CN115367351A - Intelligent storage and sorting labeling integrated equipment - Google Patents
Intelligent storage and sorting labeling integrated equipment Download PDFInfo
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- CN115367351A CN115367351A CN202111662078.6A CN202111662078A CN115367351A CN 115367351 A CN115367351 A CN 115367351A CN 202111662078 A CN202111662078 A CN 202111662078A CN 115367351 A CN115367351 A CN 115367351A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/06—Devices for presenting articles in predetermined attitude or position at labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- Engineering & Computer Science (AREA)
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Abstract
本专利公开了提供一种智能仓储及分拣贴标一体化设备,包括至少一个存储仓、至少一个中转装置、至少一个自动贴标装置和物料输送带;存储仓开设有入料口和出料口,存储仓内设置有上料装置、存储料架和转运装置,上料装置设置于存储仓的入料口一侧,上料装置能够分拣物料盘,转运装置能够放置上料装置的物料盘于存储料架或取出物料盘于出料口;中转装置能够将存储仓内的物料盘转移至自动贴标装置;贴标后的物料盘通过物料输送带输送至指定位置;控制系统被配置的控制上料装置、转运装置、中转装置、自动贴标装置和物料输送带的动作。本发明物料盘存取高度智能化、自动化,节省人力,避免存取错料,提高存取效率,满足现代社会智能制造的发展需求。
This patent discloses providing an integrated equipment for intelligent storage, sorting and labeling, including at least one storage bin, at least one transfer device, at least one automatic labeling device and a material conveyor belt; the storage bin is provided with a material inlet and a material outlet The storage bin is equipped with a feeding device, a storage rack and a transfer device. The feeding device is arranged on the side of the feeding port of the storage bin. The feeding device can sort the material trays, and the transfer device can place the materials of the feeding device. The tray is placed on the storage rack or the tray is taken out at the outlet; the transfer device can transfer the tray in the storage bin to the automatic labeling device; the tray after labeling is transported to the designated position through the material conveyor belt; the control system is configured Control the action of feeding device, transfer device, transfer device, automatic labeling device and material conveyor belt. The invention has highly intelligent and automatic access to the material tray, saves manpower, avoids access to wrong materials, improves access efficiency, and meets the development needs of intelligent manufacturing in modern society.
Description
技术领域technical field
本发明涉及仓储领域,尤其涉及一种智能仓储及分拣贴标一体化设备。The invention relates to the field of storage, in particular to an integrated equipment for intelligent storage, sorting and labeling.
背景技术Background technique
现有的盘状物料物料盘在存取过程中,需要进过人工手持扫码枪扫码检测物料盘、人工分料存放物料盘、人工拿取物料盘、人工装载物料盘、物料盘取出贴标签和人工打包的过程,需要更多的作业人员,增加人工成本,工人劳动强度较大,最重要的是存取效率极低,且人工扫码分料和贴标签,很容易出现漏检、分错料、标签贴错或漏贴的情况,给公司带来不必要的经济损失。In the process of accessing the existing disc-shaped material trays, it is necessary to manually scan the code with a hand-held code scanning gun to detect the material trays, manually divide the material and store the material trays, manually take the material trays, manually load the material trays, and take out the material trays. Labeling The process of packaging and manual packaging requires more operators, increases labor costs, and the labor intensity of workers is relatively high. The most important thing is that the access efficiency is extremely low, and manual scanning codes, materials and labels are prone to missed inspections and wrong classifications. Materials and labels are wrongly or missingly pasted, which will bring unnecessary economic losses to the company.
因此,结合上述存在的技术问题,有必要提供一种新的技术方案。Therefore, in combination with the above existing technical problems, it is necessary to provide a new technical solution.
