CN115180214A - Glass products automatic cartoning equipment and cartoning method - Google Patents
Glass products automatic cartoning equipment and cartoning method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
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Abstract
Description
技术领域technical field
本发明属于玻璃制品装盒技术领域,具体地说是一种玻璃制品自动装盒设备及装盒方法。The invention belongs to the technical field of glass product boxing, in particular to an automatic boxing device and a boxing method for glass products.
背景技术Background technique
现有技术的玻璃制瓶自动装盒设备见本申请人申请的公布号为CN107856903A的“玻璃制品自动装箱系统”发明专利申请。该申请的结构包括取料转送机构、第一传送机构、第二传送机构及转运机构,在使用时,包括以下步骤:S1.托盒:人工在不锈钢材质的包装盒架内放置纸质空盒体,利用包装盒架承托纸质空盒体,并将包装盒架搬运至第一传送机构的环形传送带的盒体导向座内;S2.供盒:经第一传送机构的传输,直接将包装盒架及空盒体输送到玻璃制品的装盒位置;S3.装料:取料转送机构从进料平台将被装盒的玻璃制品精准稳固的抓取、转送至纸质空盒体内;S4.推盒:转运机构的伺服电机通过丝杠带动转运机械手产生平移的动作,即转运机械手将被装满瓶体的纸质盒体及其包装盒架由第一传送机构的环形传送带上推送至第二传送机构的环形传送带上;S5.储盒:第二传送机构的环形传送带将装满瓶体的纸质盒体及包装盒架输送至下一工序;S6.取盒:人工取出不锈钢包装盒架,并由包装盒架上取出纸质盒体。For the prior art automatic cartoning equipment for glass bottles, please refer to the invention patent application "Automatic Cartoning System for Glass Products" filed by the applicant with the publication number of CN107856903A. The structure of the application includes a reclaiming and transferring mechanism, a first transferring mechanism, a second transferring mechanism and a transferring mechanism. When in use, it includes the following steps: S1. Tray: manually place a paper empty box in a stainless steel packaging box frame body, use the packing box rack to support the paper empty box body, and transport the packing box rack to the box body guide seat of the endless conveyor belt of the first conveying mechanism; S2. The box rack and the empty box body are transported to the boxing position of the glass products; S3. Loading: The reclaiming and transferring mechanism accurately and stably grabs and transfers the boxed glass products from the feeding platform to the paper empty box body; S4. Pushing the box: The servo motor of the transfer mechanism drives the transfer manipulator to move in translation through the lead screw, that is, the transfer manipulator pushes the paper box filled with bottles and its packaging box from the endless conveyor belt of the first transfer mechanism. to the endless conveyor belt of the second conveying mechanism; S5. storage box: the endless conveyor belt of the second conveying mechanism transports the paper box body and the packing box frame filled with the bottle body to the next process; S6. Pack the box rack, and take out the paper box body from the box rack.
该申请所记载的方案虽然通过“托盒-供盒-装料-推盒-储盒-取盒”六个步骤能够实现玻璃制品的自动装盒操作,但在实际生产中存在以下缺陷:Although the solution described in this application can realize the automatic cartoning operation of glass products through the six steps of "carton tray - supply box - loading - push box - storage box - take box", it has the following defects in actual production:
其一是费时费力、故障率高。由于现有技术中,为了避免纸质包装盒体在供盒、推盒、储盒工序中因盒体硬度低,对所装玻璃瓶体无法起到良好的承托作用,因而在纸质包装盒外套置不锈钢材质包装盒架,利用包装盒架的高强度承托纸质空盒体,避免纸质包装盒的变形,以及盒内玻璃瓶体的混乱、损坏。One is time-consuming and labor-intensive, and the failure rate is high. In the prior art, in order to avoid the low hardness of the box body in the box supply, push box, and box storage process, the paper packaging box body cannot play a good supporting role for the glass bottle body. Therefore, in the paper packaging box The outer box is equipped with a stainless steel packaging box frame, and the high strength of the packaging box frame is used to support the paper empty box body, so as to avoid the deformation of the paper packaging box and the confusion and damage of the glass bottle body in the box.
不锈钢材质包装盒架为由一个底板及三个垂直固装在底板上的侧板组成,其顶面及上侧面开口,以便于纸质空盒体放入其中。而由于包装盒架整体重量很重,不仅不便于工人来回搬运,费时费力;而且丝杠在带动转运机械手水平移动时,操作不顺畅,包装盒架容易卡在第一传送机构与第二传送机构之中,影响正常装盒转运操作顺利进行。The stainless steel packaging box frame is composed of a bottom plate and three side plates fixed vertically on the bottom plate. However, because the overall weight of the box rack is very heavy, it is not only inconvenient for workers to carry it back and forth, which is time-consuming and labor-intensive; but also when the lead screw drives the transfer manipulator to move horizontally, the operation is not smooth, and the box rack is easily stuck in the first conveying mechanism and the second conveying mechanism. Among them, it affects the smooth progress of the normal cartoning and transshipment operation.
其二是取料转送机构影响包装盒内装满瓶体。The second is that the reclaiming and transferring mechanism affects the filling of the bottle in the packaging box.
现有技术中的取料转送机构常利用第一转送组件吸附合格玻璃瓶的瓶身,从而将其瓶口朝上放置在顶面开口的包装盒内。现有技术中的第一转送组件包括转送移动组件以及吸嘴取瓶组件。工作时,吸嘴取瓶组件由理瓶线上吸附所需转送的玻璃瓶瓶身,在转送移动组件带动下放置在包装盒装瓶位置,吸嘴释放玻璃瓶,完成一排瓶体的放置。The material reclaiming and transferring mechanism in the prior art often uses the first transferring component to absorb the bottle body of the qualified glass bottle, so as to place the bottle mouth upward in the packaging box with the top surface open. The first transfer assembly in the prior art includes a transfer moving assembly and a suction nozzle bottle picking assembly. During operation, the bottle pick-up assembly of the suction nozzle absorbs the glass bottle body that needs to be transferred from the bottle unscrambler line, and is placed in the packaging box and bottled by the transfer moving assembly, and the suction nozzle releases the glass bottle to complete the placement of a row of bottle bodies.
该种转送方式虽然在一定程度上能够完成将理瓶线上的合格玻璃瓶转送至包装盒,但不便于包装盒内整齐排满瓶体。这是因为理瓶线两侧具有挡板遮挡,吸嘴通过吸附理瓶线上的瓶身实现取瓶,当吸嘴吸附瓶身以瓶口朝上的方式将瓶体垂直放入顶面开口的包装盒内时,吸嘴会占据包装盒内一定空间,影响包装盒内剩余几排瓶体的放置。实际生产中,为确保包装盒内剩余几排放满瓶体,常需要打开盒侧帮,使吸嘴具有容纳空间,在装满盒体后,需人工进行盒侧帮折边操作,这样大大降低了装盒效率,不利于实现玻璃瓶的自动装盒。Although this transfer method can complete the transfer of qualified glass bottles on the bottle unscrambler line to the packaging box to a certain extent, it is not convenient for the packaging box to be neatly filled with bottles. This is because there are baffles on both sides of the bottle unscramble line, and the suction nozzle takes the bottle by adsorbing the bottle body on the bottle unscramble line. When it is placed in the packaging box, the suction nozzle will occupy a certain space in the packaging box, affecting the placement of the remaining rows of bottles in the packaging box. In actual production, in order to ensure that the remaining few rows in the packaging box are full of bottles, it is often necessary to open the side of the box to allow the suction nozzle to have a accommodating space. In order to reduce the efficiency of cartoning, it is not conducive to the realization of automatic cartoning of glass bottles.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中存在的以上不足,本发明旨在提供一种玻璃制品自动装盒设备及装盒方法,以达到高效高质的实现玻璃制品精准有序装满盒的目的。In order to solve the above deficiencies in the prior art, the present invention aims to provide an automatic cartoning equipment and a cartoning method for glass products, so as to achieve the purpose of realizing the precise and orderly filling of glass products into boxes with high efficiency and high quality.
