CN110696383B - Spoon high-speed discharging equipment and spoon cover pressing automatic production system - Google Patents

Spoon high-speed discharging equipment and spoon cover pressing automatic production system Download PDF

Info

Publication number
CN110696383B
CN110696383B CN201910921767.0A CN201910921767A CN110696383B CN 110696383 B CN110696383 B CN 110696383B CN 201910921767 A CN201910921767 A CN 201910921767A CN 110696383 B CN110696383 B CN 110696383B
Authority
CN
China
Prior art keywords
spoon
cover
fixed
module
adsorption
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910921767.0A
Other languages
Chinese (zh)
Other versions
CN110696383A (en
Inventor
吴沐台
李炎球
杨武锦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Siweike Technology Co ltd
Original Assignee
Guangdong Siweike Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Siweike Technology Co ltd filed Critical Guangdong Siweike Technology Co ltd
Priority to CN201910921767.0A priority Critical patent/CN110696383B/en
Publication of CN110696383A publication Critical patent/CN110696383A/en
Application granted granted Critical
Publication of CN110696383B publication Critical patent/CN110696383B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/12—Removing separate labels from stacks
    • B65C9/14—Removing separate labels from stacks by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses a spoon high-speed discharging device and a spoon cover pressing automatic production system, comprising: the spoon cover pressing assembly equipment and the cover supply line for conveying cover products and spoon products to the spoon cover pressing assembly equipment respectively and the spoon high-speed discharging equipment; the cover supply line comprises an injection molding machine and an in-mold labeling machine which are sequentially arranged according to the material conveying direction, wherein the in-mold labeling machine comprises a good product conveying line, and a label cassette, a product transferring device and a visual detection device which are sequentially arranged above the good product conveying line according to the material conveying direction. The invention has reasonable and ingenious structural design, orderly operation process, and realizes full-automatic production of labeling and detection in the film of the cover products and assembly with the spoon products; in addition, the transverse moving mechanism drives the positioning platform to transversely move, so that the transverse relative position between the positioning platform and the positioning platform is freely adjusted, the technical difficulty in sorting spoon products in a high-speed production state is overcome, and the fool-proofing device is effectively prevented.

