CN111891442A - Support machine - Google Patents

Support machine Download PDF

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Publication number
CN111891442A
CN111891442A CN202010915375.6A CN202010915375A CN111891442A CN 111891442 A CN111891442 A CN 111891442A CN 202010915375 A CN202010915375 A CN 202010915375A CN 111891442 A CN111891442 A CN 111891442A
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CN
China
Prior art keywords
tray
material blocking
module
product
conveying
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Pending
Application number
CN202010915375.6A
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Chinese (zh)
Inventor
何昆
陈楚
张慧慧
张志平
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Guangzhou Shell-Conning Mechanical Equipment Co Ltd
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Guangzhou Shell-Conning Mechanical Equipment Co Ltd
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Application filed by Guangzhou Shell-Conning Mechanical Equipment Co Ltd filed Critical Guangzhou Shell-Conning Mechanical Equipment Co Ltd
Priority to CN202010915375.6A priority Critical patent/CN111891442A/en
Publication of CN111891442A publication Critical patent/CN111891442A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00Packaging or unpacking of bottles
    • B65B21/02Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/04Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00Packaging or unpacking of bottles
    • B65B21/02Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/14Introducing or removing groups of bottles, for filling or emptying containers in one operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54Means for supporting containers or receptacles during the filling operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/16Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to stop, or to control the speed of, the machine as a whole

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

本发明涉及一种入托机,包括:托盒输送机构,所述托盒输送机构用于向装盒工位输送托盒;产品输送机构,所述产品输送机构用于向所述装盒工位输送产品;定位托盘机构,所述定位托盘机构用于设置在所述装盒工位内,且所述定位托盘机构与所述产品输送机构衔接配合;及装盒执行机构,所述装盒执行机构用于设置在所述装盒工位内,且所述装盒执行机构用于将位于所述定位托盘机构上的所述产品转移并插装至所述托盒中。相较于传统的手动插装作业方式而言,本方案入托机的装盒效率更高,且全程无需人力干预,降低工人劳动强度,减轻企业用工成本,提升生产经济性。

Figure 202010915375

The invention relates to a pallet loading machine, comprising: a pallet conveying mechanism for conveying pallets to a cartoning station; a product conveying mechanism for conveying pallets to the cartoning station conveying products; a positioning tray mechanism, the positioning tray mechanism is used to be arranged in the cartoning station, and the positioning tray mechanism is engaged with the product conveying mechanism; and a cartoning executive mechanism, the cartoning executes A mechanism is used to be disposed in the cartoning station, and the cartoning actuator is used to transfer and insert the product located on the positioning tray mechanism into the tray. Compared with the traditional manual inserting operation method, the loading efficiency of the palletizing machine of this solution is higher, and no human intervention is required in the whole process, which reduces the labor intensity of workers, reduces the labor cost of enterprises, and improves production economy.

Figure 202010915375

Description

入托机Loading machine

技术领域technical field

本发明涉及自动化生产设备技术领域,特别是涉及一种入托机。The invention relates to the technical field of automatic production equipment, in particular to a pallet feeding machine.

背景技术Background technique

目前,市面上在售的很多商品都是需要放置在包装盒内进行出售的,不仅更加美观,同时包装盒可对商品起到防盗、防尘、防水等作用,保证产品质量。通常来讲,出于方便安装及拆取的考虑,包装盒的盒内空间都是大于商品体积的,因此为了避免商品装入后在运输等环节在包装盒内晃动,一般还需要先将商品卡装在托盒中,而后商品与托盒一起装入包装盒内,托盒与包装盒的内壁抵紧,从而达到限制商品晃动的目的。At present, many products on the market need to be placed in the packaging box for sale, which is not only more beautiful, but also the packaging box can play the role of anti-theft, dust-proof, waterproof, etc., to ensure product quality. Generally speaking, for the convenience of installation and disassembly, the space in the box is larger than the volume of the product. Therefore, in order to avoid the product from shaking in the box during transportation after loading, it is generally necessary to remove the product first. The card is installed in the support box, and then the goods are put into the packaging box together with the support box, and the support box is tightly pressed against the inner wall of the packaging box, so as to achieve the purpose of restricting the shaking of the goods.

传统的,商品装入托盒的操作大都依靠工人手动作业完成,不仅工人劳动强度高,导致企业用工成本升高,而且装盒效率低下,影响生产效率和经济性。Traditionally, most of the operations of loading goods into trays are done manually by workers, which not only has high labor intensity for workers, but also leads to higher labor costs for enterprises, and low boxing efficiency, which affects production efficiency and economy.

发明内容SUMMARY OF THE INVENTION

基于此,有必要提供一种入托机,旨在解决现有技术劳动强度大,装盒效率低,影响企业经济性的问题。Based on this, it is necessary to provide a palletizing machine, which aims to solve the problems of high labor intensity, low boxing efficiency and impact on the economics of enterprises in the prior art.

本申请提供一种入托机,所述入托机包括:The application provides a pallet loading machine, and the pallet loading machine includes:

托盒输送机构,所述托盒输送机构用于向装盒工位输送托盒;a pallet conveying mechanism, the pallet conveying mechanism is used for conveying pallets to the cartoning station;

产品输送机构,所述产品输送机构用于向所述装盒工位输送产品;a product conveying mechanism, the product conveying mechanism is used for conveying products to the cartoning station;

定位托盘机构,所述定位托盘机构用于设置在所述装盒工位内,且所述定位托盘机构与所述产品输送机构衔接配合;及a positioning tray mechanism, the positioning tray mechanism is configured to be arranged in the cartoning station, and the positioning tray mechanism is engaged with the product conveying mechanism; and

装盒执行机构,所述装盒执行机构用于设置在所述装盒工位内,且所述装盒执行机构用于将位于所述定位托盘机构上的所述产品转移并插装至所述托盒中。A cartoning actuator, the cartoning actuator is used to be arranged in the cartoning station, and the cartoning actuator is used to transfer and insert the product located on the positioning tray mechanism to the cartoning station. in the said tray.