为实现上述目的,本发明所采用的技术方案如下:一种玻璃制品自动装盒设备,包括装配在机架上的:In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is as follows: an automatic cartoning equipment for glass products, comprising:
供盒机构,用于提供空盒,空盒输出位置与取盒机构的取盒位置相对应;The box feeding mechanism is used to provide empty boxes, and the output position of the empty box corresponds to the box taking position of the box taking mechanism;
取盒机构,用于取单个空盒,卸盒位置与托盒转运机构的托盒位置相对应;The box taking mechanism is used to take a single empty box, and the box unloading position corresponds to the box position of the box transfer mechanism;
托盒转运机构,用于承托及转运盒体;The box transfer mechanism is used to support and transfer the box body;
装料机构,用于将玻璃制品转送至盒体内,卸料位置与托盒转运机构的装料位置相对应;The loading mechanism is used to transfer the glass products into the box, and the unloading position corresponds to the loading position of the tray transfer mechanism;
挡盒机构,用于将托盒转运机构上被装满玻璃制品的盒体输入至储盒机构,初始位置与托盒转运机构的托盒位置相对应,挡盒位置与托盒转运机构的卸盒位置、储盒机构的盒体输入位置相对应;The box blocking mechanism is used to input the box body filled with glass products on the tray transport mechanism to the storage box mechanism. The initial position corresponds to the tray position of the tray transport mechanism. The box position corresponds to the box body input position of the box storage mechanism;
储盒机构,用于储存被装满玻璃制品的盒体。The box storage mechanism is used to store the box body filled with glass products.
作为本发明的限定,供盒机构包括同步传动相连的一对链传动总成,链传动总成的环形链条上间隔固装有多个托盒架,两环形链条上托盒架对应设置用于分隔上下水平放置的相邻空盒体。As a limitation of the present invention, the cassette supply mechanism includes a pair of chain drive assemblies connected by synchronous drive, and a plurality of cassette holders are fixedly fixed on the annular chains of the chain drive assemblies at intervals, and the cassette holders on the two annular chains are correspondingly arranged for Separates adjacent empty boxes that are placed horizontally above and below.
作为本发明的另一种限定,托盒转运机构包括:As another limitation of the present invention, the tray transfer mechanism includes:
托盒板,用于承托盒体,与滑动连接在机架上的滑动支撑块铰接相连;The box support plate is used to support the box body, and is hingedly connected with the sliding support block that is slidably connected to the frame;
托盒水平移动组件,固装在机架上,动力输出端与滑动支撑块与固定相连,用于带动托盒板水平移动;The horizontal moving component of the tray is fixed on the frame, and the power output end is fixedly connected with the sliding support block, which is used to drive the tray to move horizontally;
托盒倾斜组件,用于带动托盒板倾斜,包括对应托盒板托盒位置设置的支撑板、动力输出端与支撑板固装相连的固装在机架上的托盒直线驱动器。The tray tilting assembly is used to drive the tray tray to incline, and includes a supporting plate corresponding to the tray position of the tray tray, and a tray linear driver fixedly mounted on the frame, the power output end being fixedly connected to the supporting panel.
作为本发明的进一步限定,托盒转运机构还包括:As a further limitation of the present invention, the tray transfer mechanism also includes:
盒体左侧限位组件以及盒体右侧限位组件,分别装配在机架、托盒板上,对应盒体外左侧邦、右侧帮设置,用于限制盒体左右移动位置;The left-side limit assembly of the box body and the right-side limit assembly of the box body are respectively assembled on the rack and the box plate, and are set corresponding to the left side and right side of the box body to limit the left and right movement of the box body;
第一排瓶体限位组件,对应盒体内前侧第一排瓶体设置,包括固装在机架上用于带动限位挡板移动的限位移动组件以及与限位移动组件动力输出端相连的限位挡板,限位挡板上装配有多个间隔设置的用于限制第一排瓶体放置位置的隔离垫;The first row of bottle body limit components is set corresponding to the first row of bottle bodies on the front side of the box, including a limit movement component fixed on the frame for driving the limit baffle to move, and a power output end of the limit movement component Connected limit baffles, the limit baffles are equipped with a plurality of spaced isolation pads for limiting the placement position of the first row of bottles;
拉盒组件,对应盒体内后侧邦设置,用于拉盒体后侧邦,包括滑动连接在机架上的拉盒基座、拉盒基座上装配有用于带动拉盒板移动的拉盒移动组件、与拉盒移动组件动力输出端固装相连的拉盒板、拉盒基座与机架上固装有拉盒复位弹簧;托盒板上对应拉盒基座处固装有用于带动拉盒基座滑动的拉盒推块。The box-pulling assembly is arranged corresponding to the rear side of the box body, and is used to pull the rear side of the box body, including a box-pulling base slidably connected to the rack, and a box-pulling box for driving the box-pulling plate to move on the box-pulling base. The moving assembly, the pulling box plate fixedly connected to the power output end of the pulling box moving assembly, the pulling box base and the frame are fixed with a pulling box restoring spring; The pull box push block slides on the pull box base.
作为本发明的再进一步限定,取盒机构包括:As a further limitation of the present invention, the box taking mechanism includes:
取盒基座,滑动连接在机架上;Take the box base and slide it on the rack;
取盒直线驱动器,固装在取盒基座上,动力输出端上固装取盒安装板;The box taking linear drive is fixed on the box taking base, and the box taking mounting plate is fixed on the power output end;
取盒吸盘,与气源通过管路联通,固装在取盒安装板上;The suction cup for taking the box is connected with the air source through the pipeline, and is fixed on the mounting plate for taking the box;
取盒复位弹簧,固装在取盒基座与机架之间;托盒板上对应取盒基座上固装有用于带动取盒基座滑动的取盒推块。The box-taking return spring is fixedly installed between the box-taking base and the frame; a box-taking push block used to drive the box-taking base to slide is fixedly mounted on the corresponding box-taking base on the box-carrying plate.
作为本发明的第三种限定,装料机构包括装配在机架上的:As a third limitation of the present invention, the loading mechanism includes:
第一转送组件,用于将瓶体转送至中转存瓶组件;The first transfer component is used to transfer the bottle body to the transfer bottle component;
中转存瓶组件,用于存放中转瓶体,放瓶位置与第一转送组件的卸瓶位置相对应;The transfer bottle storage assembly is used to store the transfer bottle body, and the bottle placing position corresponds to the bottle unloading position of the first transfer assembly;
第二转送组件,用于通过瓶口将中转瓶体转送至包装盒内,取瓶口位置与中转存瓶组件瓶口放置位置相对应,卸瓶口位置与包装盒的装料位置相对应。The second transfer assembly is used to transfer the transfer bottle body to the packaging box through the bottle mouth. The position of the bottle mouth corresponds to the position of the bottle mouth of the transfer bottle storage assembly, and the position of the unloading bottle mouth corresponds to the loading position of the packaging box. .
作为本发明的还有一种限定,挡盒机构包括:As another limitation of the present invention, the box blocking mechanism includes:
挡盒板,对应装配在托盒转运机构的托盒位置与储盒机构的盒体输入位置之间;The box blocking plate is correspondingly assembled between the box position of the box transfer mechanism and the box body input position of the box storage mechanism;
挡盒直线移动器,固装在机架上,动力输出端与挡盒板固装。The block box linear mover is fixed on the frame, and the power output end is fixed with the block box plate.
