CN213558525U - Intelligent detection device - Google Patents

Abstract

The utility model discloses an intelligent detection device, which relates to the technical field of electronic product detection and comprises a good product stacking system, a defective product stacking system, a detection system, a carrying system and a control system; the good product stacking system comprises a first feeding station, a detection station, a first stacking station and a first transmission mechanism; the defective product stacking system comprises a second feeding station, a discharging station, a second stacking station and a second transmission mechanism; each emptying station corresponds to one detection station; the detection systems are all arranged in one-to-one correspondence with the detection stations. The utility model discloses intellectual detection system device, its transportation, transport and the detection that can independently accomplish the work piece, therefore area occupied is little, can effectively reduce the human cost.

Description

Intelligent detection device

Technical Field

The utility model relates to a product detection technical field, in particular to intelligent detection device.

Background

The existing product detection machine is generally single in detection station, can only be specially used for one specific detection, and is few in detection station. At present, the common practice is that a plurality of detection machines are adopted to complete the multi-item detection of the product, but a plurality of detection machines need to occupy more positions; in addition, products need to be manually transported between equipment, so that the cost of human resources needs to be increased, and the problem of resource waste exists.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an intelligent detection device, its transportation, transport and the detection that can independently accomplish the work piece, therefore area occupied is little, can effectively reduce the human cost.

The intelligent detection device comprises a good product disc stacking system, a first feeding station, a plurality of detection stations, a first disc stacking station and a first transmission mechanism; the first feeding station is used for placing material discs provided with workpieces, the first disc stacking station is used for stacking the material discs one by one, the first conveying mechanism is sequentially connected with the first feeding station, the detection station and the first disc stacking station, and the first conveying mechanism is used for conveying the material discs from the first feeding station to stop the detection station and the first disc stacking station in sequence; the defective product stacking system comprises a second feeding station, a plurality of discharging stations, a second stacking station and a second transmission mechanism; the second feeding station is used for placing empty material trays, and the second tray stacking station is used for stacking the material trays one by one; the second transmission mechanism is parallel to the first transmission mechanism, is sequentially connected with the second feeding station, the discharging station and the second disc stacking station, and is used for conveying the material disc from the second feeding station to stop the discharging station and the second disc stacking station in sequence; each emptying station corresponds to one detection station; the detection systems are arranged along the same direction and are arranged in one-to-one correspondence with the detection stations; the conveying systems are provided with a plurality of conveying systems and are used for transferring the workpieces in the material trays on the detection stations to the corresponding detection systems and transferring the workpieces back to the material trays on the detection stations or to the material trays on the discharging stations after the detection is finished; and the control system is electrically connected with the good product stacking system, the defective product stacking system, the detection system and the carrying system.

According to the utility model discloses intellectual detection system device has following beneficial effect at least: the intelligent detection device provided by the embodiment of the utility model is provided with the detection system and the carrying system simultaneously, can automatically transfer the workpieces in the material tray to the corresponding detection system for detection, and transfer the workpieces to the corresponding good product stacking system or the defective product stacking system according to the detection result after detection, can realize the full-automatic carrying and detection functions of the workpieces, has higher device integration level, can reduce the occupied area, and can effectively reduce the labor cost; the multi-group detection system and the carrying system can perform multi-station synchronous measurement, the detection efficiency is high, in addition, the carrying system and the detection system are controlled by the same control system, the detection speed and the carrying speed can be better matched, the two systems can be ensured to work cooperatively, and therefore, the efficiency and the flexibility are higher; the detection system arranged on the device can be adjusted according to the items to be detected, and the machine table has strong applicability.

According to some embodiments of the present invention, the detection system comprises a code reading CCD system, a withstand voltage detection system, a final measurement system, and a coplanarity detection system; the carrying system comprises a plurality of station manipulators, and the station manipulators comprise a pressure-resistant station manipulator corresponding to the pressure-resistant detection system, a final-measurement station manipulator corresponding to the final-measurement system and a coplanarity station manipulator corresponding to the coplanarity detection system.

