CN211587559U - Cylindrical battery sorting machine - Google Patents
Cylindrical battery sorting machine Download PDFInfo
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- CN211587559U CN211587559U CN201922328955.0U CN201922328955U CN211587559U CN 211587559 U CN211587559 U CN 211587559U CN 201922328955 U CN201922328955 U CN 201922328955U CN 211587559 U CN211587559 U CN 211587559U
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- cylindrical battery
- conveying belt
- distance sensor
- sorting machine
- conveying
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Abstract
The utility model discloses a cylindrical battery separator, wherein the outer surface of a conveyer belt is provided with placing grooves at intervals along the conveying direction of the conveyer belt; the cylindrical battery is horizontally placed in the placing groove; the pushing mechanism is arranged on one side of the conveying belt in the width direction and used for pushing the cylindrical battery in one of the placing grooves to move towards the other side of the conveying belt in the width direction; the outer diameter measuring device comprises a first distance sensor arranged above the outer side of the conveying belt and a second distance sensor arranged on the inner side of the conveying belt; the first distance sensor and the second distance sensor are arranged oppositely up and down; a first through hole is formed in the bottom surface of each placing groove on the conveying belt; when the outer diameter measuring device is in a measuring state, the transmitting end of the second distance sensor corresponds to one of the first through holes. The utility model discloses can sort out the unqualified cylinder battery of external diameter automatically, cylinder battery sorting efficiency is high, can effectively reduce the production and processing cost of battery.
Description
Technical Field
The utility model relates to a cylinder battery production and processing technology field especially relates to a cylinder battery sorter.
Background
After the cylindrical batteries are produced and processed, parameters such as the external dimensions, the electrical properties and the like of different cylindrical batteries are different, and detection is needed. After detection, according to the detected parameters, qualified cylindrical batteries and unqualified cylindrical batteries need to be sorted and distinguished. At present, the outer diameter of the cylindrical battery is often detected by adopting single manual operation, the outer diameter of the cylindrical battery is mainly measured by using a vernier caliper, and then the cylindrical battery with the outer diameter parameter which does not reach the standard is selected. The detection and separation mode has low efficiency, the same separation task amount needs a large amount of detection personnel, the production cost of the cylindrical battery is not reduced, and the production and processing requirements of the battery are difficult to meet.
SUMMERY OF THE UTILITY MODEL
To the technical problem who exists above-mentioned, the utility model aims at: the cylindrical battery sorting machine can automatically sort out cylindrical batteries with unqualified outer diameters, is high in cylindrical battery sorting efficiency, and can effectively reduce the production and processing cost of the batteries.
The technical solution of the utility model is realized like this: a cylindrical battery separator comprises a conveying belt, a pushing mechanism and an outer diameter measuring device; the outer surface of the conveying belt is provided with placing grooves at intervals along the conveying direction of the conveying belt; the placing grooves extend along the width direction of the conveying belt; the cylindrical battery is horizontally placed in the placing groove; the pushing mechanism is arranged on one side of the conveying belt in the width direction and used for pushing the cylindrical battery in one of the placing grooves to move towards the other side of the conveying belt in the width direction; the outer diameter measuring device comprises a first distance sensor arranged above the outer side of the conveying belt and a second distance sensor arranged on the inner side of the conveying belt; the first distance sensor and the second distance sensor are arranged oppositely up and down; a first through hole is formed in the bottom surface of each placing groove on the conveying belt; when the outer diameter measuring device is in a measuring state, the transmitting end of the second distance sensor corresponds to one of the first through holes.
Furthermore, the cylindrical battery separator also comprises a rack, a driving roller arranged on the rack, a driven roller arranged on the rack and a driving mechanism for driving the driving roller to rotate; the conveyer belt is installed on drive roll and driven voller.
Further, the pushing mechanism comprises a first air cylinder and a push rod; the push rods extend along the width direction of the conveying belt; and a piston rod of the first air cylinder is connected with one end of a push rod to drive the push rod to move back and forth in the width direction of the conveying belt.
Further, the cylindrical battery separator also comprises a first slide way; the first slide way is arranged opposite to the pushing mechanism and used for bearing the cylindrical battery pushed by the pushing mechanism.
