CN217554384U - Automatic subpackaging device and assembling device - Google Patents

Abstract

The utility model discloses an automatic partial shipment device, including the transport manipulator, the unloading passageway and the transport mechanism that the slope set up, the transport manipulator sets up in the top of unloading passageway dog-house for carry the product to the feed inlet department of unloading passageway, transport mechanism is located the below of unloading passageway discharge gate, it has a plurality of turnover cases to arrange in proper order on transport mechanism, transport mechanism is used for making the turnover case of treating the pan feeding remove to unloading passageway discharge gate under, the transport manipulator drops into the product from the feed inlet department of unloading passageway, the product drops to turnover incasement through the unloading passageway. Automatic partial shipment device can realize the automatic partial shipment to the product, and need not the manual work again and snatch, reduces the manual operation step, reduces the human cost. The utility model discloses still disclose an assembly quality, carry to the unloading passageway through carrying the manipulator promptly after the product equipment is accomplished, and need not pass through the transportation of intermediate link again to shorten the time of whole flow, raise the efficiency.

Description

Automatic subpackaging device and assembling device

Technical Field

The utility model belongs to the technical field of the production facility, concretely relates to automatic partial shipment device and assembly device.

Background

After the production and assembly of the products are finished, the products need to be subpackaged according to the requirements of various customer orders, the manual subpackaging method in the prior art is low in efficiency, and when a large number of orders exist, a large number of workers are needed to operate, and the labor cost is high.

When the product quantity is required during split charging, generally an experienced operator picks a proper amount of products from a product box and puts the products into a packaging bag on an electronic scale, and adds or reduces the products according to the weight value displayed by the electronic scale, so that the value displayed by the electronic scale reaches a standard value, and the operation method has the disadvantages of slow split charging speed and low efficiency; moreover, because the labor repeatability of workers is strong, the number of the workers is easy to be wrong due to the fatigue of the workers, and the error rate is high; and when errors occur, the packaging bags which are packaged but have wrong quantity are not easy to be checked.

SUMMERY OF THE UTILITY MODEL

In view of the above-described deficiencies of the prior art in whole or in part, it is an object of the present invention to:

the automatic subpackaging device can automatically convey products to be packaged, and is high in subpackaging speed and efficiency;

the assembling device realizes integration of assembling and subpackaging.

For realizing above-mentioned whole or partial purpose, the utility model provides an automatic partial shipment device, including unloading passageway and the transport mechanism that transport manipulator, slope set up, the transport manipulator sets up the top of unloading passageway dog-house for carry the product extremely the dog-house department of throwing of unloading passageway, transport mechanism is located the below of unloading passageway discharge gate it has a plurality of turnover casees to arrange in proper order on the transport mechanism, transport mechanism is used for making the turnover case of waiting the pan feeding remove extremely under the unloading passageway discharge gate, the transport manipulator is followed the product the dog-house department of throwing of unloading passageway drops into, the product warp the unloading passageway drops to in the turnover case. The beneficial effects of this technical scheme lie in that, the product passes through the unloading passageway and drops to the turnover case in automatically, realizes the automatic partial shipment to the product, and need not the manual work again and snatch, reduces the manual operation step, reduces the human cost.

The conveying manipulator and the conveying mechanism are electrically connected with the controller, a counting unit is arranged in the controller, and when the counting value reaches n times of a set numerical value, the controller drives the conveying mechanism to move by the distance of one turnover box. The carrying manipulator can carry one or more products at a time and feed back to the counting unit through the controller, and the counting unit calculates the number of the products. When the number of the products calculated by the counting unit reaches n (n is a positive integer) times of a preset value, the controller drives the conveying mechanism to move, so that an empty turnover box moves to the lower part of the blanking channel to count the next round. And the conveying mechanism conveys the turnover boxes loaded with the products with the specified number to the discharging direction to wait for packaging. Automatic partial shipment device can carry out automatic partial shipment and automatic counting to the product, operating personnel only need to the turnover case in the product pack can, and no longer need artifical count to improve partial shipment efficiency, reduce the human cost.

