CN110696383A - High-speed material equipment of spoon and spoon lid pressfitting automated production system - Google Patents
High-speed material equipment of spoon and spoon lid pressfitting automated production system Download PDFInfo
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- CN110696383A CN110696383A CN201910921767.0A CN201910921767A CN110696383A CN 110696383 A CN110696383 A CN 110696383A CN 201910921767 A CN201910921767 A CN 201910921767A CN 110696383 A CN110696383 A CN 110696383A
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- 238000003825 pressing Methods 0.000 claims abstract description 62
- 238000001514 detection method Methods 0.000 claims abstract description 37
- 238000012546 transfer Methods 0.000 claims abstract description 28
- 230000002950 deficient Effects 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000001746 injection moulding Methods 0.000 claims abstract description 24
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- 238000000034 method Methods 0.000 abstract description 19
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- 238000002372 labelling Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 9
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- 235000021395 porridge Nutrition 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/08—Label feeding
- B65C9/12—Removing separate labels from stacks
- B65C9/14—Removing separate labels from stacks by vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a spoon high-speed discharging device and a spoon cover pressing automatic production system, comprising: the spoon cover pressing and assembling equipment is used for conveying the cover products, the cover feeding line of the spoon products and the spoon high-speed discharging equipment to the spoon cover pressing and assembling equipment respectively; the lid is supplied line and is included injection molding machine, the interior labeller of mould that sets gradually according to material direction of delivery, and the interior labeller of mould includes that non-defective products transport line and according to material direction of delivery set gradually the label card casket, product transfer device, the visual detection device in non-defective products transport line top. The automatic labeling device is reasonable and ingenious in structural design, the operation process is well-known and orderly, and full-automatic production of labeling and detecting the inside of the film of the cover product and assembling the cover product and the spoon product is realized; in addition, the transverse moving mechanism drives the positioning platform to transversely move, the transverse relative position between the positioning platform and the positioning platform is freely adjusted, the technical difficulty of material arrangement of spoon products in a high-speed production state is overcome, and fool proofing is effectively realized.
Description
Technical Field
The invention relates to the field of spoon cover pressing production, in particular to a high-speed spoon discharging device and a spoon cover pressing automatic production system.
Background
At present, in the market as similar products such as eight-treasure porridge, yoghourt and the like, the main production process is to pack after the cover and the spoon are assembled.
With the increase of social demands, the production mode of the products is necessarily full-automatic high-speed production, and the capacity is improved as much as possible within a certain time, so that the products can occupy larger market share; in the production of cap type packaging products, the production mode gradually becomes a main production mode according to the increasingly mature injection molding process and injection mold manufacturing technology and the application of the technology combined with in-mold labeling;
but at present, combine ladle class injection moulding product still single behind lid in-mould label to produce in the workshop of moulding plastics after the reconveying to the packing shop and assemble, degree of automation is not high, causes the production link too much and easily pollute, and present packing shop is mostly a large amount of manual assembly simultaneously, influences efficiency and finished product quality, and the input cost is too high to satisfy customer's demand.
And, once realize the equipment of a plurality of products, need accomplish the row of ladle, lid class product before manipulator transport operation, and have higher demand to the precision of arranging the material, and from the angle of full-automatic high-speed production mode, the reason material of ladle under the high-speed production state is the industry technology difficult point always, if adopt traditional row material mode, when accelerating manipulator functioning speed, arrange the speed of material and be difficult to follow the rhythm of this manipulator, then should arrange the material process and drag the production efficiency of whole production facility slowly.
Disclosure of Invention
In order to solve the problems, the invention discloses spoon high-speed discharge equipment and a spoon cover pressing automatic production system.
The technical scheme adopted by the invention for realizing the purpose is as follows:
a high speed scoop discharge apparatus comprising: the device comprises a machine table and a plurality of spoon feeding lines which are arranged on the machine table side by side; the spoon feeding lines comprise a vibration disc, a feeding mechanism, a material distribution mechanism, a material storage device and positioning platforms which are sequentially connected, and the positioning platforms of the plurality of spoon feeding lines are sequentially offset backwards from left to right; the storage device comprises a first linear vibrator and an arrangement storage plate fixed on the first linear vibrator, wherein a plurality of discharge channels for conveying spoon products from the distribution mechanism to the positioning platform are arranged on the arrangement storage plate side by side; and a transverse moving mechanism for driving the positioning platform to transversely move is also arranged on the machine table.
A spoon lid pressfitting automated production system includes: the spoon cover pressing and assembling equipment is used for conveying a cover product, a cover feeding line of the spoon product and the spoon high-speed discharging equipment to the spoon cover pressing and assembling equipment respectively; the lid is supplied line and is included injection molding machine, the interior labeller of mould that sets gradually according to material direction of delivery, the interior labeller of mould includes non-defective products transport line and sets gradually label card casket, product transfer device, the visual detection device in this non-defective products transport line top according to material direction of delivery.
The visual detection device comprises a motor rotating platform and a vertically arranged exhibition stand; the exhibition stand is movably installed on the motor rotating table, a screw rod sliding table module is vertically arranged on the exhibition stand, and a plurality of first inner side suckers are arranged on a sliding table of the screw rod sliding table module in an arrayed manner; correspond the stand is equipped with a plurality of CCD cameras, and in a plurality of CCD camera both sides are still equipped with light source supplementary module corresponding to the rotatory positioning mechanism of product.
The product transfer device is provided with a label transfer module corresponding to the label cassette and an injection mold of the injection molding machine, and the product transfer device is also provided with a product transfer module corresponding to the injection mold and the detection equipment of the injection molding machine; the product transferring device comprises a motor linear module which is longitudinally arranged and a supporting arm which is movably arranged on the motor linear module; the label transferring module comprises a first extending arm which is transversely movably arranged at the tail end of the supporting arm, and a label sucking disc is fixed on one side of the first extending arm; the product transferring module comprises a second extending arm which can be transversely movably arranged at the tail end of the supporting arm, a sucker fixing plate is fixed on one side of the second extending arm, and a plurality of first outer suckers are arranged on the sucker fixing plate corresponding to the first inner suckers.
A sorting device is arranged on the good product conveying line corresponding to the visual detection device; the sorting device comprises a lifting fixing frame arranged on the good product conveying line, and a plurality of positioning blocks are uniformly fixed on the lifting fixing frame at intervals; the longitudinal two ends of the positioning block are respectively provided with a first arc-shaped groove and a second arc-shaped groove which are symmetrical along a transverse central line; a blowing device which is longitudinally arranged is fixed between two adjacent positioning blocks, and nozzles are arranged at the two longitudinal ends of the blowing device; and a bad rejecting conveying line is arranged below the good product conveying line and corresponds to the sorting device.
A second outer side sucking disc is fixed on the overturning fixing plate corresponding to the first inner side sucking disc, and a rotating shaft which is longitudinally arranged is fixed at the left end of the overturning fixing plate; the rotating shaft is driven to rotate by a crank connecting rod module; a lifting platform is arranged corresponding to the overturning fixing plate and the lifting fixing frame and driven to move up and down by a vertically arranged linear cylinder; and a second inner side sucker is arranged at the lower end face of the lifting platform corresponding to the second outer side sucker.
The spoon cover pressing assembly equipment comprises a main conveying device, and a feeding station, a pressing station, a detection station and a discharging station which are sequentially arranged along the conveying direction of the main conveying device, wherein a variable-pitch transfer device is arranged at the feeding station, and a pressing transfer device is arranged on the pressing station corresponding to the positioning platform.