Description

Spoon high-speed discharging equipment and spoon cover pressing automatic production system
Technical Field
The invention relates to the field of ladle cover pressing production, in particular to high-speed ladle discharging equipment and a ladle cover pressing automatic production system.
Background
At present, in products such as eight-treasure porridge, yoghourt and the like on the market, packaging is carried out after the cover spoon is assembled, so that the eight-treasure porridge is mainly produced.
With the increase of social demands, the production mode of the product is necessarily full-automatic high-speed production, and the productivity is improved as much as possible in a certain time, so that the product occupies a larger market share; in the production of cap packaging products, according to the increasingly mature injection molding process, injection mold manufacturing technology and the application of combining in-mold labeling technology, the cap packaging products gradually become a main production mode;
At present, however, after the cover is labeled in the mold, the spoon-type injection molding product is still singly combined, and is produced in an injection molding workshop, and then is transferred to a packaging workshop for assembly, so that the degree of automation is low, the production links are excessive and easy to pollute, meanwhile, the existing packaging workshop is mostly assembled manually in a large amount, the efficiency and the quality of finished products are affected, and the input cost is too high to be difficult to meet the demands of customers.
Moreover, the assembly of a plurality of products is realized once, the discharging of spoon and cover products is required to be completed before the carrying operation of the manipulator, and the discharging precision is required to be high, and from the perspective of a full-automatic high-speed production mode, the sorting of the spoon in a high-speed production state is always an industrial technical difficulty, and if a traditional discharging mode is adopted, the operation speed of the manipulator is accelerated, the discharging speed is difficult to keep up with the rhythm of the manipulator, and the discharging procedure drags the production efficiency of the whole production equipment.
Disclosure of Invention
In order to solve the problems, the invention discloses a spoon high-speed discharging device and a spoon cover pressing automatic production system.
The technical scheme adopted by the invention for achieving the purpose is as follows:
A ladle high-speed discharging apparatus comprising: a machine table and a plurality of spoon feed lines arranged on the machine table side by side; the spoon feeding lines comprise vibrating discs, feeding mechanisms, distributing mechanisms, storage devices and positioning platforms which are sequentially connected, and the positioning platforms of the plurality of spoon feeding lines are sequentially biased backwards from left to right; the storage device comprises a first linear vibrator and an arrangement storage plate fixed on the first linear vibrator, wherein a plurality of discharge channels for conveying spoon products from the distributing mechanism to the positioning platform are arranged on the arrangement storage plate side by side; and a transverse moving mechanism for driving the positioning platform to move transversely is also arranged on the machine table.
An automated scoop cover press-fit production system, comprising: the spoon cover pressing assembly equipment and the cover supply line for conveying cover products and spoon products to the spoon cover pressing assembly equipment respectively and the spoon high-speed discharging equipment; the cover supply line comprises an injection molding machine and an in-mold labeling machine which are sequentially arranged according to the material conveying direction, and the in-mold labeling machine comprises a good product conveying line, and a label cassette, a product transferring device and a visual detection device which are sequentially arranged above the good product conveying line according to the material conveying direction.
The visual detection device comprises a motor rotary table and a vertically arranged exhibition stand; the exhibition stand is movably arranged on the motor rotary table, a screw rod sliding table module is vertically arranged on the exhibition stand, and a plurality of first inner side suckers are arranged on a sliding table of the screw rod sliding table module; a plurality of CCD cameras are arranged corresponding to the exhibition stand, and a light source supplementing module is arranged at two sides of the CCD cameras corresponding to the product rotating and positioning mechanism.
The product transfer device is provided with a label transfer module corresponding to the label cassette and an injection mold of the injection molding machine, and is also provided with a product transfer module corresponding to the injection mold of the injection molding machine and the detection equipment; the product transferring device comprises a motor linear module and a supporting arm, wherein the motor linear module is longitudinally arranged, and the supporting arm is movably arranged on the motor linear module; the label transfer module comprises a first extension arm which is arranged at the tail end of the support arm in a transversely movable manner, and a label sucker is fixed on one side of the first extension arm; the product transferring module comprises a second extending arm which is arranged at the tail end of the supporting arm in a transversely movable mode, a sucker fixing plate is fixed on one side of the second extending arm, and a plurality of first outer suckers are arranged on the sucker fixing plate corresponding to the first inner suckers.
The good product conveying line is also provided with a sorting device corresponding to the visual detection device; the sorting device comprises a lifting fixing frame arranged on the good product conveying line, and a plurality of positioning blocks are uniformly fixed on the lifting fixing frame at intervals; the two longitudinal ends of the positioning block are respectively provided with a first arc-shaped groove and a second arc-shaped groove which are symmetrical along the transverse central line; and a longitudinally arranged blowing device is fixed between two adjacent positioning blocks, and both longitudinal ends of the blowing device are provided with nozzles; and a defective rejecting conveying line is arranged below the good product conveying line and corresponds to the sorting device.
A turnover fixing plate capable of horizontally overturning is arranged above the lifting fixing frame and corresponds to the exhibition stand, a second outer side sucker is fixed on the turnover fixing plate and corresponds to the first inner side sucker, and a rotating shaft which is longitudinally arranged is fixed at the left end of the turnover fixing plate; the rotating shaft is driven to rotate by a crank connecting rod module; a lifting platform is arranged corresponding to the overturning fixed plate and the lifting fixed frame, and is driven to move up and down by a straight-line cylinder arranged vertically; and a second inner side sucker is arranged on the lower end surface of the lifting platform corresponding to the second outer side sucker.
The spoon cover pressing assembly equipment comprises a main conveying device, a feeding station, a pressing station, a detection station and a discharging station, wherein the feeding station, the pressing station, the detection station and the discharging station are sequentially arranged along the conveying direction of the main conveying device, a variable-pitch transfer device is arranged at the feeding station, and a pressing transfer device is arranged on the pressing station corresponding to the positioning platform.
The distance-changing transfer device comprises a first adsorption device for sucking a cover, a first traversing device for driving the first adsorption device to traverse, and a first lifting device for driving the first adsorption device to lift; the first adsorption device comprises a first mounting piece arranged on the first lifting device, at least four groups of adsorption material taking mechanisms arranged on the first mounting piece and a distance changing device for adjusting the distance between adjacent adsorption material taking mechanisms.
The absorption material taking mechanism comprises a first fixed absorption jig and at least two groups of movable absorption jigs, wherein the movable absorption jigs are arranged adjacent to the first fixed absorption jig, a second fixed absorption jig is arranged between the movable absorption jigs, the first fixed absorption jig is fixedly arranged on the first mounting piece, and the movable absorption jig and the distance changing device are movably arranged on the first mounting piece.
The distance changing device comprises a first air cylinder transversely arranged on the first mounting piece and a pull rod fixedly connected with a piston rod of the first air cylinder, a rear limiting block and a front limiting block used for limiting the movable adsorption jig to transversely move are arranged on the pull rod, and the second fixed adsorption jig is fixedly connected with the pull rod and movably arranged on the first mounting piece.
The beneficial effects of the invention are as follows: the invention has reasonable and ingenious structural design, orderly operation process, and realizes full-automatic production of labeling and detection in the film of the cover products and assembly with the spoon products; the label is provided for the mould, and the injection-molded cover product is taken out of the mould, so that the process is saved, and the efficiency is improved; the single-angle vision error is effectively avoided through the improved vision detection device, and the detection precision is further improved through the arrangement of the light source supplementing module, so that the detection precision is further improved, and the judgment accuracy is improved; in addition, the transverse moving mechanism drives the positioning platform to transversely move, so that the transverse relative position between the positioning platform and the positioning platform is freely adjusted, the technical difficulty in sorting spoon products in a high-speed production state is overcome, and the fool-proofing device is effectively prevented.
The invention will be further described with reference to the drawings and the detailed description.
Drawings
FIG. 1 is a perspective view of an automated scoop cover press-fit production system in accordance with an embodiment of the present invention;
FIG. 2 is a perspective view of a ladle high speed discharge apparatus in accordance with an embodiment of the present invention;
FIG. 3 is a schematic view of the structure of a scoop feed line in an embodiment of the invention;
FIG. 4 is a schematic view of the first classifier in an embodiment of the present invention;
FIG. 5 is a schematic view showing a part of the structure of a feed channel and a first classifier in the embodiment of the present invention;
FIG. 6 is a schematic view of the internal structure of an in-mold labeling machine in an embodiment of the invention;
FIG. 7 is a schematic view of a product transferring apparatus according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a visual inspection apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic view of a sorting apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic view of a lifting/lowering frame according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of a label cassette in an embodiment of the invention;
FIG. 12 is a perspective view of a scoop cover press-fit assembly apparatus in accordance with an embodiment of the present invention;
fig. 13 is a schematic structural view of a pitch-varying transfer device according to an embodiment of the present invention;
FIG. 14 is a schematic view showing the structure of a first adsorption apparatus according to an embodiment of the present invention;
fig. 15 is a schematic structural view of a press-fit transfer device according to an embodiment of the present invention;
