CN114348596A - Automatic welding, assembling and packaging machine - Google Patents

Automatic welding, assembling and packaging machine Download PDF

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Publication number
CN114348596A
CN114348596A CN202210009900.7A CN202210009900A CN114348596A CN 114348596 A CN114348596 A CN 114348596A CN 202210009900 A CN202210009900 A CN 202210009900A CN 114348596 A CN114348596 A CN 114348596A
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CN
China
Prior art keywords
assembly
conveying
basic
driving
blanking
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CN202210009900.7A
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Chinese (zh)
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CN114348596B (en
Inventor
万园
钟剑峰
钟波
贾连杰
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Shenzhen Minghengda Precision Hardware Co ltd
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Shenzhen Minghengda Precision Hardware Co ltd
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Priority to CN202210009900.7A priority Critical patent/CN114348596B/en
Publication of CN114348596A publication Critical patent/CN114348596A/en
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Publication of CN114348596B publication Critical patent/CN114348596B/en
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Abstract

The application relates to an automatic welding assembly packaging machine, which belongs to the technical field of hardware processing and comprises a mounting frame, a conveying mechanism, a basic feeding mechanism, a part feeding mechanism, a welding mechanism, a discharging mechanism and a plastic packaging mechanism, wherein the conveying mechanism, the basic feeding mechanism, the part feeding mechanism, the welding mechanism, the discharging mechanism and the plastic packaging mechanism are arranged on the mounting frame; the blanking mechanism is used for taking off and temporarily storing finished products which are welded and processed from the conveying mechanism, and the plastic packaging mechanism is used for conveying the plastic trays and conveying the finished products temporarily stored in the blanking mechanism to the plastic trays one by one. This application has the effect that promotes electronic component processing production's efficiency.

Description

Automatic welding, assembling and packaging machine
Technical Field
The application relates to the field of hardware processing, in particular to an automatic welding, assembling and packaging machine.
Background
A large number of electronic components are used in electronic products, and these electronic components are usually manufactured by welding one or more parts on a base member, and the electronic components subjected to the welding process need to be packaged and stored in bulk.
The process of the flow processing of the phase module shielding device comprises the following steps: after the parts and the basic parts are manually positioned and installed together through the positioning nails and the positioning holes which are matched with each other, the parts and the basic parts are manually welded together, and after the welding is finished, the welded product is conveyed to an inlet of a braider through a vibrating feeding disc, and the product is packaged through the braider; the packaging principle of the braider in the related technology is as follows: the material belt between two charging trays is driven to be conveyed from one charging tray to the other charging tray through two rotating charging trays, a containing groove used for containing the processed electronic elements is formed in the material belt, the processed electronic elements are sequentially placed in the containing groove, the electronic elements are packaged on the material belt through a protective film, and the material belt packaged by the electronic elements is stored on one charging tray.
In view of the above-mentioned related art, the inventor thinks that the size of charging tray and the length of material area are limited, when the material area runs out, just need to stop the work of whole strip line processing station, take off original charging tray and material area, change new charging tray and material area, this just makes the material area accomodate the mode of packing and can spend a large amount of time at the process of changing charging tray and material area, has reduced the efficiency of product production.
Disclosure of Invention
In order to promote the efficiency of electronic component processing production, this application provides an automatic weld equipment packagine machine.
The application provides an automatic welding equipment packagine machine adopts following technical scheme:
an automatic welding assembly packaging machine comprising: a mounting frame;
the transportation mechanism is arranged on the mounting rack and used for transporting basic parts and parts to be processed and products which are welded;
the base feeding mechanism is arranged on the mounting frame, is adjacent to the conveying mechanism and is used for conveying the base piece to the conveying mechanism;
the part feeding mechanism is arranged on the mounting frame, is adjacent to the conveying mechanism and is used for positioning and mounting parts at corresponding positions on a base part on the conveying mechanism;
the welding mechanism is arranged on the mounting frame, is adjacent to the conveying mechanism and is used for welding the basic part and the part which are positioned and installed on the conveying mechanism;
the blanking mechanism is arranged on the mounting frame and is adjacent to the conveying mechanism, and the blanking mechanism is used for taking down and temporarily storing the finished products after welding processing from the conveying mechanism;
plastic envelope packagine machine constructs, sets up on the mounting bracket with the adjacent setting of unloading mechanism, plastic envelope packagine machine constructs including setting up deposit frame, conveying subassembly, ejection of compact subassembly and packaging assembly on the mounting bracket, the deposit frame is used for depositing a plurality of plastic tray, the packaging assembly is located deposit the frame with between the unloading mechanism, the conveying subassembly be used for with plastic tray warp in the deposit frame the packaging assembly transports to ejection of compact subassembly department one by one in proper order, the packaging assembly be used for with the finished product of depositing temporarily in the unloading mechanism transports one by one to on the plastic tray that conveying subassembly conveyed, ejection of compact subassembly be used for with the plastic tray that conveying subassembly conveyed takes off.
The basic feeding mechanism, the part feeding mechanism, the welding mechanism and the blanking mechanism are sequentially arranged along the conveying direction of the conveying mechanism.
By adopting the technical scheme, the base feeding mechanism conveys the base part on the conveying assembly, the conveying assembly conveys the base part to a position adjacent to the part feeding mechanism, the part feeding mechanism positions and installs the part on the base part, the conveying assembly conveys the installed base part and the part to a position adjacent to the welding mechanism, and the welding mechanism welds the base part and the part; the conveying assembly conveys the finished products subjected to welding processing to a position adjacent to the blanking mechanism, and the blanking mechanism takes the finished products off the conveying assembly and temporarily stores the finished products; the plastic packaging mechanism places the finished product that unloading mechanism department was located temporarily on the blister supporting plate one by one, because a blister supporting plate can hold a plurality of finished products simultaneously, when placing the finished product on a blister supporting plate one by one, can supply the blister supporting plate in the material storage frame, realize the replenishment of blister supporting plate in incessant processing packing, and this application has assembled the location installation of basis spare and part simultaneously, welding and off-the-shelf braid assembly process, and each step can carry out mutual noninterference in step, when greatly having reduced the cost of labor, and the production efficiency is improved.
Optionally, the plastic packaging mechanism further comprises a lifting frame and a feeding driving assembly which are vertically and slidably arranged on the mounting frame, and the material storage frame is placed on the lifting frame; the feeding driving assembly is used for driving the lifting frame to move vertically;
the material storage rack comprises a rack body placed on the lifting rack and two side plates which are vertically arranged on the inner side of the rack body and are parallel to each other, the two side plates are arranged oppositely, a space is reserved between the two side plates, two side surfaces, close to each other, of the two side plates are horizontally provided with a plurality of material storage grooves, the two material storage grooves are arranged in a penetrating manner along two groove walls of the material storage grooves in the length direction of the material storage grooves, the material storage grooves on the two side plates are respectively arranged in a one-to-one correspondence manner, and two ends, far away from each other, of the blister tray can be correspondingly inserted into the two material storage grooves on the two side plates respectively;
the conveying assembly comprises a bearing plate and a conveying driving piece, the bearing plate is arranged between the two side plates, and the conveying driving piece is used for driving the bearing plate to move towards the direction close to the discharging assembly along the length direction of the material storage groove.
By adopting the technical scheme, the feeding driving component drives the lifting frame to descend, the material storage rack arranged on the lifting frame moves towards the direction close to the bearing plate, when a plastic suction tray closest to the bearing plate is completely arranged on the bearing plate, the feeding driving component stops working, the conveying driving component drives the bearing plate to move towards the direction close to the discharging component, when the bearing plate moves to the position of the packaging component, the packaging component sequentially places parts which are processed on the plastic suction tray on the bearing plate, and after the plastic suction tray is full, the conveying driving component continuously drives the material bearing plate to move to the discharging component, so that the packaging of one round of electronic components is completed; conveying driving piece drive bearing plate resets and carries out the packing of next round, when last plastic uptake tray in the material storage frame was placed and is transported away and place electronic component on the bearing plate, basic driving piece drive material storage frame upward movement resets, the manual work is tak away empty material storage frame from the crane, place another material storage frame of filling up plastic uptake tray on the crane again, realized promptly and carried out the replenishment to the plastic uptake tray under the condition of packing to electronic component without stopping, the efficiency of the process is accomodate in the electronic component packing has further been improved.
Optionally, the discharging assembly comprises two groups of material supporting pieces, two groups of material blocking pieces and a one-way material bearing block arranged on the material blocking pieces; the two groups of material supporting pieces are respectively arranged at positions close to two sides of the motion trail of the supporting plate; the material supporting part comprises a material supporting cylinder and a supporting plate, the supporting plate is arranged at the output end of the material supporting cylinder, and the material supporting cylinder is used for driving the supporting plate to vertically move;
the two groups of material blocking parts are respectively arranged at two sides of the motion trail of the bearing plate, and the two groups of material supporting parts are positioned between the two groups of material blocking parts; the two groups of material blocking pieces are respectively used for being abutted against two ends, far away from each other, of the blister tray on the bearing plate, gaps are arranged between two ends, close to the two material blocking pieces, of the bearing plate and the two material blocking pieces, and the bearing plate is located between the bearing plate and the material blocking pieces;
two side surfaces of the two material blocking pieces, which are close to each other, are respectively provided with a one-way material bearing block, and the one-way material bearing blocks are movably arranged above the bearing plate; when the plastic sucking tray is conveyed to the position above the one-way material bearing block by the supporting plate, the one-way material bearing block is used for limiting the plastic sucking tray to move towards the direction close to the supporting plate.
