CN116281158A - A feeding machine compatible with multi-standard aluminum shells - Google Patents
A feeding machine compatible with multi-standard aluminum shells Download PDFInfo
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- CN116281158A CN116281158A CN202310402601.4A CN202310402601A CN116281158A CN 116281158 A CN116281158 A CN 116281158A CN 202310402601 A CN202310402601 A CN 202310402601A CN 116281158 A CN116281158 A CN 116281158A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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Abstract
Description
技术领域technical field
本发明涉及自动化设备技术领域,尤其涉及一种可兼容多规格铝壳的上料机。The invention relates to the technical field of automation equipment, in particular to a feeding machine compatible with multi-standard aluminum shells.
背景技术Background technique
在电池装配生产产线上,铝壳需要从仓库取料到上料至电芯入壳工位,中间有一道铝壳装入料盘的工序,该工序以前一般直接由人工装盘,效率低下,无法满足高效率的要求;On the battery assembly production line, aluminum shells need to be loaded from the warehouse to the cell loading station. There is a process of loading the aluminum shells into the trays. In the past, this process was usually done manually, which was inefficient. , unable to meet the requirements of high efficiency;
为解决上述问题,目前行业普遍采用针对某一规格铝壳进行设计铝壳上料机,虽能替代人工实现高效率铝壳上料,但目前的铝壳上料机无法兼容多规格铝壳上料的需求,如需要满足对多规格铝壳进行上料的生产要求,厂家需要采购多台不同型号的铝壳上料机,对厂家造成成本大幅增加的问题。In order to solve the above problems, the current industry generally adopts the aluminum shell feeding machine designed for a certain specification of aluminum shells. Although it can replace manual and high-efficiency aluminum shell feeding, the current aluminum shell feeding machine cannot be compatible with multi-standard aluminum shells. If it is necessary to meet the production requirements for feeding multi-standard aluminum shells, the manufacturer needs to purchase multiple different types of aluminum shell feeding machines, which will cause a significant increase in costs for the manufacturer.
因此,寻找一种能够解决上述技术问题的可兼容多规格铝壳的上料机成为本领域技术人员所研究的重要课题。Therefore, finding a loader compatible with multi-standard aluminum shells that can solve the above technical problems has become an important research topic for those skilled in the art.
发明内容Contents of the invention
本发明实施例公开了一种可兼容多规格铝壳的上料机,用于解决目前的铝壳上料机只能针对某一规格铝壳进行上料操作,无法兼容多种规格铝壳上料的技术问题。The embodiment of the present invention discloses a loading machine compatible with aluminum shells of multiple specifications, which is used to solve the problem that the current aluminum shell loading machine can only perform loading operations on aluminum shells of a certain specification, and cannot be compatible with aluminum shells of various specifications. Material technical issues.
本发明实施例提供了一种可兼容多规格铝壳的上料机,包括可调节宽度且用于对装载有铝壳的料箱进行上料的输送机构、用于对铝壳进行定位的定位机构、用于将所述输送机构上的铝壳抓取到所述定位机构上的第一抓料机构、用于对料盘进行上下料的料盘上下料机构以及用于将所述定位机构上的铝壳抓取到所述料盘上下料机构上的第二抓料机构;An embodiment of the present invention provides a feeding machine compatible with multi-standard aluminum shells, including a conveying mechanism with adjustable width for loading material boxes loaded with aluminum shells, and a positioning mechanism for positioning aluminum shells. mechanism, the first grasping mechanism for grabbing the aluminum shell on the conveying mechanism onto the positioning mechanism, the tray loading and unloading mechanism for loading and unloading the tray, and the positioning mechanism for The aluminum shell on the top is grabbed to the second grabbing mechanism on the tray loading and unloading mechanism;
所述输送机构、所述定位机构以及所述料盘上下料机构依次进行排列设置,所述第一抓料机构设置于所述输送机构与所述定位机构之间,所述第二抓料机构设置于所述定位机构与所述料盘上下料机构之间;The conveying mechanism, the positioning mechanism and the tray loading and unloading mechanism are arranged sequentially, the first grabbing mechanism is arranged between the conveying mechanism and the positioning mechanism, and the second grabbing mechanism It is arranged between the positioning mechanism and the tray loading and unloading mechanism;
所述第一抓料机构具有吸取端板,所述吸取端板设置有多个第一真空吸盘;The first grasping mechanism has a suction end plate, and the suction end plate is provided with a plurality of first vacuum suction cups;
所述定位机构具有用于对铝壳的宽度方向进行定位的宽度定位装置以及用于对铝壳的长度方向进行定位的长度定位装置。The positioning mechanism has a width positioning device for positioning the aluminum shell in the width direction and a length positioning device for positioning the aluminum shell in the length direction.
可选地,所述输送机构包括工作台、输送带以及沿所述输送带的宽度方向相对设置的支撑架和活动架,所述输送带位于所述支撑架与所述活动架之间且所述输送带可受驱带动装载有铝壳的料箱朝所述定位机构的方向前进;Optionally, the conveying mechanism includes a workbench, a conveyor belt, a support frame and a movable frame oppositely arranged along the width direction of the conveyor belt, the conveyor belt is located between the support frame and the movable frame, and the The conveyor belt can be driven to drive the material box loaded with the aluminum shell to advance in the direction of the positioning mechanism;
所述支撑架固定于所述工作台上,所述活动架连接有第一驱动装置,所述第一驱动装置用于驱动所述活动架靠近或远离所述支撑架以调节所述输送机构的宽度。The support frame is fixed on the workbench, and the movable frame is connected with a first driving device, and the first driving device is used to drive the movable frame close to or away from the support frame to adjust the movement of the conveying mechanism. width.
