CN107262380A - A kind of cell phone back light source vision automatic checkout equipment and detection method - Google Patents
A kind of cell phone back light source vision automatic checkout equipment and detection method Download PDFInfo
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- CN107262380A CN107262380A CN201710585334.3A CN201710585334A CN107262380A CN 107262380 A CN107262380 A CN 107262380A CN 201710585334 A CN201710585334 A CN 201710585334A CN 107262380 A CN107262380 A CN 107262380A
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- 238000001514 detection method Methods 0.000 title claims abstract description 108
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 9
- 230000002950 deficient Effects 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 10
- 230000000007 visual effect Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 4
- 238000005367 electrostatic precipitation Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000010030 laminating Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000012528 membrane Substances 0.000 abstract description 4
- 239000010408 film Substances 0.000 description 57
- 239000000047 product Substances 0.000 description 55
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 5
- 239000006227 byproduct Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- -1 which reclaim -14 Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
Abstract
The present invention relates to mobile phone detection device technical field, and in particular to cell phone back light source vision automatic checkout equipment and detection method, and it includes being provided with rotating disk in the middle part of workbench, the workbench；One station detection vacuum coated mechanism is installed on the left of the rotating disk；Discharge station is installed on the right side of the disc surfaces；The disc surfaces front and rear sides are separately installed with feeding station and main detection station；The rotating disk front portion is provided with double feeding manipulator, and the double feeding manipulator is connected with feeding station and first detent mechanism respectively；Upstream streamline is installed on the left of the just detent mechanism；The discharge station right part both sides are separately installed with that defective products goes out stockline and OK product go out stockline；It detects station wound membrane folding and unfolding using vacuum coated, automatic waste collecting and puts new film；Not dyestripping detection can be realized, reduce technique excessively cause two, three times it is bad, greatly improve operating efficiency and product quality.
Description
Technical field
The present invention relates to mobile phone detection device technical field, and in particular to a kind of cell phone back light source vision automatic checkout equipment
And detection method.
Background technology
With social development, the arriving in internet+epoch, mobile phone serves not only as people's communication tool, is also people's life
With the helper of work, the application of mobile phone is more and more extensive.
For the field of mobile phone backlight production industry, there are the following problems in process of production for backlight：First is,
Manual work is excessive on the production line of backlight, and the yield for causing backlight to produce is too low；The eyes of employee are weak, tired cause
Quality is uncontrollable, and harmful effect is brought to enterprise.
Second is, in view of the above-mentioned problems, product quality improves using backlight detection device in some enterprises.For mobile phone
Backlight in backlight production industry examines side apparatus, and its operating principle is：It is made up of 6 station detection devices, is respectively：From
Dynamic feeding station -- vacuum pressing ＆ detection station -- dyestripping station -- main detection station -- pad pasting station automatic blanking works
Position.The problem of there is following three aspect in the said equipment：
1）Vacuum pressing ＆ detection stations are single film, the frequent elapsed time of film change.
2）Dyestripping station is to the easy stain of product, and the backlight plate surface that dust particale easily sticks at causes secondary bad.
3）It is main detection station picked up after want pad pasting, this will also result in three times it is bad.
The content of the invention
In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of mobile phone backlight source vision is automatic
Detection device and detection method, it detects station wound membrane folding and unfolding using vacuum coated, automatic waste collecting and puts new film；Can be real
Now dyestripping is not detected, reduce technique excessively cause two, three times it is bad, greatly improve operating efficiency and product quality.
A kind of cell phone back light source vision automatic checkout equipment of the present invention, it includes workbench, the workbench
Middle part is provided with rotating disk；One station detection vacuum coated mechanism is installed on the left of the rotating disk；Installed on the right side of the disc surfaces
There is discharge station；The disc surfaces front and rear sides are separately installed with feeding station and main detection station；Rotating disk front portion peace
Equipped with double feeding manipulator, the double feeding manipulator is connected with feeding station and first detent mechanism respectively；It is described first
Upstream streamline is installed on the left of detent mechanism；The discharge station right part both sides are separately installed with defective products and go out stockline and OK
Product go out stockline；The double feeding manipulator both sides are separately installed with station detection and light finger completely and two stations are lighted
Finger；Station detection camera is installed on the one side of the main detection station, the bottom of main detection station is provided with two works
Position detection photomoduel.