By adopting the technical scheme, gaps are respectively arranged between the two ends of the bearing plate close to the two material blocking parts and between the two material blocking parts, so that the blister tray placed on the bearing plate is arranged in a suspension manner close to the two ends of the two material blocking parts; when the two material supporting pieces support the blister tray from the supporting plate to the position above the one-way material bearing blocks, the supporting plate moves downwards to reset, and the blister tray can be left on the two one-way material bearing blocks due to the arrangement of the one-way material bearing blocks; when two support material pieces upwards held up next blister supporting plate from the supporting plate, this blister supporting plate will last blister supporting plate jack-up from one-way material piece that holds, two blister supporting plate together move to one-way material piece top that holds, layer board downstream resets and can together stay two blister supporting plates on two one-way material pieces that hold, it makes the blister supporting plate quantity on two one-way material pieces that hold accumulate gradually to repeat this process, the blister supporting plate on two one-way material pieces that holds together takes out when reaching a certain quantity, thereby the batch unloading of blister supporting plate has been realized.
Optionally, the transportation mechanism includes a transportation turntable and a first driving assembly, the first driving assembly is disposed on the mounting frame, the transportation turntable is circular in cross-sectional shape, the first driving assembly is configured to drive the transportation turntable to rotate around its own axis, and a rotation axis of the transportation turntable is perpendicular to the upper surface of the mounting frame; the basic feeding mechanism, the part feeding mechanism, the welding mechanism and the blanking mechanism are arranged adjacent to the transportation turntable and are sequentially arranged along the rotation direction of the transportation turntable;
the conveying mechanism further comprises a plurality of jigs fixedly arranged on the upper surface of the conveying turntable, the jigs are used for installing and fixing the basic piece, and the jigs are arranged at intervals and are arranged around the edge of the conveying turntable for a circle.
By adopting the technical scheme, the basic feeding mechanism, the part feeding mechanism, the welding mechanism and the blanking mechanism are sequentially arranged on the periphery of the transportation turntable, the transportation turntable with the circular cross section rotates for a circle, and the jigs arranged on the transportation turntable rotate for a circle at the same time, so that the processes of mounting, welding and blanking a group of products can be completed; continuing to rotate the transport turntable, and moving the jig which completes the blanking to a position adjacent to the basic feeding mechanism again to perform the next round of working procedure; compare in sharp transmission modes such as belt conveying, sharp lead screw slip table or running roller conveying, the structure is simpler, and the required distance that the tool resets is shorter after a round process is accomplished, can last the conveying, has improved conveying efficiency.
Optionally, the basic feeding mechanism comprises a basic vibration feeding tray for conveying basic parts, a basic transferring assembly and a basic distributing assembly; the base material distribution assembly is arranged on the mounting frame, a base through groove is formed in the base material distribution assembly, a base feeding hole is formed in one groove wall of the base through groove, the discharging end of the base vibration feeding tray is communicated with the base feeding hole, and the discharging direction of the base vibration feeding tray is perpendicular to the length direction of the base through groove;
the basic distributing assembly comprises a basic conveying part which is arranged in the basic through groove in a sliding mode and used for bearing a basic part, the basic conveying part can slide along the length direction of the basic through groove to the direction far away from the basic feeding port, a basic driving part used for driving the basic conveying part to slide is arranged on the basic distributing assembly, and the surface of one side, close to the groove opening of the basic through groove, of the basic conveying part is flush with the bottom end of the basic feeding port;
the subassembly setting is transported on the basis is in on the mounting bracket, the subassembly is transported on the basis with the material subassembly is divided to the basis and is adjacently set up, the subassembly is transported on the basis be used for with basic spare on the basic material transporting spare transport to on the conveying assembly.
By adopting the technical scheme, the basic part conveyed to the basic material distribution component through the basic vibration material feeding tray enters the basic through groove from the basic material feeding port, because the surface of one side of the groove opening of the basic material conveying part in the basic through groove, which is close to the basic through groove, is flush with the bottom end of the basic material feeding opening, the basic part entering the basic through groove is positioned on the basic material conveying part, the basic material conveying part is driven by the basic driving part to slide towards the direction far away from the basic material feeding port, the basic part is transferred to the position far away from the basic material feeding port, the basic parts on the basic conveying parts are transferred to the basic conveying parts through the basic transferring parts, so that when the basic transferring parts are used for grabbing one basic part, the last basic piece that conveys basic feed opening department by basic vibration feeding tray is difficult for causing the influence to its snatching process, has promoted the stability and the accuracy of basic subassembly transportation basic piece process of transporting.
Optionally, the part feeding mechanism comprises a part vibration feeding tray for conveying parts, a part transferring assembly and a part distributing assembly; the part distributing assembly is arranged on the mounting frame, a part through groove is formed in the part distributing assembly, a part feeding hole is formed in one side groove wall of the part through groove, the discharging end of the part vibration feeding disc is communicated with the part feeding hole, and the discharging direction of the part vibration feeding disc is perpendicular to the length direction of the part through groove;
the part distributing assembly comprises a part conveying part which is arranged in the part through groove in a sliding mode and used for bearing parts, and the part conveying part can slide along the length direction of the part through groove to the direction far away from the part feeding port; a part driving piece for driving the part conveying piece to slide is arranged on the part distributing assembly, and the surface of one side, close to the notch of the part through groove, of the part conveying piece is flush with the bottom end of the part feeding port;
the part transfer assembly is arranged on the mounting rack, the part transfer assembly and the part distribution assembly are arranged adjacently, and the part transfer assembly is used for conveying parts on the part conveying part to the conveying assembly.
By adopting the technical scheme, the parts conveyed to the part distributing component through the part vibrating feeding disc enter the part through groove from the part feeding hole, because the surface of one side of the part conveying part in the part through groove, which is close to the notch of the part through groove, is flush with the bottom end of the part feeding port, the part entering the part through groove is positioned on the part conveying part, the part conveying part is driven by the part driving part to slide towards the direction far away from the part feeding port, the part is transferred to the position far away from the part feeding port, the parts on the part conveying part are conveyed to the conveying component through the part conveying component, so that when the part conveying component grabs one part, the part that the last charging tray conveyed part material loading mouth department is difficult for causing the influence to its snatching process by part vibration, has promoted the stability and the accuracy that the part transported the subassembly and transported the part process.
Optionally, the welding mechanism includes a welding assembly disposed on the mounting frame, and the welding assembly is used for welding the base part and the part which are positioned and mounted on the conveying assembly; the welding mechanism further comprises a pressing assembly arranged on the mounting frame;
the pressing assembly and the conveying assembly are arranged adjacent to each other, the pressing assembly is provided with a pressing plate and a pressing driving piece used for driving the pressing plate to slide in a sliding mode, the pressing plate can vertically slide on the pressing assembly, and the vertical projection of the pressing plate falls on the motion trail of the jig.
Through adopting above-mentioned technical scheme, when the tool of installing basic piece and part rotates to the position adjacent with welding mechanism, compress tightly the direction motion that driving piece driven the clamp plate to being close to the tool, the clamp plate compresses tightly the back each other with basic piece and the part on the tool, and rethread welding subassembly welds basic piece and part for be difficult for appearing the clearance between basic piece and the part, improved welded quality.
Optionally, the blanking mechanism includes a material bearing assembly for temporarily containing the finished product subjected to welding, and a blanking assembly for taking down the finished product subjected to welding from the jig; the material bearing assembly is positioned between the blanking assembly and the plastic packaging mechanism, and the blanking assembly is adjacent to the conveying assembly;
the blanking mechanism further comprises a second driving assembly arranged on the mounting frame and a material transferring assembly fixedly connected with the output end of the second driving assembly;
the material transferring assembly comprises a connecting piece fixedly connected with the output end of the second driving assembly and a plurality of grabbing pieces arranged on the connecting piece, the grabbing pieces are used for grabbing finished products on the blanking assembly and the material bearing assembly, and the grabbing pieces are arranged at intervals; the second driving assembly drives the material transferring assembly to move between the blanking assembly and the plastic packaging mechanism.
By adopting the technical scheme, the finished product welded on the conveying assembly is taken down from the jig by the blanking assembly, one grabbing piece in the material transferring assembly grabs the finished product on the blanking assembly, and the other grabbing piece grabs the finished product temporarily placed on the material bearing assembly; the second driving assembly drives the material transferring assembly to move towards the direction close to the plastic packaging mechanism, and the material transferring assembly conveys the finished products on the blanking assembly to the material bearing assembly and conveys the finished products on the material bearing assembly to the plastic packaging mechanism; the finished products welded and processed on the conveying assembly can be gradually conveyed to the plastic package mechanism by repeating the process; the process of conveying the finished product on the blanking assembly to the material bearing assembly and the process of conveying the other finished product on the material bearing assembly to the plastic packaging mechanism are carried out synchronously, so that the conveying efficiency is improved.
