side of third battery supporting plate, signal output is arranged in the third photoelectric sensor It holds and is connected with the corresponding signal input part signal of the device processed;The thickness measuring station press plate mechanism includes being suspended from thickness measuring station electricity Thickness measuring station pressing plate right above the support frame of pond, the lifting motor component for driving thickness measuring station pressing plate to move up and down and use In the thickness table of measurement cell height, the lifting motor component is packed in detection machine installation frame body, and lifting motor component Lift side and the thickness measuring station pressing plate it is affixed, the signal output end signal of the control terminal of lifting motor and the controller connects It connects;The thickness table is mounted on thickness measuring station pressing plate side, for measure be placed in thickness measuring station pressing plate and third battery supporting plate it Between battery height;
The CCD station is located above detection machine rack, and is in the thickness measuring station downstream, including light source support frame group Part, camera fixed frame component, light source board and video camera, light source bracket assembly top are successively arranged from inside to outside for shining Light source board and for placing battery and the light-transmitting plate of light transmission, side is equipped with the 4th photoelectric sensor, the wherein control of light source board End is electrically connected with the signal output end of controller, and the signal input part letter corresponding to the controller of the 4th photoelectric sensor The connection of number input end signal;Camera fixed frame component is above light source bracket assembly, and the inner cavity of camera fixed frame component is matched Built-in camera, the camera of the camera are directed at light-transmitting plate, the signal input of the signal output end of the camera and the controller End signal connection, for being taken pictures to the battery being placed on light-transmitting plate and by the outer dimension information to obtain battery.
The battery conveying device includes chain type conveyor belt and gantry manipulator, and the chain type conveyor belt is mated formation at described point It selects in machine rack, and the upstream input port of chain type conveyor belt is arranged by battery detecting machine, downstream output extends to sorting Tail portion of the machine rack far from battery detecting machine;Gantry manipulator is arranged in sorting machine rack, defeated for being placed on chain type The empty pallet output section for sending the battery transfer taken to mould disk-transporting device to sky.
The chain type conveyor belt includes that conveying frame body, the first driving motor, carrier chain, the 4th battery supporting plate and first are fixed Position cylinder, conveying frame body setting convey frame body and mat formation carrier chain along axial direction in sorting machine rack, wherein carrier chain It is upstream input port close to one end of battery detecting machine, one end far from battery detecting machine is downstream output;The carrier chain Surface be laid with several pieces of the 4th battery supporting plates for placing battery;First driving motor is packed on conveying frame body, And the output shaft of first driving motor is connected with the support roller of carrier chain, for driving carrier chain axial along conveying frame body It is mobile to be moulded at disk-transporting device with transporting battery to the empty of downstream;The first positioning cylinder setting is in conveying frame body close to electricity The end of the CCD station of pond detection machine, for being positioned to the battery for being placed in the 4th battery supporting plate;First driving motor Control terminal, the control terminal of first positioning cylinder is electrically connected with the corresponding signal input terminal of the controller.
Gantry manipulator is arranged in sorting machine rack, and is located at the sky of chain type conveyor line and empty modeling disk-transporting device Between pallet output section, including gantry machinery hand cradle body, the second X-axis mould group, the second Y-axis mould group, the second Z axis mould group and third are inhaled Disk component, gantry machinery hand cradle body it is rack-mounted in chain type conveyor line and the empty pallet output section of empty modeling disk-transporting device just on Side, gantry machinery hand cradle body top horizontal are laid with the second X-axis mould group;The second Y-axis mould group level frame is mounted in the second X-axis In mould group, the second Y-axis mould group is slidably connected with the second X-axis mould group, so that the second Y-axis mould group can be axially sliding along the second X-axis mould group It is dynamic;The second Z axis mould group is slidably arranged in the second Y-axis mould group, and the vertical lift end of the second Z axis mould group is equipped with for inhaling Play the third Suction cup assembly of battery;The third Suction cup assembly includes sucker clamp, the 4th sucker and the second tilt cylinder, the suction The top of plate clamp is packed in the vertical lift end of the second Z axis mould group;The second tilt cylinder, the pendulum of the second tilt cylinder are fixedly mounted in sucker clamp Moved end is equipped with the 4th sucker, for pick up the battery being placed on chain type conveyor line be carried to empty modeling disk-transporting device empty pallet it is defeated Out in portion overhead modeling disk.
The empty modeling disk-transporting device include empty modeling disk feed mechanism, the first blank panel absorption manipulator, empty tray conveyor structure, Multiple second blank panel absorption manipulators, sorting cache mechanism, multiple sorting station mechanisms and multiple sorting output mechanisms, it is described Sky modeling disk feed mechanism, empty tray conveyor structure, sorting cache mechanism and sorting station mechanism are successively set on sorting station machine On frame;Wherein the second blank panel absorption manipulator, sorting station mechanism, sorting output mechanism and sorting cache mechanism one are a pair of It answers, for conveying the battery of different gears;
The empty modeling disk feed mechanism includes feed mechanism rack, loading lifting mechanism component, feeding input belt line, divides Guidance set at machine artificial loading is selected, the feed mechanism rack is mounted in sorting machine rack, and feeding inputs belt line, feeding Elevating mechanism component is arranged in sorting machine feed mechanism rack, and one end of feeding input belt line is kept to be located at sorting machine At artificial loading by guidance set, the other end is extended at loading lifting mechanism component, for sky modeling disk to be delivered to feeding liter In descending mechanism component;The loading lifting mechanism component includes fixed before and after feeding lifting power unit, hoisting belts line, empty modeling disk Position cylinder and anti-dazzling screen inductor, the feeding lifting power unit is arranged in feed mechanism rack, and the feeding The lift side level of lifting power unit is mated formation hoisting belts line;Positioning cylinder is arranged in elevator framework before and after the empty modeling disk At the top of body, for being positioned to the empty modeling disk being placed on hoisting belts line;Anti-dazzling screen sense is installed in the feed mechanism rack Device is answered, for incuding modeling disk of whether having time in feeding input belt line;The signal output end of the anti-dazzling screen inductor with it is described The corresponding signal input terminal of controller is electrically connected, the control terminal of the feeding lifting power unit, hoisting belts line traffic control end with And the control terminal of feeding input belt line signal output end signal connection corresponding with the controller respectively;
The first blank panel absorption manipulator is arranged in sorting machine rack, and is located above empty tray conveyor structure, including First fixing bracket body, the second driving motor, the second power transfer assembly, third jacking cylinder, the second guide rail, the 5th Suction cup assembly And pcb board component, second guide rail is by the first fixing bracket body level frame above empty tray conveyor structure;Described second Driving motor is packed at the top of fixing bracket body, and is slidably connected by the second power transfer assembly and third jacking cylinder, described Third jacking cylinder is slidably connected with second guide rail, so that the third jacking cylinder drives lower edge in the second driving motor Guide rail slides axially;The lift side of the third jacking cylinder is equipped with the 5th Suction cup assembly, for that will draw hoisting belts line Empty modeling disk be transferred on the empty tray conveyor structure in downstream;The pcb board component is arranged on the first fixing bracket body;Described second Driving motor, the third jacking cylinder are connect by pcb board component with the corresponding signal output end signal of the controller;
The empty tray conveyor structure is arranged in sorting station rack, and the lower section in the second blank panel absorption manipulator, Including feeding conveying frame body, conveyor belt and third driving motor, the feeding conveying frame body is arranged in sorting station rack On;The conveyor belt level is mated formation on feeding conveying frame body, and the conveyor belt is located under the conveyor belt It swims and is equipped with insulation barrier block on the feeding conveying frame body of output end, prevent the empty modeling disk sideslip in conveyor belt;The third is driven Dynamic motor is packed on feeding conveying frame body, and the output shaft of the third driving motor and the support axis connection of conveyor belt are used It is moved along its axis in driving conveyor belt;
The sorting station mechanism is located at sorting station machine frame inside, including sorting lifting station frame assembly, sorting rise Station Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line and sorting lifting station belt line limit drop Hyte part, wherein sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom;The sorting goes up and down work Position belt line level is fixed on inside sorting lifting station frame assembly, and the equipped sorting in side for sorting lifting station belt line Go up and down station idler sheave assemblies, the power that the sorting lifting station idler sheave assemblies pass through chain and sorting lifting station Power Component Output end is connected, so that sorting lifting station belt line is longitudinally gone up and down under sorting lifting station Power Component driving;Described point Choosing lifting station belt line limit assembly includes third positioning cylinder and barrier plate, and wherein third positioning cylinder is located at sorting lifting Station frame assembly front end, barrier plate are mounted on the movable end of third positioning cylinder, for limiting the position of battery plastic sucking disc;Institute State the control terminal of sorting lifting station Power Component, sorting lifting station belt line and sorting lifting station belt line limit assembly It is connect respectively with the corresponding signal output end signal of the controller;
The sorting output mechanism includes sorting output frame body, sorting output belt, the 4th driving motor and the first light Electric inductor, the sorting output frame body are fixed on sorting station machine frame inside, and the sorting output frame body top horizontal is mated formation Sorting output belt, and the upstream input port of the sorting output belt can be with the conveyor elevator pair of sorting station mechanism It connects, for removing the empty modeling disk equipped with battery on sorting station mechanism conveyor elevator;It is 4th driving motor, described First photoelectric sensor is packed on sorting output frame body, and the power output end of the 4th driving motor with it is described The support shaft of sorting output belt is connected, for driving sorting output belt to move along its axis;First photoelectric sensor Signal output end connect with the corresponding signal input end signal of the controller, the control terminal of the 4th driving motor and institute State the corresponding signal output end signal connection of controller;
The sorting cache mechanism includes positioning plate, the second positioning cylinder and the second photoelectric sensor, the positioning plate It is fixed in sorting station rack, hanging is located at the upper of the sorting station mechanism in the top of the sorting output mechanism Trip;The edge difference constant resistance block and the second locating piece of the positioning plate, for the empty modeling disk being placed on positioning plate into Row positioning;Second positioning cylinder, second photoelectric sensor are installed in positioning plate surface, the second positioning cylinder and resistance Block and the second locating piece are oppositely arranged, and the movable end of the second positioning cylinder is equipped with the pushing mechanism for pushing empty modeling disk, For carrying out shaping to sky modeling disk;The signal output end of second photoelectric sensor and the corresponding signal of the controller input End signal connection, the control terminal of second positioning cylinder are connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator is fixed in sorting station rack, is located at sorting output belt line and is divided Select the top of cache mechanism, including the second fixing bracket body, the 5th driving motor, third power transfer assembly, the 4th jacking cylinder, Third guide rail and the 6th Suction cup assembly, the third guide rail is by the second fixing bracket body level frame mounted in sorting output belt line With the top of sorting cache mechanism;5th driving motor is packed in third rail end, and passes through third power transmitting group Part is connect with the 4th jacking cylinder, and the 4th jacking cylinder is slidably connected with the third guide rail, so that the 4th jacking Cylinder slides axially under the driving of the 5th driving motor along guide rail;The lift side of 4th jacking cylinder is equipped with the 6th sucker group Part is placed into institute for the empty modeling disk drawn on empty tray conveyor structure to be transferred on the sorting cache mechanism in downstream again after shaping It states in the sorting lifting station belt line of sorting station mechanism;5th driving motor, the 4th jacking cylinder with it is described The corresponding signal output end signal of controller connects.