FIG. 16 is a schematic view showing the structure of a second adsorption apparatus according to an embodiment of the present invention;
FIG. 17 is a schematic view of a main conveying apparatus according to an embodiment of the present invention;
Fig. 18 is a schematic structural view of a cap handling and conveying device according to an embodiment of the present invention.
Detailed Description
Embodiment referring to fig. 1 to 18, a ladle high-speed discharging apparatus 1 provided in this embodiment includes: a machine 11 and a plurality of scoop feed lines 12 arranged side by side on the machine 11; the spoon feed lines 12 comprise a vibration disc 13, a feed mechanism 14, a feed distributing mechanism 15, a storage device 16 and a positioning platform 17 which are sequentially connected, and the positioning platforms 17 of the plurality of spoon feed lines 12 are sequentially biased backwards from left to right; the storage device comprises a first linear vibrator 161 and an arrangement storage plate 162 fixed on the first linear vibrator 161, wherein a plurality of discharge channels 162A for conveying spoon products from the distributing mechanism to the positioning platform are arranged on the arrangement storage plate 162 side by side; and a traversing mechanism 18 for driving the positioning platform 17 to move transversely is also arranged on the machine 11.
Specifically, the longitudinal distance between two adjacent positioning platforms 17 is designed according to the required arrangement distance, the spoons are output from the vibration disc 13 and sequentially conveyed to the positioning platforms 17 after passing through the feeding mechanism 14, the distributing mechanism 15 and the storage device 16, so that longitudinal positioning is realized, and as a plurality of positioning platforms 17 of the spoon feeding lines 12 are sequentially biased backwards from left to right, the positioning platforms 17 are driven to transversely move through the transverse moving mechanism 18, the transverse relative positions between rows can be freely adjusted, different longitudinal arrangement requirements are realized, and the discharging of the spoons is realized.
The traversing mechanism 18 is a motor linear module.
In the present embodiment, further;
the feed mechanism 14 includes a second linear vibrator 141 and a feed passage 142 mounted on the second linear vibrator 141; the input end of the feed channel 142 is connected to the output end of the vibration disk 13.
Further, the storage device 16 includes a first linear vibrator 161 and an arrangement storage plate 162 fixed to the first linear vibrator 161; a plurality of discharging channels 162A are arranged on the arranging and storing plate 162 side by side corresponding to the output ends of the feeding channels 142. A positioning groove 171 is disposed on the positioning platform 17 corresponding to the output end of the discharging channel 162A. The positioning groove 171 is used for placing a spoon to realize positioning.
Further, the material distributing mechanism 15 includes a sliding rail module 151 transversely fixed on the machine 11, and a first sorter 152 and a second sorter 153 disposed corresponding to the feeding channel 142 and the discharging channel 162A; the first sorter 152 and the second sorter 153 are movably mounted on the sliding rail of the sliding rail module 151; and the slide rail module 151 is further provided with a first linear cylinder and a belt linear module which are respectively used for driving the first sorter 152 and the second sorter 153 to move on the slide rail of the slide rail module 151.
Specifically, the first sorter 152 and the second sorter 153 are respectively responsible for feeding the discharge channel 162A located in the left half area and the discharge channel 162A located in the left half area of the arrangement storage plate 162; the first sorter 152 and the second sorter 153 alternately take materials from the feeding channel 142 and respectively convey the materials to one or a plurality of discharging channels 162A which are responsible for the materials, so that high-speed material separation is realized; in addition, when the number of the discharge channels 162A on the arrangement storage plate 162 cannot be changed, the spoons obtained from the feed channels 142 can be correspondingly conveyed to the specific discharge channels 162A according to the arrangement design requirement through the cooperation of the first separator 152 and the second separator 153, and finally the spoons are output from the discharge channels 162A to the positioning placing groove 171 of the positioning platform 17, so that the positioning can be realized, different transverse arrangement requirements can be met, further more arrangement design requirements can be met, and the device is multipurpose and reduces the equipment cost.
Further, the first classifier 152 and the second classifier 153 have the same structure; the first sorter 152 includes a longitudinal pneumatic slide 1521 movably mounted on the slide rail of the slide rail module 151 and a distributor block 1522; the distributor block 1522 is fixedly connected to the longitudinal pneumatic sliding table 1521. A distribution channel is arranged on the distribution block 1522 corresponding to the feeding channel 142 and the discharging channel 162A; a longitudinal through groove is further formed between the lower end surface of the material distribution channel and the longitudinal pneumatic sliding table 1521, and a first sliding block 1522A is movably installed in the longitudinal through groove; the front end of the first slide block 1522A is further provided with a vertical through groove, and a second slide block 1522B is movably installed in the vertical through groove corresponding to the material distributing channel; a second linear cylinder 1523 for driving the first slide block 1522A to slide in the longitudinal through slot is also fixed on the longitudinal pneumatic slide block 1521.
Specifically, the longitudinal pneumatic sliding table 1521 is arranged to enable the material distributing channel to move longitudinally; the second slide 1522B is configured to be moved longitudinally by the first slide 1522A under the drive of the second linear cylinder 1523, thereby enabling the input end of the dispensing passage to be connected to the output end of the feed passage 142.
Further, a spring mounting hole is formed in the middle section of the second slide block 1522B, and a return spring connected to the first slide block 1522A is laterally fixed in the spring mounting hole.
Specifically, the two ends of the return spring are fixed on the inner wall of the longitudinal through groove of the first slide block 1522A, so that after the second slide block 1522B moves down due to an external force, when the external force is removed, the second slide block 1522B can be driven by the return spring to move up, so that a part of the second slide block 1522B protrudes from the longitudinal through groove, and the spoon can be pushed to move from the material distributing channel to the material discharging channel 162A through the protruding part.
Further, a first adapting inclined plane is provided below the output end of the feeding channel 142, and a second adapting inclined plane is provided on the second slide block 1522B corresponding to the first adapting inclined plane; and a micro switch for controlling the second linear vibrator 141 to operate is arranged below the second slide block 1522B; the micro switch is fixedly connected with the first slide block 1522A.
Specifically, when the longitudinal pneumatic sliding table 1521 drives the material distributing channel to be connected with the material feeding channel 142, the first adaptive inclined plane pushes the second adaptive inclined plane to drive the second sliding block 1522B to move downwards, and when the second sliding block 1522B moves downwards to a set position, the bottom end of the second sliding block 1522B touches the long handle of the micro switch to close the micro switch, so as to control the second linear vibrator 141 to work, and the spoon in the material feeding channel 142 is conveyed to the material distributing channel;
When the longitudinal pneumatic sliding table 1521 drives the material distributing channel to be separated from the material feeding channel 142, the second sliding block 1522B is driven by the reset spring to reset, so that the micro switch is disconnected, and the second linear vibrator 141 is controlled to stop working; the second linear vibrator 141 is prevented from continuously operating when the material separation channel and the material feeding channel 142 are not in a connection state, so that the spoon is prevented from falling onto the workbench; and secondly, the energy consumption of equipment can be saved, and the production cost is reduced.
In addition, after the second slide 1522B moves down, no obstacle exists between the feeding channel 142 and the distributing channel.
Further, a first sensor 191 is fixed on the distributing block 1522 corresponding to the distributing channel; the arrangement storage plate 162 is provided with a second sensor 192 corresponding to the discharge channel 162A.
Specifically, after the spoon is input into the material distribution channel from the material feeding channel 142, the first sensor 191 senses the spoon, and then the longitudinal pneumatic sliding table 1521 is controlled to reset, so that the material distribution channel is separated from the material feeding channel 142;
after the spoon is input into the discharging channel 162A from the material distributing channel, the second sensor 192 senses the spoon, and then controls the first linear vibrator 161 to work so as to drive the spoon to be conveyed backwards in the discharging channel 162A, and when the second sensor 192 senses no spoon, the second sensor 192 controls the first linear vibrator 161 to stop working, so that the equipment energy consumption is further saved, and the production cost is reduced.
Therefore, the arrangement of the contact switch, the first sensor 191 and the second sensor 192 makes the operation process of the machine orderly, effectively avoids operation disorder when the operation speed is increased, and reduces the energy consumption of the equipment by controlling the operation states of the second linear vibrator 141 and the first linear vibrator 161.
Further, a pneumatic clamping jaw for clamping the ladle in the positioning slot 171 is also fixed below the positioning platform 17.
When the spoon is used, the spoon is conveyed to the feeding channel 142 from the vibration disc 13, the longitudinal pneumatic sliding table 1521 drives the material distributing channel to be connected with the feeding channel 142, the first adaptive inclined surface drives the second adaptive inclined surface to drive the second sliding block 1522B to move downwards, when the second sliding block 1522B moves downwards to a set position, the bottom end of the second sliding block 1522B touches the long handle of the microswitch, so that the microswitch is closed, the second linear vibrator 141 is further controlled to work, and the spoon in the feeding channel 142 is conveyed to the material distributing channel;
When the first sensor 191 senses the spoon, the longitudinal pneumatic sliding table 1521 is controlled to reset so as to separate the material distributing channel from the material feeding channel 142, and when the longitudinal pneumatic sliding table 1521 drives the material distributing channel to be separated from the material feeding channel 142, the second sliding block 1522B is reset under the driving of the reset spring, so that the micro switch is disconnected, and the second linear vibrator 141 is further controlled to stop working;
Then, the first sorter 152 and the second sorter 153 are respectively driven to move to the set positions by the first linear cylinder and the belt linear module, and the second slide block 1522B is driven by the second linear cylinder 1523 to push the spoon to input a specific discharging channel 162A from the material distributing channel;
