CN213435752U - Incoming material appearance automatic detection and distribution device - Google Patents
Incoming material appearance automatic detection and distribution device Download PDFInfo
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- CN213435752U CN213435752U CN202021837196.7U CN202021837196U CN213435752U CN 213435752 U CN213435752 U CN 213435752U CN 202021837196 U CN202021837196 U CN 202021837196U CN 213435752 U CN213435752 U CN 213435752U
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Abstract
The utility model provides an automatic detecting and distributing device for the appearance of supplied materials, which comprises a laser sensor, an industrial camera, a base, a vibration feeding mechanism, a turntable, a discharging mechanism and a material receiving groove; the rotary table is arranged to rotationally feed, detect and discharge, so that the feeding, detecting and discharging operations of the production line are realized, and the automation degree is higher; four material receiving grooves are arranged and correspond to four incoming materials for receiving detection respectively, automatic classification is achieved, and labor is saved.
Description
Technical Field
The utility model relates to an automation equipment field especially relates to an incoming material outward appearance automated inspection, feed divider.
Background
The laser cover plate is made of materials as shown in fig. 1, a platform with a concave middle is arranged on the upper surface of the laser cover plate, after preparation is completed, whether the height difference between the upper surface and the concave platform meets requirements needs to be detected through a laser sensor, and in addition, the appearance size and the surface defects of a product are detected through an industrial camera.
The existing detection method is difficult to realize automation and assembly line operation modes, the efficiency is low, in addition, after the detection is finished, defective products and good products need to be classified in a manual mode, and the detection efficiency is further reduced.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an supplied materials outward appearance automated inspection, feed divider, it can high-efficiently detect laser instrument apron supplied materials appearance quality.
The technical scheme of the utility model is realized like this: the utility model provides an automatic detecting and distributing device for the appearance of supplied materials, which comprises a laser sensor (1) and an industrial camera (2), and also comprises a base (3), a vibration feeding mechanism (4), a feeding mechanism (5), a turntable (6), a discharging mechanism (7) and a material receiving groove (8), wherein,
the rotary table (6) is horizontally arranged on the base (3) and is rotatably connected with the base, and a plurality of incoming material fixing stations are arranged on the surface of the rotary table;
the vibrating feeding mechanism (4) is used for orderly arranging the materials and conveying the materials to the feeding mechanism (5) one by one;
the feeding mechanism (5) picks up an incoming material from the vibration feeding mechanism (4) at a time and places the incoming material on a feeding fixing station on the surface of the turntable (6);
the laser sensor (1) and the industrial camera (2) are respectively arranged corresponding to an incoming material fixing station on the surface of the turntable (6);
and the blanking mechanism (7) is used for picking up one incoming material at a time from a blanking fixing station on the surface of the turntable (6) and placing the incoming material into the receiving groove (8).
On the basis of the technical scheme, preferably, the vibration feeding mechanism (4) comprises a vibration feeding tray (41), a feeding groove (42), an optical fiber sensor (43), a baffle plate (44) and an air cylinder (45), wherein,
vibrating the feeding tray (41) to arrange the materials in order and convey the materials one by one through a feeding groove (42);
the baffle (44) is arranged on the side surface of the tail end of the conveying channel of the feeding groove (42);
the air cylinder (45) is respectively connected with the feeding groove (42) and the baffle (44) and drives the baffle (44) to move up and down;
and the optical fiber sensor (43) is arranged at the tail end of the conveying channel of the feeding groove (42) and is used for detecting whether the incoming material passes through.
On the basis of the above technical solution, preferably, the feeding mechanism (5) comprises a first linear module (51), a second linear module (52) and a first clamping jaw (53), wherein,
the first linear module (51) is arranged on the base (3) and drives the second linear module (52) to horizontally and linearly move;
the second linear module (52) drives the first clamping jaw (53) to move up and down;
a first jaw (53) for gripping or releasing the incoming material.
On the basis of the technical scheme, preferably, still include a plurality of supplied materials tool (60), set up respectively in the fixed station department of supplied materials on carousel (6) surface, supplied materials tool (60) surface is provided with crisscross spacing groove (61), spacing groove (61) width is unanimous with the supplied materials width, spacing groove (61) length is greater than supplied materials length.