作为本发明的其它限定,储盒机构包括:As other limitations of the present invention, the storage box mechanism includes:
第一储盒平台,包括用于承托盒体且与储盒直线移动组件动力输出端固装相连的储盒架、固装在储盒架上用于向第二储盒平台输出盒体的第一盒体传动件以及装配在机架上用于带动第一储盒平台上下直线移动的储盒直线移动组件;The first storage box platform includes a storage box rack for supporting the box body and fixedly connected to the power output end of the storage box linear movement assembly, and a box fixed on the storage box rack for outputting the box body to the second storage box platform. a first box body transmission member and a storage box linear moving component assembled on the frame and used to drive the first storage box platform to move up and down linearly;
第二储盒平台,对应第一储盒平台的盒体输出位置设置,包括固装在机架上的储盒托板以及固装在储盒托板上用于输送盒体的第二盒体传动件,第一盒体传动件与第二盒体传动件的传动方向相同。The second storage box platform is set corresponding to the box body output position of the first storage box platform, and includes a storage box support plate fixed on the rack and a second box body fixed on the storage box support plate for conveying the box body Transmission parts, the transmission directions of the first box body transmission part and the second box body transmission part are the same.
本发明还提供了一种利用上述玻璃制品自动装盒设备所实现的玻璃制品自动装盒方法,其技术方案如下:一种玻璃制品自动装盒方法,利用玻璃制品自动装盒设备来实现,包括以下步骤:The present invention also provides an automatic cartoning method for glass products realized by using the above-mentioned automatic cartoning equipment for glass products. The following steps:
S1.供盒:供盒机构输出空盒;S1. Box supply: the box supply mechanism outputs empty boxes;
S2.取盒:处于取盒位置的取盒机构由供盒机构的空盒输出位置上取单个空盒;S2. Take the box: the box taking mechanism in the box taking position takes a single empty box from the empty box output position of the box supply mechanism;
S3.托盒:取盒机构将所取单个空盒卸于处于托盒位置的托盒转运机构中;S3. Tray: The box taking mechanism unloads the single empty box taken into the tray transfer mechanism at the tray position;
S4.装料:装料机构取待装盒的玻璃制品,转送至处于装料位置的托盒转运机构中;S4. Loading: The loading mechanism takes the glass products to be boxed and transfers them to the tray transfer mechanism at the loading position;
S5.挡盒:处于初始位置的挡盒机构,使托盒转运机构将被装满玻璃制品的盒体转运至卸盒位置;挡盒机构挡盒,同时托盒转运机构移动至托盒位置,被装满玻璃制品的盒体转运至储盒机构盒体输入位置;S5. Box blocking: The box blocking mechanism in the initial position enables the tray transfer mechanism to transfer the box body filled with glass products to the unloading position; the blocking mechanism blocks the box, and the tray transport mechanism moves to the tray position at the same time. The box filled with glass products is transported to the box input position of the box storage mechanism;
S6.储盒:储盒机构储存多个被装满玻璃制品的盒体后,由储盒机构将盒体输出;S6. Storage box: After the storage box mechanism stores a plurality of boxes filled with glass products, the box bodies are output by the storage box mechanism;
S7.各机构复位,重复以上步骤。S7. Reset each mechanism, and repeat the above steps.
作为本发明的限定,S1.供盒:将空盒体上下水平间隔放置在相对应的托盒架上,同步传动的链传动总成带动托盒架向上输出空盒体;As a limitation of the present invention, S1. supply box: place the empty box body on the corresponding tray frame at an upper and lower horizontal interval, and the chain drive assembly of the synchronous drive drives the tray frame to output the empty box body upward;
S2.取盒:处于取盒位置的取盒直线驱动器带动取盒吸盘由供盒机构的空盒输出位置上吸取单个空盒;S2. Box taking: the box taking linear drive at the box taking position drives the box taking suction cup to pick up a single empty box from the empty box output position of the box supply mechanism;
S3.托盒:取盒直线驱动器带动取盒吸盘及空盒向上移动,取盒吸盘释放空盒,空盒掉落在处于托盒位置的托盒板上;盒体左侧限位组件、盒体右侧限位组件对盒体左右两侧进行限位;S3. Tray: The linear drive for taking the box drives the sucker for taking the box and the empty box to move up, the sucker for taking the box releases the empty box, and the empty box falls on the box plate at the position of the box; The right side limit component of the body limits the left and right sides of the box body;
托盒直线驱动器控制支撑板移动,托盒板倾斜,托盒板处于装料位置;The tray linear drive controls the movement of the support plate, the tray tray is inclined, and the tray tray is in the loading position;
限位移动组件控制限位挡板移动至盒体内对应前侧第一排瓶体放置位置处;The limit moving component controls the limit baffle to move to the position corresponding to the first row of bottles on the front side of the box;
拉盒移动组件控制拉盒板拉动盒体后侧邦;The box-pulling moving component controls the box-pulling plate to pull the rear side of the box body;
S4.装料:第一转送移动总成控制第一吸嘴取瓶后将所吸附的一排瓶体移动至接瓶槽上,第二转送移动总成控制第二吸嘴移动至接瓶槽上吸附瓶口取中转瓶体后,带动所吸附的一排瓶体移动至托盒转运机构的包装盒内,第二吸嘴将所吸附的一排瓶体释放于包装盒内装料位置;S4. Loading: The first transfer moving assembly controls the first suction nozzle to take the bottle and moves the adsorbed row of bottles to the bottle receiving groove, and the second transfer moving assembly controls the second suction nozzle to move to the bottle receiving groove After taking the transfer bottle body from the upper adsorption bottle mouth, it drives the adsorbed row of bottle bodies to move into the packaging box of the tray transfer mechanism, and the second suction nozzle releases the adsorbed row of bottle bodies to the loading position in the packaging box;
位于包装盒内相邻两排瓶体错位摆放,如此循环装料直至盒体被装满;The two adjacent rows of bottles located in the packaging box are placed in dislocation, and the material is cycled until the box is full;
S5.挡盒:S5. Block box:
挡盒直线移动器控制挡盒板移动至初始位置,托盒水平移动组件带动托盒板及被装满玻璃制品的盒体水平转运至托盒板的卸盒位置;托盒板水平移动的同时,拉盒复位弹簧、取盒复位弹簧分别带动拉盒组件与取盒机构复位,取盒机构处于取盒位置,拉盒组件远离装料位置;The blocking box linear mover controls the blocking box plate to move to the initial position, and the horizontal moving component of the supporting box drives the supporting box plate and the box body filled with glass products to transfer horizontally to the unloading position of the box plate; , the box-pulling return spring and the box-receiving return spring respectively drive the box-pulling assembly and the box-taking mechanism to reset, the box-taking mechanism is in the box-taking position, and the box-pulling assembly is far away from the loading position;
挡盒直线移动器控制挡盒板移动至挡盒位置,同时托盒水平移动组件带动托盒板返回至托盒位置,被装满玻璃制品的盒体留在第一储盒平台的盒体输入位置上;托盒板水平移动的同时,取盒推块推动取盒基座远离取盒位置,取盒复位弹簧被拉伸;拉盒推块推动拉盒基座移动至装料位置,拉盒复位弹簧被拉伸;The blocking box linear mover controls the blocking box plate to move to the blocking box position, and at the same time, the horizontal moving component of the supporting box drives the supporting box plate to return to the supporting box position, and the box body filled with glass products is left in the box body input of the first box platform. position; when the box plate moves horizontally, the box-taking push block pushes the box-taking base away from the box-taking position, and the box-returning spring is stretched; The return spring is stretched;
S6.储盒:储盒架上由上而下每堆叠一层被装满玻璃制品的盒体,储盒直线移动组件控制第一储盒平台向下移动一层;S6. Storage box: the box body filled with glass products is stacked on each layer from top to bottom on the storage box rack, and the storage box linear movement component controls the first storage box platform to move down one layer;
直至储盒架下降至与储盒托板高度相同时,第一盒体传动件以及第二盒体传动件带动储盒架上盒体向储盒托板上移动,将所有盒体输出至储盒托板上,由储盒托板上将多层被装满玻璃制品的盒体取出;When the storage box rack is lowered to the same height as the storage box support plate, the first box body transmission member and the second box body transmission member drive the upper box body of the storage box rack to move towards the storage box support plate, and output all the box bodies to the storage box. On the box support plate, the multi-layered box body filled with glass products is taken out from the storage box support plate;
S7.各机构复位,重复以上步骤。S7. Reset each mechanism, and repeat the above steps.