Specifically, the conveying mechanism is a linear conveying mechanism and comprises a first support, a linear conveying belt and a first driving mechanism, a driving wheel and a driven wheel are respectively mounted on two sides of the upper end face of the first support, the output end of the first driving mechanism is connected with the driving wheel and drives the driving wheel to rotate, and the linear conveying belt is sleeved on the driving wheel and the driven wheel; and the turnover boxes are linearly arranged on the linear conveyor belt.

Follow linear conveyor belt direction of transfer's both sides are provided with first shelves strip, first shelves strip pass through the support column install in on the first support, be used for preventing the turnover case skew.

Furthermore, the tail end of the transmission direction of the linear conveyor belt is provided with a second blocking strip, and two ends of the second blocking strip are respectively connected with the first blocking strips on two sides, so that the turnover box is prevented from falling.

The conveying mechanism can also be an annular conveying mechanism and comprises a second support, an index plate and a second driving mechanism, wherein the index plate is arranged on the upper end face of the second support, and the output end of the second driving mechanism is connected with the index plate and drives the index plate to rotate; the turnover boxes are arranged on the index plate and arranged around the circle center of the index plate, and the index plate rotates for one turnover box angle at a time so that the turnover boxes to be fed move to the position right below the discharge port of the discharging channel. After the products in the turnover box are poured into the packaging bags by an operator, the empty turnover box is placed into the dividing plate, and the circulation operation of the turnover box is realized.

Automatic partial shipment device can also include the packing platform, the packing platform is located transport mechanism direction of transfer one side, it places the chamber to be provided with the wrapping bag on the packing platform. The staff pours a certain amount of products in the turnover box into the packaging bag in the packaging bag placing cavity at one side of the conveying direction of the conveying mechanism, and the packaging bag placing cavity is sealed to complete the split charging of one bag of products.

And the packaging platform is also provided with a weighing device, and the weighing device is used for rechecking the number of the products in the turnover box. The staff can be at intervals, the turnover case that is equipped with a certain amount of products is drawn at random and put into the electronic scale, and whether the product quantity is correct is judged through the numerical value that the electronic scale shows, prevents to produce the error because of the system error.

The utility model also provides an assembly device, including any one in equipment board and the above-mentioned technical scheme automatic partial shipment device, the equipment board includes swivel work head's periphery is provided with material loading station, equipment station and unloading station, the setting of transport manipulator is in unloading station department. The technical scheme has the beneficial effects that the assembling device integrates product assembling and subpackaging, the product assembling is completed and then passes through the conveying manipulator to convey the product to the discharging channel, and the product does not need to be transferred through an intermediate link, so that the time of the whole flow is shortened, and the efficiency is improved.

And the assembling-detecting manipulator is electrically connected with the controller and is used for assembling and detecting whether the product is a qualified product or a defective product. The assembly device can detect the quality of the product before subpackaging, thereby ensuring that the product conveyed into the turnover box is qualified.

The assembling device further comprises a defective product channel and a defective product collecting box located below the defective product channel, wherein the defective product channel is located in a working area of the carrying manipulator and used for conveying products detected as defective products by the assembling-detecting manipulator, and the products fall into the defective product collecting box through the defective product channel. If the assembled product is judged to be a defective product through the assembling-detecting manipulator, the controller sends an instruction to the manipulator of the conveyer, the manipulator conveys the defective product to the defective product channel and conveys the defective product to the defective product collecting box through the defective product channel, namely, the assembling device not only can realize sorting and counting of the qualified product, but also can realize collecting of the defective product.

The utility model has the advantages that:

(1) The automatic sub-packaging device provided by the utility model has simple structure, can realize automatic sub-packaging of products, and solves the problem of low manual grabbing efficiency;

(2) Furthermore, a counting unit in the controller is matched with a flowing turnover box to carry out automatic counting and subpackaging so as to improve the working efficiency;

(3) The utility model carries out random rechecking to the product quantity by arranging the weighing mechanism, so as to further ensure the quantity to be accurate;

(4) A plurality of turnover boxes are arranged on the conveying mechanism, enough buffering time is reserved, and the operation intensity is reduced;

(5) The utility model provides an assembly device set product equipment and partial shipment passes through promptly after the product equipment is accomplished transport manipulator carries to the unloading passageway, and need not pass through the transportation of intermediate link again to shorten the time of whole flow, raise the efficiency.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is an overall configuration diagram of an automatic separate loading device according to embodiment 1 of the present invention;

FIG. 2 is a schematic view of the structure of the transport mechanism in embodiment 1;

FIG. 3 is a schematic view showing the structure of a carrying robot and a blanking passage in embodiment 1;

FIG. 4 is a schematic structural diagram of an assembly machine in embodiment 1;

FIG. 5 is a schematic view of the structure of an assembly in example 1;

FIG. 6 is a schematic view of the construction of an assembly-inspection robot in embodiment 1;

FIG. 7 is a schematic view of the structure of the mount, the press pin shaft and the flexible member of FIG. 6;

fig. 8 is a schematic view of the transport mechanism in embodiment 2.

Reference numerals: 1-carrying mechanical arm, 101-upright post, 102-connecting block, 103-X-axis moving cylinder, 104-Z-axis moving component, 105-material taking chuck, 2-blanking channel, 3-turnover box, 4-conveying mechanism, 401-first support, 402-linear conveyor belt, 403-first driving mechanism, 404-first stop strip, 405-supporting column, 406-second stop strip, 407-dividing disc, 5-assembling machine table, 6-packaging table, 7-packaging bag placing cavity, 8-weighing device, 9-rotary workbench, 10-linear driving mechanism, 1001-sub-part, 1002-main part, 11-assembling-detecting mechanical arm, 1101-linear driving mechanism, 1102-press pin shaft, 1103-mounting seat, 1104-first limit sensor, 1105-second limit sensor, 1106-flexible part, 1107-mounting plate and 12-defective product channel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1, the utility model provides an automatic subpackaging device, in this embodiment, including carrying manipulator 1, the unloading passageway 2 and the transport mechanism 4 that the slope set up, carrying manipulator 1 sets up above the dog-house of unloading passageway 2, be used for carrying the product to the dog-house of unloading passageway 2, transport mechanism 4 is located the below of unloading passageway 2 discharge gate, a plurality of turnover cases 3 have been arranged in proper order on transport mechanism 4, transport mechanism 4 is used for making the turnover case 3 of waiting to be pan fed move to under the discharge gate of unloading passageway 2, carrying manipulator 1 drops into the product from the dog-house of unloading passageway 2, the product drops into turnover case 3 through the unloading passageway 2 of slope; the conveying manipulator 1 and the conveying mechanism 4 are electrically connected with a controller, a counting unit is arranged in the controller and used for counting the number of products thrown into the blanking channel 2 by the conveying manipulator 1, and when the counted value reaches n (n is a positive integer) times of a set numerical value, the controller drives the conveying mechanism 4 to move for the distance of one turnover box 3, so that the next empty turnover box 3 moves to the position below the blanking channel 2.

As shown in fig. 2, the conveying mechanism 4 in this embodiment is a linear conveying mechanism, and includes a first support 401, a linear conveying belt 402, and a first driving mechanism 403, a driving wheel and a driven wheel are respectively installed on two sides of an upper end surface of the first support 401, an output end of the first driving mechanism 403 is connected to the driving wheel to drive the driving wheel to rotate, and the linear conveying belt 402 is sleeved on the driving wheel and the driven wheel and moves under the driving of the first driving mechanism 403; the turnover boxes 3 are linearly arranged on the linear conveyor belt 402, one turnover box 3 is transferred to the position right below the feed opening of the feeding channel 2 by the linear conveyor belt 402 along the conveying direction of the linear conveyor belt 402, then the linear conveyor belt 402 stops to wait for the conveying manipulator 1 to feed, and when the feed reaches a set number, the linear conveyor belt 402 moves for a set distance to enable the next empty turnover box 3 to move to the position right below the feed opening of the feeding channel 2. The first driving mechanism 403 is a rotary motor in this embodiment, but may be a device such as a rotary cylinder in another embodiment.