可选地,所述第一抓料机构包括第一机架、第一直线驱动模组以及与所述第一直线驱动模组连接的第一抓取机械手;Optionally, the first grabbing mechanism includes a first frame, a first linear drive module, and a first grabbing manipulator connected to the first linear drive module;
所述第一直线驱动模组固定于所述第一机架上,所述第一直线驱动模组用于驱动所述第一抓取机械手沿与所述输送机构的输送方向相平行的方向移动,所述第一抓取机械手上具有用于吸取铝壳的吸取端板,所述吸取端板上设置有多个真空吸附通道,每个所述真空吸附通道上均设置有第一真空吸盘。The first linear drive module is fixed on the first frame, and the first linear drive module is used to drive the first grasping manipulator along a direction parallel to the conveying direction of the conveying mechanism. direction, the first grasping manipulator has a suction end plate for absorbing the aluminum shell, and the suction end plate is provided with a plurality of vacuum adsorption channels, and each of the vacuum adsorption channels is provided with a first vacuum sucker.
可选地,所述定位机构包括第二机架、第二直线驱动模组以及与所述第二直线驱动模组连接的支撑台;Optionally, the positioning mechanism includes a second frame, a second linear drive module, and a support table connected to the second linear drive module;
所述第二直线驱动模组安装于所述第二机架上,所述第二直线驱动模组用于驱动所述支撑台在所述第二抓料机构与所述第一抓料机构之间来回直线移动,所述支撑台上设置有用于供铝壳摆放的放置位;The second linear drive module is installed on the second frame, and the second linear drive module is used to drive the support platform between the second grabbing mechanism and the first grabbing mechanism. Moving back and forth in a straight line, the support platform is provided with a place for placing the aluminum shell;
所述宽度定位装置包括固定宽度限位块与活动宽度限位块,所述固定宽度限位块固定于所述放置位的其中一侧边上,所述活动宽度限位块与所述固定宽度限位块相对设置,且所述活动宽度限位块连接有固定于所述支撑台上的第三直线驱动模组,所述第三直线驱动模组用于驱动所述活动宽度限位块往所述固定宽度限位块的方向移动以对铝壳的宽度方向进行限位;The width positioning device includes a fixed width limit block and a movable width limit block, the fixed width limit block is fixed on one side of the placement position, the movable width limit block and the fixed width limit block The limit blocks are arranged oppositely, and the movable width limit block is connected with a third linear drive module fixed on the support platform, and the third linear drive module is used to drive the movable width limit block to The direction of the fixed width limiting block is moved to limit the width direction of the aluminum shell;
所述长度定位装置包括固定长度限位块与活动长度限位块,所述固定长度限位块固定于所述放置位的另一侧边上,所述固定长度限位块与所述固定宽度限位块相邻设置,所述活动长度限位块与所述固定长度限位块相对设置,且所述活动长度限位块连接有固定于所述支撑台上的第四直线驱动模组,所述第四直线驱动模组用于驱动所述活动长度限位块往所述固定长度限位块的方向移动以对铝壳的长度方向进行限位。The length positioning device includes a fixed length limiting block and a movable length limiting block, the fixed length limiting block is fixed on the other side of the placement position, the fixed length limiting block and the fixed width Limiting blocks are arranged adjacent to each other, the movable length limiting block is arranged opposite to the fixed length limiting block, and the movable length limiting block is connected with a fourth linear drive module fixed on the support platform, The fourth linear drive module is used to drive the movable length limiting block to move in the direction of the fixed length limiting block to limit the length direction of the aluminum shell.
可选地,所述第二抓料机构包括第三机架、第五直线驱动模组以及与所述第五直线驱动模组连接的第二抓取机械手;Optionally, the second grabbing mechanism includes a third frame, a fifth linear drive module, and a second grabbing manipulator connected to the fifth linear drive module;
所述第五直线驱动模组固定于所述第三机架上,所述第五直线驱动模组用于驱动所述第二抓取机械手在所述定位机构与所述料盘上下料机构之间来回直线移动;The fifth linear drive module is fixed on the third frame, and the fifth linear drive module is used to drive the second grasping manipulator between the positioning mechanism and the tray loading and unloading mechanism. Move back and forth in a straight line;
所述第二抓取机械手包括有水平支板,所述水平支板上设置有基座,所述基座上设置有用于吸附铝壳的第二真空吸盘。The second grasping manipulator includes a horizontal support plate, a base is provided on the horizontal support plate, and a second vacuum suction cup for absorbing the aluminum shell is provided on the base.
