CN108526375B - Automatic lamination detection boxing production line for stator and rotor - Google Patents
Automatic lamination detection boxing production line for stator and rotor Download PDFInfo
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- CN108526375B CN108526375B CN201810455103.5A CN201810455103A CN108526375B CN 108526375 B CN108526375 B CN 108526375B CN 201810455103 A CN201810455103 A CN 201810455103A CN 108526375 B CN108526375 B CN 108526375B
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- feeding
- production line
- defective product
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- 238000001514 detection method Methods 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000003475 lamination Methods 0.000 title claims abstract description 13
- 230000002950 deficient Effects 0.000 claims abstract description 33
- 238000012216 screening Methods 0.000 claims description 45
- 238000003825 pressing Methods 0.000 claims description 40
- 230000000007 visual effect Effects 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 239000012634 fragment Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000004080 punching Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000124033 Salix Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/05—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/20—Drives for riveting machines; Transmission means therefor operated by hydraulic or liquid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
A stator and rotor automatic lamination detection boxing production line belongs to the technical field of mechanical equipment manufacturing. The invention comprises a stator production line, a rotor production line, a control unit, a stator defective product conveying line and a rotor defective product conveying line, wherein the control unit respectively controls the work of the stator production line, the rotor production line, the stator defective product conveying line and the rotor defective product conveying line. The invention adopts the manipulator and automatic running water operation in the whole course, and can automatically remove unqualified products in each working procedure, thereby realizing intelligent production, greatly reducing the number of operators, reducing the labor intensity of the operators, improving the production efficiency, improving the product qualification rate and reducing the production cost. Meanwhile, the stator and the rotor after the press riveting treatment can be better suitable for long-distance transportation.
Description
Technical Field
The invention belongs to the technical field of mechanical equipment manufacturing, and particularly relates to an automatic stator and rotor lamination detection boxing production line.
Background
The stator and the rotor are very important parts in the motor, and the corresponding production process has high requirements. The stator and the rotor are formed by laminating sheet-shaped metal punching sheets, the laminated metal punching sheets are fixed through rivets, and the lamination thickness of the punching sheets is changed according to different product specifications. In the production process, the thickness of the lamination of the punching sheet is required to be detected at the present, the detection is manual detection, a plurality of workers are required to be equipped, the production efficiency is affected by one-by-one detection, and the workers work for a long time, so that the punching sheet is easy to fatigue and misdetect and misjudge, and therefore, abnormal parts in batches are caused. In addition, after the stator and the rotor are punched by the punching die, a plurality of working procedures such as stator and rotor classification, riveting shaping, detection, boxing and the like are needed, and a large number of workers are needed to carry the stator and the rotor back and forth during circulation among the working procedures, so that the working efficiency is low, and the occupied space is low. Meanwhile, in order to enable the stator and the rotor to be better suitable for long-distance transportation, the stator and the rotor are required to be subjected to riveting treatment, the rivets on the stator and the rotor are tightly riveted together, and the influence on the product quality due to loosening of the rivets is prevented.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides a stator and rotor automatic lamination detection boxing production line.
