CN108526375A - A kind of rotor automatic stack pressure detection packing production chain - Google Patents
A kind of rotor automatic stack pressure detection packing production chain Download PDFInfo
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- CN108526375A CN108526375A CN201810455103.5A CN201810455103A CN108526375A CN 108526375 A CN108526375 A CN 108526375A CN 201810455103 A CN201810455103 A CN 201810455103A CN 108526375 A CN108526375 A CN 108526375A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000001514 detection method Methods 0.000 title claims abstract description 17
- 238000012856 packing Methods 0.000 title claims abstract description 13
- 230000002950 deficient Effects 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims description 120
- 238000012360 testing method Methods 0.000 claims description 34
- 230000006835 compression Effects 0.000 claims description 28
- 238000007906 compression Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000012634 fragment Substances 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 238000004080 punching Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/05—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/20—Drives for riveting machines; Transmission means therefor operated by hydraulic or liquid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
A kind of rotor automatic stack pressure detection packing production chain, belongs to mechanical equipment manufacturing technology field.The present invention includes stator production line, rotor production line, control unit, stator defective products pipeline and rotor defective products pipeline, and control unit controls the work of stator production line, rotor production line, stator defective products pipeline and rotor defective products pipeline respectively.It is of the invention whole using manipulator and automation water operation, and it can be by the defective work automatic rejection in each process, realize intelligent production, greatly reduce the quantity of operating personnel, reduce the labor intensity of operating personnel, production efficiency is improved, product qualification rate is improved, reduces production cost.The stator that presses that treated simultaneously and rotor can preferably adapt to long distance transportation.
Description
Technical field
The invention belongs to mechanical equipment manufacturing technology fields, are specifically related to a kind of rotor automatic stack pressure detection vanning life
Producing line.
Background technology
Stator and rotor are all very important parts in motor, and the requirement of corresponding production technology is very high.Stator and turn
Son is to be formed by stacking by respective laminar metal punching piece, and the metal punching piece of overlapping is fixed by rivet, punching
The thickness of overlapping changes because of the difference of product specification.In process of production, it needs to carry out height inspection to the thickness that punching overlaps
It surveys, current is detected as artificial detection, needs to be equipped with many workers, and detection influences production efficiency one by one, and worker is for a long time
Operation labour, fatiguability, easy flase drop erroneous judgement, so as to cause the appearance of the abnormal part of batch.Moreover, stator and the stamped mould of rotor
After punching press, the multiple working procedures such as rotor classification, the shaping that presses, detection, vanning need to be passed through, when circulating between each process, needed
It is equipped with a large amount of worker and carries stator and rotor back and forth, operating efficiency is low, and accounts for place.Meanwhile in order to make stator and rotor
It can preferably adapt to transport at a distance, the processing that presses need to be carried out to stator and rotor, by the riveting of the rivet on rotor tightly
It is combined, prevents from influencing product quality because rivet loosens.
Invention content
The present invention is mainly the technical problem solved present in the above-mentioned prior art, provides a kind of rotor automatic stack pressure inspection
Survey packing production chain.