Further, station detection vacuum coated mechanism is by backlight tool, film, film support plate, thin
Film latch, useless film are reclaimed, film locking is rolled, receive useless film power motor and overlay film lift cylinder composition；The useless film reclaims peace
Fill on film-covering mechanism support, film-covering mechanism frame upper is provided with film support plate, the external end head of film support plate and installed
Film is arranged with transfer roller, transfer roller, the end face of film is connected with film locking rolling, and film locking rolling is arranged on film locking
On plate, film latch is rack-mount；Bottom is provided with backlight tool, the bottom of backlight tool in the support
Between overlay film lift cylinder is installed；Receipts useless film power motor is installed on the transfer roller.
Further, the double feeding manipulator is by rectilinear movement module, sucker station one, sucker lifting drive gas
Cylinder, X Y fine settings, sucker station two and rectilinear movement module power motor composition；The rectilinear movement side of module one is provided with
Move linearly module power motor, and right side is provided with sucker lifting drive cylinder on the rectilinear movement module power motor top surface,
Supporting plate is installed, support plate surface two ends are separately installed with sucker station one and X Y fine settings on the sucker lifting drive cylinder,
X Y fine setting bottom surface on sucker station two is installed.
Further, it is described just detent mechanism by product backing plate, X positioning adjust blocks, Y positioning adjust blocks, backlight model,
XY fine settings, XY are constituted to positioning motor；The XY is arranged on first detent mechanism operating desk bottom surface to positioning motor；It is described just to position
Mechanism operating desk surface middle part, which is provided with backlight model, backlight model, is provided with product backing plate, the left and right of product backing plate
Both sides correspondence is provided with X positioning adjust blocks, and two X positioning adjust blocks sides are mounted on XY fine settings；Before the product backing plate
Both sides correspondence is provided with Y positioning adjust blocks afterwards.
Further, the blanking mechanical hand in the discharge station is by blanking sucker, swing arm, swing arm power motor, blanking
Lift cylinder, blanking X are constituted to fine setting, the fine setting of blanking Y-direction；Swing arm, swing arm are provided with the arbor of the swing arm power motor
External end head on blanking sucker is installed；Blanking lift cylinder, blanking lift cylinder are installed on the right side of the swing arm power motor
On discharge station support, blanking X is installed to fine setting on the bottom surface of discharge station support, blanking X is to finely tuning a side
The fine setting of blanking Y-direction is installed.
Further, station detection light completely finger by light finger fixed plate, light completely actuating cylinder,
Finger composition is lighted completely；It is described light to be provided with actuating cylinder completely light finger fixed plate, actuating cylinder is lighted completely
Bottom be provided with and light finger completely.
Further, a station detects camera by the fine setting of camera X-direction, the fine setting of camera Y-direction, camera, camera Z side
To fine setting composition；The fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction are installed on the camera.
Further, the two stations detection photomoduel is by light source fixing frame, the preceding degree camera of detection station two, detection
The rear degree camera of station two, the left degree camera for detecting station two, the right degree camera for detecting station two, the detection center phase of station two
Machine, detection station two Y regulations, detection station two X regulation compositions；Detection is all around separately installed with the light source fixing frame
The preceding degree camera of station two, the rear degree camera for detecting station two, the left degree camera for detecting station two, the right degree phase for detecting station two
Machine；It is provided with the bottom surface riser of the light source fixing frame in the detection central camera of station two, the central camera of detection station two
It is separately installed with detection station two Y regulations, the X regulations of detection station two.