On the basis of the above technical solution, preferably, the blanking mechanism (7) includes a third linear module (71), a fourth linear module (72) and a second clamping jaw (73), wherein,
the third linear module (71) is arranged on the base (3) and drives the fourth linear module (72) to horizontally and linearly move;
the fourth linear module (72) drives the second clamping jaw (73) to move up and down;
and a second jaw (73) for clamping or loosening the incoming material.
On the basis of the technical scheme, preferably, the material receiving grooves (8) are four in number, are sequentially arranged on the base (3) and are respectively used for receiving incoming materials which are unqualified to be detected by the laser sensor (1) and unqualified to be detected by the industrial camera (2), incoming materials which are unqualified to be detected by the laser sensor (1) and qualified to be detected by the industrial camera (2), incoming materials which are qualified to be detected by the laser sensor (1) and unqualified to be detected by the industrial camera (2), and incoming materials which are qualified to be detected by the laser sensor (1) and qualified to be detected by the industrial camera (2).
The utility model discloses an supplied materials outward appearance automated inspection, feed divider have following beneficial effect for prior art:
(1) the rotary table is arranged to rotationally feed, detect and discharge, so that the feeding, detecting and discharging operations of the production line are realized, and the automation degree is higher;
(2) four material receiving grooves are arranged and correspond to four incoming materials for receiving detection respectively, automatic classification is achieved, and labor is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a perspective view of a laser cover plate of the present invention;
FIG. 2 is a perspective view of the automatic incoming material appearance detecting and distributing device of the present invention;
FIG. 3 is a perspective view of the vibrating feeding mechanism of the incoming material appearance automatic detecting and distributing device of the present invention;
FIG. 4 is an enlarged view of the circled area in FIG. 3;
fig. 5 is a perspective view of the feeding mechanism of the incoming material appearance automatic detecting and distributing device of the present invention;
fig. 6 is a perspective view of the blanking mechanism of the incoming material appearance automatic detection and distribution device of the present invention;
fig. 7 is a perspective view of a part of the mechanism of the incoming material appearance automatic detecting and distributing device of the present invention;
fig. 8 is a perspective view of the incoming material jig of the incoming material appearance automatic detection and distribution device of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention.
As shown in fig. 2, the utility model discloses an supplied materials outward appearance automated inspection, feed divider, it includes laser sensor 1, industrial camera 2, base 3, vibration feed mechanism 4, feed mechanism 5, carousel 6, unloading mechanism 7 and connects silo 8.
And the base 3 plays a role in fixing and supporting.
The rotary table 6 is horizontally arranged on the base 3 and is rotatably connected with the base, and a plurality of feeding fixing stations are arranged on the surface of the rotary table. The incoming materials are placed on the incoming material fixing stations and intermittently rotate to different stations along with the rotary table 6 to perform corresponding operation. Specifically, still include a plurality of supplied materials tool 60 for fixed supplied materials, it sets up respectively in the fixed station department of supplied materials on carousel 6 surface, supplied materials tool 60 surface is provided with crisscross spacing groove 61 that interlocks of cross, spacing groove 61 width is unanimous with the supplied materials width, spacing groove 61 length is greater than supplied materials length. After the supplied materials are arranged in the limiting groove 61, the excess empty grooves at the two sides of the supplied materials can be used for the clamping piece to stretch into and take the supplied materials in the length direction. The utility model discloses in, the correspondence of supplied materials fixed station and supplied materials tool 60 is provided with 6, sets up along 6 center pin rotational symmetry of carousel.
The feed mechanism 4 is vibrated to align and deliver the material to the feed mechanism 5 one by one. As shown in fig. 3 and 4, the vibration feeding mechanism 4 includes a vibration feeding tray 41, a feeding chute 42, an optical fiber sensor 43, a baffle 44, and a cylinder 45.
The upper tray 41 is vibrated to align and feed the materials one by one through the feed chute 42, as is known in the art.
The baffle 44 is arranged on the side surface of the tail end of the conveying channel of the feeding groove 42 and has a limiting effect on the supplied materials conveyed through the feeding groove 42.
