CN105312956A - Automatic feeding and recycling combined system for machining of belt pulleys - Google Patents

Automatic feeding and recycling combined system for machining of belt pulleys Download PDF

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Publication number
CN105312956A
CN105312956A CN201510781041.3A CN201510781041A CN105312956A CN 105312956 A CN105312956 A CN 105312956A CN 201510781041 A CN201510781041 A CN 201510781041A CN 105312956 A CN105312956 A CN 105312956A
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CN
China
Prior art keywords
belt pulley
combined system
fixed
cylinder
reclaimed
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Granted
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CN201510781041.3A
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Chinese (zh)
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CN105312956B (en
Inventor
董方长
潘邦辉
王建敏
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Zhejiang Qibo Machinery Co., Ltd.
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Zhejiang Qibo Machinery Co Ltd
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Priority to CN201510781041.3A priority Critical patent/CN105312956B/en
Publication of CN105312956A publication Critical patent/CN105312956A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/046Handling workpieces or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02Features relating to transfer of work between machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/02Boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses an automatic feeding and recycling combined system for machining of belt pulleys and belongs to the technical field of manufacturing of mechanical equipment. The automatic feeding and recycling combined system for machining of belt pulleys comprises a numerically controlled lathe (1), a manipulator (2), a programmable logic controller (PLC) control unit, a belt pulley feeding device (3), a mold fixing device (4), an intelligent recognition error-proofing device (5) and a discharged material recycling device (6), wherein the discharged material recycling device (6) comprises a fixed support (7) and a stacking box (8); a stacking box fixing frame (9) is arranged on the fixed support (7) and comprises a fixed track (91) and a sliding track (92). Belt pulleys can be conveyed automatically, the conveying accuracy is high, and stability is good; the situations that when the manipulator (2) puts belt pulleys wrongly, machining errors of the belt pulleys are caused and products are scrapped can be effectively prevented; belt pulleys can be automatically recycled. The automatic feeding and recycling combined system for machining of belt pulleys can be combined with other production lines for use, and the production efficiency is improved.

Description

Combined system is reclaimed in belt pulley processing self-feeding
Technical field
The invention belongs to plant equipment manufacturing technology field, relate to a kind of belt pulley processing self-feeding and reclaim combined system, relate to a kind of belt pulley processing self-feeding with the function such as automatic transport belt pulley and the automatic recovery belt pulley specifically and reclaim combined system.
Background technology
Spinning belt pulley needs to carry out many procedures in process, as first from blanking, then carry out drawing, trimming, shaping, the large end of spinning, spinning small end, punching, car product endoporus, car product reverse side height, cleaning phosphatization, electrophoresis etc. operation composition; By the belt pulley that spinning is formed, structure is light, material is economized, and the balance quality of product is good, therefore uses in automobile and other industries widely, and use spinning mode, production efficiency is high, and Product Precision is high, in use, the slippage of V-belt and race is little, can improve the service life of belt.
But at present at spinning belt pulley in process, after each procedure, workman is all needed to carry out manual handling operation, belt pulley through machining is moved to another Working position from a Working position, the manpower that such needs are a large amount of, automation processing can not be realized, and affect working (machining) efficiency.
Summary of the invention
The object of the invention is to overcome prior art in belt pulley process, after each procedure, all need workman to carry out the technical problem of transport operation, provide a kind of belt pulley processing self-feeding that can realize self-feeding, automatically detection and Automatic Recovery Process in each procedure to reclaim combined system.
In order to solve the problems of the technologies described above, the invention provides a kind of belt pulley processing self-feeding and reclaim combined system, comprise numerically controlled lathe, manipulator and PLC control unit, in described combined system, belt pulley feeding device is also set, die fixture, Intelligent Recognition error prevention device and blowing retracting device, described blowing retracting device comprises fixed support and is arranged on the buttress hopper for placing belt pulley on described fixed support, described fixed support arranges buttress hopper fixed mount, described buttress hopper fixed mount comprises trapped orbit and sliding rail, described trapped orbit is fixedly installed on support bracket fastened both sides, the length of described trapped orbit is 1.5 to 2 times of fixed support both sides length, the both sides of described sliding rail are separately positioned in trapped orbit, described buttress hopper is fixedly installed on sliding rail, described buttress hopper is connected with driver part, described numerically controlled lathe, manipulator, belt pulley feeding device, die fixture, Intelligent Recognition error prevention device is connected with PLC control unit with blowing retracting device.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, and described buttress hopper is set to two to four, and described buttress hopper fixed mount and driver part relative set are two to four.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, described driver part is set to cylinder one, described cylinder one is fixedly installed on cylinder fixed mount, and described cylinder fixed mount is fixedly installed on fixed support, and the piston rod of described cylinder one is fixedly connected with sliding rail.