发明内容Contents of the invention
为解决现有技术中存在的技术问题,本发明的目的在于提供一种智能仓储及分拣贴标一体化设备,具体技术方案如下所述:In order to solve the technical problems existing in the prior art, the object of the present invention is to provide an integrated equipment for intelligent storage, sorting and labeling, and the specific technical solutions are as follows:
本专利提供一种智能仓储及分拣贴标一体化设备,包括至少一个存储仓、至少一个中转装置、至少一个自动贴标装置、物料输送带和控制系统;This patent provides an integrated intelligent storage, sorting and labeling equipment, including at least one storage bin, at least one transfer device, at least one automatic labeling device, material conveyor belt and control system;
所述存储仓开设有入料口和出料口,所述存储仓内设置有上料装置、存储料架和转运装置,所述上料装置设置于所述存储仓的入料口一侧,所述上料装置能够分拣物料盘,所述转运装置能够放置上料装置的物料盘于存储料架或放置存储料架的物料盘于出料口;The storage bin is provided with a material inlet and a material outlet, and the storage bin is provided with a feeding device, a storage rack and a transfer device, and the feeding device is arranged on the side of the feeding port of the storage bin. The feeding device can sort the material trays, and the transfer device can place the material trays of the feeding device on the storage rack or place the material trays of the storage rack on the discharge port;
所述中转装置设置于存储仓和自动贴标装置之间,所述能够将存储仓内的物料盘转移至自动贴标装置;所述物料输送带设置于自动贴标装置一侧,贴标后的物料盘通过物料输送带输送至指定位置;The transfer device is arranged between the storage bin and the automatic labeling device, and the material tray in the storage bin can be transferred to the automatic labeling device; the material conveyor belt is arranged on one side of the automatic labeling device. The material tray is transported to the designated position through the material conveyor belt;
所述控制系统被配置的控制上料装置、转运装置、中转装置、自动贴标装置和物料输送带的动作。The control system is configured to control the actions of the feeding device, transfer device, transfer device, automatic labeling device and material conveyor belt.
进一步的,所述自动贴标装置包括打标机和贴标机械手,所述贴标机械手上设置有贴标夹头和贴标吸盘,所述贴标夹头能够夹取物料盘,所述贴标吸盘能够吸着标签。Further, the automatic labeling device includes a marking machine and a labeling manipulator, the labeling manipulator is provided with a labeling chuck and a labeling suction cup, the labeling chuck can grip the material tray, and the labeling manipulator The label suction cup can hold the label.
进一步的,所述贴标吸盘靠近所述贴标夹头,所述贴标吸盘与贴标夹头的间距可调节,和/或Further, the labeling suction cup is close to the labeling chuck, and the distance between the labeling suction cup and the labeling chuck can be adjusted, and/or
所述贴标吸盘沿轴线方向的伸出长度可调节。The protruding length of the labeling suction cup along the axial direction can be adjusted.
进一步的,所述中转装置为中转传送带,中转传送带设置于存储仓靠近出料口的位置,所述中转传送带能够将物料盘自出料口传送至自动贴标装置的位置。Further, the transfer device is a transfer conveyor belt, and the transfer conveyor belt is set at the position of the storage bin close to the discharge port, and the transfer transfer belt can transfer the material tray from the discharge port to the position of the automatic labeling device.
进一步的,多个存储仓平行设置,多个中转传送带与多个存储仓一一对应,多个自动贴标装置与多个中转传送带一一对应;Further, multiple storage bins are arranged in parallel, multiple transfer conveyor belts correspond to multiple storage bins one-to-one, and multiple automatic labeling devices correspond to multiple transfer conveyor belts one-to-one;
还包括空料输送带,所述空料输送带设置于自动贴标装置的一侧,所述空料输送带能够为自动贴标装置提供空物料箱。It also includes an empty material conveyor belt, the empty material conveyor belt is arranged on one side of the automatic labeling device, and the empty material conveyor belt can provide an empty material box for the automatic labeling device.
进一步的,所述转运装置包括存取机械手;Further, the transfer device includes an access manipulator;
所述存取机械手能够放置上料装置的物料盘于存储料架上或放置存储料架的物料盘于出料口。The access manipulator can place the material tray of the feeding device on the storage rack or place the material tray of the storage rack at the discharge port.
进一步的,存储仓内设置有多个存取机械手;Further, multiple access manipulators are arranged in the storage bin;
存取机械手两侧均设置有存储料架,和/或Both sides of the access manipulator are provided with storage racks, and/or
两两存取机械手之间也设置有存储料架。A storage rack is also arranged between two access manipulators.