The technical problems of the invention are mainly solved by the following technical proposal: the automatic lamination detection boxing production line for the stator and the rotor comprises a stator production line, a rotor production line, a control unit, a stator defective product conveying line and a rotor defective product conveying line, wherein the control unit is controlled by a PLC and is connected with a visual operation man-machine interface and an audible and visual alarm device, the control unit respectively controls the work of the stator production line, the rotor production line, the stator defective product conveying line and the rotor defective product conveying line, a stator slideway, a stator feeding mechanism, a stator first screening mechanism, a stator first conveying belt, a stator riveting mechanism, a stator second conveying belt, a stator second screening mechanism, a stator third conveying belt and a stator collecting box are sequentially arranged according to the transmission direction of the stator production line, according to the transmission direction of the rotor production line, a rotor slideway, a rotor feeding mechanism, a rotor first screening mechanism, a rotor first conveyor belt, a rotor riveting mechanism, a rotor second conveyor belt, a rotor second screening mechanism, a rotor third conveyor belt and a rotor collecting box are sequentially arranged, a feeding detection mechanism is arranged between the stator first screening mechanism and the rotor first screening mechanism, the stator first screening mechanism and the rotor first screening mechanism are in butt joint with the feeding detection mechanism, a discharging detection mechanism is arranged between the stator second screening mechanism and the rotor second screening mechanism, and the stator second screening mechanism and the rotor second screening mechanism are in butt joint with the discharging detection mechanism; the left end of the stator feeding mechanism is in butt joint with the right end of the stator slideway, the stator slideway is obliquely arranged, the stator feeding mechanism comprises a feeding frame, a driving wheel is arranged at the left end of the feeding frame and connected with a first driving mechanism, a driven wheel is arranged at the right end of the feeding frame, the driving wheel is connected with the driven wheel through a belt, a height limiting baffle, a first sensor and a baffle are sequentially arranged on the feeding frame from left to right, the height limiting baffle spans over the feeding frame, the baffle is arranged at the end part of the feeding frame, and a second sensor is arranged on the baffle; the stator first screening mechanism and the stator second screening mechanism are consistent in structure and comprise a first rotary table, a first motor for driving the first rotary table to rotate and four stator clamping devices, the four stator clamping devices are respectively fixed on four perpendicular directions of the first rotary table, and the stator feeding mechanism, the stator first conveyor belt, the feeding detection mechanism and the stator defective product conveying line are respectively positioned below the four stator clamping devices; the stator riveting mechanism comprises a stator frame, a first oil hydraulic cylinder is arranged at the top of the stator frame, the output end of the first oil hydraulic cylinder is connected with a stator pressing rod, the stator pressing rod is a cylinder, a stator limiting block with a circular cross section is arranged at the joint of the stator pressing rod and the output end of the first oil hydraulic cylinder, and a stator riveting assembly is arranged in the middle of the frame; the feeding detection mechanism comprises a first detection visual system, wherein an industrial camera is utilized to collect images of the surfaces and groove-shaped parts of the fed stator and rotor, and then the images are compared with the standard stator and rotor in the internal data module to judge whether the surfaces and groove-shaped parts of the stator and rotor contain fragments or not; the discharging detection mechanism comprises a second detection vision system and a weighing system, the heights and weights of the fed stators and rotors are acquired by utilizing an industrial camera and an electronic scale, and then the heights and weights of the fed stators and rotors are compared with standard stators and rotors in an internal data module to judge whether the heights and weights of the stators and the rotors meet the standards; the left end of the rotor feeding mechanism is in butt joint with the right end of the rotor slideway, the rotor slideway is obliquely arranged, and the rotor feeding mechanism and the stator feeding mechanism are consistent in structure; the rotor first screening mechanism and the rotor second screening mechanism are consistent in structure and comprise a second rotary table, a second motor for driving the second rotary table to rotate and four rotor clamping devices, the four rotor clamping devices are respectively fixed on four perpendicular directions of the second rotary table, and the rotor feeding mechanism, the rotor first conveyor belt, the feeding detection mechanism and the rotor defective product conveying line are respectively positioned below the four rotor clamping devices; the rotor riveting mechanism comprises a rotor frame, a second oil hydraulic cylinder is arranged at the top of the rotor frame, a rotor pressing rod is connected to the output end of the second oil hydraulic cylinder and is cylindrical, a rotor limiting block with a circular section is arranged at the joint of the rotor pressing rod and the output end of the second oil hydraulic cylinder, and a rotor riveting assembly is arranged in the middle of the frame; the stator feeding mechanism and the stator defective product conveying line and the rotor feeding mechanism and the rotor defective product conveying line are respectively provided with a first conveying assembly, one side of the stator pressing riveting mechanism and one side of the rotor pressing riveting mechanism are respectively provided with a second conveying assembly, and a third conveying assembly is respectively arranged between the third stator conveying belt and the stator collecting box and between the third rotor conveying belt and the rotor collecting box.
Preferably, the stator slide is hinged with a first supporting rod, the first supporting rod is hinged with a first guide plate, and the left side and the right side of the rotor slide are both hinged with second guide plates.