The variable-pitch transferring device comprises a first suction device for sucking the cover, a first transverse moving device for driving the first suction device to transversely move, and a first lifting device for driving the first suction device to lift; the first adsorption device comprises a first installation part arranged on the first lifting device, at least four groups of adsorption material taking mechanisms arranged on the first installation part, and a distance changing device used for adjusting the distance between the adjacent adsorption material taking mechanisms.
The adsorption and taking mechanism comprises a first fixed adsorption jig and at least two groups of movable adsorption jigs which are adjacent to each other and are arranged on the first fixed adsorption jig, a second fixed adsorption jig is arranged between the adjacent movable adsorption jigs, the first fixed adsorption jig is fixedly arranged on the first mounting piece, and the movable adsorption jig and the variable-pitch device are movably arranged on the first mounting piece.
The variable-pitch device comprises a first air cylinder transversely arranged on the first mounting part and a pull rod fixedly connected with a piston rod of the first air cylinder, wherein a rear limiting block and a front limiting block which are used for limiting the transverse movement of the movable adsorption jig are arranged on the pull rod, and the second fixed adsorption jig is fixedly connected with the pull rod and movably arranged on the first mounting part.
The invention has the beneficial effects that: the automatic labeling device is reasonable and ingenious in structural design, the operation process is well-known and orderly, and full-automatic production of labeling and detecting the inside of the film of the cover product and assembling the cover product and the spoon product is realized; the label is provided for the mold, and the injection molded cover product is taken out from the mold, so that the processes are saved, and the efficiency is improved; through the improved visual detection device, single-angle visual errors are effectively avoided, and the detection precision is further improved through the arrangement of the light source supplement module, so that the detection precision is improved, and the judgment accuracy is improved; in addition, the transverse moving mechanism drives the positioning platform to transversely move, the transverse relative position between the positioning platform and the positioning platform is freely adjusted, the technical difficulty of material arrangement of spoon products in a high-speed production state is overcome, and fool proofing is effectively realized.
The invention is further described with reference to the following detailed description and accompanying drawings.
Drawings
Fig. 1 is a perspective view of an automated production system for pressing a ladle cover according to an embodiment of the present invention;
FIG. 2 is a perspective view of a high speed discharging apparatus for scoops in an embodiment of the present invention;
FIG. 3 is a schematic view showing a structure of a spoon feeding line according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a first sorter in an embodiment of the invention;
FIG. 5 is a schematic view of a partial structure of a feed channel and a first sorter in an embodiment of the invention;
FIG. 6 is a schematic view of the internal structure of an in-mold labeling machine according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a product mover in accordance with an embodiment of the present invention;
FIG. 8 is a schematic diagram of a visual inspection apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic view showing the structure of a sorting apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic structural view of a lifting/lowering fixing frame according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of a label cassette according to an embodiment of the invention;
FIG. 12 is a perspective view of the apparatus for press-fitting and assembling a spoon cover according to the embodiment of the present invention;
fig. 13 is a schematic structural view of a variable pitch transfer apparatus according to an embodiment of the present invention;
FIG. 14 is a schematic structural view of a first adsorption apparatus in the embodiment of the present invention;
fig. 15 is a schematic structural view of a pressing transfer apparatus according to an embodiment of the present invention;
FIG. 16 is a schematic view showing the structure of a second adsorption apparatus in the example of the present invention;
FIG. 17 is a schematic view of the main conveyor in an embodiment of the invention;
fig. 18 is a schematic structural diagram of a cap arranging and conveying device in an embodiment of the invention.
Detailed Description
Embodiment, referring to fig. 1 to 18, the present embodiment provides a scoop high-speed discharging device 1, including: the device comprises a machine table 11 and a plurality of spoon feeding lines 12 which are arranged on the machine table 11 side by side; the spoon feeding line 12 comprises a vibrating disc 13, a feeding mechanism 14, a distributing mechanism 15, a storing device 16 and positioning platforms 17 which are sequentially connected, and the positioning platforms 17 of the spoon feeding lines 12 are sequentially and backwards offset from left to right; the storing device comprises a first linear vibrator 161 and an arrangement storing plate 162 fixed on the first linear vibrator 161, wherein a plurality of discharging channels 162A used for conveying spoon-like products from the material distributing mechanism to the positioning platform are arranged on the arrangement storing plate 162 side by side; and a transverse moving mechanism 18 for driving the positioning platform 17 to move transversely is further arranged on the machine table 11.
Specifically, two adjacent positioning platform 17's vertical interval is according to the required interval design of arranging, and the ladle is exported from vibration dish 13, carries to positioning platform 17 after feed mechanism 14, feed mechanism 15, storage device 16 in proper order, has realized fore-and-aft location, because it is a plurality of positioning platform 17 of ladle feed line 12 is from a left side to the right side offset backward in proper order, drives positioning platform 17 lateral shifting via sideslip mechanism 18 again, can freely adjust the horizontal relative position between row and the row to realize the different vertical row demand, realize arranging the material to the ladle.
The traverse mechanism 18 is a motor linear module.
In the present embodiment, further;
the feeding mechanism 14 includes a second linear vibrator 141 and a feeding passage 142 mounted on the second linear vibrator 141; the input end of the feed channel 142 is connected to the output end of the vibratory pan 13.
Further, the stock device 16 includes a first linear vibrator 161 and an arrangement stock plate 162 fixed on the first linear vibrator 161; the arrangement of the material storage plates 162 is provided with a plurality of material discharge channels 162A in parallel corresponding to the output ends of the material feed channels 142. The positioning platform 17 is provided with a positioning groove 171 corresponding to the output end of the discharging channel 162A. The positioning placement groove 171 is used for placing a spoon to realize positioning.
Further, the material distribution mechanism 15 includes a slide rail module 151 transversely fixed on the machine platform 11, and a first sorter 152 and a second sorter 153 arranged corresponding to the feeding channel 142 and the discharging channel 162A; the first sorter 152 and the second sorter 153 are movably mounted on the slide rail of the slide rail module 151; and the slide rail module 151 is further provided with a first linear cylinder and a belt linear module which are respectively used for driving the first separator 152 and the second separator 153 to move on the slide rail of the slide rail module 151.
Specifically, the first and second sorters 152 and 153 are responsible for feeding the discharge channel 162A located in the left half area of the arrangement stock plate 162 and the discharge channel 162A located in the left half area, respectively; the materials are alternately taken from the feeding channel 142 by the first separator 152 and the second separator 153 and are respectively conveyed to one or a plurality of discharging channels 162A which are responsible for the materials, so that the materials are divided at high speed; in addition, when the number of the discharge channels 162A on the arrangement material storage plate 162 cannot be changed any more after the ladle discharging device is put into use, the first separator 152 and the second separator 153 can be matched to correspondingly convey the ladles obtained from the feeding channel 142 to the specific discharge channel 162A according to the requirement of arrangement design, and finally the ladles are output from the discharge channel 162A to the positioning placement groove 171 of the positioning platform 17, so that the positioning can be realized, the different transverse arrangement requirements can be met, further, more arrangement design requirements can be met, the ladle discharging device is multifunctional, and the equipment cost is reduced.
