CN108326547B - Automatic assembly detection equipment of damper - Google Patents

Automatic assembly detection equipment of damper Download PDF

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Publication number
CN108326547B
CN108326547B CN201810281059.0A CN201810281059A CN108326547B CN 108326547 B CN108326547 B CN 108326547B CN 201810281059 A CN201810281059 A CN 201810281059A CN 108326547 B CN108326547 B CN 108326547B
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China
Prior art keywords
sealing ring
cylinder
clamping jaw
transverse
lower shell
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CN201810281059.0A
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Chinese (zh)
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CN108326547A (en
Inventor
石坚
任书策
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Kunshan Huayu Automation Technology Co ltd
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Kunshan Huayu Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses automatic assembly detection equipment of a damper, which comprises a frame electric cabinet, an upper shell feeding mechanism, a first sealing ring detection mechanism for detecting whether a first sealing ring exists or not, a second sealing ring feeding mechanism, a second sealing ring detection mechanism for detecting whether a second sealing ring exists or not, a lower shell feeding mechanism, an oiling mechanism for oiling a lower shell, an upper shell assembly mechanism, a lower shell assembly mechanism, an upper shell height detection mechanism, a lower shell height detection mechanism, a double-station hot riveting mechanism, a CCD (charge coupled device) detection mechanism, a torsion rotation mechanism, a torsion testing mechanism and a blanking mechanism, wherein each part is detected in time, and the assembly yield is improved. Still include first quadruplex position transport mechanism and second quadruplex position transport mechanism, be provided with rotatory transport mechanism between first mounting panel and the second mounting panel, utilize first quadruplex position transport mechanism to realize a plurality of clamping jaws simultaneously with a plurality of station products respectively backward transport one station, improve conveying efficiency.

Description

Automatic assembly detection equipment of damper
Technical Field
The invention relates to automatic assembly detection equipment of a damper, in particular to automatic assembly detection equipment of an automobile handle damper.
Background
Dampers are devices that consume movement energy by providing resistance to movement. The damper of the automobile handle comprises an upper shell, a first sealing ring, a second sealing ring and a lower shell. When the first sealing ring and the second sealing ring are assembled to the upper shell, the problem of neglected loading is often caused, and the yield of assembled products is greatly influenced. And the assembly steps are complicated, and the mobile product is often inconvenient. In addition, the hot riveting time is long, and the production efficiency is greatly influenced.
In view of this, overcoming the defects in the prior art is a problem to be solved in the art.
Disclosure of Invention
The invention solves the technical problem of providing automatic assembly detection equipment for a damper with high efficiency.
The technical scheme adopted for solving the technical problems is as follows: the automatic assembly check out test set of attenuator includes the frame electric cabinet, set gradually on the frame electric cabinet and go up casing feed mechanism, first sealing washer feed mechanism, be used for detecting first sealing washer have or not first sealing washer detection mechanism, second sealing washer feed mechanism, be used for detecting second sealing washer have or not second sealing washer detection mechanism, lower casing feed mechanism, to the oily mechanism of some oil down the oiling of casing, go up lower casing equipment mechanism, upper and lower casing height detection mechanism, duplex position rivet hot mechanism, CCD detection mechanism, torsion rotary mechanism and torsion testing mechanism and unloading mechanism.
Further is: still include first quadruplex position transport mechanism and second quadruplex position transport mechanism, first quadruplex position transport mechanism includes first horizontal cylinder, the first vertical cylinder of being connected with first horizontal cylinder piston rod one end, the first mounting panel of being connected with first vertical cylinder piston rod one end and four first clamping jaw cylinders of being fixed in proper order in first mounting panel, four first clamping jaw cylinders are towards last casing feeding mechanism, first sealing washer feed mechanism, first sealing washer detection mechanism and second sealing washer feed mechanism respectively, second quadruplex position transport mechanism includes the horizontal cylinder of second, the second vertical cylinder of being connected with second horizontal cylinder piston rod one end, the second mounting panel of being connected with second vertical cylinder piston rod one end and four second clamping jaw cylinders of being fixed in proper order in the second mounting panel, four second clamping jaw cylinders are towards upper and lower casing equipment mechanism, upper and lower casing height detection mechanism, duplex position hot-line and CCD detection mechanism respectively, be provided with between first mounting panel and the second mounting panel and be used for will overturn in proper order and transport first cylinder inner element's rotary mechanism including rotary clamping jaw cylinder and rotary rivet transport mechanism and drive clamping jaw cylinder moving slide rail.