the first classifier 152 and the second classifier 153 are alternately operated in the above-mentioned process;
Further, the second sensor 192 senses the spoon and then controls the first linear vibrator 161 to work, so that the spoon is driven to be conveyed backwards in the discharging channel 162A, and when the second sensor 192 does not sense the spoon, the first linear vibrator 161 is controlled to stop working; then the first linear vibrator 161 is again activated when the second sensor 192 senses the latter spoon; the steps are circulated to enable the discharging channel 162A to be fully filled with the spoon; good conditions are provided for continuously conveying the spoon to the positioning platform 17, and the design requirement of high-speed operation is met;
Finally, the first linear vibrator 161 drives the ladle into the positioning platform 17, and the transverse position of the positioning platform 17 is adjusted through the transverse moving mechanism 18, so that the ladle is discharged.
In combination, the operation process of the spoon high-speed discharging equipment 1 is orderly, so that the full-automatic high-speed discharging of the spoon is realized; the transverse moving mechanism 18 drives the positioning platform 17 to move transversely, so that the transverse relative position between the positioning platform 17 and the positioning platform 17 can be freely adjusted, the technical difficulty of spoon product material arrangement in a high-speed production state is overcome, foolproof is effectively realized, and different longitudinal arrangement requirements are realized; the first separator 152 and the second separator 153 are arranged to meet different transverse arrangement requirements, so that more arrangement design requirements are met, the multi-purpose machine is multipurpose, and the production cost is reduced; in addition, by controlling the operation states of the second linear vibrator 141 and the first linear vibrator 161, power consumption of the apparatus is reduced.
An automated scoop cover press-fit production system, comprising: the spoon cover pressing and assembling device 2, a cover supply line for conveying cover products and spoon products to the spoon cover pressing and assembling device 2 respectively, and the spoon high-speed discharging device 1; the cover supply line comprises an injection molding machine 3 and an in-mold labeling machine 4 which are sequentially arranged according to the material conveying direction, and the in-mold labeling machine 4 comprises a good product conveying line 41, and a label cassette 46, a product transferring device 42 and a visual detection device 43 which are sequentially arranged above the good product conveying line 41 according to the material conveying direction.
Specifically, the label cassette 46 includes a cassette frame 461 and a label storing mechanism fixed obliquely in the cassette frame 461, the label storing mechanism is composed of a plurality of guide posts 462 according to the shape of the label, and a material taking port is provided on the cassette frame 461 corresponding to the label storing mechanism, from which the label transfer module sucks the label placed in the label storing mechanism; in addition, the label storage mechanism is obliquely arranged, so that continuous supply of labels is realized due to gravity.
The visual inspection device 43 comprises a motor rotary table 4311 and a vertically arranged exhibition stand 4312; the exhibition stand 4312 is movably mounted on the motor rotary table 4311, a screw rod sliding table module 4313 is vertically arranged on the exhibition stand 4312, and a plurality of first inner side suckers 4313A are arranged on a sliding table of the screw rod sliding table module 4313; a plurality of CCD cameras 432 are arranged corresponding to the exhibition stand 4312, and a light source supplementing module 433 is arranged at two sides of the CCD cameras 432 corresponding to the product rotation positioning mechanism.
Specifically, first, the light source supplementing module 433 is an LED lamp set;
Secondly, the detection equipment is mainly used for detecting and rejecting defective cover products, the labeled cover products are driven to rotate towards the sorting device 44 by the rotary positioning mechanism, and detection data are recorded in real time by the CCD cameras 432 through the CCD cameras 432; compared with the traditional CCD camera 432 detection mode, the rotary positioning mechanism can observe the product at multiple angles in the process of driving the product to rotate, the CCD camera 432 can effectively avoid single-angle visual errors, judgment results are not affected by the single-angle visual errors, and therefore detection accuracy and judgment accuracy are improved. And through the setting of light source replenishment module 433, provide sufficient luminance for the detection of CCD camera 432, further improve detection accuracy.
Finally, the first inner side sucking disc 4313A is used for sucking a product, and through the arrangement of the screw rod sliding table module 4313, a plurality of first inner side sucking discs 4313A can be driven to move up and down, so that the position of the product can be adjusted to be matched with the CCD camera 432, the labeling position of the product sucked by the first inner side sucking disc 4313A can be opposite to the CCD camera 432, the detection precision is further improved, and the judgment accuracy is improved.
A label transfer module is arranged on the product transfer device 42 corresponding to the label cassette 46 and the injection mold of the injection molding machine 3, and a product transfer module is arranged on the product transfer device 42 corresponding to the injection mold of the injection molding machine 3 and the detection equipment; the product transferring device 42 comprises a motor linear module 421 arranged longitudinally and a supporting arm 422 movably arranged on the motor linear module 421; the label transfer module comprises a first extension arm 424 which is arranged at the tail end of the support arm 422 in a transversely movable way, and a label sucker 4241 is fixed on one side of the first extension arm 424; the product transferring module comprises a second extension arm 423 which is arranged at the tail end of the support arm 422 in a transversely movable manner, a sucker fixing plate 4231 is fixed on one side of the second extension arm 423, and a plurality of first outer suckers 4231A are arranged on the sucker fixing plate 4231 corresponding to the first inner suckers 4313A.
In addition, a driving motor is disposed in the supporting arm 422, a driving shaft end of the motor extends out of the supporting arm 422 end, and a gear is fixed at the driving shaft end; the first extension arm 424 and the second extension arm 423 are movably mounted at the end of the support arm 422 through a sliding rail and sliding block module, and are meshed with the gear through a rack, so that when the driving motor operates, the first extension arm 424 and the second extension arm 423 can be driven to move transversely through the rotation of the driving shaft, the label sucker 4241 can suck labels in the cassette, and the first outer sucker 4231A can suck covers;
finally, when in use, the motor linear module 421 drives the supporting arm 422 to move longitudinally, and the first extending arm 424 and the second extending arm 423 are arranged to extend into the injection molding machine 3, the label is sucked by the label sucking disc 4241 before being put into the mold, and the label is sucked by the first outer sucking disc 4231A from the outer side of the cover after being injected, so that the cover is taken out from the injection molding machine 3.
Therefore, the label is provided for the mould and the injection-molded cover is taken out from the mould, so that the process is saved, and the efficiency is improved.
A sorting device 44 is further arranged on the good product conveying line 41 corresponding to the visual detection device 43; the sorting device 44 includes a lifting fixing frame 441 disposed on the good product transporting line 41, and a plurality of positioning blocks 4411 are uniformly fixed on the lifting fixing frame 441 at intervals; the two longitudinal ends of the positioning block 4411 are respectively provided with a first arc-shaped groove 4411A and a second arc-shaped groove 4411B which are symmetrical along the transverse center line; a longitudinally arranged air blowing device 4412 is fixed between two adjacent positioning blocks 4411, and nozzles are arranged at two longitudinal ends of the air blowing device 4412; a defective reject conveyor line 45 is provided below the defective product conveyor line 41 in correspondence with the sorting device 44.
Specifically, the lifting fixing frame 441 is lifted by a lifting cylinder, and from the perspective of two adjacent positioning blocks 4411, the second arc-shaped groove 4411B of the front positioning block 4411 and the first arc-shaped groove 4411A of the rear positioning block 4411 form a semicircular arc-shaped positioning structure, and as the cover product is circular, the positioning effect can be better realized; the nozzle is disposed between the second arc-shaped groove 4411B of the front positioning block 4411 and the first arc-shaped groove 4411A of the rear positioning block 4411, and is used for blowing out defective products from the good product conveying line 41, so as to achieve the effect of rejecting defective products.
A turnover fixing plate 442 capable of horizontally turnover is arranged above the lifting fixing frame 441 corresponding to the exhibition stand 4312, a second outer sucking disc 4421 is fixed on the turnover fixing plate 442 corresponding to the first inner sucking disc 4313A, and a rotating shaft 4422 is fixed at the left end of the turnover fixing plate 442; the rotation shaft 4422 is driven to rotate by a crank connecting rod module; a lifting platform 443 is provided corresponding to the turnover fixing plate 442 and the lifting fixing frame 441, and the lifting platform 443 is driven to move up and down by a vertically arranged linear cylinder 444; a second inner suction cup 4431 is provided on the lower end surface of the lifting platform 443 corresponding to the second outer suction cup 4421.
Specifically, the crank-link module drives the rotation shaft 4422 to rotate, the rotation shaft 4422 drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312, and the second outer sucker 4421 sucks the product held by the first inner sucker 4313A and then drives the overturning to be parallel to the good product conveying line 41;
Secondly, the second inner side sucker 4431 of the lifting platform 443 sucks the product from the inner side of the product on the second outer side sucker 4421 and then rises to a set position, the crank connecting rod module drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312 for sucking the product of the next round, and the lifting platform 443 moves downwards again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the corresponding positioning block 4411 on the good product conveying line 41; after the blowing device 4412 blows out the defective products from the defective product conveying line 41 through the nozzle, the lifting fixing frame 441 ascends, and the defective product conveying line 41 continuously runs conveys the defective products to the next process.
Further, receiving hoppers 46 are provided on both sides of the good carrier line 41 corresponding to the lifting fixing frames 441 and the defective rejecting conveyor line 45. The setting of receiving funnel 46 is convenient for collect the defective products that will reject and falls into defective reject transfer chain 45 and transport the settlement position, avoids defective products to pile up in equipment, influences the equipment operation.
In addition, positioning pins are fixed at the center of the tail ends of the first inner side sucking disc 4313A and the second outer side sucking disc 4421; the center of the ends of the first outer suction cup 4231A and the second inner suction cup 4431 is fixed with a positioning groove.
Specifically, as the center of the inner side of the product is provided with the hollow thimble, the design is a scheme catering to the shape of the product.