According to some embodiments of the utility model, handling system includes has the arm crossbeam, the arm crossbeam spanes from the top first transmission device and second transmission device, station manipulator sliding connection be in on the arm crossbeam.

According to some embodiments of the utility model, read a sign indicating number CCD system include CCD read a sign indicating number module, with parallel first slip table module of first transmission device and with first transmission device vertically second slip table module, first slip table module with the second slip table module is connected, CCD read a sign indicating number module set up in on first slip table module or the second slip module.

According to some embodiments of the utility model, coplanarity detecting system includes coplanarity tool board, line laser detection module and is used for driving the line laser drive module that line laser detection module removed, set up a plurality of tool locating holes on the coplanarity tool board, line laser detection module set up in the below of coplanarity tool board.

According to some embodiments of the utility model, still include induction system, induction system set up in first material loading station, second material loading station and the detection station, induction system is used for responding to the position of the charging tray that transmission device transmitted, induction system with the control system electricity is connected.

According to the utility model discloses a some embodiments, first material loading station including set up in a plurality of charging tray limiting plates of first transmission device top, the charging tray limiting plate with it places the position to form the charging tray between the first transmission device, the charging tray limiting plate with form between the first transmission device and be used for through the play dish clearance of single charging tray.

According to some embodiments of the utility model, first material loading station includes full set placement mechanism, full set placement mechanism includes charging tray locating plate and blowing climbing mechanism, blowing climbing mechanism have two sets of and symmetry set up in the both sides of charging tray locating plate, blowing climbing mechanism includes full set horizontal drive mechanism, full set climbing mechanism and charging tray supporting disk, the charging tray supporting disk sets to L shape, and the top level sets up, full set horizontal drive mechanism is used for the drive the charging tray supporting disk gets into or keeps away from the charging tray placement position, full set climbing mechanism is used for the drive the charging tray supporting disk removes in vertical direction.

According to the utility model discloses a some embodiments, detect the station include charging tray climbing mechanism and set up in the fender of charging tray climbing mechanism rear side stops the mechanism, keep off and stop the mechanism including keeping off and stop actuating mechanism and set up in keep off and stop the fender on the actuating mechanism and stop the post, keep off and stop actuating mechanism and be used for the drive keep off and stop the post and remove in upper and lower direction.

According to some embodiments of the utility model, first pile of dish station is including being used for keeping off the empty tray that stops the charging tray and keep off post, empty tray climbing mechanism and tray mechanism, empty tray keep off stop the post set up in empty tray climbing mechanism's rear side, empty tray climbing mechanism set up in the below of first transmission mechanism and tray mechanism and be used for the jacking charging tray, tray mechanism have two sets ofly and set up respectively in the both sides top of first transmission mechanism, tray mechanism includes axis of rotation, fixed axle and supporting shoe, the axis of rotation rotates the setting, the one end of supporting shoe set up in the axis of rotation, the other end butt of supporting shoe in the upper end of fixed axle.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a three-dimensional structure diagram of an intelligent detection device according to an embodiment of the present invention;

FIG. 2 is a perspective view of the intelligent detection device of FIG. 1 without the upper cover;

FIG. 3 is a perspective view of the good product stacking system shown in FIG. 2;

FIG. 4 is a perspective view of the first loading station in FIG. 3;

FIG. 5 is a perspective view of the inspection station of FIG. 3;

FIG. 6 is a perspective view of the hollow plate jacking mechanism and the tray mechanism in the first stacking station of FIG. 3;

FIG. 7 is a perspective view of the code reading CCD system of FIG. 2;

FIG. 8 is a perspective view of the pressure resistance measuring system shown in FIG. 2;

FIG. 9 is a perspective view of the final test system of FIG. 2;

FIG. 10 is a perspective view of the coplanarity detection system of FIG. 2;

fig. 11 is a perspective view of the suction nozzle system of fig. 2.