Further is: the upper and lower shell height detection mechanism comprises a bracket and a photoelectric displacement sensor fixed on the bracket.
Further is: the double-station hot riveting mechanism comprises a transverse air cylinder and a transverse sliding block connected with one end of a piston rod of the transverse air cylinder, wherein a longitudinal sliding block is arranged at one end of the transverse sliding block, which is far away from the transverse air cylinder, an inclined surface for driving the longitudinal sliding block to longitudinally slide is arranged at one side, which is contacted with the longitudinal sliding block, of the transverse sliding block, and a riveting head is arranged at one end, which is far away from the inclined surface, of the longitudinal sliding block.
Further is: the riveting head below is provided with the sliding seat that is used for fixed product, the sliding seat below is provided with sliding seat complex horizontal slide rail.
Further is: the device is characterized in that a ball screw motor is arranged at one end of the CCD detection mechanism, three telescopic cylinders are sequentially arranged on a screw rod of the ball screw motor, a carrying clamping jaw cylinder is arranged at one end of a piston rod of each telescopic cylinder, and the three carrying clamping jaw cylinders sequentially face the CCD detection mechanism, the torsion rotating mechanism and the torsion testing mechanism.
Further is: the blanking mechanism comprises a defective product storage box, a high-grade qualified product storage box, a middle-grade qualified product storage box and a low-grade qualified product storage box, wherein the high-grade qualified product storage box, the middle-grade qualified product storage box and the low-grade qualified product storage box are sequentially located at one end of the torsion testing mechanism, and the defective product storage box is located at one end of the carrying clamping jaw cylinder.
Further is: the first sealing ring detection mechanism and the second sealing ring detection mechanism are photoelectric sensors.
The beneficial effects of the invention are as follows: the first sealing ring detection mechanism and the second sealing ring feeding mechanism respectively detect whether the first sealing ring and the second sealing ring are mounted on the upper shell in sequence, so that neglected mounting is avoided, and timely repair is facilitated; the first four-station conveying mechanism is utilized to realize that a plurality of clamping jaws simultaneously convey a plurality of station products backwards by one station respectively, so that the conveying efficiency is improved; the photoelectric displacement sensor detects the height of the product after hot riveting, so that whether the product is qualified through hot riveting or not can be detected conveniently; the hot riveting time is long, and double-station hot riveting is adopted to improve the efficiency; in the wedge-shaped structure, the inclined plane drives the riveting head to realize riveting and control accurately; the sliding seat is arranged so as to facilitate the product to be placed into the sliding seat and then move to align with the riveting head; the ball screw motor drives the three carrying clamping jaw cylinders to carry three products to the CCD detection mechanism, the torsion rotation mechanism and the torsion testing mechanism in sequence, so that the carrying efficiency is improved, and the ball screw motor is accurate in positioning; the products are classified finely, so that the method is convenient to adapt to different demands of markets; the photoelectric sensor measures distance and detects whether the first sealing ring and the second sealing ring are installed on the upper shell, and the method is simple and quick.
Drawings
FIG. 1 is a schematic diagram of a top view of an automated assembly inspection apparatus for a damper.
Fig. 2 is a schematic view of a first four-station handling mechanism.
Fig. 3 is a schematic diagram of a dual-station rivet hot mechanism.
Fig. 4 is a partial schematic view of a dual-station rivet hot mechanism.