Optionally, the blanking assembly comprises a blanking support, a blanking driving piece arranged on the blanking support, a material-bearing turning plate fixedly arranged at the output end of the blanking driving piece, and an adsorption piece arranged on the material-bearing turning plate; the adsorption piece is used for adsorbing finished products, the blanking driving piece drives the material bearing turning plate to rotate, and the rotating plane of the material bearing turning plate is vertically arranged.
Through adopting above-mentioned technical scheme, unloading driving piece drive holds the material and turns over the board and rotate to the drive mechanism top, the finished product on the tool is inhaled in the work of absorption piece, unloading driving piece drive holds the material and turns over the board to the direction rotation 180 of keeping away from drive mechanism, when making to take off the finished product from the tool, turn over the finished product, the relative smooth bottom surface of finished product up, make the front welded part of finished product difficult influence change to change grab in the material subassembly and get the piece and snatch to the finished product, and then make to change the material subassembly and more stable to finished product snatch and the transportation, the finished product is difficult to drop from grabbing the piece in the transportation.
Optionally, the material bearing assembly is provided with an optocoupler detection jig for detecting finished products, and a waste material box is arranged between the material bearing assembly and the plastic packaging mechanism.
Through adopting above-mentioned technical scheme, opto-coupler detection tool detects the finished product of placing on holding the material subassembly temporarily, if unqualified product appears, transports the in-process on the blister supporting plate with this unqualified product at the package assembly, can go into waste material box with this unqualified product to realized the detection and the screening to unqualified product.
Drawings
Fig. 1 is a schematic view of a blister tray in the related art.
Fig. 2 is a schematic structural diagram of an automatic welding assembly packaging machine according to the present application.
Fig. 3 is a schematic structural diagram of a basic feeding mechanism in an automatic welding assembly packaging machine according to the present application.
Fig. 4 is a partially enlarged view of a portion a of the base transfer assembly and the base distribution assembly in the base feeding mechanism of the present application.
Fig. 5 is a schematic structural diagram of a part feeding mechanism in an automatic welding assembly packaging machine according to the present application.
Fig. 6 is a partial enlarged view B of the part transfer assembly and the part distribution assembly in the part feeding mechanism of the present application.
Fig. 7 is a schematic structural diagram of a welding mechanism in an automatic welding assembly packaging machine according to the present application.
Fig. 8 is a schematic structural diagram of a blanking mechanism in an automatic welding assembly packaging machine according to the present application.
Fig. 9 is a schematic structural diagram of a plastic packaging mechanism in an automatic welding assembly packaging machine according to the present application.
Fig. 10 is a schematic structural diagram showing the matching relationship among the material storage rack, the lifting rack and the feeding driving component in the plastic packaging mechanism.
Fig. 11 is a schematic view of a part of an enlarged structure of C at a material storage rack in the plastic packaging mechanism of the present application.
Fig. 12 is a schematic structural diagram of a conveying assembly in the plastic packaging mechanism of the present application.
Fig. 13 is a schematic structural view of a package assembly in the plastic packaging mechanism of the present application.
Fig. 14 is a schematic structural diagram of the discharging assembly in the plastic packaging mechanism of the present application.
Fig. 15 is a schematic diagram of a partial enlarged structure D of a one-way material-bearing member in the plastic packaging mechanism of the present application.
Description of reference numerals: 1. a mounting frame; 11. a through hole; 2. a transport mechanism; 21. a transport carousel; 23. a jig; 231. a limiting groove; 3. a basic feeding mechanism; 31. vibrating a feeding plate on the basis; 32. a basal transfer assembly; 321. a transfer support; 322. a transverse guide rail; 323. a transfer cylinder; 324. a transfer member; 3241. a sliding seat; 3242. a vertical cylinder; 3243. a sliding plate; 3244. a mounting seat; 3245. a suction nozzle; 33. a base dispensing assembly; 331. a base material distribution support; 332. a base fixing block; 333. a base drive member; 334. a first through groove; 3341. a basic feeding port; 335. a base shipping piece; 3351. a first material-bearing groove; 34. a first stabilizer frame; 4. a part feeding mechanism; 41. the parts are vibrated and loaded on the material tray; 42. a part transfer assembly; 43. a part distribution assembly; 431. a part distributing support; 432. a part fixing block; 433. a part drive; 434. a second through groove; 4341. a part feeding port; 435. a part carrier; 4351. a second material bearing groove; 44. a second stabilizer frame; 5. a welding mechanism; 51. welding the assembly; 511. a support pillar; 512. laser welding machine; 52. a compression assembly; 521. compressing the bracket; 522. compressing the driving member; 523. pressing a plate; 5231. welding the hole; 6. a blanking mechanism; 61. a blanking assembly; 611. a blanking support; 612. a blanking driving part; 613. a material-bearing turning plate; 614. an adsorbing member; 615. a buffer frame; 62. a material bearing component; 621. a material bearing part; 622. a material bearing bracket; 623. an optocoupler detection jig; 63. a second drive assembly; 631. transferring a material bracket; 6311. a U-shaped chute; 632. a stepping motor; 633. a rotating arm; 634. a plane sliding table module; 635. a slider; 64. a material transferring component; 641. a connecting member; 642. grasping the part; 7. a plastic packaging mechanism; 71. a material storage rack; 711. A frame body; 7111. a baffle plate; 7112. a limiting block; 712. a side plate; 7121. a material storage groove; 713. a limiting member; 714. a limiting rod; 7141. inserting grooves; 715. a connecting rod; 72. a transfer assembly; 721. a guide member; 7211. a guide bar; 7212. mounting blocks; 722. a support plate; 7221. a blocking block; 723. a transfer drive; 73. a packaging assembly; 731. a motor lead screw sliding table module; 732. a grabbing cylinder; 733. a vacuum chuck; 734. a stabilizer; 74. a discharge assembly; 741. a material supporting part; 7411. a support plate; 7412. a material supporting cylinder; 742. a material blocking part; 7421. a striker plate; 7422. a groove; 743. an accommodating space; 744. a unidirectional material bearing block; 75. a lifting frame; 751. a sliding plate; 752. a support plate; 753. a stabilizing plate; 76. a feed drive assembly; 761. an orientation bar; 762. a servo motor; 763. a screw rod; 764. a fixing plate; 8. a waste material box.
Detailed Description
The present application is described in further detail below with reference to figures 1-15.
In the related art, referring to fig. 1, a blister tray is rectangular, a plurality of holding grooves for holding electronic components and being matched with the electronic components are blister-mounted on the blister tray, and each holding groove is the same in shape and size and is matched with the electronic component; two adjacent rows of accommodating grooves are arranged in parallel and at even intervals, and two adjacent accommodating grooves in each row are arranged at even intervals.
The embodiment of the application discloses automatic welding equipment packagine machine. Referring to fig. 2, the automatic welding, assembling and packaging machine comprises a mounting frame 1, a transportation mechanism 2, a basic feeding mechanism 3, a part feeding mechanism 4, a welding mechanism 5, a blanking mechanism 6 and a plastic packaging mechanism 7; the conveying mechanism 2 is arranged on the mounting frame 1 and used for conveying basic parts to be machined, parts and products which are welded, and the basic feeding mechanism 3, the part feeding mechanism 4, the welding mechanism 5 and the blanking mechanism 6 are fixedly connected to positions, adjacent to the conveying mechanism 2, on the mounting frame 1 and are sequentially arranged along the conveying direction of the conveying mechanism 2; the basic feeding mechanism 3 is used for conveying a basic part to the conveying mechanism 2, the part feeding mechanism 4 is used for positioning and installing a part at a corresponding position on the basic part on the conveying mechanism 2, and the welding mechanism 5 is used for welding the basic part and the part which are positioned and installed on the conveying mechanism 2; the blanking mechanism 6 is arranged between the conveying mechanism 2 and the plastic packaging mechanism 7 and is used for taking down and temporarily storing finished products to be welded from the conveying mechanism 2; the plastic packaging mechanism 7 is arranged on the mounting frame 1 and adjacent to the blanking mechanism 6, and is used for loading the finished products which are temporarily stored in the blanking mechanism 6 and are subjected to welding processing into the plastic-absorbing tray.
Referring to fig. 2, the transportation mechanism 2 includes a transportation turntable 21 with a circular cross-sectional shape, a first driving assembly (not shown in the figure due to shielding), and eight jigs 22 disposed on the transportation turntable 21, the eight jigs 22 are disposed around the upper surface of the transportation turntable 21 for one circle, and the eight jigs 22 are uniformly spaced; transportation carousel 21 level is rotated and is set up on the upper surface of mounting bracket 1, and first drive assembly sets up in mounting bracket 1, drives transportation carousel 21 through step motor and reduction gear cooperation driven mode and rotates.