Measure as a further improvement on the present invention, combined system is reclaimed in above-mentioned belt pulley processing self-feeding, the piston rod of described cylinder is fixedly installed L shape stator, described L shape stator one end is fixedly connected on the piston rod of cylinder one, and the other end of described L shape stator is fixedly connected on sliding rail.
As another kind of corrective measure of the present invention, combined system is reclaimed in above-mentioned belt pulley processing self-feeding, and described driver part is set to servomotor.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, described belt pulley feeding device comprises base and the material be arranged on base clamps support and support for rotary disc, described material pincers support arranges pushing component, the pressure pin that described pushing component comprises cylinder two and arranges on the piston rod of described cylinder two, described material pincers support also arranges the servomotor driving pushing component lengthwise movement, described support for rotary disc arranges rotating disk and drives the cylinder three of dial rotation, set gradually backstay at the circumferencial direction of described rotating disk.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, described die fixture comprises counterdie and patrix, described counterdie is arranged on horizontal fixed plate one, described patrix is fixedly connected with the piston rod of cylinder four, described cylinder four is arranged on horizontal fixed plate two, described horizontal fixed plate one and horizontal fixed plate two are fixed on vertical fixed head, and described vertical fixed head is fixed on fixed support.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, and described Intelligent Recognition error prevention device is arranged on above or below die fixture.
As a kind of advantageous measure of the present invention, combined system is reclaimed in above-mentioned belt pulley processing self-feeding, and described Intelligent Recognition error prevention device is arranged on horizontal fixed plate two.
Combined system is reclaimed in above-mentioned belt pulley processing self-feeding, below the fixed support of described blowing retracting device, base plate is set, four angles of described base plate arrange Level tune screw and fixed head, described fixed head is fixed with ground and is connected, such one side can make fixed support be adjusted to level, fixed support can be fixed on ground on the other hand, prevent fixed support from toppling over.
Compared with prior art, beneficial effect of the present invention is.
1, by arranging belt pulley feeding device, automatically can take turns by feed belt, transmitting accuracy rate high, good stability.
2, by arranging Intelligent Recognition error prevention device, automatically detecting the correctness of the delivering position of the belt pulley transmitted by belt pulley feeding device further, effectively can prevent from causing because manipulator feeding places mistake belt pulley to process mistake, causing product rejection.
3, by arranging blowing retracting device, the automatic recovery belt pulley can be realized.
4, the present invention can combinationally use with other production lines, enhances productivity.
Accompanying drawing explanation
Fig. 1 is top view of the present invention.
Fig. 2 is blowing retracting device of the present invention and die fixture front view.
Fig. 3 is blowing retracting device of the present invention and die fixture stereogram.
Fig. 4 is die fixture enlarged schematic partial view in Fig. 3.
Fig. 5 is belt pulley feeding device stereogram of the present invention.
Drawing reference numeral illustrates: 1-numerically controlled lathe, 2-manipulator, 3-belt pulley feeding device, 4-die fixture, 5-Intelligent Recognition error prevention device, 6-blowing retracting device, 7-fixed support, 8-piles up neatly hopper, 9-piles up neatly hopper fixed mount, 10-cylinder one, 11-cylinder fixed mount, 12-L shape stator, 31-base, 32-material pincers support, 33-support for rotary disc, 34-cylinder two, 35-pressure pin, 36-servomotor, 37-rotating disk, 38-cylinder three, 39-backstay, 41-counterdie, 42-patrix, 43-horizontal fixed plate one, 44-cylinder four, 45-horizontal fixed plate two, the vertical fixed head of 46-, 61-Level tune screw, 62-fixed head, 63-base plate, 91-trapped orbit, 92-sliding rail.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As Fig. 1, Fig. 2, combined system is reclaimed in a kind of belt pulley processing self-feeding shown in Fig. 3, comprise numerically controlled lathe 1, manipulator 2 and PLC control unit, belt pulley feeding device 3 is also provided with in combined system, die fixture 4, Intelligent Recognition error prevention device 5 and blowing retracting device 6, the buttress hopper 8 for placing belt pulley that described blowing retracting device 6 comprises fixed support 7 and is arranged on described fixed support 7, fixed support 7 arranges buttress hopper fixed mount 9, described buttress hopper fixed mount 9 comprises trapped orbit 91 and sliding rail 92, described trapped orbit 91 is fixedly installed on the both sides of fixed support 7, the length of described trapped orbit 91 is 1.5 to 2 times of fixed support 7 both sides length, the both sides of described sliding rail 92 are separately positioned in trapped orbit 91, described buttress hopper 8 is fixedly installed on sliding rail 92, such buttress hopper 8 can slide on trapped orbit 91, described buttress hopper 8 is connected with driver part, described numerically controlled lathe 1, manipulator 2, belt pulley feeding device 3, die fixture 4, Intelligent Recognition error prevention device 5 is connected with PLC control unit with blowing retracting device 6.Buttress hopper 8 of the present invention is set to two to four, described buttress hopper fixed mount 9 and driver part relative set are two to four, two to four described buttress hoppers 8 are longitudinally arranged on fixed support 7, can carry out intersection like this and collecting, can work continuously when collecting, increase work efficiency, as shown in Figure 2, buttress hopper 8 is set to two, and buttress hopper fixed mount 9 and driver part relative set are two, by arranging blowing retracting device 6, the automatic recovery belt pulley can be realized.