Reference numerals:

a good product stacking system 100 a; a defective stacked tray stacking system 100 b; a frame 200; mounting the platen 300; an upper cover 400; a sensing device 700;

a first loading station 110; a tray position limiting plate 111; a tray positioning plate 112; a full-disc horizontal driving mechanism 113; a full tray jacking mechanism 114; a tray supporting plate 115; a detection station 120; a tray jacking mechanism 121; a gear stop drive mechanism 122; a stopping post 123; a tray positioning block 124; a first stack station 130; neutral gear stop column 131; an empty tray jacking mechanism 132; a rotating shaft 133; a fixed shaft 134; a support block 135; a rotating shaft fixing seat 137; a first transmission mechanism 140;

a profile fixing base 310; a code scanning section bar fixing base 311; a pressure-resistant fixing base 312; final measurement mounting base 313; tray mounting base 314; a jacking fixed base 315; a blocking mechanism mount 316; a stack mounting base plate 317;

a display screen 410; a touch screen 420; a three-color alarm lamp 430;

a code-reading CCD system 510; a pressure resistance detection system 520; a final test system 530; a coplanarity detection system 540; the first sliding table module 511; a second sliding table module 512; a CCD module fixing base 513; a CCD adjusting seat 514; a light source holder 515; a camera mount block 516; a camera 517; a lens 518; a light source 519; a probe holder 521; a ram horizontal cylinder 522; a probe 523; a probe lift cylinder 524; a pressure-resistant jig mounting plate 525; an electrode shield 526; a pressure-resistant positioning jig 527; ram up and down cylinders 528; a pressure lever 529; a final measurement jig fixing seat 531; a horizontal rodless cylinder 532; a horizontal guide rail 533; a final test jig plate 534; a cylinder mount 535; a material pressing three-axis cylinder 536; a press block fixing plate 537; a briquette 538; a coplanarity jig plate 541; a line laser adjustment plate 542; a line laser mounting plate 543; a line laser 544; a servo motor 545; a slide table module 546;

a pressure-resistant station manipulator 610; a manipulator hugging block 611; a slipway cylinder 612; a suction cup lever fixing base 613; a vacuum chuck 614; a sucker rod 615; a final station manipulator 620; the coplanarity station robot 630.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated in relation to the orientation description, such as up, down, left, right, front, rear, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, if there are first and second descriptions for distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the precedence of the indicated technical features.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 and fig. 2, an intelligent detection apparatus in an embodiment of the present invention includes a good product stacking system 100a, a defective product stacking system 100b, a detection system, a handling system, and a control system;

the good product stacking system 100a includes a first feeding station 110, a plurality of detecting stations 120, a first stacking station 130, and a first conveying mechanism 140; the first feeding station 110 is used for placing material trays with workpieces, the first stacking station 130 is used for stacking the material trays one by one, and the first conveying mechanism 140 is sequentially connected with the first feeding station 110, the detection station 120 and the first stacking station 130 and is used for conveying the material trays from the first feeding station 110 to pass through the detection station 120 and the first stacking station 130 in sequence;

the defective product stacking system 100b comprises a second feeding station, a plurality of discharging stations, a second stacking station and a second transmission mechanism; the second feeding station is used for placing empty material trays, and the second tray stacking station is used for stacking the material trays one by one; the second transmission mechanism is parallel to the first transmission mechanism 140, is sequentially connected with the second feeding station, the discharging station and the second disc stacking station, and is used for conveying the material disc from the second feeding station to the discharging stopping station and the second disc stacking station in sequence; each emptying station corresponds to one of the detection stations 120; the second feeding station has the same mechanism as the first feeding station 110, the discharging station has the same structure as the detection station 120, the second disc stacking station has the same structure as the first disc stacking station 130, and the second transmission mechanism has the same structure as the first transmission mechanism 140;

the detection systems are arranged along the same direction and are arranged in one-to-one correspondence with the detection stations 120;

the plurality of conveying systems are used for transferring the workpieces in the material trays on the detection station 120 to the corresponding detection systems and transferring the workpieces back to the material trays of the detection station 120 or to the material trays of the discharge station after detection is finished;

the control system is electrically connected to the good product stack system 100a, the defective product stack system 100b, the inspection system, and the conveyance system.