进一步的,所述上料装置包括上料部、转料结构和检测部;Further, the feeding device includes a feeding part, a material transfer structure and a detection part;
所述上料部能够放置待存储的物料盘,所述转料结构能够转移上料部的物料盘至检测部,所述检测部能够检测物料盘上的条码信息和/或物料盘的翘曲度和厚度。The feeding part can place the material tray to be stored, and the transfer structure can transfer the material tray of the feeding part to the detection part, and the detection part can detect the barcode information on the material tray and/or the warping of the material tray degree and thickness.
进一步的,所述上料装置还包括错料放置部,所述错料放置部能够放置条码信息错误或无条码信息、和/或翘曲度超范围、和/或厚度超范围的物料盘。Further, the loading device further includes a wrong material placement part, which can place material trays with wrong barcode information or no barcode information, and/or warpage out of range, and/or thickness out of range.
进一步的,还包括物料箱架;Further, it also includes a material box rack;
所述物料箱架上设置有空箱区和料箱区,所述空箱区能够为空料传送带提供空的物料箱,所述物料输送带能够将存放有物料盘的物料箱传送至传送带架的料箱区。The material box frame is provided with an empty box area and a material box area, and the empty box area can provide an empty material box for the empty material conveyor belt, and the material conveyor belt can transfer the material box stored with the material tray to the conveyor belt rack bin area.
与现有技术相比,本专利所述的技术方案至少具有如下一个或多个有益效果:Compared with the prior art, the technical solution described in this patent has at least one or more beneficial effects as follows:
本专利的智能仓储及分拣贴标一体化设备,物料盘自动存储于存储仓、自动自存储仓取出并经物料输送带统一输送至指定位置,高度智能化、自动化,节省人力,避免存取错料,提高存取效率,满足现代社会智能制造的发展需求。The patented intelligent storage and sorting and labeling integrated equipment, the material tray is automatically stored in the storage bin, automatically taken out from the storage bin and transported to the designated location through the material conveyor belt, highly intelligent and automated, saving manpower and avoiding access Wrong materials, improve access efficiency, and meet the development needs of intelligent manufacturing in modern society.
物料盘存储于存储仓内时,先放置于上料装置内,上料装置设置有检测相机和质量激光检测器,能够检测物料盘的条码信息、翘曲度和厚度等,筛选不良物料盘,避免资源浪费,便于不良物料盘及时返工处理,提高存储效率。When the material tray is stored in the storage bin, it is first placed in the feeding device. The feeding device is equipped with a detection camera and a quality laser detector, which can detect the barcode information, warpage and thickness of the material tray, and screen out bad material trays. Avoid waste of resources, facilitate timely rework of defective material trays, and improve storage efficiency.
