CN102785929B - Horizontal type cigarette carton sorting mechanism - Google Patents
Horizontal type cigarette carton sorting mechanism Download PDFInfo
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- CN102785929B CN102785929B CN201210167900.6A CN201210167900A CN102785929B CN 102785929 B CN102785929 B CN 102785929B CN 201210167900 A CN201210167900 A CN 201210167900A CN 102785929 B CN102785929 B CN 102785929B
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- sorting
- cigarette
- raceway
- bar
- storehouse
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Abstract
A horizontal type cigarette carton sorting mechanism comprises a sorting device and a main conveyor belt. The sorting device comprises a rack, and a conveying rolling way is arranged on the rack. A replenishment tipper hopper is arranged at the front end of the conveying rolling way, and a separation rolling way is connected to the tail end of the conveying rolling way. A sorting bin is arranged at an outlet end of the separation rolling way, and a pusher mechanism for pushing a stack of cigarettes into the sorting bin is arranged above the separation rolling way, and the pusher mechanism comprises a pusher plate, a power device and a guide rail which are capable of moving up and down and moving horizontally. The horizontal type cigarette carton sorting mechanism has the advantages that the drawing speed of cigarette cartons and the speed of the main conveyor belt are homodromous and synchronous by means of arranging the cigarette outlet direction of the cigarette outlet and the main conveyor belt in parallel. Phenomena of rolling, inclination, overlapping and the like of cigarette cartons cannot occur even when the cigarette cartons are drawn rapidly, and not only the sorted orderly and dense cigarette cartons are convenient for subsequent stacking packaging, but also the cigarette carton capacity per unit length of the main conveyor belt is increased; besides, the main conveyor belt is long, accordingly, the capacity is larger, and the efficiency is higher than the prior art.
Description
[technical field]
The present invention relates to a kind of mechanism for sorting of box packed goods, particularly relate to a kind of horizontal carton packaged cigarette sorter structure.
[background technology]
Existing horizontal carton packaged cigarette sorter, when bar cigarette dials out to main belt conveyor, smoke direction throughput directions most of and main conveyor belt are vertical or have certain angle, as the patent No. is: 03148889.7, name is called: " automatic cigarette sorting machine ".And the patent No.: 200910036914.2, name is called: " continuous mechanism for sorting piece cigarette ", in these two parts of patent of invention documents, it is to dial in from horizontal 90-degree that described mechanism for sorting plume enters main belt conveyor one, otherwise is exactly to drop to main belt conveyor by the free-falling body of bar cigarette from vertical or certain angle clothing.
Also has a kind of horizontal Tiao Jian mechanism, its structure is to be respectively equipped with to send cigarette channel, storage warehouse, buffer memory platform, sorting principle is that cigarette buttress is first sent in storage warehouse, when sorting, the Bo Yan mechanism that is arranged on bottom, storehouse first pushes 5 cigarettes of bottom on a belt-type delivery platform between tabacco barn and main belt conveyor along the length direction of bar cigarette, on platform, be provided with 5 separately controllable gates, can open the sluices in order by sorting instruction, allow the bar cigarette of platform by belt friction power, bar cigarette is brought in main belt conveyor, in the time that 25 cigarettes of cigarette in storage warehouse have gone out, suspend sorting, after being added into storage warehouse, the cigarette buttress that send passage continues again sorting, like this, the density of falling main belt conveyor bar cigarette is low and inhomogeneous, directly affect the sorting efficiency of system.
The structure of other existing horizontal sorters and sorting principle are also roughly the same, just some difference of form of Bo Yan mechanism.They have common deficiency: transfer to the direction of bar cigarette and the velocity reversal of main belt conveyor vertical or angled, the dial-out of bar cigarette and direction and speed cannot accomplish to synchronize with main belt conveyor, when this batten cigarette enters into main belt conveyor, bar cigarette is irregular, be prone to the inclination of bar cigarette, rolling and bar cigarette and hold up phenomenon, when particularly main belt speed is too fast, these phenomenons can badly influence the follow-up bar cigarette stacking package operation of system, so the main belt conveyor speed of the horizontal sorter section of current cigarette sorting line is all controlled at below 1100mm/s.
It two is exactly that existing horizontal sorter can not sort continuously, in the time that 25 cigarettes of storage warehouse have gone out, suspend sorting and wait for after mending cigarette and continue sorting again, and some mechanism's buffer memory platform also will suspend benefit cigarette, has greatly reduced the sorting efficiency of cigarette sorting line.
It three is exactly mechanism's complexity, and used horizontal sorter, mostly has Bo Yan mechanism more than two, transfers to specially several cigarettes of accompanying of 5 of one decks for one group, and the bar cigarette that other responsible dial-out is 1 to 4 will be kept in platform or the device of 5 cigarettes simultaneously in addition specially.The bar cigarette of an order will the benefit cigarette action by 2 Zu Bo cigarette mechanisms and tabacco barn and platform coordinate sorting, works unreliable, be prone to the rotten plume of card or go out many, go out to lack cigarette phenomenon, therefore cause shutdown and affect work efficiency
[summary of the invention]
In order to overcome the deficiencies in the prior art, the invention provides a kind of new cigarette carton sorting mechanism, this mechanism structure is simple, job order is reliable, the bar cigarette of an order brand is no matter how many numbers all can sort incessantly continuously, and the bar cigarette rectification that dials out to main belt conveyor is neat, can not produce inclination, the overlapping and phenomenon of holding up, main belt conveyor speed can reach speed faster, main belt conveyor unit length storage bar smoke density is higher, thereby sorting efficiency is higher than existing horizontal sorter.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of horizontal carton packaged cigarette sorter structure, include sorting equipment and main belt conveyor, described sorting equipment is arranged on a side of main belt conveyor, described sorting equipment includes frame, in frame, be provided with transmission raceway, the front end of described transmission raceway is provided with the tipping bucket that replenishes, the tail end that transmits raceway is connected with separation raceway, it is characterized in that described separation raceway exit end is provided with sorting storehouse, separation raceway top is provided with a buttress cigarette is pushed to the delivery device in sorting storehouse, described delivery device includes can be up and down and the pushing plate of parallel motion, engine installation and guide rail, described pushing plate device is on guide rail, described engine installation promotes pushing plate and moves,
Described sorting storehouse be arranged on main belt conveyor directly over, to be formed by fixed mount, three side plates and base plate, described base plate is lower than the carrying surface that separates raceway, base plate and the drop that separates raceway form wait to dial interval, described in wait to dial interval side and be provided with the sorting export consistent with the throughput direction of main belt conveyor;
On the fixed mount in described sorting storehouse, be provided with the mechanism of pulling over, described in the mechanism of pulling over include to dial bar and drive and dial the engine installation of bar moving, the described group of bar be around when until group interval bottom, by the bar cigarette of bottom from the parallel release of sorting export.
A kind of horizontal carton packaged cigarette sorter structure as above, is characterized in that described engine installation is motor or cylinder, and described motor or cylinder are two, drives respectively pushing plate parallel motion with vertical mobile.
A kind of horizontal carton packaged cigarette sorter structure as above, described in it is characterized in that, pull over mechanism comprise be placed in sorting base plate two ends, storehouse two groups of sprocket wheels and be arranged on respectively chain, the power motor on described two groups of sprocket wheels, on described chain, be provided with multiple groups of bars, described group of bar, in the time that base plate rotates, will wait to dial the plume release sorting export of interval bottom.
A kind of horizontal carton packaged cigarette sorter structure as above, it is characterized in that being provided with count detection sensor and sorting storage goods quantity detection sensor on sorting storehouse, described count detection sensor setting is in a side of chain, and on chain, is fixed with the counting sensing chip being synchronized with the movement; Described sorting storage goods quantity detection sensor is arranged on sorting storehouse side a little less than separating on the height of carrying surface level of raceway.
A kind of horizontal carton packaged cigarette sorter structure as above, is characterized in that described rear portion of dialling bar is provided with flexible buffer plate.
A kind of horizontal carton packaged cigarette sorter structure as above, is characterized in that described power motor is synchronous dynamo or servomotor.
The invention has the beneficial effects as follows: 1, by the smoke direction of smoke outlet and main belt conveyor are be arranged in parallel, make the dial-out speed of bar cigarette and the speed of main belt conveyor in the same way and synchronously, even if while transfering to plume fast, plume also there will not be rolling, the phenomenon such as crooked and overlapping, sort out neat, intensive bar cigarette and be both convenient to follow-up stacking package, also improved the bar cigarette capacity of main belt conveyor unit length, main belt skin under same speed, can be larger than the capacity of prior art, efficiency is higher; 2, sorting bottom surface, storehouse is lower than separating raceway outlet, and storage silo internal memory leaves in the time of bar cigarette to two-layer can mend cigarette, makes to sort and can uninterruptedly carry out, and has saved the sorting time, has improved sorting efficiency; 3, simple in structure, reliable operation, collect and store and dial cigarette in a storehouse, only has a Ge Bo cigarette mechanism, no matter will sort bar cigarette quantity, only need an instruction one-shot Bo Yan mechanism just to complete, several instructions during than the large list of the sorting quantity of prior art, Liang Gebo cigarette mechanism repeatedly coordinate the mode of startup simple and reliable.
[brief description of the drawings]
Fig. 1 is the schematic diagram of the present invention and the configuration of main belt;
Fig. 2 is horizontal carton packaged cigarette sorter structure schematic diagram of the present invention;
Fig. 3 is that the second of the present invention is dialled cigarette mechanism principle schematic diagram one;
Fig. 4 is principle of work schematic diagram two of the present invention.
[detailed description of the invention]
As Fig. 1, shown in Fig. 2, a kind of horizontal carton packaged cigarette sorter structure of indication of the present invention, include sorting equipment 1 and main belt conveyor 2, described sorting equipment 1 is arranged on a side of main belt conveyor 2, described sorting equipment 1 includes frame 101, in frame 101, be provided with and transmit raceway 3, the front end of described transmission raceway 3 is provided with the tipping bucket 4 that replenishes, the tail end that transmits raceway 3 is connected with and separates raceway 5, wherein said separation raceway 5 exit end are provided with sorting storehouse 6, separation raceway 5 tops are provided with a buttress cigarette are pushed to the delivery device 7 in sorting storehouse 6, described delivery device 7 includes can be up and down and the pushing plate 8 of parallel motion, engine installation 9 and guide rail 70, described pushing plate 8 installs on guide rail 70, described engine installation 9 promotes pushing plate 8 and moves,
Described sorting storehouse 6 be arranged on main belt conveyor 2 directly over, to be formed by fixed mount 10, three side plates 11 and base plate 12, described base plate 12 is lower than the carrying surface that separates raceway 5, base plate 12 and the drop that separates raceway form wait to dial interval 13, described in wait to dial interval 13 side and be provided with the sorting export consistent with the throughput direction of main belt conveyor 2 14;
On the fixed mount 10 in described sorting storehouse 6, be provided with the mechanism 15 of pulling over, the described mechanism 15 of pulling over includes dials bar 16 and drives the engine installation 17 of dialling bar 16 movings, the described group of bar 16 be around in the time dialling interval 13 bottom, by the bar cigarette of bottom from the parallel release of sorting export 14.
In the present invention, the engine installation 9 of described delivery device 7 is motor or cylinder, and described motor or cylinder are two, drives respectively pushing plate 8 parallel motions with vertical mobile.
As shown in Figure 3, Figure 4, one of optimal way of the present invention, the described mechanism 15 of pulling over comprise be placed in sorting 6 base plate 12 two ends, storehouse two groups of sprocket wheels 18 and be arranged on respectively chain 19, the power motor 20 on described two groups of sprocket wheels, on described chain 19, be provided with multiple groups of bars 16, described group of bar 16, in the time that base plate 12 rotates, will wait to dial the plume release sorting export 14 of interval 13 bottoms.
In the present invention, described base plate 12 can be the i.e. height of one to three layer of plume of 50mm-150mm lower than the height that separates raceway 5, makes to sort while remaining with one deck to three layer plume in storehouse 6, just starts supplementary plume.
In the present invention, be provided with count detection sensor 21 and sorting storage goods quantity detection sensor 22 on sorting storehouse 6, described count detection sensor 21 is arranged on a side of chain 19, and on chain 19, is fixed with the counting sensing chip 23 being synchronized with the movement; Described sorting storage goods quantity detection sensor 22 is arranged on sorting storehouse side a little less than separating on the height of carrying surface level of raceway 5, count detection sensor 21, sorting storage goods quantity detection sensor 22 and counting sensing chip 23 are all connected with computer, realize automation control, ensure the accurate of smoke quantity.
In the present invention, the rear portion of described group of bar 16 is provided with flexible buffer plate 24, plume rolling while preventing from dialling cigarette.
In the present invention, described group of bar 16 can be one or more.
Horizontal mechanism for sorting of the present invention, described power motor 20 is synchronous dynamo or servomotor, when work, first send sorting instruction by computer according to quantity on order, counted by step-length by synchronous dynamo again, or with motor to be taken by dialling bar 11 travel distances countings, in computer count calculates sorting storehouse in the time dialling interval 13 cigarette quantity and be less than deposit quantity, delivery device 7 is pushed to a new buttress cigarette in sorting storehouse, realizes sorting continuously and mends cigarette.
Power motor 20 of the present invention, can also adopt common brake motor, on sorting storehouse 6, be provided with in the case the count detection sensor 21 and the sorting storage goods quantity detection sensor 22 that are connected with industrial PC, described count detection sensor 21 is arranged on a side of chain 19, and on chain 19, is fixed with the counting sensing chip 23 corresponding with sorting storehouse bottom plume; Described sorting storage goods quantity detection sensor 22 is arranged on the height that sorting storehouse side is the same with separation raceway support face.When sorting, cigarette of every dial-out, just has a sensing chip 23 count detection sensor 21 of passing by, and in the time counting down to the quantity identical with computer sorting instruction, sorting stops; Sorting storage goods quantity detection sensor 22 detect bar cigarette in sorting storehouse be equal to or less than wait dial in interval 13 plume quantity time, delivery device 7 is pushed to a new buttress cigarette in sorting storehouse, realizes the cigarette of sorting benefit continuously.
Claims (5)
1. a horizontal carton packaged cigarette sorter structure, include sorting equipment (1) and main belt conveyor (2), described sorting equipment (1) is arranged on a side of main belt conveyor (2), described sorting equipment (1) includes frame (101), in frame (101), be provided with and transmit raceway (3), the front end of described transmission raceway (3) is provided with the tipping bucket that replenishes (4), the tail end that transmits raceway (3) is connected with and separates raceway (5), described separation raceway (5) exit end is provided with sorting storehouse (6), separation raceway (5) top is provided with a buttress cigarette is pushed to the delivery device (7) in sorting storehouse (6), described delivery device (7) includes can be up and down and the pushing plate (8) of parallel motion, engine installation (9) and guide rail (70), described pushing plate (8) installs on guide rail (70), it is mobile that described engine installation (9) promotes pushing plate (8),
It is characterized in that: described sorting storehouse (6) be arranged on main belt conveyor (2) directly over, to be formed by fixed mount (10), three side plates (11) and base plate (12), described base plate (12) is lower than the carrying surface that separates raceway (5), base plate (12) and the drop that separates raceway form waits to dial interval (13), described in wait that the side of dialling interval (13) is provided with the sorting export (14) consistent with the throughput direction of main belt conveyor (2);
On the fixed mount (10) in described sorting storehouse (6), be provided with the mechanism of pulling over (15), the described mechanism of pulling over (15) includes dials bar (16) and drives the engine installation (17) of dialling bar (16) moving, described group of bar (16) be around in the time dialling interval (13) bottom, by the bar cigarette of bottom from the parallel release of sorting export (14);
On sorting storehouse (6), be provided with count detection sensor (21) and sorting storage goods quantity detection sensor (22), described count detection sensor (21) is arranged on a side of chain (19), and on chain (19), is fixed with the counting sensing chip (23) being synchronized with the movement; Described sorting storage goods quantity detection sensor (22) is arranged on sorting storehouse side a little less than separating on the height of carrying surface level of raceway (5).
2. a kind of horizontal carton packaged cigarette sorter structure according to claim 1, the engine installation (9) that it is characterized in that described delivery device (7) is motor or cylinder, described motor or cylinder are two, drive respectively pushing plate (8) parallel motion with vertical mobile.
3. a kind of horizontal carton packaged cigarette sorter structure according to claim 1, described in it is characterized in that, pull over mechanism (15) comprise be placed in sorting storehouse (6) base plate (12) two ends two groups of sprocket wheels (18) and be arranged on respectively chain (19), the power motor (20) on described two groups of sprocket wheels, on described chain (19), be provided with multiple groups of bars (16), described group of bar (16), in the time that base plate (12) rotates, will wait to dial the plume release sorting export (14) of interval (13) bottom.
4. according to a kind of horizontal carton packaged cigarette sorter structure described in claim 1 or 3, it is characterized in that described rear portion of dialling bar (16) is provided with flexible buffer plate (24).
5. a kind of horizontal carton packaged cigarette sorter structure according to claim 3, is characterized in that described power motor (20) is synchronous dynamo or servomotor.
Priority Applications (1)
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CN201210167900.6A CN102785929B (en) | 2012-05-26 | 2012-05-26 | Horizontal type cigarette carton sorting mechanism |
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CN201210167900.6A CN102785929B (en) | 2012-05-26 | 2012-05-26 | Horizontal type cigarette carton sorting mechanism |
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CN102785929A CN102785929A (en) | 2012-11-21 |
CN102785929B true CN102785929B (en) | 2014-11-26 |
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CN201210167900.6A Expired - Fee Related CN102785929B (en) | 2012-05-26 | 2012-05-26 | Horizontal type cigarette carton sorting mechanism |
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CN109335521A (en) * | 2018-10-17 | 2019-02-15 | 珠海格力智能装备有限公司 | Transfer system |
CN109160245A (en) * | 2018-10-22 | 2019-01-08 | 山东洛杰斯特物流科技有限公司 | Special-shaped cigarette channel machine |
CN111807028A (en) * | 2020-06-05 | 2020-10-23 | 深圳市微蓝智能科技有限公司 | Sheet-like material feeding machine |
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DE3631209A1 (en) * | 1986-09-13 | 1988-03-24 | Segbert Stephan Galvano | Device for the aligned deposition of stacks of blanks |
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