可选地,所述基座的数量为两个;Optionally, the number of the bases is two;
所述所述水平支板还设置有第一电机、传动皮带、主动皮带轮以及从动皮带轮;The horizontal support plate is also provided with a first motor, a transmission belt, a driving pulley and a driven pulley;
所述主动皮带轮及所述从动皮带轮相隔预设距离转动连接于所述水平支板上,所述传动皮带一端套设于所述主动皮带轮上,所述传动皮带的另一端套设于所述从动皮带轮上,所述第一电机与所述主动皮带轮连接,所述第一电机驱动所述主动皮带轮旋转以驱使所述传动皮带顺时旋转;The driving pulley and the driven pulley are rotationally connected to the horizontal support plate with a predetermined distance apart, one end of the transmission belt is sleeved on the driving pulley, and the other end of the transmission belt is sleeved on the On the driven pulley, the first motor is connected to the driving pulley, and the first motor drives the driving pulley to rotate to drive the transmission belt to rotate clockwise;
两个所述基座分别连接于所述传动皮带的相对两侧,且两个所述基座上的第二真空吸盘处于同一直线上;The two bases are respectively connected to opposite sides of the transmission belt, and the second vacuum suction cups on the two bases are on the same straight line;
所述传动皮带受驱按第一预设旋转方向旋转时,两个所述基座相互靠近移动;When the transmission belt is driven to rotate in a first preset rotation direction, the two bases move closer to each other;
所述传动皮带受驱按第二预设旋转方向旋转时,两个所述基座相互远离移动。When the transmission belt is driven to rotate in the second preset rotation direction, the two bases move away from each other.
可选地,所述料盘上下料机构包括第四机架、移料组件以及用于将料盘进行上料的上料组件以及用于将料盘进行下料的下料组件;Optionally, the tray loading and unloading mechanism includes a fourth frame, a material moving assembly, a loading assembly for loading the tray, and an unloading assembly for unloading the tray;
所述第四机架划分为相邻设置的上料区域和下料区域;The fourth frame is divided into a loading area and an unloading area arranged adjacently;
所述上料组件设置于所述上料区域内,所述下料组件设置于所述下料区域内;The feeding assembly is arranged in the feeding area, and the unloading assembly is arranged in the unloading area;
所述移料组件设置于所述第四机架上且用于将单个料盘从上料组件移送到下料组件上。The material moving component is arranged on the fourth frame and is used for moving a single tray from the loading component to the unloading component.
可选地,所述上料组件包括第一升降驱动模组以及能被推入或被拉出地设置于上料区域的上料小车Optionally, the loading assembly includes a first lifting drive module and a loading trolley that can be pushed in or pulled out in the loading area
所述上料小车上设置有用于装载堆叠的料盘的上料储料架;The feeding trolley is provided with a feeding storage rack for loading stacked trays;
所述第一升降驱动模组安装于所述第四机架上,所述第一升降驱动模组上连接有用于支撑料盘的第一支撑臂,所述第一升降驱动模组可驱动所述所述第一支撑臂带动堆叠的料盘上升;The first lift drive module is installed on the fourth frame, the first lift drive module is connected with a first support arm for supporting the tray, and the first lift drive module can drive the The first support arm drives the stacked trays up;
所述下料组件包括第二升降驱动模组以及能被推入或被拉出地设置于下料区域的下料小车;The blanking assembly includes a second lifting drive module and a blanking trolley that can be pushed in or pulled out in the blanking area;
所述下料小车上设置有用于装载堆叠的料盘的下料储料架;The blanking trolley is provided with a blanking storage rack for loading stacked trays;
所述第二升降驱动模组安装于所述第四机架上,所述第二升降驱动模组上连接有用于支撑料盘的第二支撑臂,当所述移料组件将第一个托盘从所述上料组件送到所述下料组件时,所述第二支撑臂对料盘进行支撑,直至所述第二支撑臂上的托盘被所述移料组件堆叠到预设数量,所述第二升降驱动模组驱动所述第二支撑臂下降以将堆叠的料盘放置于所述下料储料架内。The second lifting drive module is installed on the fourth frame, and the second lifting drive module is connected with a second support arm for supporting the tray. When the material moving component moves the first tray When the feeding assembly is sent to the unloading assembly, the second support arm supports the tray until the trays on the second support arm are stacked to a preset number by the moving assembly, so The second lift driving module drives the second support arm to descend to place the stacked trays in the unloading storage rack.
可选地,所述移料组件包括第六直线驱动模组以及与所述第六直线驱动模组连接的移动框架,所述第六直线驱动模组安装于所述第四机架上,所述第六直线驱动模组用于驱动所述移动框架在所述上料区域与所述下料区域之间来回移动;Optionally, the material shifting assembly includes a sixth linear drive module and a moving frame connected to the sixth linear drive module, the sixth linear drive module is installed on the fourth frame, the The sixth linear drive module is used to drive the moving frame to move back and forth between the loading area and the unloading area;
所述移动框架上设置有第一气缸和第二气缸,所述第一气缸上连接有用于对料盘的宽度边进行承托的第一托板,所述第二气缸上连接有用于对料盘的长度边进行承托的第二托板。The moving frame is provided with a first cylinder and a second cylinder, the first cylinder is connected with a first supporting plate for supporting the width side of the tray, and the second cylinder is connected with a The second supporting plate that supports the length side of the disc.
可选地,还包括用于对空的料箱进行下料的料箱下料输送带;Optionally, it also includes a feeder conveyor belt for discharging empty feeders;
所述料箱下料输送带位于所述输送机构的出料端,且所述料箱下料输送带的输送方向与所述输送机构的输送方向相垂直。The bin discharging conveyor belt is located at the discharge end of the conveying mechanism, and the conveying direction of the bin discharging conveying belt is perpendicular to the conveying direction of the conveying mechanism.
