CN105490473B - Rotor automatic setup system - Google Patents
Rotor automatic setup system Download PDFInfo
- Publication number
- CN105490473B CN105490473B CN201610028442.6A CN201610028442A CN105490473B CN 105490473 B CN105490473 B CN 105490473B CN 201610028442 A CN201610028442 A CN 201610028442A CN 105490473 B CN105490473 B CN 105490473B
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- China
- Prior art keywords
- rotor
- magnet
- rivet
- conveying
- main line
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
Abstract
The invention discloses a kind of rotor automatic setup system, including：Convey main line；For storing the rotor core conveying device of simultaneously transfer rotor core；For storing the magnet conveying device of simultaneously transfer magnet；For storing the lower balance weight conveying device of balance weight under lower balance weight and transfer；For storing the end plate conveying device of end plate and transfer end plate；The magnet charging apparatus in rotor core on conveying main line and on the loading conveying main line of the magnet for magnet conveying device transfer to be come；For storing the upper balance weight conveying device of simultaneously balance weight in transfer；For storing and loading the rivet conveying device of rivet, rivet conveying device is provided with the rivet testing apparatus for verticality for the perpendicularity for being used to detect rivet；For the riveting set for fixing rivet；Quality inspection device；Defective products moving-out device；Finished stock storage device.According to the rotor automatic setup system of the present invention, the full-automatic assembling of rotor can be realized, and improve efficiency of assembling and qualification rate.
Description
Technical field
The present invention relates to rotor production technical field, more particularly to a kind of rotor automatic setup system.
Background technology
In correlation technique, compressor drum is typically completed in assembling by artificial streamline or semi-automatic device, dress
Low with efficiency and qualification rate, cost of labor is higher.
The content of the invention
It is contemplated that at least solves one of above-mentioned technical problem in correlation technique to a certain extent.Therefore, this hair
Bright to propose a kind of rotor automatic setup system, the rotor automatic setup system can realize the full-automatic assembling of rotor, and can be with
Efficiency of assembling and qualification rate are improved, reduces cost of labor.
Rotor automatic setup system according to embodiments of the present invention, including：Convey main line；For storing rotor core and inciting somebody to action
The rotor core transfers load to the rotor core conveying device of the conveying main line；For storing magnet and by the magnet transfer
To the magnet conveying device of the conveying main line；Led for storing lower balance weight and the lower balance weight being transferred load into the conveying
The lower balance weight conveying device of line；End plate for storing end plate and transfer load to the end plate conveying main line conveys dress
Put；Magnet charging apparatus, the magnet charging apparatus is arranged on the conveying main line, for the magnet conveying device to be moved
The magnet to come is carried to load in the rotor core on the conveying main line；For storing upper balance weight and moving the upper balance weight
The upper balance weight conveying device of the conveying main line is loaded onto, the upper balance weight conveying device is in the conveying side of the conveying main line
It is located at the rear of the magnet charging apparatus upwards；Load the upper balance weight, described for store rivets and by the rivet
Rotor core, the magnet, the rivet conveying device of the end plate and the lower balance weight, the rivet conveying device are provided with
For the rivet testing apparatus for verticality for the perpendicularity for detecting the rivet；For the riveting dress for fixing the rivet
Put, the riveting set is arranged on the conveying main line and defeated positioned at the rivet on the conveying direction of the conveying main line
Send the rear of device；The quality inspection device of the quality of rotor, the quality inspection device and institute after the completion of being assembled for detection
Conveying main line is stated to be connected；The finished stock storage device of the rotor qualified for storage quality, the finished stock storage device and the product
Quality detecting device is connected；For the defective products moving-out device for removing the underproof rotor of quality, the defective products moving-out device
It is connected between the quality inspection device and the finished stock storage device.
Rotor automatic setup system according to embodiments of the present invention, can realize the full-automatic assembling of rotor, and can carry
High efficiency of assembling and qualification rate, reduce cost of labor.
According to some embodiments of the present invention, on the conveying direction of the conveying main line, the lower balance weight conveying dress
Setting in the front of the end plate conveying device, the rotor core conveying device is located at the rear of the end plate conveying device,
The magnet conveying device be located at the rear of the rotor core conveying device and with the magnet load setting position it is corresponding.
According to some embodiments of the present invention, the rotor core conveying device includes：Rotor storage bin；Rotor is weighed work
Position, the rotor weighing station are connected with the rotor storage bin；The circumferentially positioned station of rotor core；Rotor core precompressed work
Position；Rotor core both forward and reverse directions detection station；Defective products removes station；In the rotor weighing station, rotor core week
To positional stations；The rotor core precompressed station；The rotor core both forward and reverse directions detection station, the defective products remove work
Between position and the conveying main line can loopy moving successively manipulator.
According to some embodiments of the present invention, the magnet charging apparatus includes：Lift cylinder, the lift cylinder installation
On the conveying main line；Supporting plate, the supporting plate are arranged on the lift cylinder and driven by the lift cylinder and risen
Drop；Magnet positioning disk, the magnet positioning disk is installed in the supporting plate and the magnet positioning disk is oriented to provided with magnet
Hole.
Alternatively, the magnet positioning disk includes：Mounting disc, the mounting disc is annular and is arranged on the supporting plate
On；Divide air parcel, it is described to divide air parcel to be arranged in the mounting disc；Magnet guide pad, the magnet guide pad are arranged on the peace
Sabot and it is described divide between air parcel and limit the magnet pilot hole, it is described divide air parcel be provided with and the magnet pilot hole connect
Logical fumarole.
Further, the surface of the direction of the magnet guide pad conveying main line, which is provided with, is used for the rotor iron
The iron core alignment pin that core is positioned.
Alternatively, the magnet charging apparatus also includes regulating block, and the regulating block is arranged on described by regulating bolt
To adjust the height of the magnet positioning disk between magnet positioning disk and the supporting plate.
According to some embodiments of the present invention, the rotor automatic setup system also includes being used to the magnet being pressed on
Magnet pressing device on the rotor core, the magnet pressing device are arranged on the conveying main line and in the conveying
On main line conveying direction between the magnet charging apparatus and the rivet conveying device.
According to some embodiments of the present invention, the rotor automatic setup system also includes being used to detect the rotor core
On the magnet missing check device that whether lacks of magnet, magnet missing check device be arranged on the conveying main line and
On the conveying direction of the conveying main line between the magnet charging apparatus and the rivet conveying device.
According to some embodiments of the present invention, the rivet conveying device includes：Long rivet conveying device, the long rivet
Conveying device it is described conveying main line conveying direction on it is described on balance weight conveying device position correspondence；Short rivet conveying dress
To put, the short rivet conveying device is located at the rear of the long rivet conveying device on the conveying direction of the conveying main line,
The rivet testing apparatus for verticality includes the long rivet testing apparatus for verticality being located on the long rivet conveying device and set
Short rivet testing apparatus for verticality in the short rivet conveying device.