Preferably, the stator clamping device is consistent with the rotor clamping device in structure, the stator clamping device comprises a lifting cylinder, the output end of the lifting cylinder is connected with a cylinder fixing plate, one side of the cylinder fixing plate is provided with a first telescopic cylinder and a second telescopic cylinder, the first telescopic cylinder and the second telescopic cylinder are symmetrically arranged, the output ends of the first telescopic cylinder and the second telescopic cylinder are respectively connected with a cylinder connecting block, the cylinder connecting blocks are fixedly connected with clamping arms, the end parts of the clamping arms are connected with clamping heads, and rubber pads are arranged on the clamping heads.
Preferably, the stator press riveting assembly comprises a stator workbench, a first guide pillar and a stator press plate, wherein first guide pillar holes are formed in the left side and the right side of the stator press plate, one end of each first guide pillar penetrates through each first guide pillar hole and is fixedly connected with the top of the stator workbench, a first spring is sleeved on each first guide pillar, one end of each first spring abuts against the bottom of the stator press plate, the other end of each first spring abuts against the top of the stator workbench, a first round hole is formed in the center of the stator press plate and matched with the stator press rod, and the diameter of each first round hole is smaller than that of each stator limiting block.
Preferably, the rotor press riveting assembly comprises a rotor workbench, a second guide pillar and a rotor press plate, wherein second guide pillar holes are formed in the left side and the right side of the rotor press plate, one end of each second guide pillar penetrates through each second guide pillar hole and is fixedly connected with the top of the rotor workbench, a second spring is sleeved on each second guide pillar, one end of each second spring abuts against the bottom of the rotor press plate, the other end of each second spring abuts against the top of the rotor workbench, a second round hole is formed in the center of the rotor press plate and matched with the rotor press rod, and the diameter of each second round hole is smaller than that of each rotor limiting block.
Preferably, the first carrying assembly and the third carrying assembly are consistent in structure and comprise a supporting plate and a second driving mechanism for driving the supporting plate to rotate, a connecting rod is arranged on the supporting plate, and a manipulator is arranged at the end part of the connecting rod.
Preferably, the second carrying assembly comprises a cross beam, a guide rail is arranged on the cross beam, a connecting plate is connected to the guide rail in a sliding mode, a connecting rod is arranged on the connecting plate, and a manipulator is arranged at the end portion of the connecting rod.
The invention has the beneficial effects that: the invention adopts the manipulator and automatic running water operation in the whole course, and can automatically remove unqualified products in each working procedure, thereby realizing intelligent production, greatly reducing the number of operators, reducing the labor intensity of the operators, improving the production efficiency, improving the product qualification rate and reducing the production cost. Meanwhile, the stator and the rotor after the press riveting treatment can be better suitable for long-distance transportation.
Drawings
FIG. 1 is a schematic view of a construction of the present invention;
FIG. 2 is a schematic view of a configuration of the feed rack of the present invention;
FIG. 3 is a schematic view of a stator clamping apparatus according to the present invention;
FIG. 4 is a schematic view of a stator clinching mechanism of the present invention;
FIG. 5 is a schematic view of a rotor clinching mechanism of the present invention;
FIG. 6 is a schematic view of a first handling assembly of the present invention;
fig. 7 is a schematic view of a second handling assembly according to the present invention.