When the intelligent detection device in the embodiment of the utility model works, firstly, the stacked full trays with the workpieces are placed in the first feeding station 110, in addition, the empty tray is placed in the second feeding station, the first conveying mechanism 140 and the second conveying mechanism are started, the full tray enters the first conveying mechanism 140 through the first feeding station 110 and reaches the detection station 120 along the first conveying mechanism 140, in addition, the empty material tray enters the second transmission mechanism through the second feeding station and reaches the discharging station along the second transmission mechanism, the conveying system conveys the workpieces in the full material tray reaching the detection station 120 to the detection system for detection, and respectively convey the workpieces to the trays on the first conveying mechanism 140 or the second conveying mechanism according to the detection result, after the workpieces in the material tray pass through all the detection systems, the first conveying mechanism 140 conveys the material tray to the first tray stacking station 130 for tray stacking; and the second transmission mechanism transmits the material tray to a second material tray stacking station for stacking and placing.

The intelligent detection device provided by the embodiment of the utility model is provided with the detection system and the carrying system, the carrying system can automatically transfer the workpieces in the material tray to the corresponding detection system for detection, and transfer the workpieces to the corresponding good product stacking system 100a or the defective product stacking system 100b according to the detection result after detection, so that the full-automatic carrying and detection functions of the workpieces can be realized, the integration level of the device is higher, and the occupied area can be reduced; the multi-group detection system and the carrying system can perform multi-station synchronous measurement, the detection efficiency is high, in addition, the carrying system and the detection system are controlled by the same control system, the detection speed and the carrying speed can be better matched, the two systems can be ensured to work cooperatively, and therefore, the efficiency and the flexibility are higher; the detection system arranged on the device can be adjusted according to the items to be detected, and the machine table has strong applicability.

Referring to fig. 1 to 3, in some examples of the present invention, specifically, the intelligent detection device further includes a frame 200 and a mounting platen 300 disposed on the frame 200, the mounting platen 300 is further provided with a section fixing base 310, the good product stacking system 100a and the defective product stacking system 100b are disposed on the section fixing base 310, and the first transmission mechanism 140 employs a synchronous belt conveyor.

Referring to fig. 1, in some examples of the present invention, specifically, the intelligent detection device further includes an upper cover 400, the upper cover 400 is covered above the installation platen 300, and a containing cavity for containing the good product stacked tray stacking system 100a, the bad product stacked tray stacking system 100b, the handling system and the detection system is arranged between the upper cover 400 and the installation platen 300;

still be provided with control display alarm system on upper shield 400, it is including setting up display screen 410 on upper shield 400, touch-sensitive screen 420 and three-colour alarm lamp 430, display screen 410, touch-sensitive screen 420 and three-colour alarm lamp 430 are connected with control system respectively, and display screen 410 wherein can show intellectual detection system device's operating condition, can control intellectual detection system device through touch-sensitive screen 420, display screen 410, can realize the warning of device abnormal work through three-colour alarm lamp 430.

Referring to fig. 2, in some examples of the present invention, specifically, the detection system includes a code reading CCD system 510, a pressure resistance detection system 520, a final detection system 530 and a coplanarity detection system 540 disposed at the side of the first transmission mechanism 140 in a front-to-back order; the handling system comprises a plurality of station manipulators, and the station manipulators comprise a pressure-resistant station manipulator 610 corresponding to the pressure-resistant detection system 520, a final-measurement station manipulator 620 corresponding to the final-measurement system 530 and a coplanarity station manipulator 630 corresponding to the coplanarity detection system 540. By arranging a plurality of detection systems arranged at the side of the first conveying mechanism 140, a plurality of detections of the workpiece can be performed simultaneously; the multi-station synchronous measurement of the workpiece can be realized through the correspondingly arranged station manipulators, so that the detection speed is increased; in addition, the detection system can be adjusted according to the items to be detected, and the applicability of the machine can be effectively enhanced.

Referring to fig. 2, in some examples of the present invention, in particular, the handling system includes a robot arm cross member spanning the first transfer mechanism 140 and the second transfer mechanism from above, and the station robot is slidably connected to the robot arm cross member. By the arm cross member provided across the first conveyance mechanism 140 and the second conveyance mechanism, the arm can carry the workpiece between the first conveyance mechanism 140 and the second conveyance mechanism by the shortest moving distance. Specifically, the robot arm beam may be disposed on the inner side surface of the upper housing 400 or directly disposed on a gantry.