上述方案的入托机用于产品自动装入托盒的生产作业中,以替代传统人力手动操作,达到提质增效的目的。具体而言,生产时,托盒输送机构向装盒工位输送托盒,与此同时产品输送机构同步向安装在装盒工位内的定位托盘机构中输送产品,定位托盘机构用于限制产品在预设的所需姿态;在此基础上,装盒执行机构便可拾取定位托盘机构上的产品,转移至处于装盒工位内的托盒上,并最终将产品插装入托盒中,至此便完成产品自动装盒加工。相较于传统的手动插装作业方式而言,本方案入托机的装盒效率更高,且全程无需人力干预,降低工人劳动强度,减轻企业用工成本,提升生产经济性。The pallet loading machine of the above scheme is used in the production operation of automatically loading products into pallets, so as to replace the traditional manual manual operation, so as to achieve the purpose of improving quality and efficiency. Specifically, during production, the pallet conveying mechanism conveys pallets to the cartoning station, and at the same time, the product conveying mechanism simultaneously conveys products to the positioning tray mechanism installed in the cartoning station. The positioning tray mechanism is used to restrict the product In the preset required posture; on this basis, the cartoning actuator can pick up the product on the positioning tray mechanism, transfer it to the tray in the cartoning station, and finally insert the product into the tray , so far the automatic product boxing processing is completed. Compared with the traditional manual inserting operation method, the loading efficiency of the palletizing machine of this solution is higher, and no human intervention is required in the whole process, which reduces the labor intensity of workers, reduces the labor cost of enterprises, and improves production economy.

下面对本申请的技术方案作进一步的说明:The technical scheme of the application is further described below:

在其中一个实施例中,所述产品输送机构包括上料模组、排料模组和产品输送线,所述排料模组连接于所述上料模组与所述产品输送线之间,所述产品输送线与所述定位托盘机构衔接,所述产品输送机构还包括贴标模组,所述贴标模组设置于所述产品输送线的一侧。In one embodiment, the product conveying mechanism includes a feeding module, a discharging module and a product conveying line, and the discharging module is connected between the feeding module and the product conveying line, The product conveying line is connected with the positioning tray mechanism, and the product conveying mechanism further includes a labeling module, and the labeling module is arranged on one side of the product conveying line.

在其中一个实施例中,所述定位托盘机构包括托盘输送线、卡持组件和定位托盘,所述卡持组件设置于所述托盘输送线上,所述定位托盘与所述卡持组件卡接固定,且所述定位托盘上凹设有定位凹槽。In one embodiment, the positioning tray mechanism includes a tray conveying line, a clamping assembly and a positioning tray, the clamping assembly is disposed on the tray conveying line, and the positioning tray is clamped with the clamping assembly fixed, and a positioning groove is recessed on the positioning tray.

在其中一个实施例中,所述卡持组件包括第一卡持块和第二卡持块,所述第一卡持块和所述第二卡持块分别设置于所述托盘输送线的左右两侧,并分别与所述定位托盘的左右两外侧壁抵接。In one embodiment, the clamping assembly includes a first clamping block and a second clamping block, and the first clamping block and the second clamping block are respectively disposed on the left and right sides of the tray conveying line. two sides, and are respectively in contact with the left and right outer side walls of the positioning tray.

在其中一个实施例中,所述托盒输送机构包括托盒输送线、底部吸附组件、顶部下压组件和第一挡料组件,所述底部吸附组件设置于所述托盒输送线的底部,所述顶部下压组件设置于所述托盒输送线的顶部并与所述底部吸附组件竖向相对布置,所述第一挡料组件设置于所述托盒输送线的出口端处。In one embodiment, the pallet conveying mechanism includes a pallet conveying line, a bottom adsorption component, a top pressing component and a first material blocking component, and the bottom adsorption component is disposed at the bottom of the pallet conveying line, The top pressing component is arranged on the top of the pallet conveying line and is arranged vertically opposite to the bottom suction component, and the first blocking component is arranged at the outlet end of the pallet conveying line.

在其中一个实施例中,所述托盒输送线开设有纵向贯穿设置的通槽,所述底部吸附组件包括吸附升降驱动件、及与所述吸附升降驱动件驱动连接的吸头,所述吸头能够贯穿所述通槽而将所述托盒的底部吸附固定,所述通槽的底壁设有定位台阶,所述吸头能够与所述定位台阶卡接定位。In one embodiment, the tray conveying line is provided with a longitudinally extending through groove, the bottom suction assembly includes a suction lift drive member, and a suction head drivingly connected with the suction lift drive member, the suction lift The head can penetrate through the through groove to adsorb and fix the bottom of the tray, the bottom wall of the through groove is provided with a positioning step, and the suction head can be clamped and positioned with the positioning step.

在其中一个实施例中,所述顶部下压组件包括下压升降驱动件、及与所述下压升降驱动件驱动连接的压板,所述压板用于将所述产品的下端压入所述托盒的卡槽内固定,所述顶部下压组件还包括压力传感器,所述压力传感器连接于所述压板与所述下压升降驱动件的驱动轴之间。In one embodiment, the top pressing assembly includes a pressing and lifting driving member, and a pressing plate drivingly connected with the pressing and lifting driving member, and the pressing plate is used for pressing the lower end of the product into the holder. The box is fixed in the slot of the box, and the top pressing assembly further includes a pressure sensor, and the pressure sensor is connected between the pressing plate and the driving shaft of the pressing and lifting driving member.

在其中一个实施例中,所述第一挡料组件包括第一挡料驱动件、及与所述第一挡料驱动件驱动连接的第一挡料板,所述第一挡料板能够进入或移出所述托盒输送线的输送通道,所述托盒输送机构还包括第二挡料组件,所述第二挡料组件设置于所述托盒输送线的进口端处,所述进口端处于所述装盒工位的上游,所述第二挡料组件包括挡料支架、设置于所述挡料支架上的第二挡料驱动件、及与所述第二挡料驱动件驱动连接的第二挡料板,所述第二挡料板能够进入或移出所述托盒输送线的输送通道。In one embodiment, the first baffle assembly includes a first baffle driving member and a first baffle plate drivingly connected with the first baffle driving member, and the first baffle plate can enter Or move out of the conveying channel of the pallet conveying line, the pallet conveying mechanism further includes a second blocking component, and the second blocking component is arranged at the inlet end of the pallet conveying line, and the inlet end Located upstream of the cartoning station, the second stopper assembly includes a stopper bracket, a second stopper drive member disposed on the stopper bracket, and a driving connection with the second stopper drive member The second baffle plate can enter or move out of the conveying channel of the pallet conveying line.

在其中一个实施例中,所述第二挡料组件还包括柔性压块,所述柔性压块设置于所述第二挡料板上并能够柔性压接所述托盒。In one embodiment, the second baffle assembly further includes a flexible pressure block, the flexible pressure block is disposed on the second baffle plate and can be flexibly crimped to the support box.