In the figure: 1. a control unit; 2. a stator defective product conveying line; 3. a rotor defective product conveying line; 4. a stator slideway; 5. a stator feeding mechanism; 6. a stator first screening mechanism; 7. a stator first conveyor belt; 8. a stator press riveting mechanism; 9. a stator second conveyor belt; 10. a stator second screening mechanism; 11. a stator third conveyor belt; 12. a stator collection box; 13. a rotor slideway; 14. rotor feeding mechanism; 15. a rotor first screening mechanism; 16. a rotor first conveyor belt; 17. a rotor riveting mechanism; 18. a rotor second conveyor belt; 19. a rotor second screening mechanism; 20. a rotor third conveyor belt; 21. a rotor collection box; 22. a feed detection mechanism; 23. a discharge detection mechanism; 24. a feeding frame; 25. a driving wheel; 26. driven wheel; 27. a belt; 28. a height limiting baffle; 29. a first sensor; 30. a baffle; 31. a second sensor; 32. a first turntable; 33. a stator frame; 34. a first hydraulic cylinder; 35. a stator compression bar; 36. a stator limiting block; 37. a second turntable; 38. rotor clamping device; 39. a rotor frame; 40. a second hydraulic cylinder; 41. a rotor compression bar; 42. a rotor limiting block; 43. a first handling assembly; 44. a second handling assembly; 45. a third handling assembly; 46. a first support bar; 47. a first guide plate; 48. a second guide plate; 49. a lifting cylinder; 50. a cylinder fixing plate; 51. a first telescopic cylinder; 52. the second telescopic cylinder; 53. a cylinder connecting block; 54. a clamping arm; 55. a chuck; 56. a rubber pad; 57. a stator table; 58. a first guide post; 59. a stator pressing plate; 60. a first spring; 61. a rotor table; 62. a second guide post; 63. a rotor platen; 64. a second spring; 65. a support plate; 66. a manipulator; 67. a cross beam; 68. a guide rail; 69. a connecting plate; 70. a connecting rod; 71. a stator; 72. a rotor; 73. a stator clamping device; .
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.
Examples: the automatic lamination detection boxing production line for the stator and the rotor comprises a stator production line, a rotor production line, a control unit, a stator defective product conveying line and a rotor defective product conveying line, wherein the control unit is controlled by a PLC and is connected with a visual operation man-machine interface and an audible and visual alarm device, the control unit respectively controls the operation of the stator production line, the rotor production line, the stator defective product conveying line and the rotor defective product conveying line, a stator slideway, a stator feeding mechanism, a stator first screening mechanism, a stator first conveying belt, a stator riveting mechanism, a stator second conveying belt, a stator second screening mechanism, a stator third conveying belt and a stator collecting box are sequentially arranged according to the transmission direction of the stator production line, a rotor slideway, a rotor feeding mechanism, a rotor first screening mechanism, a rotor first conveying belt, a rotor pressing riveting mechanism, a rotor second screening mechanism, a rotor third conveying belt and a rotor first screening mechanism, a feeding detection mechanism, a stator first screening mechanism, a rotor first screening mechanism, a second screening mechanism, a receiving mechanism, a detection mechanism and a discharging mechanism are sequentially arranged between the stator first screening mechanism and the second screening mechanism, a second screening mechanism and a receiving mechanism; the left end of the stator feeding mechanism is in butt joint with the right end of the stator slideway, the stator slideway is obliquely arranged, the stator feeding mechanism comprises a feeding frame, a driving wheel is arranged at the left end of the feeding frame and connected with a first driving mechanism, a driven wheel is arranged at the right end of the feeding frame, the driving wheel is connected with the driven wheel through a belt, a height limiting baffle, a first sensor and a baffle are sequentially arranged on the feeding frame from left to right, the height limiting baffle spans over the feeding frame, the baffle is arranged at the end part of the feeding frame, and a second sensor is arranged on the baffle; the stator first screening mechanism and the stator second screening mechanism are consistent in structure and comprise a first rotary table, a first motor for driving the first rotary table to rotate and four stator clamping devices, the four stator clamping devices are respectively fixed on four perpendicular directions of the first rotary table, and the stator feeding mechanism, the stator first conveyor belt, the feeding detection mechanism and the stator defective product conveying line are respectively positioned below the four stator clamping devices; the stator riveting mechanism comprises a stator frame, a first oil hydraulic cylinder is arranged at the top of the stator frame, the output end of the first oil hydraulic cylinder is connected with a stator pressing rod, the stator pressing rod is a cylinder, a stator limiting block with a circular cross section is arranged at the joint of the stator pressing rod and the output end of the first oil