CN114104398A - Material column arrangement boxing mechanism and implementation method thereof - Google Patents
Material column arrangement boxing mechanism and implementation method thereof Download PDFInfo
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- CN114104398A CN114104398A CN202111505320.9A CN202111505320A CN114104398A CN 114104398 A CN114104398 A CN 114104398A CN 202111505320 A CN202111505320 A CN 202111505320A CN 114104398 A CN114104398 A CN 114104398A
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- 239000000463 material Substances 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000013072 incoming material Substances 0.000 claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 238000012856 packing Methods 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 16
- 230000006378 damage Effects 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/02—Arrangements to enable adjustments to be made while the machine is running
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses a material row arrangement boxing mechanism which comprises a bottom plate, wherein a supplied material conveying belt is arranged at one end above the bottom plate, a distance arrangement assembly is arranged at the side of a discharging end of the supplied material conveying belt, a three-axis manipulator is arranged at one side of the distance arrangement assembly, a sucker is arranged at the output end of a Z axis of the three-axis manipulator, and a packaging box positioning platform is arranged at one side of the three-axis manipulator; the invention also discloses a method for realizing the material column arrangement boxing mechanism. According to the invention, the workpieces are conveyed backwards through the incoming material conveying belt, the production line can be directly and seamlessly butted, and the workpieces do not need to be collected and transported, so that unnecessary damage to products is avoided; the servo translation module drives the distance-dividing arrangement jig to step to one side, so that the distance-dividing arrangement of the workpieces is realized, the servo translation module has the characteristics of simple structure, high positioning precision and high running speed, and the servo translation module can be matched with a three-axis manipulator to quickly take the arranged workpieces in the distance-dividing arrangement jig away for boxing.
Description
Technical Field
The invention belongs to the technical field of magnetic material small product packaging, and particularly relates to a material row arrangement boxing mechanism and an implementation method thereof.
Background
The existing small magnetic material products have small size and specification, and are packaged in a single-hole packaging mode, a plurality of rows of mold cavities are arranged on a packaging box, and a single product needs to be correspondingly placed in the mold cavities; the packaging method needs to realize two functions, namely product spacing arrangement and corresponding die cavity boxing.
At present, the method for realizing the arrangement and the boxing comprises the following steps:
1. the manual boxing arrangement has the problems of large labor consumption, low efficiency and incapability of matching with production line automatic production;
2. the method has the advantages that disordered grabbing and single boxing are realized on a belt line in a robot and vision mode, the efficiency can only be about 20 boxes in one minute, the feeding efficiency in production line production is over 100 boxes per minute, and the production efficiency is greatly limited in the mode;
3. arranging a plurality of tracks of a vibration disc and then boxing the products in a gripper or sucker mode, wherein in the mode, the products on a production line are collected, then guided into the vibration disc to be arranged and then boxed; this kind of mode can not directly link up and produce the line production, need collect the concentrated dress of material and arrange again, and the secondary damage of vibration dish to the product is big in addition, influences the yield, and faults such as card material appear easily when multitrack arranges.
Disclosure of Invention
The invention aims to provide a material column arrangement boxing mechanism to solve the problems in the background technology. The material column arrangement boxing mechanism provided by the invention has the characteristics that products can be rapidly arranged at the same interval as packing boxes, so that boxing efficiency is effectively improved.
The invention also aims to provide a method for realizing the material column arrangement boxing mechanism.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a dress box mechanism is arranged to material branch row, includes the bottom plate, and the one end of bottom plate top is equipped with supplied materials conveyor belt, and supplied materials conveyor belt's the discharge end side is equipped with the branch apart from arranging the subassembly, and one side of dividing apart from arranging the subassembly is equipped with the triaxial manipulator, is equipped with the sucking disc on the Z axle output of triaxial manipulator, and one side of triaxial manipulator is equipped with packing carton positioning platform.
In order to carry out the branch apart from arranging to the work piece, furtherly, the branch apart from arranging the subassembly and including servo translation module and branch apart from arranging the tool, wherein, servo translation module is installed on the bottom plate, and the branch apart from arranging the tool and installing on servo translation module's output, is equipped with a plurality of equidistant silos on the branch apart from arranging the tool.
In order to detect whether the workpiece enters the trough and is in place, and prevent neglected loading and when the workpiece is not in place, the spaced arrangement jig moves to clamp the material, and furthermore, a positioning detection sensor corresponding to the trough is arranged at the discharge end of the incoming material conveying belt.
In order to enable the arranged workpieces to be directly conveyed into the packaging box through the three-axis manipulator, further, the distance between adjacent material grooves is equal to the distance between adjacent mold cavities in the same row on the packaging box.