The feed mechanism rack is equipped with scram button.
By adopting the above technical scheme, puck battery transfer robot arm draws battery from other equipment, is placed on OCV positioning On station;The positioning cylinders of OCV positional stations, which is stretched out, carries out shaping to battery, and then translating that lifting body jacks up from below will be electric Pond is hanging, and battery is placed into first OCV test station by translation, and battery is moved to the again after completion to be tested Two OCV test stations.Battery thickness measuring station is moved to by above-mentioned battery transfer manipulator after all tests to be done to survey Measure thickness;It completes thickness measuring and battery is moved to CCD station progress profile measurement, battery transfer manipulator after detection is completed later Battery is moved to chain type conveyor line, completes the transfer between battery detecting machine and battery grading machine.Later, chain conveying line It is rotated battery transfer to station is drawn, battery is moved to sorting station mechanism by corresponding sorting gantry manipulator. At the same time, sky modeling disk is transferred to and draws position by sorting machine feed mechanism, and the first blank panel adsorbs manipulator for battery plastic sucking disc It draws to blank panel conveying device;Blank panel conveying device is rotated, and battery plastic sucking disc is moved to the gear put;Second is empty Battery plastic sucking disc is blocked in the stop cylinder stretching of disk absorption manipulator, then adsorbs manipulator by the second blank panel and inhales battery Modeling disk is drawn to sorting cache mechanism, and sorting cache mechanism sizing again draws battery plastic sucking disc to sorting station machine after completing On structure, later, battery is placed on empty modeling disk by sorting gantry manipulator, then be placed the empty modeling disk decline of battery, is passed through Sort output device discharge.
Beneficial effect of the invention is: the test and stepping processing of battery, and the screening that can be automated are realized, Improve screening progress and efficiency.
Detailed description of the invention
Fig. 1 is the plan view of the all-in-one machine of battery detecting of the present invention and stepping function;
Fig. 2 is the plan view of battery sorting machine of the present invention;
Fig. 3 is the plan view of battery detecting machine of the present invention;
Fig. 4 is the three-dimensional figure of puck battery transfer robot arm of the invention;
Fig. 5 is the three-dimensional figure of translation lifting body of the invention;
Fig. 6 is the three-dimensional figure of battery transfer manipulator of the invention;
Fig. 7 is the three-dimensional figure of thickness measuring station of the invention;
Fig. 8 is the three-dimensional figure that OCV of the invention keeps in station;
Fig. 9 is the three-dimensional figure of OCV positional stations of the invention;
Figure 10 is the three-dimensional figure of OCV test station of the invention;
Figure 11 is the three-dimensional figure of CCD station of the invention;
Figure 12 is the three-dimensional figure of chain conveying line of the invention;
Figure 13 is the three-dimensional figure of empty tray conveyor structure of the invention;
Figure 14 is the three-dimensional figure of sorting station mechanism of the invention;
Figure 15 is the three-dimensional figure of sorting gantry manipulator of the invention;
Figure 16 is the three-dimensional figure of sorting machine feed mechanism of the invention;
Figure 17 is the three-dimensional figure that the first blank panel of the invention adsorbs manipulator;
Figure 18 is the three-dimensional figure that the second blank panel of the invention adsorbs manipulator;
Figure 19 is the three-dimensional figure of sorting cache mechanism of the invention;
Figure 20 is the three-dimensional figure of sorting output mechanism of the invention.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawing.
Referring to attached drawing:
The battery detecting stepping all-in-one machine of the present invention of embodiment 1, including for detecting battery battery detecting machine 1, It is filled for battery to be launched to the battery grading machine 2 in empty modeling disk and is used to control the control that entire all-in-one machine operates normally It sets, the battery detecting machine 1 includes the detection machine rack 11 being used to support, the detection station 12 for detecting battery and is used for The battery transfer mechanism 13 of battery is shifted, the detection station 12, battery transfer mechanism 13 are arranged in detection machine rack 11, And the detection station 12 of the movement travel covering battery detecting machine 1 of battery transfer mechanism 13, for will be taken out out of pallet Battery puts into battery detecting machine 1 and battery grading machine 2, to realize that battery turns between battery detecting machine 1 and battery grading machine 2 It moves;
The battery grading machine 2 is arranged by battery detecting machine 1, including be used to support sorting machine rack 21, for will Battery launches the battery conveying device 22 in empty modeling disk and the empty modeling disk for conveying empty modeling disk after battery detecting machine testing Conveying device 23, the battery conveying device 22 and empty modeling disk-transporting device 23 are arranged in the sorting machine rack 21, described The detection station downstream of the battery detecting machine 1 is arranged in the upstream input port of battery conveying device 22, and passes through battery transfer Mechanism realizes transfer of the battery between the detection station of battery detecting machine and the upstream input port of battery conveying device;The sky It moulds disk-transporting device 23 to be arranged by battery conveying device, for the battery conveyed through battery conveying device to be placed in corresponding empty modeling It is discharged after disk;
The control device includes human-computer interaction interface and controller, the signal transmission port of the human-computer interaction device sum Connect with the signal transmission port signal of the controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device with And battery conveying device signal transmission port electrical connection corresponding with the controller.
The detection machine rack 12 includes frame in the detection machine installation frame body of lower part and the detection machine on top, wherein described Detection machine installation frame body is equipped with detection station, and frame is packed in right above detection station in detection machine, and wherein detection machine is installed The upstream end of frame body is arranged in pallet pipeline end, and the upstream of battery grading machine is arranged in the downstream of detection machine installation frame body Launch end;
The detection station 11 includes OCV positional stations 111, OCV test station 112, OCV temporary station 113, thickness measuring work Position 114 and CCD station 115, wherein OCV positional stations 111, OCV test station 112, OCV keep in station 113, thickness measuring station 114 and CCD station 115 is sequentially arranged on the corresponding position of detection machine installation frame body, and wherein OCV positional stations 111 are arranged Turn in the upstream end of the detection machine installation frame body close to pallet pipeline one end, and by the puck battery in battery transfer mechanism Shifting manipulator is placed on the battery in pallet and launches into OCV positional stations;And CCD station is arranged in battery grading machine side, and The upstream input port into battery conveying device is launched by the battery that battery transfer mechanism is placed on CCD station;
The battery transfer mechanism 13 includes puck battery transfer robot arm 131, battery transfer manipulator 132 and translation top Mechanism 133 is risen, wherein the upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm 131, for pallet is defeated The battery in pallet in line sending is launched into OCV positional stations 111;The setting of battery transfer manipulator 132 is temporary in the OCV The front of station 113, the thickness measuring station 114 and the CCD station 115 is deposited, keeps in work in OCV for realizing battery Transfer between position, the thickness measuring station and the CCD station and the upstream input port of battery conveying device;The translation The setting of lifting body 133 keeps in station 113 in the OCV positional stations 111, the OCV test station 112 and the OCV Underface, for by battery OCV positional stations, the OCV test station and the OCV keep in station between turn It moves.
The upstream end of detection machine installation frame body, including the first X-axis mould group is arranged in the puck battery transfer robot arm 131 1311, the first Y-axis mould group 1312, the first Z axis mould group 1313, manipulator absorbent module 1314, the first guide rail 1315 and pallet Battery transfer manipulator column 1316, the first X-axis mould group 1311,1315 level of the first guide rail are layed in puck battery transfer 1 top of manipulator column, and the first X-axis mould group 1311, the first guide rail 1315 is kept to be arranged on two sides;The first Y-axis mould group 1312 level frames are mounted in the first X-axis mould group 1311 being located on puck battery transfer robot arm column 1316 and the first guide rail 1315 Surface, and be slidably connected by pinboard with the first X-axis mould group 1311, i.e., the first Y-axis mould group 1312 can be along the first X-axis mould 1311 axial reciprocatings of group are mobile;First Z axis mould group 1313 is fixed in the first Y-axis mould group 1312 by the first connecting plate 1316, First Z axis mould group, 1313 top is equipped with the manipulator absorbent module 1314 for drawing battery;The manipulator absorbent module 1314 include the first tilt cylinder 13141, the second tilt cylinder 13142 and the first sucker 13143, the swinging end of first tilt cylinder 13141 First sucker 13143 is installed, the first tilt cylinder 13141 is packed in the swinging end of the second tilt cylinder 13142, second tilt cylinder 13142 Mounting portion be mounted on the first connecting plate 1316 so that manipulator absorbent module 1314 both can be along in the first Z axis mould group 1313 Top moves up and down, itself can be rotated again with tilt cylinder to adjust the position of the first sucker 13143 to draw in pallet In battery transfer to OCV positional stations 111;
The translation lifting body 133 setting OCV positional stations 111, OCV test station 112, thickness measuring station 114 just Lower section, including the first jacking cylinder 1331, side push cylinder 1332, air cylinder fixed plate 1333, battery tray fixed plate 1334 and Battery tray 1335, the air cylinder fixed plate 1333 are set to OCV positional stations 111, OCV test station 112, thickness measuring station Immediately below 114;First jacking cylinder 1331 is packed in air cylinder fixed plate 1333, the lift side of the first jacking cylinder 1331 Equipped battery tray fixed plate 1334, for driving battery tray fixed plate 1334 to go up and down along longitudinal direction;The battery tray is fixed Multiple battery trays 1335 are fixedly mounted on plate 1334, and the surface of battery tray 1335 is equipped with the second sucker 1336, sets for being sucked Battery in battery tray surface;The side push cylinder 1332 is mounted in detection machine installation frame body, and the side push cylinder 1332 movable end and the air cylinder fixed plate 1333 are affixed, so that air cylinder fixed plate 1333 is past under the promotion of side push cylinder 1332 It is multiple mobile battery tray 1335 can be moved between OCV positional stations 111, OCV test station 112 and thickness measuring station 114 It is dynamic;
The setting of battery transfer manipulator 132 is kept on station 112, thickness measuring station 114 and CCD station 115 in OCV Side, including two sets of Suction cup assemblies and double belt thick stick mould groups 1322, double belt thick stick mould groups 1322 are kept in station 113 along OCV, are surveyed Thick station 11 and 115 setting direction of CCD station arrangement, and in double belt thick stick mould groups 1322 be equipped with two sets it is symmetrically arranged Suction cup assembly, respectively the first Suction cup assembly 1321 and the second Suction cup assembly 1323, and the first Suction cup assembly 1321 can incite somebody to action Battery keeps in station 113 from OCV and is moved to thickness measuring station, and the second Suction cup assembly 1323 can be by battery from thickness measuring station 114 It is moved to CCD station 115;The Suction cup assembly includes the second jacking cylinder 1324, third sucker 1325 and decline cylinder 1326, the mounting portion of second jacking cylinder 1324 is slidably connected with double belt thick stick mould groups 1322, second jacking The lift side of cylinder 1324 and it is described decline cylinder 1326 mounting portion it is affixed, it is described decline cylinder 1326 movable end with it is described Third sucker 1325 is affixed, so that the third sucker 1325 ejects under the driving of decline cylinder battery is sucked.