hydraulic cylinder, and a stator riveting assembly is arranged in the middle of the frame; the feeding detection mechanism comprises a first detection visual system, wherein an industrial camera is utilized to collect images of the surfaces and groove-shaped parts of the fed stator and rotor, and then the images are compared with the standard stator and rotor in the internal data module to judge whether the surfaces and groove-shaped parts of the stator and rotor contain fragments or not; the discharging detection mechanism comprises a second detection vision system and a weighing system, the heights and weights of the fed stators and rotors are acquired by utilizing an industrial camera and an electronic scale, and then the heights and weights of the fed stators and rotors are compared with standard stators and rotors in an internal data module to judge whether the heights and weights of the stators and the rotors meet the standards; the left end of the rotor feeding mechanism is in butt joint with the right end of the rotor slideway, the rotor slideway is obliquely arranged, and the rotor feeding mechanism and the stator feeding mechanism are consistent in structure; the rotor first screening mechanism and the rotor second screening mechanism are consistent in structure and comprise a second rotary table, a second motor for driving the second rotary table to rotate and four rotor clamping devices, the four rotor clamping devices are respectively fixed on four perpendicular directions of the second rotary table, and the rotor feeding mechanism, the rotor first conveyor belt, the feeding detection mechanism and the rotor defective product conveying line are respectively positioned below the four rotor clamping devices; the rotor riveting mechanism comprises a rotor frame, a second oil hydraulic cylinder is arranged at the top of the rotor frame, a rotor pressing rod is connected to the output end of the second oil hydraulic cylinder and is cylindrical, a rotor limiting block with a circular section is arranged at the joint of the rotor pressing rod and the output end of the second oil hydraulic cylinder, and a rotor riveting assembly is arranged in the middle of the frame; the stator feeding mechanism and the stator defective product conveying line and the rotor feeding mechanism and the rotor defective product conveying line are respectively provided with a first conveying assembly, one side of the stator pressing riveting mechanism and one side of the rotor pressing riveting mechanism are respectively provided with a second conveying assembly, and a third conveying assembly is respectively arranged between the third stator conveying belt and the stator collecting box and between the third rotor conveying belt and the rotor collecting box.
The stator slide is hinged with a first support rod, the first support rod is hinged with a first guide plate, and the left side and the right side of the rotor slide are both hinged with second guide plates.
The stator clamping device is consistent with the rotor clamping device in structure and comprises a lifting cylinder, the output end of the lifting cylinder is connected with a cylinder fixing plate, one side of the cylinder fixing plate is provided with a first telescopic cylinder and a second telescopic cylinder, the first telescopic cylinder and the second telescopic cylinder are symmetrically arranged, the output ends of the first telescopic cylinder and the second telescopic cylinder are respectively connected with a cylinder connecting block, the cylinder connecting blocks are fixedly connected with clamping arms, the end portions of the clamping arms are connected with clamping heads, and rubber pads are arranged on the clamping heads.
The stator is pressed and is riveted subassembly including stator workstation, first guide pillar and stator clamp plate, the left and right sides of stator clamp plate all is equipped with first guide pillar hole, the one end of first guide pillar passes first guide pillar hole and with the top fixed connection of stator workstation, the cover is equipped with first spring on the first guide pillar, and the one end of first spring supports and leans on the bottom of stator clamp plate, and the other end supports and leans on the top of stator workstation, the center department of stator clamp plate is equipped with first round hole, first round hole and stator depression bar assorted, and the diameter of first round hole is less than the diameter of stator stopper.
The rotor press riveting assembly comprises a rotor workbench, a second guide pillar and a rotor pressing plate, wherein second guide pillar holes are formed in the left side and the right side of the rotor pressing plate, one end of each second guide pillar penetrates through each second guide pillar hole and is fixedly connected with the top of the rotor workbench, a second spring is sleeved on each second guide pillar, one end of each second spring abuts against the bottom of the rotor pressing plate, the other end of each second spring abuts against the top of the rotor workbench, a second round hole is formed in the center of the rotor pressing plate and matched with the rotor pressing rod, and the diameter of each second round hole is smaller than that of each rotor limiting block.