在其中一个实施例中,所述装盒执行机构包括横移模组、旋转模组、升降模组和真空吸盘,所述旋转模组设置于所述横移模组上,所述升降模组设置于所述旋转模组上,所述真空吸盘与所述升降模组连接。In one embodiment, the cartoning actuator includes a traverse module, a rotation module, a lift module and a vacuum suction cup, the rotation module is arranged on the traverse module, and the lift module is arranged on the rotating module, and the vacuum suction cup is connected with the lifting module.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本发明一实施例所述的入托机的结构示意图;FIG. 1 is a schematic structural diagram of a pallet feeding machine according to an embodiment of the present invention;

图2为图1中A处的局部放大结构示意图;Fig. 2 is the partial enlarged structural schematic diagram of A place in Fig. 1;

图3为图1的另一视角的结构示意图;FIG. 3 is a schematic structural diagram of another viewing angle of FIG. 1;

图4为图3中B处的局部放大结构示意图。FIG. 4 is a partial enlarged schematic view of the structure at B in FIG. 3 .

附图标记说明:Description of reference numbers:

10、托盒输送机构;11、托盒输送线;12、底部吸附组件;13、顶部下压组件;131、下压升降驱动件;132、压板;14、第二挡料组件;141、挡料支架;142、第二挡料驱动件;143、第二挡料板;144、柔性压块;20、产品输送机构;21、产品输送线;22、产品挡料组件;30、装盒工位;40、定位托盘机构;41、托盘输送线;42、卡持组件;43、定位托盘;50、装盒执行机构;51、横移模组;52、旋转模组;53、升降模组;54、真空吸盘;60、托盒;70、产品。10. Carton conveying mechanism; 11. Carton conveying line; 12. Bottom suction assembly; 13. Top pressing assembly; 131. Downward lifting and lowering drive; 132, Press plate; 14, Second stopper assembly; material support; 142, the second stopper driver; 143, the second stopper plate; 144, the flexible pressing block; 20, the product conveying mechanism; 21, the product conveying line; 22, the product stopper assembly; 30, the cartoner position; 40, positioning tray mechanism; 41, tray conveying line; 42, clamping component; 43, positioning tray; 50, cartoning actuator; 51, traverse module; 52, rotation module; 53, lift module ; 54, vacuum suction cup; 60, tray; 70, product.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

如图1所示,为本申请一实施例展示的一种入托机,所述入托机包括:控制装置、机座、托盒输送机构10、产品输送机构20、定位托盘机构40及装盒执行机构50,以及一些辅助器件。控制装置分别与托盒输送机构10、产品输送机构20、定位托盘机构40和装盒执行机构50电性连接,在工作伊始,操作人员可通过控制装置进行参数(加工速度、加工周期等)设定,以满足不同产品70加工要求,同时在加工过程中,还能够借助控制装置监控机器运行状况,以便及时排除隐患。As shown in FIG. 1 , it is a pallet loading machine shown in an embodiment of the application. The pallet loading machine includes: a control device, a machine base, a pallet conveying mechanism 10 , a product conveying mechanism 20 , a positioning tray mechanism 40 , and a cartoning execution mechanism. Mechanism 50, and some auxiliary devices. The control device is electrically connected to the tray conveying mechanism 10, the product conveying mechanism 20, the positioning tray mechanism 40 and the cartoning actuator 50 respectively. At the beginning of the work, the operator can set parameters (processing speed, processing cycle, etc.) through the control device 70 to meet the processing requirements of different products, and at the same time, during the processing process, the operating status of the machine can also be monitored with the help of the control device, so as to eliminate hidden dangers in time.

可选地,控制装置可以是但不限于PLC、数控系统、微控计算机等;具体可根据实际需要选择。Optionally, the control device may be, but not limited to, PLC, numerical control system, micro-control computer, etc.; the specific control device may be selected according to actual needs.

机座用于装载固定托盒输送机构10、产品输送机构20、定位托盘机构40和装盒执行机构50,使入托机的整体性更好,同时减少安装占用空间。控制装置可以是安装在机座上的,也可以是独立安装在机座的一侧的。The machine base is used for loading and fixing the tray conveying mechanism 10, the product conveying mechanism 20, the positioning tray mechanism 40 and the cartoning executive mechanism 50, so that the integrity of the pallet loading machine is better, and the space occupied by the installation is reduced at the same time. The control device can be installed on the base, or can be independently installed on one side of the base.

机座包括底部的箱体和安装在箱体顶部的开放式框架构成,其中开放式框架所围成的区域形成装盒工位30。The machine base comprises a box body at the bottom and an open frame mounted on the top of the box body, wherein the area enclosed by the open frame forms a boxing station 30 .

请继续参阅图1和图2,所述托盒输送机构10用于向装盒工位30输送托盒60;所述产品输送机构20用于向所述装盒工位30输送产品70;所述定位托盘机构40用于设置在所述装盒工位30内,且所述定位托盘机构40与所述产品输送机构20衔接配合;所述装盒执行机构50用于设置在所述装盒工位30内,且所述装盒执行机构50用于将位于所述定位托盘机构40上的所述产品70转移并插装至所述托盒60中。Please continue to refer to FIGS. 1 and 2 , the pallet conveying mechanism 10 is used for conveying pallets 60 to the cartoning station 30 ; the product conveying mechanism 20 is used for conveying products 70 to the cartoning station 30 ; The positioning tray mechanism 40 is used to be arranged in the cartoning station 30, and the positioning tray mechanism 40 is engaged with the product conveying mechanism 20; Inside the work station 30 , the cartoning actuator 50 is used to transfer and insert the product 70 located on the positioning tray mechanism 40 into the tray 60 .

