CN113247401B - Detection equipment compatible with multiple coil products - Google Patents

Detection equipment compatible with multiple coil products Download PDF

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Publication number
CN113247401B
CN113247401B CN202110743154.XA CN202110743154A CN113247401B CN 113247401 B CN113247401 B CN 113247401B CN 202110743154 A CN202110743154 A CN 202110743154A CN 113247401 B CN113247401 B CN 113247401B
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China
Prior art keywords
unit
module
stripping
transmission
platform
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CN202110743154.XA
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Chinese (zh)
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CN113247401A (en
Inventor
秦应化
倪彬
蒋其啸
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Suzhou Dinnar Automation Technology Co Ltd
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Suzhou Dinnar Automation Technology Co Ltd
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Priority to CN202110743154.XA priority Critical patent/CN113247401B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/18—Label feeding from strips, e.g. from rolls
    • B65C9/1865—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip
    • B65C9/1876—Label feeding from strips, e.g. from rolls the labels adhering on a backing strip and being transferred by suction means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/02—Devices for moving articles, e.g. containers, past labelling station
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/06—Devices for presenting articles in predetermined attitude or position at labelling station
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/0006—Removing backing sheets
    • B65C2009/0009—Removing backing sheets by means of a peeling tip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B65C2009/402—Controls; Safety devices for detecting properties or defects of labels
    • B65C2009/404—Controls; Safety devices for detecting properties or defects of labels prior to labelling

Abstract

The invention discloses a detection device compatible with multiple coil products, which comprises: the transmission detection platform is horizontally arranged, and first width adjusting components are arranged on two sides of the transmission detection platform; the device comprises an NG/OK material distribution mechanism, a material conveying mechanism and a material conveying mechanism, wherein the NG/OK material distribution mechanism comprises a turntable rotating unit with at least four stations, and a transparent jig for bearing a coil material product is arranged on each station; an adsorption discharging unit, a back detection unit, an NG material discharging unit and an OK material discharging unit are sequentially arranged at each station along the rotating direction; the stacking mechanism comprises an empty tray feeding unit, a transfer unit and a stacking and receiving unit which are sequentially arranged; the empty tray feeding unit and the stacking and collecting unit respectively comprise four groups of angle steel-shaped quick-release rods. The invention solves the problems of single product detection mode, single machine function and low production efficiency.

Description

Detection equipment compatible with multiple coil products
Technical Field
The invention relates to the technical field of detection equipment, in particular to detection equipment compatible with multiple types of coil products, which is applied to the consumer electronics industry or the SMT industry and the like.
Background
At present, in the consumer electronics industry or the SMT industry and other industries, the detection of a coil stock product generally can only detect the size and appearance defects of one surface, and the following defects generally exist: (1) the product detection mode is single; (2) the machine platform has a single function; (3) the production efficiency is not high.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the detection equipment compatible with multiple types of coil products, and solves the problems of single product detection mode, single machine table function and low production efficiency.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a detection device compatible with multiple roll products comprises:
the transmission detection platform is horizontally arranged, and first width adjusting components are arranged on two sides of the transmission detection platform; the first width adjusting assembly comprises a limiting strip and a limiting bolt, a plurality of limiting holes are formed in the limiting strip, and the limiting bolt penetrates through the limiting holes to arrange the limiting strip on the transmission detection platform; a front detection unit is arranged above the transmission detection platform, and the coil products are detected from top to bottom between the limiting strips along the transmission direction of the transmission detection platform through the front detection unit;
the device comprises an NG/OK material distribution mechanism, a material conveying mechanism and a material conveying mechanism, wherein the NG/OK material distribution mechanism comprises a turntable rotating unit with at least four stations, and a transparent jig for bearing a coil material product is arranged on each station; the device comprises a rotary table rotating unit, a plurality of stations and an absorption discharging unit, wherein the stations are sequentially provided with the absorption discharging unit, a back detection unit, an NG material discharging unit and an OK material discharging unit along the rotating direction;
the stacking mechanism comprises an empty tray feeding unit, a transfer unit and a stacking and receiving unit which are sequentially arranged; the empty tray loading unit is arranged at the transfer position, and trays are sequentially transferred from the transfer position to the waiting position, the unloading position and the receiving position through the transfer unit; the OK material blanking unit is used for placing qualified coil products into an empty tray on a blanking position, and the stacking and receiving unit is arranged at a receiving position;
the empty tray feeding unit and the stacking and receiving unit respectively comprise four groups of angle steel-shaped quick-release rods, the four groups of quick-release rods are fixedly arranged at four corners of the tray in the vertical direction, and the corners of the quick-release rods are used for positioning the tray; each group of quick-release rods is provided with at least one quick-release rod, and stacking of different material discs is carried out by overlapping the number of the quick-release rods in each group.
As a preferred scheme, a feeding end of the transmission detection platform is provided with a core feeding unit, an upper protective film stripping unit and a padding strip stripping unit, wherein the core feeding unit is used for actively discharging a coil stock, the upper protective film stripping unit is used for stripping an upper protective film of the coil stock, and the padding strip stripping unit is used for stripping a padding strip of the coil stock; a code spraying unit is arranged above the transmission detection platform, and the coil stock product detected by the front detection unit is marked by the code spraying unit; the discharge end of the transmission detection platform is provided with a lower release film stripping unit, the lower release film stripping unit is used for stripping a lower release film of a coil stock, and meanwhile, the adsorption discharge unit is used for discharging the coil stock product.