Further, the cylindrical battery separator also comprises a second slide way; the second slideway is arranged on one side of the conveying belt in the conveying direction and used for receiving the cylindrical batteries separated from the placing groove in the position corresponding to the second slideway.
Further, the cylindrical battery sorting machine also comprises a feeding device used for conveying the cylindrical batteries into the placing groove.
Further, the feeding device is arranged above the conveying belt and comprises a main material bin and an auxiliary material bin; a discharge hole is formed in the side wall of the main storage bin; the bottom of the discharge port is flush with the inner bottom surface of the main storage bin; a second cylinder is arranged on the other side, opposite to the discharge hole, of the main storage bin; the second cylinder is used for pushing the cylindrical battery positioned at the lowest layer in the main storage bin to move towards the discharge hole; the auxiliary material bin is arranged on one side of the main material bin and is communicated with the discharge hole; a feed opening is formed in the bottom of the auxiliary material bin; the length of the feed opening is approximately equal to that of the cylindrical battery; the width of the feed opening is approximately equal to the outer diameter of the cylindrical battery.
Further, the cylindrical battery separator also comprises a position detection device; the position detection device comprises an infrared emitter arranged above the outer side of the conveying belt and an infrared receiver arranged on the inner side of the conveying belt; the infrared transmitter and the infrared receiver are arranged up and down oppositely; a second through hole is formed between two adjacent placing grooves on the conveying belt; when the outer diameter measuring device is in a measuring state, the receiving end of the infrared receiver corresponds to one of the second through holes.
Furthermore, partition plate groups are arranged on the outer surface of the conveying belt at intervals along the conveying direction of the conveying belt; each group of the baffle plate groups comprises two baffle plates; the partition plates extend along the width direction of the conveying belt; the placing groove is formed between the two partition plates.
Further, two of the partition plates are arranged in a V shape.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model discloses a cylinder battery separator can carry out the external diameter measurement to the cylinder battery in the standing groove through external diameter measuring device, and when the external diameter of measuring cylinder battery is unqualified, through push mechanism's promotion, can reject this unqualified cylinder battery out to realize the sorting work of qualified cylinder battery and unqualified cylinder battery, cylinder battery sorting efficiency is high, can effectively reduce the production and processing cost of battery.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
fig. 1 is a schematic three-dimensional structure diagram of the overall structure of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a front view structural schematic diagram of FIG. 1;
FIG. 4 is a schematic three-dimensional structure of FIG. 1 with the first and second runners removed
FIG. 5 is a front view structural schematic of FIG. 4;
fig. 6 is a schematic three-dimensional structure diagram of the conveying belt of the present invention;
fig. 7 is a schematic three-dimensional structure diagram of the outer diameter measuring device, the position detecting device and the pushing mechanism of the present invention;
FIG. 8 is a front view structural schematic of FIG. 7;
fig. 9 is a schematic three-dimensional structure diagram of the feeding device of the present invention;
FIG. 10 is a front cross-sectional view of FIG. 9;
wherein: 1. a conveyor belt; 11. a first through hole; 12. a second through hole; 13. a placement groove; 131. a partition plate; 2. a first distance sensor; 21. a second distance sensor; 3. a first cylinder; 31. a push rod; 4. a first slideway; 5. a second slideway; 6. a frame; 61. a drive roll; 62. a driven roller; 7. a feeding device; 71. a main storage bin; 711. a discharge port; 712. a second cylinder; 72. an auxiliary material bin; 721. a feeding port; 8. an infrared emitter; 81. an infrared receiver.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
As shown in fig. 1-3, the present invention provides a cylindrical battery separator, which comprises a frame 1, wherein a driving roller 61 and a driven roller 62 are installed on the frame 1, and both ends of the driving roller 61 and the driven roller 62 are rotatably installed on the frame 1 through bearing seats. The endless conveyor belt 1 is wound around a drive roller 61 and a driven roller 62. The driving roller 61 is connected with a driving mechanism in a transmission way. The driving mechanism is an intermittent movement mechanism, and the driving roller 61 is driven to rotate by the driving mechanism intermittently, so that the conveying belt 1 is driven to move intermittently in the conveying direction at a certain frequency.