The first carrying assembly and the third carrying assembly are consistent in structure and comprise a supporting plate and a second driving mechanism for driving the supporting plate to rotate, a connecting rod is arranged on the supporting plate, and a manipulator is arranged at the end part of the connecting rod.
The second carrying assembly comprises a cross beam, a guide rail is arranged on the cross beam, a connecting plate is connected to the guide rail in a sliding mode, a connecting rod is arranged on the connecting plate, and a manipulator is arranged at the end portion of the connecting rod.
Working principle: after being stamped by a stator stamping die, the stator slides into a stator feeding mechanism through a stator slideway, if the height of the stator is higher than the limit value of the height limit baffle, the stator cannot pass through the height limit baffle and is regarded as an unqualified stator, a first sensor in the stator feeding mechanism is used for sensing whether the stator passes through or not, when the first sensor detects that no stator passes through within the time set by the first sensor, the information is fed back to a control unit, and the control unit controls a first carrying assembly to put the unqualified stator into a stator unqualified product conveying line; if the stator passes through the height limiting baffle and moves to the baffle, the second sensor detects that the stator is in place, the information is fed back to the control unit, the control unit starts the first screening mechanism of the stator to work, after the stator clamping device clamps the stator, the first motor drives the first rotating disc to rotate anticlockwise by 90 degrees, the stator is placed into the feeding detection mechanism to be detected, if the surface or the groove-shaped part of the stator contains fragments, the feeding detection mechanism judges that the stator is a disqualified stator, the first motor drives the first rotating disc to rotate anticlockwise by 180 degrees, the disqualified stator is placed into the stator defective conveying line through the stator clamping device, meanwhile, the next stator is sent to the feeding detection mechanism to be detected, if the surface or the groove-shaped part of the stator does not contain fragments, the feeding detection mechanism judges that the stator is a qualified stator, the first motor drives the first rotating disc to rotate anticlockwise by 90 degrees, the qualified stator is placed into the first conveying belt through the stator clamping device, and meanwhile, the next stator is sent to the feeding detection mechanism to be detected; when the first conveyor belt moves the stator to the vicinity of the stator pressing willow mechanism, the second carrying assembly clamps the stator and places the stator in the stator workbench, then the output end of the first oil hydraulic cylinder moves downwards to drive the stator pressing rod to move downwards, and after the stator pressing rod moves downwards to a certain position, a stator limiting block on the stator pressing rod contacts with the stator pressing plate, and the stator limiting block moves downwards to drive the stator pressing plate to move downwards to perform riveting treatment on the stator; after the stator riveting treatment is finished, the second carrying assembly clamps the stator and puts the stator into a second conveyor belt, and simultaneously puts the next stator into a stator workbench; when the second conveyor belt moves the stator to the vicinity of the second screening mechanism of the stator, after the stator clamping device clamps the stator, the second motor drives the second turntable to rotate anticlockwise for 90 degrees, the stator is placed into the discharge detection mechanism for detection, if the height or weight of the stator does not meet the standard, the discharge detection mechanism judges that the stator is a defective stator, the second motor drives the second turntable to rotate anticlockwise for 180 degrees, the defective stator is placed into the stator defective product conveying line through the stator clamping device, meanwhile, the next stator is sent to the discharge detection mechanism for detection, if the height or weight of the stator meets the standard, the discharge detection mechanism judges that the stator is a defective stator, the second motor drives the second turntable to rotate anticlockwise for 90 degrees, the stator is placed into the third conveyor belt through the stator clamping device, and meanwhile, the next stator is sent to the discharge detection mechanism for detection; when the third conveyor belt moves the stator to the vicinity of the stator collection box, the third carrying assembly clamps the stator and places the stator into the stator collection box. And similarly, the rotor completes boxing according to the circulation working procedure.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the invention is not limited to the above-described embodiments, but many variations are possible. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention should be considered to be within the scope of the present invention.