自存储仓取出后还设置有自动贴标装置,能够为物料盘贴附标签纸,操作方便,且设置有检测装置,再次检测物料盘信息,避免出错。After it is taken out from the storage bin, it is also equipped with an automatic labeling device, which can attach label paper to the material tray, which is easy to operate, and is equipped with a detection device to detect the information of the material tray again to avoid errors.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1是本专利所述的智能仓储及分拣贴标一体化设备的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of the intelligent warehousing, sorting and labeling integrated equipment described in this patent;
图2是本专利所述存储仓的一个实施例的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of an embodiment of the storage bin described in this patent;
图3是本专利所述存储仓内部的一个实施例的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of an embodiment inside the storage bin described in this patent;
图4是本专利所述存取机械手和滑轨的一个实施例的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of an embodiment of the access manipulator and the slide rail described in this patent;
图5是图4的R部结构示意图;Fig. 5 is a schematic structural diagram of part R of Fig. 4;
图6是本专利所述自动贴标装置、中转传送带、物料输送带、空料传送带和物料箱架的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the automatic labeling device, the transfer conveyor belt, the material conveyor belt, the empty material conveyor belt and the material box rack described in this patent;
图7是本专利所述自动贴标装置和中转传送带的立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the automatic labeling device and the transfer conveyor belt described in this patent;
图8是本专利所述贴标夹头和贴标吸盘的立体结构示意图;Fig. 8 is a three-dimensional structural schematic diagram of the labeling chuck and the labeling suction cup described in this patent;
图9是本专利所述上料装置的一个视角的立体结构示意图;Fig. 9 is a perspective view of the three-dimensional structure of the feeding device described in this patent;
图10是图9的M部结构示意图;Fig. 10 is a schematic structural diagram of part M of Fig. 9;
图11是本专利所述上料装置的一个视角的立体结构示意图;Fig. 11 is a perspective view of the three-dimensional structure of the feeding device described in this patent;
图12是图11的H部结构示意图;Fig. 12 is a schematic diagram of the structure of part H of Fig. 11;
图13是本专利所述存储仓内部的另一个实施例的立体结构示意图;。Fig. 13 is a schematic perspective view of another embodiment of the interior of the storage bin described in this patent;
其中,1-存储仓,2-中转传送带,3-自动贴标装置,4-上料装置,5-存储料架,6-物料输送带,7-存取机械手,8-空料传送带,9-物料箱架,11-入料口,12-出料口,13-滑轨,31-打标机,32-贴标机械手,321-贴标夹头,322-贴标吸盘,33-检测装置,34-错料盒,35-小型传送带,36-放置台,37-防护罩,41-上料部,410-送料架,411-料杆,412-托板,413-送料架主体,4131-送料滑轨,414-间隙,415-升降板,416-上料驱动结构,42-转料结构,421-拿取部,422-转料架,43-检测部,431-放料台,432-检测相机,433-限位柱,434-质量激光传感器,44-错料放置部,61-物料箱,62-物料盘,71-机械手主体,72-夹取组件,721-支撑座,722-旋转台,723-旋转板,724-夹臂,725-第一夹臂,726-第二夹臂,91-空箱区,92-料箱区。