The above-mentioned technical problem of the present invention is mainly to be addressed by following technical proposals：A kind of rotor is from fold
Pressure detection packing production chain, including stator production line, rotor production line, control unit, stator defective products pipeline and rotor are not
Non-defective unit pipeline, described control unit is controlled using PLC, and is connected with visualized operation man-machine interface and sound and light alarm device,
Control unit controls the work of stator production line, rotor production line, stator defective products pipeline and rotor defective products pipeline respectively
Make, according to the transmission direction of stator production line, is equipped with stator slideway successively, stator feed mechanism, the first sorting mechanism of stator, determines
Sub first conveyer belt, stator pressure riveting mechanism, the second conveyer belt of stator, the second sorting mechanism of stator, stator third conveyer belt and fixed
Sub- collecting box is equipped with rotor slideway, rotor feed mechanism, rotor first and screens successively according to the transmission direction of rotor production line
Mechanism, the first conveyer belt of rotor, rotor pressure riveting mechanism, the second conveyer belt of rotor, the second sorting mechanism of rotor, the transmission of rotor third
Band and rotor collection case are equipped with charging testing agency between the first sorting mechanism of the first sorting mechanism of the stator and rotor, fixed
Sub first sorting mechanism and the first sorting mechanism of rotor docks with charging testing agency, the second sorting mechanism of the stator and turn
Be equipped with discharging testing agency between sub second sorting mechanism, the second sorting mechanism of stator and the second sorting mechanism of rotor with discharging
Testing agency docks；The left end of the stator feed mechanism is docked with the right end of stator slideway, and stator slideway is obliquely installed, institute
It includes feeding rack to state stator feed mechanism, and the left end of the feeding rack is equipped with driving wheel, and the driving wheel is connected with the first driving
The right end of mechanism, the feeding rack is equipped with driven wheel, is connected by belt between the driving wheel and driven wheel, the charging
Limit for height baffle, first sensor and baffle are from left to right equipped on frame successively, the limit for height baffle is described across on feeding rack
Baffle plate setting is equipped with second sensor in the end of feeding rack, the baffle；The first sorting mechanism of the stator and stator
The structure of two sorting mechanisms is consistent, including the first turntable, the first motor of driving the first turntable rotation and four stator clampings
Device, four stator clamping devices are separately fixed in four perpendicular orientation of the first turntable, the stator feed mechanism,
The first conveyer belt of stator, charging testing agency and stator defective products pipeline are located at the lower section of four stator clamping devices；
The stator pressure riveting mechanism includes stator frame, and the top of the stator frame is equipped with the first oil hydraulic cylinder, first oil hydraulic cylinder
Output end be connected with stator compression bar, stator compression bar is in cylinder, the connection of the stator compression bar and the first oil hydraulic cylinder output end
Place is equipped with the rounded stator limited block in section, and the middle part of the rack presses component equipped with stator；The charging testing agency
Including the first detection vision system, image is carried out to the stator of feeding and the surface of rotor and flute profile position using industrial camera and is adopted
Collection, is then compared with the standard stator and rotor carried in internal data module configured, judges surface and the slot of stator and rotor
Whether fragment is contained in shape position；The discharging testing agency includes the second detection vision system and weighing system, utilizes industrial phase
Machine and electronic scale carry out data acquisition to the stator of feeding and the height of rotor and weight, are then carried with internal data module configured
Standard stator and rotor compared, judge whether the height of stator and rotor and weight comply with standard；The rotor feeding
The left end of mechanism is docked with the right end of rotor slideway, and rotor slideway is obliquely installed, the rotor feed mechanism and stator feeding
The structure of mechanism is consistent；The first sorting mechanism of the rotor is consistent with the structure of the second sorting mechanism of rotor, including the second turntable,
The second motor and four rotor clamping devices, four rotor clamping devices for driving the rotation of the second turntable are separately fixed at second
In four perpendicular orientation of turntable, the rotor feed mechanism, the first conveyer belt of rotor, charging testing agency and rotor are not
Non-defective unit pipeline is located at the lower section of four rotor clamping devices；The rotor pressure riveting mechanism includes rotor rack, described turn
The top of sub-frame is equipped with the second oil hydraulic cylinder, and the output end of second oil hydraulic cylinder is connected with rotor compression bar, and rotor compression bar is in circle
The junction of cylinder, the rotor compression bar and the second oil hydraulic cylinder output end is equipped with the rounded rotor limited block in section, the machine
The middle part of frame presses component equipped with rotor；Between the stator feed mechanism and stator defective products pipeline, rotor feed mechanism
The first carrying component, the side of the stator pressure riveting mechanism and rotor pressure riveting mechanism are equipped between rotor defective products pipeline
Side be equipped with the second carrying component, between the stator third conveyer belt and stator collection case, rotor third conveyer belt and
It is equipped with third between rotor collection case and carries component.
Preferably, being hinged with first support bar on the stator slideway, the first support bar is hinged with the first guiding
The left and right sides of plate, the rotor slideway is hinged with the second guide plate.