Claims (7)
1. The automatic lamination detection boxing production line is characterized in that the control unit is controlled by a PLC (programmable logic controller), is connected with a visual operation man-machine interface and an audible and visual alarm device, and is used for controlling the operation of the stator production line, the rotor production line, the stator defective product conveying line and the rotor defective product conveying line respectively, a stator slideway, a stator feeding mechanism, a stator first screening mechanism, a stator first conveying belt, a stator riveting mechanism, a stator second conveying belt, a stator second screening mechanism, a stator third conveying belt and a stator collecting box are sequentially arranged according to the transmission direction of the stator production line, and are sequentially provided with a rotor slideway, a rotor feeding mechanism, a rotor first screening mechanism, a rotor first conveying belt, a rotor pressing mechanism, a rotor second conveying belt, a rotor second screening mechanism, a rotor third conveying belt and a rotor collecting box; the left end of the stator feeding mechanism is in butt joint with the right end of the stator slideway, the stator slideway is obliquely arranged, the stator feeding mechanism comprises a feeding frame, a driving wheel is arranged at the left end of the feeding frame and connected with a first driving mechanism, a driven wheel is arranged at the right end of the feeding frame, the driving wheel is connected with the driven wheel through a belt, a height limiting baffle, a first sensor and a baffle are sequentially arranged on the feeding frame from left to right, the height limiting baffle spans over the feeding frame, the baffle is arranged at the end part of the feeding frame, and a second sensor is arranged on the baffle; the stator first screening mechanism and the stator second screening mechanism are consistent in structure and comprise a first rotary table, a first motor for driving the first rotary table to rotate and four stator clamping devices, the four stator clamping devices are respectively fixed on four perpendicular directions of the first rotary table, and the stator feeding mechanism, the stator first conveyor belt, the feeding detection mechanism and the stator defective product conveying line are respectively positioned below the four stator clamping devices; the stator riveting mechanism comprises a stator frame, a first oil hydraulic cylinder is arranged at the top of the stator frame, the output end of the first oil hydraulic cylinder is connected with a stator pressing rod, the stator pressing rod is a cylinder, a stator limiting block with a circular cross section is arranged at the joint of the stator pressing rod and the output end of the first oil hydraulic cylinder, and a stator riveting assembly is arranged in the middle of the frame; the feeding detection mechanism comprises a first detection visual system, wherein an industrial camera is utilized to collect images of the surfaces and groove-shaped parts of the fed stator and rotor, and then the images are compared with the standard stator and rotor in the internal data module to judge whether the surfaces and groove-shaped parts of the stator and rotor contain fragments or not; the discharging detection mechanism comprises a second detection vision system and a weighing system, the heights and weights of the fed stators and rotors are acquired by utilizing an industrial camera and an electronic scale, and then the heights and weights of the fed stators and rotors are compared with standard stators and rotors in an internal data module to judge whether the heights and weights of the stators and the rotors meet the standards; the left end of the rotor feeding mechanism is in butt joint with the right end of the rotor slideway, the rotor slideway is obliquely arranged, and the rotor feeding mechanism and the stator feeding mechanism are consistent in structure; the rotor first screening mechanism and the rotor second screening mechanism are consistent in structure and comprise a second rotary table, a second motor for driving the second rotary table to rotate and four rotor clamping devices, the four rotor clamping devices are respectively fixed on four perpendicular directions of the second rotary table, and the rotor feeding mechanism, the rotor first conveyor belt, the feeding detection mechanism and the rotor defective product conveying line are respectively positioned below the four rotor clamping devices; the rotor riveting mechanism comprises a rotor frame, a second oil hydraulic cylinder is arranged at the top of the rotor frame, a rotor pressing rod is connected to the output end of the second oil hydraulic cylinder and is cylindrical, a rotor limiting block with a circular section is arranged at the joint of the rotor pressing rod and the output end of the second oil hydraulic cylinder, and a rotor riveting assembly is arranged in the middle of the frame; the stator feeding mechanism and the stator defective product conveying line and the rotor feeding mechanism and the rotor defective product conveying line are respectively provided with a first conveying assembly, one side of the stator pressing riveting mechanism and one side of the rotor pressing riveting mechanism are respectively provided with a second conveying assembly, and a third conveying assembly is respectively arranged between the third stator conveying belt and the stator collecting box and between the third rotor conveying belt and the rotor collecting box.