Alternatively, each bag in the long rivet testing apparatus for verticality and the short rivet testing apparatus for verticality
Include：Can relative separation two detection blocks, two detection blocks, which are clamped together and limited jointly, to be vertically oriented
Measuring for verticality hole；Rivet inductor, the rivet inductor be located at bottom at least one in two detection blocks with
Detect the perpendicularity of rivet in the measuring for verticality hole.
Further, the upper end in the measuring for verticality hole has the guide part that diameter gradually increases from the bottom to top.
According to some embodiments of the present invention, the rotor automatic setup system also includes：It is for detecting the rivet
No qualified rivet detection device, the rivet detection device are arranged on the conveying main line and positioned at rivet conveying dress
Put between the riveting set；For by the underproof rivet, the upper balance weight, the rotor core, the magnetic
The unqualified moving-out device of riveting that iron, the end plate and the lower balance weight remove, the unqualified moving-out device installation of riveting
On the conveying main line and between the rivet testing apparatus for verticality and the riveting set.
According to some embodiments of the present invention, the rotor automatic setup system also includes air blowing clearing apparatus, described to blow
Gas cleanup device is arranged between the riveting set and the quality inspection device.
According to some embodiments of the present invention, the quality inspection device includes：Rotor after the completion of being assembled for detection
The weight detecting station of weight；The external diameter detection station of the overall diameter of rotor after the completion of being assembled for detection；Assembled for detecting
After the completion of rotor interior diameter inner diameter measurement station.
Alternatively, the defective products moving-out device includes：Weight for the bad rotor of weight to be removed removes station；
For the bad removal station of external diameter for removing the bad rotor of overall diameter；For the internal diameter for removing the bad rotor of interior diameter
Bad removal station.
Alternatively, the weight detecting station, the external diameter detection station and the inner diameter measurement station are completed in assembling
It is arranged in order from front to back on the conveying direction of rotor afterwards.
Brief description of the drawings
Fig. 1 is the structural representation according to the rotor automatic setup system of the present embodiment；
Fig. 2 is according to the partially schematic of the lower balance weight conveying device position of the rotor automatic setup system of the present embodiment
Figure；
Fig. 3 is according to the partially schematic of the rotor core conveying device position of the rotor automatic setup system of the present embodiment
Figure；
Fig. 4 is the schematic diagram according to the end plate conveying device of the position of the rotor automatic setup system of the present embodiment；
Fig. 5 is the partial schematic diagram according to the magnet conveying device position of the rotor automatic setup system of the present embodiment；
Fig. 6 is the schematic diagram according to the upper balance weight conveying device of the rotor automatic setup system of the present embodiment；
Fig. 7 is the partial schematic diagram according to the rivet conveying device position of the rotor automatic setup system of the present embodiment；
Fig. 8 is the partial schematic diagram according to the riveting set position of the rotor automatic setup system of the present embodiment；
Fig. 9 is the partial schematic diagram according to the quality inspection device position of the rotor automatic setup system of the present embodiment；
Figure 10 is the partial schematic diagram according to the finished stock storage setting position of the rotor automatic setup system of the present embodiment；
Figure 11 is the structural representation according to the magnet charging apparatus of the rotor automatic setup system of the present embodiment；
Figure 12 is the structural representation according to the magnet charging apparatus of the rotor automatic setup system of the present embodiment；
Figure 13 is illustrated according to the vertical view of the long rivet testing apparatus for verticality of the rotor automatic setup system of the present embodiment
Figure；
Figure 14 is the schematic cross-sectional view of the line A-A along Figure 13.
Reference：
100：Rotor automatic setup system；
1：Convey main line；
2：Rotor core conveying device；
21：Rotor storage bin；22：Rotor weighing station；23：The circumferentially positioned station of rotor core；24：Rotor core precompressed
Station；25：Rotor core both forward and reverse directions detection station；26：Bad removal station；27：Manipulator；
31：Magnet conveying device；32：Lower balance weight conveying device；33：End plate conveying device；34：Upper balance weight conveying dress
Put；35：Riveting set；36：Finished stock storage device；
4：Magnet charging apparatus；
41：Lift cylinder；42：Supporting plate；43：Magnet positioning disk；45：Regulating block；
430：Magnet pilot hole；431：Mounting disc；432：Divide air parcel；433：Magnet guide pad；434：Iron core alignment pin；
5：Rivet conveying device；51：Long rivet conveying device；52：Short rivet conveying device；
510：Rivet testing apparatus for verticality；511：Long rivet testing apparatus for verticality；512：Short rivet measuring for verticality
Device；
501：Detection block；502：Rivet inductor；503：Measuring for verticality hole；504：Guide part；
6：Quality inspection device；
61：Weight detecting station；62：External diameter detection station；63：Inner diameter measurement station；
7：Defective products moving-out device；
71：The bad removal station of weight；72：The bad removal station of external diameter；73：The bad removal station of internal diameter；
81：Magnet pressing device；82：Magnet lacks check device；83：Rivet detection device；84：Rivet unqualified removal
Device；85：Air blowing clearing apparatus.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " outer ", " up time
The orientation or position relationship of the instruction such as pin ", " counterclockwise " are based on orientation shown in the drawings or position relationship, are for only for ease of
Description is of the invention to be described with simplified, rather than the device or element of instruction or hint meaning must be with specific orientation, Yi Te
Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, " multiple " are meant that at least two, such as two
It is individual, three etc., unless otherwise specifically defined.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally；Can be that machinery connects
Connect or electrically connect；Can be joined directly together, can also be indirectly connected by intermediary, can be in two elements
The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under "
Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special
Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of
Fisrt feature level height is less than second feature.
Rotor automatic setup system 100 according to embodiments of the present invention is described in detail with reference to Fig. 1-Figure 14.
As shown in figure 1, rotor automatic setup system 100 according to embodiments of the present invention can include：Convey main line 1, turn
Sub- iron core conveying device 2, magnet conveying device 31, lower balance weight conveying device 32, end plate conveying device 33, magnet charging apparatus
4th, upper balance weight conveying device 34, rivet conveying device 5, riveting set 35, quality inspection device 6, the and of defective products moving-out device 7
Finished stock storage device 36.
Wherein, conveying main line 1 moves along conveying direction, and the conveying direction of conveying main line 1 can be the solid arrow institute in Fig. 1
The fore-and-aft direction shown.For example, conveying main line 1 can be divided into two layers up and down, lower floor can be chain, by motor driven chain drive,
Movement is realized, multiple working plates can be provided with upper strata, upper strata can use cylinder to promote working plate to be slided on chain, and working plate can
For 35, when conveying main line 1 moves, a working plate position is may move every time, to realize the subsequently assembling to rotor.
Rotor core conveying device 2 can be used for storage rotor core and rotor core transferred load into conveying main line 1, and magnet is defeated
Send device 31 to can be used for storage magnet and magnet is transferred load into conveying main line 1, for example, as shown in figure 1, magnet conveying device 31 can
So that using conveying rotating disc, conveying rotating disc equably can transfer load to magnet on conveying main line 1 during rotation.