Referring to fig. 3 and 4, the upper surface of the jig 22 is provided with a limiting groove 221 for placing the base member, the size of the cross-sectional shape of the limiting groove 221 is matched with the base member, and the setting of the limiting groove 221 enables the base member placed on the jig 22 to be not prone to shaking. The transport turntable 21 rotates for a circle, and the jigs 22 arranged on the transport turntable 21 rotate for a circle at the same time, so that the processes of installation, welding and blanking of a group of products can be completed; and the conveying turntable 21 is continuously rotated, the jig 22 which finishes the blanking moves to the position adjacent to the basic feeding mechanism 3 again, the next round of working procedure is carried out, and the conveying efficiency is improved.
Referring to fig. 3, the basic feeding mechanism 3 includes a basic vibration feeding tray 31 for conveying basic parts, a basic transferring assembly 32, a basic distributing assembly 33 and a first stabilizing frame 34, the basic vibration feeding tray 31 is placed on a bracket adjacent to the mounting frame 1, so that most of the weight of the basic vibration feeding tray 31 is transmitted to the ground through the bracket, and the pressure of the basic vibration feeding tray 31 on the mounting frame 1 is reduced; the first stabilizing frame 34 is fixedly installed on the installation frame 1 and is arranged adjacent to the basic vibration feeding tray 31, the upper surface of the first stabilizing frame 34 is horizontally arranged, and the discharging end of the basic vibration feeding tray 31 is horizontally and fixedly arranged on the upper surface of the first stabilizing frame 34; the arrangement of the first stabilizing frame 34 enables the discharging end of the basic vibration feeding tray 31 to keep horizontal posture for discharging, and the stability of the discharging end of the basic vibration feeding tray 31 is improved.
Referring to fig. 3 and 4, the basic distributing assembly 33 includes a basic distributing support 331 fixedly disposed on the mounting frame 1, a basic fixing block 332 fixedly disposed on the basic distributing support 331, and a basic driving member 333, the basic fixing block 332 is provided with a first through groove 334, a length direction of the first through groove 334 is perpendicular to a discharging direction of the basic vibration charging tray 31, two side walls of the first through groove 334, which are far away from each other along a length direction of the first through groove 334, are arranged in a penetrating manner, a side wall of one side near an end of the first through groove 334 is provided with a basic charging port 3341, and a discharging port of the basic vibration charging tray 31 is communicated with the basic charging port 3341; the basic material distribution assembly 33 further comprises a basic material conveying part 335 slidably arranged in the first through groove 334, a first material bearing groove 3351 used for containing the basic material conveying part is formed in the upper surface of the basic material conveying part 335, and the bottom of the first material bearing groove 3351 is flush with the bottom end of the basic material feeding port 3341; one side wall of the first material bearing groove 3351 close to the base material feeding port 3341 is arranged in a through manner, so that the material outlet of the base vibration material feeding plate 31 and the base material feeding port 3341 are communicated with the first material bearing groove 3351; the base driving member 333 is a cylinder, and the cylinder is fixedly disposed on the base dividing support 331, and pushes the base transporting member 335 to slide in the first through groove 334 along the length direction of the first through groove 334.
Referring to fig. 3 and 4, the basic transfer assembly 32 includes a transfer support 321 fixedly disposed on the mounting frame 1, a transverse guide rail 322 fixedly disposed on the transfer support 321, a transfer cylinder 323, and a transfer member 324 slidably connected to the transverse guide rail 322, the transverse guide rail 322 is horizontally disposed, one end of the transverse guide rail 322, which is far away from the transfer support 321, extends above the transportation mechanism 2, and the transfer cylinder 323 drives the transfer member 324 to slide on the transverse guide rail 322; the transfer member 324 comprises a sliding seat 3241 connected on the transverse guide rail 322 in a sliding manner, a rectangular vertical cylinder 3242, a sliding plate 3243 arranged on the cylinder in a sliding manner, a mounting seat 3244 fixedly arranged on the sliding plate 3243, and a suction nozzle 3245 arranged on the mounting seat 3244 and used for grabbing a base part; the output end of the transfer cylinder 323 is fixedly connected to the sliding seat 3241, one side face of the vertical cylinder 3242 is fixed to the sliding seat 3241, the output end of the vertical cylinder 3242 is arranged vertically downwards, the sliding plate 3243 is slidably connected to the side face, far away from the sliding seat 3241, of the vertical cylinder 3242 in a sliding groove and sliding block matching mode, the sliding plate 3243 can slide in the vertical direction, and the bottom end of the sliding plate 3243 is fixedly connected with the output end of the vertical cylinder 3242, so that the vertical cylinder 3242 drives the sliding plate 3243 to slide in the vertical direction; the suction nozzle 3245 is fixed on the mounting seat 3244, an air suction opening is arranged vertically downwards, and the suction nozzle 3245 is externally connected with an air suction pipe (not shown in the figure) to suck up the base part through air suction; the suction opening of the suction nozzle 3245 is located above the first through groove 334.
Referring to fig. 3 and 4, the base member transported to the base distributing assembly 33 by the base vibrating feeding tray 31 enters the first material receiving slot 3351 on the base material transporting member 335 from the base material feeding port 3341, the base material transporting member 335 is driven by the base driving member 333 to slide in a direction away from the base material feeding port 3341, the base member is transferred to a position away from the base material feeding port 3341, the vertical cylinder 3242 drives the suction nozzle 3245 to move downward to suck up the base member in the first material receiving slot 3351, the transferring cylinder 323 drives the transferring member 324 to slide along the transverse guide rail 322 to a position above the transporting mechanism 2, the base member is placed on the jig 22, thereby transferring the base member on the base material transporting member 335 to the transporting mechanism 2, so that when the base transferring assembly 32 picks one base member, the next base member transferred to the base material feeding port 3341 by the base vibrating feeding tray 31 is not easily influenced by the picking process, the stability and the accuracy of basic component process are transported to basic transportation subassembly 32 have been promoted.
Referring to fig. 5, the part feeding mechanism 4 includes a part vibration feeding tray 41 for conveying parts, a part transferring assembly 42, a part distributing assembly 43, and a second stabilizing frame 44, the part vibration feeding tray 41 is placed on a bracket adjacent to the mounting frame 1, so that most of the weight of the part vibration feeding tray 41 is transmitted to the ground through the bracket, and the pressure of the part vibration feeding tray 41 on the mounting frame 1 is reduced; the second stabilizing frame 44 is fixedly mounted on the mounting frame 1 and is arranged adjacent to the part vibration feeding tray 41, and the structure of the second stabilizing frame 44 is the same as that of the first stabilizing frame 34, so that the discharge end of the part vibration feeding tray 41 can keep horizontal posture discharge, and the stability of the discharge end of the part vibration feeding tray 41 is improved.
Referring to fig. 5 and 6, the part distributing assembly 43 includes a part distributing support 431 fixedly disposed on the mounting frame 1, a part fixing block 432 fixedly disposed on the part distributing support 431, and a part driving member 433, wherein a second through groove 434 is formed in the part fixing block 432, a length direction of the second through groove 434 is perpendicular to a discharging direction of the part vibrating feeding tray 41, two side walls of the second through groove 434, which are far away from each other along a length direction thereof, are arranged in a penetrating manner, a side wall of one side near an end of the second through groove 434 is provided with a second feeding port 4341, and a discharging port of the part vibrating feeding tray 41 is communicated with the second feeding port 4341; the part distributing assembly 43 further comprises a part conveying part 435 slidably arranged in the second through groove 434, a second material bearing groove 4351 used for containing parts is formed in the upper surface of the part conveying part 435, and a groove wall of one side, close to the second feeding port 4341, of the second material bearing groove 4351 is arranged in a through manner, so that the discharging port of the vibrating feeding tray 73, the second feeding port 4341 and the second material bearing groove 4351 are communicated; the part driving member 433 is an air cylinder, and the air cylinder is fixedly disposed on the part distributing support 431 and pushes the part conveying member 435 to slide in the second through groove 434 along the length direction of the second through groove 434.
Referring to fig. 4 and 6, the structure of the part transferring assembly 42 is the same as that of the basic transferring assembly 32, and the air suction opening of the suction nozzle 3245 in the part transferring assembly 42 is located above the second through groove 434, so that when the part transferring assembly 42 picks a part, the next part conveyed to the second feeding opening 4341 by the part vibrating feeding tray 41 is not easy to affect the picking process, and the stability and accuracy of the part transferring process of the part transferring assembly 42 are improved.
Referring to fig. 2 and 7, the welding mechanism 5 includes a welding assembly 51 and a pressing assembly 52 arranged on the mounting frame 1, the welding assembly 51 includes a supporting column 511 fixedly arranged on the mounting frame 1 and a laser welding machine 512 arranged on the supporting column 511; the pressing component 52 is arranged between the welding component 51 and the conveying mechanism 2, the pressing component 52 comprises a pressing support 521 fixedly arranged on the mounting frame 1, a pressing driving piece 522 fixedly arranged on the pressing support 521 and a pressing plate 523 fixedly arranged at the output end of the pressing driving piece 522, the pressing driving piece 522 is an air cylinder, the air cylinder drives the pressing plate 523 to slide on the pressing support 521 along the vertical direction, a protrusion matched with the cross section of the limiting groove 221 of the jig 22 is arranged at the bottom of the pressing plate 523, a welding hole 5231 is formed in the pressing plate 523, the vertical projection of the pressing plate 523 falls on the motion track of the jig 22, and the projection of the welding end of the laser welding machine 512 in the vertical direction penetrates through the welding hole 5231 to fall on the motion track of the jig 22.