Further, the first and second separators 152 and 153 have the same structure; the first sorter 152 comprises a longitudinal pneumatic sliding table 1521 and a distributing block 1522 which are movably mounted on a sliding rail of the sliding rail module 151; the distributing block 1522 is fixedly connected with the longitudinal pneumatic sliding table 1521. A material distributing channel is arranged on the material distributing block 1522 corresponding to the material feeding channel 142 and the material discharging channel 162A; a longitudinal through groove is further formed between the lower end face of the material distribution channel and the longitudinal pneumatic sliding table 1521, and a first sliding block 1522A is movably mounted in the longitudinal through groove; a vertical through groove is further formed in the front end of the first sliding block 1522A, and a second sliding block 1522B is movably mounted in the vertical through groove and corresponds to the material distribution channel; a second linear cylinder 1523 for driving the first sliding block 1522A to slide in the longitudinal through groove is further fixed on the longitudinal pneumatic sliding table 1521.
Specifically, the arrangement of the longitudinal pneumatic sliding table 1521 enables the material distribution channel to move longitudinally; the second block 1522B is driven by the second linear cylinder 1523 to be moved longitudinally by the first block 1522A, so that the input end of the material distribution channel is connected to the output end of the material feeding channel 142.
Further, a spring mounting hole is formed in the middle section of the second sliding block 1522B, and a return spring connected with the first sliding block 1522A is transversely fixed in the spring mounting hole.
Specifically, the two ends of the return spring are fixed on the inner wall of the longitudinal through groove of the first sliding block 1522A, so that after the second sliding block 1522B moves downwards due to external force, when the external force is cancelled, the return spring drives the second sliding block 1522B to move upwards so that the part of the second sliding block 1522B protrudes from the longitudinal through groove, and the spoon can be pushed to move from the material distribution channel to the material distribution channel 162A through the protruding part.
Further, a first adaptive inclined plane is arranged below the output end of the feeding channel 142, and a second adaptive inclined plane is arranged on the second sliding block 1522B corresponding to the first adaptive inclined plane; a microswitch for controlling the operation of the second linear vibrator 141 is arranged below the second slider 1522B; the micro switch is fixedly connected with the first slider 1522A.
Specifically, when the longitudinal pneumatic sliding table 1521 drives the material distribution channel to be connected with the material feeding channel 142, the first adapting inclined surface pushes the second adapting inclined surface to drive the second sliding block 1522B to move downwards, and when the second sliding block 1522B moves downwards to a set position, the bottom end of the second sliding block 1522B touches the long handle of the micro switch, so that the micro switch is closed, the second linear vibrator 141 is further controlled to work, and the spoon in the material feeding channel 142 is conveyed to the material distribution channel;
when the longitudinal pneumatic sliding table 1521 drives the material distribution channel to be separated from the feeding channel 142, the second sliding block 1522B is driven by the reset spring to reset, the micro switch is turned off, and the second linear vibrator 141 is controlled to stop working; firstly, the spoon is prevented from falling onto the workbench due to continuous operation of the second linear vibrator 141 when the material distribution channel is not connected with the feeding channel 142; secondly, the energy consumption of the equipment can be saved, and the production cost can be reduced.
In addition, after the second sliding block 1522B moves downwards, no obstacle exists between the feeding channel 142 and the material distributing channel.
Further, a first inductor 191 is fixed on the distributing block 1522 corresponding to the distributing channel; the arrangement material storage plate 162 is provided with a second sensor 192 corresponding to the material discharge channel 162A.
Specifically, after the spoon is input into the material distribution channel from the feeding channel 142, when the first sensor 191 senses the spoon, the longitudinal pneumatic sliding table 1521 is controlled to reset, so that the material distribution channel is separated from the feeding channel 142;
after the ladle is followed branch material passageway input discharge channel 162A, second inductor 192 senses the ladle, and then control first linear vibrator 161 work, orders about the ladle and transports backward in discharge channel 162A, can not respond to the ladle when second inductor 192, then control first linear vibrator 161 stop work, further sparingly equipment energy consumption, reduction in production cost.
Therefore, the operation process of the machine is well ordered by the arrangement of the contact switch, the first inductor 191 and the second inductor 192, operation disorder is effectively avoided when the operation speed is increased, and in addition, the energy consumption of the equipment is reduced by controlling the operation states of the second linear vibrator 141 and the first linear vibrator 161.
Further, a pneumatic jaw for clamping the spoon in the positioning placement groove 171 is also fixed below the positioning platform 17.
When the spoon feeding device is used, spoons are conveyed to the feeding channel 142 from the vibration disc 13, the longitudinal pneumatic sliding table 1521 drives the material distribution channel to be connected with the feeding channel 142, the first adapting inclined surface pushes the second adapting inclined surface to drive the second sliding block 1522B to move downwards, when the second sliding block 1522B moves downwards to a set position, the bottom end of the second sliding block 1522B touches the long handle of the micro switch, the micro switch is closed, the second linear vibrator 141 is controlled to work, and the spoons in the feeding channel 142 are conveyed to the material distribution channel;
when the first sensor 191 senses the spoon, the longitudinal pneumatic sliding table 1521 is controlled to reset, so that the material distribution channel is separated from the feeding channel 142, and when the longitudinal pneumatic sliding table 1521 drives the material distribution channel to be separated from the feeding channel 142, the second sliding block 1522B is driven by the reset spring to reset, so that the micro switch is switched off, and the second linear vibrator 141 is controlled to stop working;
then, the first linear cylinder and the belt linear module respectively drive the first separator 152 and the second separator 153 to move to set positions, and the second linear cylinder 1523 drives the second sliding block 1522B to push the spoon to input the spoon into the specific material discharging channel 162A from the material distributing channel;
the first sorter 152 and the second sorter 153 alternate in the above process;
further, the second sensor 192 senses the spoon, and then controls the first linear vibrator 161 to operate, so as to drive the spoon to be conveyed backwards in the discharge channel 162A, and when the spoon is not sensed by the second sensor 192, the first linear vibrator 161 is controlled to stop operating; the first linear vibrator 161 is activated again when the second sensor 192 senses the latter spoon; the above steps are circulated to fully discharge the spoon in the discharge channel 162A; good conditions are provided for continuously conveying the spoon to the positioning platform 17 subsequently, and the design requirement of high-speed operation is met;
finally, the first linear vibrator 161 drives the spoon into the positioning platform 17, and the transverse position of the positioning platform 17 is adjusted by the transverse moving mechanism 18, so that the spoon is discharged.
In conclusion, the operation process of the spoon high-speed discharging equipment 1 is well-ordered, and full-automatic high-speed discharging of the spoon is realized; the transverse moving mechanism 18 drives the positioning platform 17 to move transversely, so that the transverse relative position between the positioning platform 17 and the positioning platform 17 can be freely adjusted, the technical difficulty of material arrangement of spoon products in a high-speed production state is overcome, the fool-proofing effect is realized, and different longitudinal arrangement requirements are realized; the first separator 152 and the second separator 153 are arranged to meet different transverse arrangement requirements, so that more arrangement design requirements are met, the machine is multifunctional, and the production cost is reduced; in addition, by controlling the operation states of the second linear vibrator 141 and the first linear vibrator 161, the power consumption of the apparatus is reduced.
A spoon lid pressfitting automated production system includes: the spoon cover pressing and assembling equipment 2 is used for conveying cover products, a cover feeding line of the spoon products and the spoon high-speed discharging equipment 1 to the spoon cover pressing and assembling equipment 2 respectively; the cap supply line comprises an injection molding machine 3 and an in-mold labeling machine 4 which are sequentially arranged according to a material conveying direction, and the in-mold labeling machine 4 comprises a good product conveying line 41 and a label cassette 46, a product conveying device 42 and a visual detection device 43 which are sequentially arranged above the good product conveying line 41 according to the material conveying direction.