As a preferred scheme, a pressing module is arranged above the transmission detection platform, and the front detection unit, the code spraying unit and the pressing module are sequentially arranged along the transmission direction of the coil product; the material pressing module comprises a material pressing cylinder, a material pressing block and a quick adjusting block, wherein an equal-arm lever is arranged on a push rod of the material pressing cylinder, the material pressing block is arranged at the end part of the equal-arm lever in a sliding mode through the quick adjusting block, the equal-arm lever is driven by the material pressing cylinder to move up and down in the vertical direction, and then the material pressing block is driven to press the two side positions of the coiled material.
As a preferred scheme, the lower release film stripping unit comprises a stripping knife and a stripping linear module, wherein the stripping linear module drives the stripping knife to move in the transmission direction of the coil product; the stripping knife is in a rising triangular shape, second width adjusting components are arranged on two sides of the upper surface of the stripping knife, and the second width adjusting components are the same as the first width adjusting components in structure.
As a preferred scheme, the transfer unit comprises an upper screw rod module, a lower screw rod module, a carrying module, a horizontal transmission module and a jacking module, wherein the upper screw rod module and the lower screw rod module are arranged at the transfer position, the upper screw rod module and the lower screw rod module comprise an upper linear module, a lower linear module and a supporting piece, the supporting piece is horizontally arranged at the position below the empty tray, and the upper linear module and the lower linear module drive the supporting piece to do lifting motion in the vertical direction; the carrying module is arranged at the waiting position and comprises a carrying linear module and a carrying clamping jaw, the carrying clamping jaw is arranged above the transferring position and the waiting position, and the carrying linear module drives the carrying clamping jaw to do reciprocating motion in the transmission direction; the horizontal transmission module comprises a horizontal linear module, a transmission clamping jaw and a horizontal transmission platform, the horizontal linear module is arranged on the horizontal transmission platform and drives the transmission clamping jaw to reciprocate in the transmission direction, and the transmission clamping jaw is fixedly arranged on the horizontal linear module and is arranged below the waiting position, the feeding position and the receiving position; jacking module sets up in horizontal transmission platform both sides and is located the material level department of receiving, jacking module includes the jacking cylinder, keeps off the material subassembly, the jacking cylinder sets up in full charging tray below position, and elevating movement is to the push rod of jacking cylinder in vertical direction, keep off the material subassembly and set up on horizontal transmission platform both sides and be used for preventing full charging tray in vertical direction and drop.
As a preferred scheme, the material blocking assembly comprises material blocking cushion blocks and anti-falling blocks, the material blocking cushion blocks are fixedly arranged on two sides of the horizontal transmission platform, one ends of the anti-falling blocks are hinged to the material blocking cushion blocks, and the other ends of the anti-falling blocks are in a rising triangle shape.
Preferably, third width adjusting assemblies are arranged on two sides of the horizontal conveying platform, and the third width adjusting assemblies are identical to the first width adjusting assemblies in structure.
As a preferred scheme, the detection equipment further comprises a label stripping mechanism and a labeling mechanism, wherein the label stripping mechanism, the labeling mechanism and the material stacking mechanism are sequentially arranged, the label stripping mechanism is used for stripping labels from a label roll, and the labeling mechanism absorbs the stripped labels and then moves the stripped labels to a transfer position of the material stacking mechanism for labeling.
As a preferred scheme, the label peeling mechanism comprises a label placing unit, a peeling plate, a traction unit and a paper collecting unit, wherein the label placing unit is used for placing a label roll, the peeling plate is used for peeling a label from the label roll, the paper collecting unit is used for recovering backing paper, and the traction unit is used for driving the label roll to be placed from the label placing unit, the label to be peeled through the peeling plate and the backing paper to be recovered to the paper collecting unit.
As a preferred scheme, the labeling mechanism comprises a labeling linear module, a labeling lifting cylinder and a labeling suction nozzle, wherein the labeling linear module is horizontally arranged above the stripping plate and the transfer position; paste mark lift cylinder and set up on pasting mark sharp module, paste the downward and subsides mark suction nozzle fixed connection of push rod of mark lift cylinder in vertical direction.