When the in-mold labeling machine 4 is used, the good product conveying line 41 and the bad rejection conveying line 45 continuously run, the motor linear module 421 drives the supporting arm 422 to longitudinally move, the supporting arm 422 stretches into the injection molding machine 3 through the second extending arm 423, after the mold is opened, the product is taken out of the injection molding machine 3 through the first outer sucking disc 4231A and is driven by the first extending arm 424 to suck the label, and the label is put into the mold of the injection molding machine 3 for the next injection molding;
the first inner sucker 4313A sucks the product sucked by the first outer sucker 4231A, the motor rotary table 4311 drives the exhibition stand 4312 to rotate towards the sorting device 44, and the product passes through the plurality of CCD cameras 432 in the middle, and the CCD cameras 432 record detection data in real time;
The crank connecting rod module drives the rotating shaft 4422 to rotate, the rotating shaft 4422 drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312, and the second outer side sucker 4421 sucks the product held by the first inner side sucker 4313A and then drives the overturning fixing plate 442 to horizontally overturn to be parallel to the good product conveying line 41;
the second inner side sucker 4431 of the lifting platform 443 sucks the product from the inner side of the product on the second outer side sucker 4421 and then rises to a set position, the crank connecting rod module drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312 for sucking the product of the next round, and the lifting platform 443 moves downwards again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the corresponding product positioning block 4411 on the good product conveying line 41; after the blowing device 4412 blows out defective products from the defective product conveying line 41 through the nozzle, the lifting fixing frame 441 ascends, and the defective product conveying line 41 continuously running conveys the defective products to the next process, so that the detection of the products is completed;
after the defective products are blown out of the defective product conveying line 41, they fall into the defective product removing line 45 through the material receiving hopper 46 and are conveyed to a set position to remove defective products.
Then, regarding the in-mold labeling machine 4, in the process of driving the product to rotate by the exhibition stand 4312, the label is provided for the mold and the injection molded cover is taken out from the mold, so that the procedures are saved, and the efficiency is improved; the CCD camera 432 can observe products at multiple angles, single-angle vision errors are effectively avoided, sufficient brightness is provided for detection of the CCD camera 432 through the arrangement of the light source supplementing module 433, detection precision is further improved, and detection precision and judgment accuracy are further improved; in addition, through the setting of lead screw slip table module 4313, can drive the upward and downward movement of a plurality of first inboard sucking discs 4313A to can adjust the product position in order to adapt CCD camera 432, further improve the accuracy of detection.
The spoon cover pressing assembly equipment 2 comprises a main conveying device 21, and a feeding station 211, a pressing station 212, a detecting station 213 and a discharging station 214 which are sequentially arranged along the conveying direction of the main conveying device 21, wherein a variable-distance transferring device 22 is arranged at the feeding station 211, and a pressing transferring device 23 is arranged on the pressing station 212 corresponding to the positioning platform 17.
The distance-changing transfer device 22 comprises a first adsorption device 221 for sucking a cover, a first traversing device for driving the first adsorption device 221 to traverse, and a first lifting device for driving the first adsorption device 221 to lift; the first adsorption device 221 includes a first mounting member 2211 disposed on the first lifting device, at least four groups of adsorption material taking mechanisms disposed on the first mounting member 2211, and a distance-changing device for adjusting the distance between adjacent adsorption material taking mechanisms.
The adsorption material taking mechanism comprises a first fixed adsorption jig 2212 and at least two groups of movable adsorption jigs 2213 which are adjacent to the first fixed adsorption jig 2212, a second fixed adsorption jig 2214 is arranged between the movable adsorption jigs 2213 which are adjacent to each other, the first fixed adsorption jig 2212 is fixedly arranged on the first mounting piece 2211, and the movable adsorption jigs 2213 and the distance changing device are movably arranged on the first mounting piece 2211.
Specifically, a second guide rail is horizontally disposed on the first mounting member 2211, the first fixed adsorption fixture 2212, the second fixed adsorption fixture 2214 and the movable adsorption fixture 2213 have the same structure, the first fixed adsorption fixture 2212 includes a fifth mounting member 22121 and two groups of cap sucking mechanisms 22122 arranged on the fifth mounting member 22121 in parallel, the cap sucking mechanism 22122 includes a first left suction nozzle and a first right suction nozzle arranged in parallel, a limiting groove for positioning the cap is disposed between the first left suction nozzle and the first right suction nozzle on the fifth mounting member 22121, and the first left suction nozzle and the first right suction nozzle are connected with a negative pressure device.
In this embodiment, further;
The distance-changing device comprises a first cylinder 22151 transversely arranged on the first mounting piece 2211 and a pull rod fixedly connected with a piston rod of the first cylinder 22151, a rear limiting block 22152 and a front limiting block 22153 for limiting the movable adsorption jig 2213 to transversely move are arranged on the pull rod, and a second fixed adsorption jig 2214 is fixedly connected with the pull rod and movably arranged on the first mounting piece 2211;
Specifically, the fifth mounting parts 22121 of the first fixed adsorption fixture 2212 are fixedly arranged on the first mounting parts 2211, the fifth mounting parts 22121 of the second fixed adsorption fixture 2214 are fixedly connected with the pull rod and movably arranged on the second guide rail, two groups of movable adsorption fixtures 2213 are arranged on the second guide rail and all the movable adsorption fixtures 2213 are movably arranged on the second guide rail, and the fifth mounting parts 22121 of the movable adsorption fixture 2213 are provided with limiting parts corresponding to the rear limiting block 22152 and the front limiting block 22153; when the piston rod of the first cylinder 22151 extends, the rear limiting block 22152 of the pull rod is driven to push the limiting piece so as to drive the movable adsorption jig 2213 to move forward, and at this time, the distances between the first fixed adsorption jig 2212 and the movable adsorption jig 2213, and between the second fixed adsorption jig 2214 and the movable adsorption jig 2213 are increased to the same distance; when the piston rod of the first cylinder 22151 is retracted, the front limiting block 22153 of the pull rod is driven to push the limiting piece so as to drive the movable adsorption jig 2213 to move backwards, at this time, the distance between the first fixed adsorption jig 2212 and the movable adsorption jig 2213, the distance between the second fixed adsorption jig 2214 and the movable adsorption jig 2213 are reduced to the same distance, and therefore the distance between the adjacent adsorption and material taking mechanisms is adjusted by the distance changing device, and the adsorption and material taking mechanisms absorb eight covers at one time.
The first traversing device comprises a support frame 2221 arranged above the feeding station 211, a first guide rail horizontally arranged on the support frame 2221, and a screw rod group 2222 driven by a first motor, wherein the screw rod group 2222 is horizontally arranged on the support frame 2221, the driving direction of the screw rod group 2222 is perpendicular to the conveying direction of the main conveying device 21, and the first lifting device is fixedly connected with a sliding table of the screw rod group 2222 and is movably arranged on the first guide rail; the first lifting device comprises a second installation member 2231 connected with the first installation member 2211 through a first guide column and a second air cylinder 2232 longitudinally arranged on the second installation member 2231, the first installation member 2211 is fixedly connected with a piston rod of the second air cylinder 2232, and the second installation member 2231 is fixedly connected with a sliding table of the screw rod group 2222 and movably arranged on the first guide rail;
Specifically, the first motor drives the first lifting device to move left and right, and the second cylinder 2232 extends or retracts to drive the first adsorption device 221 to descend or ascend, so that the first adsorption device 221 can move left and right and up and down rapidly, thereby realizing accurate suction and positioning of the cap.
The pressing transfer device 23 comprises a second adsorption device 231 for sucking the spoon from the positioning platform, a second traversing device 232 for driving the second adsorption device 231 to traverse, and a second lifting device 233 for driving the second adsorption device 231 to lift; the second adsorption device 231 includes a third mounting member 2311 disposed on the second lifting device 233, and at least four groups of adsorption pressing mechanisms disposed on the third mounting member 2311 at intervals;
specifically, the structure of the second traversing device 232 is the same as that of the first traversing device, and the structure of the second lifting device 233 is the same as that of the first lifting device, so that the second adsorbing device 231 can be conveniently moved up and down and left and right rapidly, thereby realizing accurate suction and positioning of the spoon.
The adsorption pressing mechanism comprises a fourth mounting piece 2312 connected with the third mounting piece 2311 through a second guide post and two groups of spoon sucking mechanisms 2313 arranged on the fourth mounting piece 2312 in parallel, a pressure spring is sleeved on the second guide post, a pressing block 2314 is arranged between the third mounting piece 2311 and the fourth mounting piece 2312 corresponding to the spoon sucking mechanisms 2313, and positioning pieces 2315 are movably arranged in the pressing block 2314 corresponding to the spoon sucking mechanisms 2313;
Specifically, a first through hole and a second through hole are longitudinally arranged on the pressing surface of the pressing block 2314 in sequence from bottom to top, the diameter of the second through hole is larger than that of the first through hole, the positioning piece 2315 comprises a positioning column, a limiting protrusion arranged on the upper end surface of the positioning column and a positioning needle arranged on the lower end surface of the positioning column, the positioning column is movably arranged in the first through hole, the limiting protrusion is movably arranged in the second through hole, and the diameter of the limiting protrusion is larger than that of the first through hole; the spoon sucking mechanism 2313 comprises a second left suction nozzle and a second right suction nozzle which are arranged in parallel, the second left suction nozzle and the second right suction nozzle are connected with a negative pressure device, when the spoon sucking mechanism 2313 sucks a spoon, the second left suction nozzle and the second right suction nozzle suck the spoon at the same time to ensure good sucking stability, and at the moment, the positioning needle is inserted into a pressing groove of the spoon; after the second adsorption device 231 absorbs the spoon, the first traversing device drives the second adsorption device 231 to move to the upper side of the main conveying device 21 with the cover, the second lifting device 233 drives the first traversing device to descend so as to press the spoon onto the cover, namely, after the spoon absorbing mechanism 2313 absorbs the spoon, the positioning needle is inserted into the pressing groove of the spoon at this time, when the spoon absorbing mechanism 2313 descends further, the pressing block 2314 abuts against the spoon absorbing mechanism 2313 to clamp the pressing groove of the spoon into the positioning column of the cover so as to complete the pressing operation of the spoon cover, at the moment, the positioning piece 2315 retracts into the pressing block 2314, the pressing effect is prevented from being influenced by excessive extrusion by the pressing spring, stable and accurate pressing of the spoon into the cover is ensured, and the pressing precision is high.