Among them, 1-storage warehouse, 2-transfer conveyor belt, 3-automatic labeling device, 4-feeding device, 5-storage rack, 6-material conveyor belt, 7-access manipulator, 8-empty material conveyor belt, 9 - Material box frame, 11- material inlet, 12- material outlet, 13- slide rail, 31- marking machine, 32- labeling manipulator, 321- labeling chuck, 322- labeling suction cup, 33- detection Device, 34-wrong material box, 35-small conveyor belt, 36-placement platform, 37-protective cover, 41-feeding part, 410-feeding frame, 411-feeding rod, 412-pallet, 413-main body of feeding frame, 4131-feeding slide rail, 414-gap, 415-lifting plate, 416-loading drive structure, 42-transfer structure, 421-taking part, 422-transfer rack, 43-detection part, 431-discharging table , 432-detection camera, 433-limiting column, 434-mass laser sensor, 44-wrong material placement part, 61-material box, 62-material tray, 71-manipulator main body, 72-clamping component, 721-support seat , 722-rotary table, 723-rotary plate, 724-jaw arm, 725-first jig arm, 726-second jig arm, 91-empty box area, 92-material box area.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解说明的是,术语“上”、“下”、“顶”、“底”、“内”、“外”、“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", "front end", "rear end", "both ends" ", "one end", "the other end" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,除非另有明确的规定和限定,术语“设置有”、“设有”、“连接”、“安装有”、“套设”、“开设”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, terms such as "set with", "equipped with", "connected", "installed with", "set up", "opened", "fixed" and so on It should be understood in a broad sense, for example, it can be fixed connection, detachable connection, or integrated; it can be mechanical connection, it can also be electrical connection; it can be direct connection or indirect connection through an intermediate medium, it can be two The communication within a component or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
实施例Example
请参照图1-12,如图1-12所示,本发明实施例提供的一种智能仓储及分拣贴标一体化设备,包括至少一个存储仓1、至少一个中转装置、至少一个自动贴标装置3和物料输送带6;示例中,所述中转装置为中转传送带2。Please refer to Figures 1-12, as shown in Figures 1-12, an intelligent storage, sorting and labeling integrated equipment provided by an embodiment of the present invention includes at least one storage bin 1, at least one transfer device, at least one automatic labeling Marking device 3 and material conveyor belt 6; in the example, the transfer device is
所述控制系统被配置为控制上料装置4、转运装置、中转传送带2、自动贴标装置3和物料输送带6的动作。控制系统协调分配存储仓内放置和取出物料盘,物料盘的输出、贴标及放置于物料箱架等等的流转程序、信息交互,实现存取物料效率最大化,充分利用一体化设备的连续化运转。The control system is configured to control the actions of the
所述存储仓1开设有入料口11和出料口12,如图1-2所示,所述存储仓1内设置有上料装置4、存储料架5和转运装置,所述上料装置4设置于所述存储仓1的入料口11一侧,所述上料装置4能够分拣物料盘,所述转运装置能够放置上料装置4的物料盘于存储料架5或放置存储料架5的物料盘于出料口12;所述中转传送带2靠近所述出料口12,所述中转传送带2能够将物料盘自出料口12传送至自动贴标装置3,所述物料输送带6设置于自动贴标装置3一侧,贴标后的物料盘通过物料输送带6输送至指定位置;优选的,所述入料口11和出料口12分别设置于存储仓1的不同侧面,示例中,所述入料口11设置于存储仓1沿长度方向的一端,所述出料口12设置于存储仓1沿长度方向的另一端,所述入料口11和出料口12相对设置。The storage bin 1 is provided with an