Referring to fig. 2 and 7, when the jig 22 mounted with the base member and the part rotates to a position adjacent to the welding mechanism 5, the pressing driving member 522 drives the pressing plate 523 to move in a direction close to the jig 22, and after the base member and the part on the jig 22 are pressed by the protrusion at the bottom of the pressing plate 523, the base member and the part are welded through the welding hole 5231 by the laser welding machine 512, so that a gap is not easy to occur between the base member and the part, and the welding quality is improved.
Referring to fig. 8, the blanking mechanism 6 includes a blanking assembly 61 for removing the finished product subjected to welding from the jig 22, and the blanking assembly 61 includes a blanking bracket 611 disposed on the mounting frame 1 and adjacent to the transportation mechanism 2, a blanking driving member 612 disposed on the blanking bracket 611, a material receiving turning plate 613 fixedly disposed at an output end of the blanking driving member 612, and an adsorbing member 614 for adsorbing the finished product; the adsorbing member 614 is fixedly disposed on a side surface of the material receiving turning plate 613, an external air suction pipe (not shown in the figure) of the adsorbing member 614 sucks up the base member by air suction, a suction end of the adsorbing member 614 extends to the other side surface of the material receiving turning plate 613 through the material receiving turning plate 613, the discharging driving member 612 drives the material receiving turning plate 613 to rotate, and a rotation plane of the material receiving turning plate 613 is vertically disposed. The blanking driving member 612 drives the material receiving turning plate 613 to rotate above the transmission mechanism, the adsorption member 614 works to suck up the finished product on the jig 22, and the blanking driving member 612 drives the material receiving turning plate 613 to rotate 180 degrees in the direction away from the transmission mechanism, so that the finished product is taken down from the jig 22.
Referring to fig. 8, the blanking assembly 61 further includes a buffer frame 615 fixedly disposed on the mounting frame 1, and the blanking support 611 is located between the buffer frame 615 and the transportation mechanism 2; the buffer frame 615 comprises a body and a rubber buffer block fixedly arranged at the top end of the body, when the material-bearing turning plate 613 rotates towards the direction of the buffer frame 615, the buffer frame 615 can limit the material-bearing turning plate 613 to rotate, and simultaneously, due to the arrangement of the rubber buffer block at the top end of the buffer frame 615, the buffer function is realized when the material-bearing turning plate 613 collides with the buffer frame 615.
Referring to fig. 8, unloading subassembly 6 still holds material subassembly 62 including being used for holding the finished product that accomplishes welding process temporarily, hold material subassembly 62 and set up between unloading subassembly 61 and plastic envelope packagine machine construct 7, hold material subassembly 62 and include three material piece 621 that holds, three material piece 621 that holds is arranged to the even interval straight line in proper order of the direction of being close to plastic envelope packagine machine construct 7 along unloading subassembly 61, hold material piece 621 including fixed setting up hold material support 622 on mounting bracket 1 and the fixed opto-coupler detection tool 623 that sets up on holding material support 622, opto-coupler detection tool 623 is used for detecting the finished product of placing above that temporarily.
Referring to fig. 8, the blanking assembly 6 further includes a second driving assembly 63 disposed on the mounting frame 1 and a material transferring assembly 64 fixedly connected to an output end of the second driving assembly 63, and the second driving assembly 63 is disposed adjacent to the material bearing assembly 62; the second driving assembly 63 includes a material transferring bracket 631 fixedly disposed on the mounting bracket 1, a stepping motor 632 fixedly disposed at an end of the material transferring bracket 631 far away from the mounting bracket 1, a rotating arm 633, and a plane sliding table module 634 disposed on the material transferring bracket 631; the stepping motor 632 is arranged on the side surface of the material transferring bracket 631 far away from the material bearing assembly 62, and the output end of the stepping motor 632 penetrates through the material transferring bracket 631; the side surface of the material transferring support 631, which is far away from the stepping motor 632, is provided with a U-shaped sliding chute 6311, the opening direction of the U-shaped sliding chute 6311 is vertical and downward, and two vertical grooves of the U-shaped sliding chute 6311 are parallel to each other.
Referring to fig. 8, one end of the rotating arm 633 is connected to the output end of the stepping motor 632, and the rotating arm 633 is provided with a waist-shaped hole; the horizontal direction guide rail in the plane sliding table module 634 is fixedly arranged on the side surface of one side, close to the material bearing assembly, of the material rotating support 631, a sliding part 635 is arranged on the vertical direction guide rail in the plane sliding table module 634 in a sliding mode, a sliding rod is fixedly arranged at one end of the sliding part 635, the material rotating assembly 64 is fixedly arranged at the other end, far away from the sliding rod, of the sliding part 635, and the sliding rod penetrates through a kidney-shaped hole of the rotating arm 633 and is inserted into the U-shaped sliding groove 6311. When the stepping motor 632 drives the rotating arm 633 to rotate, the sliding rod on the sliding member 635 slides in the kidney-shaped hole of the rotating arm 633, the rotating arm 633 drives the sliding rod to slide in the U-shaped sliding groove 6311, when the sliding rod slides in two vertical grooves of the U-shaped sliding groove 6311, the sliding member 635 slides in the vertical direction, and when the sliding rod slides in a horizontal groove of the U-shaped sliding groove, the sliding member 635 moves in the horizontal direction, so that the second driving assembly 63 drives the material transferring assembly 64 fixed on the sliding member 635 to move in the vertical and horizontal directions.
Referring to fig. 8, the transferring assembly 64 includes a connecting member 641 fixedly connected to the sliding member 635 and three grabbing members 642 disposed on the connecting member 641 for grabbing a finished product, wherein the connecting member 641 is a long cross bar, the connecting member 641 is disposed horizontally, and the three grabbing members 642 are disposed at regular intervals; the second driving assembly 63 drives the material transferring assembly 64 to reciprocate between the plastic packaging mechanism 7 and the blanking assembly 61, so that a finished product on the blanking assembly 61 is gradually conveyed to a material bearing part 621 close to the plastic packaging mechanism 7.
Referring to fig. 9, the plastic packaging mechanism 7 includes a storage frame 71, a conveying assembly 72, a packaging assembly 73 and a discharging assembly 74, which are disposed on the base frame 1; the packaging assembly 73 is arranged between the storage rack 71 and the discharging assembly 74, the storage rack 71 is used for temporarily storing a plurality of blister trays, the conveying assembly 72 is used for sequentially conveying the blister trays in the storage rack 71 to the packaging assembly 73 and the discharging assembly 74 from the storage rack 71, the packaging assembly 73 is arranged adjacent to the material bearing assembly 62, the packaging assembly 73 is used for sequentially transferring the electronic components which are processed on one material bearing part 621 close to the plastic packaging mechanism 7 to the accommodating grooves on the blister trays, and the discharging assembly 74 is used for taking down the blister trays filled with the electronic components from the conveying assembly 72 and temporarily storing the blister trays; the conveying assembly 72 conveys the hollow blister tray of the storage frame 71 to the packaging assembly 73 to stop, the packaging assembly 73 places the electronic components in the containing groove on the blister tray, and after the blister tray is filled with the hollow blister tray, the conveying assembly 72 conveys the blister tray to the discharging assembly 74 to perform blanking, so that the blister tray packaging of the electronic components by one wheel pair is completed.
Referring to fig. 9 and 10, the plastic packaging mechanism 7 further includes a lifting frame 75 and a feeding driving assembly 76, which are vertically and slidably disposed on the mounting frame, and the material storage frame 71 is disposed on the lifting frame 75; the feeding driving assembly 76 is used for driving the lifting frame 75 to move vertically; the storage rack 71 comprises a rack body 711 placed on the lifting rack 75 and two rectangular side plates 712 fixed on the inner side of the rack body 711 through bolts, the long horizontal short sides of the two side plates 712 are vertically fixed on the rack body 711, and the two side plates 712 are oppositely arranged and are parallel to each other; the upper surface of the base frame 1 is provided with two symmetrical through holes 11, and the two through holes 11 are spaced; the two side plates 712 fixed on the frame body 711 and the frame body 711 respectively penetrate through the two through holes 11 and are placed on the lifting frame 75 inside the base frame 1, and the feeding driving assembly 76 is used for driving the lifting frame 75 to slide in the vertical direction.
Referring to fig. 9 and 10, a plurality of material storage grooves 7121 are horizontally arranged on two side faces, close to each other, of the two side plates 712, the material storage grooves 7121 are arranged along two groove walls of the length direction of the material storage grooves 7121, the material storage grooves 7121 are sequentially and uniformly arranged at intervals along the vertical direction, the material storage grooves 7121 on the two side plates 712 are uniformly arranged in a one-to-one correspondence mode, two longer ends of the blister tray can be correspondingly inserted into the two material storage grooves 7121 on the two side plates 712, and the blister tray can be horizontally arranged between the two side plates 712.