The main conveying device 21 comprises a first conveying belt 215 horizontally arranged, a first positioning device 216 arranged at the feeding station 211 corresponding to the first conveying belt 215, and a second positioning device 217 arranged at the pressing station 212 corresponding to the first conveying belt 215, wherein at least eight groups of product loading mechanisms 218 are arranged on the first conveying belt 215 according to the interval distance, each group of product loading mechanisms 218 at least comprises four groups of loading trays, and each group of loading trays is provided with two product placing grooves in parallel;
Specifically, the first conveyor belt 215 is driven by a second motor to perform intermittent motion, two ends of the product loading mechanism 218 are respectively provided with a positioning groove, the structure and the working principle of the first positioning device 216 are the same as those of the second positioning device 217, the first positioning device 216 comprises a third cylinder transversely arranged on the first conveyor belt 215 and a positioning push block corresponding to the positioning grooves and fixedly connected with a piston rod of the third cylinder, and when the product loading mechanism 218 moves to the feeding station 211, the piston rod of the third cylinder stretches out to drive the positioning push block to be clamped in the positioning grooves to fix the product loading mechanism 218, so that good positioning accuracy is ensured.
The position of the discharging station 214 is provided with a proximity sensor, the product carrying mechanism 218 is provided with an induction piece corresponding to the proximity sensor, when the proximity sensor senses that the induction piece is close, the second motor stops driving the first conveying belt 215, the distance-changing transfer device 22 accurately places a cover in the product carrying mechanism 218, the pressing transfer device 23 accurately presses a spoon onto the cover, accurate induction positioning of the product carrying mechanism 218 is achieved, and motion accumulation errors are reduced.
The cover arranging and conveying device 24 is arranged corresponding to the distance changing and transferring device 22, the cover arranging and conveying device 24 comprises a second conveying belt 241, two side baffles 242 respectively arranged at two sides of the second conveying belt 241 and a rear baffle 243 connected with the two side baffles 242, the conveying direction of the second conveying belt 241 is parallel to the conveying direction of the main conveying device 21, a separating baffle 244 is arranged between the two side baffles 242, and a cover moving groove 245 for arranging and moving covers is formed between the separating baffle 244 and the side baffles 242;
Specifically, the second conveyor belt 241 is driven by a third motor, photoelectric switches 246 are correspondingly disposed on two sides of the second conveyor belt 241, the cover is placed on the cover moving slot 245 to move, and when the photoelectric switches 246 sense that the covers are arranged to the required number, the distance-changing transfer device 22 sucks the covers.
The detection station 213 is provided with a CCD detection device 26 corresponding to the product loading mechanism 218, and the CCD detection device 26 detects the product after the spoon cover pressing operation is completed, so as to confirm whether the spoon is pressed on the cover correctly, thereby distinguishing defective products to be moved to the discharge station 214 for defective product removing operation.
When the spoon cover pressing assembly equipment 2 works, a cover enters the cover moving groove from a good product conveying line, is fed through the cover moving groove 245 to wait for the first adsorption device 221 to take materials, and waits for the second adsorption device 231 to take materials after the spoon finishes discharging in the positioning platform;
After the first adsorption device 221 sucks the cover, the cover is moved to the feeding station 211 by the first traversing device and the first lifting device, and is placed in the product loading mechanism 218, and the product loading mechanism 218 with the cover is moved to the pressing station 212;
After the second adsorption device 231 sucks the spoon, the spoon is moved to the product loading mechanism 218 through the second traversing device 232 and the second lifting device 233, and then the spoon is pressed onto the cover to complete the spoon cover pressing operation, and the product loading mechanism 218 carrying the product after the spoon cover pressing operation is moved to the detection station 213;
The CCD detection device 26 detects products and distinguishes good products from defective products;
the product loading mechanism 218, which carries the inspected product, is moved to the outfeed station 214 for subsequent processing.
To sum up, this spoon lid pressfitting equipment 2 is through setting up four stations in limited space, can accomplish the operation of pan feeding simultaneously, the pressfitting, detect and ejection of compact, adopt the displacement to move and move the device and move and carry the device and carry the pan feeding, the transfer time of lid and ladle has been shortened, avoid causing the pollution to lid and ladle because of production link is too much, and the positioning accuracy is high, the pressfitting effect of product is greatly guaranteed in spoon lid pressfitting process, it is good to draw stability, pressfitting efficiency and precision are high, the product yields is high, wherein in the displacement moves the device, utilize the displacement device to adsorb extracting mechanism accurate position adjustment, ensure that the lid is accurately put into in the product loading mechanism, the location is accurate, the practicality is strong.
Finally, when the spoon cover pressing automatic production system works, the good product conveying line 41 and the bad rejecting conveying line 45 continuously run, the motor linear module 421 drives the supporting arm 422 to longitudinally move, the supporting arm 422 stretches into the injection molding machine 3 through the second extending arm 423, after the mold is opened, the product is sucked from the outer side of the product through the first outer side sucking disc 4231A, so that the product is taken out of the injection molding machine 3, and meanwhile, the first extending arm 424 drives the label sucking disc 4241 to suck the label and put the label into the mold of the injection molding machine 3 so as to perform the next injection molding; the first inner sucker 4313A sucks the product sucked by the first outer sucker 4231A, the motor rotary table 4311 drives the exhibition stand 4312 to rotate towards the sorting device 44, and the product passes through the plurality of CCD cameras 432 in the middle, and the CCD cameras 432 record detection data in real time; the crank connecting rod module drives the rotating shaft 4422 to rotate, the rotating shaft 4422 drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312, and the second outer side sucker 4421 sucks the product held by the first inner side sucker 4313A and then drives the overturning fixing plate 442 to horizontally overturn to be parallel to the good product conveying line 41; the second inner side sucker 4431 of the lifting platform 443 sucks the product from the inner side of the product on the second outer side sucker 4421 and then rises to a set position, the crank connecting rod module drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312 for sucking the product of the next round, and the lifting platform 443 moves downwards again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the corresponding product positioning block 4411 on the good product conveying line 41; after the blowing device 4412 blows out defective products from the defective product conveying line 41 through the nozzle, the lifting fixing frame 441 ascends, and the defective product conveying line 41 continuously running conveys the defective products to the next process, so that the detection of the products is completed; after being blown out of the good product conveying line 41, the defective products fall into a defective product removing conveying line 45 through a material receiving funnel 46 and are conveyed to a set position so as to remove defective products;
The caps enter the cap moving groove from the good product conveying line, are fed through the cap moving groove 245 to wait for the first adsorption device 221 to take materials, and the spoon waits for the second adsorption device 231 to take materials after the discharging in the positioning platform is completed; after the first adsorption device 221 sucks the cover, the cover is moved to the feeding station 211 by the first traversing device and the first lifting device, and is placed in the product loading mechanism 218, and the product loading mechanism 218 with the cover is moved to the pressing station 212; after the second adsorption device 231 sucks the spoon, the spoon is moved to the product loading mechanism 218 through the second traversing device 232 and the second lifting device 233, and then the spoon is pressed onto the cover to complete the spoon cover pressing operation, and the product loading mechanism 218 carrying the product after the spoon cover pressing operation is moved to the detection station 213; the CCD detection device 26 detects products and distinguishes good products from defective products; the product loading mechanism 218, which carries the inspected product, is moved to the outfeed station 214 for subsequent processing.
The invention has reasonable and ingenious structural design, orderly operation process, and realizes full-automatic production of labeling and detection in the film of the cover products and assembly with the spoon products; the label is provided for the mould, and the injection-molded cover product is taken out of the mould, so that the process is saved, and the efficiency is improved; the single-angle vision error is effectively avoided through the improved vision detection device, and the detection precision is further improved through the arrangement of the light source supplementing module 433, so that the detection precision is further improved, and the judgment accuracy is improved; in addition, the transverse moving mechanism 18 drives the positioning platform 17 to move transversely, so that the transverse relative position between the positioning platform 17 and the positioning platform 17 is freely adjusted, the technical difficulty of spoon product material arrangement in a high-speed production state is overcome, and the fool-proofing device is effective.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any person skilled in the art can make many possible variations and modifications to the technical solution of the present invention or modifications to equivalent embodiments using the technical means and technical contents disclosed above without departing from the scope of the technical solution of the present invention. Therefore, all equivalent changes according to the shape, structure and principle of the present invention are covered in the protection scope of the present invention.