Compared with the prior art, the invention has the beneficial effects that:
(1) the width adjusting assemblies are arranged in the transmission direction of the coil products and the transmission direction of the material trays, the transparent jig on the station of the rotary table rotating unit is used for limiting and adjusting the coil products, the number of quick-release rods of each group is superposed to quickly switch the material trays with different sizes to code the materials, so that 4 or more products can be compatible, and the front side and the back side can be detected together;
(2) the production efficiency of the product is improved to 2200 Pcs/H;
(3) the machine platform has diversified functions, including material stripping, front detection, back detection, OK/NG material distribution, label stripping, labeling, tray stacking and the like.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a top view of the overall structure of the present invention;
FIG. 3 is a schematic view of a first width adjustment assembly of the present invention;
FIG. 4 is a schematic structural diagram of a front side detecting unit according to the present invention;
FIG. 5 is a schematic view showing the construction of a turntable rotating unit according to the present invention;
FIG. 6 is a schematic view of the structure of the adsorption discharge unit in the present invention;
FIG. 7 is a schematic structural view of a backside detection unit according to the present invention;
FIG. 8 is a schematic structural diagram of an NG material blanking unit in the present invention;
FIG. 9 is a schematic structural view of an OK material blanking unit in the invention;
FIG. 10 is a schematic structural view of a pressing module according to the present invention;
FIG. 11 is a schematic structural view of a lower release film peeling unit according to the present invention;
FIG. 12 is a schematic view of the structure of the transfer unit according to the present invention;
fig. 13 is a schematic structural view of a striker assembly of the invention;
FIG. 14 is a schematic structural view of a label peeling mechanism according to the present invention;
FIG. 15 is a schematic view of the labeling mechanism of the present invention;
wherein: the device comprises a transmission detection platform 1, a transfer unit 10, a transfer position 101, a labeling clamping cylinder 1011, a waiting position 102, a blanking position 103, a receiving position 104, an upper screw rod module 105, a lower screw rod module 105, an upper linear module 1051, a lower linear module 1052, a carrying module 106, a carrying linear module 1061, a carrying clamping jaw 1062, a horizontal transmission module 107, a horizontal linear module 1071, a transmission clamping jaw 1072, a horizontal transmission platform 1073, a charging fixing cylinder 1074, a third width adjusting assembly 1075, a jacking module 108, a jacking cylinder 1081, a material blocking assembly 1082, a material blocking cushion 1083, an anti-falling block 1084, a stacking receiving unit 11, a quick release rod 12, a winding core feeding unit 13, an air expansion shaft 131, a winding photoelectric sensor 132, an upper protective film stripping unit 14, a padding strip stripping unit 15, a code spraying unit 16, a code spraying gun operating host machine 161, a lower release film stripping unit 17, a material knife 171, a stripping linear module 172, a second width adjusting assembly 173, a feeding unit, The automatic labeling machine comprises a stripping photoelectric sensor 174, a release film recycling module 175, a pressing module 18, a pressing cylinder 181, a pressing block 182, a quick adjusting block 183, an equal arm lever 184, a stripping mechanism 19, a label placing unit 191, a stripping plate 192, a traction unit 193, a paper collecting unit 194, a first width adjusting assembly 2, a labeling mechanism 20, a labeling linear module 201, a labeling lifting cylinder 202, a labeling suction nozzle 203, a limiting strip 21, a limiting bolt 22, a limiting hole 23, optical glass 24, a front detection unit 3, a visual detection camera 31, a front illumination light source 32, a back illumination light source 33, a turntable rotating unit 4, a rotating turntable 41, a turntable dividing disc 42, a turntable driving motor 43, a transparent jig 44, an adsorption discharging unit 5, an adsorption linear module 51, an adsorption discharging suction nozzle 52, a back detection unit 6, an NG material discharging unit 7, a discharging beam 71, an NG discharging cylinder 72, an NG material discharging beam 71, a cleaning film discharging unit 6, a cleaning device, a, The device comprises an NG graduated disk 73, an NG driving motor 74, an NG discharging suction nozzle 75, an NG material box 76, a material box linear module 77, an OK material discharging unit 8, an OK discharging beam 81, an OK discharging cylinder 82, an OK graduated disk 83, an OK driving motor 84, an OK discharging suction nozzle 85 and an empty material disk feeding unit 9.
Detailed Description
The invention is further described with reference to specific examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example (b):
as shown in FIGS. 1-3, a detection device compatible with multiple types of roll products comprises:
the device comprises a transmission detection platform 1, wherein the transmission detection platform 1 is horizontally arranged, and first width adjusting components 2 are arranged on two sides of the transmission detection platform 1; the first width adjusting assembly 2 comprises a limiting strip 21 and a limiting bolt 22, a plurality of limiting holes 23 are formed in the limiting strip 21, and the limiting bolt 22 penetrates through the limiting holes 23 to arrange the limiting strip 21 on the transmission detection platform 1; a front detection unit 3 is arranged above the transmission detection platform 1, and the coil product is detected from top to bottom between the limiting strips 21 along the transmission direction of the transmission detection platform 1 through the front detection unit 3;
the NG/OK material distributing mechanism comprises a turntable rotating unit 4 with at least four stations, and each station is provided with a transparent jig 44 for bearing a coiled material product; an adsorption discharging unit 5, a back detection unit 6, an NG material discharging unit 7 and an OK material discharging unit 8 are sequentially arranged at each station along the rotating direction, the adsorption discharging unit 5 sucks the coil products transmitted by the transmission detection platform 1 into a transparent jig 44 of the turntable rotating unit 4, the coil products are detected from bottom to top in the transparent jig 44 along the rotating direction of the turntable rotating unit 4 through the back detection unit 6, the NG material discharging unit 7 is used for taking out unqualified coil products, and the OK material discharging unit 8 is used for taking out qualified coil products;
the stacking mechanism comprises an empty tray feeding unit 9, a transfer unit 10 and a stacking and receiving unit 11 which are arranged in sequence; the transfer unit 10 is sequentially provided with a transfer position 101, a waiting position 102, a blanking position 103 and a receiving position 104 along the transmission direction, the empty tray feeding unit 9 is arranged at the transfer position 101, and trays are sequentially transmitted from the transfer position 101 to the waiting position 102, the blanking position 103 and the receiving position 104 through the transfer unit 10; the OK material blanking unit 8 is used for placing qualified coil products into an empty tray on a blanking position 103, and the stacking and receiving unit 11 is arranged at a receiving position 104;
the empty tray feeding unit 9 and the stacking and receiving unit 11 both comprise four groups of angle steel-shaped quick-release rods 12, the four groups of quick-release rods 12 are fixedly arranged at four corners of a tray in the vertical direction, and the corners of the quick-release rods 12 are used for positioning the tray; at least one quick-release rod 12 is arranged in each group, and stacking of different material trays is carried out by overlapping the number of the quick-release rods 12 in each group.
