CN213170168U - Multi-packaging-station-type packaging platform and linear sorting machine using same - Google Patents

Abstract

The utility model discloses a many packages of job positions formula package platform and use this straight line sorting machine of package platform. Only one upper packing table is arranged in the existing linear sorting machine, and the width of the upper packing table is consistent with that of the conveying sorting end, so that two workers are crowded when sharing the upper packing table. The utility model discloses an add the bale dress conveyer, provide independent workspace separately for each staff to avoid the staff to wrap the space and lead to the condition appearance that the bale dress efficiency reduces, improved letter sorting efficiency. The utility model discloses an incline upwards setting each letter sorting conveyer, when avoiding each letter sorting conveyer to reduce step by step, let form the step between two adjacent letter sorting conveyers, bump when having avoided rotating; this makes each rotary type letter sorting unit only need install on a level and smooth face can, avoid setting up step or inclined plane on the frame to manufacturing cost has been reduced, and the requirement of equipment height has been reduced.

Description

Multi-packaging-station-type packaging platform and linear sorting machine using same

Technical Field

The utility model belongs to the technical field of the commodity circulation letter sorting, concretely relates to straight line sorting machine of many package station formulas package platform and applied this package platform.

Background

Along with the development of society, the logistics industry is also developing at a high speed, the quantity of logistics parts is also increased rapidly, and two key factors cannot be separated if the logistics quantity is large to be processed efficiently: and (4) collaborative networking and intelligent technology. Among them, the use of automated logistics equipment, including automated sorting systems, plays a crucial role. The automatic quick sorting technology replaces a large amount of manual sorting, so that the labor cost is reduced, and meanwhile, the efficiency and the accuracy of sorting operation are greatly improved. The linear sorting machine is a high-efficiency and high-precision sorting solution, is high in sorting efficiency and accuracy, adopts modular design and assembly, can be flexibly customized according to scheme requirements, and greatly saves the site area and the equipment configuration cost.

Because the sorting speed of the linear sorting machine is high, the packet loading speed of a single worker is difficult to reach the rhythm with the sorting speed of the linear sorting machine; therefore, it is necessary to arrange two workers to perform the wrapping work together at the wrapping table of the linear sorting machine. However, only one upper packing table is arranged in the existing linear sorting machine, and the width of the upper packing table is consistent with that of the conveying sorting end, so that two workers are crowded when sharing one upper packing table, the two workers are influenced mutually, the upper packing speed is greatly reduced, and the limit sorting speed of the linear sorting machine is limited.

Disclosure of Invention

An object of the utility model is to provide a can avoid the straight line sorting machine of many package station formulas package platform and applied this package platform of package operation personnel mutual interference.

The utility model relates to a many lading station formula platform of packing, including confluence conveyer and a plurality of lading conveyer. The output end of each upper bag conveyor is connected with the confluence conveyor.

Preferably, the multi-ladle station type ladle table of the utility model further comprises a transition conveyor; the two bag feeding conveyors are respectively a first bag feeding conveyor and a second bag feeding conveyor. The first bale feeding conveyor and the second bale feeding conveyor are arranged side by side. The output end of the first upper bag conveyor is butted with the input end of the confluence conveyor. The transition conveyor is arranged at the output end of the second upper package conveyor. The output end of the transition conveyor is connected to the side of the confluence conveyor.

Preferably, a baffle is arranged on one side of the transition conveyor, which is far away from the second bale wrapping conveyor; a baffle is arranged on one side of the confluence conveyor far away from the transition conveyor;

preferably, the two bale feeding conveyors are respectively a first bale feeding conveyor and a second bale feeding conveyor. The first upper bag conveyor and the second upper bag conveyor are respectively arranged at two sides of the confluence conveyor; the output ends of the first upper bag conveyor and the second upper bag conveyor are respectively butted with two sides of the confluence conveyor.

Preferably, the output end of each upper package conveyor is provided with a code scanning bracket; the code scanning bracket is in a door shape; the top of the code scanning support is provided with a bar code identification module facing to the right lower part.

Preferably, each upper package conveyor is mounted on the frame by one or more load cells.

The utility model relates to a sharp sorting machine of disconnect-type bale dress, deposit fill, bale dress platform, carry letter sorting section and unloading platform including the parcel. The parcel storage hopper, the parcel loading platform and the conveying and sorting section are sequentially arranged. The blanking table is arranged on the side part of the conveying and sorting section. The blanking table is provided with a plurality of grids. The output end of the confluence conveyor in the packing platform is butted with the input end of the conveying and sorting section.

Preferably, an inclined storage bucket conveyor is arranged on the package storage bucket.

Preferably, the conveying and sorting section comprises n rotary sorting units which are sequentially arranged end to end into long strips; n is more than or equal to 2. The rotary sorting unit comprises a steering power element, a sorting conveyor and a photoelectric sensor. The sorting conveyor is driven by a steering power element to rotate, and the conveying direction is adjusted.

Preferably, the conveying surface of the sorting conveyor inclines upwards in the direction from the input end to the output end, and the inclination angle is 3-15 degrees. The bottom of the output end of the previous sorting conveyor is positioned above the top of the input end of the next sorting conveyor.

Preferably, the sorting conveyor comprises a conveying belt, a conveying bracket, a driving roller and a driven roller. The bottom surface of the conveying bracket is fixed with an output shaft or an output turntable of the steering power element. The driving roller and the driven roller are respectively arranged at the input end and the output end of the conveying bracket and are connected through a conveying belt. The bottom edge of the driven roller is higher than the top edge of the driving roller. The bottom of the output end of the conveying support is provided with a yielding notch. The abdication gap is used for avoiding the collision of two adjacent sorting conveyors.

Preferably, two ends of the central shaft of the driven roller respectively penetrate through the waist-shaped holes on two sides of the end part of the conveying bracket; bolts for propping against the end part of the central shaft of the driven roller are arranged on both sides of the conveying support.

Preferably, a photoelectric sensor is mounted at the output end of the conveying bracket. The detection head axis of the photoelectric sensor is parallel to and higher than the output end of the conveying belt.

Preferably, baffles are fixed on both sides of the sorting conveyor.

Preferably, the driven roller has a smaller diameter than the driving roller.

Preferably, the two blanking tables are respectively arranged at two sides of the conveying and sorting section; and n feed openings which are sequentially arranged along the length direction of the conveying and sorting section are arranged on the two feed platforms. Two adjacent feed openings are separated by a partition plate. N feed openings on one feed table are aligned with n rotary sorting units, respectively.

Preferably, the output end of the conveying and sorting section is provided with an abnormal grid.

The utility model has the advantages that:

1. the utility model discloses an add the bale dress conveyer, provide independent workspace separately for each staff to avoid the staff to wrap the space and lead to the condition appearance that the bale dress efficiency reduces, improved letter sorting efficiency.

2. The utility model discloses an incline upwards setting each letter sorting conveyer, when avoiding each letter sorting conveyer to reduce step by step, let form the step between two adjacent letter sorting conveyers, bump when having avoided rotating; this makes each rotary type letter sorting unit only need install on a level and smooth face can, avoid setting up step or inclined plane on the frame to manufacturing cost has been reduced, and the requirement of equipment height has been reduced.

3. The utility model discloses adjust the direction of delivery of parcel with the mode of rotating the letter sorting dolly, realize the unloading, this mode has reduced the production point of noise, has reduced the noise, has improved operational environment.