综上,实施本实施例技术方案将具有如下有益效果:上述方案的入托机用于产品70自动装入托盒60的生产作业中,以替代传统人力手动操作,达到提质增效的目的。具体而言,生产时,托盒输送机构10向装盒工位30输送托盒60,与此同时产品输送机构20同步向安装在装盒工位30内的定位托盘机构40中输送产品70,定位托盘机构40用于限制产品70在预设的所需姿态;在此基础上,装盒执行机构50便可拾取定位托盘机构40上的产品70,转移至处于装盒工位30内的托盒60上,并最终将产品70插装入托盒60中,至此便完成产品70自动装盒加工。相较于传统的手动插装作业方式而言,本方案入托机的装盒效率更高,且全程无需人力干预,降低工人劳动强度,减轻企业用工成本,提升生产经济性。To sum up, implementing the technical solution of this embodiment will have the following beneficial effects: the pallet loading machine of the above solution is used in the production operation of automatically loading the product 70 into the pallet 60 to replace the traditional manual manual operation to achieve the purpose of improving quality and efficiency. Specifically, during production, the pallet conveying mechanism 10 conveys pallets 60 to the cartoning station 30, while the product conveying mechanism 20 simultaneously conveys the product 70 to the positioning tray mechanism 40 installed in the cartoning station 30, The positioning tray mechanism 40 is used to limit the product 70 in a preset required posture; on this basis, the cartoning actuator 50 can pick up the product 70 on the positioning tray mechanism 40 and transfer it to the tray in the cartoning station 30 The product 70 is finally inserted into the tray 60, and the automatic cartoning process of the product 70 is completed. Compared with the traditional manual inserting operation method, the loading efficiency of the palletizing machine of this solution is higher, and no human intervention is required in the whole process, which reduces the labor intensity of workers, reduces the labor cost of enterprises, and improves production economy.

需要说明的是,本实施例中提及的托盒60为塑料材质的盒体,其上预设有卡槽,可用来卡装固定产品70。较佳地,单个托盒60上并排设置有四个卡槽,使得单个托盒60可同时安装四个产品70,提高安装容量。当然了,在其它的实施例中,卡槽的数量还可以是两个、三个或者更多,具体可根据实际需要设定。It should be noted that the support box 60 mentioned in this embodiment is a box body made of plastic material, and a card slot is preset thereon, which can be used to clamp and fix the product 70 . Preferably, a single tray 60 is provided with four card slots side by side, so that a single tray 60 can simultaneously install four products 70, thereby increasing the installation capacity. Of course, in other embodiments, the number of card slots may also be two, three or more, which can be specifically set according to actual needs.

此外,本实施例中提及的产品70为圆柱状的瓶体,例如洗发露、香水等,产品70的底端的形状和尺寸分别与卡槽的形状和尺寸相对应匹配,使得产品70能够插装固定在托盒60内。也即每个托盒60内同时装入四个产品70。In addition, the product 70 mentioned in this embodiment is a cylindrical bottle, such as shampoo, perfume, etc. The shape and size of the bottom end of the product 70 are respectively matched with the shape and size of the card slot, so that the product 70 can be It is inserted and fixed in the tray 60 . That is, four products 70 are loaded into each tray 60 at the same time.

加工时,产品70一般是从上游工位杂乱无序的输送到入托机处,而装入托盒60中的产品70又需要是规整排布的,因此在产品70进入定位托盘机构40之前,需要对杂乱无序的产品70进行整理有序。即在本申请的一些实施例中,所述产品输送机构20包括上料模组、排料模组和产品输送线21,所述排料模组连接于所述上料模组与所述产品输送线21之间,所述产品输送线21与所述定位托盘机构40衔接。During processing, the products 70 are generally transported from the upstream station to the palletizing machine in a disorderly manner, and the products 70 loaded into the pallet 60 need to be arranged in a regular manner. Therefore, before the products 70 enter the positioning tray mechanism 40, The cluttered products 70 need to be organized. That is, in some embodiments of the present application, the product conveying mechanism 20 includes a feeding module, a discharging module and a product conveying line 21, and the discharging module is connected to the feeding module and the product. Between the conveying lines 21 , the product conveying line 21 is connected with the positioning tray mechanism 40 .

上料模组可用于承接从上游输送而来的杂乱无序的多个产品70,并能够通过振动上料等方式向排料模组逐个有序传送,排料模组能够将进入的产品70进一步进行摆排成列,使产品70的姿态满足于装盒姿态要求。在此基础上,产品输送线21便能够将整齐排列的产品70源源不断地转送至定位托盘机构40中,为产品70入盒提供可靠保证。The feeding module can be used to receive a plurality of products 70 in disorder and disorder conveyed from the upstream, and can be conveyed to the discharging module one by one in an orderly manner by means of vibrating feeding, etc., and the discharging module can transfer the incoming products 70 Further arranging and arranging the product 70 in a row makes the posture of the product 70 meet the requirements of the posture of the box. On this basis, the product conveying line 21 can continuously transfer the neatly arranged products 70 to the positioning tray mechanism 40 to provide a reliable guarantee for the products 70 to be put into the box.

可以理解的,上述的上料模组可以是但不限于振动上料盘。排料模组可以是但不限于滑道机构。产品输送线21可以是但不限于皮带轮输送线、链板输送线等。It can be understood that the above-mentioned feeding module may be, but not limited to, a vibrating feeding tray. The discharge module can be, but not limited to, a chute mechanism. The product conveying line 21 can be, but is not limited to, a pulley conveying line, a chain plate conveying line, and the like.

此外,在又一些实施例中,所述产品输送机构20还包括贴标模组,所述贴标模组设置于所述产品输送线21的一侧。如若还需要在产品70表面粘贴标签,预设在产品输送线21一侧的贴标模组可以很好的执行贴标作业,满足生产要求。具体地,贴标模组可以是现有技术中任意类型和工作原理的贴标设备或机构,在此不作具体赘述。In addition, in some other embodiments, the product conveying mechanism 20 further includes a labeling module, and the labeling module is disposed on one side of the product conveying line 21 . If a label needs to be pasted on the surface of the product 70, the labeling module preset on one side of the product conveying line 21 can perform the labeling operation well and meet the production requirements. Specifically, the labeling module may be any type and working principle of labeling equipment or mechanisms in the prior art, which will not be described in detail here.

由于装盒执行机构50将已经进入定位托盘机构40中的产品70转移并插装到托盒60中需要花费一定时间,为了避免产品70过多的进入定位托盘机构40内造成堆积或相互挤压,进而影响下一轮装盒执行机构50正常作业,所述产品输送机构20还包括产品挡料组件22,所述产品挡料组件22设置于所述产品输送线21与所述定位托盘机构40衔接的端部处。也即产品挡料组件22能够合理控制进入定位托盘机构40内的产品70数量,保证生产连续可靠进行。Since it takes a certain amount of time for the cartoning actuator 50 to transfer the products 70 that have entered the positioning tray mechanism 40 and insert them into the tray 60, in order to avoid excessive product 70 entering the positioning tray mechanism 40 to cause accumulation or mutual extrusion , thereby affecting the normal operation of the next round of cartoning actuator 50. The product conveying mechanism 20 further includes a product stopper assembly 22, and the product stopper assembly 22 is disposed on the product conveying line 21 and the positioning tray mechanism 40. at the end of the connection. That is, the product stopper assembly 22 can reasonably control the quantity of the products 70 entering the positioning tray mechanism 40 to ensure continuous and reliable production.