According to the invention, the first width adjusting component 2 is arranged in the transmission direction of the coil product, the transparent jig 44 on the station of the rotary table rotating unit 4 is used for limiting and adjusting the coil product, the number of the quick-release rods 12 in each group is superposed to quickly switch the material discs with different sizes for stacking, and at least 4 or more products can be compatible through actual production.
Specifically, the length direction of spacing strip 21 is unanimous with the coil stock product transmission direction who transmits testing platform 1, spacing hole 23 is waist type pore structure, and the length direction of spacing hole 23 is unanimous with the width direction of spacing strip 21, thereby adjusts the position of spacing strip 21 on transmitting testing platform 1 through adjusting the position of spacing bolt 22 in spacing hole 23, and spacing strip 21 has two in this embodiment, through adjusting the position of two spacing strips 21 to compatible not unidimensional coil stock product.
More specifically, as shown in fig. 4, the front detection unit 3 includes a visual detection camera 31, a front illumination light source 32, and a back illumination light source 33, a transparent optical glass 24 is disposed on the transmission detection platform 1, the transparent optical glass 24 is disposed at a position right below the visual detection camera 31 of the front detection unit 3, when the roll material product is transmitted to the position right below the visual detection camera 31 for front detection, the front illumination light source 32 is disposed between the visual detection camera 31 and the roll material product to illuminate the roll material product, and the back illumination light source 33 is disposed at a position right below the roll material product and illuminates the roll material product through the transparent optical glass 24.
Specifically, as shown in fig. 5, the turntable rotating unit 4 includes a rotating turntable 41, a turntable index plate 42, and a turntable driving motor 43, the rotating turntable 41 is horizontally disposed on the turntable index plate 42, the transparent jigs 44 on the plurality of stations are equally and equally distributed on the rotating turntable 41, and the turntable driving motor 43 drives the rotating turntable 41 on the turntable index plate 42 to rotate.
More specifically, as shown in fig. 6, the adsorption and discharge unit 5 includes an adsorption straight line module 51 and an adsorption discharge nozzle 52, the adsorption straight line module 51 drives the adsorption discharge nozzle 52 to move up and down in the vertical direction, and the adsorption discharge nozzle 52 is located above the transparent jig 44.
More specifically, as shown in fig. 7, the structure of the back detection unit 6 is the same as that of the front detection unit 3, a through hole (not shown in the figure) with a transparent jig 44 embedded therein is formed in a station of the rotary turntable 41, when the roll material product rotates to a position right above the visual detection camera 31 of the back detection unit 6 for front detection, the transparent jig 44 is disposed at a position right above the visual detection camera 31 of the back detection unit 6, the forward illumination light source 32 of the back detection unit 6 is disposed between the visual detection camera 31 of the back detection unit 6 and the roll material product to illuminate the roll material product and illuminate the roll material product through the transparent jig 44, and the backward illumination light source 33 of the back detection unit 6 is disposed right above the roll material product.
More specifically, as shown in fig. 8, the NG material discharging unit 7 includes an NG discharging beam 71, an NG discharging cylinder 72, an NG graduated disk 73, and an NG driving motor 74, wherein the NG discharging beam 71 is horizontally disposed on the NG graduated disk 73, the NG driving motor 74 drives the NG discharging beam 71 on the NG graduated disk 73 to rotate, the NG discharging cylinder 72 is disposed at an end of the NG discharging beam 71, and a push rod of the NG discharging cylinder 72 is downwardly provided with an NG discharging suction nozzle 75.
In this embodiment, the middle of the NG blanking beam 71 is arranged on the NG graduated disk 73, two NG blanking cylinders 72 and two NG blanking suction nozzles 75 are arranged respectively, the two NG blanking cylinders 72 are arranged at two ends of the NG blanking beam 71 respectively, one NG blanking cylinder 72 drives the NG blanking suction nozzle 75 to suck unqualified coil products from the transparent jig 44, the other NG blanking cylinder 72 drives the NG blanking suction nozzle 75 to put down unqualified coil products into the NG material box 76, the NG driving motor 74 drives the NG blanking beam 71 on the NG graduated disk 73 to rotate to alternately take and place unqualified coil products, in this embodiment, at least one NG material box 76 is arranged, and a material box linear module 77 for driving the NG material box 76 to move horizontally is arranged below the NG material box 76.