2. The automatic stator and rotor stacking, detecting and boxing production line according to claim 1, wherein a first supporting rod is hinged to the stator slide way, a first guide plate is hinged to the first supporting rod, and second guide plates are hinged to the left side and the right side of the rotor slide way.
3. The automatic stator and rotor stacking detection boxing production line is characterized in that the stator clamping device and the rotor clamping device are identical in structure and comprise lifting cylinders, the output ends of the lifting cylinders are connected with cylinder fixing plates, one sides of the cylinder fixing plates are provided with first telescopic cylinders and second telescopic cylinders which are symmetrically arranged, the output ends of the first telescopic cylinders and the second telescopic cylinders are connected with cylinder connecting blocks, the cylinder connecting blocks are fixedly connected with clamping arms, the end portions of the clamping arms are connected with clamping heads, and rubber pads are arranged on the clamping heads.
4. The automatic stator and rotor lamination detection boxing production line is characterized in that the stator press riveting assembly comprises a stator workbench, a first guide pillar and a stator press plate, wherein first guide pillar holes are formed in the left side and the right side of the stator press plate, one end of each first guide pillar penetrates through each first guide pillar hole and is fixedly connected with the top of the stator workbench, a first spring is sleeved on each first guide pillar, one end of each first spring abuts against the bottom of the stator press plate, the other end of each first spring abuts against the top of the stator workbench, a first round hole is formed in the center of the stator press plate and matched with the stator press rod, and the diameter of each first round hole is smaller than that of each stator limiting block.
5. The automatic stator and rotor lamination detection boxing production line according to claim 1, wherein the rotor press riveting assembly comprises a rotor workbench, a second guide post and a rotor pressing plate, second guide post holes are formed in the left side and the right side of the rotor pressing plate, one end of each second guide post penetrates through each second guide post hole and is fixedly connected with the top of the rotor workbench, a second spring is sleeved on each second guide post, one end of each second spring abuts against the bottom of the rotor pressing plate, the other end of each second spring abuts against the top of the rotor workbench, a second round hole is formed in the center of the rotor pressing plate and matched with the rotor pressing rod, and the diameter of each second round hole is smaller than that of each rotor limiting block.
6. The automatic stator and rotor lamination detection boxing production line is characterized in that the first carrying assembly and the third carrying assembly are identical in structure and comprise a supporting plate and a second driving mechanism for driving the supporting plate to rotate, a connecting rod is arranged on the supporting plate, and a manipulator is arranged at the end part of the connecting rod.
7. The automatic stator and rotor stacking, detecting and boxing production line according to claim 1, wherein the second carrying assembly comprises a cross beam, a guide rail is arranged on the cross beam, a connecting plate is connected to the guide rail in a sliding mode, a connecting rod is arranged on the connecting plate, and a manipulator is arranged at the end portion of the connecting rod.
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| CN201810455103.5A CN108526375B (en) | 2018-05-14 | 2018-05-14 | Automatic lamination detection boxing production line for stator and rotor |
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| CN201810455103.5A CN108526375B (en) | 2018-05-14 | 2018-05-14 | Automatic lamination detection boxing production line for stator and rotor |
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| CN109399115B (en) * | 2018-12-22 | 2024-04-09 | 厦门博奥特自动化科技有限公司 | Semi-automatic production line of motor |
| CN109530243B (en) * | 2019-01-09 | 2021-09-14 | 北京中港大方国际货运代理有限公司 | Logistics storage automatic sorting equipment |
| CN110884033B (en) * | 2019-12-02 | 2022-03-01 | 上海峰梅精模科技有限公司 | Stator-rotor automatic production line |
| CN113695230B (en) * | 2021-08-25 | 2022-11-11 | 安徽森淼实业有限公司 | A digital material fine screen device for workshop production |
| CN114465426A (en) * | 2022-01-18 | 2022-05-10 | 东莞市安域实业有限公司 | Motor stator rotor hydraulic pressure plastic and height detection equipment |
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