Claims (10)

1. A high-speed ladle discharge apparatus, comprising: a machine table and a plurality of spoon feed lines arranged on the machine table side by side;
The spoon feeding lines comprise vibrating discs, feeding mechanisms, distributing mechanisms, storage devices and positioning platforms which are sequentially connected, and the positioning platforms of the plurality of spoon feeding lines are sequentially biased backwards from left to right;
The storage device comprises a first linear vibrator and an arrangement storage plate fixed on the first linear vibrator, wherein a plurality of discharge channels for conveying spoon products from the distributing mechanism to the positioning platform are arranged on the arrangement storage plate side by side;
The machine table is also provided with a transverse moving mechanism for driving the positioning platform to move transversely;
The feeding mechanism comprises a second linear vibrator and a feeding channel arranged on the second linear vibrator; the input end of the feeding channel is connected with the output end of the vibration disc;
The storage device comprises a first linear vibrator and an arrangement storage plate fixed on the first linear vibrator; a plurality of discharging channels are arranged on the arranging and storing plate in parallel corresponding to the output ends of the feeding channels; a positioning placing groove is formed in the positioning platform corresponding to the output end of the discharging channel;
The material distributing mechanism comprises a sliding rail module transversely fixed on the machine table, and a first separator and a second separator which are arranged corresponding to the feeding channel and the discharging channel; the first separator and the second separator are movably arranged on a sliding rail of the sliding rail module; the sliding rail module is also provided with a first linear cylinder and a belt linear module which are respectively used for driving the first sorter and the second sorter to move on the sliding rail of the sliding rail module;
The first separator and the second separator have the same structure; the first sorter comprises a longitudinal pneumatic sliding table movably arranged on a sliding rail of the sliding rail module and a distributing block; the distributing block is fixedly connected with the longitudinal pneumatic sliding table; a distributing channel is arranged on the distributing block corresponding to the feeding channel and the discharging channel; a longitudinal through groove is further formed between the lower end face of the material distribution channel and the longitudinal pneumatic sliding table, and a first sliding block is movably installed in the longitudinal through groove; the front end of the first sliding block is also provided with a vertical through groove, and a second sliding block is movably arranged in the vertical through groove corresponding to the material distributing channel; a second linear cylinder for driving the first sliding block to slide in the longitudinal through groove is also fixed on the longitudinal pneumatic sliding table;
a spring mounting hole is formed in the middle section of the second sliding block, and a reset spring connected with the first sliding block is transversely fixed in the spring mounting hole;
A first adapting inclined plane is arranged below the output end of the feeding channel, and a second adapting inclined plane is arranged on the second sliding block corresponding to the first adapting inclined plane; a micro switch for controlling the second linear vibrator to run is arranged below the second sliding block; the micro switch is fixedly connected with the first sliding block;
A first sensor is fixed on the distributing block corresponding to the distributing channel; and a second sensor is arranged on the arrangement storage plate corresponding to the discharge channel.
2. An automated scoop cover press-fit production system, comprising: a scoop cover press-fit assembly device, a cover supply line for conveying a cover product and a scoop product to the scoop cover press-fit assembly device, and the scoop high-speed discharging device according to claim 1;
the cover supply line comprises an injection molding machine and an in-mold labeling machine which are sequentially arranged according to the material conveying direction, and the in-mold labeling machine comprises a good product conveying line, and a label cassette, a product transferring device and a visual detection device which are sequentially arranged above the good product conveying line according to the material conveying direction.
3. The automated scoop cover press-fit production system of claim 2, wherein the visual inspection device comprises a motor rotary table and a vertically disposed display stand;
The exhibition stand is movably arranged on the motor rotary table, a screw rod sliding table module is vertically arranged on the exhibition stand, and a plurality of first inner side suckers are arranged on a sliding table of the screw rod sliding table module;
a plurality of CCD cameras are arranged corresponding to the exhibition stand, and a light source supplementing module is arranged at two sides of the CCD cameras corresponding to the product rotating and positioning mechanism.
4. The automatic spoon cover pressing production system according to claim 3, wherein the product transferring device is provided with a label transferring module corresponding to the label cassette and an injection mold of the injection molding machine, and the product transferring device is also provided with a product transferring module corresponding to the injection mold of the injection molding machine and the detection equipment;
The product transferring device comprises a motor linear module and a supporting arm, wherein the motor linear module is longitudinally arranged, and the supporting arm is movably arranged on the motor linear module;
The label transfer module comprises a first extension arm which is arranged at the tail end of the support arm in a transversely movable manner, and a label sucker is fixed on one side of the first extension arm;
The product transferring module comprises a second extending arm which is arranged at the tail end of the supporting arm in a transversely movable mode, a sucker fixing plate is fixed on one side of the second extending arm, and a plurality of first outer suckers are arranged on the sucker fixing plate corresponding to the first inner suckers.
5. The automated spoon cover pressing production system according to claim 4, wherein the good product conveying line is further provided with a sorting device corresponding to the visual detection device;
the sorting device comprises a lifting fixing frame arranged on the good product conveying line, and a plurality of positioning blocks are uniformly fixed on the lifting fixing frame at intervals; the two longitudinal ends of the positioning block are respectively provided with a first arc-shaped groove and a second arc-shaped groove which are symmetrical along the transverse central line; and a longitudinally arranged blowing device is fixed between two adjacent positioning blocks, and both longitudinal ends of the blowing device are provided with nozzles;
and a defective rejecting conveying line is arranged below the good product conveying line and corresponds to the sorting device.
6. The automatic spoon cover pressing production system according to claim 5, wherein a turnover fixing plate capable of horizontally overturning is arranged above the lifting fixing frame corresponding to the exhibition stand, a second outer side sucking disc is fixed on the turnover fixing plate corresponding to the first inner side sucking disc, and a rotating shaft which is longitudinally arranged is fixed at the left end of the turnover fixing plate; the rotating shaft is driven to rotate by a crank connecting rod module; a lifting platform is arranged corresponding to the overturning fixed plate and the lifting fixed frame, and is driven to move up and down by a straight-line cylinder arranged vertically; and a second inner side sucker is arranged on the lower end surface of the lifting platform corresponding to the second outer side sucker.
7. The automatic spoon cover pressing production system according to claim 2, wherein the spoon cover pressing assembly device comprises a main conveying device, and a feeding station, a pressing station, a detection station and a discharging station which are sequentially arranged along the conveying direction of the main conveying device, wherein a variable-distance transfer device is arranged at the feeding station, and a pressing transfer device is arranged on the pressing station corresponding to the positioning platform.
8. The automated spoon cover pressing production system according to claim 7, wherein the variable-pitch transfer device comprises a first adsorption device for sucking a cover, a first traversing device for driving the first adsorption device to traverse, and a first lifting device for driving the first adsorption device to lift;
The first adsorption device comprises a first mounting piece arranged on the first lifting device, at least four groups of adsorption material taking mechanisms arranged on the first mounting piece and a distance changing device for adjusting the distance between adjacent adsorption material taking mechanisms.
9. The automated spoon cover pressing production system of claim 8, wherein the adsorption and material taking mechanism comprises a first fixed adsorption jig and at least two groups of movable adsorption jigs adjacent to the first fixed adsorption jig, a second fixed adsorption jig is arranged between the movable adsorption jigs arranged adjacently, the first fixed adsorption jig is fixedly arranged on the first mounting piece, and the movable adsorption jig and the distance changing device are movably arranged on the first mounting piece.
10. The automated spoon cover pressing production system according to claim 9, wherein the distance changing device comprises a first air cylinder transversely arranged on the first mounting piece and a pull rod fixedly connected with a piston rod of the first air cylinder, a rear limiting block and a front limiting block used for limiting the movable adsorption jig to transversely move are arranged on the pull rod, and the second fixed adsorption jig is fixedly connected with the pull rod and movably arranged on the first mounting piece.
CN201910921767.0A 2019-09-27 2019-09-27 Spoon high-speed discharging equipment and spoon cover pressing automatic production system Active CN110696383B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910921767.0A CN110696383B (en) 2019-09-27 2019-09-27 Spoon high-speed discharging equipment and spoon cover pressing automatic production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910921767.0A CN110696383B (en) 2019-09-27 2019-09-27 Spoon high-speed discharging equipment and spoon cover pressing automatic production system