As shown in Figure 1, measure as a further improvement on the present invention, belt pulley processing self-feeding is reclaimed combined system and can be set to two numerically controlled lathes 1, two numerically controlled lathes 1 are set to seven font arrangements, the working position of two numerically controlled lathes 1 should be positioned at manipulator 2 stretch and scope, like this after belt pulley machines in a numerically controlled lathe 1, manipulator 2 can be delivered to belt pulley again in another numerically controlled lathe 1 and process, after another numerically controlled lathe 1 machines, manipulator 2 delivers to blowing retracting device 6 belt pulley again, belt pulley transhipment number of times can be reduced like this, improve working (machining) efficiency.
Combined system is reclaimed in belt pulley processing self-feeding as shown in Figure 1, Figure 3, described driver part is set to cylinder 1, described cylinder 1 is fixedly installed on cylinder fixed mount 11, described cylinder fixed mount 11 is fixedly installed on fixed support 7, and the piston rod of described cylinder 1 is fixedly connected with sliding rail 92.Such as can be fixedly installed L shape stator 12 on the piston rod of cylinder 1, described L shape stator 12 one end is fixedly connected on the piston rod of cylinder 1, and the other end of described L shape stator 12 is fixedly connected on sliding rail 92.Carrying out driving sliding rail 92 by arranging L shape stator 12 as connection, cylinder 1 and trapped orbit 91 can be prevented to be set up in parallel, cause trapped orbit 91 to affect the motion of piston rod.As another kind of embodiment, described driver part also can be set to servomotor.
As shown in Figure 5, reclaim in combined system in belt pulley processing self-feeding, described belt pulley feeding device 3 comprises base 31 and the material be arranged on base 31 clamps support 32 and support for rotary disc 33, described material pincers support 32 arranges pushing component, the pressure pin 35 that described pushing component comprises cylinder 2 34 and arranges on the piston rod of described cylinder 2 34, material pincers support 32 also arranges the servomotor 36 driving pushing component lengthwise movement, servomotor 36 works, and pressure pin 35 is upwards held up the belt pulley on rotating disk 37; The cylinder 3 38 support for rotary disc 33 arranging rotating disk 37 and drives rotating disk 37 to rotate, backstay 39 is set gradually at the circumferencial direction of rotating disk 37, backstay 39 can place belt pulley and travelling belt wheel, by arranging belt pulley feeding device 3, can automatically take turns by feed belt, transmission accuracy rate is high, good stability.
As Fig. 3, shown in Fig. 4, reclaim in combined system in belt pulley processing self-feeding, described die fixture 4 comprises counterdie 41 and patrix 42, counterdie 41 is arranged on horizontal fixed plate 1, patrix 42 is fixedly connected with the piston rod of cylinder 4 44, cylinder 4 44 is arranged on horizontal fixed plate 2 45, horizontal fixed plate 1 and horizontal fixed plate 2 45 are fixed on vertical fixed head 46, vertical fixed head 46 is fixed on fixed support 7, like this when belt pulley be placed on die fixture 4 intermediate demand die fixture 4 be fixed time, cylinder 4 44 is inflated, the piston rod of cylinder 4 44 just can be made to move downward, patrix 42 is moved downward, thus compression belt pulley.