例如,产品挡料组件22包括安装架,设置在安装架上的气缸,以及与气缸的活塞杆连接的挡板。气缸驱动活塞缸伸出时,挡板伸入产品输送线21的输送通道内将产品70挡住,以避免过多的产品70进入定位托盘机构40中。For example, the product stopper assembly 22 includes a mounting bracket, a cylinder disposed on the mounting bracket, and a baffle plate connected to a piston rod of the cylinder. When the cylinder drives the piston cylinder to extend, the baffle plate extends into the conveying channel of the product conveying line 21 to block the product 70 , so as to prevent excessive products 70 from entering the positioning tray mechanism 40 .

请继续参阅图2,在一些实施例中,所述定位托盘机构40包括托盘输送线41、卡持组件42和定位托盘43,所述卡持组件42设置于所述托盘输送线41上,所述定位托盘43与所述卡持组件42卡接固定,且所述定位托盘43上凹设有定位凹槽。Please continue to refer to FIG. 2 , in some embodiments, the positioning tray mechanism 40 includes a tray conveying line 41 , a clamping assembly 42 and a positioning tray 43 , and the clamping assembly 42 is disposed on the tray conveying line 41 , so The positioning tray 43 is clamped and fixed with the clamping assembly 42 , and a positioning groove is recessed on the positioning tray 43 .

如上述方案中所述的,托盒60内预设有四个卡槽,可同时卡装四个产品70。因而为了方便装盒执行机构50能够同时拾取四个产品70并按照预设姿态插装入托盒60内,此时就需要先将产品70送入定位托盘机构40中。也即从产品输送线21传送来的产品70可自行落入托盘输送线41上的定位托盘43内,此时定位托盘43内预设有四个条形的定位凹槽,四个产品70以卧姿一一对应的滚落入四个定位凹槽中,借助四个定位凹槽的结构和排布特点,便能够很好的限制四个产品70的位置,而形成所需的姿态和排布间距,保证后续装盒执行机构50能够可靠拾取。进一步地,预设在托盘输送线41上的卡持组件42与定位托盘43间形成卡持关系,可保证定位托盘43放置稳定可靠,避免产品70掉落到定位托盘43上的瞬间,因受到冲击力作用,导致定位托盘43跳脱、倾覆或歪斜。As described in the above solution, the tray 60 is preset with four card slots, which can hold four products 70 at the same time. Therefore, in order to facilitate that the cartoning actuator 50 can simultaneously pick up four products 70 and insert them into the tray 60 according to a preset posture, the products 70 need to be sent into the positioning tray mechanism 40 first. That is to say, the products 70 conveyed from the product conveying line 21 can automatically fall into the positioning tray 43 on the tray conveying line 41. At this time, four strip-shaped positioning grooves are preset in the positioning tray 43. The lying posture rolls into the four positioning grooves one by one. With the help of the structure and arrangement characteristics of the four positioning grooves, the positions of the four products 70 can be well restricted to form the required posture and arrangement. The cloth spacing ensures that the subsequent cartoning actuator 50 can be picked up reliably. Further, a clamping relationship is formed between the clamping component 42 preset on the tray conveying line 41 and the positioning tray 43, which can ensure that the positioning tray 43 is placed stably and reliably, and avoid the moment when the product 70 falls on the positioning tray 43, The impact force acts, causing the positioning tray 43 to jump off, overturn or skew.

具体而言,所述卡持组件42包括第一卡持块和第二卡持块,所述第一卡持块和所述第二卡持块分别设置于所述托盘输送线41的左右两侧,并分别与所述定位托盘43的左右两外侧壁抵接。采用第一卡持块与第二卡持块的卡持组件42设计,不仅结构简单,并且对于定位托盘43的限位效果明显。Specifically, the holding assembly 42 includes a first holding block and a second holding block, and the first holding block and the second holding block are respectively disposed on the left and right sides of the tray conveying line 41 . side, and abut with the left and right outer side walls of the positioning tray 43 respectively. Using the design of the holding assembly 42 of the first holding block and the second holding block not only has a simple structure, but also has an obvious effect of limiting the position of the positioning tray 43 .

而在某些特殊情况下,由于产品70缺失,或者产品70在产品输送线21内出现卡塞等因素影响,会导致定位托盘43上的某些定位凹槽内缺失产品70,进而影响到后续装盒质量。针对于此,在又一些实施例中,所述入托机还包括视觉检测模组,所述视觉检测模组设置于所述托盘输送线41上并与所述定位托盘43相对设置。如此,视觉检测模组可对每个定位托盘43上的装有的产品70情况进行视觉检测,借助影像的直接监测手段,当发现定位凹槽内缺少产品70时,可及时反馈信号给控制装置,控制装置控制机器停机,由人工排除障碍,保证装盒质量。In some special cases, the product 70 may be missing from some positioning grooves on the positioning tray 43 due to the absence of the product 70, or the product 70 is jammed in the product conveying line 21 and other factors, thereby affecting the subsequent Boxed quality. For this, in some other embodiments, the pallet loading machine further includes a visual inspection module, and the visual inspection module is disposed on the tray conveying line 41 and is disposed opposite to the positioning tray 43 . In this way, the visual inspection module can visually inspect the condition of the products 70 installed on each positioning tray 43. With the help of the direct monitoring method of the image, when it is found that the product 70 is missing in the positioning groove, a timely feedback signal can be sent to the control device. , The control device controls the machine to stop, and manually removes obstacles to ensure the quality of the box.

例如,在一些实施例中,所述视觉检测模组包括视觉检测支架、设置于所述视觉检测支架上的视觉检测器、及设置于所述视觉检测支架上的补光件。视觉检测器可以是但不限于视觉检测相机等,视觉检测相机安装在视觉检测支架上,便于获取整个定位托盘43的完整图像,保证检测可靠。而加装的补光件,能够在光线昏暗的工作时段或工厂场所内补充充足的光线,保证视觉检测器有效工作。For example, in some embodiments, the visual inspection module includes a visual inspection bracket, a visual detector disposed on the visual inspection bracket, and a light-filling element disposed on the visual inspection bracket. The visual detector can be, but is not limited to, a visual detection camera, etc. The visual detection camera is installed on the visual detection bracket, which facilitates obtaining a complete image of the entire positioning tray 43 and ensures reliable detection. The additional light supplement can supplement sufficient light in dimly lit working hours or in the factory to ensure the effective work of the visual detector.