The OCV positional stations 111 are located at the upstream end of detection machine installation frame body, and are in the puck battery transfer The side of tool hand, including 2 OCV stop cylinder components, 1116,1 OCV positioning cylinder components 1115 and 2 OCV test battery branch Support, the OCV test cell support frame are respectively the first OCV test cell support frame 1111 and the 2nd OCV test battery branch Support 1112;Two OCV stop cylinder components fix the first OCV test cell support frame 1111 respectively and the 2nd OCV is surveyed The same side of cell support frame 1112 is tried, the surface of the first OCV test cell support frame 1111 is equipped with adjustable block The surface that 1113, the 2nd OCV test cell support frame 1112 is equipped with the first tab backing plate 1114 for contacting battery pole ear;Institute State the upper end that OCV positioning cylinder component 1115 is fixed on the first OCV test cell support frame 1111, and OCV positioning cylinder group The mobile terminal of part 1115 and the adjustable block 1113 are affixed, for adjusting adjustable block in the position of OCV test cell support frame It sets to adapt to the battery of different model;
The OCV test station 112 is located above detection machine installation frame body, and is in the downstream of the OCV positional stations, Contact mechanism 1123 is tested including OCV test battery bracket 1121, OCV test probe rides frame component 1122 and OCV, it is described OCV test battery bracket 1121 is located at 1122 lower section of OCV test probe rides frame component, and the OCV tests battery bracket First battery supporting plate 1124 at 1121 tops is equipped with the first photoelectric sensor 1125, the letter of first photoelectric sensor 1125 Number output end is connect with the signal input part signal of the controller, on induced cell supporting plate whether placing battery;It is described OCV tests probe rides frame component 1122 and is equipped with detection probe, and the signal input part of detection probe connects with OCV test Touch the detection lug electrical connection of mechanism assembly 1123, the signal input part signal of the signal output end of detection probe and the controller Connection, resistance and voltage data for acquiring the battery pasted are transferred to controller to carry out stepping to battery;The OCV Test contact mechanism component 1123 is located at the side of OCV test probe rides frame component 1122, and the OCV tests contact mechanism 1123 movable end is equipped with the detection lug for contacting with battery pole ear, in the electricity being placed on the first battery supporting plate 1124 Pool side edge sticks detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station 113 and is located above detection machine installation frame body, and is in OCV test station downstream, packet At least a set of OCV test battery caching support frame 1131 is included, is equipped with the second battery tray at the top of the battery caching support frame 1131 Plate 1132, and 1132 surface of the second battery supporting plate is equipped with the first locating piece 1133 for positioning to battery and for placing electricity Second tab backing plate 1134 of pond tab, side are equipped with for detecting whether there is the second photoelectric sensor 1135 of battery, wherein The signal input part signal connection corresponding with the controller of the signal output end of second photoelectric sensor 1135;
The setting of thickness measuring station 114 is located above detection machine installation frame body, and keeps in station downstream in the OCV, Including thickness measuring station cell support frame 1141 and thickness measuring station press plate mechanism 1142, the thickness measuring station cell support frame 1141 Top be equipped with for placing battery third battery supporting plate 1143 and whether have battery on third battery supporting plate for detecting Third photoelectric sensor 1144, the third battery supporting plate 1143 is horizontally disposed, and the third photoelectric sensor 1144 is set It sets in the side of third battery supporting plate 1143, signal output end is connected with the corresponding signal input part signal of the device processed; The thickness measuring station press plate mechanism 1142 include be suspended from thickness measuring station pressing plate 11421 right above thickness measuring station cell support frame, Lifting motor component 11422 for driving thickness measuring station pressing plate to move up and down and the thickness table for measuring cell height 11423, the lifting motor component 11422 is packed in detection machine installation frame body, and the lift side of lifting motor component 11422 Affixed, the signal output end of the control terminal of lifting motor component 11422 and the controller with the thickness measuring station pressing plate 11421 Signal connection;The thickness table 11423 is mounted on 11421 side of thickness measuring station pressing plate, is placed in thickness measuring station pressing plate for measuring The height of battery between 11421 and third battery supporting plate 1143;
The CCD station 115 is located above detection machine rack, and is in the thickness measuring station downstream, including light source supports Frame component 1151, camera fixed frame component 1152, light source board 1153, light-transmitting plate 1155 and camera 1154, light source support frame group 1151 top of part is successively arranged from inside to outside for luminous light source board 1153 and for placing battery and the light-transmitting plate of light transmission 1155, side is equipped with the 4th photoelectric sensor 1156, wherein the signal output end of the control terminal of light source board 1153 and controller electricity Connection, and the signal input part of the 4th photoelectric sensor 1156 is connect with the corresponding signal input end signal of the controller;Phase Machine fixed frame component 1152 is above light source bracket assembly 1151, and built-in camera is matched in the inner cavity of camera fixed frame component 1152 1154, the camera of the camera 1154 is directed at light-transmitting plate, the signal output end of the camera 1154 and the letter of the controller Number input end signal connection, for being taken pictures to the battery being placed on light-transmitting plate 1155 and by the outer dimension to obtain battery Information.
The battery conveying device 22 includes that chain type conveyor belt 221 and at least a set of gantry manipulator 222, the chain type are defeated Band 221 is sent to mat formation in the sorting machine rack, and the upstream input port of chain type conveyor belt 221 is arranged in battery detecting machine Side, downstream output extend to tail portion of the sorting machine rack far from battery detecting machine;The setting of gantry manipulator 222 is sorting In machine rack, the battery transfer for being placed on chain type conveyor belt 221 moulds the empty pallet output section of disk-transporting device to sky.
The chain type conveyor belt 221 includes conveying frame body 2211, the first driving motor 2212, the 2213, the 4th electricity of carrier chain Pond supporting plate 2214 and the first positioning cylinder 2215, the conveying frame body 2211 is arranged in sorting machine rack, and carriage Body 2211 is mated formation carrier chain along axial direction, and wherein carrier chain 2213 is upstream input port close to one end of battery detecting machine, far from electricity One end of pond detection machine is downstream output;The surface of the carrier chain 2213 is laid with several blocks of the 4th electricity for placing battery Pond supporting plate 2214;First driving motor 2212 is packed on conveying frame body 2211, and first driving motor 2212 Output shaft be connected with the support roller of carrier chain 2213, for drive carrier chain along conveying frame body axial movement battery to be transported To the empty modeling disk-transporting device in downstream;Conveying frame body is arranged in close to battery detecting machine in first positioning cylinder 2215 The end of CCD station 115, for being positioned to the battery for being placed in the 4th battery supporting plate;The control of first driving motor End, the control terminal of first positioning cylinder are electrically connected with the corresponding signal input terminal of the controller.
Gantry manipulator 222 is arranged in sorting machine rack, and is located at chain type conveyor line and empty modeling disk-transporting device Empty pallet output section between, including gantry machinery hand cradle body 2221, the second X-axis mould group 2222, the second Y-axis mould group 2223, Two Z axis mould groups 2224 and third Suction cup assembly 2225, gantry machinery hand cradle body 2221 are rack-mounted in chain type conveyor line 221 and empty Right above the empty pallet output section for moulding disk-transporting device 23,2221 top horizontal of gantry machinery hand cradle body is laid with the second X-axis Mould group 2222;Second Y-axis mould group, 2223 level frame is in the second X-axis mould group 2222, the second Y-axis mould group 2223 and second X-axis mould group 2222 is slidably connected, so that the second Y-axis mould group 2223 can slide axially along the second X-axis mould group 2222;2nd Z Axle mould group 2224 is slidably arranged in the second Y-axis mould group 2223, and the vertical lift end of the second Z axis mould group 2224 is equipped with for inhaling Play the third Suction cup assembly 2225 of battery;The third Suction cup assembly 2225 includes sucker clamp 22251, the 4th sucker 22252 And second tilt cylinder 22253, the top of the sucker clamp 22251 is packed in the vertical lift end of the second Z axis mould group 2224;It inhales The second tilt cylinder 22253 is fixedly mounted on plate clamp 22251, the swinging end of the second tilt cylinder 22253 is equipped with the 4th sucker 22252, for inhaling It rises and is placed in the battery on chain type conveyor line and is carried in the empty pallet output section overhead modeling disk of empty modeling disk-transporting device;With the 2nd X The parallel gantry machinery hand cradle body 2221 of Axle mould group 2222 is equipped with cabling channel 2226.
The empty modeling disk-transporting device 23 includes that sky moulds disk feed mechanism 231, the first blank panel adsorbs manipulator 232, blank panel Conveying mechanism 233, multiple second blank panels absorption manipulator 234, sorting cache mechanism 235, multiple sorting station mechanisms 236 and Multiple sorting output mechanisms 237, the empty modeling disk feed mechanism 231, sort cache mechanism 235 and divide empty tray conveyor structure Station mechanism 236 is selected to be successively set in sorting station rack 21;Wherein the second blank panel adsorbs manipulator 234, sorting station machine Structure 236, sorting output mechanism 237 and sorting cache mechanism 235 correspond, for conveying the battery of different gears;
The empty modeling disk feed mechanism 231 is defeated including feed mechanism rack 2311, loading lifting mechanism component 2312, feeding Entering belt line 2313, guidance set at sorting machine artificial loading, the feed mechanism rack 2311 is mounted in sorting machine rack, Feeding input belt line 2313, loading lifting mechanism component 2312 are arranged in feed mechanism rack 2312, and keep feeding One end of input belt line 2313 is located at sorting machine artificial loading by guidance set, and the other end extends to loading lifting mechanism group At part 2312, for sky modeling disk to be delivered in loading lifting mechanism component;The loading lifting mechanism component 2312 includes upper Expect lifting power unit 23121, hoisting belts line 23122, empty modeling disk front and back positioning cylinder 23123 and anti-dazzling screen inductor 23124, the feeding lifting power unit 23121 is arranged in feed mechanism rack 2311, and the feeding lifting drive The lift side level of component 23121 is mated formation hoisting belts line 23122;The setting of positioning cylinder 23123 is rising before and after the empty modeling disk At the top of descending mechanism frame body, for being positioned to the empty modeling disk being placed on hoisting belts line;In the feed mechanism rack 2311 Anti-dazzling screen inductor 23124 is installed, for incuding modeling disk of whether having time in feeding input belt line;The anti-dazzling screen inductor 23124 signal output end is electrically connected with the corresponding signal input terminal of the controller, the feeding lifting power unit 23121 Control terminal, 23122 control terminal of hoisting belts line and feeding input belt line 2313 control terminal respectively with the controller Correspondence signal output end signal connection;
The first blank panel absorption manipulator 232 is arranged in sorting machine rack, and is located above empty tray conveyor structure, packet Include the first fixing bracket body 2321, the second driving motor 2322, the second power transfer assembly 2323, third jacking cylinder 2324, Two guide rails 2325, the 5th Suction cup assembly 2326 and pcb board component 2327, second guide rail 2325 pass through the first fixing bracket body 2321 level frames are above empty tray conveyor structure;Second driving motor 2322 is packed in the first fixing bracket body 2321 top Portion, and be slidably connected by the second power transfer assembly 2323 with third jacking cylinder 2324, the third jacking cylinder 2324 It is slidably connected with second guide rail 2325, so that the third jacking cylinder 2324 drives lower edge in the second driving motor 2323 Guide rail slides axially;The lift side of the third jacking cylinder 2324 is equipped with the 5th Suction cup assembly, for that will draw hoisting belts Empty modeling disk on line is transferred on the empty tray conveyor structure in downstream;The pcb board component 2327 is arranged in the first fixing bracket body On 2321;Second driving motor 2322, the third jacking cylinder 2324 pass through pcb board component 2327 and the controller Corresponding signal output end signal connection;
The empty tray conveyor structure 233 is arranged in sorting station rack, and under the second blank panel absorption manipulator Side, including feeding conveying frame body 2331, conveyor belt 2332 and third driving motor 2333, the feeding convey frame body 2331 It is arranged in sorting station rack;2332 level of conveyor belt is mated formation on feeding conveying frame body 2331, and described defeated Belt 2332 is sent to be located at the first stopper for being equipped with insulation on the feeding conveying frame body of the downstream output of the conveyor belt 2334, prevent the empty modeling disk sideslip in conveyor belt;The third driving motor 2333 is packed on feeding conveying frame body 2331, The output shaft of the third driving motor 2333 and the support axis connection of conveyor belt 2332, for driving conveyor belt along its axis To movement;
The sorting station mechanism 236 is located at sorting station machine frame inside, including sorting lifting station frame assembly 2361, Sorting lifting station Power Component 2362, sorting lifting station idler sheave assemblies, sorting lifting station belt line 2364 and sorting rise Station belt line limit assembly 2365 drops, wherein sorting lifting station Power Component 2362 is fixed on sorting lifting station frame 2361 bottom of component;Sorting lifting 2364 level of station belt line is fixed in sorting lifting station frame assembly 2361 Portion, and the equipped sorting lifting station idler sheave assemblies in side for sorting lifting station belt line 2364, the sorting lifting station are lazy Wheel assembly passes through the power output end phase through the fixed chain of chain fixed block 2363 with sorting lifting station Power Component 2362 Even, so that sorting lifting station belt line 2364 is longitudinally gone up and down in the case where sorting lifting station Power Component 2362 drives;Described point Choosing lifting station belt line limit assembly 2365 includes third positioning cylinder 23651 and barrier plate 23652, and wherein third positions gas Cylinder 23651 is located at sorting lifting 2361 front end of station frame assembly, and barrier plate 23652 is mounted on third positioning cylinder 23651 Movable end, for limiting the position of battery plastic sucking disc;The sorting lifting station Power Component 2362, sorting lifting station belt The control terminal of line 2364 and sorting lifting station belt line limit assembly 2365 is exported with the corresponding signal of the controller respectively End signal connection;The top of sorting lifting station Power Component 2362 is equipped with conveyor elevator supporting plate 2366;
The sorting output mechanism 237 includes sorting output frame body 2371, sorting output belt 2372, the 4th driving motor 2373 and the 5th photoelectric sensor 2374, the sorting output frame body 2371 is fixed on sorting station machine frame inside, and described point Choosing output 2371 top horizontal of frame body, which is mated formation, sorts output belt 2372, and the upstream input of the sorting output belt 2372 End can go up and down station belt line 2364 with the sorting of sorting station mechanism 236 and dock, for that will sort lifting station belt line The empty modeling disk equipped with battery on 2364 removes;4th driving motor 2373, the 5th photoelectric sensor 2374 are fixedly mounted with On sorting output frame body 2371, and the power output end of the 4th driving motor 2373 and the sorting export skin Support shaft with 2372 is connected, for driving sorting output belt to move along its axis;5th photoelectric sensor 2374 Signal output end is connect with the corresponding signal input end signal of the controller, the control terminal of the 4th driving motor 2373 with The corresponding signal output end signal of the controller connects;The end of the sorting output frame body 2371 is equipped with third stopper 2375;
The sorting cache mechanism 235 includes positioning plate 2351, the second positioning cylinder 2352 and the 6th photoelectric sensor 2353, the positioning plate 2351 is fixed in sorting station rack, and hanging is located at institute in the top of the sorting output mechanism State the upstream of sorting station mechanism;The second stopper 2354 and the second locating piece are fixed in the edge of the positioning plate 2351 respectively 2355, for being positioned to the empty modeling disk being placed on positioning plate;Second positioning cylinder, the 6th photoelectric sensor 2353 are installed in 2351 surface of positioning plate, the second positioning cylinder 2352 and 2355 phase of the second stopper 2354 and the second locating piece Pushing mechanism for pushing empty modeling disk is equipped with to the movable end of setting, and the second positioning cylinder 2352, for sky modeling disk into Row shaping;The signal output end of 6th photoelectric sensor 2353 and the corresponding signal input end signal of the controller connect It connects, the control terminal of second positioning cylinder 2352 is connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator 234 is fixed in sorting station rack, is located at the sorting and is exported belt line With the top of sorting cache mechanism, including the second fixing bracket body 2341, the 5th driving motor 2342, third power transfer assembly 2343, the 4th jacking cylinder 2344, third guide rail 2345 and the 6th Suction cup assembly 2346, the third guide rail 2345 pass through the Two fixing bracket bodies, 2341 level frame is mounted in the top of sorting output belt line 2372 and sorting cache mechanism 235;Described 5th drives Dynamic motor 2342 is packed in 2345 end of third guide rail, and passes through third power transfer assembly 2343 and the 4th jacking cylinder 2344 Connection, the 4th jacking cylinder 2344 is slidably connected with the third guide rail 2345, so that the 4th jacking cylinder is the It slides axially under the driving of five driving motors along guide rail;The lift side of 4th jacking cylinder 2344 is equipped with the 6th Suction cup assembly 2346, it is placed into again for the empty modeling disk drawn on empty tray conveyor structure to be transferred on the sorting cache mechanism in downstream after shaping In the sorting lifting station belt line of the sorting station mechanism;5th driving motor 2342, the 4th jacking cylinder 2344 connect with the corresponding signal output end signal of the controller;6th Suction cup assembly 2346 includes the second sucker clamp 23461 and the 6th sucker 23462, the top of second sucker clamp 23461 is packed on third guide rail 2345.
The feed mechanism rack 2311 is equipped with scram button 2314.
By adopting the above technical scheme, puck battery transfer robot arm draws battery from other equipment, is placed on OCV positioning On station;The positioning cylinders of OCV positional stations, which is stretched out, carries out shaping to battery, and then translating that lifting body jacks up from below will be electric Pond is hanging, and battery is placed into first OCV test station by translation, and battery is moved to the again after completion to be tested Two OCV test stations.Battery thickness measuring station is moved to by above-mentioned battery transfer manipulator after all tests to be done to survey Measure thickness;It completes thickness measuring and battery is moved to CCD station progress profile measurement, battery transfer manipulator after detection is completed later Battery is moved to chain type conveyor line, completes the transfer between battery detecting machine and battery grading machine.Later, chain conveying line It is rotated battery transfer to station is drawn, battery is moved to sorting station mechanism by corresponding sorting gantry manipulator. At the same time, sky modeling disk is transferred to and draws position by sorting machine feed mechanism, and the first blank panel adsorbs manipulator for battery plastic sucking disc It draws to blank panel conveying device;Blank panel conveying device is rotated, and battery plastic sucking disc is moved to the gear put;Second is empty Battery plastic sucking disc is blocked in the stop cylinder stretching of disk absorption manipulator, then adsorbs manipulator by the second blank panel and inhales battery Modeling disk is drawn to sorting cache mechanism, and sorting cache mechanism sizing again draws battery plastic sucking disc to sorting station machine after completing On structure, later, battery is placed on empty modeling disk by sorting gantry manipulator, then be placed the empty modeling disk decline of battery, is passed through Sort output device discharge.
The battery detecting stepping all-in-one machine of the present invention of embodiment 2, the battery including the gear of battery detecting machine 1 and 14 Grading machine 2, battery detecting machine 1 and battery grading machine 2 carry out movement connection by battery transfer mechanism 13, and battery detecting machine can be with Battery slices in pallet are taken out, and the voltage of complete battery pair, internal resistance, shell voltage, shell internal resistance, thickness, outer dimension Etc. being detected.In the present invention, battery grading machine it is achievable to complete detection after battery carry out stepping, of the present invention one Body machine can carry out the sorting of 14 gears to battery, and the battery after sorting will be placed into specified empty modeling disk, and automatic Sky modeling disk is stacked, finally exports sky modeling disk to artificial feeding position together with battery automatically, and empty modeling disk can one Secondary property places tens, and is automatically performed circulation.
The puck battery transfer robot arm, OCV positional stations, OCV test station, OCV keep in station, thickness measuring station, CCD station is set in turn in the detection machine installation frame body;The OCV test station has 2, is arranged parallelly and adjacently in institute It states OCV positional stations and the OCV is kept between station;The translation lifting body is set to OCV positional stations, described OCV test station and the OCV keep in the underface of station;The battery transfer manipulator is set to the OCV and keeps in work Position, the thickness measuring station and the CCD station front;The thickness measuring station has 2, is arranged parallelly and adjacently in described OCV is kept between station and the CCD station;The detection machine upper ledge erection is placed in right above the detection machine installation frame body, It is fixedly connected with the detection machine installation frame body by screw.
The sorting machine rack includes 4 sets of sorting machine rack frame bodies and 4 sets of sorting station frames, wherein sorting machine rack frame Body is respectively designated as No. 1 sorting machine rack, No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks, and described No. 1 Sorting station rack and No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks are in placement side by side, and No. 1 sorts Station rack and No. 3 sorting machine racks, No. 2 sorting machine racks and No. 4 sorting machine racks are in mirror to relationship;4 sets of sorting station frames Frame is located at right above No. 1 sorting machine rack, No. 2 sorting machine racks, No. 3 sorting machine racks and No. 4 sorting machine racks, and Other stations are included.
The chain conveying line is located at the middle position of No. 1 sorting machine rack and No. 3 sorting machine racks, and is carried out with crossbeam It is connected and fixed;The sorting machine feed mechanism has 2, is located at the right side of No. 2 sorting machine racks and No. 4 sorting machine racks, And it is positioned with crossbeam;The sorting station mechanism, sorting output mechanism one share 14, are located at sorting machine rack interposition It sets;The sorting cache mechanism one shares 14, is fixed on sorting machine frame surface, and is located above sorting output mechanism;Institute It states empty tray conveyor structure one and shares 4, be located above No. 1~No. 4 sorting station shell outsides, and across in sorting output mechanism Top;The second blank panel absorption manipulator one shares 14, corresponds with sorting station mechanism, is fixed on sorting station machine On frame, it is located above sorting cache mechanism and empty tray conveyor structure;The first blank panel absorption manipulator has 2, is located at blank panel Above conveying mechanism and sorting machine feed mechanism.Described sorting gantry manipulator has two sets, and wherein first set is across No. 1 sorting Between machine rack and No. 2 sorting machine racks;Second set of sorting gantry manipulator is across No. 3 sorting machine racks and No. 4 sorting machines Between rack.
The puck battery transfer robot arm is located at the right end above detection machine rack, the first X-axis mould group and First guide rail is fixed on above puck battery transfer robot arm column, and is located at two sides;The fixation of first Y-axis mould group and the first X-axis Above mould group and the first guide rail, it is attached with pinboard;First Z axis mould group is fixed on above the first Y-axis mould group, uses pinboard It is attached;Manipulator absorbent module is fixed on above the first Z axis mould group.Wherein, the first Y-axis mould group can be in the first X-axis It is moved left and right above mould group, manipulator absorbent module can move up and down above the first Z axis mould group, itself can be with Tilt cylinder is rotated.
The OCV positional stations are located above detection machine rack, and are in a left side for the puck battery transfer robot arm Cell support frame is tested by 2 OCV stop cylinder components, 1,1 OCV positioning cylinder component, 2 OCV in side;Wherein OCV stops Cylinder assembly is separately fixed at the left side of OCV test cell support frame, and the OCV positioning cylinder component is fixed on OCV test electricity The front end of pond support frame.Wherein, OCV stop cylinder component and OCV positioning cylinder component can be adjusted by circular hole.
The OCV test station one shares 2, is located above detection machine rack, and in the OCV positional stations Contact mechanism component group is tested by 2 OCV test cell support framves, OCV test probe rides frame component and 2 OCV in left side At.The OCV test cell support frame is located at below OCV test probe rides frame component, and the OCV tests contact mechanism component Positioned at the two sides of OCV test probe rides frame component;It includes probe support 11221, that OCV, which tests probe rides frame component 1122, Five jacking cylinders 11222, battery detecting plate 11223 and detection probe 11224, the probe support bottom are equipped with bigeminy part 11225, top hanging battery detecting plate, the two is slidably connected, and detection probe, battery detecting plate are embedded on the battery detecting plate It is suspended in right above OCV test cell support frame, the 5th jacking cylinder is arranged on probe support, and the 5th jacking The lift side of cylinder is connected with the battery detecting plate, for drive battery detecting plate vertical lift with change battery detecting plate with OCV tests the distance between cell support frame;The detection probe is electrically connected with OCV test contact mechanism component;It is described OCV test contact mechanism component includes that detection cylinder assembly and detection lug, the detection cylinder assembly are packed in probe support Side, the detection lug are mounted on the movable end of detection cylinder assembly, are placed on OCV test cell support frame for being covered in Battery edge.
The OCV keeps in station and is located above detection machine rack, and on the left of the OCV test station, by 2 OCV tests cell support frame composition, for placing the battery of caching.
Thickness measuring station one shares 2, is located above detection machine rack, and keeps on the left of station in the OCV, wherein institute It states thickness measuring station press plate mechanism to be located above thickness measuring station cell support frame, and can be moved up and down by cylinder;It is described Lifting motor component 11422 includes elevator platform 114221, lifting motor 114223, feed screw nut pair 114224 and the 4th guide rail 114225, the upper level of the elevator platform installs thickness measuring station pressing plate, so that the thickness measuring station pressing plate is suspended from thickness measuring work Right above the cell support frame of position;4th guide rail is vertically mated formation in elevator platform side, the vertical lift of the lifting motor End is connected by shaft coupling 114226 with screw rod one end in vertically disposed feed screw nut pair, the nut of the feed screw nut pair It is spirally connected with screw rod, the nut is slidably connected with the 4th guide rail on the elevator platform.
The CCD station is located above detection machine rack, and on the left of the thickness measuring station, for measuring the outer of battery Shape size.
The translation lifting body is located above detection machine rack, and tests work in the OCV positional stations, OCV Below position, thickness measuring station, wherein translation lifting body can move battery in lower section.
The battery transfer manipulator be located above detection machine rack and in the OCV keep in station, thickness measuring station, Above CCD station, battery can be kept in station from OCV and is moved to thickness measuring station by Suction cup assembly moves again to CCD station.
The sorting station mechanism one shares 14, is located at sorting station machine frame inside, goes up and down station frame by sorting Component, sorting lifting station Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line, sorting lifting work Position belt line limit assembly is constituted.Wherein, sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom, Power output is carried out by motor and synchronous pulley, output end is sprocket wheel;The sorting lifting station idler sheave assemblies one share 2, It is individually fixed in sorting lifting two lateral roof of station frame assembly, chain and sorting lifting station Power Component are attached progress Power transmission;The sorting lifting station belt line is fixed on inside sorting lifting station frame assembly, and can be with motor Driving moves up and down, included belt line itself can carry out front and back transport;The sorting lifting station belt line limit Component is located at sorting lifting station frame assembly front end, is made of cylinder and barrier plate, for limiting the position of battery plastic sucking disc.
The sorting output mechanism one shares 14, is fixed on sorting station machine frame inside, and be located at the grder man The front end of position mechanism, battery plastic sucking disc is discharged by the transport of synchronous belt.
The sorting cache mechanism one shares 14, is fixed on above sorting station rack, and it is defeated to be located at described point of sorting The top of mechanism out, while being located at the front end of the sorting station mechanism, for carrying out shaping to battery plastic sucking disc.
The second blank panel absorption manipulator one shares 14, is fixed on above sorting station rack, is located at institute State the top of sorting output mechanism, while being located at the front end of the sorting cache mechanism, the second blank panel absorption manipulator can will be electric Pond plastic sucking disc is sucked from the blank panel delivering sorting machine charging belt line, is placed on the sorting cache mechanism and is carried out shaping, then It is placed into the sorting lifting station belt line of the sorting station mechanism.
The empty tray conveyor structure one shares 4, is fixed on above sorting station rack, and adsorbs in the second blank panel Battery plastic sucking disc can be moved to different gears by the movement of belt line by the lower section of manipulator.
The first blank panel absorption manipulator one shares 2, is fixed on above sorting station rack, is located at the blank panel Sky modeling disk can be moved on empty tray conveyor structure by the top of conveying mechanism from the sorting machine feed mechanism.
Totally two sets of sorting gantry manipulator is both secured to above sorting station rack, across 2 sorting station machines Frame is located above the sorting station mechanism and chain conveying line, and sorting gantry manipulator can be defeated from the chain by battery Line sending is moved to sorting station mechanism.
The sorting station frame one shares 4, is fixed on above sorting station rack, including sorting machine is included; Wherein, electric box is among sorting station frame.
The chain conveying line is fixed positioned at the middle position of 4 racks with crossbeam;Wherein, chain conveying line Battery is moved to battery grading machine from battery detecting machine.
The sorting machine feed mechanism has 2, positioned at the leftward position of 2 racks, and is located at the first blank panel adsorption machine The lower section of tool hand;It is artificial by loading lifting mechanism component, sorting machine charging belt line, sorting machine feed mechanism rack, sorting machine Guidance set etc. is constituted at feeding.Wherein, loading lifting mechanism component is identical with the sorting station mechanism, and is located at sorting machine The left side of guidance set at artificial loading.Battery plastic sucking disc is moved to from guidance set from sorting machine artificial loading along belt line Loading lifting mechanism component, then battery plastic sucking disc is moved to top by loading lifting mechanism component, by the first blank panel adsorption machine Tool hand is drawn to the blank panel delivering sorting machine charging belt line.
The battery detecting stepping all-in-one machine of the present invention of embodiment 3, the battery including the gear of battery detecting machine 1 and 14 Grading machine 2, battery come from the material flow line transport below the puck battery transfer robot arm inside detection machine, the puck battery The manipulator absorbent module of transfer robot arm declines along the first Z axis mould group, the first tilt cylinder inside manipulator absorbent module into Row rotation makes the first sucker reach suitable and draws position, and manipulator absorbent module is along the first X-axis mould group after drawing battery It is moved to designated position, rises to designated position then along the first Z axis mould group, the first tilt cylinder carries out 90 degree of rotations, the second pendulum Cylinder carries out 90 degree of rotations, and manipulator absorbent module moves to designated position along the first Y-axis mould group, further along the first Z axis mould group Drop to designated position, battery is placed on OCV positional stations.Manipulator absorbent module resets, and OCV stop cylinder component is stretched Out, the left-right position of battery is positioned and is completed, OCV positioning cylinder component stretches out, and the front-rear position of battery is positioned and is completed, electricity is made Pond completes whole positioning, wherein the tab of battery is fallen on the first tab backing plate, and OCV positioning cylinder component can be by adjustable Locking nub carries out the adjusting of front-rear position, to correspond to the battery of different model.After positioning is completed, inside the translation lifting body Side push cylinder stretch out, the battery tray of top transported to the lower section of OCV positional stations, the first jacking cylinder is stretched out, will be electric Pond is picked up from OCV positional stations, and battery is fixed in battery tray by the ventilation of the second sucker, and side push cylinder is withdrawn, and battery is from OCV Positional stations are transferred to OCV test station, and the second sucker is died, and battery is placed on battery tray by the decline of the first jacking cylinder On.Side push cylinder is stretched out, and next piece of battery is taken in preparation away.Wherein, the first photoelectric sensor of OCV test station senses electricity Pond, the 5th jacking cylinder, which is stretched out, will drive battery detecting plate that battery is pressed on the first battery supporting plate, detection cylinder assembly ejection, It will test the edge that piece touch battery, the resistance and voltage of detection probe detection battery simultaneously transfer data to computer, computer warp Cross the class that battery is divided in screening area.After detection is completed, detection cylinder assembly is withdrawn, and the 5th jacking cylinder is withdrawn, and battery passes through Translation lifting body is moved to next OCV test station.After OCV test station all test completion, jack is translated Battery is moved to OCV and keeps in station by structure.Battery surface is contacted with the second battery supporting plate, and it is two pieces that the first locating piece 1133, which is divided to, For positioning battery, it is ensured that battery will not deviate in the process of moving, wherein battery pole ear is to fall in the second tab backing plate On.Battery is kept in after station sensed by photoelectric sensor in OCV, and battery transfer manipulator comes to adsorb battery.The electricity There are 2 manipulator sucker components in the transfer robot arm of pond, when movement, the manipulator sucker component on right side goes to designated position, under Drop cylinder ejector contacts third sucker to battery, and battery is kept in station from OCV and drawn, is then moved to by third sucker air-breathing On thickness measuring station.Wherein battery is placed on third battery supporting plate, the third photoelectric sensor of thickness measuring station detect battery it Afterwards, the screw rod that lifting motor carries out that rotation drives shaft coupling to connect is moved, and the decline of the second battery detecting plate is pressed in battery On, thickness table is read, to measure thickness.The invention is mounted with 2 thickness measuring station batteries to accelerate the progress of thickness measuring Support frame is detected, and motion flow is as before.After being completed to thickness measuring operation, the manipulator sucker assembly operating in left side To designated position, battery is moved to CCD station.After reaching designated position, battery is placed on light-transmitting plate by decline cylinder. After the 4th photoelectric sensor detects battery, light source board, which shines, illuminates battery, and the camera of camera carries out appearance bat to battery According to measurement, the length and width of battery are obtained, wherein camera cover is in order to avoid other light interfere camera.
At this point, the operational process of detection machine is over, the manipulator sucker component in left side is mobile from CCD station by battery To chain conveying line.After being placed on the 4th battery supporting plate, detection machine gives chain conveying line one placement signal, surface electricity Battery is had existed on the supporting plate of pond, at this point, the first driving motor is run, advance a lattice.First positioning cylinder ejection to battery into Row positioning, withdraws later, and driving battery continues to run the crawl position for reaching battery.
At the same time, staff puts empty plastic housing on the sorting machine feed mechanism of the sorting machine, anti-dazzling screen Inductor senses that empty modeling disk, feeding input belt line and hoisting belts line rotate forward simultaneously, and sky modeling disk is moved to inner side, Motor stops rotating, and the movement of feeding lifting power unit jacks hoisting belts line to a high position, sky modeling disk front and back positioning cylinder 166 The right ejection of positioning cylinder 162 of facing left is moulded with sky to fix sky modeling disk.Wherein, scram button is arranged to fortuitous event occur 's.Later, mechanical the second driving motor on hand of the first blank panel absorption is rotated, and drives the second power driving module by third Jacking cylinder and the 5th sucker jig, which are moved to, moves to crawl position along the second guide rail, and third jacking cylinder is stretched out, and the 5th Sucker jig air-breathing draws empty modeling disk, resets to initial position later, and third jacking cylinder, which is stretched out, moulds disk from sorting machine for sky Feed mechanism is moved on blank panel delivering sorting machine charging belt line.The third driving motor of the empty tray conveyor structure drives defeated It send belt to be moved, sky modeling disk is moved along;First stopper of the insulation is to guarantee empty modeling in transportational process Disk not sideslip.Until after designated position, mechanical the 5th driving motor on hand of the second blank panel absorption is rotated, by the Three power driving modules draw the top of the 6th sucker jig and the 4th the jacking cylinder empty modeling disk as third guide rail moves to Sky modeling disk is moved to sorting cache mechanism after sky modeling disk.Wherein, after the second photoelectric sensor detects empty modeling disk, second Positioning cylinder ejection will position on sky modeling Pan Ding to the second stopper and the second locating piece.After positioning is completed, sky is moulded Disk is drawn to sorting station mechanism, is placed on conveyor elevator, and third positioning cylinder, which is stretched out, positions clamping for sky modeling disk, it The sucker clamp sorted in the manipulator of gantry afterwards moves to chain conveying line battery by the second X-axis mould group and the second Y-axis mould group Surface, general who has surrendered's battery is drawn under sucker clamp, and sucker clamp moves to the surface of empty modeling disk later, and battery is placed on Inside sky modeling disk, the dress shell to battery is completed.Later, the sorting lifting station Power Component of sorting station mechanism is transported It is dynamic, it drives conveyor elevator to drop to designated position, makes the belt line of conveyor elevator and the output of the sorting output mechanism Belt line keeps concordant.4th driving motor of two articles of belt lines is moved, and drives the empty modeling disk for installing battery to move to outer Face, the detection of complete battery pair, sorting, dress shell operation.
Content described in this specification embodiment is only enumerating to the way of realization of inventive concept, protection of the invention Range should not be construed as being limited to the specific forms stated in the embodiments, and protection scope of the present invention also includes art technology Personnel conceive according to the present invention it is conceivable that equivalent technologies mean.

Claims (9)

1. battery detecting stepping all-in-one machine, it is characterised in that: including for detecting battery battery detecting machine, for battery to be thrown The battery grading machine being put into empty modeling disk and the control device operated normally for controlling entire all-in-one machine, the battery detecting Machine includes the detection machine rack being used to support, the detection station for detecting battery and the battery transfer machine for shifting battery Structure, the detection station, battery transfer mechanism are arranged in detection machine rack, and the movement travel of transfer device covers electricity The detection station of pond detection machine, for the battery taken out out of pallet to be put into battery detecting machine and battery grading machine, to realize Transfer of the battery between battery detecting machine and battery grading machine;
The battery grading machine is arranged by battery detecting machine, including be used to support sorting machine rack, for that will be examined through battery Battery launches the battery conveying device in empty modeling disk and the empty modeling disk-transporting device for conveying empty modeling disk, institute after surveying machine testing It states battery conveying device and empty modeling disk-transporting device is arranged in the sorting machine rack, the upstream of the battery conveying device is defeated Enter the detection station downstream that the battery detecting machine is arranged in end, and realizes battery in battery detecting machine by battery transfer mechanism Detection station and battery conveying device upstream input port between transfer;The empty modeling disk-transporting device setting is defeated in battery It send by device, for being discharged after the battery conveyed through battery conveying device is placed in corresponding empty modeling disk;
The control device includes human-computer interaction interface and controller, the human-computer interaction device and signal transmission port and institute State the signal transmission port signal connection of controller, the detection station, battery transfer mechanism, empty modeling disk-transporting device and electricity The signal transmission port electrical connection corresponding with the controller of pond conveying device.
2. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the detection machine rack includes lower part Frame in detection machine installation frame body and the detection machine on top, wherein the detection machine installation frame body is equipped with detection station, detection Frame is packed in right above detection station on machine, and wherein the upstream end of detection machine installation frame body is arranged in pallet pipeline end, Launch end in the upstream that battery grading machine is arranged in the downstream of detection machine installation frame body;
The detection station includes that OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station, Wherein OCV positional stations, OCV test station, OCV keep in station, thickness measuring station and CCD station and are sequentially arranged and pacify in detection machine It shelves on the corresponding position of body, wherein OCV positional stations are positioned close to the detection machine installation frame body of pallet pipeline one end Upstream end, and by the puck battery transfer robot arm in battery transfer mechanism be placed on the battery in pallet launch it is fixed into OCV Position station;And the setting of CCD station is placed on the battery on CCD station in battery grading machine side, and by battery transfer mechanism Launch the upstream input port into battery conveying device;
The battery transfer mechanism includes puck battery transfer robot arm, battery transfer manipulator and translates lifting body, wherein The upstream end of detection machine installation frame body is arranged in puck battery transfer robot arm, for by the electricity in the pallet on pallet pipeline It launches into OCV positional stations in pond;Battery transfer manipulator setting the OCV keep in station, the thickness measuring station and The front of the CCD station, for realizing battery OCV keep in station, the thickness measuring station and the CCD station and Transfer between the upstream input port of battery conveying device;Translation lifting body setting is in OCV positional stations, described OCV test station and the OCV keep in the underface of station, for battery to be tested work in OCV positional stations, the OCV Position and the OCV keep in the transfer between station.
3. battery detecting stepping all-in-one machine as claimed in claim 2, it is characterised in that: the puck battery transfer robot arm is set It sets and is adsorbed in the upstream end of detection machine installation frame body, including the first X-axis mould group, the first Y-axis mould group, the first Z axis mould group, manipulator Component, the first guide rail and puck battery transfer robot arm column, the first X-axis mould group, guide rail level are layed in pallet electricity Above the transfer robot arm column of pond, and the first X-axis mould group, the first guide rail is kept to be arranged on two sides;The first Y-axis mould group is horizontal It is rack-mounted right above puck battery transfer robot arm column the first X-axis mould group and the first guide rail, and pass through pinboard and the first X Axle mould group is slidably connected, i.e. the first Y-axis mould group can be moved along the first X-axis mould group axial reciprocating;First Z axis mould group connects by first Fishplate bar is fixed in the first Y-axis mould group, and the first Z axis mould group top is equipped with the manipulator absorbent module for drawing battery;It is described Manipulator absorbent module includes the first tilt cylinder, the second tilt cylinder and the first sucker, and the swinging end installation first of first tilt cylinder is inhaled Disk, the first tilt cylinder are packed in the swinging end of the second tilt cylinder, and the mounting portion of second tilt cylinder is mounted on the first connecting plate, so that Manipulator absorbent module can both be moved up and down along above the first Z axis mould group, itself can be rotated again with tilt cylinder to adjust The position of first sucker is to draw in the battery transfer in pallet to OCV positional stations;
The translation lifting body is arranged immediately below OCV positional stations, OCV test station, thickness measuring station, including the first jacking Cylinder, side push cylinder, air cylinder fixed plate, battery tray fixed plate and battery tray, it is fixed that the air cylinder fixed plate is set to OCV Position station, OCV test station, thickness measuring station underface;First jacking cylinder is packed in air cylinder fixed plate, jacking cylinder Lift side be equipped with battery tray fixed plate, for driving battery tray fixed plate to go up and down along longitudinal direction;The battery tray is fixed Multiple battery trays are fixedly mounted on plate, and the surface of battery tray is equipped with the second sucker, is placed in battery tray surface for being sucked Battery;The side push cylinder is mounted in detection machine installation frame body, and the movable end of the side push cylinder and the cylinder are solid Fixed board is affixed so that air cylinder fixed plate side push cylinder promotion under move back and forth with by battery tray can OCV positional stations, It is moved between OCV test station and thickness measuring station;
The battery transfer manipulator setting is kept in above station, thickness measuring station and CCD station in OCV, including two sets of sucker groups Part and double belt thick stick mould groups, double belt thick stick mould groups keep in station, thickness measuring station and CCD station setting direction arrangement along OCV, And two sets of symmetrically arranged Suction cup assemblies, respectively the first Suction cup assembly and the second sucker are equipped in double belt thick stick mould groups Component, and battery can be kept in station from OCV and be moved to thickness measuring station by the first Suction cup assembly, and the second Suction cup assembly can be with Battery is moved to CCD station from thickness measuring station;The Suction cup assembly includes the second jacking cylinder, third sucker and lower sending down abnormally ascending Cylinder, the mounting portion of second jacking cylinder are slidably connected with double belt thick stick mould groups, the lifting of second jacking cylinder End and the mounting portion of the decline cylinder are affixed, and the movable end and the third sucker of the decline cylinder are affixed, so that described Third sucker ejects under the driving of decline cylinder battery is sucked.
4. battery detecting stepping all-in-one machine as claimed in claim 2, it is characterised in that: the OCV positional stations are located at detection The upstream end of machine installation frame body, and it is in the side of the puck battery transfer robot arm, including 2 OCV stop cylinder components, 1 A OCV positioning cylinder component and 2 OCV test cell support frame, and the OCV test cell support frame is respectively that the first OCV is surveyed It tries cell support frame and the 2nd OCV tests cell support frame;Two OCV stop cylinder components fix the first OCV survey respectively Try the same side of cell support frame and the 2nd OCV test cell support frame, the surface of the first OCV test cell support frame Equipped with adjustable block, the surface that the 2nd OCV tests cell support frame is equipped with the first tab backing plate for contacting battery pole ear;Institute State OCV positioning cylinder component be fixed on the first OCV test cell support frame upper end, and the mobile terminal of OCV positioning cylinder with The adjustable block is affixed, tests the position of cell support frame in OCV for adjusting adjustable block to adapt to the electricity of different model Pond;
The OCV test station is located above detection machine installation frame body, and is in the downstream of the OCV positional stations, including OCV It tests battery bracket, OCV test probe rides frame component and OCV and tests contact mechanism, the OCV test battery bracket is located at OCV is tested below probe rides frame component, and the first battery supporting plate at the top of OCV test battery bracket is equipped with the first light Electric inductor, the signal output end of first photoelectric sensor connect with the signal input part signal of the controller, are used for On induced cell supporting plate whether placing battery;The OCV test probe rides frame component is equipped with detection probe, and detection probe The detection lug of signal input part and the OCV test contact mechanism component be electrically connected, the signal output end of detection probe and institute The signal input part signal connection of controller is stated, resistance and voltage data for acquiring the battery pasted are transferred to controller To carry out stepping to battery;The OCV test contact mechanism component is located at the side of OCV test probe rides frame component, and institute The movable end of OCV test contact mechanism is stated equipped with the detection lug for contacting with battery pole ear, for being placed in the first battery Battery edge on supporting plate sticks detection lug to realize the conducting of battery pole ear and detection probe;
The OCV keeps in station and is located above detection machine installation frame body, and is in OCV test station downstream, including at least A set of OCV test battery caches support frame, is equipped with the second battery supporting plate, and the second battery tray at the top of the battery caching support frame Plate surface is equipped with the first locating piece for positioning to battery and the second tab backing plate for placing battery tab, and side is set Have for detecting whether there is the second photoelectric sensor of battery, wherein the signal output end of second photoelectric sensor with it is described The corresponding signal input part signal of controller connects;
The thickness measuring station setting is located above detection machine installation frame body, and keeps in station downstream, including thickness measuring in the OCV The top of station cell support frame and thickness measuring station press plate mechanism, the thickness measuring station cell support frame is equipped with for placing electricity The third battery supporting plate in pond and for detecting the third photoelectric sensor for whether having battery on third battery supporting plate, the third Battery supporting plate is horizontally disposed, and the third photoelectric sensor is arranged in the side of third battery supporting plate, signal output end with The corresponding signal input part signal of the device processed connects;The thickness measuring station press plate mechanism includes being suspended from thickness measuring station battery branch Thickness measuring station pressing plate right above support, the lifting motor component for driving thickness measuring station pressing plate to move up and down and for surveying The thickness table of cell height is measured, the lifting motor component is packed in detection machine installation frame body, and the liter of lifting motor component It drops end and the thickness measuring station pressing plate is affixed, the control terminal of lifting motor is connect with the signal output end signal of the controller; The thickness table is mounted on thickness measuring station pressing plate side, is placed between thickness measuring station pressing plate and third battery supporting plate for measuring The height of battery;
The CCD station is located above detection machine rack, and is in the thickness measuring station downstream, including light source bracket assembly, Camera fixed frame component, light source board and video camera are successively arranged at the top of light source bracket assembly from inside to outside for shining Light source board and for placing battery and the light-transmitting plate of light transmission, side is equipped with the 4th photoelectric sensor, wherein the control terminal of light source board It is electrically connected with the signal output end of controller, and the corresponding signal of the signal input part of the 4th photoelectric sensor and the controller Input end signal connection;Camera fixed frame component is above light source bracket assembly, and the inner cavity of camera fixed frame component is equipped The camera of camera, the camera is directed at light-transmitting plate, the signal input part of the signal output end of the camera and the controller Signal connection, for being taken pictures to the battery being placed on light-transmitting plate and by the outer dimension information to obtain battery.
5. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the battery conveying device includes chain type Conveyer belt and gantry manipulator, the chain type conveyor belt is mated formation in the sorting machine rack, and the upstream of chain type conveyor belt Input terminal is arranged by battery detecting machine, and downstream output extends to tail portion of the sorting machine rack far from battery detecting machine;It is described Gantry manipulator is arranged in sorting machine rack, and the battery transfer for being placed on chain conveying band to sky moulds disk-transporting device Empty pallet output section.
6. battery detecting stepping all-in-one machine as claimed in claim 5, it is characterised in that: the chain type conveyor belt includes carriage Body, the first driving motor, carrier chain, the 4th battery supporting plate and the first positioning cylinder, the conveying frame body are arranged in sorting machine It in rack, and conveys frame body and mats formation carrier chain along axial direction, wherein carrier chain is that upstream inputs close to one end of battery detecting machine End, one end far from battery detecting machine are downstream output;The surface of the carrier chain is laid with several pieces for placing battery 4th battery supporting plate;First driving motor be packed in conveying frame body on, and the output shaft of first driving motor with The support roller of carrier chain is connected, for driving carrier chain along the axial movement of conveying frame body transporting battery to the empty modeling disk in downstream At conveying device;Conveying frame body is arranged in close to the end of the CCD station of battery detecting machine in first positioning cylinder, for pair The battery for being placed in the 4th battery supporting plate is positioned;The control of the control terminal of first driving motor, first positioning cylinder End processed is electrically connected with the corresponding signal input terminal of the controller.
7. battery detecting stepping all-in-one machine as claimed in claim 5, it is characterised in that: gantry manipulator setting is sorting In machine rack, and it is located between chain type conveyor line and the empty pallet output section of empty modeling disk-transporting device, including gantry machinery hand cradle Body, the second X-axis mould group, the second Y-axis mould group, the second Z axis mould group and third Suction cup assembly, gantry machinery hand cradle body it is rack-mounted Right above the empty pallet output section of chain type conveyor line and empty modeling disk-transporting device, gantry machinery hand cradle body top horizontal is laid with Second X-axis mould group;For the second Y-axis mould group level frame in the second X-axis mould group, the second Y-axis mould group and the second X-axis mould group are sliding Dynamic connection, so that the second Y-axis mould group can slide axially along the second X-axis mould group;The second Z axis mould group is slidably arranged in the 2nd Y In Axle mould group, and the vertical lift end of the second Z axis mould group is equipped with the third Suction cup assembly for picking up battery;The third sucker Component includes sucker clamp, the 4th sucker and the second tilt cylinder, and the top of the sucker clamp is packed in hanging down for the second Z axis mould group Straight lift side;The second tilt cylinder is fixedly mounted in sucker clamp, the swinging end of the second tilt cylinder is equipped with the 4th sucker, is placed in chain type for picking up Battery on pipeline is carried in the empty pallet output section overhead modeling disk of empty modeling disk-transporting device.
8. battery detecting stepping all-in-one machine as described in claim 1, it is characterised in that: the empty modeling disk-transporting device includes sky Mould disk feed mechanism, the first blank panel absorption manipulator, empty tray conveyor structure, multiple second blank panels absorption manipulator, sorting caching Mechanism, multiple sorting station mechanisms and multiple sorting output mechanisms, the empty modeling disk feed mechanism, divide empty tray conveyor structure Cache mechanism and sorting station mechanism is selected to be successively set in sorting station rack;Wherein the second blank panel adsorbs manipulator, divides Station mechanism, sorting output mechanism and sorting cache mechanism is selected to correspond, for conveying the battery of different gears;
The empty modeling disk feed mechanism includes feed mechanism rack, loading lifting mechanism component, feeding input belt line, sorting machine Guidance set at artificial loading, the feed mechanism rack are mounted in sorting machine rack, and feeding inputs belt line, feeding lifting Mechanism assembly is arranged in sorting machine feed mechanism rack, and it is artificial to keep one end of feeding input belt line to be located at sorting machine At feeding by guidance set, the other end is extended at loading lifting mechanism component, for sky modeling disk to be delivered to feeding elevator In structure component;The loading lifting mechanism component includes positioning gas before and after feeding lifting power unit, hoisting belts line, empty modeling disk Cylinder and anti-dazzling screen inductor, the feeding lifting power unit are arranged in feed mechanism rack, and the feeding is gone up and down The lift side level of Power Component is mated formation hoisting belts line;Positioning cylinder is arranged on elevating mechanism frame body top before and after the empty modeling disk Portion, for being positioned to the empty modeling disk being placed on hoisting belts line;Anti-dazzling screen inductor is installed in the feed mechanism rack, For incuding modeling disk of whether having time in feeding input belt line;The signal output end and the controller of the anti-dazzling screen inductor Corresponding signal input terminal electrical connection, control terminal, hoisting belts line traffic control end and the feeding of the feeding lifting power unit Input the control terminal signal output end signal connection corresponding with the controller respectively of belt line;
The first blank panel absorption manipulator is arranged in sorting machine rack, and is located above empty tray conveyor structure, including first Fixing bracket body, the second driving motor, the second power transfer assembly, third jacking cylinder, the second guide rail, the 5th Suction cup assembly and Pcb board component, second guide rail is by the first fixing bracket body level frame above empty tray conveyor structure;Second driving Motor is packed at the top of fixing bracket body, and is slidably connected by the second power transfer assembly and third jacking cylinder, the third Jacking cylinder is slidably connected with second guide rail, so that the third jacking cylinder is under the driving of the second driving motor along guide rail It slides axially;The lift side of the third jacking cylinder is equipped with the 5th Suction cup assembly, for that will draw the sky on hoisting belts line Modeling disk is transferred on the empty tray conveyor structure in downstream;The pcb board component is arranged on the first fixing bracket body;Second driving Motor, the third jacking cylinder are connect by pcb board component with the corresponding signal output end signal of the controller;
The empty tray conveyor structure is arranged in sorting station rack, and the lower section in the second blank panel absorption manipulator, including Feeding conveys frame body, conveyor belt and third driving motor, and the feeding conveying frame body is arranged in sorting station rack;Institute It states conveyor belt level to mat formation on feeding conveying frame body, and the conveyor belt is located at the downstream output of the conveyor belt It is equipped with insulation barrier block on the feeding conveying frame body at end, prevents the empty modeling disk sideslip in conveyor belt;The third driving motor It is packed on feeding conveying frame body, the output shaft of the third driving motor and the support axis connection of conveyor belt, for driving Conveyor belt moves along its axis;
The sorting station mechanism is located at sorting station machine frame inside, including sorting lifting station frame assembly, sorting lifting work Position Power Component, sorting lifting station idler sheave assemblies, sorting lifting station belt line and sorting lifting station belt line limit group Part, wherein sorting lifting station Power Component is fixed on sorting lifting station frame assembly bottom;The sorting goes up and down station skin Band line level is fixed on inside sorting lifting station frame assembly, and the equipped sorting lifting in the side for sorting lifting station belt line Station idler sheave assemblies, the power output that the sorting lifting station idler sheave assemblies pass through chain and sorting lifting station Power Component End is connected, so that sorting lifting station belt line is longitudinally gone up and down under sorting lifting station Power Component driving;The sorting rises Drop station belt line limit assembly includes third positioning cylinder and barrier plate, and wherein third positioning cylinder is located at sorting lifting station Frame assembly front end, barrier plate are mounted on the movable end of third positioning cylinder, for limiting the position of battery plastic sucking disc;Described point The control terminal difference of choosing lifting station Power Component, sorting lifting station belt line and sorting lifting station belt line limit assembly It is connect with the corresponding signal output end signal of the controller;
The sorting output mechanism includes sorting output frame body, sorting output belt, the 4th driving motor and the first light inductance Answer device, the sorting output frame body is fixed on sorting station machine frame inside, and the sorting exports frame body top horizontal and mats formation sorting Belt is exported, and the upstream input port of the sorting output belt can be docked with the conveyor elevator of sorting station mechanism, be used It is removed in by the empty modeling disk equipped with battery on sorting station mechanism conveyor elevator;4th driving motor, described first Photoelectric sensor is packed on the sorting output frame body, and the power output end of the 4th driving motor and the sorting The support shaft for exporting belt is connected, for driving sorting output belt to move along its axis;The letter of first photoelectric sensor Number output end is connect with the corresponding signal input end signal of the controller, the control terminal and the control of the 4th driving motor The corresponding signal output end signal of device processed connects;
The sorting cache mechanism includes positioning plate, the second positioning cylinder and the second photoelectric sensor, and the positioning plate is fixed In in sorting station rack, hanging is located at the upstream of the sorting station mechanism in the top of the sorting output mechanism;Institute The edge difference constant resistance block and the second locating piece for stating positioning plate, for determining the empty modeling disk being placed on positioning plate Position;Second positioning cylinder, second photoelectric sensor are installed in positioning plate surface, the second positioning cylinder and stopper It is oppositely arranged with the second locating piece, and the movable end of the second positioning cylinder is equipped with the pushing mechanism for pushing empty modeling disk, is used for Shaping is carried out to sky modeling disk;The signal output end of second photoelectric sensor and the corresponding signal input terminal of the controller are believed Number connection, the control terminal of second positioning cylinder connect with the corresponding signal output end signal of the controller;
The second blank panel absorption manipulator is fixed in sorting station rack, is located at sorting output belt line and sorting is slow Deposit the top of mechanism, including the second fixing bracket body, the 5th driving motor, third power transfer assembly, the 4th jacking cylinder, third Guide rail and the 6th Suction cup assembly, the third guide rail pass through the second fixing bracket body level frame mounted in sorting output belt line and divide Select the top of cache mechanism;5th driving motor is packed in third rail end, and by third power transfer assembly with The connection of 4th jacking cylinder, the 4th jacking cylinder is slidably connected with the third guide rail, so that the 4th jacking cylinder It slides axially under the driving of the 5th driving motor along guide rail;The lift side of 4th jacking cylinder is equipped with the 6th Suction cup assembly, For the empty modeling disk drawn on empty tray conveyor structure is transferred on the sorting cache mechanism in downstream after shaping be placed into again it is described In the sorting lifting station belt line of sorting station mechanism;5th driving motor, the 4th jacking cylinder and the control The corresponding signal output end signal of device processed connects.
9. battery detecting stepping all-in-one machine as claimed in claim 8, it is characterised in that: the feed mechanism rack is equipped with anxious Stop button.
CN201811555517.1A 2018-12-19 2018-12-19 Battery detecting stepping all-in-one machine Pending CN109499926A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111239623A (en) * 2020-01-21 2020-06-05 重庆长安汽车股份有限公司 Multichannel battery module OCV testing mechanism
CN111266317A (en) * 2020-01-22 2020-06-12 深圳市恒翼能技术有限公司 Automatic grading equipment and automatic grading, boxing and packaging system for cylindrical batteries
CN111589726A (en) * 2020-06-03 2020-08-28 东莞市爱康电子科技有限公司 NG unloading sorting mechanism
CN111906036A (en) * 2020-07-22 2020-11-10 上海快卜新能源科技有限公司 Detection apparatus based on battery is utilized to echelon
CN112024427A (en) * 2020-07-08 2020-12-04 惠州金源精密自动化设备有限公司 Battery discharging device and battery

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111239623A (en) * 2020-01-21 2020-06-05 重庆长安汽车股份有限公司 Multichannel battery module OCV testing mechanism
CN111266317A (en) * 2020-01-22 2020-06-12 深圳市恒翼能技术有限公司 Automatic grading equipment and automatic grading, boxing and packaging system for cylindrical batteries
CN111266317B (en) * 2020-01-22 2020-11-03 深圳市恒翼能技术有限公司 Automatic grading equipment and automatic grading, boxing and packaging system for cylindrical batteries
CN111589726A (en) * 2020-06-03 2020-08-28 东莞市爱康电子科技有限公司 NG unloading sorting mechanism
CN112024427A (en) * 2020-07-08 2020-12-04 惠州金源精密自动化设备有限公司 Battery discharging device and battery
CN111906036A (en) * 2020-07-22 2020-11-10 上海快卜新能源科技有限公司 Detection apparatus based on battery is utilized to echelon
CN111906036B (en) * 2020-07-22 2022-01-18 上海快卜新能源科技有限公司 Detection apparatus based on battery is utilized to echelon

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