Further, two station lights finger by finger fixed seat, finger actuating cylinder, finger skate board, finger
Plate is constituted；Finger skate board is installed on the one side of the finger fixed seat, hand is installed on the right side of the bottom surface of the finger fixed seat
Fingerboard；Finger actuating cylinder is installed on the finger fixed seat top surface.
A kind of cell phone back light source vision automatic testing method, it is characterised in that：Comprise the following steps,
Step one：The double feeding manipulator takes product to be detected from the upstream streamline, to the just detent mechanism,
Manipulator sucker two is inhaled the product corrected and is corrected to feeding station simultaneously, and electrostatic precipitation is carried out afterwards；
Step 2：The feeding station tool vacuum inhales fixed product rotating disk and goes to station detection laminating machine clockwise
Structure, carries out vacuum compression and lights；
Step 3：After completion vacuum compression is lighted, a station is gone to main detection station by the rotating disk, lights product to be checked, is adjusted
The fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction are saved, regulation camera angle detects to face product to be checked
Face product brightness to be checked；
Step 4：Adjust the fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction, regulation camera angle be before,
Afterwards, left and right 30 ° of -60 ° of angles, detect each visual angle product brightness to be checked；
Step 5：Do not lighted when detecting product to be checked, repeat step three and step 4 confirm herein；
Step 6：All lighted when detecting each visual angle of product to be checked, product to be checked goes out stockline by OK product and discharged, when by step
After rapid five, detection band product to be checked is also not illuminating state, and product to be checked goes out stockline by defective products and discharged.
Further, according to step 4, the fine setting of regulation camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction are adjusted
Section camera angle is front, rear, left and right 45° angle degree, detects each visual angle product brightness to be checked
After said structure, the present invention has the beneficial effect that：A kind of cell phone back light source vision automatic detection of the present invention is set
Standby and detection method, it detects station wound membrane folding and unfolding using vacuum coated, automatic waste collecting and puts new film；It can realize and not tear
Film detects, reduce technique excessively cause two, three times it is bad, and by process reform, whole technological process is without tearing film just
The detection of product can be completed, process is simple, detection process allows the protected state of product all the time, realizes production line automatic detection,
Ensure the yield of production line, greatly improve operating efficiency and product quality.
Brief description of the drawings
Accompanying drawing described herein be for providing a further understanding of the present invention, constituting the part of the application, but
Inappropriate limitation of the present invention is not constituted, in the accompanying drawings：
Fig. 1 is schematic structural view of the invention；
Fig. 2 is Fig. 1 overlooking the structure diagram；
Fig. 3 is the structural representation of station detection vacuum coated mechanism of the invention；
Fig. 4 is Fig. 3 right side structural representation；
Fig. 5 is Fig. 3 overlooking the structure diagram；
Fig. 6 is the double feeding manipulator structural representation of the present invention；
Fig. 7 is Fig. 6 overlooking the structure diagram；
Fig. 8 is Fig. 6 right side structure schematic diagram；
Fig. 9 is the first detent mechanism structural representation of the present invention；
Figure 10 is Fig. 9 overlooking the structure diagram；
Figure 11 is the structural representation of the blanking mechanical hand of the present invention；
Figure 12 is Figure 11 overlooking the structure diagram；
Finger structure schematic diagram is lighted in the station detection that Figure 13 is the present invention completely；
Figure 14 is Figure 13 side structure schematic diagram；
Figure 15 is that the station of the present invention detects the structural representation of camera；
Figure 16 is Figure 15 side structure schematic diagram；
Figure 17 is that two stations of the present invention detect the structural representation of photomoduel；
Figure 18 is Figure 17 side structure schematic diagram；
Figure 19 is Figure 17 overlooking the structure diagram；
Figure 20 is that two stations of the present invention light the structural representation of finger；
Figure 21 is Figure 20 overlooking the structure diagram.