More specifically, as shown in fig. 9, the OK material discharging unit 8 includes an OK discharging beam 81, an OK discharging cylinder 82, an OK indexing disc 83, and an OK driving motor 84, the OK discharging beam 81 is horizontally disposed on the OK indexing disc 83, the OK driving motor 84 drives the OK discharging beam 81 on the OK indexing disc 83 to rotate, the OK discharging cylinder 82 is disposed at an end of the OK discharging beam 81, and a push rod of the OK discharging cylinder 82 is downwardly provided with an OK discharging suction nozzle 85. In this embodiment, the middle of the OK blanking beam 81 is disposed on the OK indexing disc 83, two OK blanking cylinders 82 and two OK blanking suction nozzles 85 are respectively disposed at two ends of the OK blanking beam 81, one OK blanking cylinder 82 drives the OK blanking suction nozzle 85 to suck qualified coil products from the transparent jig 44, the other OK blanking cylinder 82 drives the OK blanking suction nozzle 85 to put down the qualified coil products to an empty tray on the blanking position 103, and the OK driving motor 84 drives the OK blanking beam 81 on the OK indexing disc 83 to rotate to alternately take and place the qualified coil products.
Preferably, a core feeding unit 13, an upper protective film stripping unit 14 and a padding strip stripping unit 15 are arranged at the feeding end of the transmission detection platform 1, the core feeding unit 13 is used for actively discharging a coil material, the upper protective film stripping unit 14 is used for stripping an upper protective film of the coil material, and the padding strip stripping unit 15 is used for stripping a padding strip of the coil material; a code spraying unit 16 is arranged above the transmission detection platform 1, and the coil stock product detected by the front detection unit 3 is marked by the code spraying unit 16; the discharge end of the transmission detection platform 1 is provided with a lower release film stripping unit 17, the lower release film stripping unit 17 is used for stripping a lower release film of a coil stock, and the adsorption discharge unit 5 is used for discharging a coil stock product.
Specifically, the core feeding unit 13 includes an air expansion shaft 131 for actively discharging the roll, and a roll photoelectric sensor 132 is disposed at the discharge position of the core feeding unit 13 for sensing whether the roll is discharged or not. In this embodiment, the core feeding unit 13, the upper protective film peeling unit 14, and the padding strip peeling unit 15 all adopt a roll material feeding and receiving structure familiar to those skilled in the art, and therefore, the description is omitted.
In this embodiment, the code spraying unit 16 is specifically a code spraying gun, and the code spraying gun is controlled by the code spraying gun operating host 161 to mark the coil stock product.
Preferably, a pressing module 18 is arranged above the conveying and detecting platform 1, and the front detecting unit 3, the code spraying unit 16 and the pressing module 18 are sequentially arranged along the conveying direction of the coil product; as shown in fig. 10, the pressing module 18 includes a pressing cylinder 181, a pressing block 182, and a quick adjustment block 183, an equal-arm lever 184 is disposed on a push rod of the pressing cylinder 181, the pressing block 182 is slidably disposed at an end of the equal-arm lever 184 through the quick adjustment block 183, and the pressing cylinder 181 drives the equal-arm lever 184 to move up and down in a vertical direction, so as to drive the pressing block 182 to press two side positions of the roll.
Specifically, when the product is subjected to front detection, the pressing block 182 of the pressing module 18 presses the positions on two sides of the roll, the front detection unit 3 detects the front appearance and size of the roll product, the code spraying unit 16 marks the roll product subjected to front detection, and the pressing module 18 is adopted to further ensure the stability. More specifically, in the present embodiment, two pressing blocks 182 are provided, and the distance between the two pressing blocks 182 is adjusted by adjusting the position of the quick adjusting block 183 on the equal-arm lever 184, so as to adapt to coil products with different specifications.
Preferably, as shown in fig. 11, the lower release film peeling unit 17 includes a peeling knife 171, a peeling linear module 172, and the peeling linear module 172 drives the peeling knife 171 to move in the roll product conveying direction; the stripping knife 171 is in a rising triangle shape, the two sides of the upper surface of the stripping knife 171 are provided with second width adjusting assemblies 173, and the second width adjusting assemblies 173 have the same structure as the first width adjusting assemblies 2.
Specifically, the edge of the stripping knife 171 close to the adsorption discharging unit 5 is provided with a stripping photoelectric sensor 174 for sensing whether the stripping knife 171 reaches the discharging position of the coil product, and the discharging position is directly below the adsorption discharging nozzle 52. In this embodiment, when the coil stock product is transmitted to the discharging position, the adsorption discharging unit 5 absorbs the coil stock product and the stripping linear module 172 drives the stripping knife 171 to move in the direction away from the discharging position, so as to strip the release film, the lower release film stripping unit 17 further comprises a release film recovery module 175, and the release film recovery module 175 adopts a coil stock receiving structure familiar to those skilled in the art, so that the details are omitted.
More specifically, the width between the second width adjustment assemblies 173 is adjusted in this embodiment, so as to be compatible with different sizes of roll products.