Lower balance weight conveying device 32 can be used for the lower balance weight of storage and lower balance weight transferred load into conveying main line 1, such as
In example shown in Fig. 1, lower balance weight conveying device 32 can use vibrating disc.End plate conveying device 33 can be used for storage end plate simultaneously
End plate is transferred load into conveying main line 1, to carry out the assembly work of follow-up rotor.For example, as shown in figure 1, end plate conveying device 33
8 indexing index dials can be used, using 8 indexing index dial feed, 8 indexing index dials can be designed as charging one in every 60 minutes
It is secondary.
As shown in Figure 1 and Figure 5, magnet charging apparatus 4 may be mounted on conveying main line 1, and magnet charging apparatus 4 can be used for
The magnet that the transfer of magnet conveying device 31 is come loads in the rotor core on conveying main line 1.Upper balance weight conveying device 34
Available for the upper balance weight of storage and upper balance weight is transferred load into conveying main line 1, as shown in figure 1, upper balance weight conveying device 34 exists
The rear of magnet charging apparatus 4 can be located at by conveying on the conveying direction of main line 1, that is to say, that magnet can be by upper balance after loading
Block is transferred load on conveying main line 1.
Rivet conveying device 5 can be used for store rivets and load rivets into balance weight, rotor core, magnet, end plate and
Lower balance weight, for example, as shown in Figure 1 and Figure 7, rivet conveying device 5 can select vibrating disc.It can be set on rivet conveying device 5
There is the rivet testing apparatus for verticality 50 for detecting the perpendicularity of rivet, thus, it is possible to detect rivet in transfer rivet
Perpendicularity, so as to improve the uniformity of rivet, and then the follow-up rotor completed after assembling can be improved to a certain extent
Qualification rate.
Riveting set 35 can be used for fixing rivet, as shown in figure 1, riveting set 35 may be mounted at conveying main line
On 1, and riveting set 35 can be located at the rear of rivet conveying device 5 on the conveying direction of conveying main line 1, and rivet is conveyed
Device 5 loads rivet and is fixed on balance weight, rotor core, magnet, end plate and lower balance weight, completes the dress to rotor
With work.
Quality inspection device 6 can be used for the quality of rotor after the completion of detection assembling, as shown in figure 1, quality inspection device 6 can
It is connected with conveying main line 1, by quality inspection device 6, the quality of the rotor after the completion of assembling can be detected, so as to
Action for follow-up defective products moving-out device 7 provides foundation.
As shown in figure 1, finished stock storage device 36 can be connected with quality inspection device 6, finished stock storage device 36 can be used for storing up
The qualified rotor of quality is deposited, defective products moving-out device 7 is attached between quality inspection device 6 and finished stock storage device 36, no
Non-defective unit moving-out device 7 can be used for removing the underproof rotor of quality.Thus, the rotor after assembling is completed through quality inspection device
After 6 detections, defective products moving-out device 7 removes the underproof rotor of quality, and the qualified rotor of quality can be stored in finished stock storage
In device 36.
Below with reference to the accompanying drawings the course of work of rotor automatic setup system 100 according to embodiments of the present invention is described.
When rotor automatic setup system 100 works, lower balance weight is transferred load to conveying main line 1 by lower balance weight conveying device 32
On, end plate conveying device 33 transfers load to end plate on conveying main line 1 and end plate is located above lower balance weight, rotor core conveying dress
Put 2 to transfer load to rotor core on conveying main line 1 and rotor core be located at end plate top, magnet conveying device 31 is by magnet transfer
To conveying main line 1, then, magnet charging apparatus 4 enters the magnet cartridge that the transfer of magnet conveying device 31 comes on main conveyor line
Rotor core in, rivet testing apparatus for verticality 50 detects the perpendicularity of rivet, and rivet conveying device 5 is qualified by perpendicularity
Rivet loads on the upper balance weight to be come by the conveying of upper balance weight conveying device 34, then upper balance weight is transferred load to together with rivet
Convey on main line 1, rivet is loaded upper balance weight, rotor core, magnet, end plate and lower balance weight, then, riveting set 35 is complete
Riveting into rivet is fixed, and realizes the assembling of rotor.Rotor after the completion of assembling detects quality, quality by quality inspection device 6
Underproof rotor is removed by defective products moving-out device 7, and the qualified rotor of quality is stored in finished stock storage device 36, completes to turn
The detection and classification of son.
Rotor automatic setup system 100 according to embodiments of the present invention, led by the way that magnet charging apparatus 4 is arranged on into conveying
On line 1, upper balance weight is located on the conveying direction of conveying main line 1 and enters the rear of device 4 positioned at magnet cartridge, and by riveting set
35 are arranged on the rear for being located at riveting rivet conveying device 5 on conveying main line 1, are conveyed using lower balance weight conveying device 32, end plate
Device 33, rotor core conveying device 2 and magnet conveying device 31 respectively move lower balance weight, end plate, rotor core and magnet
It is loaded onto on conveying main line 1, the magnet that transfer is come by magnet charging apparatus 4 loads in rotor core, and utilizes upper balance
Block conveying device 34 by upper balance weight transfer load to conveying main line 1 on, by rivet conveying device 5 load rivets into upper balance weight,
Rotor core, magnet, end plate and lower balance weight, the riveting that rivet is then completed using riveting set 35 are fixed, and realize rotor
Full-automatic assembling, so as to improve efficiency of assembling, reduce cost of labor.
Also, by the way that rivet testing apparatus for verticality 50 is located on rivet conveying device 5, utilize rivet measuring for verticality
Device 50 detects the perpendicularity of rivet, improves the uniformity of rivet, so as to improve the qualification rate of the rotor after the completion of assembling.
In addition, by the way that quality inspection device 6 is connected with conveying main line 1, defective products moving-out device 7 and Quality Detection are filled
Put 6 to be connected, and finished stock storage device 36 is connected with defective products moving-out device 7, detect assembling using quality inspection device 6 and complete
The quality of rotor afterwards, and the underproof rotor of quality is removed by defective products moving-out device 7, stored up using finished stock storage device 36
The qualified rotor of quality is deposited, realizes detection and classification to the rotor after the completion of assembling, so as to effectively improve rotor finished product
Qualification rate.
According to some embodiments of the present invention, as shown in figure 1, on the conveying direction of conveying main line 1, lower balance weight conveying
Device 32 can be located at the front of end plate conveying device 33, and rotor core conveying device 2 can be located at the rear of end plate conveying device 33,
Magnet conveying device 31 can be located at rotor core conveying device 2 rear and with the position correspondence of magnet charging apparatus 4.Thus, turn
When sub- automatic setup system 100 works, conveying main line 1 moves along conveying direction, and first, lower balance weight conveying device 32 will be lower flat
Weighing apparatus block is transferred load on conveying main line 1, and secondly, end plate conveying device 33 transfers load to end plate on conveying main line 1, then, rotor iron
Core conveying device 2 transfers load to rotor core on conveying main line 1, and then, magnet is transferred load to conveying master by magnet conveying device 31
On line 1, finally, magnet charging apparatus 4 enters the magnet cartridge that the transfer of magnet conveying device 31 comes the rotor iron on main conveyor line
In-core, so as to which each part to be assembled is delivered into conveying successively from bottom to up by the rigging position of each part to be assembled order
Main line 1, in order to the assembling of follow-up each part to be assembled, each device can coordinated, improve the efficiency of rotor assembling, and save
About space.