Publications (2)

Publication Number Publication Date
CN110696383A CN110696383A (en) 2020-01-17
CN110696383B true CN110696383B (en) 2024-08-06

Family

ID=69197626

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910921767.0A Active CN110696383B (en) 2019-09-27 2019-09-27 Spoon high-speed discharging equipment and spoon cover pressing automatic production system

Country Status (1)

Country Link
CN (1) CN110696383B (en)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110053834B (en) * 2019-05-22 2021-03-23 南京新阳智能科技有限公司 Press spoon and go into lid machine
CN111196039B (en) * 2020-02-25 2024-09-03 惠州市杨森工业机器人有限公司 Labeling and cover closing equipment
CN111468431A (en) * 2020-06-15 2020-07-31 三河市裕同印刷包装有限公司 Box visual inspection machine
CN111687067A (en) * 2020-07-03 2020-09-22 苏州工业园区职业技术学院 Automatic change letter sorting equipment
CN111729862A (en) * 2020-07-07 2020-10-02 苏州工业园区职业技术学院 A detect sorting mechanism for thin material
CN111731573B (en) * 2020-07-07 2024-09-17 苏州禾中炬智能装备有限公司 Soup ladle pile feeding mechanism of soup ladle packaging production line
CN111846930A (en) * 2020-07-23 2020-10-30 昆山铭世特精密机械有限公司 Material separating and carrying mechanism
CN112046844B (en) * 2020-08-25 2021-11-16 河北泽恒纸塑包装制品有限公司 Cake fork packing feeding device
CN112295952B (en) * 2020-11-10 2024-07-26 上海第二工业大学 Intelligent sorting device and method for waste mobile phone components
WO2022120797A1 (en) * 2020-12-11 2022-06-16 格来纳塑料科技（苏州）有限公司 Yogurt spoon circulating and continuous feeding process for assembling yogurt cup lids
CN112697791B (en) * 2021-01-06 2024-04-12 东莞市瑞科智能科技有限公司 Detection equipment of USB terminal
CN112829185B (en) * 2021-01-15 2023-01-10 广东长盈精密技术有限公司 Automatic feeding equipment
CN114261072B (en) * 2021-11-15 2023-11-21 江苏朗迅工业智能装备有限公司 Automatic change culture dish production system
CN114714559B (en) * 2022-04-11 2024-04-09 广东思为客科技股份有限公司 In-mold labeling, folding and spoon cover closing equipment and preparation method thereof
CN115582280B (en) * 2022-12-08 2023-03-17 苏州新伟哲自动化科技有限公司 Automatic ladle loading method, equipment and system for box cover

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210936010U (en) * 2019-09-27 2020-07-07 广东思为客科技股份有限公司 Full-automatic high-speed discharging machine for spoon
CN211222118U (en) * 2019-09-27 2020-08-11 广东思为客科技股份有限公司 High-speed material equipment of spoon and spoon lid pressfitting automated production system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101375628B1 (en) * 2011-08-13 2014-04-01 임지혜 Spoon and chopstick separator
TWM474703U (en) * 2013-07-26 2014-03-21 Master Machinery Corp Improved conveyor system for electronic components detection/packaging machine
CN205906594U (en) * 2016-05-31 2017-01-25 歌尔股份有限公司 Automatic arrangement machine of material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210936010U (en) * 2019-09-27 2020-07-07 广东思为客科技股份有限公司 Full-automatic high-speed discharging machine for spoon
CN211222118U (en) * 2019-09-27 2020-08-11 广东思为客科技股份有限公司 High-speed material equipment of spoon and spoon lid pressfitting automated production system

Also Published As

Publication number Publication date
CN110696383A (en) 2020-01-17

Similar Documents

Publication Publication Date Title
CN110696383B (en) Spoon high-speed discharging equipment and spoon cover pressing automatic production system
CN211222118U (en) High-speed material equipment of spoon and spoon lid pressfitting automated production system
CN101369523B (en) IC material strip laser mark printing machine and its operation mode
CN111482374B (en) Silicon wafer detection and sorting machine and sorting method thereof
CN210789914U (en) Spoon lid pressfitting equipment
CN112357173B (en) Capsule bottle product and inside lining rigging equipment
CN211711174U (en) General type connector detects packaging all-in-one machine
CN211282664U (en) Laser stamping part detects and pile up neatly all-in-one
CN113247401B (en) Detection equipment compatible with multiple coil products
CN112249699A (en) Automatic assembly production line of medical kit compatible with various models
CN113070230B (en) Rotary bottle blank detector
CN210191962U (en) Electric toothbrush head packaging production line
CN210664359U (en) Inner diameter detection machine
CN219464079U (en) Middle frame deburring detecting system
CN111348236A (en) Inductor and detection packaging equipment and method thereof
CN111348238A (en) Inductor carrying device and method for inductor detection packaging equipment
CN218531858U (en) Visual inspection equipment for surface defects of workpiece
CN208082922U (en) A kind of metallic plug piler
CN112478275B (en) Small-product multi-station foam box filling equipment and implementation method thereof
CN215314009U (en) Detection device and packaging equipment
CN215664085U (en) Pipe cover combination cap screwing machine
CN213503234U (en) Cell-phone of equipment in packing carton holds in palm loading attachment
CN212732782U (en) A rubber coating system for on liquid crystal glazing production line
CN214452106U (en) Capsule bottle product and inside lining rigging equipment
CN211576996U (en) Detection equipment of label system in membrane

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant