CN112697791B - Detection equipment of USB terminal - Google Patents
Detection equipment of USB terminal Download PDFInfo
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- CN112697791B CN112697791B CN202110013838.4A CN202110013838A CN112697791B CN 112697791 B CN112697791 B CN 112697791B CN 202110013838 A CN202110013838 A CN 202110013838A CN 112697791 B CN112697791 B CN 112697791B
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- 238000001514 detection method Methods 0.000 title claims abstract description 129
- 239000000463 material Substances 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000009434 installation Methods 0.000 claims description 47
- 230000008859 change Effects 0.000 abstract description 2
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 238000012216 screening Methods 0.000 abstract 1
- 230000003068 static effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 5
- 230000004075 alteration Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses detection equipment for a USB terminal, which comprises a vibration feeding machine table and a detection machine table, wherein one side of the detection machine table is provided with a feeding port of the USB terminal to be detected, the vibration feeding machine table is provided with a vibration feeding disc, the detection machine table is internally provided with detection stations which are arranged along a straight line, the detection machine table is provided with N detection stations, the front end of the detection station is adjacent to an output track of the vibration feeding disc, the rear end of the detection machine table is provided with a sorting mechanism, and one side of the detection machine table is provided with a material picking module. Secondly, the equipment can quickly change the types of products, and can realize the screening of products for various bad classifications and classification of various precision grades; thirdly, the equipment adopts the straight line type layout, and the product is static through vacuum adsorption and places, can improve the detection essence to the maximum extent.
Description
Technical Field
The invention relates to the field of detection equipment, in particular to detection equipment of a USB terminal.
Background
After the USB terminal is manufactured in a large scale, quality detection is needed, the quality detection comprises appearance and size precision detection, most of current size precision detection equipment is low in automation efficiency, detection items are few, and the USB terminal cannot be subjected to omnibearing precision test and classification of product precision grades is not realized.
Disclosure of Invention
The invention mainly solves the technical problems existing in the prior art and provides detection equipment for a USB terminal.
The utility model provides a detection equipment of USB terminal, includes vibration feeder board and detects the board, it is provided with the pan feeding mouth of waiting to examine USB terminal to detect board one side, be provided with vibration feeding tray on the vibration feeder board, vibration feeding tray's output track is connected to the pan feeding mouth that detects the board, be provided with the detection platform of arranging along the straight line in the detection board, be provided with N detection station on the detection platform, the front end of detection platform adjoins the output track of vibration feeding tray, the rear end of detection platform sets up a sorting mechanism, detection platform one side is provided with the pick-up module, the opposite side of detection platform is provided with multiunit detection mechanism.
More specifically, the front end of detecting the platform is provided with and connects the material entry seat, it is fixed to be provided with a slide rail to detect the bench along its length direction, connect the material entry seat to slide through the slider and set up on the slide rail, the front end that connects the material entry seat is provided with the vacuum and inhales the hole, and the rear end that connects the material entry seat is connected with a slip table cylinder, is connected with the material entry seat along the slide rail motion by slip table cylinder drive, and the rear end that connects the material entry seat still is provided with the stop device who restricts its round trip movement stroke.
More specifically, the N detection stations are correspondingly provided with N vacuum suction seats capable of vacuum sucking the USB terminals, at least two first suction holes for sucking the bottom surfaces of the USB terminals and second suction holes for sucking the side surfaces of the USB terminals are arranged on the vacuum suction seats, and the first suction holes and the second suction holes are connected with the vacuum generating device through air pipes.
More specifically, the multiple groups of detection mechanisms comprise a first horizontal CCD detection mechanism, a second horizontal CCD detection mechanism, a third horizontal CCD detection mechanism, a fourth vertical CCD detection mechanism and a laser detection mechanism, and the multiple groups of detection mechanisms respectively correspond to one detection station.
More specifically, the vacuum suction seats of at least two detection stations are arranged on a rotating motor, and the rotating motor drives the vacuum suction seats to rotate.
More specifically, the first horizontal CCD detection mechanism, the second horizontal CCD detection mechanism and the third horizontal CCD detection mechanism all comprise CCD industrial cameras arranged on the adjacent sides of the USB terminals to be detected, the fourth vertical CCD detection mechanism comprises a sixth installation seat fixed to the detection machine table, a movable seventh installation seat is connected to the sixth installation seat through a sliding rail and a linear rack, the front and rear positions of the seventh installation seat are adjusted through an adjusting wheel arranged on one side of the seventh installation seat, and two groups of CCD cameras are arranged above and below the USB terminals on the seventh installation seat.
More specifically, the laser detection mechanism comprises a first installation seat, a second installation seat is arranged on the first installation seat in a sliding manner, a first X-axis motor arranged at one end of the first installation seat drives the second installation seat to move along the X-axis direction through a screw rod, and a pair of laser measuring instruments which are arranged up and down are arranged on the second installation seat.