In order to enable the workpieces on the incoming material conveying belt to directly enter the trough, the trough is further of a v-21274h-shaped structure, and the opening side faces one side of the incoming material conveying belt.
In order to facilitate the workpiece to enter the trough, a horn mouth is arranged on the opening side of the trough.
In order to avoid the work piece to get into the silo after, the corner of work piece bumps with the silo and leads to falling the angle, furtherly, the silo is kept away from two corners of opening side and is equipped with the clearance groove.
In order to guide the workpiece, the distance between the two guide plates can be adjusted according to the size of the workpiece, so that the workpiece guiding device is suitable for workpieces of different specifications.
In order to facilitate the quick positioning of the packaging box, and the manual work of being convenient for takes away the full packaging box, further, the top of two minor faces of the packaging box positioning platform is equipped with the locating piece, and the intermediate position on two long edges of the packaging box positioning platform is equipped with the recess.
Further, the implementation method of the material column arrangement boxing mechanism comprises the following steps:
manually placing empty packing boxes on a packing box positioning platform, and conveying workpieces produced by a production line backwards through an incoming material conveying belt;
after the workpiece enters the trough, triggering a positioning detection sensor, and sending a signal to a PLC (programmable logic controller) by the positioning detection sensor;
thirdly, the PLC controls the servo translation module to drive the sub-distance arrangement jig to step to one side, so that the next empty trough is positioned at the tail end of the incoming material conveying belt;
fourthly, repeating the second step and the third step until the work pieces are fully loaded on the spacing arrangement jig;
and (V) driving the sucking discs to move above the distance-dividing arrangement jig by the three-axis manipulator, sucking up the workpieces arranged on the distance-dividing arrangement jig by the sucking discs, then placing the workpieces in the corresponding cavities in the packaging box, and circulating the steps until the packaging box is filled with the workpieces.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the workpieces are conveyed backwards through the incoming material conveying belt, the production line can be directly and seamlessly butted, and the workpieces do not need to be collected and transported, so that unnecessary damage to products is avoided;
2. the servo translation module drives the distance-dividing arrangement jig to step to one side, so that the distance-dividing arrangement of the workpieces is realized, the servo translation module has the characteristics of simple structure, high positioning precision and high running speed, and the servo translation module can be matched with a three-axis manipulator to quickly take the arranged workpieces in the distance-dividing arrangement jig away for boxing;
3. according to the invention, the positioning detection sensor corresponding to the trough is arranged at the discharge end of the incoming material conveying belt, and whether a workpiece enters the trough or not and is in place or not is detected by the positioning detection sensor, so that the phenomenon that the clamping is caused by the movement of the spaced arrangement jig when the workpiece is not in place due to neglected loading is prevented;
4. according to the invention, the horn mouth is arranged at the opening side of the material groove, so that a workpiece can conveniently enter the material groove, and the clearance grooves are arranged at two corners of the material groove far away from the opening side, so that corner falling caused by collision between corners of the workpiece and the material groove after the workpiece enters the material groove is avoided;
5. the positioning blocks are arranged above the two short edges of the packing box positioning platform, so that the packing box can be quickly positioned, and the grooves are formed in the middle positions of the two long edges of the packing box positioning platform, so that the packing box filled with materials can be conveniently taken away manually.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a pitch array assembly of the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 2 at A according to the present invention;
FIG. 4 is a schematic view of the incoming material conveyor belt of the present invention;
FIG. 5 is a schematic structural view of a positioning platform for a packing box according to the present invention;
in the figure: 1. a base plate; 2. a pitch arrangement assembly; 21. a servo translation module; 22. arranging the jigs at intervals; 23. a trough; 231. a bell mouth; 232. an empty avoiding groove; 3. a suction cup; 4. a packing box positioning platform; 41. positioning blocks; 42. a groove; 5. a three-axis manipulator; 6. a positioning detection sensor; 7. an incoming material conveying belt; 71. a guide plate; 72. a mounting seat; 73. a waist hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a dress box mechanism is arranged to material branch, includes bottom plate 1, and the one end of 1 top of bottom plate is equipped with supplied materials conveyer belt 7, and supplied materials conveyer belt 7's ejection of compact distolateral is equipped with the branch apart from arranging subassembly 2, and the branch apart from arranging one side of subassembly 2 and being equipped with triaxial manipulator 5, is equipped with sucking disc 3 on the Z axle output of triaxial manipulator 5, and one side of triaxial manipulator 5 is equipped with packing carton positioning platform 4.
Through adopting above-mentioned technical scheme, carry the work piece backward through supplied materials conveyor belt 7, can be directly seamless butt joint production line, need not to collect the transportation to the work piece to avoid causing the unnecessary injury to the product.