Preferably, the stator clamping device is consistent with the structure of rotor clamping device, including lifting cylinder, the liter
The output end of sending down abnormally ascending cylinder is connected with air cylinder fixed plate, and the side of the air cylinder fixed plate is equipped with the first telescopic cylinder and second and stretches
Cylinder, and the first telescopic cylinder and the second telescopic cylinder are symmetrical arranged, first telescopic cylinder and the second telescopic cylinder it is defeated
Outlet is respectively connected with cylinder link block, and the cylinder link block is fixedly connected with clamp arm, and the end of the clamp arm is connected with
Collet, the collet are equipped with rubber pad.
Preferably, the stator presses, component includes stator workbench, the first guide post and stator pressing plate, the stator pressure
Be equipped with the first guide pillar hole at left and right sides of plate, one end of first guide post pass through the first guide pillar hole and with stator workbench
Top is fixedly connected, and the first spring is set on first guide post, and one end of the first spring is resisted against the bottom of stator pressing plate,
The other end is resisted against the top of stator workbench, and the first circular hole, the first circular hole and stator are equipped at the center of the stator pressing plate
Compression bar matches, and the diameter of the first circular hole is less than the diameter of stator limited block.
Preferably, the rotor presses, component includes working rotor platform, the second guide post and rotor press plate, the rotor pressure
Be equipped with the second guide pillar hole at left and right sides of plate, one end of second guide post pass through the second guide pillar hole and with working rotor platform
Top is fixedly connected, and second spring is set on second guide post, and one end of second spring is resisted against the bottom of rotor press plate,
The other end is resisted against the top of working rotor platform, and the second circular hole, the second circular hole and rotor are equipped at the center of the rotor press plate
Compression bar matches, and the diameter of the second circular hole is less than the diameter of rotor limited block.
Preferably, the first carrying component is consistent with third carrying modular construction, including support plate and driving support
Second driving mechanism of plate rotation, the support plate are equipped with connecting rod, and the end of the connecting rod is equipped with manipulator.
Preferably, described second to carry component include crossbeam, the crossbeam is equipped with guide rail, the company of sliding on the guide rail
It is connected to connecting plate, the connecting plate is equipped with connecting rod, and the end of the connecting rod is equipped with manipulator.
The device have the advantages that：It is of the invention whole using manipulator and automation water operation, and can be by each work
Defective work automatic rejection in sequence, realizes intelligent production, greatly reduces the quantity of operating personnel, reduces operator
The labor intensity of member, improves production efficiency, improves product qualification rate, reduce production cost.Pressing simultaneously, treated
Stator and rotor can preferably adapt to long distance transportation.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the present invention；
Fig. 2 is a kind of structural schematic diagram of feeding rack of the present invention；
Fig. 3 is a kind of structural schematic diagram of stator clamping device of the present invention；
Fig. 4 is a kind of structural schematic diagram of stator pressure riveting mechanism of the present invention；
Fig. 5 is a kind of structural schematic diagram of rotor pressure riveting mechanism of the present invention；
Fig. 6 is a kind of structural schematic diagram that the present invention first carries component；
Fig. 7 is a kind of structural schematic diagram that the present invention second carries component.
In figure：1, control unit；2, stator defective products pipeline；3, rotor defective products pipeline；4, stator slideway；5, fixed
Sub- feed mechanism；6, the first sorting mechanism of stator；7, the first conveyer belt of stator；8, stator pressure riveting mechanism；9, stator second transmits
Band；10, the second sorting mechanism of stator；11, stator third conveyer belt；12, stator collection case；13, rotor slideway；14, on rotor
Expect mechanism；15, the first sorting mechanism of rotor；16, the first conveyer belt of rotor；17, rotor pressure riveting mechanism；18, rotor second transmits
Band；19, the second sorting mechanism of rotor；20, rotor third conveyer belt；21, rotor collection case；22, testing agency is fed；23, go out
Expect testing agency；24, feeding rack；25, driving wheel；26, driven wheel；27, belt；28, limit for height baffle；29, first sensor；
30, baffle；31, second sensor；32, the first turntable；33, stator frame；34, the first oil hydraulic cylinder；35, stator compression bar；36, fixed
Sub- limited block；37, the second turntable；38, rotor clamping device；39, rotor rack；40, the second oil hydraulic cylinder；41, rotor compression bar；
42, rotor limited block；43, first component is carried；44, second component is carried；45, third carries component；46, first support bar；
47, the first guide plate；48, the second guide plate；49, lifting cylinder；50, air cylinder fixed plate；51, the first telescopic cylinder；52, second
Telescopic cylinder；53, cylinder link block；54, clamp arm；55, collet；56, rubber pad；57, stator workbench；58, the first guide post；
59, stator pressing plate；60, the first spring；61, working rotor platform；62, the second guide post；63, rotor press plate；64, second spring；65、
Support plate；66, manipulator；67, crossbeam；68, guide rail；69, connecting plate；70, connecting rod；71, stator；72, rotor；73, stator
Clamping device；.