Marked in the figure as: the automatic riveting machine comprises a frame electric cabinet 1, an upper shell feeding mechanism 2, a first sealing ring feeding mechanism 3, a second sealing ring feeding mechanism 4, a lower shell feeding mechanism 5, an oil dispensing mechanism 6, a double-station hot riveting mechanism 7, a transverse cylinder 71 and a transverse slide block 72, wherein the transverse slide block 72, the longitudinal slide block 73, an inclined plane 74, a riveting head 75, a sliding seat 76, a transverse slide rail 77, a CCD detection mechanism 8, a torsion rotating mechanism 9, a torsion testing mechanism 10, a first four-station carrying mechanism 11, a first transverse cylinder 111, a first longitudinal cylinder 112, a first mounting plate 113, a first clamping jaw cylinder 114, a second four-station carrying mechanism 12, a second transverse cylinder 121, a second mounting plate 123 and four second clamping jaw cylinders 124, and the four second clamping jaw cylinders 124, the rotary clamping jaw cylinders 131, the movable slide rail 132, the ball screw motor 14, the carrying cylinder 15, the unqualified product storage box 16, a high-grade qualified product storage box 17, a middle-grade qualified product storage box 18, a low-grade qualified product storage box 19, a telescopic cylinder 20, a displacement sensor 21, a first detection mechanism 22 and a second sealing ring 23.
Detailed Description
The invention is further described below with reference to the drawings and the detailed description.
As shown in fig. 1 and 2, the automatic assembly detection device for the damper comprises a frame electric cabinet 1, wherein an upper shell feeding mechanism 2, a first sealing ring feeding mechanism 3, a first sealing ring detection mechanism 22 for detecting whether a first sealing ring exists or not, a second sealing ring feeding mechanism 4, a second sealing ring detection mechanism 23 for detecting whether a second sealing ring exists or not, a lower shell feeding mechanism 5, an oiling mechanism 6 for oiling a lower shell, an upper shell assembling mechanism, an upper shell height detection mechanism, a lower shell height detection mechanism, a double-station hot riveting mechanism 7, a CCD detection mechanism 8, a torsion rotation mechanism 9, a torsion testing mechanism 10 and a discharging mechanism are sequentially arranged on the frame electric cabinet 1. The first sealing ring detection mechanism and the second sealing ring feeding mechanism respectively detect whether the first sealing ring and the second sealing ring are installed on the upper shell in sequence, so that neglected loading is avoided, and timely repair is facilitated. Each part is detected in time, and the assembly yield is improved.
As shown in fig. 1 and 2, the automatic clamping device further comprises a first four-station carrying mechanism 11 and a second four-station carrying mechanism 12, the first four-station carrying mechanism 11 comprises a first transverse cylinder 111, a first longitudinal cylinder 112 connected with one end of a piston rod of the first transverse cylinder 111, a first mounting plate 113 connected with one end of the piston rod of the first longitudinal cylinder 112 and four first clamping jaw cylinders 114 sequentially fixed on the first mounting plate 113, the four first clamping jaw cylinders 114 respectively face the upper shell feeding mechanism 2, the first sealing ring feeding mechanism 3, the first sealing ring detecting mechanism 22, the second sealing ring feeding mechanism 4 and the output end of the second sealing ring detecting mechanism 23, the second four-station carrying mechanism 12 comprises a second transverse cylinder 121, a second longitudinal cylinder connected with one end of a piston rod of the second transverse cylinder 121, a second mounting plate 123 connected with one end of the second longitudinal cylinder piston rod, and four second clamping jaw cylinders 124 sequentially fixed on the second mounting plate 123, the four second clamping jaw cylinders 124 respectively face the upper shell assembling mechanism, the lower shell height detecting mechanism 7, the second sealing ring feeding mechanism 4 and the second clamping jaw mechanism 131 are respectively arranged in a rotary and driven by the rotary clamping jaw mechanism 131 to move between the upper shell assembling mechanism and the first clamping jaw mechanism 114.