Referring to fig. 3 and 11, in some examples of the present invention, specifically, the carrying system further includes a suction nozzle system, the suction nozzle system includes a mechanical arm holding block 611, a sliding table cylinder 612 symmetrically disposed on both sides of the mechanical arm holding block 611, a suction cup rod fixing seat 613 disposed on the sliding table cylinder 612, and four pairs of vacuum suction cups 614 and suction cup rods 615 disposed on each suction cup rod fixing seat 613. The vacuum chuck 614 and the chuck bar 615 may be increased or decreased as desired.

Referring to fig. 3 and 7, in some examples of the present invention, specifically, code reading CCD system 510 includes a CCD code reading module, a first sliding table module 511 parallel to first transmission mechanism 140 and a second sliding table module 512 perpendicular to first transmission mechanism 140, first sliding table module 511 is connected with second sliding table module 512, and the CCD code reading module is disposed on first sliding table module 511 or second sliding table module 512.

Specifically, read a yard CCD system 510 and set up on a yard section bar unable adjustment base 311, the CCD reads a yard module and includes CCD module fixing base 513, CCD adjustment seat 514, light source fixing base 515 and camera fixed block 516, CCD module fixing base 513 is connected fixedly with first slip table module 511 or second slip table module 512, CCD adjustment seat 514 sets up on CCD module fixing base 513, light source fixing base 515 and camera fixed block 516 set up on CCD adjustment seat 514, install camera 517 and camera lens 518 on the camera fixed block 516, install light source 519 on the light source fixing base 515. When the material tray reaches the detection station 120 corresponding to the code reading CCD system 510, the CCD code reading module is driven by the first sliding table module 511 and the second sliding table module 512 which are perpendicular to each other to read the information code of the workpiece in the material tray, and after the reading is completed, the first transmission mechanism 140 transmits the material tray to the next station.

Referring to fig. 3 and 8, in some examples of the utility model, specifically, withstand voltage detecting system 520 sets up on a withstand voltage unable adjustment base 312, withstand voltage unable adjustment base 312 includes the tool mount pad, probe fixing base 521 and pressure head horizontal cylinder 522, be provided with probe 523 in the probe fixing base 521, probe fixing base 521 is connected with probe lift cylinder 524, be provided with withstand voltage tool mounting panel 525 on the tool mount pad, be fixed with electrode protection cover 526 and withstand voltage positioning tool 527 on the withstand voltage tool mounting panel 525, install depression bar cylinder fixing base on the pressure head horizontal cylinder 522, install depression bar upper and lower cylinder 528 on the depression bar cylinder fixing base, depression bar upper and lower cylinder 528 is connected with the depression bar head fixing base, be provided with four depression bars 529 on the depression bar head fixing base. The pressure-resistant station manipulator 610 conveys the workpiece to the pressure-resistant positioning jig 527, the probe lifting cylinder 524 drives the probe fixing seat 521 to move upwards so as to drive the probe 523 to move upwards along the workpiece positioning hole until the probe contacts the bottom of the workpiece, meanwhile, the pressure head horizontal cylinder 522 and the pressure head upper and lower cylinders 528 drive the pressure rod 529 to press the workpiece and perform pressure-resistant test, and after the test is completed, the pressure-resistant station manipulator 610 places the workpiece into a material disc again according to a test result.