所述转运装置包括至少一个存取机械手7;如图4-5所示,所述存取机械手7能够将上料装置4的物料盘放置于存储料架5或将存储料架5的物料盘放置于出料口12。存储料架5上的物料盘通过存取机械手7放置于出料口12处的中转传送带2上。The transfer device includes at least one access manipulator 7; as shown in Figure 4-5, the access manipulator 7 can place the material tray of the
所述存储仓1内设置有两个滑轨13,如图3-4所示,两个所述滑轨13轴向相同,所述滑轨13的一端朝向入料口11,所述滑轨13的另一端朝向所述出料口12,所述滑轨13长度方向与所述存储仓1长度方向一致,存取机械手7有两个,两个存取机械手7与所述滑轨13一一对应,所述存取机械手7安装于滑轨13上并能够沿滑轨13移动。Two slide rails 13 are arranged in the storage bin 1, as shown in Fig. The other end of 13 is toward described
所述存储料架5有多个,如图3所示,所述存储仓1的两侧侧壁分别设置有存储料架5,所述存储料架5、入料口11和出料口12分别位于存储仓1的不同侧壁。两个所述滑轨之间也设置有两个存储料架5,两个存储料架5分别朝向相邻的滑轨13方向。所述存储料架5上设置有多个存储格51,存储格51能够放置物料盘,所述存储料架5长度方向与所述滑轨13长度方向一致,所述存储格51的开口方向均朝向相邻的滑轨。示例中,所述存储料架上设置有多排多列存储格,所述存储格设有底板,所述底板能够支撑放置物料盘,优选的,底板开设有底板孔,所述底板孔朝向滑轨的方向,设置底板孔能够使得存取机械手伸入至存储格内,以将物料盘放置于存储格内或自存储格内取出物料盘;优选的,底板远离存储仓侧壁的一端设置有止挡板,所述止挡板能够止挡物料盘掉落。示例中,所述存储仓1为双仓结构,所述存储料架5有四个,所述存储料架5两两相对设置且均朝向滑轨。当然,所述存储仓1还可以为单仓结构、三仓或三仓以上结构;若存储仓1为单仓结构,存储仓1只有一个存取机械手7及一个用于存取机械手7移动的滑轨13,所述滑轨13两侧均设置有存储料架5,所述存储料架5的长度方向和滑轨13轴线方向一致,两个存储料架朝向滑轨13,两个存储料架5相对设置于所述存储仓1的侧壁。There are a plurality of
优选的,存储仓1有多个,多个存储仓1轴向相同,多个存储仓1的出料口均位于同一侧,多个中转传送带2与多个存储仓1一一对应,多个自动贴标装置3与多个中转传送带2一一对应;多个自动贴标装置3均设置于物料输送带6的一侧。示例中,两个物料输送带6平行设置,两个物料输送带6分别设置于自动贴标装置3的两侧。Preferably, there are multiple storage bins 1, the multiple storage bins 1 have the same axial direction, the outlets of the multiple storage bins 1 are located on the same side, the multiple
存储仓1为双仓结构时,如图9-12所示,优选的,上料装置4设置两个,上料装置4与所述存取机械手7一一对应。所述上料装置4包括上料部41、转料结构42、检测部43和错料放置部44。当然,若存储仓1为单仓结构,上料装置4可以设置一个也可以设置两个,若上料装置4设置一个,则存储仓1对应设置1个进料口11,进料口11与上料装置4相对应。When the storage bin 1 has a double-bin structure, as shown in Fig. 9-12, preferably, two
所述上料部41能够放置待存储的物料盘,所述转料结构42能够转移上料部41的物料盘至检测部43,所述检测部43包括放料台431和检测相机432,所述检测相机432设置于放料台431上方,所述检测相机432能够检测物料盘上的条码信息,若检测不到条码信息或条码信息错误则判定为不良物料盘,所述错料放置部44能够放置不良物料盘。示例中,所述检测相机432为CCD相机,待存储的物料盘放置于送料架上,所述送料架安装于上料部41。The feeding
所述上料部41包括送料架410、升降板415和上料驱动结构416,物料盘放置于所述送料架410上,所述送料架410可安装于上料部41或可从上料部41取出,所述送料架410包括料杆411、托板412和送料架主体413,,所述料杆411固定设置于所述送料架主体413上,托板412可移动穿套于料杆411上,物料盘置于托板412上,所述托板412与送料架主体413之间设置有间隙414。所述送料架410底部设置有至少一个送料滑轨4131,示例中,所述送料架410底部对称设置有两个送料滑轨4131。The feeding
所述上料部41设置有送料轨槽,上料部41远离入料口11的一侧设置有限位结构,所述限位结构与所述送料轨槽相对应,所述送料架410的送料滑轨4131置于送料轨槽内,送料滑轨4131沿送料轨槽移动并限位于限位结构。此时,所述升降板415置于所述送料架410的间隙414内,即所述托板412置于升降板415上方,所述上料驱动结构416能够驱动升降板415向上或向下移动,所述升降板415向上移动时,所述升降板415能够推动托板412向上移动,所述升降板415向下移动时,所述托板412在重力的作用下,其跟随升降板415同步向下移动。示例中,每个上料装置设置有两个上料部41,上料部41优选设置于检测部43的一侧。The feeding
所述转料结构42设置于上料装置4上方,所述转料结构42包括拿取部421和转料架422,所述转料架422固定设置于上料部和检测部上方,所述转料架上设置有固定件423,所述拿取部421通过旋转轴旋转连接于固定件上,所述拿取部421能够绕固定件423旋转移动。所述拿取部421能够拿取上料部的物料盘至放料台431上。示例中,所述拿取部421的靠近物料盘的一端设置有至少两个夹紧头,至少两个夹紧头通过气缸控制能够打开和闭合,拿取物料盘时,至少两个夹紧头均容置于物料盘中间的孔内,然后至少两个夹紧头通过气缸控制打开,撑紧在物料盘中间的孔内,拿取部转送物料盘至放料台431上。当然,拿取部还可以设置其他的结构,只要能够拿取物料盘即可,例如可以设置吸盘等。优选的,所述拿取部421还设置有升降驱动结构,所述升降驱动结构能够驱动至少两个夹紧头上升和下降。示例中,夹紧头有两个,所述夹紧头上还设置有半圆形挡盘。The