Specifically, the label cassette 46 includes a cassette frame 461 and a label storing mechanism obliquely fixed in the cassette frame 461, the label storing mechanism is composed of a plurality of guide posts 462 according to the shape of the label, and a material taking opening is provided on the cassette frame 461 corresponding to the label storing mechanism, and the label transferring module sucks the label placed in the label storing mechanism from the material taking opening; in addition, due to the inclined arrangement of the label storage mechanism, the continuous feeding of the labels is realized due to gravity.
The visual inspection device 43 comprises a motor rotating table 4311 and a vertically arranged exhibition stand 4312; the exhibition stand 4312 is movably mounted on the motor rotating table 4311, a screw rod sliding table module 4313 is vertically arranged on the exhibition stand 4312, and a plurality of first inner suckers 4313A are arranged on a sliding table of the screw rod sliding table module 4313; a plurality of CCD cameras 432 are arranged corresponding to the exhibition stand 4312, and light source supplement modules 433 are arranged on two sides of the CCD cameras 432 corresponding to the product rotary positioning mechanisms.
Specifically, first, the light source supplement module 433 is an LED lamp set;
secondly, the detection equipment is mainly used for detecting and rejecting the cover products, the cover products subjected to labeling are driven by the rotary positioning mechanism to rotate towards a sorting device 44, and pass through a plurality of CCD cameras 432 on the way, and the CCD cameras 432 record detection data in real time; for traditional CCD camera 432 detection mode, rotatory positioning mechanism is driving the rotatory in-process of product, and CCD camera 432 can the multi-angle observation product, and the effectual single angle vision error that avoids is not influenced by single angle vision error and is judged the result, and then improves and detect the accuracy, improve the accuracy of judging. And through the setting of light source supplementary module 433, provide sufficient luminance for the detection of CCD camera 432, further improve and detect the precision.
Finally, the first inner side sucker 4313A is used for sucking the product, and the plurality of first inner side suckers 4313A can be driven to move up and down through the arrangement of the screw rod sliding table module 4313, so that the product position can be adjusted to be matched with the CCD camera 432, the product labeling position sucked by the first inner side sucker 4313A can be just opposite to the CCD camera 432, the detection precision is further improved, and the judgment accuracy is improved.
The product transfer device 42 is provided with a label transfer module corresponding to the label cassette 46 and an injection mold of the injection molding machine 3, and the product transfer device 42 is also provided with a product transfer module corresponding to the injection mold and the detection equipment of the injection molding machine 3; the product transferring device 42 comprises a motor linear module 421 arranged longitudinally, and a supporting arm 422 movably arranged on the motor linear module 421; the label transfer module comprises a first extending arm 424 which is transversely movably arranged at the tail end of the supporting arm 422, and a label sucking disc 4241 is fixed on one side of the first extending arm 424; the product transferring module comprises a second extending arm 423 which is transversely movably arranged at the tail end of the supporting arm 422, a suction cup fixing plate 4231 is fixed on one side of the second extending arm 423, and a plurality of first outer suction cups 4231A are arranged on the suction cup fixing plate 4231 corresponding to the first inner suction cups 4313A.
In addition, a driving motor is arranged in the supporting arm 422, the tail end of a driving shaft of the motor extends out of the tail end of the supporting arm 422, and a gear is fixed at the tail end of the driving shaft; the first extending arm 424 and the second extending arm 423 are movably mounted at the tail end of the supporting arm 422 through a sliding rail sliding block module and are meshed with the gear through a rack, so that when the driving motor runs, the driving motor can drive the first extending arm 424 and the second extending arm 423 to transversely move through the rotation of the driving shaft, the label sucker 4241 can suck a label in the cassette, and the first outer sucker 4231A can suck a cover;
finally, when the cover is used, the motor linear module 421 drives the supporting arm 422 to move longitudinally, and the first extending arm 424 and the second extending arm 423 are arranged to extend into the injection molding machine 3, so that the label is sucked by the label sucking disc 4241 and placed into a mold before injection molding, and is sucked by the first outer sucking disc 4231A from the outer side of the cover after injection molding, so that the cover is taken out of the injection molding machine 3.
Therefore, the label supply to the mould and the injection-molded cover taking out from the mould can be synchronously carried out, so that the working procedures are saved, and the efficiency is improved.
A sorting device 44 is further arranged on the good product conveying line 41 corresponding to the visual detection device 43; the sorting device 44 comprises a lifting fixing frame 441 arranged on the good product conveying line 41, and a plurality of positioning blocks 4411 are uniformly fixed on the lifting fixing frame 441 at intervals; the longitudinal ends of the positioning block 4411 are respectively provided with a first arc-shaped groove 4411A and a second arc-shaped groove 4411B which are symmetrical along a transverse center line; a blowing device 4412 which is longitudinally arranged is fixed between two adjacent positioning blocks 4411, and nozzles are arranged at two longitudinal ends of the blowing device 4412; a defective product removing conveyor line 45 is arranged below the good product conveying line 41 and corresponds to the sorting device 44.
Specifically, the lifting fixing frame 441 is controlled to lift through a lifting cylinder, and from the perspective of two adjacent positioning blocks 4411, the second arc-shaped groove 4411B of the front positioning block 4411 and the first arc-shaped groove 4411A of the rear positioning block 4411 form a semi-arc-shaped positioning structure, and as the cover products are circular, the positioning effect can be better realized; the nozzle is arranged between the second arc-shaped groove 4411B of the front locating block 4411 and the first arc-shaped groove 4411A of the rear locating block 4411 and is used for blowing out defective products from the good product conveying line 41 so as to achieve the effect of rejecting the defective products.
A turning fixing plate 442 capable of turning horizontally is arranged above the lifting fixing frame 441 corresponding to the exhibition stand 4312, a second outer suction plate 4421 is fixed on the turning fixing plate 442 corresponding to the first inner suction plate 4313A, and a rotating shaft 4422 arranged longitudinally is fixed at the left end of the turning fixing plate 442; the rotating shaft 4422 is driven to rotate by a crank link module; a lifting platform 443 is arranged corresponding to the turning fixing plate 442 and the lifting fixing frame 441, and the lifting platform 443 is driven by a vertically arranged linear cylinder 444 to move up and down; a second inner suction cup 4431 is provided at a lower end surface of the elevating platform 443 corresponding to the second outer suction cup 4421.
Specifically, the crank link module drives the rotating shaft 4422 to rotate, the rotating shaft 4422 drives the turning fixing plate 442 to horizontally turn to be parallel to the exhibition stand 4312, and the second outer suction plate 4421 sucks the product sucked by the first inner suction plate 4313A and then drives the turning fixing plate to horizontally turn to be parallel to the good product transportation line 41;
secondly, the second inner side suction disc 4431 of the lifting platform 443 sucks a product from the inner side of the product on the second outer side suction disc 4421 and then ascends to a set position, the crank connecting rod module drives the turnover fixing plate 442 to horizontally turn over to be parallel to the exhibition stand 4312 for next round of product suction, and the lifting platform 443 moves downwards again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the product corresponding to the positioning block 4411 on the good product transportation line 41; after the blowing device 4412 blows the defective products out of the good product transport line 41 through the nozzle, the lifting fixing frame 441 is lifted, and the good product transport line 41 which is continuously operated transports the good products to the next process.
Furthermore, the good product transportation line 41 is provided with material receiving hoppers 46 on two sides corresponding to the lifting fixing frame 441 and the defective product rejection transportation line 45. Connect material funnel 46's setting, be convenient for collect the defective products of rejecting and fall into bad rejection transfer chain 45 in transport to the settlement position, avoid the defective products to pile up in equipment, influence equipment operation.
In addition, the centers of the ends of the first inner sucker 4313A and the second outer sucker 4421 are fixed with positioning pins; and positioning grooves are fixed at the centers of the tail ends of the first outer suction cup 4231A and the second inner suction cup 4431.
Specifically, the hollow thimble is arranged in the center of the inner side of the product, so that the design is a scheme meeting the shape of the product.
When the in-mold labeling machine 4 is used, the good product transport line 41 and the defective rejection transport line 45 continuously run, the motor linear module 421 drives the support arm 422 to longitudinally move, the support arm extends into the injection molding machine 3 through the second extension arm 423, after a mold is opened, the support arm is sucked from the outer side of the product through the first outer side suction disc 4231A, so that the product is taken out of the injection molding machine 3, and meanwhile, the first extension arm 424 drives the label suction disc 4241 to suck a label and place the label into the mold of the injection molding machine 3 so as to perform next injection molding;
the first inner sucking disc 4313A sucks a product sucked by the first outer sucking disc 4231A, the motor rotating table 4311 drives the exhibition stand 4312 to rotate towards the sorting device 44, the product passes through the plurality of CCD cameras 432 during the process, and the CCD cameras 432 record detection data in real time;
the crank connecting rod module drives the rotating shaft 4422 to rotate, the rotating shaft 4422 drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312, and the second outer sucking disc 4421 sucks the product sucked by the first inner sucking disc 4313A and then drives the product to horizontally overturn to be parallel to the good product conveying line 41 through the crank connecting rod module;
the second inner suction cup 4431 of the lifting platform 443 sucks a product from the inner side of the product on the second outer suction cup 4421 and then ascends to a set position, the crank link module drives the turnover fixing plate 442 to horizontally turn over to be parallel to the exhibition stand 4312 for next-round product suction, and the lifting platform 443 moves down again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the product corresponding to the positioning block 4411 on the good product transportation line 41; after the blowing device 4412 blows the defective products out of the good product transport line 41 through the nozzle, the lifting fixing frame 441 rises, and the good product transport line 41 which continuously runs transports the good products to the next process, so that the detection of the products is completed;
the defective products are blown out of the good product conveying line 41, and then fall into the defective product removing conveying line 45 through the material receiving hopper 46 to be conveyed to a set position so as to remove the defective products.
With regard to the in-mold labeling machine 4, in the process that the exhibition stand 4312 drives the product to rotate, the label supply to the mold and the injection-molded cover removal from the mold can be performed synchronously, so that the process is saved and the efficiency is improved; the CCD camera 432 can observe a product at multiple angles, single-angle visual errors are effectively avoided, sufficient brightness is provided for detection of the CCD camera 432 through the arrangement of the light source supplement module 433, the detection precision is further improved, and the detection precision and the judgment accuracy are further improved; in addition, through the setting of lead screw slip table module 4313, can drive a plurality of first inboard sucking discs 4313A and reciprocate to can adjust the product position with adaptation CCD camera 432, further improve the accuracy that detects.
The spoon cover pressing and assembling equipment 2 comprises a main conveying device 21, and a feeding station 211, a pressing station 212, a detection station 213 and a discharging station 214 which are sequentially arranged along the conveying direction of the main conveying device 21, wherein a variable-pitch transfer device 22 is arranged at the feeding station 211, and a pressing transfer device 23 is arranged on the pressing station 212 corresponding to the positioning platform 17.
The variable-pitch transfer device 22 comprises a first suction device 221 for sucking the cover, a first traverse device for driving the first suction device 221 to traverse, and a first lifting device for driving the first suction device 221 to lift; the first suction device 221 includes a first mounting member 2211 disposed on the first lifting device, at least four sets of suction material taking mechanisms disposed on the first mounting member 2211, and a pitch changing device for adjusting the distance between adjacent suction material taking mechanisms.
The adsorption and material taking mechanism comprises a first fixed adsorption jig 2212 and at least two groups of adjacent movable adsorption jigs 2213 arranged on the first fixed adsorption jig 2212, a second fixed adsorption jig 2214 is arranged between the adjacent movable adsorption jigs 2213, the first fixed adsorption jig 2212 is fixedly arranged on the first mounting piece 2211, and the movable adsorption jig 2213 and the variable-pitch device are movably arranged on the first mounting piece 2211.
Specifically, a second guide rail is horizontally disposed on the first mounting member 2211, the first fixed adsorption jig 2212, the second fixed adsorption jig 2214 and the movable adsorption jig 2213 have the same structure, the first fixing and adsorbing jig 2212 includes a fifth mounting member 22121 and two sets of cover sucking mechanisms 22122 juxtaposed on the fifth mounting member 22121, the cap sucking mechanism 22122 comprises a first left suction nozzle and a first right suction nozzle which are arranged in parallel, a limiting groove for positioning a cap is arranged on the fifth mounting part 22121 corresponding to the space between the first left suction nozzle and the first right suction nozzle, the first left suction nozzle and the first right suction nozzle are connected with a negative pressure device, when the cover is sucked by the cover sucking mechanism 22122, the first left suction nozzle and the first right suction nozzle suck the cover simultaneously to ensure good sucking stability, and the positioning column of the cover is inserted into the limiting groove at this time.
In the embodiment, further;
the pitch-changing device comprises a first cylinder 22151 transversely arranged on the first mounting piece 2211 and a pull rod fixedly connected with a piston rod of the first cylinder 22151, a rear limiting block 22152 and a front limiting block 22153 for limiting the transverse movement of the movable adsorption jig 2213 are arranged on the pull rod, and the second fixed adsorption jig 2214 is fixedly connected with the pull rod and movably arranged on the first mounting piece 2211;
specifically, the fifth mounting pieces 22121 of the first fixed adsorption jig 2212 are fixedly arranged on the first mounting pieces 2211, the fifth mounting pieces 22121 of the second fixed adsorption jig 2214 are fixedly connected to the pull rod and movably arranged on the second guide rail, the movable adsorption jigs 2213 are provided with two groups and are movably arranged on the second guide rail, and the fifth mounting pieces 22121 of the movable adsorption jig 2213 are provided with limiting pieces corresponding to the rear limiting block 22152 and the front limiting block 22153; when the piston rod of the first cylinder 22151 extends, the rear limiting block 22152 of the pull rod is driven to push the limiting piece so as to drive the movable adsorption jig 2213 to move forward, and at this time, the distances between the first fixed adsorption jig 2212 and the movable adsorption jig 2213, and between the second fixed adsorption jig 2214 and the movable adsorption jig 2213 are increased to the same distance; when the piston rod of the first cylinder 22151 retracts, the front limiting block 22153 of the pull rod is driven to push the limiting part so as to drive the movable adsorption jig 2213 to move backwards, and at this time, the distances between the first fixed adsorption jig 2212 and the movable adsorption jig 2213 and between the second fixed adsorption jig 2214 and the movable adsorption jig 2213 are reduced to the same distance, so that the distance between adjacent adsorption and taking mechanisms can be adjusted by the pitch-variable device, and the adsorption and taking mechanisms can absorb eight covers at one time.
The first transverse moving device comprises a support frame 2221 arranged above the feeding station 211, a first guide rail horizontally arranged on the support frame 2221 and a screw rod group 2222 driven by a first motor, the screw rod group 2222 is horizontally arranged on the support frame 2221, the driving direction of the screw rod group 2222 is vertical to the conveying direction of the main conveying device 21, and the first lifting device is fixedly connected with a sliding table of the screw rod group 2222 and is movably arranged on the first guide rail; the first lifting device comprises a second mounting part 2231 connected with the first mounting part 2211 through a first guide column and a second air cylinder 2232 longitudinally arranged on the second mounting part 2231, the first mounting part 2211 is fixedly connected with a piston rod of the second air cylinder 2232, and the second mounting part 2231 is fixedly connected with a sliding table of the screw rod group 2222 and movably arranged on the first guide rail;
specifically, the first motor drives the first lifting device to move left and right, and the second cylinder 2232 extends or retracts to drive the first adsorption device 221 to descend or ascend, so that the first adsorption device 221 can rapidly move left and right and up and down, and thus the accurate suction and positioning of the cover can be realized.
The pressing transfer device 23 comprises a second suction device 231 for sucking the spoon from the positioning platform, a second traverse device 232 for driving the second suction device 231 to traverse, and a second lifting device 233 for driving the second suction device 231 to lift; the second suction device 231 includes a third mounting part 2311 disposed on the second lifting device 233, and at least four sets of suction and pressing mechanisms disposed on the third mounting part 2311 at intervals;
specifically, the structure of the second traverse device 232 is the same as that of the first traverse device, and the structure of the second lifting device 233 is the same as that of the first lifting device, so that the second suction device 231 can move up and down and left and right quickly, thereby realizing accurate suction and positioning of the spoon.
The suction pressing mechanism comprises a fourth mounting piece 2312 connected with the third mounting piece 2311 through a second guide column and two groups of spoon sucking mechanisms 2313 arranged on the fourth mounting piece 2312 in parallel, a pressure spring is sleeved on the second guide column, a pressing piece 2314 is arranged between the third mounting piece 2311 and the fourth mounting piece 2312 corresponding to the spoon sucking mechanisms 2313, and a positioning piece 2315 is movably arranged in the pressing piece 2314 corresponding to the spoon sucking mechanisms 2313;
specifically, a first through hole and a second through hole are longitudinally arranged on a pressing surface of the pressing block 2314 from bottom to top in sequence, the diameter of the second through hole is larger than that of the first through hole, the positioning piece 2315 comprises a positioning column, a limiting protrusion arranged on the upper end surface of the positioning column and a positioning needle arranged on the lower end surface of the positioning column, the positioning column is movably arranged in the first through hole, the limiting protrusion is movably arranged in the second through hole, and the diameter of the limiting protrusion is larger than that of the first through hole; the spoon sucking mechanism 2313 comprises a second left suction nozzle and a second right suction nozzle which are arranged in parallel, the second left suction nozzle and the second right suction nozzle are connected with a negative pressure device, when the spoon sucking mechanism 2313 sucks a spoon, the second left suction nozzle and the second right suction nozzle suck the spoon simultaneously to ensure good sucking stability, and at the moment, the positioning needle is inserted into the pressing groove of the spoon; after the second adsorption device 231 sucks the spoon, the first traverse device drives the second adsorption device 231 to move to the position above the main conveying device 21 with the cover, the second lifting device 233 drives the first traverse device to descend so as to press the spoon onto the cover, that is, after the spoon sucking mechanism 2313 sucks the spoon, the positioning needle is inserted into the pressing groove of the spoon, when the spoon sucking mechanism 2313 descends further, the pressing block 2314 abuts against the spoon sucking mechanism 2313 to clamp the pressing groove of the spoon into the positioning column of the cover so as to complete the spoon cover pressing operation, and at this time, the positioning element 2315 retracts into the pressing block 2314, so that the pressing effect is prevented from being influenced by excessive extrusion of the spoon, stable and accurate pressing in the cover is ensured, and the pressing accuracy is high.
The main conveying device 21 comprises a first conveying belt 215 arranged horizontally, a first positioning device 216 arranged on the feeding station 211 corresponding to the first conveying belt 215, and a second positioning device 217 arranged on the pressing station 212 corresponding to the first conveying belt 215, eight groups of product loading mechanisms 218 are arranged on the first conveying belt 215 at intervals, each group of product loading mechanisms 218 at least comprises four groups of loading discs, and each group of loading discs is provided with two product placing grooves in parallel;
specifically, the first conveyor belt 215 is driven by a second motor to perform intermittent motion, positioning grooves are respectively formed in two ends of the product loading mechanism 218, the structure and the working principle of the first positioning device 216 are the same as those of the second positioning device 217, the first positioning device 216 comprises a third cylinder transversely arranged on the first conveyor belt 215 and a positioning push block fixedly connected with a piston rod of the third cylinder corresponding to the positioning grooves, when the product loading mechanism 218 moves to the feeding station 211, the piston rod of the third cylinder extends out to drive the positioning push block to be clamped in the positioning grooves to fix the product loading mechanism 218, so that good positioning accuracy is guaranteed.
A proximity sensor is arranged at the discharging station 214, a sensing piece is arranged on the product carrying mechanism 218 corresponding to the proximity sensor, when the proximity sensor senses that the sensing piece is close, the second motor stops driving the first conveying belt 215, the variable-pitch transfer device 22 accurately places the cover in the product carrying mechanism 218, and the pressing transfer device 23 accurately presses the spoon on the cover, so that accurate sensing and positioning of the product carrying mechanism 218 are realized, and motion accumulated errors are reduced.
A cap arranging and conveying device 24 is arranged corresponding to the variable-pitch transferring device 22, the cap arranging and conveying device 24 comprises a second conveying belt 241, two side baffles 242 respectively arranged at two sides of the second conveying belt 241 and a rear baffle 243 connected with the two side baffles 242, the conveying direction of the second conveying belt 241 is parallel to the conveying direction of the main conveying device 21, a row separating baffle 244 is arranged between the two side baffles 242, and a cap transferring groove 245 for arranging and moving caps is formed between the row separating baffle 244 and the side baffles 242;
specifically, the second conveyor belt 241 is driven by a third motor, photoelectric switches 246 are correspondingly disposed on two sides of the second conveyor belt 241, the covers are placed on the cover moving grooves 245 to move, and when the photoelectric switches 246 sense that the covers are arranged to a required number, the variable-pitch transfer device 22 sucks the covers.
The CCD detecting device 26 is disposed at the detecting station 213 corresponding to the product loading mechanism 218, and the CCD detecting device 26 detects the product that has been subjected to the spoon and cover pressing operation to determine whether the spoon is correctly pressed on the cover, so as to distinguish the defective products to be moved to the discharging station 214 for defective product removing operation.
When the spoon cover pressing and assembling device 2 works, a cover enters the cover moving groove from a good product conveying line, the cover is fed through the cover moving groove 245 to wait for the first adsorption device 221 to take the material, and a spoon waits for the second adsorption device 231 to take the material after the material discharge in the positioning platform is finished;
after the first suction device 221 sucks the caps, the caps are moved to the feeding station 211 through the first traverse device and the first lifting device, the caps are placed in the product loading mechanism 218, and the product loading mechanism 218 loaded with the caps is moved to the pressing station 212;
after the second suction device 231 sucks the spoon, the spoon is moved to the product loading mechanism 218 through the second traverse device 232 and the second lifting device 233, the spoon is pressed onto the cover to complete the spoon and cover pressing operation, and the product loading mechanism 218 loaded with the product subjected to the spoon and cover pressing operation is moved to the detection station 213;
the CCD detection device 26 detects the products and distinguishes good products from defective products;
the product loading mechanism 218 with the tested products moves to the outfeed station 214 for subsequent processing.
To sum up, this spoon lid pressfitting equipment 2 is through setting up quadruplex position in limited space, can accomplish the pan feeding simultaneously, the pressfitting, detect and the operation of ejection of compact, adopt displacement to move and carry the device with the pressfitting and carry the pan feeding, the transfer time of lid and ladle has been shortened, avoid causing the pollution to lid and ladle because of the production link is too much, and positioning accuracy is high, greatly guarantee the pressfitting effect of product in spoon lid pressfitting process, it is good to absorb stability, pressfitting efficiency and precision are high, the product yields is high, wherein in displacement moves and carries the device, according to the actual production condition, utilize the displacement device to adsorb the accurate positioning of extracting mechanism, ensure that the lid is accurately put into product year material mechanism, positioning accuracy, therefore, the clothes hanger is strong in practicability.
Finally, when the automatic spoon cover pressing production system works, the good product conveying line 41 and the defective rejection conveying line 45 continuously run, the motor linear module 421 drives the supporting arm 422 to longitudinally move, the supporting arm extends into the injection molding machine 3 through the second extending arm 423, after a mold is opened, the supporting arm is sucked from the outer side of the product through the first outer side sucking disc 4231A, so that the product is taken out of the injection molding machine 3, and meanwhile, the first extending arm 424 drives the label sucking disc 4241 to suck a label and place the label into the mold of the injection molding machine 3 so as to perform next injection molding; the first inner sucking disc 4313A sucks a product sucked by the first outer sucking disc 4231A, the motor rotating table 4311 drives the exhibition stand 4312 to rotate towards the sorting device 44, the product passes through the plurality of CCD cameras 432 during the process, and the CCD cameras 432 record detection data in real time; the crank connecting rod module drives the rotating shaft 4422 to rotate, the rotating shaft 4422 drives the overturning fixing plate 442 to horizontally overturn to be parallel to the exhibition stand 4312, and the second outer sucking disc 4421 sucks the product sucked by the first inner sucking disc 4313A and then drives the product to horizontally overturn to be parallel to the good product conveying line 41 through the crank connecting rod module; the second inner suction cup 4431 of the lifting platform 443 sucks a product from the inner side of the product on the second outer suction cup 4421 and then ascends to a set position, the crank link module drives the turnover fixing plate 442 to horizontally turn over to be parallel to the exhibition stand 4312 for next-round product suction, and the lifting platform 443 moves down again to place the first arc-shaped groove 4411A and the second arc-shaped groove 4411B of the product corresponding to the positioning block 4411 on the good product transportation line 41; after the blowing device 4412 blows the defective products out of the good product transport line 41 through the nozzle, the lifting fixing frame 441 rises, and the good product transport line 41 which continuously runs transports the good products to the next process, so that the detection of the products is completed; after being blown out of the good product conveying line 41, the defective products fall into a defective product removing conveying line 45 through a material receiving funnel 46 and are conveyed to a set position to remove the defective products;
the cover enters the cover moving groove from a good product transportation line, the cover is fed through the cover moving groove 245 to wait for the first adsorption device 221 to take the material, and the spoon waits for the second adsorption device 231 to take the material after the material discharge in the positioning platform is completed; after the first suction device 221 sucks the caps, the caps are moved to the feeding station 211 through the first traverse device and the first lifting device, the caps are placed in the product loading mechanism 218, and the product loading mechanism 218 loaded with the caps is moved to the pressing station 212; after the second suction device 231 sucks the spoon, the spoon is moved to the product loading mechanism 218 through the second traverse device 232 and the second lifting device 233, the spoon is pressed onto the cover to complete the spoon and cover pressing operation, and the product loading mechanism 218 loaded with the product subjected to the spoon and cover pressing operation is moved to the detection station 213; the CCD detection device 26 detects the products and distinguishes good products from defective products; the product loading mechanism 218 with the tested products moves to the outfeed station 214 for subsequent processing.
The automatic labeling device is reasonable and ingenious in structural design, the operation process is well-known and orderly, and full-automatic production of labeling and detecting the inside of the film of the cover product and assembling the cover product and the spoon product is realized; the label is provided for the mold, and the injection molded cover product is taken out from the mold, so that the processes are saved, and the efficiency is improved; through the improved visual detection device, single-angle visual errors are effectively avoided, and the detection precision is further improved through the arrangement of the light source supplement module 433, so that the detection precision is improved, and the judgment accuracy is improved; in addition, the transverse moving mechanism 18 drives the positioning platform 17 to move transversely, the transverse relative position between the positioning platform 17 and the positioning platform 17 is freely adjusted, the technical difficulty of arranging spoon products in a high-speed production state is overcome, and fool proofing is effectively achieved.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner. Those skilled in the art can make many possible variations and modifications to the invention using the above disclosed technical means and teachings, or can modify equivalent embodiments with equivalent variations, without departing from the scope of the invention. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention without departing from the technical scheme of the present invention shall be covered by the protection scope of the present invention.
Claims (10)
1. The high-speed discharging equipment for the spoons is characterized by comprising: the device comprises a machine table and a plurality of spoon feeding lines which are arranged on the machine table side by side;
the spoon feeding lines comprise a vibration disc, a feeding mechanism, a material distribution mechanism, a material storage device and positioning platforms which are sequentially connected, and the positioning platforms of the plurality of spoon feeding lines are sequentially offset backwards from left to right;
the storage device comprises a first linear vibrator and an arrangement storage plate fixed on the first linear vibrator, wherein a plurality of discharge channels for conveying spoon products from the distribution mechanism to the positioning platform are arranged on the arrangement storage plate side by side;
and a transverse moving mechanism for driving the positioning platform to transversely move is also arranged on the machine table.
2. The utility model provides a spoon lid pressfitting automated production system which characterized in that includes: the spoon cover pressing and assembling equipment comprises spoon cover pressing and assembling equipment, a cover feeding line for conveying a cover product and a spoon product to the spoon cover pressing and assembling equipment respectively, and the spoon high-speed discharging equipment as claimed in claim 1;
the lid is supplied line and is included injection molding machine, the interior labeller of mould that sets gradually according to material direction of delivery, the interior labeller of mould includes non-defective products transport line and sets gradually label card casket, product transfer device, the visual detection device in this non-defective products transport line top according to material direction of delivery.
3. The automatic spoon cover pressing production system according to claim 2, wherein the visual detection device comprises a motor rotating table and a vertically arranged exhibition stand;
the exhibition stand is movably installed on the motor rotating table, a screw rod sliding table module is vertically arranged on the exhibition stand, and a plurality of first inner side suckers are arranged on a sliding table of the screw rod sliding table module in an arrayed manner;
correspond the stand is equipped with a plurality of CCD cameras, and in a plurality of CCD camera both sides are still equipped with light source supplementary module corresponding to the rotatory positioning mechanism of product.