从以上技术方案可以看出,本发明实施例具有以下优点:It can be seen from the above technical solutions that the embodiments of the present invention have the following advantages:
本实施例中,铝壳被装载在料箱内然后被放置到输送机构上进行上料,输送机构具有可调节宽度的功能,因此,输送机构能够适应不同规格尺寸的铝壳,例如当铝壳规格尺寸较大时,操作人员即可调节输送机构的宽度使其能够满足装载有铝壳的料箱的宽度,当输送机构将装载有铝壳的料箱输送至其出料端时,第一抓料机构移动至输送机构的上方并将铝壳从料箱内进行吸取,由于第一抓料机构的吸取端板具有多个第一真空吸盘,其可以根据不同规格尺寸的铝壳选择开启一定数量的真空吸盘以使铝壳能够被稳定吸取,随后,第一抓料机构将铝壳吸取到定位机构内,定位机构内的宽度定位装置和长度定位装置根据铝壳的不同规格尺寸对铝壳进行定位,定位结束后,第二抓料机构将铝壳进行抓取到料盘上下料机构内,料盘上下料机构用于对料盘进行上料及下料,具体地,第二抓料机构将铝壳抓取放置到料盘上,随后再由料盘上下料机构完成对装满铝壳的料盘进行下料,至此完成对铝壳的上料工序。通过上述设计,本实施例中的可兼容多规格的上料机能够针对不同规格的铝壳进行装盘上料,有效降低厂家对铝壳上料机的成本投入。In this embodiment, the aluminum shell is loaded in the material box and then placed on the conveying mechanism for feeding. The conveying mechanism has the function of adjustable width, so the conveying mechanism can adapt to aluminum shells of different specifications and sizes, for example, when the aluminum shell When the specification is large, the operator can adjust the width of the conveying mechanism to meet the width of the material box loaded with aluminum shells. When the conveying mechanism transports the material box loaded with aluminum shells to its discharge end, the first The grabbing mechanism moves to the top of the conveying mechanism and sucks the aluminum shell from the material box. Since the suction end plate of the first grabbing mechanism has multiple first vacuum suction cups, it can be opened according to the aluminum shells of different specifications and sizes. A large number of vacuum suction cups enable the aluminum shell to be picked up stably. Then, the first grasping mechanism sucks the aluminum shell into the positioning mechanism. The width positioning device and the length positioning device in the positioning mechanism adjust the aluminum shell according to the different specifications of the aluminum shell. Carry out positioning, after the positioning is completed, the second grabbing mechanism grabs the aluminum shell into the tray loading and unloading mechanism, and the tray loading and unloading mechanism is used to load and unload the tray, specifically, the second grabbing mechanism The aluminum shell is grabbed and placed on the tray, and then the tray full of aluminum shells is unloaded by the tray loading and unloading mechanism, and the loading process of the aluminum shell is completed so far. Through the above design, the loader compatible with multiple specifications in this embodiment can load and load aluminum shells of different specifications, effectively reducing the manufacturer's cost input on the loader for aluminum shells.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative efforts.
图1为本发明实施例中提供的一种可兼容多规格铝壳的上料机的结构示意图;Figure 1 is a schematic structural view of a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图2为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的输送机构的结构示意图;Fig. 2 is a structural schematic diagram of a conveying mechanism in a feeder compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图3为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的输送机构的另一角度示意图;Fig. 3 is another perspective schematic diagram of a conveying mechanism in a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图4为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的第一抓料机构的结构示意图;Fig. 4 is a schematic structural view of the first grabbing mechanism in a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图5为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的第一抓料机构中的吸取端板的结构放大图;Fig. 5 is an enlarged view of the structure of the suction end plate in the first gripping mechanism in a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图6为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的定位机构的结构示意图;Fig. 6 is a structural schematic diagram of a positioning mechanism in a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图7为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的定位机构的底面结构示意图;Fig. 7 is a schematic diagram of the bottom structure of a positioning mechanism in a loading machine compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图8为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的第二抓料机构的结构是一条鱼;Figure 8 shows the structure of the second grasping mechanism in a loader compatible with multi-standard aluminum shells provided in the embodiment of the present invention, which is a fish;
图9为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的第二抓料机构中的水平支板的底面结构示意图;Fig. 9 is a schematic diagram of the bottom surface structure of the horizontal support plate in the second grasping mechanism in a loader compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图10为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的料盘上下料机构的结构示意图;Fig. 10 is a structural schematic diagram of a tray loading and unloading mechanism in a loading machine compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图11为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的料盘上下料机构中隐藏了上料小车和下料小车后的结构示意图;Fig. 11 is a schematic diagram of the structure of the tray loading and unloading mechanism in a loading machine compatible with multi-standard aluminum shells provided in the embodiment of the present invention, after the loading trolley and the unloading trolley are hidden;
图12为本发明实施例中提供的一种可兼容多规格铝壳的上料机中的料盘上下料机构中的移料组件的结构示意图;Fig. 12 is a schematic structural diagram of a material shifting component in a tray loading and unloading mechanism in a loading machine compatible with multi-standard aluminum shells provided in an embodiment of the present invention;
图示说明:输送机构1;第一驱动装置101;输送带102;活动架103;支撑架104;连接件105;Illustration: conveying mechanism 1;
第一抓料机构2;第一机架201;第一直线驱动模组202;第一抓取机械手203;吸取端版204;第一真空吸盘205;真空吸附通道206;The first
定位机构3;第二机架301;第二直线驱动模组302;支撑台303;放置位304;第四直线驱动模组305;活动长度限位块306;固定长度限位块307;活动宽度限位块308;固定宽度限位块309;第三直线驱动模组310;Positioning mechanism 3;
第二抓料机构4;第三机架401;第五直线驱动模组402;第二抓取机械手403;水平支板404;基座405;第二真空吸盘406;第一电机407;主动皮带轮408;从动皮带轮409;传动皮带410;The second grasping mechanism 4; the
料盘上下料机构5;第四机架501;移料组件502;第六直线驱动模组5021;移动框架5022;第一气缸5023;第一托板5024;第二气缸5025;第二托板5026;上料小车503;上料储料架5031;下料小车504;下料储料架5041;第一升降驱动模组505;第二升降驱动模组506;第一支撑臂507;第二支撑臂508;料箱下料输送带6;Tray loading and unloading mechanism 5;
料箱A;铝壳B;料盘C。Material box A; aluminum shell B; material tray C.