Specifically, the distance-divided arrangement component 2 comprises a servo translation module 21 and a distance-divided arrangement jig 22, wherein the servo translation module 21 is installed on the bottom plate 1, the distance-divided arrangement jig 22 is installed on an output end of the servo translation module 21, and a plurality of equidistant troughs 23 are arranged on the distance-divided arrangement jig 22.
Through adopting above-mentioned technical scheme, it is step-by-step to one side to drive the branch apart from arranging tool 22 through servo translation module 21, realizes arranging the branch apart from of work piece, has simple structure, positioning accuracy height and the fast characteristics of functioning speed, takes away the work piece of arranging well in the branch apart from arranging tool 22 that can be quick with the cooperation of triaxial manipulator 5 and packs into box.
Specifically, a positioning detection sensor 6 corresponding to the trough 23 is arranged at the discharging end of the incoming material conveying belt 7.
By adopting the technical scheme, whether the workpiece enters the trough 23 or not and is in place or not is detected by the positioning detection sensor 6, and the phenomenon that the material is blocked due to the movement of the distance arrangement jig 22 when the workpiece is not in place due to neglected loading is prevented.
Solenoid valve, three-axis manipulator 5, supplied materials conveyor belt 7 and location detection sensor 6 on servo translation module 21, the sucking disc 3 in this application are respectively with PLC controller signal connection.
Specifically, the distance between adjacent troughs 23 is equal to the distance between adjacent mold cavities in the same row on the packaging box.
By adopting the technical scheme, the arranged workpieces can be directly conveyed into the packaging box through the three-axis manipulator 5.
Specifically, the trough 23 is of a v-21274h-shaped structure, and the opening side faces to one side of the incoming material conveying belt 7.
Through adopting above-mentioned technical scheme, make work piece on the supplied materials conveyer belt 7 can directly enter into silo 23.
Specifically, guide plates 71 are provided on both sides above the incoming material conveyor belt 7.
By adopting the technical scheme, the workpiece is guided by the guide plate 71.
Specifically, the guide plate 71 is provided with an installation seat 72, and the installation seat 72 is provided with a waist hole 73.
By adopting the technical scheme, the distance between the two guide plates 71 is adjusted according to the size of the workpiece, so that the guide plate is suitable for workpieces of different specifications.
Example 2
The present embodiment is different from embodiment 1 in that: specifically, the opening side of the trough 23 is provided with a bell mouth 231.
Through adopting above-mentioned technical scheme, the work piece of being convenient for gets into silo 23.
Example 3
The present embodiment is different from embodiment 1 in that: specifically, two corners of the trough 23 away from the opening side are provided with clearance grooves 232.
Through adopting above-mentioned technical scheme, through the setting of avoiding empty groove 232, avoid the work piece to get into silo 23 back, the corner of work piece leads to falling the angle with silo 23 bumps.
Example 4
The present embodiment is different from embodiment 1 in that: specifically, the positioning blocks 41 are arranged above two short edges of the packaging box positioning platform 4.
Through adopting above-mentioned technical scheme, be convenient for fix a position the packing carton fast.
Specifically, the middle position of two long sides of the package positioning platform 4 is provided with a groove 42.
Through adopting above-mentioned technical scheme, the packing carton of being convenient for the manual work full of material is taken away.
Further, the implementation method of the material column arrangement boxing mechanism comprises the following steps:
firstly, manually placing an empty packing box on a packing box positioning platform 4, and conveying the workpiece produced by the production line backwards through a material conveying belt 7;
secondly, after the workpiece enters the trough 23, triggering the positioning detection sensor 6, and sending a signal to the PLC by the positioning detection sensor 6;
thirdly, the PLC controls the servo translation module 21 to drive the distance-dividing arrangement jig 22 to step to one side, so that the next empty trough 23 is positioned at the tail end of the incoming material conveying belt 7;
fourthly, repeating the second step and the third step until the work pieces are fully loaded on the spacing arrangement jig 22;
and (V) the three-axis manipulator 5 drives the sucker 3 to move to the position above the distance arrangement jig 22, the workpieces arranged on the distance arrangement jig 22 are sucked up through the sucker 3 and then placed in the corresponding cavities in the packaging box, and the process is circulated until the packaging box is filled with the workpieces.