Referring to fig. 3 and 9, in some examples of the present invention, specifically, the final measurement system 530 is disposed on the final measurement mounting base 313, the final measurement system 530 includes the final measurement fixture fixing base, the horizontal rodless cylinder 532 and the horizontal guide rail 533, the final measurement fixture fixing base 531 is provided with the final measurement fixture plate 534, the horizontal guide rail 533 and the horizontal rodless cylinder 532 are provided with the cylinder fixing base 535, at least one material pressing triaxial cylinder 536 is fixed on the cylinder fixing base 535, the lower end of the material pressing triaxial cylinder 536 is mounted with the pressing block fixing plate 537, and the lower end of the pressing block fixing plate 537 is mounted with the pressing block 538 through the compression spring. The final testing station manipulator 620 conveys the workpiece to a final testing jig plate 534, the horizontal rodless cylinder 532 drives the cylinder fixing seat 535 to be above a final testing mounting plate, the pressing three-shaft cylinder 536 drives the pressing block 538 to compress the workpiece and perform testing, the cylinder returns after the testing is completed, and the final testing station manipulator 620 puts the product into the tray again according to the testing result.

Referring to fig. 3 and 10, in some examples of the present invention, in particular, coplanarity detecting system 540 includes coplanarity jig plate 541, line laser detecting module and line laser driving module for driving line laser detecting module to move, sets up a plurality of jig positioning holes on coplanarity jig plate 541, and line laser detecting module sets up in coplanarity jig plate 541's below.

Specifically, the line laser detection module includes line laser adjusting plate 542, set up line laser mounting panel 543 and set up the line laser 544 on line laser mounting panel 543 on line laser adjusting plate 542, and line laser drive module can adopt servo motor 545 and slip table module 546 with servo motor matched with.

The coplanarity station manipulator 630 places the product on the coplanarity jig plate 541, the line laser detection module is arranged below the coplanarity jig plate 541, the line laser driving module drives the line laser detection module to scan the bottom of the workpiece for coplanarity detection, and the coplanarity station manipulator 630 places the product on the tray again according to the test result.

Referring to fig. 3, 4 and 6, in some examples of the present invention, specifically, the intelligent detection device further includes an induction device 700, the induction device 700 is disposed in the first feeding station 110, the second feeding station and the detection station 120, the induction device 700 is used for inducing the position of the tray transmitted by the first transmission mechanism, and the induction device 700 is electrically connected to the control system. The adopted sensing device 700 can adopt a photoelectric switch, when the sensing device 700 in the first feeding station 110 senses a material tray, the control system starts the discharging and jacking mechanism in the full tray placing mechanism to place the material tray on the first transmission mechanism 140, and then starts the first transmission mechanism 140 and the second transmission mechanism to start the transmission of the material tray; when the sensing device 700 in the detection station 120 senses the material tray, the control system starts the stopping mechanism in the detection station 120 to stop the material tray and lift the material tray through the material tray lifting mechanism 121.

Referring to fig. 2 and 3, in some examples of the present invention, in particular, first feeding station 110 includes a plurality of tray limiting plates 111 disposed above first transmission mechanism 140, and a tray placing position is formed between tray limiting plate 111 and first transmission mechanism 140, and a tray discharging gap for passing through a single tray is formed between tray limiting plate 111 and first transmission mechanism 140. Under the driving of the first transmission mechanism 140, because the height of the tray discharging gap can allow a single tray to pass through, only the tray positioned at the lowest position can pass through the tray discharging gap, and the next tray can be transmitted out of the tray discharging gap after the previous tray is transmitted out of the first feeding station, the stacked trays can be transmitted to the detection station 120 one by one through the structure; in addition, the tray can be prevented from falling down by the tray limiting plate 111.

Referring to fig. 3 and 4, in some examples of the utility model, specifically, first material loading station 110 is including setting up the full set of placement mechanism on set mounting plate 314, full set of placement mechanism includes charging tray locating plate 112 and blowing climbing mechanism, blowing climbing mechanism has two sets ofly and the symmetry sets up in charging tray locating plate 112's both sides, blowing climbing mechanism includes full set of horizontal drive mechanism 113, full set of climbing mechanism 114 and charging tray supporting disk 115, charging tray supporting disk 115 sets up to L shape, and the top level sets up, full set of horizontal drive mechanism 113 is used for driving charging tray supporting disk 115 to get into or keep away from the charging tray and places the position, full set of climbing mechanism 114 is used for driving charging tray supporting disk 115 and removes in vertical direction. The tray is firstly placed on the two tray supporting plates 115, the full-tray jacking mechanism 114 drives the tray supporting plates 115 to move downwards, and when the tray supporting plates 115 and the tray positioning plate 112 are positioned on the same plane, the full-tray horizontal driving mechanism 113 moves towards the outer side, so that the tray is placed on the tray positioning plate 112.