所述放料台431上开设有开口,所述存取机械手的伸入臂能够伸入至开口内以取出物料盘,示例中,所述放料台上设置多个限位柱433,所述限位柱433能够将物料盘限位于放料台上。所述放料台431上设置有多个质量激光传感器434,多个质量激光传感器434均朝向物料盘,两个质量激光传感器434通过判断其之间是否有被遮挡来检测物料的厚度及是否发生破损翘曲等,若发生翘曲或厚度过高,会遮挡两个质量激光传感器434之间的激光,使质量激光传感器434得到信号,从而物料盘被判定为不良物料盘,同样,不良物料盘通过存取机械手7放置于错料放置部44。An opening is provided on the
所述错料放置部44设置于上料装置的一侧。示例中,错料放置部44为防静电错料周转箱,错料周转箱设置于上料装置远离相邻上料装置的一侧。The wrong
使用时,待存储的物料盘穿套于送料架410的料杆411上,送料架410的送料滑轨4131置于送料轨槽内并限位于限位结构,穿套有待存储的物料盘的送料架410放置于上料部,上料驱动结构416驱动升降板415向上移动,物料盘上升至取料位置,两个夹紧头撑取物料盘并放置于放料台431上,检测相机检测物料盘上的条码信息,若条码信息与系统信息匹配,则质量激光传感器334检测物料的厚度及是否发生破损翘曲,若翘曲度和厚度均在检测范围内,则存储机械手夹取物料盘并放置于存储料架上;若发生翘曲或厚度过高,则判定为不良物料盘,若条码信息错误或无条码信息,则同样判定为不良物料盘,存储机械手夹取不良物料盘并放置于错料周转箱内。During use, the material tray to be stored is put on the
所述存取机械手7设置有机械手主体71和夹取组件72,如图4-5所示,所述夹取组件72滑动连接于所述机械手主体71上,所述夹取组件72能够沿机械手主体71上升或下降,所述夹取组件72包括支撑座721、旋转台722、旋转板723和夹臂724,所述支撑座721滑动连接于所述机械手主体71上,所述支撑座721能够沿机械手主体71上升或下降,所述旋转台722固定连接于所述支撑座721上,所述旋转板723的一端旋转连接于所述旋转台722上,所述旋转板723能够沿平面方向旋转,所述旋转板723上设置有夹臂724,所述夹臂724移动连接于所述旋转板723上,所述夹臂724能够在旋转板723上沿其长度方向移动,所述夹臂724远离旋转板723的一端设置有伸入臂,所述伸入臂宽度小于所述夹臂的宽度,所述夹臂724包括第一夹臂725和第二夹臂726,所述第一夹臂725和第二夹臂726平行设置,所述第一夹臂725能够通过驱动电机朝向靠近第二夹臂726或远离第二夹臂726的方向移动,通过移动第一夹臂725来夹取夹紧物料盘;当然还可以通过移动第二夹臂726来夹取物料盘,甚至第一夹臂725和第二夹臂726同时移动来夹取物料盘。示例中,所述夹臂724与旋转板723之间设置有坦克链,所述夹臂724通过坦克链在旋转板723上移动,当然,所述夹臂724还可以通过滑轨或其他方式在旋转板上移动。存储仓1为双仓结构时,如图3和4所示,所述存取机械手7和滑轨13均有两个,所述存取机械手7和滑轨13一一对应;存储仓1为单仓结构时,如图13所示,所述存取机械手7和滑轨13有一个。The access manipulator 7 is provided with a manipulator
所述中转传送带2的一端靠近所述出料口12,所述中转传送带2的另一端靠近所述自动贴标装置3,所述存取机械手7自存储料架5上取出物料盘并通过出料口12放置于中转传送带2上,所述中转传送带2传送物料盘至自动贴标装置3处。所述自动贴标装置3能够夹取中转传送带2上的物料盘。示例中,所述中转传送带2为皮带传送带。One end of the
所述自动贴标装置3包括打标机31和贴标机械手32,如图6-8所示,所述贴标机械手32上设置有贴标夹头321和贴标吸盘322,所述贴标夹头321能够夹取物料盘,所述贴标夹头321至少有两个,至少两个贴标夹头321能够通过气缸控制打开和闭合,至少两个贴标夹头321伸入至物料盘中间的孔内,然后至少两个贴标夹头321打开以对物料盘中间的孔撑紧,从而至少两个贴标夹头321夹取到物料盘,所述贴标吸盘322能够吸着标签纸。示例中,所述贴标吸盘322靠近贴标夹头321,所述贴标吸盘322与贴标夹头321的轴线方向一致,所述贴标吸盘322与贴标夹头321的间距可调节,所述贴标吸盘322沿轴线方向的伸出长度可调节。所述打标机31固定设置于贴标机械手32的一侧,所述贴标机械手32转动至打标机位置,所述贴标吸盘322吸着打标机31打印的标签纸,所述贴标夹头321夹取物料盘,同时贴标吸盘322上吸着的标签纸粘贴于物料盘上,完成贴标机械手32对物料盘的贴标动作。示例中,所述贴标夹头321有两个,所述贴标夹头321上还设置有贴标挡盘。The automatic labeling device 3 includes a marking
所述自动贴标装置3还设置有检测装置33和错料盒34,贴标签纸前,所述检测装置检测物料盘条码信息是否错误或不清晰,若条码信息错误或不清晰,则判定为不良物料盘,则无需贴标,贴标机械手32直接将不良物料盘放置于错料盒内。示例中,所述检测装置33设置于中转传送带2的上方,所述检测装置33检测完物料盘后贴标机械手32再夹取物料盘,优选的,所述检测装置33内设置有CCD相机;所述错料盒34上还连接有小型传送带35,所述贴标机械手32将物料盘放置于小型传送带,小型传送带传送物料盘于错料盒内。示例中,所述小型传送带为皮带传送带。The automatic labeling device 3 is also provided with a
所述自动贴标装置3还包括放置台36,所述放置台36上放置有物料箱61,所述贴标机械手32将贴好标签纸的物料盘放置于物料箱内。示例中,所述放置台36上设置有升降转移结构,所述升降转移结构能够将物料箱61放置于物料传送带6上,或所述升降转移结构能够自空料传动带上取出物料箱放置于放置台36上。The automatic labeling device 3 also includes a placing table 36 on which a