And the air cylinder 45 is respectively connected with the feeding groove 42 and the baffle 44 and drives the baffle 44 to move up and down. When the air cylinder 45 drives the baffle 44 to rise, the baffle 44 blocks the tail end of the conveying channel of the feeding chute 42 to prevent the supplied materials from sliding off.
And an optical fiber sensor 43 disposed at the end of the conveying passage of the feed chute 42 and detecting whether the incoming material passes through. When the incoming material is detected to reach the end of the conveying channel, the air cylinder 45 drives the baffle 44 to ascend.
And the feeding mechanism 5 picks up one incoming material at a time from the vibration feeding mechanism 4 and places the incoming material at a feeding fixing station on the surface of the turntable 6. Specifically, as shown in fig. 5, it comprises a first linear module 51, a second linear module 52 and a first clamping jaw 53, wherein,
the first linear module 51 is arranged on the base 3 and drives the second linear module 52 to move horizontally and linearly;
the second linear module 52 drives the first clamping jaw 53 to move up and down;
the first jaw 53, either grips or releases the incoming material.
Specifically, the first linear module 51 may adopt a motor screw mechanism, the second linear module 52 may adopt a single-outlet cylinder, and the first clamping jaw 53 may adopt a finger cylinder.
After the incoming material is placed at the incoming material fixing station on the surface of the rotary table 6, the incoming material intermittently rotates along with the rotary table 6, whether the height difference between the upper surface and the sunken platform is qualified is detected through the laser sensor 1, and in addition, whether the product appearance size and the surface defects are qualified is detected through the industrial camera 2. Specifically, the laser sensor 1 and the industrial camera 2 are respectively arranged corresponding to an incoming material fixing station on the surface of the turntable 6, and the prior art can be adopted for the laser sensor 1 and the industrial camera 2.
Finally, the supplied materials rotate to a blanking station along with the turntable 6, and blanking is executed by the blanking mechanism 7. The blanking mechanism 7 picks up one incoming material at a time from a blanking fixing station on the surface of the turntable 6 and puts the incoming material into the receiving groove 8. Specifically, as shown in fig. 6, the blanking mechanism 7 includes a third linear module 71, a fourth linear module 72 and a second clamping jaw 73, wherein,
the third linear module 71 is arranged on the base 3 and drives the fourth linear module 72 to move horizontally and linearly;
a fourth linear module 72 for driving the second clamping jaw 73 to move up and down;
and a second jaw 73 for gripping or releasing the incoming material.
Specifically, the third linear module 71 may adopt a motor screw mechanism, the fourth linear module 72 may adopt a single-outlet cylinder, and the second clamping jaw 73 may adopt a finger cylinder.
And the material receiving groove 8 is used for receiving blanking. Specifically, connect silo 8 to be provided with four, arrange in proper order on base 3, be used for accepting laser sensor 1 respectively and detect unqualified and the industry camera 2 detects unqualified supplied materials, laser sensor 1 detects unqualified and the industry camera 2 detects qualified supplied materials, laser sensor 1 detects qualified and the industry camera 2 detects unqualified supplied materials, and laser sensor 1 detects qualified and the industry camera 2 detects qualified supplied materials.
The utility model discloses a supplied materials outward appearance automated inspection, feed divider function principle as follows:
the above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an incoming material outward appearance automated inspection, feed divider, its includes laser sensor (1) and industry camera (2), its characterized in that: also comprises a base (3), a vibration feeding mechanism (4), a feeding mechanism (5), a turntable (6), a discharging mechanism (7) and a material receiving groove (8), wherein,
the rotary table (6) is horizontally arranged on the base (3) and is rotatably connected with the base, and a plurality of incoming material fixing stations are arranged on the surface of the rotary table;
the vibrating feeding mechanism (4) is used for orderly arranging the materials and conveying the materials to the feeding mechanism (5) one by one;
the feeding mechanism (5) picks up an incoming material from the vibration feeding mechanism (4) at a time and places the incoming material on a feeding fixing station on the surface of the turntable (6);
the laser sensor (1) and the industrial camera (2) are respectively arranged corresponding to an incoming material fixing station on the surface of the turntable (6);
and the blanking mechanism (7) is used for picking up one incoming material at a time from a blanking fixing station on the surface of the turntable (6) and placing the incoming material into the receiving groove (8).