4. The utility model adopts the modular design, increases and decreases the number of the grids and the trolleys according to the needs of customers, is flexible, has no waste of fields and funds, reduces the investment cost of customer equipment, and shortens the fund chain and the turnover period;

drawings

Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention;

fig. 2 is a schematic view of a bag loading table according to embodiment 1 of the present invention (a partial enlarged view of a portion a in fig. 1);

fig. 3 is a schematic side view of embodiment 1 of the present invention;

fig. 4 is a schematic view of a sorting conveyor according to embodiment 1 of the present invention;

fig. 5 is a schematic view of the overall structure of embodiment 2 of the present invention.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

Example 1

As shown in fig. 1, a separated linear sorting machine for feeding packages comprises a frame 1, a package storage hopper 2, a package feeding table 3, a conveying and sorting section 4, a discharging table 5 and a controller. The parcel storage hopper 2, the upper parcel platform 3 and the conveying and sorting section 4 are arranged in sequence. Two blanking tables 5 are respectively arranged at two sides of the conveying and sorting section 4. A plurality of grids are arranged on the blanking table 5. The package storage hopper 2 is used for storing the sorted packages; the parcel storage hopper 2 is provided with an inclined storage hopper conveyor for conveying parcels at the bottom of the parcel storage hopper 2 to the upper parcel table 3, so that the workers can pick up the parcels conveniently. The packing platform 3 is used for weighing and scanning the packages, determining the positions of the target grids, and sending the packages into the conveying and sorting section 4. The conveying and sorting section 4 is used for conveying the packages and sending the packages into the corresponding grids.

As shown in fig. 1 and 2, the wrapping table 3 includes a first wrapping conveyor 3-1, a second wrapping conveyor 3-2, a transition conveyor 3-3, a confluence conveyor 3-4, two code-scanning frames 3-5, and two barcode recognition modules. The first upper package conveyor 3-1 and the second upper package conveyor 3-2 are arranged side by side, and the conveying directions of the first upper package conveyor and the second upper package conveyor are consistent with the conveying direction of the linear sorting machine. The output end of the first upper bag conveyor 3-1 is butted with the input end of the confluence conveyor 3-4. A transition conveyor 3-3 is provided at the output end of the second upper package conveyor 3-2. The conveying direction of the transition conveyor 3-3 is vertical to the conveying direction of the confluence conveyor 3-4; and the output end of the transition conveyor 3-3 is close to the side of the merging conveyor 3-4. The transition conveyor 3-3 is used for conveying the packages output by the second package-feeding conveyor 3-2 to the confluence conveyor 3-4. The output ends of the confluence conveyors 3-4 are butted with the input end of the conveying and sorting section 4. A baffle is arranged on one side of the transition conveyor 3-3 far away from the second ladle conveyor 3-2; a baffle is arranged on one side of the confluence conveyor 3-4 far away from the transition conveyor 3-3;

the first and second bale conveyors 3-1 and 3-2 are mounted on the frame 1 by one or more load cells. The load cell is able to detect the weight of a parcel as it passes either the first 3-1 or second 3-2 upper conveyor. The output ends of the first upper bag conveyor 3-1 and the second upper bag conveyor 3-2 are provided with code scanning supports 3-5; the code scanning support 3-5 is in a door shape; the top of the code scanning support 3-5 is provided with a bar code identification module facing to the right lower part. The bar code identification module adopts a camera or a bar code scanning gun to identify the bar code on the package passing below. The barcode information and the bar code information are automatically associated to the package, thereby providing necessary basis for sorting the following package.

As shown in fig. 1 and 3, the conveying and sorting section 4 comprises n rotary sorting units arranged end to end in sequence in long strips; n is more than or equal to 2. The rotary sorting unit comprises a steering power element 6, a sorting conveyor 7 and a photoelectric sensor. The steering power element 6 is a motor. The steering power element 6 is arranged on the frame 1, and the output shaft or the output turntable is arranged upwards. The sorting conveyor 7 is mounted on the output shaft or output turntable of the steering power element 6. The sorting conveyor 7 is rotatable about a vertical axis driven by a steering power element 6. The conveying surface of the sorting conveyor 7 is inclined upwards in the direction from the input end to the output end, and the angle of inclination is 4.5 °. The bottom of the output end of the previous sorting conveyor 7 is located above the top of the input end of the next sorting conveyor 7. So as to avoid collision of two adjacent sorting conveyors 7 when the sorting conveyors 7 rotate.