具体实施方式Detailed ways
本发明实施例公开了一种可兼容多规格铝壳的上料机,用于解决目前的铝壳上料机只能针对某一规格铝壳进行上料操作,无法兼容多种规格铝壳上料的技术问题。The embodiment of the present invention discloses a loading machine compatible with aluminum shells of multiple specifications, which is used to solve the problem that the current aluminum shell loading machine can only perform loading operations on aluminum shells of a certain specification, and cannot be compatible with aluminum shells of various specifications. Material technical issues.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图12,本发明实施例中提供的一种可兼容多规格铝壳的上料机,包括:Please refer to Figures 1 to 12, a loader compatible with multi-standard aluminum shells provided in the embodiment of the present invention includes:
可调节宽度且用于对装载有铝壳的料箱进行上料的输送机构1、用于对铝壳进行定位的定位机构3、用于将所述输送机构1上的铝壳抓取到所述定位机构3上的第一抓料机构2、用于对料盘进行上下料的料盘上下料机构5以及用于将所述定位机构3上的铝壳抓取到所述料盘上下料机构5上的第二抓料机构4;The conveying mechanism 1 that can adjust the width and is used to load the material box loaded with aluminum shells, the positioning mechanism 3 that is used to position the aluminum shells, and is used to grab the aluminum shells on the conveying mechanism 1 to the The first
所述输送机构1、所述定位机构3以及所述料盘上下料机构5依次进行排列设置,所述第一抓料机构2设置于所述输送机构1与所述定位机构3之间,所述第二抓料机构4设置于所述定位机构3与所述料盘上下料机构5之间;The conveying mechanism 1, the positioning mechanism 3 and the tray loading and unloading mechanism 5 are sequentially arranged, and the first
所述第一抓料机构2具有吸取端板204,所述吸取端板204设置有多个第一真空吸盘205;The first
所述定位机构3具有用于对铝壳的宽度方向进行定位的宽度定位装置以及用于对铝壳的长度方向进行定位的长度定位装置。The positioning mechanism 3 has a width positioning device for positioning the aluminum shell in the width direction and a length positioning device for positioning the aluminum shell in the length direction.
本实施例中,铝壳被装载在料箱内然后被放置到输送机构1上进行上料,输送机构1具有可调节宽度的功能,因此,输送机构1能够适应不同规格尺寸的铝壳,例如当铝壳规格尺寸较大时,操作人员即可调节输送机构1的宽度使其能够满足装载有铝壳的料箱的宽度,当输送机构1将装载有铝壳的料箱输送至其出料端时,第一抓料机构2移动至输送机构1的上方并将铝壳从料箱内进行吸取,由于第一抓料机构2的吸取端板204具有多个第一真空吸盘205,其可以根据不同规格尺寸的铝壳选择开启一定数量的真空吸盘以使铝壳能够被稳定吸取,随后,第一抓料机构2将铝壳吸取到定位机构3内,定位机构3内的宽度定位装置和长度定位装置根据铝壳的不同规格尺寸对铝壳进行定位,定位结束后,第二抓料机构4将铝壳进行抓取到料盘上下料机构5内,料盘上下料机构5用于对料盘进行上料及下料,具体地,第二抓料机构4将铝壳抓取放置到料盘上,随后再由料盘上下料机构5完成对装满铝壳的料盘进行下料,至此完成对铝壳的上料工序。通过上述设计,本实施例中的可兼容多规格的上料机能够针对不同规格的铝壳进行装盘上料,有效降低厂家对铝壳上料机的成本投入。In this embodiment, the aluminum shell is loaded in the material box and then placed on the conveying mechanism 1 for feeding. The conveying mechanism 1 has the function of adjustable width. Therefore, the conveying mechanism 1 can adapt to aluminum shells of different specifications and sizes, for example When the size of the aluminum shell is larger, the operator can adjust the width of the conveying mechanism 1 so that it can meet the width of the material box loaded with the aluminum shell. When the conveying mechanism 1 transports the material box loaded with the aluminum shell to its discharge At the end, the
进一步地,请参阅图2和图3,本实施例中的输送机构1包括工作台、输送带102以及沿所述输送带102的宽度方向相对设置的支撑架104和活动架103,所述输送带102位于所述支撑架104与所述活动架103之间且所述输送带102可受驱带动装载有铝壳的料箱朝所述定位机构3的方向前进;Further, referring to Fig. 2 and Fig. 3, the conveying mechanism 1 in the present embodiment comprises a workbench, a conveying
所述支撑架104固定于所述工作台上,所述活动架103连接有第一驱动装置101,所述第一驱动装置101用于驱动所述活动架103靠近或远离所述支撑架104以调节所述输送机构1的宽度。The