Referring to fig. 3 and 5, in some examples of the present invention, specifically, the detection station 120 includes a tray jacking mechanism 121 and a stopping mechanism disposed behind the tray jacking mechanism 121, the tray jacking mechanism 121 is disposed on the jacking fixing base 315, and the stopping mechanism is disposed on the stopping mechanism mounting base 316; the stopping mechanism comprises a stopping driving mechanism 122 and a stopping post 123 arranged on the stopping driving mechanism 122, the stopping driving mechanism 122 is used for driving the stopping post 123 to move up and down, and a tray positioning block 124 is further arranged on the tray jacking mechanism 121. When the material tray reaches the detection station 120, the stopping driving mechanism 122 drives the stopping post 123 to stop the material tray upwards, so that the material tray is prevented from reaching the next station, the material tray jacking mechanism 121 jacks the material tray positioning block 124 upwards to support the material tray, and the carrying system is convenient to carry workpieces in the material tray.

Referring to fig. 3 and 6, in some examples of the present invention, specifically, first stack dish station 130 sets up on a stack dish mounting base plate 317, first stack dish station 130 keeps off and stops post 131 including the empty dish that is used for keeping off the parking disc, empty dish climbing mechanism 132 and tray mechanism, empty dish keeps off and stops post 131 and sets up in the rear side of empty dish climbing mechanism 132, empty dish climbing mechanism 132 sets up in the below of first transmission mechanism 140 and tray mechanism and is used for the jacking charging disc, tray mechanism has two sets ofly and sets up in the both sides top of first transmission mechanism 140, tray mechanism below is provided with the riser, tray mechanism includes pivot fixing base 137, axis of rotation 133, fixed axle 134 and supporting shoe 135, axis of rotation 133 rotates to set up on pivot fixing base 137, the one end of supporting shoe 135 sets up on axis of rotation 133, the other end butt of supporting shoe 135 is in the upper end of fixed axle 134.

When the material tray reaches the first tray stacking station, the empty tray blocking and stopping column 131 blocks and stops the material tray in the first tray stacking station, in addition, the empty tray jacking mechanism 132 jacks the material tray upwards into the tray mechanism, the material tray contacts the supporting block 135 on the tray structure and pushes the supporting block 135 to rotate upwards, after the material tray continuously moves upwards and is separated from the supporting block 135, the supporting block 135 rotates to one side of the fixed shaft 134 again under the action of gravity, at the moment, the empty tray jacking mechanism 132 drives the material tray to move downwards, and the material tray contacts the supporting block 135 again and is blocked by the supporting block 135, so that the material tray is stopped above the supporting block 135; then, the next empty tray repeats the above actions, so that the empty trays are stacked below the previous empty tray, and the empty trays are stacked one by one.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge range of those skilled in the art.

Claims (10)

1. Intellectual detection system device, its characterized in that includes:

the good product stacking system comprises a first feeding station, a plurality of detection stations, a first stacking station and a first transmission mechanism; the first feeding station is used for placing material discs provided with workpieces, the first disc stacking station is used for stacking the material discs one by one, the first conveying mechanism is sequentially connected with the first feeding station, the detection station and the first disc stacking station, and the first conveying mechanism is used for conveying the material discs from the first feeding station to stop the detection station and the first disc stacking station in sequence;

the defective product stacking system comprises a second feeding station, a plurality of discharging stations, a second stacking station and a second transmission mechanism; the second feeding station is used for placing empty material trays, and the second tray stacking station is used for stacking the material trays one by one; the second transmission mechanism is parallel to the first transmission mechanism, is sequentially connected with the second feeding station, the discharging station and the second disc stacking station, and is used for conveying the material disc from the second feeding station to stop the discharging station and the second disc stacking station in sequence; each emptying station corresponds to one detection station;

the detection systems are arranged along the same direction and are arranged in one-to-one correspondence with the detection stations;

the conveying systems are provided with a plurality of conveying systems and are used for transferring the workpieces in the material trays on the detection stations to the corresponding detection systems and transferring the workpieces back to the material trays on the detection stations or to the material trays on the discharging stations after the detection is finished;

and the control system is electrically connected with the good product stacking system, the defective product stacking system, the detection system and the carrying system.