Referring to fig. 9 and 10, the storage rack 71 further includes a limiting member 713 disposed at one end of the two side plates 712 far from the packaging component 73, the limiting member 713 includes two limiting rods 714 fixedly disposed on the rack body 711 by bolts and a connecting rod 715 fixedly connected between the two limiting rods 714 by bolts, the two limiting rods 714 are vertically disposed and disposed between the two side plates 712, the two limiting rods 714 are connected by the connecting rod 715 disposed therebetween, integrity of the two limiting rods 714 is enhanced, and structural stability of the limiting member 713 is further enhanced; a plurality of inserting grooves 7141 are horizontally formed in the side face, close to the side edge, of the limiting rod 714, the inserting grooves 7141 are arranged in a penetrating mode along two opposite side walls in the length direction of the inserting grooves 7141, and the inserting grooves 7141 and the material storage grooves 7121 are arranged in a one-to-one corresponding mode; the arrangement of the limiting part 713 limits the movement tendency of the blister tray between the side plates 712 to slide close to the limiting part 713 on one hand, and improves the stability of the blister tray when the blister tray is positioned between the two side plates 712; on the other hand, the blister trays between the two side plates 712 can be inserted into the insertion grooves 7141 on the limiting rods 714, so that the stability of the blister trays between the two side plates 712 is further improved.
Referring to fig. 9, the feeding driving assembly 76 includes four directional rods 761 fixedly disposed on the mounting frame, a servo motor 762, and a screw rod 763 coaxially and fixedly connected to an output end of the servo motor 762 through a coupling; two orientation rods 761 penetrate through one through hole 11 and are fixed on the upper surface of the foundation frame 1, the other two orientation rods 761 penetrate through the other through hole 11 and are fixed on the upper surface of the foundation frame 1, one end, far away from the upper surface of the foundation frame 1, of each orientation rod 761 vertically extends downwards into the foundation frame 1, and the four orientation rods 761 are parallel to each other and are arranged in a rectangular shape; four directional bars 761 keep away from the one end of basic frame 1 upper surface fixed connection simultaneously on the fixed plate 764 of a rectangle, and servo motor 762 passes through the bolt fastening on fixed plate 764, and servo motor 762's the vertical upward through fixed plate 764 of output, and lead screw 763 keeps away from the one end of servo motor 762 and upwards extends and is connected with the upper surface rotation of basic frame 1.
Referring to fig. 9, the crane 75 includes a sliding plate 751 and two supporting plates 752, a screw rod 763 passing through the sliding plate 751 and screw-driving the sliding plate 751, and four orientation bars 761 passing through the sliding plate 751 and slidably connected to the sliding plate 751; the servo motor 762 drives the screw rod 763 to rotate, so that the sliding plate 751 can be driven to move in the vertical direction, the orientation rod 761 plays a role in limiting the movement of the sliding plate 751 in the vertical direction, and the stability of the sliding plate 751 in the movement process is improved; the two support plates 752 are vertically and fixedly arranged at two ends of the upper surface of the sliding plate 751, and the two support plates 752 are parallel to each other; two sides of one end, far away from the sliding plate 751, of the supporting plate 752 are respectively provided with a limiting notch, a stabilizing plate 753 is fixedly arranged between the supporting plate 752 and the sliding plate 751, one end of the stabilizing plate 753 is fixedly arranged on the inner side surface of the supporting plate 752, the other end of the stabilizing plate 753 is fixedly arranged on the upper surface of the sliding plate 751, and stability of the supporting plate 752 is improved due to the arrangement of the stabilizing plate 753.
Referring to fig. 9, a baffle 7111 and two limit blocks 7112 matched with the limit notches are fixedly arranged on two side faces of the frame body 711 far away from the two side plates 712 through bolts, the baffle 7111 is horizontally arranged, and the two limit blocks 7112 are arranged at two ends of the baffle 7111 and close to one side of the lifting frame 75; the baffle 7111 and the two limiting blocks 7112 are arranged at one end of the frame body 711 close to the lifting frame 75; when the frame body 711 is placed on the lifting frame 75, one end, close to the lifting frame 75, of the baffle 7111 is abutted with one end, far away from the sliding plate 751, of the support plate 752, the two limiting blocks 7112 are inserted into the two limiting notches on the support plate 752, and two side faces, far away from the side plate 712, of the frame body 711 are abutted with two side faces, close to the two support plates 752, of the two support plates 752 respectively; through the mutual cooperation of the limiting block 7112 and the supporting plate 752, the rack body 711 is not easy to slide in the horizontal direction relative to the supporting plate 752, and the stability of the rack body 711 placed on the lifting frame 75 is improved.
Referring to fig. 10 and 12, the conveying assembly 72 includes a guide 721 fixedly disposed on the base frame 1, a support plate 722 slidably disposed on the guide 721, and a conveying driving member 723 for driving the support plate 722 to slide; the guide part 721 comprises two guide rods 7211 and mounting blocks 7212 fixed at both ends of the two guide rods 7211, one mounting block 7212 is fixedly arranged at a position between the two through holes 11 on the base frame 1, and the other mounting block 7212 is fixedly arranged at the discharging assembly 74 on the base frame 1; the two guide rods 7211 are parallel to each other, the straight line of the length direction of the guide rods 7211 is parallel to the straight line of the length direction of the material storage groove 7121, the two guide rods 7211 simultaneously penetrate through the supporting plate 722, and the supporting plate 722 can slide along the length direction of the guide rods 7211; the belt stretched between the driving pulley and the driven pulley is driven by the driving transmission member 723 through a motor, and the support plate 722 is driven to slide along the length direction of the guide bar 7211 in a manner of synchronous movement with the belt.
Referring to fig. 10 and 12, the storage rack 71 is placed on the lifting rack 75, the supporting plate 722 is located right below the blister tray in the storage rack 71, the feeding driving component 76 drives the lifting rack 75 to descend, the storage rack 71 descends along with the lifting rack 75, so that one blister tray closest to the supporting plate 722 in the storage rack 71 is placed on the supporting plate 722, and the conveying driving component 723 drives the supporting plate 722 to slide in a direction away from the storage rack 71, namely, one blister tray is taken down from the storage rack 71; when the last blister tray in the material storage rack 71 is placed on the bearing plate 722 and carried away, and electronic components are placed on the packaging assembly 73, the feeding driving assembly 76 drives the material storage rack 71 to move upwards and reset, the empty material storage rack 71 is manually taken away from the lifting rack 75, and the other material storage rack 71 full of blister trays is placed on the lifting rack 75, so that the plastic trays can be supplemented under the condition of not stopping packaging the electronic components, and the efficiency of the electronic component packaging and accommodating process is improved.
Referring to fig. 10 and 12, the supporting plate 722 is rectangular, the long side of the supporting plate 722 is parallel to the guide rod 7211, two blocking blocks 7221 are respectively fixed at two ends of the short side of the supporting plate 722 through bolts, one end of each blocking block 7221 is fixed on the side face of the supporting plate 722, the other end of each blocking block 7221 vertically extends upwards to the upper surface of the supporting plate 722, two ends of the short side of the blister tray placed on the supporting plate 722 can be respectively abutted to the blocking blocks 7221 at two ends of the supporting plate 722, the arrangement of the blocking blocks 7221 can easily take the blister tray off from the storage rack 71 on one hand, and on the other hand, in the conveying process of the blister tray, the blister tray is not easy to slide back and forth relative to the supporting plate 722, and the stability is improved.
Referring to fig. 10 and 13, the packaging assembly 73 includes a motor screw sliding table module 731 erected above the guide rod 7211, a grabbing cylinder 732 fixed at an output end of the motor screw sliding table module 731 by bolts, and a vacuum chuck 733 fixed at an output end of the grabbing cylinder 732, where the vacuum chuck 733 is used for grabbing an electronic component which is processed; the motor lead screw sliding table module 731 is horizontally arranged, the transmission direction of the motor lead screw sliding table module 731 is perpendicular to the guide rod 7211, one end, close to the material bearing component 62, of the motor lead screw sliding table module 731 extends to a position right above a material bearing part 621 close to the plastic packaging mechanism 7, the motor lead screw sliding table module 731 drives the grabbing cylinder 732 to move above the guide rod 7211, and the grabbing cylinder 732 drives the vacuum sucker 733 to move in the vertical direction; the vacuum chuck 733 can suck the electronic component at the suction nozzle through an external suction pipe (not shown); when the supporting plate 722 moves to the position below the motor screw rod sliding table module 731, the motor screw rod sliding table module 731 drives the vacuum sucker 733 to move to the position right above one material bearing part 621 close to the plastic packaging mechanism 7, the grabbing cylinder 732 drives the vacuum sucker 733 to move downwards and suck electronic elements on the material bearing part 621 to reset, the motor screw rod sliding table module 731 drives the grabbing cylinder 732 to move to the position above the supporting plate 722, the grabbing cylinder 732 drives the vacuum sucker 733 to move downwards to place the electronic elements in corresponding accommodating grooves on the plastic packaging tray, and therefore the accommodating and packaging processes of one electronic element are achieved.
Referring to fig. 8 and 13, a waste material box 8 has been placed between the packaging assembly 73 and a material bearing part 621 close to the plastic packaging mechanism 7, detect unqualified finished product through the opto-coupler detection jig 623 and transport to a material bearing part 621 close to the plastic packaging mechanism 7, when the vacuum chuck 733 snatchs this unqualified finished product and transports to waste material box 8 top from material bearing part 621, the vacuum chuck 733 cancels the adsorption effect, make this unqualified product fall into waste material box 8, thereby realized the detection and the screening to unqualified product.