Further, first blocking strips 404 are arranged on two sides of the linear conveyor 402 in the conveying direction, the first blocking strips 404 are mounted on the first support 401 through support columns 405, and the height of each support column 405 is set according to the height of the turnover box 3, so that the positions of the turnover boxes 3 can be limited by the first blocking strips 404 on two sides of the turnover box 3, and the turnover box 3 is prevented from shifting or falling off in the moving process. In this embodiment, the two ends of the first blocking bar 404 are further fixedly installed with second blocking bars 406, the two ends of the second blocking bars 406 are connected with the first blocking bars 404 on the two sides of the first blocking bar 406, respectively, and when the first turnover box 3 moves to the end of the linear conveyor 402, the second blocking bars 406 arranged at the end of the linear conveyor 402 in the conveying direction can be used to prevent the turnover box 3 from falling off. It can be seen that in other embodiments, only one second rail 406 may be provided, i.e., on one side of the end of the linear conveyor 402 in the conveying direction.

As shown in fig. 1, a packing table 6 is further provided on one side of the conveying mechanism 4 in the conveying direction, a product container such as a packing bag is provided on the packing table 6, and an operator pours the product in the circulation box 3 into the product container and seals the container. The container that holds in this embodiment is the PE wrapping bag, consequently still is provided with the wrapping bag on packing table 6 and places chamber 7, and operating personnel can open the wrapping bag in advance and fix on wrapping bag places chamber 7 to pour the wrapping bag into with the product in turnover case 3 fast and conveniently. In addition, a weighing device 8 is further arranged on the packing table 6, and the weighing device 8 is used for rechecking the number of products in the turnover box 3. The operator can randomly place the packaged product on the weighing device 8, compare the weight with the standard weight, and check whether the standard weight is met, thereby judging whether the system has errors. When the number is found to be wrong, the bags between two proofs can be rechecked to check for the wrong number of bags.

This embodiment still provides an assembly quality, as shown in fig. 1 and fig. 4, assembly quality is including assembling board 5 to and the automatic partial shipment device among the above-mentioned technical scheme, carrying manipulator 1 sets up in assembling board 5, and assembling board 5 includes swivel work head 9, has set gradually the material loading station in swivel work head 9's periphery, and assembly station and unloading station, carrying manipulator 1 and unloading passageway 2 set up in unloading station department, and the product is after the equipment is accomplished at the assembly station, through swivel work head 9 swivelling movement to unloading station department, carrying manipulator 1 snatchs the product and throws the material to unloading passageway 2.

Referring to fig. 3 and 4 in combination, the carrying manipulator 1 is fixedly installed at the blanking station through the upright column 101, the carrying manipulator 1 includes a connecting block 102, an X-axis moving cylinder 103, a Z-axis moving assembly 104 and a material taking chuck 105, the connecting block 102 is fixedly installed at the top end of the upright column 101, the X-axis moving cylinder 103 is installed on the connecting block 102, the Z-axis moving assembly 104 is installed on the X-axis moving cylinder 103 and moves along the X-axis under the driving of the X-axis moving cylinder 103, the material taking chuck 105 is installed on the Z-axis moving assembly 104 and moves up and down along the Z-axis under the driving of the Z-axis moving assembly 104, the material taking chuck 105 is used for gripping a product, the feeding port of the blanking channel 2 is located within the X-axis moving stroke of the material taking chuck 105, and the material taking chuck 105 descends along the Z-axis to grip the product and feeds the product into the feeding port of the blanking channel 2 along the X-axis.

As shown in fig. 5, the "product" of the present invention may be, for example, an assembly 10 including a sub-component 1001 and a main component 1002, and during the assembly process, the sub-component 1001 needs to be pressed into the main component 1002. The sub-part 1002 needs to be installed in a cylindrical hole of the female part 1001 under the action of pressure, and according to design tolerance, certain friction force exists between the sub-part 1002 and the hole wall of the female part 1001 in the assembling process, and certain pressure is needed during automatic assembling. Due to the fact that errors exist in the sizes of the sub-part 1002 and the mother part 1001 in the manufacturing process of the assembly 10 which is not good in quality, the assembly 10 cannot be installed or the sub-part 1002 automatically falls under the action of self gravity, and the assembly 10 which does not meet the size requirement needs to be picked out in subsequent operation to avoid flowing into a client.