As shown in fig. 1 to 8, the outer surface of the conveyor belt 1 is provided with placing grooves 13 at intervals along the conveying direction of the conveyor belt 1. The placement groove 13 extends in the width direction of the conveyor belt 1. The cylindrical battery is placed in the placement groove 13. The pushing mechanism is mounted on one side of the conveyor belt 1 in the width direction, and is used for pushing the cylindrical battery located in one of the placing grooves 13 to move toward the other side of the conveyor belt 1 in the width direction. Specifically, the pushing mechanism includes a first cylinder 3 and a push rod 31. The push rods 31 are arranged extending in the width direction of the conveyor belt 1. The piston rod of the first cylinder 3 is connected to one end of a push rod 31, and drives the push rod 31 to move back and forth in the width direction of the conveyor belt 1. With the above-described structural design, when one of the placement grooves 13 and the cylindrical battery located on the placement groove 13 moves to the position of the push rod 31, the first cylinder 3 drives the push rod 31, and one end of the push rod 31 contacts with the end face of the cylindrical battery, pushing the cylindrical battery to move in the placement groove 13.
As shown in fig. 5 to 8, the above-described outer diameter measuring device includes a first distance sensor 2 installed above the outer side of the conveyor belt 1 and a second distance sensor 21 installed inside the conveyor belt 1. The first distance sensor 2 and the second distance sensor 21 are both mounted on the connection frame. The first distance sensor 2 and the second distance sensor 21 are arranged opposite to each other in the up-down direction. The conveyor belt 1 is provided with a first through hole 11 formed in the bottom surface of each of the placement grooves 13. The specific position of the first through hole 11 is the middle position of the bottom surface of the placement groove 13. The emitting end of the second distance sensor 21 corresponds to one of the first through holes 11 when the outer diameter measuring device is in a measuring state. With the above-described structural design, when one of the placement grooves 13 and the cylindrical battery located on the placement groove 13 moves between the first distance sensor 2 and the second distance sensor 21, the first distance sensor 2 transmits a signal to the placement groove 13 in a predetermined direction to measure the distance between the first distance sensor 2 and the uppermost end of the cylindrical battery. The second distance sensor 21 emits a signal in a predetermined direction toward the placing groove 13, the signal passing through the first through hole 11 to measure the distance between the second distance sensor 21 and the lowermost end of the cylindrical battery. The distance measured by the first distance sensor 2 and the distance measured by the second distance sensor 21 are subtracted from the distance between the first distance sensor 2 and the second distance sensor 21 through calculation of a processor located in the background, so that the outer diameter parameter of the cylindrical battery is obtained.
As shown in fig. 1, a first chute 4 is installed on one side in the width direction of the conveyor belt 1. The first slideway 4 is arranged opposite to the pushing mechanism, and is used for bearing the cylindrical battery pushed by the pushing mechanism. The first ramp 4 is arranged obliquely and its upper end is in abutment with the side edge of the conveyor belt 1. The cylindrical battery slides down with the upper end of the first slideway 4.
As shown in fig. 1 and 3, a second chute 5 is installed on one side of the conveyor belt 1 in the conveying direction. The second chute 5 is arranged obliquely and its upper end is close to the turning position of the conveyor belt 1. When one of the placing grooves 13 and the cylindrical battery placed on the placing groove 13 is moved to the turning position of the conveyor belt 1, the cylindrical battery is disengaged from the placing groove 13, which corresponds to the inclined upper end of the second chute 5. The second slideway 5 is used for receiving the cylindrical battery which is separated from the placing groove 13 at the corresponding position of the second slideway 5.