Description of reference numerals：
Feeding station -1, station detection vacuum coated mechanism -2, main detection station -3, discharge station -4, the discharging of OK product
Line -5, defective products go out stockline -6, first detent mechanism -7, double feeding manipulator -8, upstream streamline -9, backlight and controlled
Tool -10, film -11, film support plate -12, film latch -13, useless film, which reclaim -14, film locking rolling -15, receives useless film moves
Force motor -16, overlay film lift cylinder -17, rectilinear movement module -18, sucker station one -19, sucker lifting drive cylinder -20,
X Y fine settings -21, sucker station two -22, rectilinear movement module power motor -23, product backing plate -24, X positioning adjust blocks -25, Y
Positioning adjust block -26, backlight model -27, XY finely tune -28, XY to positioning motor -29, blanking sucker -30, swing arm -31, pendulum
Arm power motor -32, blanking lift cylinder -33, blanking X finely tune 35, one station to fine setting -34, blanking Y-direction and detect complete point
Bright finger -36, station detection camera -37, two stations detection photomoduel -38, two stations light finger -39, light finger
Fixed plate -40, light completely actuating cylinder -41, light completely finger -42, camera X-direction fine setting -43, camera Y-direction fine setting -
44th, in camera -45, camera Z-direction fine setting -46, light source fixing frame -47, the preceding camera -48 for detecting station two, detection station two
Heart camera -49, detect station two rear camera -50, detect station two left camera -51, detect station two right camera -52,
Detect that the Y of station two regulations -53, detection station two X regulations -54, finger fixed seat -55, finger actuating cylinder -56, finger are slided
Plate -57, finger plate -58.
Embodiment
Describe the present invention in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples therein and say
It is bright to be only used for explaining the present invention but not as a limitation of the invention.
As shown in Fig. 1-Figure 21, a kind of cell phone back light source vision automatic checkout equipment described in present embodiment, it
Including workbench, rotating disk is installed in the middle part of the workbench；One station detection vacuum coating machines are installed on the left of the rotating disk
Structure 2；Discharge station 4 is installed on the right side of the disc surfaces；The disc surfaces front and rear sides are separately installed with feeding station 1
With main detection station 3；The rotating disk front portion is provided with double feeding manipulator 8, the double feeding manipulator 8 respectively with it is upper
Material station 1 is connected with first detent mechanism 7；Just detent mechanism 7 left side is provided with upstream streamline 9；The discharge station 4
Right part both sides are separately installed with that defective products goes out stockline 6 and OK product go out stockline 5；Pacify respectively the both sides of double feeding manipulator 8
The station of finger 36 and two is lighted completely equipped with station detection lights finger 39；Installed on the one side of the main detection station 3
There is a station to detect camera 37, the bottom of main detection station 3 is provided with two stations detection photomoduel 38.
The one station detection vacuum coated mechanism 2 is by backlight tool 10, film 11, film support plate 12, film
Latch 13, useless film reclaim 14, film locking rolling 15, the useless film power motor 16 of receipts and overlay film lift cylinder 17 and constituted；It is described useless
Film reclaims 14 and installed on film-covering mechanism support, and film-covering mechanism frame upper is provided with film support plate 12, film support plate 12
External end head on install film 11 be arranged with transfer roller, transfer roller, end face and film the locking rolling 15 of film 11 is connected, film
Locking rolling 15 is arranged on film latch 13, and film latch 13 is rack-mount；Bottom is provided with the back of the body in the support
Overlay film lift cylinder 17 is installed in the middle of tabula rasa tool 10, the bottom of backlight tool 10；Receipts useless film is installed on the transfer roller
Power motor 16.
The double feeding manipulator 8 is by rectilinear movement module 18, sucker station 1, sucker lifting drive cylinder
20th, X Y fine settings 21, sucker station 2 22 and rectilinear movement module power motor 23 constitute；Rectilinear movement module 18 side
End is provided with right side on rectilinear movement module power motor 2, the top surface of rectilinear movement module power motor 2 and is provided with sucker lifting
Supporting plate is installed, support plate surface two ends are separately installed with sucker work on actuating cylinder 20, the sucker lifting drive cylinder 20
Position one 19 and X Y finely tune 21, X Y fine setting 21 bottom surface on sucker station 2 22 is installed.