In conclusion, the workpieces are conveyed backwards through the feeding conveying belt 7, the production line can be directly and seamlessly butted, and the workpieces do not need to be collected and transported, so that unnecessary damage to products is avoided; the servo translation module 21 drives the distance-dividing arrangement jig 22 to step to one side, so that the distance-dividing arrangement of the workpieces is realized, the servo translation module has the characteristics of simple structure, high positioning accuracy and high running speed, and the servo translation module can be matched with the three-axis manipulator 5 to quickly take the workpieces arranged in the distance-dividing arrangement jig 22 away for boxing; the positioning detection sensor 6 corresponding to the trough 23 is arranged at the discharging end of the incoming material conveying belt 7, whether a workpiece enters the trough 23 or not and is in place or not is detected through the positioning detection sensor 6, and the phenomenon that clamping is caused by movement of the spaced arrangement jig 22 when the workpiece is not in place due to neglected loading is prevented; according to the invention, the horn mouth 231 is arranged at the opening side of the material groove 23, so that a workpiece can conveniently enter the material groove 23, and the two corners of the material groove 23 far away from the opening side are provided with the clearance grooves 232, so that corner falling caused by collision between the corners of the workpiece and the material groove 23 after the workpiece enters the material groove 23 is avoided; the positioning blocks 41 are arranged above the two short edges of the packing box positioning platform 4, so that the packing box can be quickly positioned, and the groove 42 is formed in the middle of the two long edges of the packing box positioning platform 4, so that the packing box filled with materials can be conveniently taken away manually.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a dress box mechanism is arranged to material branch, includes the bottom plate, its characterized in that: one end of bottom plate top is equipped with supplied materials conveyor belt, and the discharge end side that supplied materials conveyor belt is equipped with the branch apart from arranging the subassembly, and one side of dividing apart from arranging the subassembly is equipped with the triaxial manipulator, is equipped with the sucking disc on the Z axle output end of triaxial manipulator, and one side of triaxial manipulator is equipped with packing carton location platform.
2. The material column arrangement boxing mechanism of claim 1, wherein: the sub-distance arrangement assembly comprises a servo translation module and a sub-distance arrangement jig, wherein the servo translation module is installed on the bottom plate, the sub-distance arrangement jig is installed at the output end of the servo translation module, and a plurality of material grooves with equal intervals are arranged on the sub-distance arrangement jig.
3. The material column arrangement boxing mechanism of claim 2, wherein: and a positioning detection sensor corresponding to the trough is arranged on the discharge end of the incoming material conveying belt.
4. The material column arrangement boxing mechanism of claim 2, wherein: the distance between the adjacent material grooves is equal to the distance between the adjacent mold cavities in the same row on the packing box.
5. The material column arrangement boxing mechanism of claim 2, wherein: the trough is of a v-21274h-shaped structure, and the opening side faces to one side of the incoming material conveying belt.
6. The material column arrangement boxing mechanism of claim 5, wherein: the opening side of the trough is provided with a horn mouth.
7. The material column arrangement boxing mechanism of claim 5, wherein: two corners of the trough far away from the opening side are provided with clearance grooves.
8. The material column arrangement boxing mechanism of claim 1, wherein: guide plates are respectively arranged on two sides above the incoming material conveying belt, mounting seats are arranged on the guide plates, and waist holes are formed in the mounting seats.
9. The material column arrangement boxing mechanism of claim 1, wherein: the upper portion of two minor faces of packing carton locating platform is equipped with the locating piece, and the intermediate position on two long limits of packing carton locating platform is equipped with the recess.
10. The method for realizing the material column arrangement boxing mechanism according to any one of claims 1 to 9, characterized by comprising the following steps of:
manually placing empty packing boxes on a packing box positioning platform, and conveying workpieces produced by a production line backwards through an incoming material conveying belt;
after the workpiece enters the trough, triggering a positioning detection sensor, and sending a signal to a PLC (programmable logic controller) by the positioning detection sensor;
thirdly, the PLC controls the servo translation module to drive the sub-distance arrangement jig to step to one side, so that the next empty trough is positioned at the tail end of the incoming material conveying belt;
fourthly, repeating the second step and the third step until the work pieces are fully loaded on the spacing arrangement jig;
and (V) driving the sucking discs to move above the distance-dividing arrangement jig by the three-axis manipulator, sucking up the workpieces arranged on the distance-dividing arrangement jig by the sucking discs, then placing the workpieces in the corresponding cavities in the packaging box, and circulating the steps until the packaging box is filled with the workpieces.
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| CN202111505320.9A CN114104398A (en) | 2021-12-10 | 2021-12-10 | Material column arrangement boxing mechanism and implementation method thereof |
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| CN202111505320.9A CN114104398A (en) | 2021-12-10 | 2021-12-10 | Material column arrangement boxing mechanism and implementation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114919966A (en) * | 2022-05-31 | 2022-08-19 | 肇庆高峰机械科技有限公司 | Automatic magnetic tile through gauge screening arrangement machine and working method thereof |
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