4. The automatic spoon cover pressing production system as claimed in claim 3, wherein the product transfer device is provided with a label transfer module corresponding to the label cassette and an injection mold of an injection molding machine, and the product transfer device is further provided with a product transfer module corresponding to the injection mold of the injection molding machine and a detection device;
the product transferring device comprises a motor linear module which is longitudinally arranged and a supporting arm which is movably arranged on the motor linear module;
the label transferring module comprises a first extending arm which is transversely movably arranged at the tail end of the supporting arm, and a label sucking disc is fixed on one side of the first extending arm;
the product transferring module comprises a second extending arm which can be transversely movably arranged at the tail end of the supporting arm, a sucker fixing plate is fixed on one side of the second extending arm, and a plurality of first outer suckers are arranged on the sucker fixing plate corresponding to the first inner suckers.
5. The automatic spoon and cover pressing production system according to claim 4, wherein a sorting device is further arranged on the good product conveying line corresponding to the visual detection device;
the sorting device comprises a lifting fixing frame arranged on the good product conveying line, and a plurality of positioning blocks are uniformly fixed on the lifting fixing frame at intervals; the longitudinal two ends of the positioning block are respectively provided with a first arc-shaped groove and a second arc-shaped groove which are symmetrical along a transverse central line; a blowing device which is longitudinally arranged is fixed between two adjacent positioning blocks, and nozzles are arranged at the two longitudinal ends of the blowing device;
and a bad rejecting conveying line is arranged below the good product conveying line and corresponds to the sorting device.
6. The automatic spoon and cover pressing production system as claimed in claim 5, wherein a horizontally-turnable turnover fixing plate is arranged above the lifting fixing frame corresponding to the exhibition stand, a second outer sucking disc is fixed on the turnover fixing plate corresponding to the first inner sucking disc, and a longitudinally-arranged rotating shaft is fixed at the left end of the turnover fixing plate; the rotating shaft is driven to rotate by a crank connecting rod module; a lifting platform is arranged corresponding to the overturning fixing plate and the lifting fixing frame and driven to move up and down by a vertically arranged linear cylinder; and a second inner side sucker is arranged at the lower end face of the lifting platform corresponding to the second outer side sucker.
7. The automatic spoon cover pressing production system according to claim 2, wherein the spoon cover pressing assembly equipment comprises a main conveying device, and a feeding station, a pressing station, a detection station and a discharging station which are sequentially arranged along a conveying direction of the main conveying device, wherein a variable-pitch transfer device is arranged at the feeding station, and a pressing transfer device is arranged on the pressing station corresponding to the positioning platform.
8. The automatic production system for pressing and combining a spoon and a cover as claimed in claim 7, wherein the variable-pitch transfer device comprises a first suction device for sucking the cover, a first traverse device for driving the first suction device to traverse, and a first lifting device for driving the first suction device to lift and lower;
the first adsorption device comprises a first installation part arranged on the first lifting device, at least four groups of adsorption material taking mechanisms arranged on the first installation part, and a distance changing device used for adjusting the distance between the adjacent adsorption material taking mechanisms.
9. The automatic spoon and cover pressing production system as claimed in claim 8, wherein the adsorbing and taking mechanism includes a first fixed adsorbing jig and at least two sets of movable adsorbing jigs disposed adjacent to the first fixed adsorbing jig, a second fixed adsorbing jig is disposed between the adjacent movable adsorbing jigs, the first fixed adsorbing jig is fixedly disposed on the first mounting member, and the movable adsorbing jig and the pitch varying device are movably disposed on the first mounting member.
10. An automatic spoon and cover pressing production system as claimed in claim 9, wherein the distance varying device includes a first cylinder transversely disposed on the first mounting member, and a pull rod fixedly connected to a piston rod of the first cylinder, a rear limiting block and a front limiting block are disposed on the pull rod for limiting the transverse movement of the movable suction jig, and the second fixed suction jig is fixedly connected to the pull rod and movably disposed on the first mounting member.
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CN110053834A (en) * | 2019-05-22 | 2019-07-26 | 南京新阳智能科技有限公司 | Pressure spoon enters lid machine |
CN111196039A (en) * | 2020-02-25 | 2020-05-26 | 惠州市杨森工业机器人有限公司 | Labeling and cover closing equipment |
CN111468431A (en) * | 2020-06-15 | 2020-07-31 | 三河市裕同印刷包装有限公司 | Box visual inspection machine |
CN111687067A (en) * | 2020-07-03 | 2020-09-22 | 苏州工业园区职业技术学院 | Automatic change letter sorting equipment |
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CN110053834A (en) * | 2019-05-22 | 2019-07-26 | 南京新阳智能科技有限公司 | Pressure spoon enters lid machine |
CN111196039A (en) * | 2020-02-25 | 2020-05-26 | 惠州市杨森工业机器人有限公司 | Labeling and cover closing equipment |
CN111468431A (en) * | 2020-06-15 | 2020-07-31 | 三河市裕同印刷包装有限公司 | Box visual inspection machine |
CN111687067A (en) * | 2020-07-03 | 2020-09-22 | 苏州工业园区职业技术学院 | Automatic change letter sorting equipment |
CN111731573A (en) * | 2020-07-07 | 2020-10-02 | 苏州宙点自动化设备有限公司 | Soup ladle stacking and feeding mechanism of soup ladle packaging production line |
CN111729862A (en) * | 2020-07-07 | 2020-10-02 | 苏州工业园区职业技术学院 | A detect sorting mechanism for thin material |
CN111846930A (en) * | 2020-07-23 | 2020-10-30 | 昆山铭世特精密机械有限公司 | Material separating and carrying mechanism |
CN112046844B (en) * | 2020-08-25 | 2021-11-16 | 河北泽恒纸塑包装制品有限公司 | Cake fork packing feeding device |
CN112046844A (en) * | 2020-08-25 | 2020-12-08 | 河北泽恒纸塑包装制品有限公司 | Cake fork packing feeding device |
CN112295952A (en) * | 2020-11-10 | 2021-02-02 | 上海第二工业大学 | Intelligent sorting device and method for waste mobile phone components |
WO2022120797A1 (en) * | 2020-12-11 | 2022-06-16 | 格来纳塑料科技(苏州)有限公司 | Yogurt spoon circulating and continuous feeding process for assembling yogurt cup lids |
CN112697791A (en) * | 2021-01-06 | 2021-04-23 | 东莞市瑞科智能科技有限公司 | Detection equipment for USB terminal |
CN112697791B (en) * | 2021-01-06 | 2024-04-12 | 东莞市瑞科智能科技有限公司 | Detection equipment of USB terminal |
CN112829185A (en) * | 2021-01-15 | 2021-05-25 | 广东长盈精密技术有限公司 | Automatic feeding equipment |
CN114261072A (en) * | 2021-11-15 | 2022-04-01 | 江苏朗迅工业智能装备有限公司 | Automatic change culture dish production system |
CN114261072B (en) * | 2021-11-15 | 2023-11-21 | 江苏朗迅工业智能装备有限公司 | Automatic change culture dish production system |
CN114714559A (en) * | 2022-04-11 | 2022-07-08 | 广东思为客科技股份有限公司 | In-mold labeling, spoon folding and cover closing equipment and preparation method thereof |
CN114714559B (en) * | 2022-04-11 | 2024-04-09 | 广东思为客科技股份有限公司 | In-mold labeling, folding and spoon cover closing equipment and preparation method thereof |
CN115582280A (en) * | 2022-12-08 | 2023-01-10 | 苏州新伟哲自动化科技有限公司 | Automatic ladle loading method, equipment and system by box cover |
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