CN213566640U

CN213566640U - Detection packaging machine

Info

Publication number: CN213566640U
Application number: CN202021834343.5U
Authority: CN
Inventors: 闫斌
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2021-06-29
Anticipated expiration: 2030-08-27

Abstract

The utility model discloses a detection packaging machine, which comprises a feeding device, a material taking device, a detection device, a discharging device, a packaging device and a control system; the feeding device comprises a feeding station, a taking station, a disc stacking station and a transmission mechanism, wherein the transmission mechanism is sequentially connected with the feeding station, the taking station and the disc stacking station; the utility model is provided with the detection device and the packing device at the same time, the integration level is higher, and the occupied area is favorably reduced; the detection device and the packaging device are electrically connected to the same control system and are controlled by the same control system, so that the working rates of the detection device and the packaging device can be better matched, the detection device and the packaging device can work cooperatively, and the efficiency and the flexibility are higher; and the utility model discloses detection packagine machine can get the material from piling up good charging tray one by one automatically to will pile up the charging tray after getting the material automatically, degree of automation is higher.

Description

Detection packaging machine

Technical Field

The utility model relates to a equipment for packing field, in particular to detect packagine machine.

Background

In a packaging production line, two machines are generally adopted for detection and packaging, wherein one machine is used for detection, and the other machine is used for packaging; therefore, the occupied area of the machine table is large, the machine table is too fat, the detection and packaging efficiency of the machine table is often not matched, and the method is contrary to the direction that the occupied area of automatic equipment is small, the efficiency is high, and the machine table is flexible. In addition, during detection or packaging loading, although a manipulator or an automatic loading device can automatically load materials from a single material tray, in order to save space, the material trays full of workpieces are generally stacked, the existing loading device for detection or packaging is difficult to independently take down the single material tray, and after the workpieces on the material trays are taken down, the empty material trays are also difficult to stack.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a detect packagine machine, it can have independent completion to detect and the packing operation, therefore take up an area of for a short time, efficient to it can be automatic get the material from the charging tray that piles up one by one, and will pile up the charging tray after getting the material.

The detection packaging machine according to the embodiment of the utility model comprises a feeding device, a material taking device, a detection device, a discharging device, a packaging device and a control system; the feeding device comprises a feeding station, a taking station, a disc stacking station and a transmission mechanism, wherein the transmission mechanism is sequentially connected with the feeding station, the taking station and the disc stacking station; the feeding station comprises a plurality of material tray limiting plates arranged above the transmission mechanism, material tray placing positions are formed among the material tray limiting plates, a tray discharging gap is formed between the material tray limiting plates and the transmission mechanism, and the height of the tray discharging gap can allow a single material tray to pass through; the material taking station comprises a material taking blocking stopping column and a blocking stopping driving device, the material taking blocking stopping column is arranged below the transmission mechanism, and the blocking stopping driving device is used for driving the material taking blocking stopping column to move up and down so that the material taking blocking stopping column moves to the position above the transmission mechanism to block the material tray; the tray stacking station comprises an empty tray blocking and stopping column, an empty tray jacking mechanism and a tray mechanism, wherein the empty tray blocking and stopping column is used for blocking and stopping the material tray, and the empty tray jacking mechanism is arranged below the transmission mechanism and the tray mechanism and is used for jacking the material tray; the tray mechanisms are two groups and are respectively symmetrically arranged above two sides of the transmission mechanism, each tray mechanism comprises a rotating shaft, a fixed shaft and a supporting block, the rotating shafts are rotatably arranged, one end of each supporting block is connected to the rotating shaft, the other end of each supporting block extends above the transmission mechanism, and the fixed shafts are used for limiting the supporting blocks to rotate downwards; the detection device is used for detecting the product; the material taking device is arranged between the detection device and the feeding device and used for transferring the workpiece from the material taking station to the detection device; the packaging device is used for packaging the product; the blanking device is arranged between the detection device and the packaging device; the blanking device is used for transferring the workpiece from the detection device to the packaging device or removing defective products; and the control system is electrically connected with the feeding device, the taking device, the detection device, the discharging device and the packaging device.

According to the utility model discloses detect packagine machine has following beneficial effect at least: the detection packaging machine provided by the embodiment of the utility model is provided with the detection device and the packaging device at the same time, so that the integration level is higher, and the occupied area is favorably reduced; the detection device and the packaging device are electrically connected to the same control system and are controlled by the same control system, so that the working rates of the detection device and the packaging device can be better matched, the detection device and the packaging device can work cooperatively, and the efficiency and the flexibility are higher; moreover, through the feeding station, the taking station and the stacking station which are sequentially arranged on the transmission mechanism, a single material tray can be transmitted to the taking station from the bottom of a material tray stacked at the feeding station by the transmission mechanism each time by virtue of a tray discharging gap of the feeding station, and after a workpiece on the single material tray is taken out, the empty material trays can be stacked on the tray mechanism one by virtue of an empty tray blocking and stopping column, an empty tray jacking mechanism and a tray mechanism of the stacking station; therefore, the utility model discloses detection packagine machine can get the material from piling up good charging tray one by one automatically to will pile up the charging tray after getting the material automatically, degree of automation is higher.

According to the utility model discloses a some embodiments, the material loading station is including full set climbing mechanism, full set climbing mechanism is including charging tray locating plate and full set jacking driver part, the charging tray locating plate is located the below of position is placed to the charging tray, full set jacking driver part is used for the drive the charging tray locating plate is in remove between transmission device's top and the below.

According to some embodiments of the present invention, the feeding station comprises two full tray placing mechanisms symmetrically disposed at two sides of the conveying mechanism, each full tray placing mechanism comprises a tray placing plate, a full tray side jacking mechanism and a full tray horizontal driving mechanism, the tray placing plate is L-shaped, and the top of the tray placing plate is horizontally disposed; the full-tray horizontal driving mechanism is used for driving the tray placing plate to move horizontally so as to enable the top of the tray placing plate to enter or be far away from the tray placing position; the full-tray side jacking mechanism is used for driving the tray placing plate to move up and down.

According to the utility model discloses a some embodiments, detection device detects the station including the plane degree, the plane degree detects the station and sweeps the CCD system including second carousel system and line, be provided with a plurality of first detection tool on the second carousel system, the line is swept CCD system neighbor and is located the second carousel system outside is used for detecting the work piece plane degree.

According to the utility model discloses a some embodiments, detection device detects the station including sweeping the sign indicating number, it detects the station including third carousel system and reading a sign indicating number CCD system to sweep the sign indicating number, be provided with a plurality of second detection tool on the third carousel system, read a sign indicating number CCD system neighbor and locate the third carousel system outside is used for reading the work piece two-dimensional code.

According to some embodiments of the present invention, a second turning system is provided between the second turntable system and the third turntable system, for transferring a workpiece from the first detection jig to the second detection jig; the second turnover system comprises a vertical linear driving module, a rotary driving mechanism and a clamping mechanism, wherein the clamping mechanism is connected to the rotary driving mechanism, and the rotary driving mechanism is arranged on the vertical linear driving module.

According to the utility model discloses a few embodiments, extracting device is including getting the material manipulator, it is provided with the vacuum suction nozzle system to get the material manipulator.

According to some embodiments of the present invention, the material taking device further comprises a first turntable system and a first turning system, wherein the first turntable system is provided with a plurality of feeding jigs; the material taking manipulator is arranged between the feeding station and the first rotary table system and used for transferring workpieces from the feeding station to the feeding jig, and the first overturning system is arranged between the first rotary table system and the second rotary table system and used for transferring workpieces from the feeding jig to the first detection jig.

According to some embodiments of the invention, the packaging device comprises a carrier tape emptying system, a carrier tape packaging system and a carrier tape receiving system, the carrier tape emptying system being configured to discharge a carrier tape; the carrier tape packaging system comprises a carrier tape table, a tape driving mechanism, a sealing tape unreeling mechanism, a sealing tape adjusting structure and a heat sealing cutter; a belt rail is formed on the carrier tape table and used for penetrating a carrier tape; the tape driving mechanism is arranged at one end of the carrier tape table and used for driving the carrier tape and the sealing tape to move along the tape rail; the sealing tape unwinding mechanism is used for paying off the sealing tape; the sealing tape adjusting structure comprises a plurality of adjusting rollers, and the adjusting rollers are used for adjusting the trend of the sealing tape and enabling the sealing tape to be overlapped above the carrier tape before entering the lower part of the heat sealing knife; the heat sealing knife is arranged above the belt rail and used for sealing the sealing belt with the carrier belt; the carrier tape receiving system is used for winding the carrier tape which is packaged.

According to the utility model discloses a some embodiments, carrier band packaging system is still including optic fibre induction system, optic fibre induction system set up in take the rail top, optic fibre induction system is used for the response material on the carrier band is foraminiferous, optic fibre induction system and take actuating mechanism all with the control system electricity is connected, control system can be according to optic fibre induction system's sensing signal control take actuating mechanism to start or close.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural view of a detection and packaging machine according to some embodiments of the present invention;

fig. 2 is a schematic structural view of the inspection packaging machine according to some embodiments of the present invention;

fig. 3 is a schematic structural diagram of a line scan CCD system according to some embodiments of the present invention;

fig. 4 is a schematic structural diagram of a code-reading CCD system according to some embodiments of the present invention;

fig. 5 is a schematic structural view of a first turntable system according to some embodiments of the present invention;

fig. 6 is a schematic structural view of a second flipping system according to some embodiments of the present invention;

fig. 7 is a schematic structural view of a carrier tape receiving system according to some embodiments of the present invention;

fig. 8 is a schematic structural diagram of a tcp system according to some embodiments of the present invention.

Reference numerals:

the feeding device 100, the first overturning system 500, the second overturning system 600 and the control system 900;

the full-tray lifting device comprises a feeding station 110, a tray limiting plate 111, a tray discharging gap 112, a tray positioning plate 113, a full-tray lifting driving part 114, a tray placing plate 115, a full-tray side lifting mechanism 116, a full-tray horizontal driving mechanism 117 and a tray placing position 118; a material taking station 120, a material taking blocking column 121, a blocking driving device 122 and a material tray positioning sheet 123; a disc stacking station 130, an empty disc blocking and stopping column 131, a rotating shaft 132, a fixed shaft 133, a supporting block 134, a rotating shaft fixing seat 135, an empty disc limiting plate 136, an empty disc jacking driving part 137, an empty disc blocking and stopping adjusting plate 138 and an empty disc positioning plate 139; a transport mechanism 140, a feeder frame 150;

a material taking manipulator 210; a first turntable system 220, a turntable 221, a turntable fixing seat 222, a feeding jig 223 and a speed reducer 224;

a linear scanning CCD system 310, a linear laser 311, a horizontal linear driving module 310 and a linear scanning fixing seat 313; a second turntable system 320;

a third turntable system 410; a code reading CCD system 420, a CCD fixed base 421, a camera 422 and an annular light source 423;

the device comprises a vertical linear driving module 610, a rotary driving mechanism 620, a clamping mechanism 630 and a turnover bracket 640;

a carrier tape emptying system 710; the carrier tape packaging system 720 comprises a carrier tape platform 721, a tape driving mechanism 722, a sealing tape unwinding mechanism 723, a regulating roller 724, a heat sealing knife 725, a sealing knife driving device 726, a carrier tape pressing plate 727, an optical fiber sensing device 728 and an arc transition plate 729; the carrier band receiving system 730 comprises a carrier band receiving bracket 731, a carrier band winding roller 732 and a winding servo motor 733;

a feeding manipulator 810 and a defective storage box 820.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated in relation to the orientation description, such as up, down, left, right, front, rear, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, if there are first and second descriptions for distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the precedence of the indicated technical features.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 and 2, the embodiment of the present invention provides a detection packaging machine, including a feeding device 100, a material taking device, a detection device, a discharging device, a packaging device and a control system 900.

The feeding device 100 comprises a feeding station 110, a taking station 120, a disc stacking station 130 and a transmission mechanism 140, wherein the transmission mechanism 140 is sequentially connected with the feeding station 110, the taking station 120 and the disc stacking station 130.

The feeding station 110 comprises a plurality of tray limiting plates 111 arranged above the transmission mechanism 140, tray placing positions 118 are formed among the tray limiting plates 111, tray discharging gaps 112 are formed among the tray limiting plates 111 and the transmission mechanism 140, and the height of the tray discharging gaps 112 can allow a single tray to pass through.

The material taking station 120 comprises a material taking blocking stopping column 121 and a blocking stopping driving device 122, the material taking blocking stopping column 121 is arranged below the transmission mechanism 140, and the blocking stopping driving device 122 is used for driving the material taking blocking stopping column 121 to move up and down so that the material taking blocking stopping column 121 moves to the position above the transmission mechanism 140 to block the material tray.

The stacking station 130 comprises a blank tray blocking and stopping column 131, a blank tray jacking mechanism and a tray mechanism, wherein the blank tray blocking and stopping column 131 is used for blocking and stopping a tray, and the blank tray jacking mechanism is arranged below the transmission mechanism 140 and the tray mechanism and is used for jacking the tray; the two sets of tray mechanisms are respectively and symmetrically arranged above two sides of the transmission mechanism 140, each tray mechanism comprises a rotating shaft 132, a fixed shaft 133 and a supporting block 134, the rotating shaft 132 is rotatably arranged, one end of each supporting block 134 is connected to the corresponding rotating shaft 132, the other end of each supporting block 134 extends to the position above the transmission mechanism 140, and the fixed shafts 133 are used for limiting the corresponding supporting blocks 134 to rotate downwards.

The detecting device is used for detecting products, and the material taking device is arranged between the detecting device and the feeding device 100 and used for transferring workpieces from the material taking station 120 to the detecting station.

The packaging device is used for packaging products, and the blanking device is arranged between the detection device and the packaging device; the blanking device is used for transferring the workpieces from the detection device to the packaging device or removing defective products.

The control system 900 is electrically connected with the feeding device 100, the taking device, the detecting device, the blanking device and the packaging device, so that the feeding device 100, the taking device, the detecting device, the blanking device and the packaging device are controlled to cooperatively operate through the control system 900.

When the detection packaging machine provided by the embodiment of the utility model works, firstly, stacked material trays for placing workpieces are placed in the material tray placing position 118 of the feeding station 110, and the bottommost material tray falls on the transmission mechanism 140, then the transmission mechanism 140 is started, and the bottommost material tray is conveyed out of the feeding station 110 through the tray outlet gap 112 and is subsequently conveyed to the material taking station 120; after the previous tray is conveyed out of the feeding station 110 under the action of the conveying mechanism 140, the next tray located at the bottommost of the feeding station 110 is also conveyed out of the feeding station 110 from the tray outlet gap 112, so that the stacked trays can be conveyed to the material taking station 120 one by one; when the material tray comes to the material taking station 120, the material taking stopping column 121 is driven to move upwards by the stopping driving device 122, so that the material tray is stopped, then the material taking device takes the workpieces in the material tray one by one, the stopping driving device 122 drives the material taking stopping column 121 to move downwards, then the conveying mechanism 140 continuously conveys the material tray to the stacking station 130, the material tray comes to the stacking station 130 and is stopped by the empty tray stopping column 131, then the empty tray is lifted upwards by the empty tray lifting mechanism, in the lifting process, the material tray is firstly contacted with the supporting blocks 134 on the two sides and pushes the supporting blocks 134 to rotate upwards, then after the material tray continuously moves upwards and is separated from the supporting blocks 134, the supporting blocks 134 rotate downwards to one side of the fixed shaft 133 under the action of gravity or the elastic restoring force (an elastic restoring structure can be arranged on the rotating shaft 132), then the empty tray lifting mechanism moves downwards to restore, the material tray firstly follows the empty tray lifting mechanism to move downwards, after contacting the supporting block 134, the empty tray jacking mechanism continues to move downwards to reset, and the tray is blocked by the supporting block 134 and is left above the supporting block 134; when the next empty tray comes to the tray stacking station 130, the above actions are repeated, and when the next tray is lifted upwards, the previous tray comes above the next tray and is lifted therewith, and finally the next tray is stacked below the previous tray and is left on the supporting block 134 together, and as the trays are lifted gradually, the empty trays are stacked on the tray stacking station 130 one by one. And the workpieces taken away by the material taking device are transferred to a detection station one by one to complete corresponding detection, and then after the detection is completed, the qualified workpieces are transferred to a packaging device by a discharging device to complete packaging or the unqualified workpieces are selected and removed by the discharging device according to the detection result so as to avoid entering the packaging device.

Therefore, the detection packaging machine provided by the embodiment of the utility model is provided with the detection device and the packaging device at the same time, so that the integration level is higher, and the occupied area is favorably reduced; the detection device and the packaging device are electrically connected to the same control system 900 and are controlled by the same control system 900, so that the working rates of the detection device and the packaging device can be better matched, the detection device and the packaging device can work cooperatively, and the efficiency and the flexibility are higher; moreover, through the feeding station 110, the material taking station 120 and the stacking station 130 which are sequentially arranged on the transmission mechanism 140, a single material tray can be transmitted from the bottom of the material tray stacked at the feeding station 110 to the material taking station 120 by the transmission mechanism 140 at each time by virtue of the tray discharging gap 112 of the feeding station 110, and after a workpiece on the single material tray is taken out, the empty tray can be stacked on the tray mechanism one by virtue of the empty tray blocking and stopping column 131, the empty tray jacking mechanism and the tray mechanism of the stacking station 130, so that the degree of automation is higher, and the efficiency of detection and packaging is also favorably improved.

Referring to fig. 2, in some examples of the present invention, in particular, the feeding device 100 is provided with a feeding rack 150, the transmission mechanism 140 is disposed on the feeding rack 150, the transmission mechanism 140 includes two transmission belts respectively disposed on two sides of the top of the feeding rack 150, and the two transmission belts are spaced apart from each other. The empty tray jacking mechanism is arranged below the conveying mechanism 140 and corresponds to the position at intervals between the conveying belts, so that the conveying mechanism 140 is prevented from influencing the jacking operation of the empty tray jacking mechanism; similarly, the material taking stopping post 121 and the stopping driving device 122 are also arranged below the conveying mechanism 140 and at positions corresponding to intervals between conveying belts, so as to prevent the conveying mechanism 140 from influencing the up-and-down movement of the material taking stopping post 121.

Referring to fig. 2, in some examples of the present invention, specifically, the tray mechanism further includes a rotating shaft fixing seat 135, the rotating shaft fixing seat 135 is fixedly connected to the feeding frame 150, two ends of the rotating shaft 132 are rotatably connected to the rotating shaft fixing seat 135, so that the rotating shaft 132 can rotate, two ends of the fixing shaft 133 are also connected to the rotating shaft fixing seat 135, and the fixing shaft 133 is located inside the rotating shaft 132, so that the fixing shaft 133 is closer to the transmission mechanism 140, so that the supporting block 134 will be blocked by the fixing shaft 133 when rotating downward.

Referring to fig. 2, in some embodiments of the present invention, specifically, the tray mechanism further includes a plurality of empty tray limiting plates 136, the empty tray limiting plates 136 are disposed above the transmission mechanism 140 and the empty tray jacking mechanism, an empty tray placing position is formed between the empty tray limiting plates 136, a tray feeding gap is formed between the empty tray placing plate and the transmission mechanism 140, and the height of the tray feeding gap is capable of allowing a tray to pass through; after the empty tray which has finished taking the materials is continuously transmitted forwards through the transmission mechanism 140, the empty tray enters the position below the empty tray placing position through the tray feeding gap, is stopped by the empty tray stopping column 131, then moves upwards under the jacking of the empty tray jacking mechanism, and is supported by the tray mechanism and stays in the empty tray placing position after the empty tray jacking mechanism is reset; then, the next empty tray repeats the above actions, so that the empty trays are stacked below the previous empty tray, and the empty trays are stacked one by one.

Referring to fig. 2, in some embodiments of the present invention, specifically, before the transmission direction of the transmission mechanism 140 is taken as the front, the empty tray blocking and stopping column 131 is disposed at the front side of the empty tray limiting plate 136, the empty tray blocking and stopping column 131 is connected to the empty tray blocking and stopping adjusting plate 138, the empty tray blocking and stopping adjusting plate 138 is correspondingly disposed at the spacing position between two transmission belts, and both ends of the empty tray blocking and stopping adjusting plate 138 are connected to the feeding rack 150. In addition, the empty tray stopping adjusting plate 138 is adjustable in the up-down and front-back positions on the feeding rack 150 so as to adapt to stopping of trays of different sizes.

Referring to fig. 2, in some embodiments of the present invention, specifically, get the material and keep off and stop post 121 and empty plate keep off and stop all to rotate on the post 131 and be connected with the gyro wheel, the gyro wheel can select to adopt flexible materials such as silica gel to through gyro wheel and charging tray contact, stop the impact damage of in-process to the charging tray in order to reduce keeping off. The stop driving device 122 is a cylinder and is connected to the loading frame 150.

Referring to fig. 2, in some embodiments of the present invention, specifically, the empty tray limiting plates 136 and the tray limiting plates 111 are both L-shaped plates and are respectively provided with four empty tray limiting plates 136 and four tray limiting plates 111, which are distributed in a rectangular shape, and the openings of the L-shaped plates are all facing to one side of the inside of the rectangle, so that the empty tray limiting plates 136 or the tray limiting plates 111 can limit the tray from sliding out from four horizontal directions by adopting the above structure; the upper end of the L-shaped plate is provided with an inclined guide part so as to conveniently put or take out the tray into the empty tray placing position or the tray placing position 118.

Referring to fig. 2, in some embodiments of the present invention, specifically, the empty tray jacking mechanism includes an empty tray positioning plate 139 and an empty tray jacking driving part 137, the empty tray jacking driving part 137 is disposed on the loading frame 150 and located below the empty tray positioning plate 139, and is used for driving the empty tray positioning plate 139 to move up and down, so that the empty tray positioning plate 139 can move to below the transmission mechanism 140 or enter into the empty tray placing position. The empty tray positioning plate 139 is provided with positioning bumps for positioning the trays so as to prevent the trays from being staggered in the front-back or left-right directions after being stacked; and, specifically, the empty tray lifting drive part 137 adopts an air cylinder, and of course, according to the actual situation, besides the air cylinder, a motor screw slide block part or a motor gear rack part can be selected to drive the empty tray positioning plate 139.

Referring to fig. 2, in some embodiments of the present invention, specifically, the material loading station 110 includes a full-plate jacking mechanism, the full-plate jacking mechanism includes a material plate positioning plate 113 and a full-plate jacking driving part 114, the material plate positioning plate 113 is located below the material plate placing position 118, the full-plate jacking driving part 114 is used for driving the material plate positioning plate 113 is in move between the top and the below of the transmission mechanism 140, and a positioning bump is provided on the empty-plate positioning plate 139 for positioning the material plate. And, specifically, the full tray jacking driving part 114 adopts an air cylinder, and of course, according to actual conditions, besides the air cylinder, a motor screw slide block part or a motor rack and pinion part can be selected to drive the tray positioning plate 113.

Referring to fig. 2, in some embodiments of the present invention, specifically, the feeding station 110 includes two full tray placing mechanisms symmetrically disposed on two sides of the transmission mechanism 140, the full tray placing mechanism includes a tray placing plate 115, a full tray side jacking mechanism 116, and a full tray horizontal driving mechanism 117, the tray placing plate 115 is L-shaped, and the top of the full tray placing plate is horizontally disposed; the full-tray horizontal driving mechanism 117 is used for driving the tray placing plate 115 to move horizontally, so that the top of the tray placing plate 115 enters or leaves the tray placing position 118; the full tray side jacking mechanism 116 is used for driving the tray placing plate 115 to move up and down. When stacked material trays containing workpieces are placed, firstly, the material trays are placed on two material tray placing plates 115, then the full tray lifting driving part 114 drives the material tray positioning plate 113 to move upwards to a material tray placing position 118, the full tray horizontal driving mechanism 117 drives the material tray placing plate 115 to move outwards, the full tray side lifting mechanism 116 drives the material tray placing plate 115 to move downwards so as to avoid collision interference between the material tray placing plate 115 and the transmission mechanism 140, and the material trays are transferred onto the material tray positioning plate 113, so that the material trays are positioned firstly, then the full tray lifting driving part 114 drives the material tray positioning plate 113 to move downwards so as to transfer the material trays onto the transmission mechanism 140, then, under the driving of the transmission mechanism 140, because the height of the material tray discharging gap 112 can allow a single material tray to pass through, only the material tray positioned at the lowest position can pass through the material tray discharging gap 112 forwards, and when the current material tray is transferred out of the material loading station 110, the next tray can be conveyed out of the tray outlet gap 112, so that the stacked trays can be conveyed to the material taking station 120 one by one through the structure.

Referring to fig. 2, and, specifically, the full-tray side jacking mechanism 116 and the full-tray horizontal driving mechanism 117 adopt cylinders, the full-tray side jacking mechanism 116 is connected to the feeding rack 150, the full-tray horizontal driving mechanism 117 is connected to the telescopic end of the full-tray side jacking mechanism 116, and the tray placing plate 115 is connected to the telescopic end of the full-tray side jacking mechanism 116; of course, according to actual conditions, the full-disc side jacking mechanism 116 and the full-disc horizontal driving mechanism 117 may adopt a motor screw slider component or a motor rack and pinion component or the like to drive the tray positioning plate 113, besides the air cylinder.

Referring to fig. 2, in some embodiments of the present invention, in order to avoid the problem that the material tray shifts to both sides of the transmission mechanism 140 and affects the material taking in the material taking station 120, specifically, the material taking station 120 includes two material tray positioning pieces 123, the material tray positioning pieces 123 are disposed on both sides of the transmission mechanism 140 to position the material tray at the material taking station 120.

Referring to fig. 1 and 3, to the work piece difference that needs to detect and pack, detection device can become different forms, in some embodiments of the utility model, the work piece is the circulator to need detect to the plane degree of circulator before the packing, specifically, detection device is including the plane degree detection station, the plane degree detection station is including second carousel system 320 and line sweep CCD system 310, be provided with a plurality of first detection tools on the second carousel system 320, line sweep CCD system 310 is adjacent to be located the second carousel system 320 outside is used for detecting the work piece plane degree.

Specifically, the line scanning CCD system 310 includes a line laser 311 and a horizontal linear driving module 310 for driving the line laser 311 to move horizontally, and the horizontal linear driving module 310 is connected to a line scanning fixing base 313, and the line laser 311 is connected to the horizontal linear driving module 310; and in particular, the horizontal linear drive module 310 employs a motor-driven lead screw slider mechanism.

Referring to fig. 1 and 4, in some embodiments of the present invention, the detecting device includes a scanning code detecting station, the scanning code detecting station includes a third turntable system 410 and a code reading CCD system 420, a plurality of second detecting jigs are provided on the third turntable system 410, the code reading CCD system 420 is adjacently located outside the third turntable system 410 for reading the two-dimensional code of the workpiece. After the two-dimensional code of the product is read, the code reading CCD system 420 transmits the obtained product information to the control system 900, the control system 900 compares the product information with corresponding information stored in the system, and whether the workpiece is qualified is judged according to the comparison result.

Specifically, the code reading CCD system 420 includes a CCD fixing base 421, a camera 422 connected to the CCD fixing base 421, and an annular light source 423, wherein the annular light source 423 is disposed below the camera 422, the annular light source 423 is used for illuminating the workpiece, and the camera 422 is used for reading the code.

Referring to fig. 1 and 5, in some embodiments of the present invention, in order to transfer the workpiece from the flatness detection station to the code scanning detection station, a second turning system 600 is disposed between the second turntable system 320 and the third turntable system 410, and is used for transferring the workpiece from the first detection fixture to the second detection fixture; the second turnover system 600 comprises a vertical linear driving module 610, a rotary driving mechanism 620 and a clamping mechanism 630, wherein the clamping mechanism 630 is connected to the rotary driving mechanism 620, and the rotary driving mechanism 620 is arranged on the vertical linear driving module 610. Before transferring the workpiece, the clamping mechanism 630 is driven to move downwards by the vertical linear driving module 610, then the workpiece is clamped from the first detection jig by the clamping mechanism 630, then the clamping mechanism 630 is driven to move upwards by the vertical linear driving module 610, then the clamping mechanism 630 and the workpiece are turned over for 180 degrees by the rotary driving mechanism 620, then the clamping mechanism 630 is driven to move downwards by the vertical linear driving module 610 to place the workpiece on the second detection jig, then the clamping mechanism 630 loosens the workpiece, then the vertical linear driving module 610 moves upwards to reset, and the rotary driving mechanism 620 rotates to drive the clamping mechanism 630 to reset.

Specifically, the second turnover system 600 further includes a turnover support 640, the vertical linear driving module 610 adopts a screw rod slider mechanism driven by a motor and is connected to the turnover support 640, the rotary driving mechanism 620 adopts a rotary cylinder, the clamping mechanism 630 adopts a clamping jaw cylinder, and two clamping jaw cylinders are arranged oppositely to ensure the firm clamping.

Referring to fig. 1, in some embodiments of the present invention, the material taking device includes a material taking manipulator 210, the material taking manipulator 210 is provided with a vacuum nozzle system, and the material taking manipulator 210 adsorbs and transfers a workpiece through the vacuum nozzle system arranged therein. In addition, similarly, the blanking device adopts a blanking manipulator 810, and the blanking manipulator 810 is also provided with a vacuum suction nozzle system; the vacuum suction nozzle system comprises a vacuum suction disc, a suction disc fixing rod, a vacuum suction rod, an air pipe connector and the like, and is connected with a vacuum air pipe and a vacuum generating device through the air pipe connector.

Referring to fig. 1 and 6, in some embodiments of the present invention, the material taking apparatus further includes a first turntable system 220 and a first turnover system 500, wherein the first turntable system 220 is provided with a plurality of feeding jigs 223; the material taking manipulator 210 is disposed between the material loading station 110 and the first rotary table system 220, and is configured to transfer a workpiece from the material loading station 110 to the material loading jig 223, and the first turning system 500 is disposed between the first rotary table system 220 and the second rotary table system 320, and is configured to transfer a workpiece from the material loading jig 223 to the first detection jig. The material taking is completed by the cooperation of the first turntable system 220 and the first turnover system 500, so that the movement stroke of the material taking manipulator 210 can be effectively shortened, and the whole material taking efficiency is improved; furthermore, by providing the first turntable system 220, other detection components can be selectively provided around the first turntable system 220 according to the different workpieces, so as to detect other items, for example, an infrared height detection device can be provided to detect the thickness of the workpiece.

Specifically, the first turntable system 220 includes a turntable 221, a turntable fixing seat 222, a loading fixture 223, a servo motor, a speed reducer 224, and the like, wherein the servo motor is connected to the speed reducer 224 and connected to the turntable fixing seat 222, the turntable 221 is connected to the speed reducer 224, and the loading fixture 223 is disposed on the upper surface of the turntable 221. Specifically, the structure of the first flipping system 500 is substantially the same as the second flipping system 600 described above, and will not be described in detail here. Also, the second turntable system 320 and the third turntable system 410 are both substantially identical in structure to the first turntable system 220.

Referring to fig. 1, 7 and 8, in some embodiments of the present invention, the packaging apparatus includes a carrier tape discharging system 710, a carrier tape packaging system 720 and a carrier tape receiving system 730, wherein the carrier tape discharging system 710 is used for discharging a carrier tape; the carrier tape packaging system 720 comprises a carrier tape platform 721, a tape driving mechanism 722, a sealing tape unwinding mechanism 723, a sealing tape adjusting structure and a heat sealing knife 725; a tape rail is formed on the carrier tape stage 721 and used for penetrating a carrier tape; the tape driving mechanism 722 is disposed at one end of the carrier tape stage 721, and is configured to drive the carrier tape and the sealing tape to move along the tape track; the sealing tape unwinding mechanism 723 is used for unwinding the sealing tape; the sealing strip adjusting structure comprises a plurality of adjusting rollers 724, and the adjusting rollers 724 are used for adjusting the trend of the sealing strip and enabling the sealing strip to be overlapped above the carrier band before entering the lower part of the heat sealing knife 725; the heat-seal knife 725 is disposed above the tape rail for sealing the sealing tape with the carrier tape; the carrier tape receiving system 730 is used for winding the carrier tape which is packaged.

During packaging, the carrier tape is discharged by the carrier tape discharging system 710 and passes through the tape rail, one end of the carrier tape is wound on the carrier tape receiving system 730, the seal tape is discharged by the seal tape unwinding mechanism 723, the seal tape bypasses a plurality of adjusting rollers 724 and then starts to be attached to the carrier tape at a position before the carrier tape enters the heat sealing knife 725, and the other end of the seal tape is wound on the carrier tape receiving system 730 together with the carrier tape; the blanking device places the detected and qualified workpieces into a material belt hole of the carrier belt, then the carrier belt and the sealing belt move to the position below the heat sealing knife 725 along the belt track under the driving of the belt driving mechanism 722, when the workpieces move to the position below the heat sealing knife 725 along with the carrier belt, the heat sealing knife 725 moves downwards under the driving of the sealing knife driving device 726 and presses the sealing belt and the carrier belt, so that the workpieces are sealed between the carrier belt and the sealing belt, and the carrier belt and the sealing belt which are sealed with the workpieces under the driving of the belt driving mechanism 722 and the carrier belt receiving system 730 are wound on the carrier belt receiving system 730, so that the packaging operation is completed.

Referring to fig. 1, in some embodiments of the present invention, in particular, the carrier tape unwinding system 710 includes a carrier tape unwinding support and a carrier tape unwinding roller rotatably connected to the carrier tape unwinding support, the carrier tape unwinding roller being used for winding an empty carrier tape roll.

Referring to fig. 1 and 7, in some embodiments of the present invention, specifically, the carrier tape collecting system 730 includes a carrier tape collecting support 731, a carrier tape winding roller 732 and a winding servo motor 733, the servo motor and the carrier tape winding roller 732 are connected to the carrier tape collecting support 731, the carrier tape winding roller 732 is used for winding an empty carrier tape roll, and the winding servo motor 733 is used for driving the carrier tape winding roller 732 to rotate.

Referring to fig. 1 and 8, in some embodiments of the present invention, specifically, two sets of tape-holding clamps 727 are disposed on the tape-carrying stage 721, the two sets of tape-holding clamps 727 are disposed at intervals, and a tape track having an upper opening is formed between the tape-holding clamps 727 and the tape-carrying stage 721.

Referring to fig. 1 and 8, in some embodiments of the present invention, the carrier tape packaging system 720 further includes an optical fiber sensing device 728, the optical fiber sensing device 728 is disposed above the tape rail, the optical fiber sensing device 728 is used for sensing the tape holes on the carrier tape, the optical fiber sensing device 728 and the tape driving mechanism 722 are electrically connected to the control system 900, and the control system 900 can control the tape driving mechanism 722 to start or close according to a sensing signal of the optical fiber sensing device 728.

When the optical fiber sensing device 728 is opposite to the material belt hole in the moving process of the carrier belt, the optical fiber sensing device 728 sends a corresponding signal to the control system 900, the control system 900 stops driving the control belt driving mechanism 722 according to the signal so as to stop the movement of the carrier belt, and then the workpiece is placed into the material belt hole through the discharging device, so that the discharging of the workpiece is completed during the packaging process; after the discharge is completed, the tape drive mechanism 722 continues to be actuated, and then the above-described operation is repeated in this cycle, thereby continuously discharging the work pieces into the tape holes of the carrier tape.

Referring to fig. 8, in some embodiments of the present invention, the two ends of the carrier tape stage 721 are both provided with arc transition plates 729, so that the carrier tape transition is performed when entering or leaving the carrier tape stage 721, and the carrier tape is prevented from being damaged when entering or leaving the carrier tape packaging system 720.

Referring to fig. 1, in some embodiments of the present invention, specifically, a defective product storage box 820 is further included, the defective product storage box 820 is disposed between the third turntable system 410 and the carrier tape packaging system 720, the control system 900 controls the feeding manipulator 810 to select to put the qualified workpieces into the tape holes of the carrier tape for packaging according to the detection result of the detection device, and the defective products are put into the defective product storage box 820 to collect the defective products, so as to facilitate the subsequent analysis of the defective reasons or rework.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge range of those skilled in the art.