Preferably, as shown in fig. 12, the transfer unit 10 includes an upper and lower screw rod module 105, a carrying module 106, a horizontal transmission module 107, and a jacking module 108, the upper and lower screw rod module 105 is disposed at the transfer position 101, the upper and lower screw rod module 105 includes an upper and lower linear module 1051 and a holder 1052, the holder 1052 is horizontally disposed below the empty tray, and the upper and lower linear module 1051 drives the holder 1052 to move up and down in the vertical direction; the carrying module 106 is disposed at the waiting position 102, the carrying module 106 includes a carrying linear module 1061 and a carrying jaw 1062, the carrying jaw 1062 is disposed above the transferring position 101 and the waiting position 102, and the carrying linear module 1061 drives the carrying jaw 1062 to reciprocate in the transmission direction; the horizontal transmission module 107 comprises a horizontal linear module 1071, a transmission clamping jaw 1072 and a horizontal transmission platform 1073, wherein the horizontal linear module 1071 is arranged on the horizontal transmission platform 1073 and drives the transmission clamping jaw 1072 to reciprocate in the transmission direction, and the transmission clamping jaw 1072 is fixedly arranged on the horizontal linear module 1071 and is arranged below the waiting position 102, the blanking position 103 and the receiving position 104; jacking module 108 sets up in horizontal transmission platform 1073 both sides and is located material receiving position 104 department, jacking module 108 includes jacking cylinder 1081, material stopping component 1082, jacking cylinder 1081 sets up in full charging tray below position, and elevating movement is to jacking cylinder 1081's push rod in vertical direction, material stopping component 1082 sets up on horizontal transmission platform 1073 both sides and is used for preventing full charging tray in vertical direction from dropping.
Specifically, different empty trays are compatible in the number of the overlapped quick-release rods 12, the empty trays are overlapped and stacked in the quick-release rods 12, and the upper and lower linear modules 1051 drive the supporting piece 1052 to move up and down in the vertical direction, so that the overlapped empty trays are lifted to the transfer position 101; the carrying clamping jaw 1062 is specifically a positioning clamping cylinder, the positioning clamping cylinder is used for positioning and clamping an empty tray on the transfer position 101, and the carrying linear module 1061 drives the carrying clamping jaw 1062 to move the empty tray on the transfer position 101 to the waiting position 102 of the horizontal transmission platform 1073; the conveying clamping jaw 1072 is specifically a positioning clamping cylinder which is used for positioning and clamping an empty tray on the waiting position 102, the horizontal linear module 1071 drives the conveying clamping jaw 1072 to move the empty tray on the waiting position 102 to the blanking position 103 on the horizontal conveying platform 1073, and at the moment, the OK material blanking unit 8 blanks qualified coil products into the empty tray on the blanking position 103; the full material tray which is loaded on the material unloading position 103 is continuously positioned and clamped by the transmission clamping jaws 1072, and then the horizontal linear module 1071 drives the transmission clamping jaws 1072 to move the full material tray on the material unloading position 103 to the material receiving position 104 on the horizontal transmission platform 1073; receive material level 104 department through the compatible different full charging tray of quantity of stack quick detach pole 12, jacking cylinder 1081 will fill the jacking of charging tray, will fill the stacking sign indicating number of charging tray material to quick detach pole 12 in, then the full charging tray after the jacking is located and keeps off material subassembly 1082.
More specifically, be provided with the fixed cylinder 1074 of feeding on the horizontal transport platform 1073, this fixed cylinder 1074 of feeding is located blanking position 103 department for press from both sides the fixed empty charging tray, thereby improve the stability of feeding.
Preferably, as shown in fig. 13, the material blocking assembly 1082 includes material blocking cushion blocks 1083 and anti-falling blocks 1084, the material blocking cushion blocks 1083 are fixedly disposed on two sides of the horizontal conveying platform 1073, one end of each anti-falling block 1084 is hinged to the material blocking cushion block 1083, and the other end of each anti-falling block 1084 is in a rising triangle shape.
Specifically, keep off material cushion 1083's height and be not less than the height of charging tray, keep off material cushion 1083 in this embodiment has two, two keep off material cushion 1083 and are located horizontal transmission platform 1073's both sides respectively, when full charging tray gets into between two fender cushion 1083 of charge level 104, full charging tray is located the below position of the lower inclined plane of anti-falling piece 1084, because anti-falling piece 1084's one end articulates on keeping off material cushion 1083, the other end is the triangle-shaped that rises, therefore, when jacking cylinder 1081 was with full charging tray jacking, anti-falling piece 1084 upwards rotated, full charging tray is along the lower inclined plane of the triangle-shaped that rises and is ascending the motion to anti-falling piece 1084 top position, and then anti-falling piece 1084 is because dead weight is down the return, then full charging tray stacks on anti-falling piece 1084 in proper order, and spacing is fixed between quick detach pole 12.
Preferably, third width adjustment assemblies 1075 are provided at both sides of the horizontal transfer platform 1073, and the third width adjustment assemblies 1075 have the same structure as the first width adjustment assembly 2.
Specifically, in the present embodiment, the width between the third width adjusting assemblies 1075 is adjusted, so that trays with different sizes are compatible.
Preferably, the detection equipment further comprises a label peeling mechanism 19 and a labeling mechanism 20, wherein the label peeling mechanism 19, the labeling mechanism 20 and the stacking mechanism are sequentially arranged, the label peeling mechanism 19 is used for peeling labels from a label roll, and the labeling mechanism 20 sucks the peeled labels and then moves the labels to the transferring position 101 of the labeling mechanism for labeling.