When the optical fiber sensor is used, the upper shell feeding mechanism 2 is used for vibrating and feeding the upper shell to the output end through the vibrating plate, after the optical fiber sensor detects the upper shell, the first transverse air cylinder 111 drives the first mounting plate 113, the first longitudinal air cylinder 112 drives the first clamping jaw air cylinder 114, and the four first clamping jaw air cylinders 114 sequentially take out the upper shell. The first sealing ring feeding mechanism 3 sequentially vibrates and feeds the first sealing ring to the four first clamping jaw cylinders 114 through the vibration disc, then the first mounting plate 113 is moved to detect whether the first sealing ring is mounted on the upper shell, then the first mounting plate 113 is moved, the second sealing ring feeding mechanism 4 vibrates the second sealing ring to the output end through the vibration disc, the second sealing ring is mounted to the first clamping jaw cylinders 114 through the clamping jaw, and the second sealing ring detection mechanism 23 detects that the second sealing ring is mounted. Then, the rotating jaw cylinder 131 slides along the moving slide rail 132, and the rotating jaw cylinder 131 clamps the upper housing in the first jaw cylinder 114 to wait for assembly. The lower shell is automatically fed by the vibration disc, after the optical fiber senses the position, the lower shell is shifted to the oil-dispensing mechanism 6 by the clamping jaw, and damping oil is dispensed on the inner shell of the lower shell of the damper. Then the lower shell moves to the upper and lower shell assembling mechanism through the clamping jaw, and the clamping jaw cylinder 131 is rotated to convey the upper shell to the upper and lower shell assembling mechanism for assembling. After the assembly is completed, the product is conveyed to the double-station hot riveting mechanism 7 through the clamping jaw, after the simultaneous riveting of the two products is completed, the product is sequentially moved to the second clamping jaw cylinder 124, the second mounting plate 123 is moved, the height of the product is measured through the upper shell height detection mechanism and the lower shell height detection mechanism, and the appearance is detected through the CCD detection mechanism 8. The clamping jaw clamps the finished product, the product is rotated by the torsion rotating mechanism 9 in sequence, then passes through the torsion testing mechanism 10 and is subjected to torsion, and finally, the finished product is subjected to sorting and blanking by the blanking mechanism. The first four-station conveying mechanism 11 is utilized to realize that a plurality of clamping jaws simultaneously convey a plurality of station products backwards by one station respectively, so that conveying efficiency is improved. The hot riveting time is long, and the efficiency is improved by adopting double-station hot riveting.
As shown in fig. 1, the upper and lower case height detection mechanism includes a bracket and a photoelectric displacement sensor 21 fixed to the bracket. The photoelectric displacement sensor 21 is connected with the support through a stud, and the heights of the upper shell and the lower shell are detected, so that whether riveting of products is qualified is detected.
As shown in fig. 3 and 4, the double-station hot riveting mechanism 7 comprises a transverse air cylinder 71 and a transverse sliding block 72 connected with one end of a piston rod of the transverse air cylinder 71 in a stud manner, a longitudinal sliding block 73 is arranged at one end of the transverse sliding block 72 far away from the transverse air cylinder 71, an inclined surface 74 for driving the longitudinal sliding block 73 to longitudinally slide is arranged at one side of the transverse sliding block 72 contacted with the longitudinal sliding block 73, and a riveting head 75 is arranged at one end of the longitudinal sliding block 73 far away from the inclined surface. During hot riveting, the transverse air cylinder 71 transversely drives the transverse sliding block 72, and the inclined surface 74 pushes the longitudinal sliding block 73 to slide along the longitudinal rail, so that the riveting head 75 is driven to slide along the longitudinal rail. In the wedge-shaped structure, the inclined surface 74 drives the riveting head 75 to realize riveting, and control is accurate.
As shown in fig. 3, a sliding seat 76 for fixing a product is provided below the riveting head 75, and a transverse sliding rail 77 matched with the sliding seat 76 is provided below the sliding seat 76. The cylinder controls the movement of the slide block 76 along the transverse slide rail 77 to facilitate placement of the product into the slide block 76 and alignment of the riveting head 75.
As shown in fig. 2, one end of the CCD detection mechanism 8 is provided with a ball screw motor 14, three telescopic cylinders 20 are sequentially connected on a screw rod of the ball screw motor 14 in a stud manner, a carrying clamping jaw cylinder 15 is connected on one end of a piston rod of each telescopic cylinder 20 in a stud manner, and the three carrying clamping jaw cylinders 15 sequentially face the output ends of the CCD detection mechanism 8, the torsion rotation mechanism 9 and the torsion testing mechanism 10. The carrying clamping jaw cylinder 15 takes out the product at the CCD detection mechanism 8 and sequentially passes through the torsion rotation mechanism 9 and the torsion testing mechanism 10 to carry out torsion detection. The conveying efficiency is improved, and the ball screw motor 14 is accurately positioned.
As shown in fig. 1, the blanking mechanism includes a reject storage box 16, a high-grade accept storage box 17, a medium-grade accept storage box 18 and a low-grade accept storage box 19, the high-grade accept storage box 17, the medium-grade accept storage box 18 and the low-grade accept storage box 19 are sequentially located at one end of the torsion testing mechanism 10, the reject storage box 16 is located at one end of the carrying clamping jaw cylinder 15, and is placed compactly, so that the carrying clamping jaw cylinder 15 clamps products and puts the products into the storage boxes respectively. And the products are classified finely, so that the method is convenient to adapt to different demands of markets.
As shown in fig. 1, the first seal ring detecting mechanism 22 and the second seal ring detecting mechanism 23 are photoelectric sensors. The photoelectric sensor measures distance and detects whether the first sealing ring and the second sealing ring are installed on the upper shell, and the method is simple and quick.
While the foregoing is directed to embodiments of the present invention, other and further details of the invention may be had by the present invention, it should be understood that the foregoing description is merely illustrative of the present invention and that no limitations are intended to the scope of the invention, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the invention.

Claims (4)

1. Automatic equipment check out test set of attenuator, including frame electric cabinet (1), its characterized in that: an upper shell feeding mechanism (2), a first sealing ring feeding mechanism (3), a first sealing ring detecting mechanism (22) for detecting whether a first sealing ring exists or not, a second sealing ring feeding mechanism (4), a second sealing ring detecting mechanism (23) for detecting whether a second sealing ring exists or not, a lower shell feeding mechanism (5), an oiling mechanism (6) for oiling a lower shell, an upper shell assembling mechanism, a lower shell assembling mechanism, an upper shell height detecting mechanism, a lower shell height detecting mechanism, a double-station hot riveting mechanism (7), a CCD detecting mechanism (8), a torsion rotating mechanism (9), a torsion testing mechanism (10) and a discharging mechanism are sequentially arranged on the rack electric cabinet (1);
the automatic riveting and conveying device further comprises a first four-station conveying mechanism (11) and a second four-station conveying mechanism (12), wherein the first four-station conveying mechanism (11) comprises a first transverse cylinder (111), a first longitudinal cylinder (112) connected with one end of a piston rod of the first transverse cylinder (111), a first mounting plate (113) connected with one end of the piston rod of the first longitudinal cylinder (112) and four first clamping jaw cylinders (114) which are sequentially fixed on the first mounting plate (113), the four first clamping jaw cylinders (114) respectively face an upper shell feeding mechanism (2), a first sealing ring feeding mechanism (3), a first sealing ring detecting mechanism (22) and a second sealing ring feeding mechanism (4), the second four-station conveying mechanism (12) comprises a second transverse cylinder (121), a second longitudinal cylinder connected with one end of the piston rod of the second transverse cylinder (121), a second mounting plate (123) connected with one end of the piston rod of the second longitudinal cylinder and four second clamping jaw cylinders (124) which are sequentially fixed on the second mounting plate (123), the four second clamping jaw cylinders (124) respectively face an upper shell feeding mechanism (2), a lower shell feeding mechanism (3), a first sealing ring detecting mechanism (22) and a second sealing ring feeding mechanism (4) are sequentially arranged between the upper shell feeding mechanism (123) and the first clamping jaw mechanism (113) and the first clamping jaw mechanism (7), the rotary carrying mechanism comprises a rotary clamping jaw cylinder (131) and a movable sliding rail (132) for driving the rotary clamping jaw cylinder (131) to move to the upper and lower shell assembling mechanism;
the upper and lower shell height detection mechanism comprises a bracket and a photoelectric displacement sensor (21) fixed on the bracket;
the double-station hot riveting mechanism (7) comprises a transverse air cylinder (71) and a transverse sliding block (72) connected with one end of a piston rod of the transverse air cylinder (71), wherein a longitudinal sliding block (73) is arranged at one end, far away from the transverse air cylinder (71), of the transverse sliding block (72), an inclined surface (74) for driving the longitudinal sliding block (73) to longitudinally slide is arranged at one side, contacted with the longitudinal sliding block (73), of the transverse sliding block (72), and a riveting head (75) is arranged at one end, far away from the inclined surface, of the longitudinal sliding block (73);
a sliding seat (76) for fixing a product is arranged below the riveting head (75), and a transverse sliding rail (77) matched with the sliding seat (76) is arranged below the sliding seat (76).
2. The automatic assembly inspection apparatus for dampers as defined in claim 1, wherein: the device is characterized in that a ball screw motor (14) is arranged at one end of the CCD detection mechanism (8), three telescopic cylinders (20) are sequentially arranged on a screw rod of the ball screw motor (14), a carrying clamping jaw cylinder (15) is arranged at one end of a piston rod of each telescopic cylinder (20), and the three carrying clamping jaw cylinders (15) sequentially face the CCD detection mechanism (8), the torsion rotation mechanism (9) and the torsion testing mechanism (10).
3. The automatic assembly inspection apparatus for dampers as defined in claim 1, wherein: the blanking mechanism comprises a defective product storage box (16), a high-grade qualified product storage box (17), a middle-grade qualified product storage box (18) and a low-grade qualified product storage box (19), wherein the high-grade qualified product storage box (17), the middle-grade qualified product storage box (18) and the low-grade qualified product storage box (19) are sequentially located at one end of the torsion testing mechanism (10), and the defective product storage box (16) is located at one end of the carrying clamping jaw cylinder (15).
4. The automatic assembly inspection apparatus for dampers as defined in claim 1, wherein: the first sealing ring detection mechanism (22) and the second sealing ring detection mechanism (23) are photoelectric sensors.
CN201810281059.0A 2018-04-02 2018-04-02 Automatic assembly detection equipment of damper Active CN108326547B (en)

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CN109807629B (en) * 2019-04-09 2024-04-09 广州松合智能科技有限公司 Automatic assembly machine for hinge damper assembly
CN111229645B (en) * 2020-03-10 2022-02-01 苏州领策精工科技有限公司 Terminal detection machine
CN112098068A (en) * 2020-09-26 2020-12-18 中山明杰自动化科技有限公司 Automatic test equipment for slipping torque of motor output shaft
CN112108872B (en) * 2020-09-29 2022-09-16 苏州贝爱特自动化科技有限公司 Equipment and method for assembling magnetic shoe of machine shell
CN115229468B (en) * 2022-08-09 2023-10-20 芜湖安普勒格汽车科技有限公司 Assembling process of automobile electric tail gate stay bar damper
CN119457839B (en) * 2024-12-18 2025-12-09 宁波福尔达智能科技股份有限公司 Damper processing equipment

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