Claims

1. Detect packagine machine, its characterized in that includes:

the feeding device comprises a feeding station, a taking station, a disc stacking station and a transmission mechanism, wherein the transmission mechanism is sequentially connected with the feeding station, the taking station and the disc stacking station; the feeding station comprises a plurality of material tray limiting plates arranged above the transmission mechanism, material tray placing positions are formed among the material tray limiting plates, a tray discharging gap is formed between the material tray limiting plates and the transmission mechanism, and the height of the tray discharging gap can allow a single material tray to pass through; the material taking station comprises a material taking blocking stopping column and a blocking stopping driving device, the material taking blocking stopping column is arranged below the transmission mechanism, and the blocking stopping driving device is used for driving the material taking blocking stopping column to move up and down so that the material taking blocking stopping column moves to the position above the transmission mechanism to block the material tray; the tray stacking station comprises an empty tray blocking and stopping column, an empty tray jacking mechanism and a tray mechanism, wherein the empty tray blocking and stopping column is used for blocking and stopping the material tray, and the empty tray jacking mechanism is arranged below the transmission mechanism and the tray mechanism and is used for jacking the material tray; the tray mechanisms are two groups and are respectively symmetrically arranged above two sides of the transmission mechanism, each tray mechanism comprises a rotating shaft, a fixed shaft and a supporting block, the rotating shafts are rotatably arranged, one end of each supporting block is connected to the rotating shaft, the other end of each supporting block extends above the transmission mechanism, and the fixed shafts are used for limiting the supporting blocks to rotate downwards;

the detection device is used for detecting the product;

the material taking device is arranged between the detection device and the feeding device and used for transferring the workpiece from the material taking station to the detection device;

the packaging device is used for packaging the product;

the blanking device is arranged between the detection device and the packaging device; the blanking device is used for transferring the workpiece from the detection device to the packaging device or removing defective products;

and the control system is electrically connected with the feeding device, the taking device, the detection device, the blanking device and the packaging device.

2. The inspection and packaging machine of claim 1, wherein: the material loading station is including full set climbing mechanism, full set climbing mechanism is including charging tray locating plate and full set jacking driver part, the charging tray locating plate is located the below that the position was placed to the charging tray, full set jacking driver part is used for the drive the charging tray locating plate is in remove between transmission device's the top and the below.

3. The inspection and packaging machine of claim 1, wherein: the feeding station comprises full-disc placing mechanisms, the full-disc placing mechanisms are provided with two full-disc placing mechanisms which are symmetrically arranged on two sides of the conveying mechanism, each full-disc placing mechanism comprises a disc placing plate, a full-disc side jacking mechanism and a full-disc horizontal driving mechanism, the disc placing plates are arranged in an L shape, and the tops of the disc placing plates are horizontally arranged; the full-tray horizontal driving mechanism is used for driving the tray placing plate to move horizontally so as to enable the top of the tray placing plate to enter or be far away from the tray placing position; the full-tray side jacking mechanism is used for driving the tray placing plate to move up and down.

4. The inspection and packaging machine according to any one of claims 1 to 3, wherein: the detection device comprises a flatness detection station, the flatness detection station comprises a second turntable system and a line scanning CCD system, a plurality of first detection jigs are arranged on the second turntable system, and the line scanning CCD system is adjacently arranged on the outer side of the second turntable system and used for detecting the flatness of a workpiece.

5. The inspection and packaging machine of claim 4, wherein: the detection device comprises a code scanning detection station, the code scanning detection station comprises a third turntable system and a code reading CCD system, a plurality of second detection jigs are arranged on the third turntable system, and the code reading CCD system is adjacently arranged on the outer side of the third turntable system and used for reading the two-dimensional code of the workpiece.

6. The inspection and packaging machine of claim 5, wherein: a second turning system is arranged between the second turntable system and the third turntable system and is used for transferring the workpiece from the first detection jig to the second detection jig; the second turnover system comprises a vertical linear driving module, a rotary driving mechanism and a clamping mechanism, wherein the clamping mechanism is connected to the rotary driving mechanism, and the rotary driving mechanism is arranged on the vertical linear driving module.

7. The inspection and packaging machine of claim 4, wherein: the material taking device comprises a material taking manipulator, and the material taking manipulator is provided with a vacuum suction nozzle system.

8. The inspection and packaging machine of claim 7, wherein: the material taking device further comprises a first rotary table system and a first overturning system, and a plurality of feeding jigs are arranged on the first rotary table system; the material taking manipulator is arranged between the feeding station and the first rotary table system and used for transferring workpieces from the feeding station to the feeding jig, and the first overturning system is arranged between the first rotary table system and the second rotary table system and used for transferring workpieces from the feeding jig to the first detection jig.

9. The inspection and packaging machine according to any one of claims 1 to 3, wherein: the packaging device comprises a carrier tape discharging system, a carrier tape packaging system and a carrier tape receiving system, wherein the carrier tape discharging system is used for discharging a carrier tape; the carrier tape packaging system comprises a carrier tape table, a tape driving mechanism, a sealing tape unreeling mechanism, a sealing tape adjusting structure and a heat sealing cutter; a belt rail is formed on the carrier tape table and used for penetrating a carrier tape; the tape driving mechanism is arranged at one end of the carrier tape table and used for driving the carrier tape and the sealing tape to move along the tape rail; the sealing tape unwinding mechanism is used for paying off the sealing tape; the sealing tape adjusting structure comprises a plurality of adjusting rollers, and the adjusting rollers are used for adjusting the trend of the sealing tape and enabling the sealing tape to be overlapped above the carrier tape before entering the lower part of the heat sealing knife; the heat sealing knife is arranged above the belt rail and used for sealing the sealing belt with the carrier belt; the carrier tape receiving system is used for winding the carrier tape which is packaged.

10. The inspection and packaging machine of claim 9, wherein: the carrier tape packaging system further comprises an optical fiber sensing device, the optical fiber sensing device is arranged above the tape rail and used for sensing the material tape holes in the carrier tape, the optical fiber sensing device and the tape driving mechanism are electrically connected with the control system, and the control system can control the tape driving mechanism to be started or closed according to a sensing signal of the optical fiber sensing device.