In some embodiments of the invention, as shown in figures 1 and 3, rotor core conveying device 2 can include：Rotor
The circumferentially positioned station 23 of storage bin 21, rotor weighing station 22, rotor core；Rotor core precompressed station 24；Rotor core is just
Opposite direction detection station 25；Defective products remove station 26, manipulator 27, wherein, manipulator 27 can rotor weighing station 22, turn
The circumferentially positioned station 23 of sub- iron core, rotor core precompressed station 24, rotor core both forward and reverse directions detection station 25；Defective products removes
Loopy moving successively between station 26 and conveying main line 1.The rotor driven iron core of manipulator 27 weighed, be circumferentially positioned successively,
Precompressed, both forward and reverse directions detect and defective products removal work, and the rotor after the process that will be completed on certain station moves to next station,
Follow-up assembly work is carried out, the storage of rotor core, the weighing of rotor core is realized, the circumferentially positioned of rotor core, precompressed, turns
Sub- iron core both forward and reverse directions detection, defective products removes and the transfer function of rotor core.
Specifically, rotor storage bin 21 can be used for storing rotor core, and the storing time of rotor storage bin 21 can be set to
Charging in every 30 minutes is once.Rotor weighing station 22 can be connected with rotor storage bin 21, and rotor weighing station 22 can be used for weighing
The weight of rotor, the circumferentially positioned station 23 of rotor core are used for being properly positioned for rotor core, enable subsequent magnets and rotor iron
Core is corresponding, and rotor core precompressed station 24 is used for the pre-pressing of rotor core, and defective products removes station 26 and is used to turn bad
Sub- iron core removes, and avoids bad rotor core from transferring load on conveying main line 1, to improve the rotor transferred load on conveying main line 1
The uniformity of quality, so as to improve the qualification rate of the rotor after completing assembling.Rotor core both forward and reverse directions detection station 25 can be used
In the both forward and reverse directions of detection rotor core, for example, when rotor core both forward and reverse directions detection station 25 detects that rotor core is reverse
During placement, this rotor core is removed, so that the both forward and reverse directions of the rotor core transferred load on conveying main line 1 are consistent,
Ensure that follow-up assembly work can be smoothed out.
As optional embodiment, as shown in figures 1 and 3, rotor storage bin 21, rotor weighing station 22, rotor iron
The circumferentially positioned station 23 of core, rotor core precompressed station 24, rotor core both forward and reverse directions detection station 25, defective products remove station
26 and conveying main line 1 along the circumferential direction can be spaced apart successively, manipulator 27 can on the circumferencial direction cycle rotation.Thus,
The volume of rotor core conveying device 2 can not only be reduced, space cost is saved, moreover, being easy to manipulator 27 to complete each station
Loopy moving successively between conveying main line 1, simple in construction and reliable in action.
Optionally, as shown in figure 3, manipulator 27 can be multiple, and multiple manipulators 27 circumferentially spaced can be distributed,
To improve the efficiency of the transfer rotor core of rotor core conveying device 2.For example, in example as shown in Figure 3, manipulator 27 can
For 7, and 7 manipulators 27 along the circumferential direction can be spaced apart successively respectively.So, 7 concurrently-actings of manipulator 276,
So as to so that each station is carried out continuously simultaneously, effectively improve the transfer efficiency of rotor core, and then rotor assembling can be improved
Efficiency.
Alternatively, rotor core can be brought to next station after each manipulator 27 often rotates 45 degree, to carry out next work
The process of position, and finally transfer load to rotor core on conveying main line 1.
In the embodiment shown in fig. 1, magnet conveying device 31 includes multigroup magnet storage silo, dnockout cylinder, magnet
Positioning tool and rotating suction disc, rotating suction disc can pick up multigroup magnet every time, and magnet storage silo may be designed as adding for every 60 minutes
Material once, after magnet accomplishes fluently material, is picked up and delivered in magnet charging apparatus by rotating suction disc, so that subsequent magnets charging apparatus 4
Automatically magnet can be transferred in rotor core.
According to some embodiments of the present invention, as is illustrated by figs. 11 and 12, magnet charging apparatus 4 can include：Lifting air
Cylinder 41, supporting plate 42 and magnet positioning disk 43.Wherein, lift cylinder 41 may be mounted on conveying main line 1, as shown in figure 11,
Supporting plate 42 may be mounted on lift cylinder 41 and drive lifting by lift cylinder 41, and magnet positioning disk 43 can be arranged on support
On plate 42, and magnet pilot hole 430 can be provided with magnet positioning disk 43.
Below with reference to the accompanying drawings the course of work of magnet charging apparatus 4 is described.
First, lift cylinder 41 drives the magnet positioning disk 43 in supporting plate 42 and supporting plate 42 to rise to reserve sky
Between, magnet conveying device 31 loads magnet in the magnet pilot hole 430 on magnet positioning disk 43, and rotor core is existed by tool disk
Moved on conveying main line 1 and import the lower section of magnet charging apparatus 4, then, lift cylinder 41 drives the magnetic so that in supporting plate 42
Iron positioning disk 43 declines and the rotor core of lower section is positioned, and now can import compressed air to magnet positioning disk 43, utilize pressure
Contracting air push magnet, makes magnet fall on rotor core, and then lift cylinder 41 drives supporting plate 42 and supporting plate again
Magnet positioning disk 43 on 42 rises, and conveying main line 1 transfers load to the rotor core equipped with magnet, end plate and lower balance weight next
Process.Thus, it is possible to magnet be loaded in rotor core, not only convenient and reliable, efficiency high, and the soft of magnet can be realized
Load, improve assembly precision.
Alternatively, as shown in figure 11, magnet positioning disk 43 can include：Mounting disc 431, air parcel 432 and magnet is divided to be oriented to
Block 433.Specifically, mounting disc 431 can be annular and be arranged in supporting plate 42, divide air parcel 432 to may be mounted at mounting disc
In 431, magnet guide pad 433 may be mounted at mounting disc 431 and divide between air parcel 432 and limit magnet pilot hole 430, point
The fumarole (not shown) connected with magnet pilot hole 430 can be provided with air parcel 432.Magnet conveying device 31 moves magnet
After load comes, magnet can be into the magnet pilot hole 430 between adjacent magnets guide pad 433, the jet divided on air parcel 432
Be passed through compressed air in Kong Kexiang magnet pilot hole 430, promote magnet to fall into rotor core by compressed gas, so complete with
The assembly process of follow-up rotor core.
Alternatively, as shown in figure 11, magnet guide pad 433 can be multiple, and multiple magnet guide pads 433 can be along installation
The circumferentially-spaced arrangement of disk 431, now, magnet pilot hole 430 can be formed between adjacent magnet is oriented to fast 433, or,
It can be a single piece that magnet, which is oriented to fast 433, can be formed with multiple magnet pilot holes 430 on magnet guide pad 433.