可以理解的,视觉检测支架用于使视觉检测器处于所需的合适高度。其中,视觉检测支架可以固定的支撑杆,或者可伸缩的升降杆组,或者能够直线自动升降调节的电机丝杠滑块机构、气缸剪叉机构等;具体可根据实际需要进行选择。It will be appreciated that the vision inspection stand is used to place the vision detector at the desired height. Among them, the visual inspection bracket can be a fixed support rod, or a retractable lifting rod group, or a motor lead screw slider mechanism, a cylinder scissor mechanism, etc. that can be adjusted automatically in a straight line; the specific selection can be based on actual needs.

请继续参阅图3和图4,此外,在上述任一实施例的基础上,所述托盒输送机构10包括托盒输送线11、底部吸附组件12、顶部下压组件13和第一挡料组件,所述底部吸附组件12设置于所述托盒输送线11的底部,所述顶部下压组件13设置于所述托盒输送线11的顶部并与所述底部吸附组件12竖向相对布置,所述第一挡料组件设置于所述托盒输送线11的出口端处。Please continue to refer to FIG. 3 and FIG. 4 , in addition, on the basis of any of the above-mentioned embodiments, the pallet conveying mechanism 10 includes a pallet conveying line 11 , a bottom adsorption component 12 , a top pressing component 13 and a first stopper The bottom suction assembly 12 is disposed at the bottom of the tray conveying line 11 , and the top pressing assembly 13 is disposed at the top of the tray conveying line 11 and is vertically opposite to the bottom suction assembly 12 , the first stopper assembly is arranged at the outlet end of the tray conveying line 11 .

具体地,托盒输送线11用于输送托盒60进入装盒工位30。本实施例中,托盒输送线11包括两部分,其中一部分为处于装盒工位30内的内置段,余下一部分为伸出装盒工位30外的伸出段。底部吸附组件12、顶部下压组件13和第一挡料组件均分别安装在内置段上,以可靠参与装盒作业。Specifically, the pallet conveying line 11 is used to convey the pallet 60 into the cartoning station 30 . In this embodiment, the carton conveying line 11 includes two parts, one of which is a built-in section inside the cartoning station 30 , and the remaining part is an extension section that extends out of the cartoning station 30 . The bottom suction component 12, the top pressing component 13 and the first material blocking component are respectively installed on the built-in section to reliably participate in the cartoning operation.

如前述方案提及的,本申请中的托盒60为塑料材质的透明盒体,其质量很轻。在受到外力冲击时极易从托盒输送线11上跳脱掉落或者发生歪斜。基于此,由于预先设置了底部吸附组件12,底部吸附组件12能够将质轻的托盒60的底部吸附住,从而达到可靠固定整个托盒60的效果,可保证后续产品70插装时可靠插入托盒60中。而设置在上方的顶部下压组件13,则用于从上方施加产品70向下的下压力,使产品70能够克服托盒60的阻力,而保证下端有效插装入托盒60的卡槽中。而设置的第一挡料组件,则用于在底部吸附组件12工作之前,首先对进入内置段的托盒60形成阻挡定位,以保证托盒60可以与底部吸附组件12及顶部下压组件13纵向对齐。As mentioned in the foregoing solutions, the tray 60 in the present application is a transparent box body made of plastic material, and its weight is very light. When impacted by external force, it is very easy to jump off and fall off from the tray conveying line 11 or be skewed. Based on this, since the bottom adsorption component 12 is pre-set, the bottom adsorption component 12 can adsorb the bottom of the light tray 60, thereby achieving the effect of reliably fixing the entire tray 60, and ensuring the reliable insertion of the subsequent products 70 when they are inserted. in the tray 60. The top pressing component 13 disposed above is used to apply downward downward pressure on the product 70 from above, so that the product 70 can overcome the resistance of the tray 60 and ensure that the lower end is effectively inserted into the slot of the tray 60 . The provided first stopper assembly is used to form a blocking position for the tray 60 entering the built-in section before the bottom adsorption assembly 12 works, so as to ensure that the tray 60 can connect with the bottom adsorption assembly 12 and the top pressing assembly 13 Vertical alignment.

具体而言,所述托盒输送线11开设有纵向贯穿设置的通槽,所述底部吸附组件12包括吸附升降驱动件、及与所述吸附升降驱动件驱动连接的吸头,所述吸头能够贯穿所述通槽而将所述托盒60的底部吸附固定。容易理解的,吸头通过真空管路与真空发生器连通,吸头的端面设有吸孔,当真空发生器开启时,吸孔处产生真空抽吸力,从而便能够将托盒60的底部吸附固定住。也即,当托盒60移动到位后,吸附升降驱动件驱动吸头上升而贯穿通槽,吸头接触托盒60的底部,紧接着真空发生器工作,吸头便能够将托盒60吸附固定。该针对托盒60的定位固定方案的组成结构和工作原理简单,可靠性高,且不会对托盒60造成形变、挤压等伤害。同时,使吸头贯穿通槽而过,可以减小托盒输送线11的宽度尺寸,实现入托机小型化设计。Specifically, the tray conveying line 11 is provided with a longitudinally extending through slot, and the bottom suction assembly 12 includes a suction lift drive member and a suction head drivingly connected with the suction lift drive member. The suction head The bottom of the tray 60 can be sucked and fixed through the through groove. It is easy to understand that the suction head is communicated with the vacuum generator through a vacuum pipeline, and the end surface of the suction head is provided with a suction hole. When the vacuum generator is turned on, a vacuum suction force is generated at the suction hole, so that the bottom of the tray 60 can be adsorbed. fix. That is, when the tray 60 is moved in place, the suction lift drive member drives the suction head to rise and penetrate the through groove, the suction head contacts the bottom of the tray 60, and then the vacuum generator works, the suction head can adsorb and fix the tray 60. . The composition structure and working principle of the positioning and fixing solution for the tray 60 are simple, the reliability is high, and the tray 60 will not be deformed, squeezed and other damages. At the same time, by making the suction head pass through the through groove, the width dimension of the tray conveying line 11 can be reduced, and the miniaturized design of the tray feeding machine can be realized.

特别地,所述通槽的底壁设有定位台阶,所述吸头能够与所述定位台阶卡接定位。定位台阶能够与上升的吸头形成抵接限位,防止吸头上移过度而将托盒60顶翻。In particular, the bottom wall of the through groove is provided with a positioning step, and the suction head can be clamped and positioned with the positioning step. The positioning step can form an abutment limit with the rising suction head, so as to prevent the suction head from moving up too much and overturning the tray 60 .