Preferably, as shown in fig. 14, the label peeling mechanism 19 includes a label placing unit 191, a peeling plate 192, a pulling unit 193, and a paper collecting unit 194, the label placing unit 191 is used for placing the label roll, the peeling plate 192 is used for peeling the label from the label roll, the paper collecting unit 194 is used for collecting the base paper, and the pulling unit 193 is used for driving the label roll to be placed from the label placing unit 191, the label to be peeled via the peeling plate 192, and the base paper to be collected to the paper collecting unit 194.
Specifically, in the embodiment, the label placing unit 191, the pulling unit 193, and the paper receiving unit 194 all adopt a structure familiar to those skilled in the art for material rolling, material receiving, and pulling, and thus are not described in detail.
Preferably, as shown in fig. 15, the labeling mechanism 20 includes a labeling straight line module 201, a labeling lifting cylinder 202, and a labeling suction nozzle 203, wherein the labeling straight line module 201 is horizontally disposed above the peeling plate 192 and the transferring position 101; the labeling lifting cylinder 202 is arranged on the labeling linear module 201, and a push rod of the labeling lifting cylinder 202 is fixedly connected with the labeling suction nozzle 203 downwards in the vertical direction.
Specifically, the label placing unit 191 feeds a roll material with a label, the roll material with the label is driven by the traction unit 193 to be stripped by the stripping plate 192, and then the base paper is recovered to the paper collecting unit 194, the labeling linear module 201 drives the labeling suction nozzle 203 to reciprocate between the stripping plate 192 and the transfer position 101, the labeling lifting cylinder 202 drives the labeling suction nozzle 203 to take the label or label, the transfer position 101 is provided with a labeling clamping cylinder 1011, and the labeling clamping cylinder 1011 fixes the uppermost empty tray, so that the empty tray on the transfer position 101 is labeled.
In specific implementation, the detection device of the invention has the following working procedures: the production line comprises two production lines which run simultaneously, wherein one production line is used for feeding a roll core of a roll material product, stripping an upper protective film, stripping a padding strip material belt, detecting the size and appearance of the front side, spraying a code, stripping a release film while discharging an NG/OK material and detecting the appearance of the back side, when the roll material product is an unqualified product, the roll material product in the transparent jig 44 rotates to a station at the NG material discharging unit 7, the unqualified product is discharged to an NG material box 76, when the roll material product is a qualified product, the roll material product in the transparent jig 44 rotates to a station at the OK material discharging unit 8, the qualified product is discharged to an empty material disc at the discharging position 103 to form a full material disc, and the other production line is used for stripping a label of the label, sucking the label, finishing labeling the upper empty material disc, transmitting the label to the discharging position 103, and stacking the full material discs at the receiving position 104.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (10)

1. A check out test set of compatible many money coil stock products which characterized in that includes:
the transmission detection platform is horizontally arranged, and first width adjusting components are arranged on two sides of the transmission detection platform; the first width adjusting assembly comprises a limiting strip and a limiting bolt, a plurality of limiting holes are formed in the limiting strip, and the limiting bolt penetrates through the limiting holes to arrange the limiting strip on the transmission detection platform; a front detection unit is arranged above the transmission detection platform, the coiled material products are detected from top to bottom between the limiting strips along the transmission direction of the transmission detection platform through the front detection unit, the length direction of the limiting strips is consistent with the transmission direction of the coiled material products of the transmission detection platform, the limiting holes are of a kidney-shaped hole structure, the length direction of the limiting holes is consistent with the width direction of the limiting strips, and the positions of the limiting strips on the transmission detection platform are adjusted by adjusting the positions of the limiting bolts in the limiting holes;
the device comprises an NG/OK material distribution mechanism, a material conveying mechanism and a material conveying mechanism, wherein the NG/OK material distribution mechanism comprises a turntable rotating unit with at least four stations, and a transparent jig for bearing a coil material product is arranged on each station; the device comprises a rotary table rotating unit, a plurality of stations and an absorption discharging unit, wherein the stations are sequentially provided with the absorption discharging unit, a back detection unit, an NG material discharging unit and an OK material discharging unit along the rotating direction;
the stacking mechanism comprises an empty tray feeding unit, a transfer unit and a stacking and receiving unit which are sequentially arranged; the empty tray loading unit is arranged at the transfer position, and trays are sequentially transferred from the transfer position to the waiting position, the unloading position and the receiving position through the transfer unit; the OK material blanking unit is used for placing qualified coil products into an empty tray on a blanking position, and the stacking and receiving unit is arranged at a receiving position;
the empty tray feeding unit and the stacking and receiving unit respectively comprise four groups of angle steel-shaped quick-release rods, the four groups of quick-release rods are fixedly arranged at four corners of the tray in the vertical direction, and the corners of the quick-release rods are used for positioning the tray; each group of quick-release rods is provided with at least one quick-release rod, and stacking of different material discs is carried out by overlapping the number of the quick-release rods in each group.
2. The apparatus according to claim 1, wherein the apparatus comprises: the feeding end of the transmission detection platform is provided with a winding core feeding unit, an upper protective film stripping unit and a padding strip material strip stripping unit, the winding core feeding unit is used for actively discharging the coiled material, the upper protective film stripping unit is used for stripping the upper protective film of the coiled material, and the padding strip material strip stripping unit is used for stripping the padding strip material strip of the coiled material; a code spraying unit is arranged above the transmission detection platform, and the coil stock product detected by the front detection unit is marked by the code spraying unit; the discharge end of the transmission detection platform is provided with a lower release film stripping unit, the lower release film stripping unit is used for stripping a lower release film of a coil stock, and meanwhile, the adsorption discharge unit is used for discharging the coil stock product.