Further, as shown in figure 12, can determine on the surface of the direction conveying main line 1 of magnet guide pad 433 provided with iron core
Position pin 434, iron core alignment pin 434 are used to position rotor core, avoid rotor core during magnet loading rotor core from sending out
Raw displacement, so as to improve the accuracy that magnet loads rotor core, reduces disqualification rate.
Further, the internal face of magnet pilot hole 430 is formed as inclined-plane, i.e. magnet pilot hole 430 leads to for infundibulate
Hole, so as to be easy to magnet to fall into rotor core in the presence of compressed gas.
In some embodiments of the invention, as shown in figure 11, magnet charging apparatus 4 can also include regulating block 45, adjust
Locking nub 45 can be arranged between magnet positioning disk 43 and supporting plate 42 with the height of regulating magnet positioning disk 43 by regulating bolt
Degree, so, regulation regulating bolt can be conveniently adjusted the height of magnet positioning disk 43, make the height and magnetic of magnet positioning disk 43
The position of iron conveying device 31 and rotor core is adapted to.
According to some embodiments of the present invention, as shown in figure 1, rotor automatic setup system 100 can also include magnet pressure
Tight device 81, magnet pressing device 81 is used to magnet being pressed on rotor core, as shown in figure 1, magnet pressing device 81 can
So that on conveying main line 1, and magnet pressing device 81 can be between magnet charging apparatus 4 and rivet conveying device 5.By
This, after magnet is loaded in rotor core by magnet charging apparatus 4, magnet can be pressed on rotor iron by magnet pressing device 81
On core, subsequent assembly then can be carried out.
In order to improve the uniformity for the rotor core that magnet is housed, rotor automatic setup system 100 can also include magnet
Check device 82 is lacked, whether the magnet that magnet missing check device 82 is used to detect on rotor core lacks, as shown in figure 1,
Magnet missing check device 82 may be mounted on conveying main line 1, also, on the conveying direction of conveying main line 1, magnet missing
Check device 82 can be located at magnet pressing device between magnet charging apparatus 4 and rivet conveying device 5, specifically
Between 81 and rivet conveying device 5.That is, after magnet is loaded rotor core by magnet charging apparatus 4, magnet missing checks
Whether the magnet that device 82 can detect on rotor core lacks, and avoids the rotor core of neglected loading magnet from entering subsequent handling, so as to
Reduce the disqualification rate of the rotor after the completion of assembling.
Alternatively, can be by rotor core when magnet missing check device 82 detects the magnet missing on rotor core
Reclaim and be transported to before the magnet charging apparatus 4 on conveying main line 1, to be that rotor core loads magnet again, and after progress
Continuous magnet compresses process, cost-effective so as to reduce the discarded of rotor core.
Further, as shown in figure 1, on the conveying direction of conveying main line 1, upper balance weight conveying device 34 can be located at magnetic
Iron lacks the rear of check device 82, and thus, after magnet missing check device 82 detects, upper balance weight conveying device 34 can incite somebody to action
Upper balance weight is transferred load on conveying main line 1, to carry out follow-up riveting fixed work order.
Alternatively, as shown in figure 1, upper balance weight conveying device 34 and lower balance weight conveying device 32 can use vibrating disc
Feeding chamber, upper balance weight conveying device 34 and lower balance weight conveying device 32 can be set to charging in every 45 minutes once.
According to some embodiments of the present invention, rivet conveying device 5 can include long rivet conveying device 51 and short rivet
Conveying device 52, as shown in Figure 1 and Figure 7, long rivet conveying device 51 can be with upper balance weights on the conveying direction of conveying main line 1
The position correspondence of conveying device 34, short rivet conveying device 52 can be located at long rivet conveying dress on the conveying direction of conveying main line 1
Put 51 rear.Thus, long rivet conveying device 51 long rivet can be loaded upper balance weight, rotor core, magnet, end plate and under
Balance weight, then short rivet conveying device 52 can be by short rivet loading upper balance weight, rotor core, magnet, end plate and lower balance
Block.Alternatively, long rivet and short rivet can be fed by vibrating disc, and vibrating disk can be set to charging in every 60 minutes once.
It is easily deformed in view of rivet, so the detection of perpendicularity is carried out to it before rivet loading, if detection knot
Fruit normally then carries out next step action, otherwise removes the rivet.Wherein, rivet testing apparatus for verticality 50 can include long riveting
Follow closely testing apparatus for verticality 511 and short rivet testing apparatus for verticality 512, as shown in Figure 1 and Figure 7, long rivet measuring for verticality
Device 511 is located on long rivet conveying device 51, and short rivet testing apparatus for verticality 512 is located in short rivet conveying device 52,
So as to which long rivet conveying device 51 can detect the perpendicularity of long rivet in the long rivet of transfer, short rivet conveying device 52 is being moved
The perpendicularity of short rivet is detected when carrying short rivet, is accorded with ensureing to enter the perpendicularity of the long rivet and short rivet of follow-up staking process
Close and require, reduce the probability for defective work occur.
Alternatively, long rivet conveying device 51 and short rivet conveying device 52 can be double end transfer mechanism, such as double end
Shifting mechanical arm, so as to the result detected according to rivet testing apparatus for verticality 50, and by the qualified rivet of perpendicularity and
The underproof rivet of perpendicularity transfers load to diverse location respectively.
As optional embodiment, as shown in Figure 13 and Figure 14, long rivet testing apparatus for verticality 511 and short rivet hang down
Each in straightness detecting device 512 can include：Can relative separation two detection blocks 501 and rivet inductor 502.
Specifically, two detection blocks 501 are compressible together, and two detection blocks 501 can jointly be limited and are vertically oriented
Measuring for verticality hole 503, it is vertical to detect that rivet inductor 502 may be provided in bottom at least one in two detection blocks 501
Spend the perpendicularity of rivet in detection hole 503.It should be noted that the aperture in measuring for verticality hole 503 can be according to rivet perpendicularity
Requirement setting, to realize detection to rivet perpendicularity.
The course of work of rivet testing apparatus for verticality 510 is described by taking long rivet testing apparatus for verticality 511 as an example below.
Long rivet testing apparatus for verticality 511 detection when, two detection blocks 501 are pressed together, by long rivet from hang down
The top of straight degree detection hole 503 is put into, and under gravity, long rivet can move downward.When the perpendicularity of long rivet meets
During perpendicularity requirement, long rivet can fall on the bottom in measuring for verticality hole 503, and the rivet inductor 502 of bottom senses rivet,
Then long rivet testing apparatus for verticality 511 is failure to actuate.And when the perpendicularity of long rivet is unsatisfactory for perpendicularity requirement, long rivet meeting
It is stuck in the top in measuring for verticality hole 503 and the bottom in measuring for verticality hole 503 can not be fallen on, now, the rivet sensing of bottom
Device 502 is sensed less than rivet, and long rivet testing apparatus for verticality 511 is alarmed, meanwhile, two detection blocks 501 separate, underproof
Long rivet is transferred load to after falling to be connect on disk to carry out the processing such as reprocessing.