需要说明的是,通过第一驱动装置101驱动活动架103相对于支撑架104移动,从而实现调整输送机构1的宽度,进而使得输送机构1可以针对装载有不同规格尺寸的铝壳的料箱进行运输,具体地,当需要运输规格尺寸较小的铝壳时,第一驱动装置101驱动活动架103朝支撑架104的方向移动以减少输送机构1的宽度,当需要运输规格尺寸较大的铝壳时,第一驱动装置101驱动活动架103朝远离支撑架104的方向移动以增大输送机构1的宽度。It should be noted that the
另外,上述的第一驱动装置101具体为伺服电机模组,具体地,该伺服电机模组可为皮带传动的伺服电机模组或丝杠传动的伺服电机模组,本实施例对此并不作限制。In addition, the above-mentioned
在另外的实施方式中,为了增加铝壳的上料效率,本实施例中的输送机构1可以为多个,多个输送机构1并排设置可同步对多箱装载在铝壳的料箱进行上料,并且每个输送机构1中的活动架103可共同连接连接件105,连接件105再与第一驱动装置101进行连接,以实现第一驱动装置101能够同时驱使多个活动架103远离支撑架104或靠近支撑架104,起到同步调节输送机构1宽度的作用。In another embodiment, in order to increase the feeding efficiency of the aluminum shell, there can be multiple conveying mechanisms 1 in this embodiment, and multiple conveying mechanisms 1 are arranged side by side to simultaneously load multiple boxes loaded on the aluminum shell. material, and the
进一步地,请参阅图4和图5,本实施例中的第一抓料机构2包括第一机架201、第一直线驱动模组202以及与所述第一直线驱动模组202连接的第一抓取机械手203;Further, referring to FIG. 4 and FIG. 5 , the
所述第一直线驱动模组202固定于所述第一机架201上,所述第一直线驱动模组202用于驱动所述第一抓取机械手203沿与所述输送机构1的输送方向相平行的方向移动,所述第一抓取机械手203上具有用于吸取铝壳的吸取端板204,所述吸取端板204上设置有多个真空吸附通道206,每个所述真空吸附通道206上均设置有第一真空吸盘205。The first
需要说明的是,本实施例中的吸取端板204设计有多个真空吸附通道206,由此可以简单理解的是,每个真空吸附通道206单独与真空系统连接,以实现每个真空吸附通道206的单独真空调节,从而使得每个第一真空吸盘205能够有不同或相同的吸力,并且,多个第一真空吸盘205的设计能够适应不同规格尺寸的铝壳。It should be noted that the
另外,本实施例中的第一抓取机械手203具体为可多轴移动的机械手,其可实现在空间内的左右移动、上下移动、旋转等,本实施例对其结构并不作具体限定描述。本实施例中的第一直线驱动模组202可为丝杠传动的直线驱动模组或皮带传动的直线驱动模组。In addition, the first grasping
在另外的实施方式中,为了增加铝壳的上料效率,本实施例中的第一抓料机构2可具有多个吸取端板204,吸取端板204的数量与上述提及输送机构1的数量相匹配,即每次抓料动作后,第一抓料机构2可同时抓取多个铝壳。In another embodiment, in order to increase the feeding efficiency of the aluminum shell, the first
进一步地,请参阅图6和图7,本实施例中的定位机构3包括第二机架301、第二直线驱动模组302以及与所述第二直线驱动模组302连接的支撑台303;Further, referring to FIG. 6 and FIG. 7, the positioning mechanism 3 in this embodiment includes a
所述第二直线驱动模组302安装于所述第二机架301上,所述第二直线驱动模组302用于驱动所述支撑台303在所述第一抓料机构2与所述第二抓料机构4之间来回直线移动,所述支撑台303上设置有多个用于供铝壳摆放的放置位304;The second
所述宽度定位装置包括固定宽度限位块309与活动宽度限位块308,所述固定宽度限位块309固定于所述放置位304的其中一侧边上,所述活动宽度限位块308与所述固定宽度限位块309相对设置,且所述活动宽度限位块308连接有固定于所述支撑台303上的第三直线驱动模组310,所述第三直线驱动模组310用于驱动所述活动宽度限位块308往所述固定宽度限位块309的方向移动以对铝壳的宽度方向进行限位;The width positioning device includes a fixed
所述长度定位装置包括固定长度限位块307与活动长度限位块306,所述固定长度限位块307固定于所述放置位304的另一侧边上,所述固定长度限位块307与所述固定宽度限位块309相邻设置,所述活动长度限位块306与所述固定长度限位块307相对设置,且所述活动长度限位块306连接有固定于所述支撑台303上的第四直线驱动模组305,所述第四直线驱动模组305用于驱动所述活动长度限位块306往所述固定长度限位块307的方向移动以对铝壳的长度方向进行限位。The length positioning device includes a fixed
需要说明的是,本实施例中的定位机构3的工作原理为:It should be noted that the working principle of the positioning mechanism 3 in this embodiment is as follows:
第二直线驱动模组302用于调节支撑台303的位置,调节完毕后,铝壳被第一抓料机构2抓取到放置位304上,随后,宽度定位装置中的第三直线驱动模组310驱动活动宽度限位块308朝固定宽度限位块309的方向移动以对铝壳进行夹紧,从而对铝壳的宽度方向进行限位,同一时间,长度定位装置中的第四直线驱动模组305驱动活动长度限位块306朝固定长度限位块307的方向移动以对铝壳进行夹紧,从而对铝壳的长度方向进行定位。上述设计中,能够针对不同规格尺寸的铝壳实现定位操作。The second
另外,上述的第二直线驱动模组302、第三直线驱动模组310以及第四直线驱动模组305具体可为驱动气缸或丝杠传动的直线驱动模组或皮带传动的直线驱动模组。In addition, the above-mentioned second
在另外的实施方式中,为了增加铝壳的上料效率,定位机构3可包括多个用于放置铝壳的放置位304,宽度定位装置以及长度定位装置对多个放置位304内的铝壳同时进行定位。In another embodiment, in order to increase the feeding efficiency of the aluminum shell, the positioning mechanism 3 may include a plurality of