It is described just detent mechanism 7 by product backing plate 24, X positioning adjust blocks 25, Y positioning adjust blocks 26, backlight model 27,
XY fine settings 28, XY are constituted to positioning motor 29；The XY is arranged on first detent mechanism operating desk bottom surface to positioning motor 29；It is described
First detent mechanism operating desk surface middle part, which is provided with backlight model 27, backlight model 27, is provided with product backing plate 24, produces
The left and right sides correspondence of product backing plate 24 is provided with X positioning adjust blocks 25, and two sides of X positioning adjust blocks 25 are mounted on XY fine settings
28；The front and rear sides correspondence of the product backing plate 24 is provided with Y positioning adjust blocks 26.
Blanking mechanical hand in the discharge station is by blanking sucker 30, swing arm 31, swing arm power motor 32, blanking liter
Sending down abnormally ascending cylinder 33, blanking X are constituted to fine setting 34, blanking Y-direction fine setting 35；Swing arm is provided with the arbor of the swing arm power motor 32
31, blanking sucker 30 is installed on the external end head of swing arm 31；The right side of swing arm power motor 32 is provided with blanking lift cylinder
33, blanking lift cylinder 33 is arranged on discharge station support, and blanking X is provided with the bottom surface of discharge station support to fine setting
34, blanking X are provided with blanking Y-direction fine setting 35 to 34 1 sides of fine setting.
One station detection light completely finger 36 by light finger fixed plate 40, light actuating cylinder 41 completely, it is complete
Full finger 42 is lighted to constitute；It is described light to be provided with actuating cylinder 41 completely light finger fixed plate 40, power is lighted completely
The bottom of cylinder 41 is provided with lights finger 42 completely.
The one station detection camera 37 is by camera X-direction fine setting 43, camera Y-direction fine setting 44, camera 45, camera Z side
Constituted to fine setting 46；Camera X-direction fine setting 43, camera Y-direction fine setting 44 and the fine setting of camera Z-direction are installed on the camera 45
46。
The two stations detection photomoduel 38 is by light source fixing frame 47, the preceding camera 48 of detection station two, detection station
Two rear camera 50, the left camera 51 for detecting station two, the right camera 52 for detecting station two, detection station two central camera 49,
Detect that the Y of station two regulations 53, detection station two X regulations 54 are constituted；All around it is separately installed with the light source fixing frame 47
The preceding camera 48 for detecting station two, the rear camera 50 for detecting station two, the left camera 51 for detecting station two, the right side of detection station two
Camera 52；It is provided with the bottom surface riser of the light source fixing frame 47 in the detection central camera 49 of station two, the detection station two
Detection station two Y regulations 53, detection station two X regulations 54 are separately installed with heart camera 49.
Two station lights finger 39 by finger fixed seat 55, finger actuating cylinder 56, finger skate board 57, finger plate
58 compositions；Finger skate board 57 is installed on the one side of the finger fixed seat 55, pacified on the right side of the bottom surface of the finger fixed seat 55
Equipped with finger plate 58；Finger actuating cylinder 56 is installed on the top surface of finger fixed seat 55.