More specifically, the material picking module comprises a bottom plate fixedly arranged on a detection machine table, a third mounting seat is slidably arranged on the bottom plate, a first Y-axis motor arranged on the bottom plate drives the third mounting seat to move along the Y-axis direction through a screw rod, a fourth mounting seat is slidably arranged in front of the third mounting seat, a second X-axis motor arranged on the third mounting seat drives the fourth mounting seat to move along the X-axis direction through the screw rod, a fifth mounting seat is slidably arranged on the fourth mounting seat, a first Z-axis motor arranged on the fourth mounting seat drives the fifth mounting seat to move along the Z-axis direction, and a plurality of vacuum suction nozzles for sucking USB terminals are arranged on the fifth mounting seat in a linear array.
More specifically, sorting mechanism includes the branch material support, installs to the branch material pipe of branch material support and sets up in a plurality of feed bins of branch material pipe below, the branch material pipe is including inside first branch material pipe and the second branch material pipe that communicates each other, and first branch material pipe sets up in the upper end of branch material support, and the upper end of second branch material pipe is right the lower extreme to first branch material pipe, and the branch material motor is installed to the below of second branch material pipe, rotates by the second branch material pipe of branch material motor drive and divides the material.
The invention has the advantages that the full-automatic function of integrating automatic feeding and automatic detection is realized, the detection efficiency is higher, the detection amount per hour can reach 1200PCS, the participation of manpower is completely eliminated, the consistency and the accuracy of detection are improved, the misoperation of manual detection and the interference of other human factors are avoided, and the machine can be perfectly realized for enterprises to replace manpower; secondly, the equipment can quickly change the types of products in terms of universality, and the maximum bright point is the classification that products can be screened for various bad classifications and various precision grades; thirdly, the equipment adopts linear layout, and products are statically placed through vacuum adsorption on a detection station, so that the detection precision can be improved to the greatest extent.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the feeding port of the inspection machine of the present invention;
FIG. 3 is a schematic diagram of the structure of the inside of the inspection machine;
FIG. 4 is a schematic view of the structure of the inspection station and the multiple sets of inspection mechanisms;
FIG. 5 is a schematic view of the structure of the inspection station;
FIG. 6 is a schematic diagram of a laser detection mechanism;
FIG. 7 is a schematic diagram of a fourth vertical CCD detection mechanism;
FIG. 8 is a schematic diagram of a pick-up module;
FIG. 9 is a schematic diagram of a sorting mechanism;
fig. 10 is a schematic structural view of the vacuum chuck.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-10, an embodiment of a detection device for USB terminals includes a vibration feeding machine 10 and a detection machine 1, a feeding port 11 (see fig. 2) of a USB terminal 100 to be detected is provided on one side of the detection machine 1, a vibration feeding tray is provided on the vibration feeding machine 10, an output track of the vibration feeding tray is connected to the feeding port 11 of the detection machine, the vibration feeding tray is in the prior art and is used for automatically feeding the USB terminal to be detected to the detection machine, the working principle of the vibration feeding tray is not described herein, a detection machine 12 (as in fig. 5) arranged along a straight line is provided in the detection machine 1, 5 detection stations are provided on the detection machine 12, 5 vacuum suction seats 17 capable of vacuum sucking the USB terminal to be detected are correspondingly provided on the 5 detection stations, two first suction holes 172 for sucking the bottom surface of the USB terminal 100 and second suction holes 173 sucking the side of the USB terminal are provided on the vacuum suction seats 17, and the first suction holes 172 and the second suction holes 173 are connected with a vacuum generating device (generally a vacuum pump is provided outside the detection machine) through a vacuum pump, so that the vacuum suction seat is not shown in the vacuum table 17.
The front end of the detection table 12 is adjacent to a discharge hole of an output rail of the vibration feeding tray, a sorting mechanism 13 is arranged at the rear end of the detection table 12, a material picking module 14 is arranged on one side of the detection table 12, and five groups of detection mechanisms 15 are arranged on the other side of the detection table.
Wherein the front end of the detection table is provided with a material receiving inlet seat 16, the detection table 12 is fixedly provided with a sliding rail 161 along the length direction thereof, the material receiving inlet seat 16 is arranged on the sliding rail 161 in a sliding way through a sliding block, the front end of the material receiving inlet seat 16 is provided with a vacuum suction hole, the rear end of the material receiving inlet seat 16 is connected with a sliding table cylinder 162, the sliding table cylinder 162 drives the material receiving inlet seat to move along the sliding rail, the rear end of the material receiving inlet seat is also provided with a limiting device 163 for limiting the back and forth movement stroke of the material receiving inlet seat, the limiting device 163 comprises a limiting frame fixed to the detection table and two buffers arranged at the front end and the rear end of the limiting frame for limiting the front and back movement stroke of the material receiving inlet seat 16, when the USB terminal to be detected is directly sent to the material receiving inlet seat 16 from the output track discharge port of the vibration feeding tray, then the material receiving inlet seat 16 is driven by the sliding table cylinder 162 to move along the sliding rail 161, the USB terminal is sent to the lifting position of the material picking module 14, each USB terminal connected to the material receiving inlet seat 16 moves to the set lifting position, then the XYZ shaft manipulator of the material picking module 14 absorbs and places the USB terminal to the next detection station, and the subsequent material receiving inlet seat 16 resets and then connects the USB terminal.