示例中,所述自动贴标装置3还设置有防护罩37,所述防护罩37罩设于打标机31、贴标机械手32、检测装置33和放置台36的上方。In an example, the automatic labeling device 3 is further provided with a
所述物料输送带6设置于多个自动贴标装置3的一侧,贴标后的物料盘放置于物料箱内,待物料箱存储满或存储一定的物料盘后,物料输送带6将物料箱传送至指定位置。The material conveyor belt 6 is arranged on one side of a plurality of automatic labeling devices 3, and the material tray after labeling is placed in the material box. After the material box is full or a certain material tray is stored, the material conveyor belt 6 will transport the material The box is delivered to the designated location.
优选的,还包括空料传送带8,所述空料传送带8设置于多个自动贴标装置3的另一侧,所述空料传送带8的长度方向与所述物料输送带6的长度方向一致,所述空料传送带8示例中,所述空料传送带8和物料输送带6的长度方向均与所述存储仓的长度方向相垂直设置。对自动贴标机持续供应空物料箱,无需人工参与,实现自动化生产。Preferably, an empty material conveyor belt 8 is also included, the empty material conveyor belt 8 is arranged on the other side of the plurality of automatic labeling devices 3, and the length direction of the empty material conveyor belt 8 is consistent with the length direction of the material conveyor belt 6 In the example of the empty material conveyor belt 8, the length directions of the empty material conveyor belt 8 and the material conveyor belt 6 are both arranged perpendicular to the length direction of the storage bin. Continuously supply empty material boxes to the automatic labeling machine, without manual participation, and realize automatic production.
还设置有物料箱架9,如图6所示,所述物料箱架9上设置有空箱区91和料箱区92,所述空箱区91放置有空物料箱,所述空箱区91能够与所述空料传送带8相衔接,所述空箱区91能够为空料传送带8提供空的物料箱;所述料箱区92能够放置存放有物料盘的物料箱,所述料箱区92能够与所述物料输送带6相衔接,所述物料输送带6能够将存放有物料盘的物料箱传送至传送带架9的料箱区。示例中,所述物料箱架9设置有滚筒传送带。Also be provided with
以上部件的所有特征在不冲突的情况下可以任意自由组合,另外,部件结构上的变化、变型和修改也均在本专利的保护范围。All the features of the above components can be freely combined arbitrarily under the condition of no conflict. In addition, changes, modifications and modifications in the structure of the components are also within the scope of protection of this patent.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“又一实施例”、“另一实施例”、“其他实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。此外,本领域人员可以将本说明书中描述的不同实施例或示例进行接合和组合。In the description of this specification, references to the terms "one embodiment", "some embodiments", "another embodiment", "another embodiment", "other embodiments", "examples", "specific examples" or The description of "some examples" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Also, those skilled in the art can combine and combine different embodiments or examples described in this specification.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to alterations, modifications and variations.
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