In order to make the assembly parts 10 flowing into the blanking channel 2 all be qualified products, namely, only the qualified products are counted and subpackaged, an assembly-detection manipulator 11 is arranged at an assembly station of the rotary worktable 9 in the embodiment, the assembly-detection manipulator 11 is electrically connected with a controller, when the assembly-detection manipulator is used for assembling the products, the products can be detected to be qualified products or unqualified products at the same time, and the controller sends the detection result to the carrying manipulator 1; in the working area of the handling robot 1, a defective product channel 12 and a defective product collecting box (not shown) located below the defective product channel 12 may be further provided, and if a detected defective product is a qualified product, the handling robot 1 drops the product into the discharging channel 2, and the counting unit counts the number of the product, and if a detected defective product is a defective product, the handling robot 1 drops the product into the defective product channel 12 and the defective product collecting box collects the product.

In the embodiment, the defective product channel 12 is located in the Y-axis of the feeding channel 2, so the handling robot 1 may further include a Y-axis driving cylinder (not shown) to drive the material pick-up chuck 105 to move to the defective product channel 12 along the Y-axis. Of course, the defective product passage 12 may be provided in the X-axis direction of the blanking passage 2, for example.

As shown in fig. 6, the assembly-inspection robot 11 in the present embodiment includes a linear driving mechanism 1101, a pressure pin shaft 1102, a mounting base 1103, a first limit sensor 1104, a second limit sensor 1105, and a flexible member 1106; the flexible piece 1105 is sleeved on the press pin shaft 1102, the press pin shaft 1102 is movably installed in the installation base 1103, two ends of the press pin shaft 1102 penetrate out of the installation base 1103, the linear driving mechanism 1101 drives the installation base 1103 to make linear motion, one end of the press pin shaft 1102 moves under the reaction of the sub-piece 1002 and extrudes the flexible piece 1106, and the first limit sensor 1104 and the second limit sensor 1105 are respectively used for feeding back the limit positions of the press pin shaft 14 under the maximum assembling pressure and the minimum assembling pressure. The first limit sensor 1104 and the second limit sensor 1105 are mounted on the mounting plate 1107, one end of the mounting plate 1107 is connected with the linear driving mechanism 1101, and the other end of the mounting plate 1107 is connected with the mounting base 1103, so that the press pin shaft 1102 on the mounting base 1103 is lifted and lowered under the action of the linear driving mechanism 1101, and the sub-component 1001 in the assembly to be assembled 10 is mounted. In operation, the linear driving mechanism 1101 drives the press pin shaft 1102 to move downwards to press the sub-member 1001, the press pin shaft 1102 is acted by the reverse force of the sub-member 1001 to move upwards, the flexible member 1106 is pressed at the same time, and when the compression force of the flexible member 1106 reaches the pressure required by the assembly of the sub-member 1001, the sub-member 1001 moves downwards to complete the assembly. In the process, the compression amount of the flexible member 1106 is in positive correlation with the upward movement displacement of the pressure pin shaft 1102, the top position of the pressure pin shaft 1102 with large compression amount is high, and the top position of the pressure pin shaft 1102 with small compression amount is low, so that the top position of the pressure pin shaft 1102 is detected by the first limit sensor 1104 and the second limit sensor 1105, and when the compression amount is too high or too low, the product can be judged to be a defective product.

Example 2

Example 2 differs from example 1 in that: the conveying mechanism 4 in embodiment 2 is an annular conveying mechanism, and comprises a second support, an index plate 407 and a second driving mechanism, wherein the index plate 407 is arranged on the upper end face of the second support, and the output end of the second driving mechanism is connected with the index plate 407 and drives the index plate 407 to rotate; the turnover boxes 3 are arranged on the dividing plate 407 and are arranged around the center of the dividing plate 407, and the dividing plate 407 rotates by an angle of one turnover box 3 at a time so that the turnover box 3 to be fed moves to a position right below the outlet of the blanking channel 2. After the operator pours the products in the turnover box 3 into the packaging bags, the empty turnover box 3 is placed into the index plate 407, and the circulation operation of the turnover box 3 is realized. In the present embodiment, 8 turnover boxes 3 are provided on the indexing plate, but in other embodiments, the number of turnover boxes 3 may be set as needed, and the rotation angle may be set accordingly. The second driving mechanism in the present embodiment may be, for example, a rotary motor or a rotary cylinder.

It is right above the utility model provides an automatic partial shipment device and assembly device introduce in detail, and it is right to have used specific individual example herein the utility model discloses a principle has been elucidated, and the description of above embodiment is only used for helping understanding the utility model discloses a method and core thought. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the scope of the appended claims.

Claims (10)

1. The utility model provides an automatic subpackaging device, its characterized in that, including carrying manipulator (1), the unloading passageway (2) and transport mechanism (4) that the slope set up, carrying manipulator (1) sets up the top of unloading passageway (2) dog-house for with the product transport extremely the dog-house department of throwing of unloading passageway (2), transport mechanism (4) are located the below of unloading passageway (2) discharge gate a plurality of turnover cases (3) have been arranged in proper order on transport mechanism (4), transport mechanism (4) are used for making the turnover case (3) of waiting to pan feeding move to under unloading passageway (2) discharge gate, carrying manipulator (1) follows the product drops into from the dog-house department of unloading passageway (2), the product warp unloading passageway (2) drop to in turnover case (3).

2. The automated racking device according to claim 1 wherein the handling robot (1) and the transfer mechanism (4) are electrically connected to a controller, the controller having a counter unit disposed therein.

3. The automatic subpackaging device according to claim 1 or 2, wherein the conveying mechanism (4) is a linear conveying mechanism and comprises a first support (401), a linear conveying belt (402) and a first driving mechanism (403), a driving wheel and a driven wheel are respectively installed on two sides of the upper end surface of the first support (401), the output end of the first driving mechanism (403) is connected with the driving wheel and drives the driving wheel to rotate, and the linear conveying belt (402) is sleeved on the driving wheel and the driven wheel; the turnover boxes (3) are linearly arranged on the linear conveyor belt (402).

4. The automatic racking device according to claim 3, wherein first stop bars (404) are disposed along both sides of the conveying direction of said linear conveyor (402), said first stop bars (404) being mounted on said first rack (401) by means of support columns (405) for preventing the turnover box (3) from shifting.

5. The automatic racking device according to claim 1 or 2 wherein said transfer mechanism (4) is an endless transfer mechanism comprising a second support, an indexing disk (407) and a second drive mechanism, said indexing disk (407) being disposed on an upper end surface of said second support, an output end of said second drive mechanism being connected to said indexing disk (407) and driving said indexing disk (407) to rotate; the turnover boxes (3) are arranged on the index plate (407) and arranged around the circle center of the index plate (407), and the index plate (407) rotates by one angle of the turnover box (3) every time so that the turnover box (3) to be fed moves to the position right below the discharge port of the feeding channel (2).

6. The automatic subpackaging device according to claim 1, further comprising a packaging table (6), wherein the packaging table (6) is positioned on one side of the conveying direction of the conveying mechanism (4), and a packaging bag placing cavity (7) is arranged on the packaging table (6).

7. An automatic racking device according to claim 6, wherein a weighing device (8) is further disposed on said packing table (6), said weighing device (8) being adapted to recheck the number of products in said container (3).

8. An assembling device, characterized in that, including assembling board (5) and the automatic split charging device of any one of claims 1-7, assembling board (5) includes swivel work head (9), the periphery of swivel work head (9) is provided with material loading station, equipment station and unloading station, the setting of transport machinery hand (1) is in unloading station department.

9. The assembling device according to claim 8, wherein an assembling-detecting manipulator (11) is arranged at the assembling station, and the assembling-detecting manipulator (11) is electrically connected with the controller and is used for assembling and detecting whether the product is a qualified product or a defective product.

10. The assembling device according to claim 9, further comprising a defective product channel (12) and a defective product collecting box located below the defective product channel (12), wherein the defective product channel (12) is located in a working area of the carrying robot (1) and is used for conveying a product detected as a defective product by the assembling-detecting robot (11), and the product falls into the defective product collecting box through the defective product channel (12).

Images