It is understood that the detection process of short rivet testing apparatus for verticality 512 can be examined with above-mentioned long rivet perpendicularity
It is identical to survey the detection process of device 511, therefore is no longer described in greater detail.
Further, as shown in figure 14, the upper end in measuring for verticality hole 503 can have what diameter gradually increased from the bottom to top
Guide part 504, i.e. guide part 504 are formed as infundibulate.Thus, can be easy to long rivet and short rivet being put into measuring for verticality
Hole 503 is detected, so as to improve detection efficiency.
In some embodiments of the invention, riveting set 35 can be riveting machine, by riveting machine can to upper balance weight,
Rivet on rotor core, magnet, end plate and lower balance weight carries out riveting fixation, not only compact-sized, stable performance, Er Qiefang
Just safety, so far, rotor complete assembling.
In order to avoid the centre bore of rotor in riveting process deforms upon, elastic center can be installed on riveting set 35
Axle (not shown), so as to reduce influence of the staking process process to rotor qualification rate.
According to some embodiments of the present invention, rotor automatic setup system 100 can also include the He of rivet detection device 83
Rivet unqualified moving-out device 84.Whether rivet detection device 83 can be used for detection rivet qualified, rivet unqualified moving-out device
84 can be used for removing the upper balance weight, rotor core, magnet, end plate and the lower balance weight that lack rivet.As shown in figure 1, rivet
Detection means 83 may be mounted on conveying main line 1, and on the conveying direction of conveying main line 1, rivet detection device 83 can position
Between rivet conveying device 5 and riveting set 35, rivet unqualified moving-out device 84 and may be mounted on conveying main line 1, and
On the conveying direction of conveying main line 1, rivet detection device 83 and riveting set 35 can be located at by riveting unqualified moving-out device 84
Between.
That is, rivet conveying device 5 loads rivets into balance weight, rotor core, magnet, end plate and lower balance weight
Afterwards, rivet detection device 83 detects whether rivet is qualified, if rivet detection device 83 detects that rivet is unqualified, riveting is not
Qualified moving-out device 84 can remove upper balance weight, rotor core, magnet, end plate and the lower balance weight for lacking rivet, if riveting
Nail detection means 83 detects that rivet is qualified, then the upper balance weight equipped with rivet, rotor core, magnet, end plate and lower balance weight
It can continue to be transferred load at riveting set 35.This way it is possible to avoid upper balance weight underproof to rivet, rotor core, magnet,
End plate and lower balance weight are riveted, and can not only improve efficiency of assembling and qualification rate, and can reduce the probability done over again and
Assembly cost.
According to some embodiments of the present invention, as shown in Fig. 1 and Fig. 9, rotor automatic setup system 100 can also include blowing
Gas cleanup device 85, air blowing clearing apparatus 85 may be mounted between riveting set 35 and quality inspection device 6.Blow and clean dress
Put 85 to can be used for carrying out air blowing cleaning to the rotor that assembling is completed, to remove the impurity on rotor, improve follow-up Quality Detection dress
Put the accuracy of 6 detections.For example, air blowing clearing apparatus 85 can use 6 clamping jaw linkeds, next station is moved to every time
Afterwards, auto-returned is acted next time.
In some embodiments of the invention, as shown in Fig. 1 and Fig. 9, quality inspection device 6 can include：Weight detecting
Station 61, external diameter detection station 62 and inner diameter measurement station 63, weight detecting station 61 are used for rotor after the completion of detection is assembled
Weight, external diameter detection station 62 can be used for the overall diameter of rotor after the completion of detection assembling, and inner diameter measurement station 63 can be used for detecting
The interior diameter of rotor after the completion of assembling, so as to provide accurate, detailed foundation for follow-up defective products moving-out device 7, improve
The accuracy of action of defective products moving-out device 7, and then ensure that the quality of final output rotor is qualified.
As optional embodiment, as shown in Fig. 1 and Fig. 9, defective products moving-out device 7 can include the bad removal of weight
Station 71, external diameter are bad to remove station 72 and the bad removal station 73 of internal diameter, wherein, the bad removal station 71 of weight can be used for will
The bad rotor of weight removes, and the bad station 72 that removes of external diameter can be used for removing the bad rotor of overall diameter, the bad shifting of internal diameter
Go out station 73 to can be used for removing the bad rotor of interior diameter.By setting weight is bad to remove station 71, the bad removal of external diameter
Station 72 and the bad removal station 73 of internal diameter, the defective products that quickly and easily can be detected quality inspection device 6 are removed, kept away
Exempt from defective products and enter follow-up finished stock storage device 36, so as to improve the qualification rate of the rotor in finished stock storage device 36.
Optionally, as shown in Fig. 1 and Fig. 9, weight detecting station 61, external diameter detection station 62 and inner diameter measurement station 63 can
It is arranged in order from front to back on the conveying direction of the rotor after the completion of assembling.Thus, it is possible to the rotor after the completion of assembling according to
Secondary progress weight detecting, external diameter detection and inner diameter measurement process.As shown in Fig. 1 and Fig. 9, weight is bad to remove station 71, external diameter
It is bad removal station 72 and internal diameter it is bad remove station 73 can also be arranged in order from front to back, so as to so that weight it is bad turn
The bad rotor of rotor and internal diameter, external diameter is bad removes the bad removal station 72 of station 71, external diameter by weight is bad successively
Removed with the bad station 73 that removes of internal diameter, and then the classification to defective products can be realized, be easy to handle defective products respectively.
The overall work process of rotor automatic setup system 100 according to embodiments of the present invention is retouched in detail below
State.
When rotor automatic setup system 100 works, descend balance weight conveying device 32 that lower balance weight is transferred load into conveying first
On main line 1, end plate is delivered on conveying main line 1 and is placed on above lower balance weight by end plate conveying device 33.
In the process, the manipulator 27 of rotor core conveying device 2 is circumferentially fixed in rotor weighing station 22, rotor core
Position station 23, rotor core precompressed station 24, rotor core both forward and reverse directions detection station 25, bad removal station 26 and conveying master
Loopy moving successively between line 1, rotor driven iron core is weighed, positioned successively, precompressed, detection, removes work, manipulator 27
Intact rotor core is delivered on conveying main line 1 and is placed on above end plate.
Lower balance weight, end plate and rotor core are moved rearwards under the conveying of conveying main line 1 along conveying direction.
Then, magnet conveying device 31 transfers load to magnet the magnet positioning disk 43 of magnet charging apparatus 4, and rotor core moves
The lower section of magnet charging apparatus 4 is moved, lift cylinder 41 drives supporting plate 42 to decline, and rotor core passes through iron core alignment pin 434
Realize and position, the fumarole on this time-division air parcel 432 sprays into air into magnet pilot hole 430, utilizes compressed air to promote magnetic
Iron, magnet is set to load in rotor core.The magnet that magnet pressing device 81 is loaded into rotor core is pressed on rotor core,
Whether the magnet that magnet missing check device 82 is detected on rotor core lacks, and avoids the rotor core for lacking magnet from entering follow-up
Process.