Specific implementation mode
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment：A kind of rotor automatic stack pressure detection packing production chain, as shown in Fig. 1-Fig. 7, including stator production line,
Rotor production line, control unit, stator defective products pipeline and rotor defective products pipeline, described control unit are controlled using PLC
System, and it is connected with visualized operation man-machine interface and sound and light alarm device, control unit controls stator production line, rotor life respectively
The work of producing line, stator defective products pipeline and rotor defective products pipeline is set successively according to the transmission direction of stator production line
There are stator slideway, stator feed mechanism, the first sorting mechanism of stator, the first conveyer belt of stator, stator pressure riveting mechanism, stator second
Conveyer belt, the second sorting mechanism of stator, stator third conveyer belt and stator collection case, according to the transmission direction of rotor production line,
It is equipped with rotor slideway successively, rotor feed mechanism, the first sorting mechanism of rotor, the first conveyer belt of rotor, rotor pressure riveting mechanism, turns
Sub second conveyer belt, the second sorting mechanism of rotor, rotor third conveyer belt and rotor collection case, the first sorting mechanism of the stator
Be equipped with charging testing agency between the first sorting mechanism of rotor, the first sorting mechanism of stator and the first sorting mechanism of rotor with
Testing agency's docking is fed, discharging testing agency is equipped between the second sorting mechanism of the second sorting mechanism of the stator and rotor,
The second sorting mechanism of stator and the second sorting mechanism of rotor are docked with discharging testing agency；The left end of the stator feed mechanism
It is docked with the right end of stator slideway, and stator slideway is obliquely installed, the stator feed mechanism includes feeding rack, the feeding rack
Left end be equipped with driving wheel, the driving wheel is connected with the first driving mechanism, and the right end of the feeding rack is equipped with driven wheel, described
It is connected by belt between driving wheel and driven wheel, is from left to right equipped with limit for height baffle, the first biography on the feeding rack successively
Sensor and baffle, across on feeding rack, the baffle plate setting is set the limit for height baffle on the end of feeding rack, the baffle
There is second sensor；The first sorting mechanism of the stator is consistent with the structure of the second sorting mechanism of stator, including the first turntable, drive
The first motor and four stator clamping devices, four stator clamping devices of dynamic first turntable rotation are separately fixed at first turn
In four perpendicular orientation of disk, the stator feed mechanism, the first conveyer belt of stator, charging testing agency and stator are bad
Product pipeline is located at the lower section of four stator clamping devices；The stator pressure riveting mechanism includes stator frame, the stator
The top of rack is equipped with the first oil hydraulic cylinder, and the output end of first oil hydraulic cylinder is connected with stator compression bar, and stator compression bar is in cylinder
The junction of body, the stator compression bar and the first oil hydraulic cylinder output end is equipped with the rounded stator limited block in section, the rack
Middle part press component equipped with stator；The charging testing agency includes the first detection vision system, using industrial camera to sending
The surface of the stator and rotor that enter and flute profile position carry out Image Acquisition, then with the standard stator that is carried in internal data module configured
It is compared with rotor, judges whether the surface of stator and rotor and flute profile position contain fragment；The discharging testing agency packet
The second detection vision system and weighing system are included, using industrial camera and electronic scale to the stator of feeding and the height of rotor and again
Amount carries out data acquisition, is then compared with the standard stator and rotor carried in internal data module configured, judges stator and turns
Whether the height and weight of son comply with standard；The left end of the rotor feed mechanism is docked with the right end of rotor slideway, and rotor
Slideway is obliquely installed, and the rotor feed mechanism is consistent with the structure of stator feed mechanism；The first sorting mechanism of the rotor and
The structure of the second sorting mechanism of rotor is consistent, including the second turntable, the second motor of driving the second turntable rotation and four turn
Sub- clamping device, four rotor clamping devices are separately fixed in four perpendicular orientation of the second turntable, on the rotor
Material mechanism, the first conveyer belt of rotor, charging testing agency and rotor defective products pipeline are located at four rotor clamping devices
Lower section；The rotor pressure riveting mechanism includes rotor rack, and the top of the rotor rack is equipped with the second oil hydraulic cylinder, and described second
The output end of oil hydraulic cylinder is connected with rotor compression bar, and rotor compression bar is in cylinder, the rotor compression bar and the second oil hydraulic cylinder output end
Junction be equipped with the rounded rotor limited block in section, the middle part of the rack presses component equipped with rotor；On the stator
It is equipped with the first carrying between material mechanism and stator defective products pipeline, between rotor feed mechanism and rotor defective products pipeline
Component, the side of the stator pressure riveting mechanism and the side of rotor pressure riveting mechanism are equipped with the second carrying component, the stator
It is equipped with third between three conveyer belts and stator collection case, between rotor third conveyer belt and rotor collection case and carries component.
It is hinged with first support bar on the stator slideway, the first support bar is hinged with the first guide plate, described turn
The left and right sides of sub- slideway is hinged with the second guide plate.
The stator clamping device is consistent with the structure of rotor clamping device, including lifting cylinder, the lifting cylinder
Output end is connected with air cylinder fixed plate, and the side of the air cylinder fixed plate is equipped with the first telescopic cylinder and the second telescopic cylinder, and
First telescopic cylinder and the second telescopic cylinder are symmetrical arranged, and the output end of first telescopic cylinder and the second telescopic cylinder connects
It is connected to cylinder link block, the cylinder link block is fixedly connected with clamp arm, and the end of the clamp arm is connected with collet, described
Collet is equipped with rubber pad.
The stator component that presses includes stator workbench, the first guide post and stator pressing plate, the left and right of the stator pressing plate
Both sides are equipped with the first guide pillar hole, and one end of first guide post passes through the first guide pillar hole and fixed with the top of stator workbench
It connects, is set with the first spring on first guide post, one end of the first spring is resisted against the bottom of stator pressing plate, and the other end supports
The top of stator workbench is leaned against, the first circular hole, the first circular hole and stator compression bar phase are equipped at the center of the stator pressing plate
Match, and the diameter of the first circular hole is less than the diameter of stator limited block.
The rotor component that presses includes working rotor platform, the second guide post and rotor press plate, the left and right of the rotor press plate
Both sides are equipped with the second guide pillar hole, and one end of second guide post passes through the second guide pillar hole and fixed with the top of working rotor platform
It connects, is set with second spring on second guide post, one end of second spring is resisted against the bottom of rotor press plate, and the other end supports
The top of working rotor platform is leaned against, the second circular hole, the second circular hole and rotor compression bar phase are equipped at the center of the rotor press plate
Match, and the diameter of the second circular hole is less than the diameter of rotor limited block.
Described first, which carries component and third, carries that modular construction is consistent, includes the of support plate and driving support plate rotation
Two driving mechanisms, the support plate are equipped with connecting rod, and the end of the connecting rod is equipped with manipulator.
The second carrying component includes crossbeam, and the crossbeam is equipped with guide rail, and connection is slidably connected on the guide rail
Plate, the connecting plate are equipped with connecting rod, and the end of the connecting rod is equipped with manipulator.
Operation principle：Stator slides into stator feed mechanism after stator punching press die stamping, through stator slideway, if stator height
Higher than limit for height baffle limit value when, then the stator can not be considered as unqualified stator by limit for height baffle, in stator feed mechanism
First sensor for incude whether there is stator to pass through, within the time that first sensor is set, first sensor detection
To no stator by when, which is fed back into control unit, control unit control the first carrying component puts unqualified stator
Enter stator defective products pipeline；If stator, by limit for height baffle and when being moved at baffle, second sensor detects that stator arrives
Position, and the information is fed back into control unit, control unit opens the work of the first sorting mechanism of stator, the gripping of stator clamping device
After stator, first motor drives the first turntable to rotate counterclockwise 90 degree, which is put into charging testing agency and is detected,
If containing fragment in the stator surface or flute profile position, charging testing agency judges the stator for unqualified stator, first motor
It drives the first turntable to rotate counterclockwise 180 degree, unqualified stator is put by stator defective products pipeline by stator clamping device,
Next stator charging testing agency is sent to simultaneously to be detected, if the stator surface or flute profile position do not contain fragment, into
Material testing agency judges the stator for qualified stator, and first motor drives the first turntable to rotate counterclockwise 90 degree, passes through stator clamp
It holds device and qualified stator is put into the first conveyer belt, while next stator is sent to charging testing agency and is detected；First
When stator is moved near stator Ya Liu mechanisms by conveyer belt, stator is simultaneously put into stator work by the second carrying component gripping stator
Platform, then the output end of the first oil hydraulic cylinder move down, drive stator compression bar move down, after stator compression bar moves down certain position, stator
Stator limited block on compression bar is contacted with stator pressing plate, and stator limited block, which moves down, drives stator pressing plate to move down, and presses stator
Riveting is handled；When stator presses after treatment, the second carrying component grips the stator and the stator is put into the second conveyer belt, together
When next stator is put into stator workbench；It is fixed when stator is moved near the second sorting mechanism of stator by the second conveyer belt
After sub- clamping device gripping stator, the second motor drives the second turntable to rotate counterclockwise 90 degree, which is put into discharging detection
It is detected in mechanism, if the height or weight of the stator are not inconsistent standardization, discharging testing agency judges the stator to be unqualified
Stator, the second motor drive the second turntable to rotate counterclockwise 180 degree, unqualified stator are put into stator by stator clamping device
Defective products pipeline, while next stator is sent to discharging testing agency and is detected, if the height of the stator or weight symbol
Standardization, discharging testing agency judge the stator for qualified stator, and the second motor drives the second turntable to rotate counterclockwise 90 degree, leads to
It crosses stator clamping device and qualified stator is put into third conveyer belt, while next stator is sent to discharging testing agency and is examined
It surveys；When stator is moved near stator collection case by third conveyer belt, third, which carries component gripping stator and is put into stator, determines
Sub- collecting box.Similarly, rotor completes vanning by above-mentioned circulation process.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.It is every according to the technical essence of the invention to any letter made by above example
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.
Claims (7)
1. a kind of rotor automatic stack pressure detects packing production chain, including it is stator production line, rotor production line, control unit, fixed
Sub- defective products pipeline and rotor defective products pipeline, it is characterised in that described control unit is controlled using PLC, and being connected with can
Depending on changing operation man-machine interface and sound and light alarm device, it is bad that control unit controls stator production line, rotor production line, stator respectively
The work of product pipeline and rotor defective products pipeline is equipped with stator slideway, determines successively according to the transmission direction of stator production line
Sub- feed mechanism, the first sorting mechanism of stator, the first conveyer belt of stator, stator pressure riveting mechanism, the second conveyer belt of stator, stator
Two sorting mechanisms, stator third conveyer belt and stator collection case are equipped with rotor and slide successively according to the transmission direction of rotor production line
Road, rotor feed mechanism, the first sorting mechanism of rotor, the first conveyer belt of rotor, rotor pressure riveting mechanism, the second conveyer belt of rotor,
The second sorting mechanism of rotor, rotor third conveyer belt and rotor collection case, the first sorting mechanism of the stator and rotor first sieve
Select and be equipped with charging testing agency between mechanism, the first sorting mechanism of stator and the first sorting mechanism of rotor with charging testing agency
It docks, discharging testing agency is equipped between the second sorting mechanism of the second sorting mechanism of the stator and rotor, stator second screens
Mechanism and the second sorting mechanism of rotor are docked with discharging testing agency；The left end of the stator feed mechanism and stator slideway
Right end docks, and stator slideway is obliquely installed, and the stator feed mechanism includes feeding rack, and the left end of the feeding rack is equipped with master
Driving wheel, the driving wheel are connected with the first driving mechanism, and the right end of the feeding rack is equipped with driven wheel, the driving wheel and driven
It is connected by belt between wheel, is from left to right equipped with limit for height baffle, first sensor and baffle, institute on the feeding rack successively
Limit for height baffle is stated across on feeding rack, the baffle plate setting is equipped with second sensor in the end of feeding rack, the baffle；
The first sorting mechanism of the stator is consistent with the structure of the second sorting mechanism of stator, including the first turntable, the first turntable of driving turn
Dynamic first motor and four stator clamping devices, four phases that four stator clamping devices are separately fixed at the first turntable are hung down
In straight orientation, the stator feed mechanism, the first conveyer belt of stator, charging testing agency and stator defective products pipeline difference
Positioned at the lower section of four stator clamping devices；The stator pressure riveting mechanism includes stator frame, is set at the top of the stator frame
There are the first oil hydraulic cylinder, the output end of first oil hydraulic cylinder to be connected with stator compression bar, stator compression bar is in cylinder, the stator pressure
The junction of bar and the first oil hydraulic cylinder output end is equipped with the rounded stator limited block in section, and the middle part of the rack is equipped with stator
Press component；The charging testing agency includes the first detection vision system, using industrial camera to the stator and rotor of feeding
Surface and flute profile position carry out Image Acquisition, then carried out with the standard stator and rotor carried in internal data module configured pair
Than judging whether the surface of stator and rotor and flute profile position contain fragment；The discharging testing agency includes that the second detection regards
Feel system and weighing system carry out data to the stator of feeding and the height of rotor and weight using industrial camera and electronic scale and adopt
Collection, is then compared with the standard stator and rotor carried in internal data module configured, judges the height and again of stator and rotor
Whether amount complies with standard；The left end of the rotor feed mechanism is docked with the right end of rotor slideway, and rotor slideway is obliquely installed,
The rotor feed mechanism is consistent with the structure of stator feed mechanism；The second screening machine of the first sorting mechanism of the rotor and rotor
The structure of structure is consistent, include the second turntable, driving the second turntable rotation the second motor and four rotor clamping devices, four
Rotor clamping device is separately fixed in four perpendicular orientation of the second turntable, the rotor feed mechanism, rotor first
Conveyer belt, charging testing agency and rotor defective products pipeline are located at the lower section of four rotor clamping devices；The rotor
Pressure riveting mechanism includes rotor rack, and the top of the rotor rack is equipped with the second oil hydraulic cylinder, the output end of second oil hydraulic cylinder
It is connected with rotor compression bar, rotor compression bar is in cylinder, and the junction of the rotor compression bar and the second oil hydraulic cylinder output end is equipped with section
The rounded rotor limited block in face, the middle part of the rack press component equipped with rotor；The stator feed mechanism and stator are not
It is equipped with the first carrying component, the stator between non-defective unit pipeline, between rotor feed mechanism and rotor defective products pipeline
The side of pressure riveting mechanism and the side of rotor pressure riveting mechanism are equipped with the second carrying component, the stator third conveyer belt and stator
It is equipped with third between collecting box, between rotor third conveyer belt and rotor collection case and carries component.
2. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that the stator
First support bar is hinged on slideway, the first support bar is hinged with the first guide plate, the left and right sides of the rotor slideway
It is hinged with the second guide plate.
3. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that the stator
Clamping device is consistent with the structure of rotor clamping device, including lifting cylinder, and the output end of the lifting cylinder is connected with cylinder
Fixed plate, the side of the air cylinder fixed plate are equipped with the first telescopic cylinder and the second telescopic cylinder, and the first telescopic cylinder and the
Two telescopic cylinders are symmetrical arranged, and the output end of first telescopic cylinder and the second telescopic cylinder is respectively connected with cylinder link block,
The cylinder link block is fixedly connected with clamp arm, and the end of the clamp arm is connected with collet, and the collet is equipped with rubber
Pad.
4. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that the stator
The component that presses includes stator workbench, the first guide post and stator pressing plate, and being equipped with first at left and right sides of the stator pressing plate leads
Post holes, one end of first guide post pass through the first guide pillar hole and be fixedly connected at the top of stator workbench, described first leads
The first spring is set on column, one end of the first spring is resisted against the bottom of stator pressing plate, and the other end is resisted against stator workbench
Top, the first circular hole is equipped at the center of the stator pressing plate, the first circular hole matches with stator compression bar, and the first circular hole
Diameter is less than the diameter of stator limited block.
5. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that the rotor
The component that presses includes working rotor platform, the second guide post and rotor press plate, and being equipped with second at left and right sides of the rotor press plate leads
Post holes, one end of second guide post pass through the second guide pillar hole and be fixedly connected at the top of working rotor platform, described second leads
Second spring is set on column, one end of second spring is resisted against the bottom of rotor press plate, and the other end is resisted against working rotor platform
Top, the second circular hole is equipped at the center of the rotor press plate, the second circular hole matches with rotor compression bar, and the second circular hole
Diameter is less than the diameter of rotor limited block.
6. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that described first
Carrying component is consistent with third carrying modular construction, includes the second driving mechanism of support plate and driving support plate rotation, described
Support plate is equipped with connecting rod, and the end of the connecting rod is equipped with manipulator.
7. a kind of rotor automatic stack pressure according to claim 1 detects packing production chain, it is characterised in that described second
It includes crossbeam to carry component, and the crossbeam is equipped with guide rail, slidably connects connecting plate on the guide rail, is set on the connecting plate
There are connecting rod, the end of the connecting rod to be equipped with manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810455103.5A CN108526375B (en) | 2018-05-14 | 2018-05-14 | Automatic lamination detection boxing production line for stator and rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810455103.5A CN108526375B (en) | 2018-05-14 | 2018-05-14 | Automatic lamination detection boxing production line for stator and rotor |
Publications (2)
| Publication Number | Publication Date |
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| CN108526375A true CN108526375A (en) | 2018-09-14 |
| CN108526375B CN108526375B (en) | 2023-08-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810455103.5A Active CN108526375B (en) | 2018-05-14 | 2018-05-14 | Automatic lamination detection boxing production line for stator and rotor |
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| CN109530243A (en) * | 2019-01-09 | 2019-03-29 | 北京中港大方国际货运代理有限公司 | Logistic storage automatic sorting apparatus |
| CN110884033A (en) * | 2019-12-02 | 2020-03-17 | 上海戈冉泊精模科技有限公司 | Stator-rotor automatic production line |
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| CN113695230A (en) * | 2021-08-25 | 2021-11-26 | 安徽森淼实业有限公司 | A digital material fine screen device for workshop production |
| CN114465426A (en) * | 2022-01-18 | 2022-05-10 | 东莞市安域实业有限公司 | Motor stator rotor hydraulic pressure plastic and height detection equipment |
| CN109399115B (en) * | 2018-12-22 | 2024-04-09 | 厦门博奥特自动化科技有限公司 | Semi-automatic production line of motor |
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| CN114465426A (en) * | 2022-01-18 | 2022-05-10 | 东莞市安域实业有限公司 | Motor stator rotor hydraulic pressure plastic and height detection equipment |
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|---|---|
| CN108526375B (en) | 2023-08-22 |
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Address after: 312000 Changle Town Industrial Park, Shengzhou City, Shaoxing City, Zhejiang Province Applicant after: Zhejiang Jufeng Technology Co.,Ltd. Address before: 312400 Zhejiang Jufeng Stamping Technology Co.,Ltd., Changle Town, Shaoxing City, Shengzhou City, Zhejiang Province Applicant before: ZHEJIANG JUFENG STAMPING TECHNOLOGY Co.,Ltd. |
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Address after: 312000 Changle Town Industrial Park, Shengzhou City, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Jufeng Technology Co.,Ltd. Country or region after: China Address before: 312000 Changle Town Industrial Park, Shengzhou City, Shaoxing City, Zhejiang Province Patentee before: Zhejiang Jufeng Technology Co.,Ltd. Country or region before: China |