2. The incoming material appearance automatic detecting and distributing device according to claim 1, characterized in that: the vibration feeding mechanism (4) comprises a vibration feeding tray (41), a feeding groove (42), an optical fiber sensor (43), a baffle plate (44) and an air cylinder (45), wherein,
vibrating the feeding tray (41) to arrange the materials in order and convey the materials one by one through a feeding groove (42);
the baffle (44) is arranged on the side surface of the tail end of the conveying channel of the feeding groove (42);
the air cylinder (45) is respectively connected with the feeding groove (42) and the baffle (44) and drives the baffle (44) to move up and down;
and the optical fiber sensor (43) is arranged at the tail end of the conveying channel of the feeding groove (42) and is used for detecting whether the incoming material passes through.
3. The incoming material appearance automatic detecting and distributing device according to claim 1, characterized in that: the feeding mechanism (5) comprises a first linear module (51), a second linear module (52) and a first clamping jaw (53), wherein,
the first linear module (51) is arranged on the base (3) and drives the second linear module (52) to horizontally and linearly move;
the second linear module (52) drives the first clamping jaw (53) to move up and down;
a first jaw (53) for gripping or releasing the incoming material.
4. The incoming material appearance automatic detecting and distributing device according to claim 1, characterized in that: still include a plurality of supplied materials tool (60), set up respectively in the fixed station department of supplied materials on carousel (6) surface, supplied materials tool (60) surface is provided with crisscross spacing groove (61), spacing groove (61) width is unanimous with the supplied materials width, spacing groove (61) length is greater than supplied materials length.
5. The incoming material appearance automatic detecting and distributing device according to claim 1, characterized in that: the blanking mechanism (7) comprises a third linear module (71), a fourth linear module (72) and a second clamping jaw (73),
the third linear module (71) is arranged on the base (3) and drives the fourth linear module (72) to horizontally and linearly move;
the fourth linear module (72) drives the second clamping jaw (73) to move up and down;
and a second jaw (73) for clamping or loosening the incoming material.
6. The incoming material appearance automatic detecting and distributing device according to claim 1, characterized in that: the material receiving grooves (8) are four in number, are sequentially arranged on the base (3) and are respectively used for receiving incoming materials which are detected by the laser sensors (1) and are unqualified and detected by the industrial cameras (2), incoming materials which are detected by the laser sensors (1) and are qualified and detected by the industrial cameras (2) and incoming materials which are detected by the laser sensors (1) and are qualified and detected by the industrial cameras (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021837196.7U CN213435752U (en) | 2020-08-27 | 2020-08-27 | Incoming material appearance automatic detection and distribution device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021837196.7U CN213435752U (en) | 2020-08-27 | 2020-08-27 | Incoming material appearance automatic detection and distribution device |
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| Publication Number | Publication Date |
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| CN213435752U true CN213435752U (en) | 2021-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021837196.7U Active CN213435752U (en) | 2020-08-27 | 2020-08-27 | Incoming material appearance automatic detection and distribution device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680688A (en) * | 2021-08-30 | 2021-11-23 | 重庆世达科技有限公司 | TP support horizontal detection line |
| CN113714138A (en) * | 2021-08-27 | 2021-11-30 | 苏州惠安腾电子有限公司 | Automatic detection machine for automobile wire harness connector and detection method thereof |
-
2020
- 2020-08-27 CN CN202021837196.7U patent/CN213435752U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113714138A (en) * | 2021-08-27 | 2021-11-30 | 苏州惠安腾电子有限公司 | Automatic detection machine for automobile wire harness connector and detection method thereof |
| CN113680688A (en) * | 2021-08-30 | 2021-11-23 | 重庆世达科技有限公司 | TP support horizontal detection line |
| CN113680688B (en) * | 2021-08-30 | 2023-01-24 | 重庆世达科技有限公司 | TP support horizontal detection line |
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