A kind of cell phone back light source vision automatic testing method, it is characterised in that：Comprise the following steps,
Step one：Double feeding manipulator 8 takes product to be detected from upstream streamline 9, to first detent mechanism 7, while mechanical
Hand sucker two is inhaled the product corrected and is corrected to feeding station 1, and electrostatic precipitation is carried out afterwards；
Step 2：The tool vacuum of feeding station 1 inhales fixed product rotating disk and goes to station detection film-covering mechanism 2 clockwise,
Vacuum compression is carried out to light；
Step 3：After completion vacuum compression is lighted, a station is gone to main detection station 3 by rotating disk, is lighted product to be checked, is adjusted phase
Machine X-direction fine setting 43, camera Y-direction fine setting 44 and camera Z-direction fine setting 46, regulation camera angle are examined to face product to be checked
Product brightness to be checked is faced in survey；
Step 4：Camera X-direction fine setting 43, camera Y-direction fine setting 44 and camera Z-direction fine setting 46 are adjusted, camera angle is adjusted
For front, rear, left and right 45° angle degree, each visual angle product brightness to be checked is detected；
Step 5：Do not lighted when detecting product to be checked, repeat step three and step 4 confirm herein；
Step 6：All lighted when detecting each visual angle of product to be checked, product to be checked goes out stockline 5 by OK product and discharged, and works as process
After step 5, detection band product to be checked is also not illuminating state, and product to be checked goes out stockline 6 by defective products and discharged.
The operation principle of the present invention is as follows：
1）The complete machine operation principle of the design is as follows：Double feeding manipulator 8 is from the feeding of upstream streamline 9, to first localization machine
Structure 7, is corrected while manipulator sucker two inhales the product corrected to feeding station 1, and the tool vacuum of feeding station 1, which is inhaled, fixes
Product rotating disk goes to station detection film-covering mechanism 2 clockwise, carries out vacuum compression and lights detection；The detection of one station is completed
One station is gone to main detection station 3 by rotating disk, and detection is lighted in progress, and detection completes rotating disk and one station is gone to discharge station 4, under
Expect manipulator 180 degree sorting ok/NG, complete machine work is a circulation.
2）In the design, the operation principle of station detection vacuum coated mechanism is as follows：Film 11 passes through film support plate
The 12 free random movement methods of support receive waste material by receiving useless film power motor 16, harvest rear film latch 13 and film locking rolling 15
After film is locked, overlay film lift cylinder 17, which declines, makes mould on backlight tool 10, and tool leads to vacuum and compresses backlight, realizes
Backlight vacuum is compressed.
3）In the design, the work of double feeding manipulator is former as follows：It is Double-sucker station feeding, school can be taken simultaneously
Product just is to feeding station 1, and sucker station 1 is soft sucker angle rotatable.Sucker station 2 22 is hard sucker, is protected
Demonstrate,prove the product corrected and fix transfer, and ensure the accurate of blowing.
4）In the design, the operation principle of first detent mechanism is as follows：XY connects one piece of square plate to the shaft end of positioning motor 29,
When XY is turn 90 degrees to positioning motor 29, square plate diagonal struts X positioning adjust blocks 25, Y positioning adjust blocks 26, and XY is to calmly
Position motor 29 is turn 90 degrees again, the past effect for boosting correction between two parties in square plate length of side XY directions.
5）In the design, the operation principle of the blanking mechanical hand 180 degree sorting ok/NG in discharge station is as follows：Vision is examined
Survey result of determination and signal to discharge station 4, blanking mechanical hand 180 degree sorting ok/NG rotating sub-materials.
In summary, a kind of cell phone back light source vision automatic checkout equipment of the present invention and detection method, it is used
Vacuum coated detects station wound membrane folding and unfolding, automatic waste collecting and puts new film；Not dyestripping detection can be realized, technique is reduced excessive
Cause two, three times it is bad, and by process reform, whole technological process can just complete the detection of product without tearing film,
Process is simple, and detection process allows the protected state of product all the time, realizes production line automatic detection, it is ensured that the yield of production line, pole
Improve operating efficiency and product quality greatly.
Described above is only the better embodiment of the present invention, therefore all constructions according to described in present patent application scope,
The equivalent change or modification that feature and principle are done, is included in the range of present patent application.