2. The intelligent detection device according to claim 1, wherein the detection system comprises a code reading CCD system, a pressure resistance detection system, a final detection system and a coplanarity detection system; the carrying system comprises a plurality of station manipulators, and the station manipulators comprise a pressure-resistant station manipulator corresponding to the pressure-resistant detection system, a final-measurement station manipulator corresponding to the final-measurement system and a coplanarity station manipulator corresponding to the coplanarity detection system.

3. The intelligent detection device according to claim 2, wherein the handling system comprises a robot arm cross member spanning the first and second transfer mechanisms from above, and the station robot is slidably connected to the robot arm cross member.

4. The intelligent detection device according to claim 2, wherein the code reading CCD system comprises a CCD code reading module, a first sliding table module parallel to the first transmission mechanism, and a second sliding table module perpendicular to the first transmission mechanism, the first sliding table module is connected with the second sliding table module, and the CCD code reading module is arranged on the first sliding table module or the second sliding table module.

5. The intelligent detection device according to claim 2, wherein the coplanarity detection system comprises a coplanarity jig plate, a line laser detection module, and a line laser driving module for driving the line laser detection module to move, the coplanarity jig plate is provided with a plurality of jig positioning holes, and the line laser detection module is disposed below the coplanarity jig plate.

6. The intelligent detection device according to any one of claims 1 to 5, further comprising a sensing device, wherein the sensing device is disposed in the first feeding station, the second feeding station and the detection station, the sensing device is configured to sense a position of the tray transmitted by the transmission mechanism, and the sensing device is electrically connected to the control system.

7. The intelligent detection device according to any one of claims 1 to 5, wherein the first feeding station comprises a plurality of tray limiting plates arranged above the first conveying mechanism, a tray placing position is formed between each tray limiting plate and the first conveying mechanism, and a tray discharging gap for passing a single tray is formed between each tray limiting plate and the first conveying mechanism.

8. The intelligent detection device according to claim 7, wherein the first feeding station comprises a full tray placing mechanism, the full tray placing mechanism comprises a tray positioning plate and a discharging jacking mechanism, the discharging jacking mechanism comprises two sets of material tray positioning plates and two discharging jacking mechanisms, the two sets of material tray positioning plates are symmetrically arranged on two sides of the tray positioning plate, the discharging jacking mechanism comprises a full tray horizontal driving mechanism, a full tray jacking mechanism and a tray supporting plate, the tray supporting plate is arranged to be L-shaped, the top of the tray supporting plate is horizontally arranged, the full tray horizontal driving mechanism is used for driving the tray supporting plate to enter or keep away from the tray placing position, and the full tray jacking mechanism is used for driving the tray supporting plate to move in the vertical direction.

9. The intelligent detection device according to any one of claims 1 to 5, wherein the detection station comprises a tray jacking mechanism and a stopping mechanism arranged at the rear side of the tray jacking mechanism, the stopping mechanism comprises a stopping driving mechanism and a stopping post arranged on the stopping driving mechanism, and the stopping driving mechanism is used for driving the stopping post to move in the vertical direction.

10. The intelligent detection device according to any one of claims 1 to 5, wherein the first tray stacking station comprises an empty tray stopping column for stopping a tray, an empty tray jacking mechanism and a tray mechanism, the empty tray stopping column is arranged at the rear side of the empty tray jacking mechanism, the empty tray jacking mechanism is arranged below the first conveying mechanism and the tray mechanism and used for jacking the tray, two sets of the tray mechanisms are respectively arranged above two sides of the first conveying mechanism, the tray mechanism comprises a rotating shaft, a fixed shaft and a support block, the rotating shaft is rotatably arranged, one end of the support block is arranged on the rotating shaft, and the other end of the support block abuts against the upper end of the fixed shaft.

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