进一步地,请参阅图8,本实施例中的第二抓料机构4包括第三机架401、第五直线驱动模组402以及与所述第五直线驱动模组402连接的第二抓取机械手403;Further, referring to FIG. 8 , the second grasping mechanism 4 in this embodiment includes a
所述第五直线驱动模组402固定于所述第三机架401上,所述第五直线驱动模组402用于驱动所述第二抓取机械手403在所述定位机构3与所述料盘上下料机构5之间来回直线移动;The fifth
所述第二抓取机械手403包括有水平支板404,所述水平支板404上设置有基座405,所述基座405上设置有用于吸附铝壳的第二真空吸盘406。The second
需要说明的是,本实施例中的第二真空吸盘406用于对完成定位后的铝壳进行吸取,然后在第二抓取机械手403以及第五直线驱动模组402的带动下将铝壳放置到料盘上下料机构5上。进一步地,为了提高铝壳上料效率,基座405上可以设置多套第二真空吸盘406以能够抓取更多数量的铝壳。It should be noted that the
另外,本实施例中的第二抓取机械手403具体为可多轴移动的机械手,其可实现在空间内的左右移动、上下移动、旋转等,本实施例对其结构并不作具体限定描述。本实施例中的第五直线驱动模组402可为丝杠传动的直线驱动模组或皮带传动的直线驱动模组。In addition, the second grasping
进一步地,请参阅图9,上述的基座405的数量为两个;Further, please refer to FIG. 9, the number of the above-mentioned
所述所述水平支板404还设置有第一电机407、传动皮带410、主动皮带轮408以及从动皮带轮409;The
所述主动皮带轮408及所述从动皮带轮409相隔预设距离转动连接于所述水平支板404上,所述传动皮带410一端套设于所述主动皮带轮408上,所述传动皮带410的另一端套设于所述从动皮带轮409上,所述第一电机407与所述主动皮带轮408连接,所述第一电机407驱动所述主动皮带轮408旋转以驱使所述传动皮带410顺时旋转;The driving
两个所述基座405分别连接于所述传动皮带410的相对两侧,且两个所述基座405上的第二真空吸盘406处于同一直线上;The two
所述传动皮带410受驱按第一预设旋转方向(逆时针)旋转时,两个所述基座405相互靠近移动;When the
所述传动皮带410受驱按第二预设旋转方向(顺时针)旋转时,两个所述基座405相互远离移动。When the
需要说明的是,通过上述的设计,可使得本实施例中第二抓料机构4能够抓取两个铝壳,另外,在第一电机407的驱动以及皮带的带动下,两个基座405能够实现远离或靠近,即两个基座405的间距能够调节,该设计有利于兼容不同规格尺寸的铝壳,例如当铝壳规格尺寸较大时,两个基座405之间的间距需要调整得更大,以避免两个铝壳之间发生碰撞。It should be noted that, through the above-mentioned design, the second grabbing mechanism 4 in this embodiment can grab two aluminum shells. In addition, driven by the
另外,为了提高铝壳上料效率,本实施例中的基座405数量可以增加两个以扩增到四个,当基座405数量达到四个时,本实施例中的第二抓料机构4的水平支板404上需要增设多一套第一电机407、传动皮带410、主动皮带轮408以及从动皮带轮409的驱动结构,新增加的两个基座405分别连接于传动皮带410的相对两侧,从而实现传动皮带410旋转时,两个基座405能够相互靠近或远离。In addition, in order to improve the feeding efficiency of the aluminum shell, the number of
进一步地,请参阅图10至图11,本实施例中的料盘上下料机构5包括第四机架501、移料组件502以及用于将料盘进行上料的上料组件以及用于将料盘进行下料的下料组件;Further, referring to Fig. 10 to Fig. 11, the tray loading and unloading mechanism 5 in this embodiment includes a
所述第四机架501划分为相邻设置的上料区域和下料区域;The
所述上料组件设置于所述上料区域内,所述下料组件设置于所述下料区域内;The feeding assembly is arranged in the feeding area, and the unloading assembly is arranged in the unloading area;
所述移料组件502设置于所述第四机架501上且用于将单个料盘从上料组件移送到下料组件上。The
具体地,本实施例中的上料组件具体包括第一升降驱动模组505以及能被推入或被拉出地设置于上料区域的上料小车503Specifically, the loading assembly in this embodiment specifically includes a first
所述上料小车503上设置有用于装载堆叠的料盘的上料储料架5031;The feeding
所述第一升降驱动模组505安装于所述第四机架501上,所述第一升降驱动模组505上连接有用于支撑料盘的第一支撑臂507,所述第一升降驱动模组505可驱动所述所述第一支撑臂507带动堆叠的料盘上升;The first
本实施例中的下料组件包括第二升降驱动模组506以及能被推入或被拉出地设置于下料区域的下料小车504;The blanking assembly in this embodiment includes a second
所述下料小车504上设置有用于装载堆叠的料盘的下料储料架5041;The blanking
所述第二升降驱动模组506安装于所述第四机架501上,所述第二升降驱动模组506上连接有用于支撑料盘的第二支撑臂508,当所述移料组件502将第一个托盘从所述上料组件送到所述下料组件时,所述第二支撑臂508对料盘进行支撑,直至所述第二支撑臂508上的托盘被所述移料组件502堆叠到预设数量,所述第二升降驱动模组506驱动所述第二支撑臂508下降以将堆叠的料盘放置于所述下料储料架5041内。The second
需要说明的是,本实施例中的料盘上下料机构5的工作原理为:It should be noted that the working principle of the tray loading and unloading mechanism 5 in this embodiment is as follows:
多个堆叠的空料盘放置到上料小车503的上料储料架5031上,随后上料小车503被推入上料区域中,第一升降驱动模组505驱动第一支撑臂507将多个堆叠的空料盘托起到预设高度,接着,第二抓料机构4将从定位机构3抓取到的铝壳放置到堆叠的空料盘中的最顶层料盘内,直至该料盘被放满铝壳后,移料组件502将该料盘移动至下料组件上,下料组件中的第二升降驱动模组506驱动第二支撑臂508上升以使得第二支撑臂508能够支撑移料组件502上装满有铝壳的料盘,直至所述第二支撑臂508上的托盘被所述移料组件502堆叠到预设数量,所述第二升降驱动模组506驱动所述第二支撑臂508下降以将堆叠的料盘放置于所述下料储料架5041内。A plurality of stacked empty trays are placed on the
另外,本实施例中的第一升降驱动模组505以及第二升降驱动模组506可为丝杠传动的直线驱动模组。In addition, the first
进一步地,请参阅图12,本实施例中的移料组件502包括第六直线驱动模组5021以及与所述第六直线驱动模组5021连接的移动框架5022,所述第六直线驱动模组5021安装于所述第四机架501上,所述第六直线驱动模组5021用于驱动所述移动框架5022在所述上料区域与所述下料区域之间来回移动;Further, referring to FIG. 12 , the
所述移动框架5022上设置有第一气缸5023和第二气缸5025,所述第一气缸5023上连接有用于对料盘的宽度边进行承托的第一托板5024,所述第二气缸5025上连接有用于对料盘的长度边进行承托的第二托板5026。The moving
需要说明的是,当上料组件上的料盘被铝壳装满后,第六直线驱动模组5021驱动移动框架5022移动至上料组件处,随后第一气缸5023驱动第一托板5024伸出以对料盘的宽度边进行承托,第二气缸5025驱动第二托板5026伸出以对料盘的长度边进行承托,最后,第六直线驱动模组5021驱动移动框架5022带着料盘移动至下料组件上,下料组件对装满有铝壳的料盘进行下料。It should be noted that when the tray on the feeding assembly is filled with the aluminum shell, the sixth
另外,本实施例中的第六直线驱动模组5021可为丝杠传动的直线驱动模组或皮带传动的直线驱动模组。In addition, the sixth
进一步地,请参阅图1,本实施例中还包括用于对空的料箱进行下料的料箱下料输送带6;Further, referring to Fig. 1, the present embodiment also includes a feeder conveyor belt 6 for blanking an empty feeder;
所述料箱下料输送带6位于所述输送机构1的出料端,且所述料箱下料输送带6的输送方向与所述输送机构1的输送方向相垂直。The bin discharging conveyor belt 6 is located at the discharge end of the conveying mechanism 1 , and the conveying direction of the bin discharging conveying belt 6 is perpendicular to the conveying direction of the conveying mechanism 1 .
需要说明的是的,当输送机构1上的料箱内的铝壳被抓取完后,空的料箱会继续在输送机构1的带动下移动至输送机构1的出料端,然后从输送机构1的出料端进入到料箱下料输送带6上,然后继续在料箱下料输送带6的的带动下离开该可兼容多规格铝壳的上料机以便被回收利用。It should be noted that when the aluminum shell in the material box on the conveying mechanism 1 is grabbed, the empty material box will continue to move to the discharge end of the conveying mechanism 1 under the drive of the conveying mechanism 1, and then from the conveying mechanism 1 The discharge end of the mechanism 1 enters the material box discharge conveyor belt 6, and then continues to leave the feeder compatible with multi-standard aluminum shells under the drive of the material box discharge conveyor belt 6 so as to be recycled.
以上对本发明所提供的一种可兼容多规格铝壳的上料机进行了详细介绍,对于本领域的一般技术人员,依据本发明实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The above is a detailed introduction of a loading machine compatible with multi-standard aluminum shells provided by the present invention. For those of ordinary skill in the art, based on the ideas of the embodiments of the present invention, there will be specific implementation methods and application ranges. Changes, in summary, the contents of this specification should not be construed as limiting the present invention.
Claims (10)
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Country or region after: China Address after: 215500 No. 68, Xin'anjiang Road, Southeast street, Changshu, Suzhou, Jiangsu Applicant after: Jiangsu Zhengli New Energy Battery Technology Co.,Ltd. Address before: 215500 No. 68, Xin'anjiang Road, Southeast street, Changshu, Suzhou, Jiangsu Applicant before: Jiangsu Zenergy Battery Technologies Co.,ltd Country or region before: China |