3. The detection device compatible with multiple roll products according to claim 2, wherein: a pressing module is arranged above the transmission detection platform, and the front detection unit, the code spraying unit and the pressing module are sequentially arranged along the transmission direction of the coil product; the material pressing module comprises a material pressing cylinder, a material pressing block and a quick adjusting block, wherein an equal-arm lever is arranged on a push rod of the material pressing cylinder, the material pressing block is arranged at the end part of the equal-arm lever in a sliding mode through the quick adjusting block, the equal-arm lever is driven by the material pressing cylinder to move up and down in the vertical direction, and then the material pressing block is driven to press the two side positions of the coiled material.
4. The detection device compatible with multiple roll products according to claim 2, wherein: the lower release film stripping unit comprises a stripping knife and a stripping linear module, and the stripping linear module drives the stripping knife to move in the transmission direction of the coil product; the stripping knife is in a rising triangular shape, second width adjusting components are arranged on two sides of the upper surface of the stripping knife, and the second width adjusting components are the same as the first width adjusting components in structure.
5. The apparatus according to claim 1, wherein the apparatus comprises: the moving and carrying unit comprises an upper screw rod module, a lower screw rod module, a carrying module, a horizontal transmission module and a jacking module, wherein the upper screw rod module and the lower screw rod module are arranged at a moving and carrying position, the upper screw rod module and the lower screw rod module comprise an upper linear module, a lower linear module and a supporting piece, the supporting piece is horizontally arranged at a position below the empty tray, and the upper linear module and the lower linear module drive the supporting piece to do lifting motion in the vertical direction; the carrying module is arranged at the waiting position and comprises a carrying linear module and a carrying clamping jaw, the carrying clamping jaw is arranged above the transferring position and the waiting position, and the carrying linear module drives the carrying clamping jaw to do reciprocating motion in the transmission direction; the horizontal transmission module comprises a horizontal linear module, a transmission clamping jaw and a horizontal transmission platform, the horizontal linear module is arranged on the horizontal transmission platform and drives the transmission clamping jaw to reciprocate in the transmission direction, and the transmission clamping jaw is fixedly arranged on the horizontal linear module and is arranged below the waiting position, the feeding position and the receiving position; jacking module sets up in horizontal transmission platform both sides and is located the material level department of receiving, jacking module includes the jacking cylinder, keeps off the material subassembly, the jacking cylinder sets up in full charging tray below position, and elevating movement is to the push rod of jacking cylinder in vertical direction, keep off the material subassembly and set up on horizontal transmission platform both sides and be used for preventing full charging tray in vertical direction and drop.
6. The apparatus according to claim 5, wherein the apparatus comprises: the material blocking assembly comprises material blocking cushion blocks and anti-falling blocks, the material blocking cushion blocks are fixedly arranged on two sides of the horizontal transmission platform, one ends of the anti-falling blocks are hinged to the material blocking cushion blocks, and the other ends of the anti-falling blocks are in a rising triangular shape.
7. The apparatus according to claim 5, wherein the apparatus comprises: and third width adjusting components are arranged on two sides of the horizontal transmission platform, and the third width adjusting components have the same structure as the first width adjusting components.
8. The apparatus according to claim 1, wherein the apparatus comprises: the detection equipment further comprises a label stripping mechanism and a labeling mechanism, wherein the label stripping mechanism, the labeling mechanism and the material stacking mechanism are sequentially arranged, the label stripping mechanism is used for stripping labels from a label roll, and the labeling mechanism absorbs the stripped labels and then moves the stripped labels to a transfer position of the material stacking mechanism to perform labeling action.
9. The apparatus according to claim 8, wherein the apparatus is further characterized in that: the label peeling mechanism comprises a label placing unit, a peeling plate, a traction unit and a paper collecting unit, wherein the label placing unit is used for placing labels, the peeling plate is used for peeling labels from the labels, the paper collecting unit is used for recovering base paper, and the traction unit is used for driving the labels to be placed from the label placing unit, the labels are peeled through the peeling plate, and the base paper is recovered to the paper collecting unit.
10. The apparatus of claim 9, wherein the apparatus is further configured to: the labeling mechanism comprises a labeling linear module, a labeling lifting cylinder and a labeling suction nozzle, and the labeling linear module is horizontally arranged above the stripping plate and the transfer station; paste mark lift cylinder and set up on pasting mark sharp module, paste the downward and subsides mark suction nozzle fixed connection of push rod of mark lift cylinder in vertical direction.
CN202110743154.XA 2021-07-01 2021-07-01 Detection equipment compatible with multiple coil products Active CN113247401B (en)

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CN115007473B (en) * 2022-05-30 2023-07-14 歌尔股份有限公司 Angle reversing mechanism and product testing equipment
CN115452058A (en) * 2022-10-11 2022-12-09 珠海市申科谱工业科技有限公司 Automatic detecting mechanism for micro-element
CN116952960A (en) * 2023-07-25 2023-10-27 深圳市中升薄膜材料有限公司 AOI detection equipment

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