Claims (11)
1. a kind of cell phone back light source vision automatic checkout equipment, it is characterised in that：It is included in the middle part of workbench, the workbench
Rotating disk is installed；One station detection vacuum coated mechanism is installed on the left of the rotating disk；It is provided with down on the right side of the disc surfaces
Expect station；The disc surfaces front and rear sides are separately installed with feeding station and main detection station；The rotating disk front portion is provided with
Double feeding manipulator, the double feeding manipulator is connected with feeding station and first detent mechanism respectively；It is described just to position
Upstream streamline is installed on the left of mechanism；The discharge station right part both sides are separately installed with defective products and go out stockline and the discharging of OK product
Line；The double feeding manipulator both sides are separately installed with station detection and light finger completely and two stations light finger；
One station detection camera is installed, the bottom of main detection station is provided with the detection of two stations on the one side of the main detection station
Photomoduel.
2. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：One station
Detect vacuum coated mechanism by backlight tool, film, film support plate, film latch, useless film are reclaimed, film is locked
Rolling, the useless film power motor of receipts and overlay film lift cylinder composition；The useless film, which is reclaimed, to be installed on film-covering mechanism support, film-covering mechanism branch
Frame top, which is provided with to install on film support plate, the external end head of film support plate, is arranged with film on transfer roller, transfer roller, film
End face is connected with film locking rolling, and film locking rolling is arranged on film latch, and film latch is rack-mount；Institute
State bottom in support and be provided with the middle of backlight tool, the bottom of backlight tool and overlay film lift cylinder is installed；The transfer roller
On the useless film power motor of receipts is installed.
3. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：The double
Feeding manipulator by rectilinear movement module, sucker station one, sucker lifting drive cylinder, X Y fine settings, sucker station two and straight line
Mobile module power motor composition；The rectilinear movement side of module one is provided with rectilinear movement module power motor, the straight line
Right side is provided with sucker lifting drive cylinder on mobile module power motor top surface, and branch is provided with the sucker lifting drive cylinder
Fagging, support plate surface two ends are separately installed with sucker station one and X Y fine settings, the bottom surface of X Y fine settings and are provided with sucker work
Position two.
4. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：It is described just to position
Mechanism is made up of product backing plate, X positioning adjust blocks, Y positioning adjust blocks, backlight model, XY fine settings, XY to positioning motor；Institute
State XY and be arranged on first detent mechanism operating desk bottom surface to positioning motor；The just detent mechanism operating desk surface middle part is provided with the back of the body
Product backing plate is provided with tabula rasa model, backlight model, the left and right sides correspondence of product backing plate is provided with X positioning adjust blocks,
Two X positioning adjust blocks sides are mounted on XY fine settings；The front and rear sides correspondence of the product backing plate is provided with Y positioning regulations
Block.
5. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：The blankers
Position in blanking mechanical hand from blanking sucker, swing arm, swing arm power motor, blanking lift cylinder, blanking X to fine setting, blanking Y
To fine setting composition；It is provided with the arbor of the swing arm power motor on swing arm, the external end head of swing arm and blanking sucker is installed；Institute
State and blanking lift cylinder is installed on the right side of swing arm power motor, blanking lift cylinder is arranged on discharge station support, blankers
Blanking X is installed to fine setting on the bottom surface of position support, blanking X is provided with blanking Y-direction to one side of fine setting and finely tuned.
6. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：One station
Detection lights finger by lighting finger fixed plate, actuating cylinder is lighted completely, finger is lighted completely constituting completely；The complete point
It is provided with bright actuating cylinder and lights finger fixed plate, the bottom that actuating cylinder is lighted completely is provided with and lights finger completely.
7. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：One station
Detection camera is made up of the fine setting of camera X-direction, the fine setting of camera Y-direction, camera, the fine setting of camera Z-direction；It is provided with the camera
The fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction.
8. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：Two station
Detect photomoduel by light source fixing frame, the preceding degree camera of detection station two, the rear degree camera for detecting station two, detection station two
Left degree camera, the right degree camera for detecting station two, detection station two central camera, detection station two Y regulations, detection station two
X regulation compositions；The preceding degree camera of detection station two is all around separately installed with the light source fixing frame, station two is detected
Camera is spent afterwards, is detected the left degree camera of station two, is detected the right degree camera of station two；On the bottom surface riser of the light source fixing frame
It is provided with the detection central camera of station two, the central camera of detection station two and is separately installed with detection station two Y regulations, detection
The X of station two is adjusted.