The five groups of detection mechanisms 15 comprise a first horizontal CCD detection mechanism 151, a second horizontal CCD detection mechanism 152, a third horizontal CCD detection mechanism 153, a fourth vertical CCD detection mechanism 154 and a laser detection mechanism 155 which correspond to the first detection station, the second detection station, the third detection station, the fourth detection station and the fifth detection station respectively, wherein a vacuum suction seat 17 of the second detection station and the third detection station is arranged on a rotating motor 171, and the rotating motor 171 drives the vacuum suction seat to rotate.
The first horizontal CCD detecting mechanism 151 is used for detecting the front geometry of the USB terminal, the second horizontal CCD detecting mechanism 152 and the third horizontal CCD detecting mechanism 153 are used for detecting the geometry of the left side face and the right side face of the USB terminal, therefore, before the detection, the USB terminal needs to be rotated to the angle of the side face to be detected by means of the rotating motor 171, the fourth vertical CCD detecting mechanism 154 is used for detecting the geometry of the upper face and the lower face of the product, and the laser detecting mechanism 155 is used for detecting the thickness and the depth dimension of the upper face and the lower face of the product.
The first horizontal CCD detecting mechanism 151, the second horizontal CCD detecting mechanism 152 and the third horizontal CCD detecting mechanism 153 each include a CCD industrial camera disposed on the adjacent side of the USB terminal to be detected, the fourth vertical CCD detecting mechanism 154 includes a sixth mounting seat 1541 fixed to the detecting machine, the sixth mounting seat 1541 is connected with a movable seventh mounting seat 1542 through a sliding rail and a linear rack, and the front-back position of the seventh mounting seat 1542 is adjusted through an adjusting wheel 1543 disposed on one side of the seventh mounting seat 1542, and one CCD camera 1544 is disposed above and below the USB terminal on the seventh mounting seat 1542.
The laser detection mechanism 155 comprises a first installation seat 1551, a second installation seat 1552 is slidably arranged on the first installation seat 1551, a first X-axis motor 1553 installed at one end of the first installation seat 1551 drives a second installation seat 1554 to move along the X-axis direction through a screw rod, and a pair of laser measuring instruments 1555 which are arranged up and down are installed on the second installation seat 1552.
The material picking module 14 comprises a bottom plate 141 fixedly installed on a detection machine table, a third installation seat 142 is slidably arranged on the bottom plate 141, a first Y-axis motor 143 installed on the bottom plate 141 drives the third installation seat 142 to move along the Y-axis direction through a screw rod, a fourth installation seat 144 is slidably arranged at the front side of the third installation seat 142, a second X-axis motor 145 installed on the third installation seat 142 drives the fourth installation seat 144 to move along the X-axis direction through a screw rod, a fifth installation seat 146 is slidably arranged on the fourth installation seat 144, a first Z-axis motor 148 installed on the fourth installation seat 144 drives the fifth installation seat 146 to move along the Z-axis direction, six vacuum suction nozzles 147 for sucking USB terminals are arranged on the fifth installation seat 146 in a linear array, and the structure enables the vacuum suction nozzles 147 of the material picking module 14 to move along the three axial directions of the XYZ-axis, so that six vacuum suction nozzles 147 suck the USB terminals and send the USB terminals to the next detection station after each detection.