Then, upper balance weight conveying device 34 transfers load to upper balance weight on conveying main line 1, and is placed on equipped with magnet
Above rotor core.
Afterwards, long rivet is loaded upper balance weight, rotor core, magnet, end plate and lower balance by long rivet conveying device 51
Block.When loading, the long rivet testing apparatus for verticality 511 being located on long rivet conveying device 51 carries out perpendicularity to long rivet
Detection, long rivet is loaded from the top in measuring for verticality hole 503, meet the long rivet of perpendicularity requirement from measuring for verticality hole
Automatically fallen off in 503 and transfer load to balance weight, rotor core, magnet, end plate and lower balance weight, be unsatisfactory for perpendicularity requirement
Long rivet is stuck in measuring for verticality hole 503, and long rivet testing apparatus for verticality 511 is alarmed, while two detection blocks 501 separate
Underproof upper rivet is abandoned.Short rivet conveying device 52 loads short rivet, during loading, short rivet perpendicularity
Detection means 512 is detected to the perpendicularity of short rivet, and the short rivet for meeting perpendicularity requirement is loaded into upper balance weight, turned
Sub- iron core, magnet, end plate and lower balance weight.
After rivet loads, rivet detection device 83 carries out rivet passed examination, the underproof upper balance weight of rivet, rotor
Iron core, magnet, end plate and lower balance weight are riveted unqualified moving-out device 84 and removed, the qualified upper balance weight of rivet, rotor iron
Core, magnet, end plate and lower balance weight transfer load to riveting set 35 by conveying main line 1, and riveting set 35 is loaded into balance weight, turned
Sub- iron core, magnet, the rivet of end plate and lower balance weight are fixed, and complete the assembling of rotor.
Under the conveying of conveying main line 1, the rotor after assembling is moved at air blowing clearing apparatus 85, and air blowing clearing apparatus 85 is right
The rotor for completing staking process carries out air blowing cleaning.Then, rotor is transferred load at parameter quality inspection device 6.
Finally, at quality inspection device 6, weight detecting station 61, external diameter detection station 62 and inner diameter measurement station 63
The detection of weight, external diameter and internal diameter is carried out to the rotor for completing assembling successively.After after testing, the bad rotor of weight by weight not
Good removal station 71 is removed, and the bad rotor of external diameter is removed by the bad station 72 that removes of external diameter, and the bad rotor of internal diameter is by internal diameter
Bad removal station 73 removes, and realizes the classification of defective products, and parameters detect qualified rotor finished product and stored up into finished product
Device 36 is hidden to store.
It is the rotor automatic setup system 100 of embodiment according to the present invention, by the way that magnet charging apparatus 4 is arranged on into conveying
On main line 1, upper balance weight is located to the rear for entering device 4 on the conveying direction of conveying main line 1 positioned at magnet cartridge, and riveting is filled
Put 35 and be arranged on the rear for being located at rivet conveying device 5 on conveying main line 1, conveyed using lower balance weight conveying device 32, end plate
Device 33, rotor core conveying device 2 and magnet conveying device 31 respectively move lower balance weight, end plate, rotor core and magnet
It is loaded onto on conveying main line 1, the magnet that transfer is come by magnet charging apparatus 4 loads in rotor core, and utilizes upper balance
Block conveying device 34 by upper balance weight transfer load to conveying main line 1 on, by rivet conveying device 5 load rivets into upper balance weight,
Rotor core, magnet, end plate and lower balance weight, the riveting that rivet is then completed using riveting set 35 are fixed, and realize rotor
Full-automatic assembling, so as to improve efficiency of assembling, reduces cost.
Also, by the way that rivet testing apparatus for verticality 50 is located on rivet conveying device 5, utilize rivet measuring for verticality
Device 50 detects the perpendicularity of rivet, improves the uniformity of rivet, after the completion of improving assembling to a certain extent
The qualification rate of rotor.
In addition, by the way that quality inspection device 6 is connected with conveying main line 1, defective products moving-out device 7 and Quality Detection are filled
Put 6 to be connected, using the quality of the rotor after the completion of the detection assembling of quality inspection device 6, and removed by defective products moving-out device 7
The underproof rotor of quality, using the qualified rotor of the storage quality of finished stock storage device 36, realize to the rotor after the completion of assembling
Detection and classification, so as to improve the qualification rate of rotor finished product.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description
Point is contained at least one embodiment or example of the present invention.In this manual, to the schematic representation of above-mentioned term not
Identical embodiment or example must be directed to.Moreover, specific features, structure, material or the feature of description can be with office
What combined in an appropriate manner in one or more embodiments or example.In addition, those skilled in the art can say this
Different embodiments or example described in bright book are engaged and combined.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example
Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, changed, replacing and modification.
Claims (17)
- A kind of 1. rotor automatic setup system, it is characterised in that including：Convey main line；For storing rotor core and the rotor core being transferred load to the rotor core conveying device of the conveying main line；For storing magnet and the magnet being transferred load to the magnet conveying device of the conveying main line；For storing lower balance weight and the lower balance weight being transferred load to the lower balance weight conveying device of the conveying main line；For storing end plate and the end plate being transferred load to the end plate conveying device of the conveying main line；Magnet charging apparatus, the magnet charging apparatus is arranged on the conveying main line, for by the magnet conveying device The magnet that transfer comes loads in the rotor core on the conveying main line；It is described for storing upper balance weight and the upper balance weight being transferred load to the upper balance weight conveying device of the conveying main line Upper balance weight conveying device is located at the rear of the magnet charging apparatus on the conveying direction of the conveying main line；For store rivets and by the rivet load the upper balance weight, the rotor core, the magnet, the end plate and The rivet conveying device of the lower balance weight, the rivet conveying device are provided with the riveting for the perpendicularity for being used to detect the rivet Follow closely testing apparatus for verticality；For the riveting set for fixing the rivet, the riveting set is arranged on the conveying main line and described Convey the rear for being located at the rivet conveying device on the conveying direction of main line；The quality inspection device of the quality of rotor after the completion of being assembled for detection, the quality inspection device and the conveying main line It is connected；The finished stock storage device of the rotor qualified for storage quality, the finished stock storage device and the quality inspection device phase Even；For the defective products moving-out device for removing the underproof rotor of quality, the defective products moving-out device is connected to the product Between quality detecting device and the finished stock storage device.
- 2. rotor automatic setup system according to claim 1, it is characterised in that in the conveying direction of the conveying main line On, the lower balance weight conveying device is located at the front of the end plate conveying device, and the rotor core conveying device is located at institute State the rear of end plate conveying device, the magnet conveying device be located at the rear of the rotor core conveying device and with the magnetic Iron charging apparatus position correspondence.