As shown in fig. 9 and 10, a loading device 7 is installed above the conveyor belt 1, and the loading device 7 is used for conveying the loading device 7 of the cylindrical battery into the placing groove 13. The feeding device comprises a main material bin 71 and an auxiliary material bin 72. A discharge port 711 is machined on the side wall of the main bin 71. The bottom of the discharge port 711 is flush with the inner bottom surface of the main material bin 71. A second cylinder 712 is installed on the other side of the main bin 71 opposite to the discharge port 711. The second cylinder 712 is used to push the cylindrical battery located at the lowest layer in the main bin 71 to move toward the discharge port 711. The sub-silo 72 is installed at one side of the main silo 71 and communicates with the outlet 711. The bottom of the auxiliary bin 72 is provided with a feed opening 721. The length of the feed port 721 is approximately equal to the length of the cylindrical battery. The width of the feed port 721 is approximately equal to the outer diameter of the cylindrical battery. Through the above structural design, the cylindrical batteries are horizontally placed in the main bin 71 and stacked up and down. The second cylinder 712 is controlled to act, a piston rod of the second cylinder 712 extends into the main material bin 71, and pushes the cylindrical battery into the auxiliary material bin 72 through the discharge port 711, and the cylindrical battery finally falls down through the discharge port 721.
As shown in fig. 5 and 7, the cylindrical battery sorter of the present embodiment is also provided with a position detection device. The position detection device comprises an infrared emitter 8 mounted above the outside of the conveyor belt 1 and an infrared receiver 81 mounted inside the conveyor belt 1. The infrared emitter 8 and the infrared receiver 81 are both mounted on the connection frame. The infrared emitter 8 and the infrared receiver 81 are disposed opposite to each other in the up-down direction. A second through hole 12 is processed between two adjacent placing grooves 13 on the conveying belt 1. When the outer diameter measuring device is in the measuring state, the receiving end of the infrared receiver 81 corresponds to one of the second through holes 12. With the above-described structural design, when one of the placement grooves 13 and the cylindrical battery located on the placement groove 13 move between the first distance sensor 2 and the second distance sensor 21, before the measurement by the first distance sensor 2 and the second distance sensor 21, the signal emitted from the infrared emitter 8 passes through the second through hole 12 and is received by the infrared receiver 81, and the position of the cylindrical battery at this time is the exact position measured by the outer diameter measuring device. When the infrared receiver 81 does not receive the signal, the position of the cylindrical battery at the moment does not reach the accurate position measured by the outer diameter measuring device, and a worker can be reminded to adjust the position.
The outer surface of the conveyor belt 1 is provided with a partition plate group at intervals along the conveying direction of the conveyor belt 1. Each group of baffles includes two baffles 131. The partition plates 131 are arranged to extend in the width direction of the conveyor belt 1. The placement groove 13 is formed between the two partition plates 131. The two partitions 131 are arranged in a V-shape.
The present embodiment is further provided with a control system including a processor for receiving signals from the first distance sensor 2, the second distance sensor 21, the infrared emitter 8, the infrared receiver 81, and the like, and controlling the operation of the first cylinder 3, the second cylinder 712, the driving mechanism, and the like. The control principle is the prior art and is not described in detail.
The working principle is as follows: the conveyor belt 1 intermittently moves at a certain frequency, and the feeding device 7 sequentially conveys the cylindrical batteries to the placing groove 13. The position detection device detects the external position of the current cylindrical battery to be measured. And when the position of the cylindrical battery is correct, starting the outer diameter measuring device to measure. When the position of the cylindrical battery is incorrect, the separator stops working. When the outer diameter measuring device measures the outer diameter of the cylindrical battery, the cylindrical battery with qualified outer diameter is still positioned in the placing groove 13 and finally separated from the placing groove 13 to be collected by the first slideway 5. The cylindrical batteries of the unqualified outer diameter are pushed onto the first chute 4 by the pushing mechanism and collected from the first chute 4.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transformation that the content of the specification does, or directly or indirectly use in other related technical fields, all including in the same way the patent protection scope of the present invention.
Claims (10)
1. A cylindrical battery separator comprises a conveying belt, a pushing mechanism and an outer diameter measuring device; the method is characterized in that: the outer surface of the conveying belt is provided with placing grooves at intervals along the conveying direction of the conveying belt; the placing grooves extend along the width direction of the conveying belt; the cylindrical battery is horizontally placed in the placing groove; the pushing mechanism is arranged on one side of the conveying belt in the width direction and used for pushing the cylindrical battery in one of the placing grooves to move towards the other side of the conveying belt in the width direction; the outer diameter measuring device comprises a first distance sensor arranged above the outer side of the conveying belt and a second distance sensor arranged on the inner side of the conveying belt; the first distance sensor and the second distance sensor are arranged oppositely up and down; a first through hole is formed in the bottom surface of each placing groove on the conveying belt; when the outer diameter measuring device is in a measuring state, the transmitting end of the second distance sensor corresponds to one of the first through holes.