9. a kind of cell phone back light source vision automatic checkout equipment according to claim 1, it is characterised in that：Two station
Finger is lighted to be made up of finger fixed seat, finger actuating cylinder, finger skate board, finger plate；The side of the finger fixed seat
Finger skate board is installed on face, finger plate is installed on the right side of the bottom surface of the finger fixed seat；Pacify on the finger fixed seat top surface
Equipped with finger actuating cylinder.
10. a kind of cell phone back light source vision automatic testing method, it is characterised in that：Comprise the following steps,
Step one：The double feeding manipulator takes product to be detected from the upstream streamline, to the just detent mechanism,
Manipulator sucker two is inhaled the product corrected and is corrected to feeding station simultaneously, and electrostatic precipitation is carried out afterwards；
Step 2：The feeding station tool vacuum inhales fixed product rotating disk and goes to station detection laminating machine clockwise
Structure, carries out vacuum compression and lights；
Step 3：After completion vacuum compression is lighted, a station is gone to main detection station by the rotating disk, lights product to be checked, is adjusted
The fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction are saved, regulation camera angle detects to face product to be checked
Face product brightness to be checked；
Step 4：Adjust the fine setting of camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction, regulation camera angle be before,
Afterwards, left and right 30 ° of -60 ° of angles, detect each visual angle product brightness to be checked；
Step 5：Do not lighted when detecting product to be checked, repeat step three and step 4 confirm herein；
Step 6：All lighted when detecting each visual angle of product to be checked, product to be checked goes out stockline by OK product and discharged, when by step
After rapid five, detection band product to be checked is also not illuminating state, and product to be checked goes out stockline by defective products and discharged.
11. a kind of cell phone back light source vision automatic testing method according to claim 10, it is characterised in that：According to step
Four, the fine setting of regulation camera X-direction, the fine setting of camera Y-direction and the fine setting of camera Z-direction, regulation camera angle is front, rear, left and right
45° angle degree, detects each visual angle product brightness to be checked.
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| CN201710585334.3A CN107262380A (en) | 2017-07-18 | 2017-07-18 | A kind of cell phone back light source vision automatic checkout equipment and detection method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710585334.3A CN107262380A (en) | 2017-07-18 | 2017-07-18 | A kind of cell phone back light source vision automatic checkout equipment and detection method |
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| Publication Number | Publication Date |
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| CN107262380A true CN107262380A (en) | 2017-10-20 |
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| CN201710585334.3A Pending CN107262380A (en) | 2017-07-18 | 2017-07-18 | A kind of cell phone back light source vision automatic checkout equipment and detection method |
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| CN107942248A (en) * | 2017-12-22 | 2018-04-20 | 无锡元捷自动化设备有限公司 | A kind of automatic armature function detector |
| CN108015432A (en) * | 2017-12-04 | 2018-05-11 | 大族激光科技产业集团股份有限公司 | Laser cutting machine |
| CN108303429A (en) * | 2018-01-12 | 2018-07-20 | 嵊州市东浩电子科技有限公司 | It is a kind of leaded light board defect automatically detection and sorting device |
| CN108325870A (en) * | 2018-02-08 | 2018-07-27 | 常州安智能科技有限公司 | A kind of acoustic pressure detects selection equipment automatically |
| CN108372132A (en) * | 2018-04-25 | 2018-08-07 | 国泰精密机件（无锡）有限公司 | A kind of defective work detects separator automatically |
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| CN109332196A (en) * | 2018-11-14 | 2019-02-15 | 电子科技大学中山学院 | Emulsion pump defect detection machine based on stereoscopic vision detection technology |
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