By means of the mode that the sorting conveyors 7 are arranged in an upward inclined mode, under the condition that each sorting conveyor 7 is prevented from being lowered step by step, a step is formed between every two adjacent sorting conveyors 7, and collision is avoided; this allows each rotary sorting unit to be mounted on a flat surface only, avoiding the need to provide steps on the frame 1, thus reducing manufacturing costs.

As shown in fig. 4, the sorting conveyor 7 includes a conveyor belt 7-1, a conveyor frame 7-2, a driving roller 7-3, and a driven roller 7-4. The bottom surface of the conveying bracket 7-2 is fixed with an output shaft or an output turntable of the steering power element 6. The two sides of the conveying bracket 7-2 are both fixed with baffles. The driving roller 7-3 and the driven roller 7-4 are respectively arranged at the input end and the output end of the conveying bracket 7-2 and are connected through a conveying belt 7-1. The driving roller 7-3 adopts a motorized roller. The diameter of the driven roller 7-4 is smaller than that of the driving roller 7-3; by reducing the diameter of the driven roller 7-4 as much as possible, the inclination angle required for conveyance by the sorting conveyor 7 can be reduced. The bottom edge of the driven roller 7-4 is higher than the top edge of the driving roller 7-3. The conveying bracket 7-2 adopts a sheet metal part, and the bottom of the conveying bracket is horizontally arranged. The bottom of the output end of the conveying support 7-2 is provided with a abdicating notch, so that the bottom of the output end of the conveying support 7-2 is flush with the bottom of the driven roller 7-4. The abdication gap is used for avoiding the collision of two adjacent sorting conveyors 7. Two ends of a central shaft (an outer cylinder body is sleeved on the central shaft) of the driven roller 7-4 respectively pass through waist-shaped holes on two sides of the end part of the conveying bracket 7-2; so that the drum can slide along the waist-shaped hole; bolts 7-5 which are propped against the end part of the central shaft of the driven roller 7-4 are arranged on the two sides of the conveying support 7-2; the position of the adjusting bolt 7-5 can realize the position adjustment of the driven roller 7-4 and the tensioning of the conveying belt. And a photoelectric sensor is arranged at the output end of the conveying bracket 7-2. The axis of a detection head of the photoelectric sensor is parallel to and higher than the output end of the conveying belt 7-1; the photoelectric sensor is used for detecting whether the parcels pass through the rotating sorting unit where the photoelectric sensor is located.

In the initial state, the conveying direction of all the sorting conveyors 7 is parallel to the arrangement direction of all the rotary sorting units, and the packages are sequentially conveyed from the head end to the tail end of the rack 1 in a relay mode. By rotating the sorting conveyor 7 around the vertical axis, the conveying direction of the package can be changed arbitrarily, so that the package is sent into any one of the feed openings.

As shown in fig. 1 and 2, two blanking tables 5 are respectively arranged at both sides of the conveying and sorting section 4; the two blanking tables 5 are provided with n blanking ports which are sequentially arranged along the length direction of the conveying and sorting section 4. Two adjacent feed openings are separated by a partition plate 5-1. The n feed openings on one blanking table 5 are aligned with the n rotary sorting units, respectively. Each feed opening is provided with an inclined slide way for guiding the packages to slide out to a target position from the feed openings.

The output end of the conveying and sorting section 4 is provided with an abnormal grid 8 for receiving the packages which can not be sorted.

The working principle of the utility model is as follows:

firstly, the staff carries the sorted parcels to a parcel storage hopper 2; the package feeding conveyor on the package storage hopper 2 conveys packages to the top end, so that the workers can pick up the packages conveniently, and the package storage hopper 2 has certain stock capacity.