2. The cylindrical battery sorting machine according to claim 1, wherein: the cylindrical battery separator also comprises a rack, a driving roller arranged on the rack, a driven roller arranged on the rack and a driving mechanism for driving the driving roller to rotate; the conveyer belt is installed on drive roll and driven voller.
3. The cylindrical battery sorting machine according to claim 1, wherein: the pushing mechanism comprises a first cylinder and a push rod; the push rods extend along the width direction of the conveying belt; and a piston rod of the first air cylinder is connected with one end of a push rod to drive the push rod to move back and forth in the width direction of the conveying belt.
4. The cylindrical battery sorting machine according to claim 1, wherein: the cylindrical battery separator further comprises a first slideway; the first slide way is arranged opposite to the pushing mechanism and used for bearing the cylindrical battery pushed by the pushing mechanism.
5. The cylindrical battery sorting machine according to claim 1, wherein: the cylindrical battery separator also comprises a second slideway; the second slideway is arranged on one side of the conveying belt in the conveying direction and used for receiving the cylindrical batteries separated from the placing groove in the position corresponding to the second slideway.
6. The cylindrical battery sorting machine according to claim 1, wherein: the cylindrical battery sorting machine further comprises a feeding device used for conveying the cylindrical batteries into the placing groove.
7. The cylindrical battery sorting machine according to claim 6, wherein: the feeding device is arranged above the conveying belt and comprises a main material bin and an auxiliary material bin; a discharge hole is formed in the side wall of the main storage bin; the bottom of the discharge port is flush with the inner bottom surface of the main storage bin; a second cylinder is arranged on the other side, opposite to the discharge hole, of the main storage bin; the second cylinder is used for pushing the cylindrical battery positioned at the lowest layer in the main storage bin to move towards the discharge hole; the auxiliary material bin is arranged on one side of the main material bin and is communicated with the discharge hole; a feed opening is formed in the bottom of the auxiliary material bin; the length of the feed opening is approximately equal to that of the cylindrical battery; the width of the feed opening is approximately equal to the outer diameter of the cylindrical battery.
8. The cylindrical battery sorting machine according to claim 1, wherein: the cylindrical battery separator also comprises a position detection device; the position detection device comprises an infrared emitter arranged above the outer side of the conveying belt and an infrared receiver arranged on the inner side of the conveying belt; the infrared transmitter and the infrared receiver are arranged up and down oppositely; a second through hole is formed between two adjacent placing grooves on the conveying belt; when the outer diameter measuring device is in a measuring state, the receiving end of the infrared receiver corresponds to one of the second through holes.
9. The cylindrical battery sorting machine according to claim 1, wherein: the outer surface of the conveying belt is provided with baffle groups at intervals along the conveying direction of the conveying belt; each group of the baffle plate groups comprises two baffle plates; the partition plates extend along the width direction of the conveying belt; the placing groove is formed between the two partition plates.
10. The cylindrical battery sorting machine of claim 9, wherein: the two partition plates are arranged in a V shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922328955.0U CN211587559U (en) | 2019-12-23 | 2019-12-23 | Cylindrical battery sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922328955.0U CN211587559U (en) | 2019-12-23 | 2019-12-23 | Cylindrical battery sorting machine |
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| CN211587559U true CN211587559U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922328955.0U Active CN211587559U (en) | 2019-12-23 | 2019-12-23 | Cylindrical battery sorting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116586334A (en) * | 2023-07-17 | 2023-08-15 | 济宁市海富电子科技有限公司 | Cylindrical lithium battery voltage testing device |
-
2019
- 2019-12-23 CN CN201922328955.0U patent/CN211587559U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116586334A (en) * | 2023-07-17 | 2023-08-15 | 济宁市海富电子科技有限公司 | Cylindrical lithium battery voltage testing device |
| CN116586334B (en) * | 2023-07-17 | 2023-09-26 | 济宁市海富电子科技有限公司 | Cylindrical lithium battery voltage testing device |
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