由于采用了上述的技术方案,本发明的玻璃制品自动装盒设备与现有技术相比,所取得的有益效果是:Due to the adoption of the above-mentioned technical solutions, compared with the prior art, the automatic cartoning equipment for glass products of the present invention has the following beneficial effects:
(1)本发明是对现有玻璃制品自动装盒设备的改进,通过“供盒-取盒-托盒-装料-挡盒-储盒”,高效高质的实现玻璃制品精准有序装满盒。即通过供盒机构输出空盒体,由取盒机构从盒体输出位置取空盒体,配合托盒转运机构对盒体的承托及精准限位,同时由装料机构从理瓶线上将被装盒的玻璃制品精准有序稳固的抓取、转送至空盒体内,并由挡盒机构将被装满盒的玻璃制品转送至储盒机构中向外输出。(1) The present invention is an improvement of the existing glass products automatic cartoning equipment. Through "box supply-box-receiving-box-loading-block-box-storage box", the precise and orderly packaging of glass products can be realized with high efficiency and high quality. Full box. That is, the empty box body is output through the box feeding mechanism, and the empty box body is taken from the output position of the box body by the box taking mechanism, and the box body is supported and accurately limited by the box transfer mechanism. The boxed glass products are accurately, orderly and stably grasped and transferred to the empty box, and the box-stopping mechanism transfers the full boxed glass products to the storage box mechanism for output.
(2)本发明相对于现有技术,采用先取盒后托盒的方式,无需使用硬度较高的包装盒架承托纸质包装盒,即可方便实现对纸质包装盒的自动托盒,降低了工人来回搬运的劳动强度,省时省力;并且结合所设置的挡盒机构,有效确保了盒体稳定输出至储盒机构中,降低故障率,保证装盒工作的顺利进行。(2) Compared with the prior art, the present invention adopts the method of taking out the box first and then holding the box, without using a packaging box frame with higher hardness to support the paper packaging box, so that the automatic box-carrying of the paper packaging box can be conveniently realized, It reduces the labor intensity of workers to carry back and forth, saving time and effort; and combined with the set box blocking mechanism, it effectively ensures the stable output of the box body to the box storage mechanism, reduces the failure rate, and ensures the smooth progress of the boxing work.
(3)本发明托盒转运机构中通过设置盒体左侧限位组件、盒体右侧限位组件,能够限制盒体左右移动位置,提升包装盒的定位精准度;结合所设置的第一排瓶体限位组件,能够防止被装入盒体内的第一排瓶体因缺少定位而倒瓶,提升第一排瓶体装盒的稳定性,避免影响后续瓶体的转送;结合所设置的拉盒组件,确保最后一排瓶体装盒时盒体具有容纳空间,使最后一排瓶体顺利装满包装盒,确保被装盒玻璃制品精准有序整齐的排列。(3) In the tray transfer mechanism of the present invention, the left-side limit component of the box body and the right-side limit component of the box body are provided, which can limit the left and right movement position of the box body and improve the positioning accuracy of the packaging box; The bottle row limit assembly can prevent the first row of bottles loaded into the box from being inverted due to lack of positioning, improve the stability of the first row of bottles in the box, and avoid affecting the transfer of subsequent bottles; combined with the set The box-pulling assembly ensures that the last row of bottles has an accommodating space when the last row of bottles is boxed, so that the last row of bottles can be filled with the packaging box smoothly, ensuring that the glass products to be boxed are arranged in an accurate, orderly and tidy manner.
(4)本发明的装料机构是对原玻璃瓶装盒设备的取瓶转送机构的改进,即于理瓶线至自动装盒机包装盒之间增加瓶体中转工位,将原通过吸附/夹取瓶身实现瓶体由理瓶线至自动装盒机包装盒之间的转送,改进为现先通过吸附/夹取瓶身实现合格瓶体由理瓶线至中转存瓶组件之间的转送,再通过吸附/夹取瓶口实现中转瓶体由中转存瓶组件至自动装盒机包装盒之间的转送。(4) The charging mechanism of the present invention is an improvement on the bottle transfer mechanism of the original glass bottle cartoning equipment, that is, a bottle transfer station is added between the bottle unscrambler line and the packaging box of the automatic cartoning machine, and the original glass bottle is transferred by adsorption/ The bottle body is clamped to realize the transfer of the bottle body from the bottle unscramble line to the packaging box of the automatic cartoning machine. The improvement is that the qualified bottle body is transferred from the bottle unscramble line to the transfer bottle assembly by adsorbing/clamping the bottle body. , and then realize the transfer of the transfer bottle body from the transfer bottle storage assembly to the packaging box of the automatic cartoner through the adsorption/clamping of the bottle mouth.
本发明通过设置中转存瓶组件,使第二转送组件通过吸附瓶口将瓶体垂直放入包装盒内,有效避免了现有技术中吸嘴占据包装盒内空间、影响包装盒内剩余几排瓶体放置的情况,确保包装盒内逐排整齐排满瓶体,提升了装盒效率,便于实现玻璃瓶的自动装盒。In the present invention, the transfer bottle assembly is arranged, so that the second transfer assembly can vertically put the bottle body into the packaging box through the suction bottle mouth, which effectively avoids the suction nozzle occupying the space in the packaging box in the prior art and affecting the remaining quantity of the packaging box. The placement of the bottle body ensures that the bottle body is neatly filled row by row in the packaging box, which improves the boxing efficiency and facilitates the automatic boxing of glass bottles.
本发明中转存瓶组件中通过设置推板,能够将未被第二转送组件吸附、仍留在接瓶槽上的瓶体被推离接瓶槽,不影响第一转送组件将瓶体整齐放置在接瓶槽内,确保下一排瓶体顺利放置在包装盒内。By setting a push plate in the transfer bottle assembly of the present invention, the bottle body that is not adsorbed by the second transfer assembly and still remains on the bottle receiving groove can be pushed away from the bottle receiving groove, without affecting the order of the bottle body by the first transfer assembly. Place it in the bottle receiving slot to ensure that the next row of bottles is smoothly placed in the packaging box.
本发明适用于玻璃制品自动装盒设备,用于将理瓶线上瓶体装入包装盒内。The invention is suitable for automatic cartoning equipment for glass products, and is used for putting the bottle body on the bottle unscrambling line into the packaging box.
附图说明Description of drawings
下面结合附图及具体实施例对本发明作更进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明实施例1托盒转运机构的托盒位置、挡盒机构的初始位置对应关系示意图;1 is a schematic diagram of the corresponding relationship between the tray position of the tray transfer mechanism and the initial position of the blocking mechanism in
图2为本发明实施例1托盒转运机构的装料位置、挡盒机构的初始位置、储盒机构的储盒位置对应关系示意图;2 is a schematic diagram of the corresponding relationship between the loading position of the tray transfer mechanism, the initial position of the blocking mechanism, and the storage box position of the box storage mechanism in
图3为本发明实施例1供盒机构的盒体输出位置、取盒机构的取盒位置、托盒转运机构的卸盒位置、挡盒机构的挡盒位置对应关系示意图;3 is a schematic diagram of the corresponding relationship between the output position of the box body of the box feeding mechanism, the box taking position of the box taking mechanism, the box unloading position of the tray transport mechanism, and the box blocking position of the box blocking mechanism according to
图4为本发明实施例1处于装料位置的托盒转运机构的结构示意图;Fig. 4 is the structural representation of the pallet transfer mechanism in the loading position according to
图5为本发明实施例1托盒板结构示意图;FIG. 5 is a schematic structural diagram of a pallet board according to
图6为本发明实施例1储盒机构结构示意图;6 is a schematic structural diagram of the storage box mechanism in
图7为本发明实施例1理瓶线、装料机构、包装盒对应关系示意图;7 is a schematic diagram of the corresponding relationship between the bottle unscrambler line, the charging mechanism, and the packaging box according to
图8为本发明实施例1装料机构结构示意图;8 is a schematic structural diagram of a charging mechanism in
图9为本发明实施例1的中转存瓶组件结构示意图。FIG. 9 is a schematic structural diagram of a transfer bottle assembly according to
图中:1、第一转送组件;12、第一横向移动模组;13、第一升降移动模组;14、第一安装板;15、第一吸嘴;In the figure: 1, the first transfer assembly; 12, the first lateral movement module; 13, the first lift movement module; 14, the first mounting plate; 15, the first suction nozzle;
2、中转存瓶组件;21、接瓶架;22、接瓶槽;23、直线驱动器;24、推板;2. Transfer bottle assembly; 21. Bottle receiving rack; 22. Bottle receiving slot; 23. Linear drive; 24. Push plate;
3、第二转送组件;31、第二横向移动模组;32、第二升降移动模组;33、第二纵向移动模组;34、旋转器;35、第二安装板;36、第二吸嘴;3. The second transfer assembly; 31, the second lateral movement module; 32, the second lift movement module; 33, the second longitudinal movement module; 34, the rotator; 35, the second mounting plate; 36, the second nozzle;
4、理瓶线;4. Bottle unscrewing line;
5、包装盒;5. Packing box;
6、供盒机构;61、环形链条;62、托盒架;6. Cartridge supply mechanism; 61. Ring chain; 62. Cartridge holder;
7、托盒转运机构;71、托盒板;72、托盒水平移动组件;731、托盒直线驱动器;732、支撑板;733、滑动支撑块;74、盒体左侧限位组件;75、盒体右侧限位组件;76、第一排瓶体限位组件;761、限位挡板;762、隔离垫;763、限位移动组件;77、拉盒组件;771、拉盒基座;772、拉盒移动组件;773、拉盒板;774、拉盒复位弹簧;775、拉盒推块;7. Tray transfer mechanism; 71, Tray plate; 72, Tray horizontal movement assembly; 731, Tray linear drive; 732, Support plate; 733, Sliding support block; 74, Box left limit assembly; 75 , Limit component on the right side of the box body; 76, Limit component of the first row bottle body; 761, Limit baffle; 762, Isolation pad; 763, Limit movement component; 77, Pull box assembly; 771, Pull box base seat; 772, pull box moving assembly; 773, pull box plate; 774, pull box return spring; 775, pull box push block;
8、取盒机构;81、取盒基座;82、取盒直线驱动器;83、取盒吸盘;84、取盒复位弹簧;85、取盒推块;8. Box-taking mechanism; 81. Box-taking base; 82. Box-taking linear drive; 83. Box-taking suction cup; 84. Box-taking return spring; 85. Box-taking push block;
9、挡盒机构;91、挡盒板;92、挡盒直线移动器;9. Blocking mechanism; 91. Blocking plate; 92. Blocking box linear mover;
101、第一储盒平台;1011、储盒架;1012、第一盒体传动件、1013、储盒直线移动组件;101, the first storage box platform; 1011, the storage box rack; 1012, the first box body transmission member, 1013, the storage box linear movement assembly;
102、第二储盒平台;1021、储盒托板;1022、第二盒体传动件。102, the second storage box platform; 1021, the storage box support plate; 1022, the second box body transmission member.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明。应当理解,此处所描述的优选实施例仅用于说明和理解本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and understand the present invention, but not to limit the present invention.
实施例1 一种玻璃制品自动装盒设备Example 1 An automatic cartoning equipment for glass products
本实施例是对现有玻璃制品自动装盒设备的改进,通过“供盒-取盒-托盒-装料-挡盒-储盒”,实现玻璃制品精准有序装满盒。即通过供盒机构6输出空盒体,由取盒机构8从盒体输出位置取空盒体,配合托盒转运机构7对盒体的承托及精准限位,同时由装料机构从理瓶线4上将被装盒的玻璃制品精准有序稳固的抓取、转送至空盒体内,并由挡盒机构9将被装满盒的玻璃制品转送至储盒机构中向外输出。This embodiment is an improvement on the existing glass product automatic cartoning equipment. Through "box supply-box-receiving-box-loading-block-box-storage box", the glass products can be filled in the box accurately and orderly. That is, the empty box body is output by the box feeding mechanism 6, and the empty box body is taken from the output position of the box body by the
如图1至图9所示,本实施例包括装配在机架上的供盒机构6、取盒机构8、托盒转运机构7、装料机构、挡盒机构9及储盒机构。As shown in FIGS. 1 to 9 , this embodiment includes a box supply mechanism 6 , a
一、供盒机构61. Box supply mechanism 6
供盒机构6用于向取盒机构8提供空盒。The cassette feeding mechanism 6 is used to provide empty cassettes to the
如图1、图2所示,供盒机构6包括同步传动相连的一对链传动总成,链传动总成为转动转配在机架上的环形链条61,两环形链条61左右平行设置、通过链传动件传动相连,供盒电机输出端与链传动件动力输入端相连。每个环形链条61上间隔固装有多个托盒架62,两环形链条61上托盒架62对应设置,用于分隔上下水平放置的相邻空盒体。链传动总成最上层托盒架62所放置的空盒处即为供盒机构6的空盒输出位置。As shown in Figures 1 and 2, the cassette feeding mechanism 6 includes a pair of chain drive assemblies connected by a synchronous drive. The chain drive assembly is an
二、取盒机构82.
取盒机构8用于取单个空盒,将单个空盒抬离供盒机构6以便于托盒转运机构7由空盒下方托住空盒。取盒机构8具有两个工作位置:取盒位置及卸盒位置。取盒机构8的取盒位置与供盒机构6的空盒输出位置相对应,取盒机构8的卸盒位置与托盒转运机构7的托盒位置相对应。The
如图3、图4所示,取盒机构8包括取盒基座81、取盒直线驱动器82、取盒吸盘83及取盒复位弹簧84。取盒基座81通过滑轨滑道滑动连接在机架上,取盒基座81上固装有取盒直线驱动器82,取盒直线驱动器82的动力输出端上固装有取盒安装板,取盒安装板上固装有多个取盒吸盘83,取盒吸盘83与气源通过管路联通,取盒吸盘83位于供盒机构6上方。取盒直线驱动器82带动取盒吸盘83向下移动至供盒机构6最上层的空盒处吸取空盒,取盒机构8取盒。取盒直线驱动器82带动取盒吸盘83及盒体向上移动至托盒板71上方,取盒机构8卸盒,取盒吸盘83的卸盒位置位于托盒板71上方。As shown in FIGS. 3 and 4 , the
如图4所示,取盒复位弹簧84固装在取盒基座81与机架之间,用于带动取盒机构8复位。托盒转运机构7的托盒板71上对应取盒基座81处固装有取盒推块85,以利用托盒板71的移动由取盒推块85带动取盒基座81滑动。托盒板71处于卸盒位置时,取盒复位弹簧84处于自然状态,取盒基座81带动取盒吸盘83位于取盒位置,如图3所示;托盒板71处于托盒位置时,取盒推块85顶住取盒基座81使取盒机构8处于远离取盒位置,取盒复位弹簧84被拉伸,如图4所示。As shown in FIG. 4 , the box-taking
三、托盒转运机构73. Tray transfer mechanism 7
托盒转运机构7用于承托及转运盒体,即用于承托取盒机构8释放的空盒,并将装满瓶体的盒体转送至储盒机构。The box transfer mechanism 7 is used to support and transfer the box body, that is, to support the empty box released by the
如图4所示,托盒转运机构7包括托盒板71、用于带动托盒板71水平移动的托盒水平移动组件72以及用于带动托盒板71倾斜的托盒倾斜组件。托盒板71位于取盒机构8下方、供盒机构6上方,盒体底面放于托盒板71上,用于承托盒体。托盒板71下方的机架上滑动连接有滑动支撑块733,滑动支撑块733与托盒板71通过合页铰接相连。托盒水平移动组件72固装在机架上,其动力输出端通过滑动支撑块733间接与托盒板71固定相连,使滑动支撑块733能够随托盒板71一同滑动。托盒水平移动组件72为现有技术中能够实现水平直线移动的结构,本实施例中,托盒水平移动组件72为托盒电机驱动的带传动组件。托盒倾斜组件用于带动托盒板71倾斜,以便于转送瓶体稳定装盒,避免倒瓶。托盒倾斜组件位于托盒板71下方,包括固装在机架上的托盒直线驱动器731及支撑板732。托盒直线驱动器731的动力输出端与支撑板732固装相连,支撑板732对应托盒板71托盒位置设置,托盒直线驱动器731带动支撑板732向上移动时,支撑板732顶住托盒板71使托盒板71发生倾斜,滑动支撑块733为处于倾斜状态的托盒板71提供支撑。As shown in FIG. 4 , the tray transfer mechanism 7 includes a
在托盒水平移动组件72以及托盒倾斜组件的作用下,托盒板71具有三个工作位置:托盒位置、装料位置以及卸料位置。托盒位置是指在取料机构取料后,托盒水平移动组件72带动托盒板71移动至取料机构所取空盒下,用于承托空盒的位置,托盒板71处于水平状态,如图1所示。装料位置是指在托盒倾斜组件将原处于托盒位置的托盒板71倾斜定位,对处于倾斜状态的盒体进行装料,如图2所示。卸料位置是指在托盒水平移动组件72带动下,将原处于托盒位置的托盒板71水平移动至储盒机构的上方,此时托盒板71上盒体上装满瓶体,等待卸盒,如图3所示。Under the action of the tray horizontal moving
优选的,为了确保装料位置的精准性,托盒转运机构7还包括盒体左侧限位组件74以及盒体右侧限位组件75、第一排瓶体限位组件76、拉盒组件77。Preferably, in order to ensure the accuracy of the loading position, the tray transfer mechanism 7 further includes a box
如图2所示,盒体左侧限位组件74装配在机架上,对应盒体左侧邦的外表面设置,用于限制盒体向左移动。盒体左侧限位组件74可为凸起块,也可为装配在机架上的左限位挡块。As shown in FIG. 2 , the limiting
如图5所示,盒体右侧限位组件75装配在托盒板71上,对应盒体右侧帮外表面设置,用于限制盒体向右移动,连同盒体左侧限位组件74,使盒体卡置在盒体左侧限位组件74以及盒体右侧限位组件75之中。盒体右侧限位组件75为合页,合页内片固装在托盒板71上,合页外片自然状态下凸出于托盒板71,用于限制盒体移动。As shown in FIG. 5 , the box body
如图4所示,第一排瓶体限位组件76,对应盒体内前侧第一排瓶体设置。用于在盒体内装料时限制第一排瓶体的放置位置,避免第一排瓶体倒瓶。第一排瓶体限位组件76包括限位移动组件763以及限位挡板761。限位移动组件763固装在机架上,用于带动限位挡板761移动,其动力输出端与限位挡板761固装相连。限位移动组件763包括用于带动限位挡板761上下升降的限位升降器以及用于带动限位挡板761前后伸缩的限位伸缩器,限位升降器与限位伸缩器可为直线气缸,限位升降器固装在机架上,限位伸缩器固装在限位升降器的动力输出端上,限位挡板761固装在限位伸缩器的动力输出端上。限位挡板761上固装有多个间隔设置的隔离垫762,隔离垫762的位置对应第一排瓶体的放置位置设置,使隔离垫762位于第一排瓶体中相邻两瓶体之间。As shown in FIG. 4 , the first row of bottle
如图2与图4所示,拉盒组件77,对应盒体后侧邦设置,用于拉动盒体后侧邦,以使瓶体放满盒体。拉盒组件77包括拉盒基座771、拉盒移动组件772、拉盒板773以及拉盒复位弹簧774。拉盒基座771通过滑轨滑道滑动连接在机架上。拉盒基座771上装配有拉盒移动组件772,用于带动拉盒板773移动至拉盒位置,拉盒移动组件772为能够前后直线移动的直线移动器,可为直线气缸。拉盒移动组件772的动力输出端固装有拉盒板773。拉盒复位弹簧774固装在拉盒基座771与机架之间,用于带动拉盒组件77复位。托盒板71上对应拉盒基座771处固装有拉盒推块775,以利用托盒板71的移动由拉盒推块775带动拉盒基座771滑动。托盒板71处于托盒位置时,拉盒推块775顶住拉盒基座771使拉盒板773处于拉盒位置,拉盒复位弹簧774被拉伸,如图4所示;拉盒板773处于卸盒位置时,拉盒复位弹簧774处于自然状态,拉盒组件77处于远离拉盒位置,如图3所示。As shown in FIG. 2 and FIG. 4 , the box-pulling
四、装料机构Fourth, the loading mechanism
装料机构,用于将玻璃制品转送至盒体内,取料位置与理瓶线4瓶体输出位置相对应,装料机构卸料位置与托盒转运机构7的装料位置相对应。如图7至图9所示,装料机构包括装配在机架上的第一转送组件1、中转存瓶组件2及第二转送组件3。The loading mechanism is used to transfer the glass products into the box. The reclaiming position corresponds to the output position of the bottle body of the
(一)第一转送组件1(1) The
第一转送组件1用于将理瓶线4上合格瓶体转送至中转存瓶组件2上,第一转送组件1可通过吸附/夹取瓶身的方式实现对瓶体的转送,即第一转送组件1的取瓶身位置与理瓶线4出瓶位置相对应,第一转送组件1的卸瓶身位置与中转存瓶组件2的放瓶位置相对应。瓶身即除瓶口位置处,可为瓶体外侧壁或瓶底。The
第一转送组件1可采用能够实现将瓶体转送至中转存瓶组件2的移动转送结构。第一转送组件1包括固装在机架上的第一转送移动总成以及装配在第一转送移动总成动力输出端的第一取瓶总成。第一转送移动总成用于控制瓶体移动位置,可采用现有技术中能够带动瓶体移动的机械结构。第一取瓶总成用于通过瓶身取瓶,即可夹持或吸附瓶身实现取瓶,第一取瓶总成可为机械夹爪或吸嘴。The
本实施例中,第一转送移动总成能够带动第一取瓶总成水平横向、上下升降移动。如图8所示,它包括固装在机架上的第一横向移动模组12以及装配在第一横向移动模组12动力输出端的第一升降移动模组13。第一取瓶总成包括固装在第一升降移动模组13动力输出端的第一安装板14以及并行固装在第一安装板14上的N个第一吸嘴15,第一吸嘴15与气源通过管路联通,第一吸嘴15能够吸附放置在一排上的多个玻璃瓶。In this embodiment, the first transfer moving assembly can drive the first bottle fetching assembly to move horizontally and vertically, up and down. As shown in FIG. 8 , it includes a first
(二)中转存瓶组件2(2)
中转存瓶组件2用于存放中转瓶体,放置在中转存瓶组件2上的瓶体即为中转瓶体。如图9所示,中转存瓶组件2包括固装在机架上的接瓶架21,接瓶架21上设有用于固定瓶体位置的N个接瓶槽22,接瓶槽22呈U形,用于卡置瓶体。接瓶架21上还固装有直线驱动器23,直线驱动器23可为直线气缸。直线驱动器23的动力输出端上固装有推板24,推板24位于接瓶槽22上。推板24处于初始状态时,推瓶槽上可放置瓶体。推板24在直线驱动器23带动下沿瓶体轴线方向移动时,推板24可将推瓶槽上瓶体推离接瓶槽22,以避免未被第二转送组件3取走的瓶体留在接瓶槽22内影响下一排瓶体的放置。The
(三)第二转送组件3(3) The
第二转送组件3用于夹取/吸附瓶口将中转存瓶组件2上中转瓶体转送至自动装盒机的包装盒5内,即中转存瓶组件2的放瓶口位置与第二转送组件3的取瓶口位置相对应,第二转送组件3的卸瓶口位置与包装盒5的装料位置相对应。The
第二转送组件3可采用能够将瓶体实现转送移动的结构。第二转送组件3包括固装在机架上的第二转送移动总成以及装配在第二转送移动总成动力输出端的第二取瓶总成。第二转送移动总成用于控制瓶体移动位置,可采用现有技术中能够带动瓶体移动的机械结构。第二取瓶总成用于通过瓶口取瓶,即可夹持或吸附瓶口实现取瓶,第二取瓶总成可为机械夹爪或吸嘴。The
本实施例中,第二转送移动总成能够带动第二取瓶总成水平横向、水平纵向、上下升降移动。如图8所示,第二转送移动总成包括固装在机架上的第二横向移动模组31、装配在第二横向移动模组31动力输出端的第二升降移动模组32、装配在第二升降移动模组32动力输出端的第二纵向移动模组33以及装配在第二纵向移动模组33动力输出端的旋转器34。第二取瓶总成包括固装在旋转器34动力输出端的第二安装板35以及并行固装在第二安装板35上的N个第二吸嘴36,第二吸嘴36与气源通过管路联通,第二吸嘴36能够吸附放置在一排上的多个玻璃瓶。In this embodiment, the second transfer moving assembly can drive the second bottle fetching assembly to move horizontally, vertically, and up and down. As shown in FIG. 8 , the second transfer movement assembly includes a second
第一横向移动模组12、第一升降移动模组13、第二横向移动模组31、第二升降移动模组32、第二纵向移动模组33可采用现有技术中的直线移动结构,可包括电机、固装在电机动力输出端的丝杠杆以及与丝杠杆螺纹连接的丝杠母。旋转器34可为旋转电机。The first
五、挡盒机构9Five,
挡盒机构9用于将托盒转运机构7上被装满玻璃制品的盒体输入至储盒机构。挡盒具有两个工作位置:初始位置及挡盒位置。挡盒机构9的初始位置与托盒转运机构7的托盒位置相对应,见图1;挡盒机构9的挡盒位置与托盒转运机构7的卸盒位置、储盒机构的盒体输入位置相对应,见图3。The
挡盒机构9固装在托盒转运机构7的托盒位置与卸盒位置中间。挡盒机构9包括挡盒板91以及挡盒直线移动器92。挡盒直线移动器92固装在机架上,用于带动挡盒板91直线移动。挡盒直线移动器92的动力输出端固装挡盒板91,挡盒板91对应装配在托盒转运机构7的托盒位置与储盒机构的盒体输入位置之间。The
挡盒机构9的初始位置为:挡盒板91位于托盒板71及盒体上方,能够使处于托盒位置的托盒板71经托盒水平移动组件72将托盒板71水平移动至托盒板71卸盒位置,如图1与图2。挡盒机构9的挡盒位置为:挡盒直线移动器92带动挡盒板91向下移动,仅挡住托盒板71上装满瓶体的盒体,托盒板71仍能在托盒水平移动组件72带动下水平移动,如图3。The initial position of the
六、储盒机构6. Storage box mechanism
储盒机构用于接收托盒板71上卸下的被装满玻璃制品的盒体,并将装满瓶的盒体进行储存。储盒机构的储盒位置位于托盒板71的下方,托盒板71在挡盒机构9的挡盒作用下,如图3所示,可将盒体留在卸盒位置,盒体下落进入储盒机构的储盒位置。如图6所示,储盒机构包括第一储盒平台101及第二储盒平台102。The box storage mechanism is used to receive the boxes filled with glass products removed from the
第一储盒平台101,用于接收装满瓶的盒体,并带动盒体向下移动。第一储盒平台101包括储盒架1011、第一盒体传动件1012以及储盒直线移动组件1013。储盒直线移动组件1013装配在机架上,用于带动第一储盒平台101上下直线移动。储盒直线移动组件1013为由电机驱动的链传动件。链传动件的链条上固装有储盒架1011,储盒架1011用于承托盒体。储盒架1011上装配有第一盒体传动件1012,第一盒体传动件1012用于将储盒架1011上盒体向第二储盒平台102输出,第一盒体传动件1012为储盒电机驱动的储盒带传动件。The first
第二储盒平台102,用于接收第一储盒平台101上输出的由上而下叠加的多层装满瓶的盒体。第二储盒平台102对应第一储盒平台101的盒体输出位置设置,包括储盒托板1021以及第二盒体传动件1022。储盒托板1021固装在机架外,用于承托盒体。储盒托板1021上装配有第二盒体传动件1022。第一盒体传动件1012与第二盒体传动件1022的传动方向相同,用于将第一储盒平台101上瓶体平移至储盒托板1021上。第二盒体传动件1022为第二电机驱动的第二带传动件。The second
取盒直线驱动器82为直线气缸,托盒直线驱动器731为直线气缸,挡盒直线移动器92为直线气缸,也可以采用现有技术中能够实现直线移动的结构。The box-taking
本实施例的使用方法见实施例2。See Example 2 for the usage method of this embodiment.
实施例2 一种玻璃制品自动装盒方法Example 2 An automatic cartoning method for glass products
利用实施例1的玻璃制品自动装盒设备来实现,在玻璃制品装盒系统控制器的控制下,包括以下步骤:Utilize the glass product automatic cartoning equipment of
S1.供盒:供盒机构6输出空盒,如图3所示。S1. Box supply: The box supply mechanism 6 outputs empty boxes, as shown in FIG. 3 .
S2.取盒:处于取盒位置的取盒机构8由供盒机构6的空盒输出位置上取单个空盒。S2. Box taking: The
S3.托盒:取盒机构8将所取单个空盒卸于处于托盒位置的托盒转运机构7中,如图1所示。S3. Tray: The
S4.装料:装料机构取待装盒的玻璃制品,转送至处于装料位置的托盒转运机构7中,如图7所示。S4. Loading: The loading mechanism takes the glass products to be boxed, and transfers them to the tray transfer mechanism 7 at the loading position, as shown in FIG. 7 .
S5.挡盒:处于初始位置的挡盒机构9,使托盒转运机构7将被装满玻璃制品的盒体转运至卸盒位置;如图3所示,挡盒机构9挡盒,同时托盒转运机构7移动至托盒位置,被装满玻璃制品的盒体转运至储盒机构盒体输入位置;S5. Box blocking: The
S6.储盒:储盒机构储存多个被装满玻璃制品的盒体后,由储盒机构将盒体输出。S6. Box storage: After the box storage mechanism stores a plurality of boxes filled with glass products, the box bodies are output by the box storage mechanism.
S7.各机构复位,重复以上步骤。S7. Reset each mechanism, and repeat the above steps.
本实施例中,托盒转运机构7的托盒位置与装料位置可为同一位置,即托盒倾斜组件未带动托盒板71倾斜,托盒板71始终处于水平状态进行托盒。托盒转运机构7的托盒位置与装料位置可为两种工作位置,托盒位置即托盒板71处于水平状态托盒,装料位置即托盒倾斜组件带动托盒板71发生倾斜后进行装料。In this embodiment, the tray position and the loading position of the tray transfer mechanism 7 can be the same position, that is, the tray tilt assembly does not drive the
实施例3 一种玻璃制品自动装盒方法Example 3 An automatic cartoning method for glass products
本实施例是在实施例2的基础上的进一步细化。在玻璃制品装盒系统控制器的控制下,包括以下步骤:This embodiment is a further refinement on the basis of
S1.供盒:将空盒体由上而下水平间隔放置在相对应的托盒架62上,同步传动的链传动总成带动托盒架62向上输出空盒体,如图3所示。S1. Supply box: place the empty box body on the
S2.取盒:处于取盒位置的取盒直线驱动器82带动取盒吸盘83向下移动,取盒吸盘83由供盒机构6的空盒输出位置上吸取单个空盒。S2. Box taking: the box taking
S31.托盒:取盒直线驱动器82带动取盒吸盘83及空盒向上移动,空盒悬于托盒板71上方,取盒吸盘83释放空盒,空盒掉落在处于托盒位置的托盒板71上;且盒体位于左限位挡块、合页外片之间,以对盒体左右两侧进行限位,如图1所示。S31. Tray: The
S32.托盒板71倾斜:托盒直线驱动器731控制支撑板732向上移动,支撑板732顶住托盒板71一侧使托盒板71相对滑动支撑块733发生倾斜,支撑板732将处于倾斜状态的托盒板71定位在装料位置,如图2所示。S32. Inclination of the tray plate 71: The tray
S33.装料限位:限位移动组件763控制限位挡板761移动至盒体内对应前侧第一排瓶体放置位置处,确保第一排瓶体放置时隔离垫762卡置与相邻两瓶体之间,如图4所示。S33. Loading limit: the
S34.拉盒:拉盒移动组件772控制拉盒板773拉动盒体后侧邦,确保最后一排瓶体能够转送至盒体内,如图4所示。S34. Pulling the box: The box-pulling moving
S4.装料:第一转送移动总成控制第一吸嘴15取瓶后将所吸附的一排瓶体移动至接瓶槽22上,第二转送移动总成控制第二吸嘴36移动至接瓶槽22上吸附瓶口取中转瓶体后,带动所吸附的一排瓶体移动至托盒转运机构7的包装盒5内,第二吸嘴36将所吸附的一排瓶体释放于包装盒5内装料位置。如图7所示,具体为:S4. Loading: the first transfer moving assembly controls the
S41.第一转送组件1取瓶S41. The
第一转送组件1的第一转送移动总成带动第一吸嘴15移动至与理瓶线4合格瓶体出瓶位置相对应处,第一吸嘴15吸附出瓶位置处合格瓶体的瓶身,完成通过瓶身取瓶。The first transfer moving assembly of the
S42.第一转送组件1卸瓶S42. The
第一转送组件1的第一转送移动总成带动第一吸嘴15所吸附的一排瓶体移动至与中转存瓶组件2的放瓶位置(即接瓶槽22)相对应处,第一吸嘴15将所吸附的一排瓶体释放于接瓶槽22内,完成通过瓶身卸瓶。The first transfer moving assembly of the
S43.第二转送组件3取瓶S43. The
第二转送组件3的第二转送移动总成带动第二吸嘴36移动至与中转存瓶组件2的放瓶口位置(即接瓶槽22上瓶体的瓶口位置)相对应处,第二吸嘴36吸附接瓶槽22上瓶体的瓶口,完成通过瓶口取瓶。The second transfer moving assembly of the
第二转送组件3取瓶后,直线驱动器23带动推板24直线移动,以将未被第二吸嘴36吸取的接瓶槽22上瓶体推离接瓶槽22,使接瓶槽22上不存留瓶体。After the
S44.第二转送组件3卸瓶S44. The
第二转送组件3的第二转送移动总成带动第二吸嘴36所吸附的一排瓶体移动至与自动装盒机的包装盒5装盒位置相对应处,第二吸嘴36将所吸附的一排瓶体释放于包装盒5内,完成通过瓶口卸瓶。The second transfer moving assembly of the
位于包装盒5内相邻两排瓶体错位摆放,如此循环S41至S44直至盒体被装满。Two adjacent rows of bottles located in the
S5.挡盒:挡盒直线移动器92控制挡盒板91向上移动至初始位置(如图1所示),托盒水平移动组件72带动托盒板71及被装满玻璃制品的盒体水平转运至托盒板71的卸盒位置。托盒板71水平移动的同时,托盒板71上取盒推块85脱离对取盒基座81的卡紧顶置,拉盒推块775脱离对拉盒基座771的卡紧顶置,拉盒复位弹簧774、取盒复位弹簧84分别带动拉盒组件77与取盒机构8复位,取盒机构8处于取盒位置,拉盒组件77远离装料位置,如图3所示。S5. Blocking box: The blocking box
托盒板71位于卸盒位置后,挡盒直线移动器92控制挡盒板91向下移动至挡盒位置,如图3所示,挡盒板91能够挡住托盒板71上盒体不随托盒板71水平移动,托盒水平移动组件72带动托盒板71返回至托盒位置,被装满玻璃制品的盒体留在第一储盒平台101的盒体输入位置上。托盒板71水平移动的同时,取盒推块85推动取盒基座81远离取盒位置,取盒复位弹簧84被拉伸;拉盒推块775推动拉盒基座771移动至装料位置,拉盒复位弹簧774被拉伸。当托盒板71移动至托盒位置后,如图1所示,挡盒直线移动器92可控制挡盒板91复位至初始位置。After the
S6.储盒:储盒架1011上由上而下每堆叠一层被装满玻璃制品的盒体,储盒直线移动组件1013控制第一储盒平台101向下移动一层。S6. Storage box: the box bodies filled with glass products are stacked on the
直至储盒架1011下降至与储盒托板1021高度相同时,如图7所示,第一盒体传动件1012以及第二盒体传动件1022带动储盒架1011上盒体向储盒托板1021上移动,将所有盒体输出至储盒托板1021上,由储盒托板1021上将多层被装满玻璃制品的盒体取出。When the
S7.各机构复位,重复以上步骤。S7. Reset each mechanism, and repeat the above steps.
需要说明的是,以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照上述实施例对本发明进行了详细的说明,对于本领域技术人员来说,其依然可以对上述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still The technical solutions described in the above embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN117208302A (en) * | 2023-11-07 | 2023-12-12 | 河北陆源科技有限公司 | Boxing bottle arranging and toppling preventing mechanism and boxing workbench applying same |
CN117885948A (en) * | 2024-03-15 | 2024-04-16 | 河北陆源科技有限公司 | Double-row bottle taking and transferring mechanism and transferring method of glassware boxing equipment |
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CN117885948A (en) * | 2024-03-15 | 2024-04-16 | 河北陆源科技有限公司 | Double-row bottle taking and transferring mechanism and transferring method of glassware boxing equipment |
CN117885948B (en) * | 2024-03-15 | 2024-05-28 | 河北陆源科技有限公司 | Double-row bottle taking and transferring mechanism and transferring method of glassware boxing equipment |
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