- 3. rotor automatic setup system according to claim 1, it is characterised in that the rotor core conveying device bag Include：Rotor storage bin；Rotor weighing station, the rotor weighing station are connected with the rotor storage bin；The circumferentially positioned station of rotor core；Rotor core precompressed station；Rotor core both forward and reverse directions detection station；Defective products removes station；In the rotor weighing station, the circumferentially positioned station of the rotor core, the rotor core precompressed station, the rotor Iron core both forward and reverse directions detection station, the rotor core defective products remove can circulate shifting successively between station and the conveying main line Dynamic manipulator.
- 4. rotor automatic setup system according to claim 1, it is characterised in that the magnet charging apparatus includes：Lift cylinder, the lift cylinder are arranged on the conveying main line；Supporting plate, the supporting plate are arranged on the lift cylinder and driven by the lift cylinder and lifted；Magnet positioning disk, the magnet positioning disk is arranged in the supporting plate and the magnet positioning disk is oriented to provided with magnet Hole.
- 5. rotor automatic setup system according to claim 4, it is characterised in that the magnet positioning disk includes：Mounting disc, the mounting disc is for annular and in the supporting plate；Divide air parcel, it is described to divide air parcel to be arranged in the mounting disc；Magnet guide pad, the magnet guide pad are arranged on the mounting disc and described divide between air parcel and limit the magnet Pilot hole, it is described to divide air parcel to be provided with the fumarole connected with the magnet pilot hole.
- 6. rotor automatic setup system according to claim 5, it is characterised in that described in the direction of the magnet guide pad The surface of conveying main line is provided with the iron core alignment pin for being used for being positioned to the rotor core.
- 7. rotor automatic setup system according to claim 4, it is characterised in that the magnet charging apparatus also includes adjusting Locking nub, the regulating block are arranged between the magnet positioning disk and the supporting plate by regulating bolt to adjust the magnet The height of positioning disk.
- 8. rotor automatic setup system according to claim 1, it is characterised in that also include being used to compress the magnet Magnet pressing device on the rotor core, the magnet pressing device are arranged on the conveying main line and described defeated Send on main line conveying direction between the magnet charging apparatus and the rivet conveying device.
- 9. rotor automatic setup system according to claim 1, it is characterised in that also include being used to detect the rotor iron The magnet missing the check device whether magnet on core lacks, the magnet missing check device are arranged on the conveying main line And on the conveying direction of the conveying main line between the magnet charging apparatus and the rivet conveying device.
- 10. rotor automatic setup system according to claim 1, it is characterised in that the rivet conveying device includes：Long rivet conveying device, the long rivet conveying device it is described conveying main line conveying direction on it is described on balance weight Conveying device position correspondence；Short rivet conveying device, the short rivet conveying device are located at the long rivet on the conveying direction of the conveying main line The rear of conveying device, the long rivet that the rivet testing apparatus for verticality includes being located on the long rivet conveying device are vertical Degree detection means and the short rivet testing apparatus for verticality being located in the short rivet conveying device.
- 11. rotor automatic setup system according to claim 10, it is characterised in that the long rivet measuring for verticality dress Put includes with each in the short rivet testing apparatus for verticality：Can relative separation two detection blocks, two detection blocks, which are clamped together and limited jointly, to be vertically oriented Measuring for verticality hole；Rivet inductor, it is described vertical to detect that the rivet inductor is located at bottom at least one in two detection blocks Spend the perpendicularity of rivet in detection hole.
- 12. rotor automatic setup system according to claim 11, it is characterised in that the upper end in the measuring for verticality hole The guide part gradually increased from the bottom to top with diameter.
- 13. rotor automatic setup system according to claim 1, it is characterised in that also include：The rivet detection device whether qualified for detecting the rivet, the rivet detection device are arranged on the conveying main line Above and between the rivet conveying device and the riveting set；For by the underproof rivet, the upper balance weight, the rotor core, the magnet, the end plate and described The unqualified moving-out device of riveting that lower balance weight removes, the unqualified moving-out device of riveting be arranged on the conveying main line and Between the rivet testing apparatus for verticality and the riveting set.
- 14. rotor automatic setup system according to claim 1, it is characterised in that described also including air blowing clearing apparatus Air blowing clearing apparatus is arranged between the riveting set and the quality inspection device.
- 15. rotor automatic setup system according to claim 1, it is characterised in that the quality inspection device includes：The weight detecting station of the weight of rotor after the completion of being assembled for detection；The external diameter detection station of the overall diameter of rotor after the completion of being assembled for detection；The inner diameter measurement station of the interior diameter of rotor after the completion of being assembled for detection.
- 16. rotor automatic setup system according to claim 15, it is characterised in that the defective products moving-out device bag Include：For the bad removal station of weight for removing the bad rotor of weight；For the bad removal station of external diameter for removing the bad rotor of overall diameter；For the bad removal station of internal diameter for removing the bad rotor of interior diameter.
- 17. rotor automatic setup system according to claim 15, it is characterised in that the weight detecting station, described External diameter detection station and the inner diameter measurement station are arranged in order after the completion of the assembling from front to back on the conveying direction of rotor.
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| CN201610028442.6A CN105490473B (en) | 2016-01-14 | 2016-01-14 | Rotor automatic setup system |
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| CN201610028442.6A CN105490473B (en) | 2016-01-14 | 2016-01-14 | Rotor automatic setup system |
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| CN105490473B true CN105490473B (en) | 2017-11-24 |
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| CN107707086B (en) * | 2017-09-12 | 2024-01-05 | 浙江天欧机车部件有限公司 | Forming device of full-automatic fan motor assembly equipment |
| CN107863859B (en) * | 2017-11-15 | 2019-09-06 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic steel of motor piece automatic Loading production line |
| CN108199543A (en) * | 2017-12-07 | 2018-06-22 | 来安县祥瑞机电科技有限责任公司 | A kind of rotor automatic assembling device and its assemble method |
| CN108092471B (en) * | 2018-02-12 | 2024-01-09 | 江阴市海达电机冲片有限公司 | Automatic assembly machine for block-spliced type built-in magnetic steel brushless motor rotor |
| CN108526375B (en) * | 2018-05-14 | 2023-08-22 | 浙江钜丰科技股份有限公司 | Automatic lamination detection boxing production line for stator and rotor |
| CN209427692U (en) * | 2018-10-09 | 2019-09-24 | 江门市星光自动化科技有限公司 | The automatic tray filler of rotor |
| WO2020202364A1 (en) * | 2019-03-29 | 2020-10-08 | 平田機工株式会社 | Measurement device |
| CN111069070A (en) * | 2019-12-25 | 2020-04-28 | 中国计量大学 | Intelligent detection system for stator and rotor of brushless direct current motor and implementation method |
| US11557944B2 (en) * | 2021-01-28 | 2023-01-17 | Ford Global Technologies, Llc | Rotor assembly method and system employing central multi-tasking robotic system |
| US11826915B2 (en) | 2021-01-28 | 2023-11-28 | Ford Global Technologies, Llc | Method and system for assembling a rotor stack for an electric motor |
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| CN105490473A (en) | 2016-04-13 |
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