Then, two workers respectively stand at a first upper package conveyor 3-1 and a second upper package conveyor 3-2, and carry the packages from the package storage hopper 2 to the first upper package conveyor 3-1 and the second upper package conveyor 3-2 one by one for weighing, and ensure that the bar codes face upwards; the first upper package conveyor 3-1, the second upper package conveyor 3-2 and the transition conveyor 3-3 send packages into the confluence conveyor 3-4; when the packages are output by the first package feeding conveyor 3-1 and the second package feeding conveyor 3-2, the bar code identification module identifies bar codes on the packages to acquire sorting information of the packages; and determining a target grid corresponding to the package.

Finally, the parcels enter the input end of the conveying and sorting section 4 and advance along the n rotary sorting units until reaching the target grid; the steering power element in the rotary sorting unit corresponding to the target cell drives the sorting conveyor 7 to rotate so that the package is fed into the target power element.

The packages can be continuously sorted by the cyclic reciprocating. All problematic packages will be delivered into the exception bin 8.

The first bale feeding conveyor 3-1 and the second bale feeding conveyor 3-2 of the utility model respectively provide enough working space for two workers, thereby avoiding the mutual interference of the two workers during the bale feeding; thereby greatly improving the sorting. Particularly, the sorting efficiency of the existing linear sorting machine is about 2600 pieces/hour; the number of the parts per hour reaches 3600; the efficiency is greatly improved by nearly 40 percent.

Example 2

This example differs from example 1 in that:

as shown in fig. 5, the transition conveyor 3-3 is not provided in the upper deck 3; the first upper bag conveyor 3-1 and the second upper bag conveyor 3-2 are respectively arranged at two sides of the confluence conveyor 3-4, and the conveying directions are perpendicular to the conveying direction of the confluence conveyor 3-4; the output ends of the first upper bag conveyor 3-1 and the second upper bag conveyor 3-2 are respectively butted with the two sides of the confluence conveyor 3-4. Both sides of the confluence conveyor 3-4 are not provided with a baffle. The first and second upper bag conveyors 3-1 and 3-2 can feed the bags from both sides of the merging conveyor 3-4 to the merging conveyor 3-4.

In this embodiment, the first and second bale conveyors 3-1 and 3-2 are not arranged side by side, but are separated from each other, so that two workers can stand and work in a scattered manner without interfering with each other, thereby further improving the bale loading efficiency.

Example 3

This example differs from example 1 or 2 in that:

the number of the bale feeding conveyors is three or more than three. Each upper package conveyor conveys packages to the confluence conveyor.

Claims (17)

1. The utility model provides a package platform on many package station formulas which characterized in that: comprises a confluence conveyor (3-4) and a plurality of upper bag conveyors; the output end of each upper bag conveyor is connected with a confluence conveyor (3-4).

2. The multi-station racking station of claim 1, wherein: also comprises a transition conveyor (3-3); the number of the bale feeding conveyors is two, and the two bale feeding conveyors are respectively a first bale feeding conveyor (3-1) and a second bale feeding conveyor (3-2); the first bale feeding conveyor (3-1) and the second bale feeding conveyor (3-2) are arranged side by side; the output end of the first upper bag conveyor (3-1) is butted with the input end of the confluence conveyor (3-4); the transition conveyor (3-3) is arranged at the output end of the second upper package conveyor (3-2); the output end of the transition conveyor (3-3) is connected to the side part of the confluence conveyor (3-4).

3. The multi-station racking station of claim 2, wherein: a baffle is arranged on one side of the transition conveyor (3-3) far away from the second upper packing conveyor (3-2); and a baffle is arranged on one side of the confluence conveyor (3-4) far away from the transition conveyor (3-3).

4. The multi-station racking station of claim 1, wherein: the number of the bale feeding conveyors is two, and the two bale feeding conveyors are respectively a first bale feeding conveyor (3-1) and a second bale feeding conveyor (3-2); the first upper packing conveyor (3-1) and the second upper packing conveyor (3-2) are respectively arranged at two sides of the confluence conveyor (3-4); the output ends of the first upper bag conveyor (3-1) and the second upper bag conveyor (3-2) are respectively butted with the two sides of the confluence conveyor (3-4).