Referring to fig. 13, the packaging assembly 73 further includes two stabilizers 734 fixedly disposed on the base frame 1, the two stabilizers 734 are disposed below the motor screw sliding table module 731, the two stabilizers 734 are disposed on two sides of the guide rod 7211 respectively, and two ends of the long edge of the blister tray on the supporting plate 722 can be abutted to the two stabilizers 7341 respectively and simultaneously, so that the blister tray is not prone to lateral sliding, and the stability of the blister tray in the process of placing the electronic component is enhanced.
Referring to fig. 13 and 14, a gap is provided between both ends of the support plate 722 near the two stabilizers 734 and both the two stabilizers 734, so that the blister tray placed on the support plate 722 is in a suspended state near both ends of the two stabilizers 7341; the discharging assembly 74 comprises two material supporting members 741 arranged on the base frame 1, the two material supporting members 741 are respectively arranged at two sides adjacent to the two guide rods 7211, and the two material supporting members 741 are oppositely arranged; the material supporting piece 741 comprises a supporting plate 7411 and a material supporting cylinder 7412 fixedly arranged on the base frame 1, the supporting plate 7411 is a rectangular long plate, the length direction of the supporting plate 7411 is parallel to the guide rod 7211, the supporting plate 7411 is fixed at the output end of the material supporting cylinder 7412, and the material supporting cylinder 7412 is used for driving the supporting plate 7411 to move in the vertical direction; when the supporting plate 722 moves to a position between the two supporting pieces 741, the two suspended ends of the blister tray are located above the supporting plate 7411, the supporting air cylinder 7412 drives the supporting plate 7411 to move upwards, the supporting plate 7411 contacts with the two suspended ends of the blister tray on the supporting plate 722 and upwards supports the blister tray, and therefore the blister tray is taken down from the supporting plate 722.
Referring to fig. 14 and 15, the discharging assembly 74 further includes two material blocking members 742 fixedly disposed on the base frame 1, the two material blocking members 742 are disposed on two sides of the guide rod 7211, the two material supporting members 741 are disposed between the two material blocking members 742, each material blocking member 742 includes two material blocking plates 7421, the material blocking plates 7421 are vertically fixed on the base frame 1, the cross-sectional shape of the material blocking plates 7421 is "L" -shaped, the four material blocking plates 7421 are arranged in a rectangular shape, the four material blocking plates 7421 enclose an accommodating space 743 for accommodating a blister tray, and two material blocking plates 7421 adjacent to the packaging assembly 73 are provided with openings along the length direction of the guide rod 7211 for the supporting plate 722 to enter the accommodating space 743; the side surfaces of the four striker plates 7421 on the side close to the accommodating space 743 can be correspondingly abutted against the side edges of the blister tray, and a gap is reserved between the supporting plate 7411 and the striker plates 7421; the side surfaces of the four striker plates 7421 close to one side of the accommodating space 743 are provided with a groove 7422 at the same height, the groove 7422 is positioned above the supporting plate 722, and each groove 7422 is internally provided with a one-way material bearing block 744.
Referring to fig. 14 and 15, one end of the one-way material bearing block 744 close to the guide rod 7211 is hinged between two vertically opposite groove walls of the groove 7422, and the rotation plane of the one-way material bearing block 744 is vertically arranged; a torsion spring (not shown in the figure) is arranged between the one-way material bearing block 744 and the groove wall of the groove 7422, and the torsion spring has elastic potential energy for driving one end of the one-way material bearing block 744 far away from the guide rod 7211 to move towards the direction far away from the groove bottom of the groove 7422; when the one-way material bearing block 744 is ejected from the groove 7422 and rotates a certain angle, one end of the one-way material bearing block 744 close to the guide rod 7211 abuts against the groove bottom of the groove 7422, so that the one-way material bearing block 744 does not rotate any more. When the plastic tray is lifted upwards by the supporting plate 7411, the plastic tray moves upwards to the one-way material bearing block 744 and presses the material bearing supporting plate 7411 into the groove 7422, and when the plastic tray continues to move upwards to the position above the one-way material bearing block 744, the one-way material bearing block 744 is not pressed to automatically pop up, because a gap is formed between the supporting plate 7411 and the material stopping plate 7421, the supporting plate 7411 can descend and reset, and the plastic tray can be left on the one-way material bearing block 744; by repeating the process, a plurality of blister trays can be accumulated on the one-way material bearing block 744, so that the mass blanking of the blister trays is realized; and the limiting function of the four material baffle plates 7421 makes the plurality of blister trays in the accommodating space 743 difficult to topple.
The implementation principle of the automatic welding, assembling and packaging machine in the embodiment of the application is as follows: the basic part feeding mechanism 3 conveys the basic part on the conveying mechanism 2, the conveying mechanism 2 conveys the basic part to a position adjacent to the part feeding mechanism 4, the part feeding mechanism 4 positions and installs the part on the basic part, the conveying mechanism 2 conveys the installed basic part and the part to a position adjacent to the welding mechanism 5, and the welding mechanism 5 compresses the basic part and the part and then welds the basic part and the part; the conveying mechanism 2 conveys the finished products which are subjected to welding processing to a position adjacent to the blanking mechanism 6, and the blanking mechanism 6 takes the finished products off the conveying mechanism 2, detects the finished products and temporarily stores the finished products; finished products which are temporarily stored in the blanking mechanism 6 and qualified through detection are sequentially placed on the plastic-absorbing tray one by one through the plastic packaging mechanism 7, and unqualified waste materials fall into the waste material box 8.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides an automatic welding equipment packagine machine which characterized in that: comprises a mounting frame (1);
the conveying mechanism (2) is arranged on the mounting rack (1) and is used for conveying basic parts and parts to be processed and finished products for completing welding processing;
the base feeding mechanism (3) is arranged on the mounting frame (1), is arranged adjacent to the conveying mechanism (2), and is used for conveying the base piece to the conveying mechanism (2);
the part feeding mechanism (4) is arranged on the mounting frame (1), is adjacent to the conveying mechanism (2), and is used for positioning and mounting parts at corresponding positions on a base part on the conveying mechanism (2);
the welding mechanism (5) is arranged on the mounting frame (1), is adjacent to the conveying mechanism (2), and is used for welding the basic part and the part which are positioned and installed on the conveying mechanism (2);
the blanking mechanism (6) is arranged on the mounting frame (1) and is adjacent to the conveying mechanism (2), and the blanking mechanism (6) is used for taking down and temporarily storing a finished product which is subjected to welding processing from the conveying mechanism (2);
a plastic packaging mechanism (7) which is arranged on the mounting rack (1) and is adjacent to the blanking mechanism (6), the plastic packaging mechanism (7) comprises a material storage rack (71), a conveying component (72), a discharging component (74) and a packaging component (73) which are arranged on the mounting rack (1), the material storage rack (71) is used for storing a plurality of plastic trays, the packaging component (73) is positioned between the material storage rack (71) and the blanking mechanism (6), the conveying assembly (72) is used for conveying the blister trays in the storage rack (71) to an outlet assembly (74) one by one in sequence through the packaging assembly (73), the packaging component (73) is used for conveying the finished products temporarily stored in the blanking mechanism (6) to the blister tray conveyed by the conveying component (72) one by one, the discharging assembly (74) is used for taking down the blister tray conveyed by the conveying assembly (72);
the basic feeding mechanism (3), the part feeding mechanism (4), the welding mechanism (5) and the blanking mechanism (6) are sequentially arranged along the conveying direction of the conveying mechanism (2).
2. The automatic welding assembly packaging machine of claim 1, wherein: the plastic packaging mechanism (7) further comprises a lifting frame (75) and a feeding driving assembly (76), wherein the lifting frame (75) and the feeding driving assembly (76) are vertically and slidably arranged on the mounting frame (1), and the material storage frame (71) is placed on the lifting frame (75); the feeding driving assembly (76) is used for driving the lifting frame (75) to move vertically;
the plastic sucking tray comprises a rack body (711) arranged on the lifting frame (75) and two side plates (712) which are vertically arranged on the inner side of the rack body (711) and are parallel to each other, wherein the two side plates (712) are arranged oppositely, a space is reserved between the two side plates (712), two side faces, close to each other, of the two side plates (712) are horizontally provided with a plurality of material storing grooves (7121), the material storing grooves (7121) are arranged in a penetrating manner along two groove walls in the length direction of the material storing grooves, the material storing grooves (7121) on the two side plates (712) are respectively arranged in a one-to-one correspondence manner, and two ends, far away from each other, of the plastic sucking tray can be correspondingly inserted into the two material storing grooves (7121) on the two side plates (712) respectively;
the conveying assembly (72) comprises a supporting plate (722) and a conveying driving piece (723), the supporting plate (722) is arranged between the two side plates (712), and the conveying driving piece (723) is used for driving the supporting plate (722) to move towards the direction close to the discharging assembly (74) along the length direction of the storage tank (7121).
3. The automatic welding assembly packaging machine of claim 2, wherein: the discharging assembly (74) comprises two groups of material supporting pieces (741), two groups of material blocking pieces (742) and one-way material bearing blocks (744) arranged on the material blocking pieces (742); the two groups of material supporting pieces (741) are respectively arranged at positions close to two sides of the motion trail of the supporting plate (722); the material supporting piece (741) comprises a material supporting cylinder (7412) and a supporting plate (7411), the supporting plate (7411) is arranged at the output end of the material supporting cylinder (7412), and the material supporting cylinder (7412) is used for driving the supporting plate (7411) to vertically move;
the two groups of material blocking parts (742) are respectively arranged on two sides of the motion track of the supporting plate (722), and the two groups of material supporting parts (741) are positioned between the two groups of material blocking parts (742); the two groups of material blocking parts (742) are respectively used for being abutted with two ends, far away from each other, of the blister tray on the supporting plate (722), gaps are arranged between the two ends, close to the two material blocking parts (742), of the supporting plate (722) and the two material blocking parts (742), and the supporting plate (7411) is located between the supporting plate (722) and the material blocking parts (742);
two side surfaces of the two material blocking parts (742), which are close to each other, are provided with one-way material bearing blocks (744), and the one-way material bearing blocks (744) are movably arranged above the supporting plate (722); the unidirectional load block (744) is used to limit movement of the blister tray in a direction closer to the pallet (7411) when the pallet (7411) carries the blister tray over the unidirectional load block (744).
4. The automatic welding assembly packaging machine of claim 1, wherein: the transportation mechanism (2) comprises a transportation turntable (21) and a first driving assembly, the first driving assembly is arranged on the mounting frame (1), the cross section of the transportation turntable (21) is circular, the first driving assembly is used for driving the transportation turntable (21) to rotate around the axis of the transportation turntable (21), and the rotating shaft of the transportation turntable (21) is vertical to the upper surface of the mounting frame (1); the basic feeding mechanism (3), the part feeding mechanism (4), the welding mechanism (5) and the blanking mechanism (6) are arranged adjacent to the transportation turntable (21) and are sequentially arranged along the rotation direction of the transportation turntable (21);
the conveying mechanism (2) further comprises a plurality of jigs (22) fixedly arranged on the upper surface of the conveying turntable (21), the jigs (22) are used for installing and fixing the basic piece, and the jigs (22) are arranged at intervals and are arranged around the edge of the conveying turntable (21) in a circle.
5. The automatic welding assembly packaging machine of claim 4, wherein: the basic feeding mechanism (3) comprises a basic vibration feeding tray (31) for conveying basic parts, a basic transferring component (32) and a basic material distributing component (33); the basic material distribution assembly (33) is arranged on the mounting frame (1), a basic through groove is formed in the basic material distribution assembly (33), a basic feeding hole (3341) is formed in one side groove wall of the basic through groove, the discharging end of the basic vibration feeding tray (31) is communicated with the basic feeding hole (3341), and the discharging direction of the basic vibration feeding tray (31) is perpendicular to the length direction of the basic through groove;
the basic distributing assembly (33) comprises a basic conveying part (335) which is arranged in the basic through groove in a sliding mode and used for bearing a basic part, the basic conveying part (335) can slide along the length direction of the basic through groove in the direction far away from the basic feeding port (3341), a basic driving part (333) used for driving the basic conveying part (335) to slide is arranged on the basic distributing assembly (33), and one side surface, close to the basic through groove, of the basic conveying part (335) is flush with the bottom end of the basic feeding port (3341);
the basic transfer component (32) is arranged on the mounting frame (1), the basic transfer component (32) is arranged adjacent to the basic distributing component (33), and the basic transfer component (32) is used for conveying basic parts on the basic conveying part (335) onto the conveying component (72).
6. The automatic welding assembly packaging machine of claim 4, wherein: the part feeding mechanism (4) comprises a part vibration feeding disc (41) for conveying parts, a part transferring assembly (42) and a part distributing assembly (43); the part distributing component (43) is arranged on the mounting frame (1), a part through groove is formed in the part distributing component (43), a part feeding hole (4341) is formed in the groove wall of one side of the part through groove, the discharging end of the part vibrating feeding disc (41) is communicated with the part feeding hole (4341), and the discharging direction of the part vibrating feeding disc (41) is perpendicular to the length direction of the part through groove;
the part distributing assembly (43) comprises a part conveying part (435) which is arranged in the part through groove in a sliding mode and used for bearing parts, and the part conveying part (435) can slide along the length direction of the part through groove in the direction far away from the part feeding port (4341); a part driving piece (433) used for driving the part conveying piece (435) to slide is arranged on the part distributing assembly (43), and the surface of one side, close to the part through groove, of the part conveying piece (435) is flush with the bottom end of the part feeding hole (4341);
the part transfer assembly (42) is arranged on the mounting frame (1), the part transfer assembly (42) and the part distribution assembly (43) are arranged adjacently, and the part transfer assembly (42) is used for conveying parts on the part conveying part (435) onto the conveying assembly (72).
7. The automatic welding assembly packaging machine of claim 4, wherein: the welding mechanism (5) comprises a welding assembly (51) arranged on the mounting frame (1), and the welding assembly (51) is used for welding basic parts and parts which are positioned and installed on the conveying assembly (72); the welding mechanism (5) further comprises a pressing component (52) arranged on the mounting frame (1);
the pressing assembly (52) and the conveying assembly (72) are arranged adjacently, a pressing plate (523) and a pressing driving piece (522) used for driving the pressing plate (523) to slide are arranged on the pressing assembly (52) in a sliding mode, the pressing plate (523) can vertically slide on the pressing assembly (52), and the vertical projection of the pressing plate (523) falls on the motion trail of the jig (22).
8. The automatic welding assembly packaging machine of claim 4, wherein: the blanking mechanism (6) comprises a material bearing component (62) used for temporarily containing finished products which are welded, and a blanking component (61) used for taking the finished products which are welded off from the jig (22); the material bearing assembly (62) is positioned between the blanking assembly (61) and the plastic packaging mechanism (7), and the blanking assembly (61) is adjacent to the conveying assembly (72);
the blanking mechanism (6) further comprises a second driving assembly (63) arranged on the mounting frame (1) and a material transferring assembly (64) fixedly connected with the output end of the second driving assembly (63);
the material transferring assembly (64) comprises a connecting piece (641) fixedly connected with the output end of the second driving assembly (63) and a plurality of grabbing pieces (642) arranged on the connecting piece (641), the grabbing pieces (642) are used for grabbing finished products on the blanking assembly (61) and the material bearing assembly (62), and the grabbing pieces (642) are arranged at intervals; the second driving assembly (63) drives the material transferring assembly (64) to move between the blanking assembly (61) and the plastic packaging mechanism (7).
9. The automated weld assembly packaging machine of claim 8, wherein: the blanking assembly (61) comprises a blanking support (611), a blanking driving piece (612) arranged on the blanking support (611), a material bearing turning plate (613) fixedly arranged at the output end of the blanking driving piece (612), and an adsorption piece (614) arranged on the material bearing turning plate (613); the adsorption piece (614) is used for adsorbing finished products, the blanking driving piece (612) drives the material bearing turning plate (613) to rotate, and the rotating plane of the material bearing turning plate (613) is vertically arranged.
10. The automated weld assembly packaging machine of claim 8, wherein: the material bearing assembly (62) is provided with an optical coupler detection jig (623) for detecting finished products, and a waste material box (8) is arranged between the material bearing assembly (62) and the plastic packaging mechanism (7).
CN202210009900.7A 2022-01-05 2022-01-05 Automatic welding, assembling and packaging machine Active CN114348596B (en)

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Publication number Priority date Publication date Assignee Title
CN114919939A (en) * 2022-05-26 2022-08-19 深圳市永晟图像科技有限公司 Inductance detection device
CN116393825A (en) * 2023-04-28 2023-07-07 佛山市通宝华龙控制器有限公司 Temperature controller welding equipment
CN114919939B (en) * 2022-05-26 2024-04-26 深圳市永晟图像科技有限公司 Inductance detection device

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CN111846830A (en) * 2020-08-20 2020-10-30 苏州工业园区耐斯达自动化技术有限公司 Automatic feeding device for plastic uptake tray
CN113198800A (en) * 2021-04-28 2021-08-03 深圳市仁信自动化设备有限公司 Automatic feeding and storing machine and mobile phone middle frame cleaning system
CN214296940U (en) * 2020-11-26 2021-09-28 武汉逸飞激光股份有限公司 Battery cell conveying system

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GB1541882A (en) * 1976-01-30 1979-03-14 Janson B Method of loading layers of goods onto a pallet and a pallet loader for carrying out the method
DE19744049C1 (en) * 1997-10-06 1999-04-29 Hoesch Siegerlandwerke Gmbh Magazine for storing side sealing chains and equipment for installing and removing the chains
CN103896057A (en) * 2014-04-16 2014-07-02 苏州博众精工科技有限公司 Full-automatic discharging mechanism
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CN116393825B (en) * 2023-04-28 2023-09-15 佛山市通宝华龙控制器有限公司 Temperature controller welding equipment

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