可选地,上述的吸附升降驱动件可以是但不限于气缸、直线电机,或者能够输出旋转动力的电机或气缸与能够将旋转动力转变为直线往复动力的转向机构形成的模组。Optionally, the above-mentioned suction lift drive member may be, but not limited to, an air cylinder, a linear motor, or a module formed by a motor or cylinder capable of outputting rotational power and a steering mechanism capable of converting rotational power into linear reciprocating power.

请继续参阅图3,在一些实施例中,所述顶部下压组件13包括下压升降驱动件131、及与所述下压升降驱动件131驱动连接的压板132,所述压板132用于将所述产品70的下端压入所述托盒60的卡槽内固定。通过下压升降驱动件131推动压板132下落,压板132即可按压产品70的顶部,从而将产品70的下端压入托盒60的卡槽内,达到产品70与托盒60牢固组装的目的。Please continue to refer to FIG. 3 , in some embodiments, the top pressing component 13 includes a pressing and lifting driving member 131 and a pressing plate 132 drivingly connected with the pressing and lifting driving member 131 , and the pressing plate 132 is used to The lower end of the product 70 is pressed into the slot of the support box 60 to be fixed. By pressing down the lift driving member 131 to push the pressing plate 132 down, the pressing plate 132 can press the top of the product 70, thereby pressing the lower end of the product 70 into the slot of the tray 60, so as to achieve the purpose of firmly assembling the product 70 and the tray 60.

特别地,在上述实施例的基础上,所述顶部下压组件13还包括压力传感器,所述压力传感器连接于所述压板132与所述下压升降驱动件131的驱动轴之间。通过压力传感器的压力反馈,可有效调整下压升降驱动件131施加给压板132的下压力大小,避免压板132对产品70的压力过大而压坏产品70。In particular, on the basis of the above-mentioned embodiment, the top pressing assembly 13 further includes a pressure sensor, and the pressure sensor is connected between the pressing plate 132 and the driving shaft of the pressing and lifting driving member 131 . The pressure feedback from the pressure sensor can effectively adjust the downward pressure applied by the pressing lift driving member 131 to the pressing plate 132 , so as to prevent the pressing plate 132 from exerting too much pressure on the product 70 and crushing the product 70 .

可选地,上述的下压升降驱动件131可以是但不限于气缸、直线电机,或者能够输出旋转动力的电机或气缸与能够将旋转动力转变为直线往复动力的转向机构形成的模组。Optionally, the above-mentioned push-down lift driver 131 may be, but not limited to, a cylinder, a linear motor, or a module formed by a motor or cylinder capable of outputting rotational power and a steering mechanism capable of converting rotational power into linear reciprocating power.

在一些实施例中,所述第一挡料组件包括第一挡料驱动件、及与所述第一挡料驱动件驱动连接的第一挡料板,所述第一挡料板能够进入或移出所述托盒输送线11的输送通道。所述托盒输送机构10还包括第二挡料组件14,所述第二挡料组件14设置于所述托盒输送线11的进口端处,所述进口端处于所述装盒工位30的上游。In some embodiments, the first baffle assembly includes a first baffle driving member and a first baffle plate drivingly connected with the first baffle driving member, the first baffle plate can enter or Move out of the conveying channel of the pallet conveying line 11 . The pallet conveying mechanism 10 further includes a second stopper assembly 14 , and the second stopper assembly 14 is disposed at the inlet end of the pallet conveying line 11 , and the inlet end is located at the cartoning station 30 . upstream.

如上述方案所述的,第一挡料组件的作用在于使进入内置段的托盒60定位固定,而本实施例中采用第一挡料驱动件与第一挡料板伸缩驱动连接的实现方式结构简单,易于实施,且制造和使用成本低。而进一步进口端处安装第二挡料组件14,则当内置段内存在托盒60时,及时阻断托盒输送线11的伸出段与内置段,避免伸出段内的托盒60持续涌入内置段,对内置段内的托盒60造成挤压形变损坏。As described in the above solution, the function of the first baffle assembly is to position and fix the tray 60 entering the built-in section, and in this embodiment, a telescopic driving connection between the first baffle driving member and the first baffle plate is adopted. The structure is simple, the implementation is easy, and the manufacturing and use costs are low. Further, the second stopper assembly 14 is installed at the inlet end. When there is a tray 60 in the built-in section, the extended section and the built-in section of the tray conveying line 11 are blocked in time to prevent the tray 60 in the extended section from continuing to The influx into the built-in section causes extrusion deformation damage to the tray 60 in the built-in section.

请继续参阅图4,具体而言,在一些实施例中,所述第二挡料组件14包括挡料支架141、设置于所述挡料支架141上的第二挡料驱动件142、及与所述第二挡料驱动件142驱动连接的第二挡料板143,所述第二挡料板143能够进入或移出所述托盒输送线11的输送通道。采用第二挡料驱动件142与第二挡料板143伸缩驱动连接的实现方式结构简单,对托盒60的输送可控性高,易于实施,且制造和使用成本低。Please continue to refer to FIG. 4 . Specifically, in some embodiments, the second material stopper assembly 14 includes a material stopper bracket 141 , a second material stopper driving member 142 disposed on the material stopper bracket 141 , and The second baffle driving member 142 drives the connected second baffle plate 143 , and the second baffle plate 143 can enter or move out of the conveying channel of the pallet conveying line 11 . The implementation manner of adopting the telescopic driving connection between the second baffle driving member 142 and the second baffle plate 143 is simple in structure, high in conveying controllability of the tray 60 , easy to implement, and low in manufacturing and use costs.

进一步地,所述第二挡料组件14还包括柔性压块144,所述柔性压块144设置于所述第二挡料板143上并能够柔性压接所述托盒60。柔性压块144安装在压板132的底部,第二挡料驱动件142竖向布置,第二挡料板143上下升降运动,驱动柔性压块144以下压方式阻挡伸出段内的托盒60进入内置段,该种阻挡方式的可靠性更高,Further, the second baffle assembly 14 further includes a flexible pressure block 144 , the flexible pressure block 144 is disposed on the second baffle plate 143 and can be flexibly crimped to the support box 60 . The flexible pressing block 144 is installed at the bottom of the pressing plate 132 , the second material blocking driving member 142 is arranged vertically, the second blocking plate 143 moves up and down, and the flexible pressing block 144 is driven to press down to block the entry of the tray 60 in the protruding section. Built-in segment, the reliability of this blocking method is higher,

请继续参阅图1和图2,此外,在上述任一实施例的基础上,所述装盒执行机构50包括横移模组51、旋转模组52、升降模组53和真空吸盘54,所述旋转模组52设置于所述横移模组51上,所述升降模组53设置于所述旋转模组52上,所述真空吸盘54与所述升降模组53连接。Please continue to refer to FIG. 1 and FIG. 2, in addition, on the basis of any of the above embodiments, the cartoning actuator 50 includes a traverse module 51, a rotation module 52, a lift module 53 and a vacuum suction cup 54, so The rotation module 52 is arranged on the traverse module 51 , the lift module 53 is arranged on the rotation module 52 , and the vacuum suction cup 54 is connected to the lift module 53 .

工作时,升降模组53首先驱动真空吸盘54下移,将位于定位托盘机构40内的四个卧姿的产品70同时吸附抓取,而后升降模组53带动真空吸盘54上移;紧接着旋转模组52带动升降模组53和真空吸盘54整体旋转90°,使卧姿的四个产品70转变为竖立姿态;最后横移模组51进一步驱动旋转模组52、升降模组53和真空吸盘54整体靠近托盒输送机构10移动,使竖立姿态的四个产品70对齐托盒60上的卡槽;最后真空吸盘54释放产品70,同时顶部下压组件13向下按压产品70,就能够实现产品70稳固插装入托盒60中。During operation, the lifting module 53 first drives the vacuum suction cup 54 to move down, and simultaneously absorbs and grabs the four lying products 70 in the positioning tray mechanism 40, and then the lifting module 53 drives the vacuum suction cup 54 to move upward; The module 52 drives the lifting module 53 and the vacuum suction cup 54 to rotate 90° as a whole, so that the four products 70 in the lying position are transformed into the vertical position; finally, the lateral movement module 51 further drives the rotating module 52, the lifting module 53 and the vacuum suction cup. 54 is moved as a whole close to the tray conveying mechanism 10, so that the four products 70 in the upright posture are aligned with the card slots on the tray 60; finally, the vacuum suction cup 54 releases the products 70, and at the same time, the top pressing component 13 presses down the products 70, which can be achieved The product 70 is securely inserted into the tray 60 .

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.

Claims (10)

1. A palletizer, the palletizer comprising:
the tray conveying mechanism is used for conveying the trays to the boxing station;
the product conveying mechanism is used for conveying products to the boxing station;
the positioning tray mechanism is arranged in the boxing station and is connected and matched with the product conveying mechanism; and
and the boxing execution mechanism is arranged in the boxing station and used for transferring and inserting the products positioned on the positioning tray mechanism into the tray box.
2. A palletiser as claimed in claim 1, wherein the product conveyor mechanism comprises a loading module, a discharge module and a product conveyor line, the discharge module being connected between the loading module and the product conveyor line, the product conveyor line being engaged with the positioning tray mechanism, the product conveyor mechanism further comprising a labelling module, the labelling module being disposed on one side of the product conveyor line.
3. A palletizer as in claim 2, wherein the positioning tray mechanism comprises a tray conveying line, a clamping assembly and a positioning tray, the clamping assembly is disposed on the tray conveying line, the positioning tray is clamped and fixed with the clamping assembly, and a positioning groove is concavely disposed on the positioning tray.
4. A palletizer as in claim 3, wherein the clamping assembly comprises a first clamping block and a second clamping block, the first clamping block and the second clamping block are respectively arranged at the left and right sides of the tray conveying line and respectively abut against the left and right outer side walls of the positioning tray.
5. The palletizer according to any one of claims 1 to 4, wherein the palletizing conveyor mechanism comprises a palletizing conveyor line, a bottom adsorption component, a top pressing component and a first material blocking component, the bottom adsorption component is arranged at the bottom of the palletizing conveyor line, the top pressing component is arranged at the top of the palletizing conveyor line and is vertically opposite to the bottom adsorption component, and the first material blocking component is arranged at an outlet end of the palletizing conveyor line.
6. A tray entering machine according to claim 5, wherein the tray conveying line is provided with a through groove which is longitudinally penetrated through, the bottom adsorption component comprises an adsorption lifting driving piece and a suction head which is in driving connection with the adsorption lifting driving piece, the suction head can penetrate through the through groove to adsorb and fix the bottom of the tray, the bottom wall of the through groove is provided with a positioning step, and the suction head can be clamped and positioned with the positioning step.
7. A palleting machine as claimed in claim 5, wherein said top depressing assembly includes a depressing elevating drive member and a pressing plate drivingly connected to said depressing elevating drive member, said pressing plate being adapted to press the lower end of said product into a slot of said pallet for fixation, said top depressing assembly further including a pressure sensor connected between said pressing plate and a drive shaft of said depressing elevating drive member.
8. A palletizing machine according to claim 5, wherein the first material blocking assembly comprises a first material blocking driving member and a first material blocking plate in driving connection with the first material blocking driving member, the first material blocking plate can enter or move out of a conveying channel of the pallet conveying line, the pallet conveying mechanism further comprises a second material blocking assembly, the second material blocking assembly is arranged at an inlet end of the pallet conveying line, the inlet end is located at the upstream of the boxing station, the second material blocking assembly comprises a material blocking support, a second material blocking driving member arranged on the material blocking support and a second material blocking plate in driving connection with the second material blocking driving member, and the second material blocking plate can enter or move out of the conveying channel of the pallet conveying line.
9. A palletizing machine as in claim 8, wherein the second material blocking assembly further comprises a flexible pressing block, and the flexible pressing block is arranged on the second material blocking plate and can be flexibly pressed on the palletizing box.
10. A palletizer as in claim 1, wherein the cartoning actuator comprises a traverse module, a rotation module, a lifting module and a vacuum chuck, the rotation module being disposed on the traverse module, the lifting module being disposed on the rotation module, the vacuum chuck being connected to the lifting module.
CN202010915375.6A 2020-09-03 2020-09-03 Support machine Pending CN111891442A (en)

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CN113978779A (en) * 2021-09-22 2022-01-28 广州天正智能科技有限公司 Automatic sampling pipe loading and supporting machine and using method thereof
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CN118205765A (en) * 2024-04-30 2024-06-18 南京南大药业有限责任公司 A method for preparing low molecular weight heparin sodium freeze-dried powder

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