5. The multi-station racking station of claim 1, wherein: the output end of each upper bag conveyor is provided with a code scanning bracket (3-5); the code scanning bracket (3-5) is door-shaped; the top of the code scanning support (3-5) is provided with a bar code identification module facing to the right lower part.

6. The multi-station racking station of claim 1, wherein: each upper package conveyor is arranged on the frame (1) through one or more weighing sensors.

7. The linear sorting machine using the multi-station-type bale loading table as claimed in claim 1, wherein: comprises a parcel storage hopper (2), an upper parcel platform (3), a conveying sorting section (4) and a blanking platform (5); the parcel storage hopper (2), the upper parcel table (3) and the conveying sorting section (4) are arranged in sequence; the blanking table (5) is arranged on the side part of the conveying and sorting section (4); a plurality of grids are arranged on the blanking table (5); the output end of the confluence conveyor (3-4) in the upper packing table (3) is butted with the input end of the conveying and sorting section (4).

8. The linear sorter according to claim 7, wherein: an inclined storage bucket conveyor is arranged on the package storage bucket (2).

9. The linear sorter according to claim 8, wherein: the conveying and sorting section (4) comprises n rotary sorting units which are sequentially arranged end to end into long strips; n is more than or equal to 2; the rotary sorting unit comprises a steering power element (6), a sorting conveyor (7) and a photoelectric sensor; the sorting conveyor (7) is driven by a steering power element (6) to rotate so as to adjust the conveying direction.

10. The linear sorter according to claim 9, wherein: the conveying surface of the sorting conveyor (7) is inclined upwards in the direction from the input end to the output end, and the inclination angle is 3-15 degrees; the bottom of the output end of the previous sorting conveyor (7) is positioned above the top of the input end of the next sorting conveyor (7).

11. The linear sorter according to claim 9, wherein: the sorting conveyor (7) comprises a conveying belt (7-1), a conveying support (7-2), a driving roller (7-3) and a driven roller (7-4); the bottom surface of the conveying bracket (7-2) is fixed with an output shaft or an output turntable of the steering power element (6); the driving roller (7-3) and the driven roller (7-4) are respectively arranged at the input end and the output end of the conveying bracket (7-2) and are connected through a conveying belt (7-1); the bottom edge of the driven roller (7-4) is higher than the top edge of the driving roller (7-3); the bottom of the output end of the conveying bracket (7-2) is provided with a abdicating notch; the abdication gap is used for avoiding the collision of two adjacent sorting conveyors (7).

12. The linear sorter of claim 11, wherein: two ends of a central shaft of the driven roller (7-4) respectively penetrate through waist-shaped holes on two sides of the end part of the conveying support (7-2); bolts (7-5) which are propped against the end part of the central shaft of the driven roller (7-4) are arranged on both sides of the conveying support (7-2).

13. The linear sorter of claim 11, wherein: the output end of the conveying bracket (7-2) is provided with a photoelectric sensor; the axis of the detection head of the photoelectric sensor is parallel to and higher than the output end of the conveying belt (7-1).

14. The linear sorter according to claim 9, wherein: and baffles are fixed on both sides of the sorting conveyor (7).

15. The linear sorter of claim 11, wherein: the diameter of the driven roller (7-4) is smaller than that of the driving roller (7-3).

16. The linear sorter according to claim 8, wherein: the two blanking tables (5) are respectively arranged at two sides of the conveying and sorting section (4); n blanking ports which are sequentially arranged along the length direction of the conveying sorting section (4) are respectively arranged on the two blanking tables (5); two adjacent feed openings are separated by a partition plate (5-1); n blanking openings on one blanking table (5) are aligned with n rotary sorting units, respectively.

17. The linear sorter according to claim 8, wherein: an abnormal grid (8) is arranged at the output end of the conveying and sorting section (4).

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