The sorting mechanism 13 includes a material distributing bracket 131, a material distributing pipe mounted to the material distributing bracket 131, and a plurality of bins 133 disposed below the material distributing pipe, the material distributing pipe includes a first material distributing pipe 1321 and a second material distributing pipe 1322 which are mutually communicated inside, the first material distributing pipe 1321 is disposed at an upper end of the material distributing bracket 131, an upper end of the second material distributing pipe 1322 is opposite to a lower end of the first material distributing pipe 1321, a material distributing motor 134 is mounted below the second material distributing pipe 1322, the material distributing motor 134 drives the second material distributing pipe 1322 to rotate for distributing, the rotation of the material distributing pipe can enable products to be classified and placed according to the detection precision result, such as a bin is sent out with high precision, a bin is placed with medium precision, a bin is placed with low precision, and different precision grades of the products are respectively classified and collected.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The detection equipment of the USB terminal is characterized by comprising a vibration feeding machine table and a detection machine table, wherein one side of the detection machine table is provided with a feeding port of the USB terminal to be detected, the vibration feeding machine table is provided with a vibration feeding disc, an output track of the vibration feeding disc is connected to the feeding port of the detection machine table, the detection machine table is internally provided with detection tables which are arranged along a straight line, N detection stations are arranged on the detection machine table, the front end of the detection table is adjacent to the output track of the vibration feeding disc, the rear end of the detection table is provided with a sorting mechanism, one side of the detection table is provided with a material picking module, the other side of the detection table is provided with a plurality of groups of detection mechanisms, the front end of the detection table is provided with a material receiving inlet seat, the detection table is fixedly provided with a slide rail along the length direction of the detection table, the material receiving inlet seat is arranged on the slide rail in a sliding way, the front end of the material receiving inlet seat is provided with a vacuum suction hole, the rear end of the material receiving inlet seat is connected with a sliding table cylinder, the sliding table cylinder drives the material receiving inlet seat to move along the sliding rail, the rear end of the material receiving inlet seat is also provided with a limiting device for limiting the back and forth movement stroke of the material receiving inlet seat, N detection stations are correspondingly provided with N vacuum suction seats capable of vacuum sucking USB terminals, the vacuum suction seats are provided with at least two first suction holes for sucking the bottom surfaces of the USB terminals and second suction holes for sucking the side surfaces of the USB terminals, the first suction holes and the second suction holes are connected with a vacuum generating device through air circuits, the plurality of groups of detection mechanisms comprise a first horizontal CCD detection mechanism, a second horizontal CCD detection mechanism, a third horizontal CCD detection mechanism, a fourth vertical CCD detection mechanism and a laser detection mechanism, the plurality of groups of detection mechanisms respectively correspond to one detection station, the vacuum suction seats of at least two detection stations are arranged on a rotating motor, the vacuum suction seat is driven by a rotating motor to rotate, the first horizontal CCD detection mechanism, the second horizontal CCD detection mechanism and the third horizontal CCD detection mechanism respectively comprise CCD industrial cameras arranged on the adjacent sides of the USB terminals to be detected, the fourth vertical CCD detection mechanism comprises a sixth installation seat fixed to the detection machine table, a movable seventh installation seat is connected to the sixth installation seat through a sliding rail and a linear rack, the front and back positions of the seventh installation seat are adjusted through an adjusting wheel arranged on one side of the seventh installation seat, two groups of CCD cameras are arranged above and below the USB terminals on the seventh installation seat, the pick-up module comprises a base plate fixedly arranged on the detection machine table, a third installation seat is slidably arranged on the base plate, a first Y-axis motor arranged on the base plate drives the third installation seat to move along the Y-axis direction through a lead screw, a fourth installation seat is slidably arranged on the front side of the third installation seat, a second X-axis motor arranged on the third installation seat drives the fourth installation seat to move along the X-axis direction through the lead screw, a fifth installation seat is slidably arranged on the fourth installation seat, and the fourth installation seat is slidably arranged on the fourth installation seat is arranged on the fourth installation seat along the Z-axis to drive the Z-axis of the fourth installation seat through a plurality of linear suction nozzles.
2. The apparatus according to claim 1, wherein the laser detection mechanism comprises a first mount, a second mount is slidably provided on the first mount, the second mount is driven to move in an X-axis direction by a first X-axis motor mounted at one end of the first mount via a screw, and a pair of laser gauges are mounted on the second mount in a vertically disposed manner.
3. The apparatus according to claim 1, wherein the sorting mechanism comprises a sorting bracket, a sorting pipe mounted to the sorting bracket, and a plurality of bins disposed below the sorting pipe, the sorting pipe comprises a first sorting pipe and a second sorting pipe which are mutually communicated inside, the first sorting pipe is disposed at an upper end of the sorting bracket, an upper end of the second sorting pipe is opposite to a lower end of the first sorting pipe, a sorting motor is mounted below the second sorting pipe, and the second sorting pipe is driven to rotate by the sorting motor to sort.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110013838.4A CN112697791B (en) | 2021-01-06 | 2021-01-06 | Detection equipment of USB terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110013838.4A CN112697791B (en) | 2021-01-06 | 2021-01-06 | Detection equipment of USB terminal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112697791A CN112697791A (en) | 2021-04-23 |
| CN112697791B true CN112697791B (en) | 2024-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110013838.4A Active CN112697791B (en) | 2021-01-06 | 2021-01-06 | Detection equipment of USB terminal |
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| CN (1) | CN112697791B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116067966B (en) * | 2023-03-10 | 2023-06-02 | 智能特(厦门)科技有限公司 | Terminal appearance size detection device and terminal appearance detection method |
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2021
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