As shown in Figure 3, Figure 4, combined system is reclaimed in belt pulley processing self-feeding of the present invention, and be also provided with Intelligent Recognition error prevention device 5, this Intelligent Recognition error prevention device 5 is arranged on above or below die fixture 4; As shown in Figure 3, Figure 4, this Intelligent Recognition error prevention device 5 is arranged on the top of die fixture 4, namely be arranged on horizontal fixed plate 2 45, when manipulator 2 capture deliver in die fixture 4 after belt pulley time, Intelligent Recognition error prevention device 5 can detect shape and the location status of belt pulley, when the belt pulley right and wrong detected this time need the belt pulley of processing or detect that the location status of belt pulley does not conform to the location status arranged in advance, then give PLC control unit signal transmission; Belt pulley right and wrong as detected this time need the belt pulley of processing, then make alarm signal by PLC control unit; As detect be the location status of belt pulley do not conform to the location status arranged in advance time, then give PLC control unit signal transmission, die fixture 4 is controlled by PLC control unit, patrix 42 is moved downward, compress belt pulley, manipulator 2 then captures belt pulley from another side after decontroling again, then delivers on numerically controlled lathe 1 one and carry out process operation.By arranging Intelligent Recognition error prevention device 5, automatically detecting the correctness of the delivering position of the belt pulley transmitted by belt pulley feeding device 3 further, effectively can prevent from causing because manipulator 2 feeding places mistake belt pulley to process mistake, causing product rejection.
As Fig. 2, shown in Fig. 3, below the fixed support 7 of blowing retracting device 6, base plate 63 is set, four angles of base plate 63 arrange Level tune screw 61 and fixed head 62, Level tune screw 61 can regulate the level condition of fixed support 7, when after fixed support 7 adjustment level, again fixed head 62 is fixed with ground and is connected, fixed head 62 is set to seven fonts, in fixed head 62, wherein seven fonts while arrange rectangular groove, screw is fixedly connected with fixed support 7 through rectangular groove, such screw can carry out up-down adjustment as required in rectangular groove, then the another side of seven fonts is fixedly connected with ground, after can preventing buttress hopper 8 from stacking belt pulley when stretching out like this, the overturning of buttress hopper 8 is caused because of center of gravity disequilibrium.
The present invention can combinationally use with other production lines, enhances productivity.
By reference to the accompanying drawings embodiment of the present invention is explained in detail above; but the present invention is not limited to above-mentioned embodiment; to those skilled in the art, can also do some modification and improvement under the premise of not departing from the present invention, these also should be considered as belonging to protection scope of the present invention.

Claims (10)

1. combined system is reclaimed in a belt pulley processing self-feeding, comprise numerically controlled lathe (1), manipulator (2) and PLC control unit, it is characterized in that: belt pulley feeding device (3) is also set in described combined system, die fixture (4), Intelligent Recognition error prevention device (5) and blowing retracting device (6), described blowing retracting device (6) comprises fixed support (7) and is arranged on the buttress hopper (8) for placing belt pulley on described fixed support (7), described fixed support (7) arranges buttress hopper fixed mount (9), described buttress hopper fixed mount (9) comprises trapped orbit (91) and sliding rail (92), described trapped orbit (91) is fixedly installed on the both sides of fixed support (7), the length of described trapped orbit (91) is 1.5 to 2 times of fixed support (7) both sides length, the both sides of described sliding rail (92) are separately positioned in trapped orbit (91), described buttress hopper (8) is fixedly installed on sliding rail (92), described buttress hopper (8) is connected with driver part, described numerically controlled lathe (1), manipulator (2), belt pulley feeding device (3), die fixture (4), Intelligent Recognition error prevention device (5) is connected with PLC control unit with blowing retracting device (6).
2. combined system is reclaimed in belt pulley processing self-feeding according to claim 1, and it is characterized in that: described buttress hopper (8) is set to two to four, described buttress hopper fixed mount (9) and driver part relative set are two to four.
3. combined system is reclaimed in belt pulley processing self-feeding according to claim 1 and 2, it is characterized in that: described driver part is set to cylinder one (10), described cylinder one (10) is fixedly installed on cylinder fixed mount (11), described cylinder fixed mount (11) is fixedly installed on fixed support (7), and the piston rod of described cylinder one (10) is fixedly connected with sliding rail (92).
4. combined system is reclaimed in belt pulley processing self-feeding according to claim 3, it is characterized in that: on the piston rod of described cylinder, be fixedly installed L shape stator (12), described L shape stator (12) one end is fixedly connected on the piston rod of cylinder one (10), and the other end of described L shape stator (12) is fixedly connected on sliding rail (92).
5. combined system is reclaimed in belt pulley processing self-feeding according to claim 1 and 2, it is characterized in that: described driver part is set to servomotor.
6. combined system is reclaimed in belt pulley processing self-feeding according to claim 1, it is characterized in that: described belt pulley feeding device (3) comprises base (31) and the material be arranged on base (31) clamps support (32) and support for rotary disc (33), described material pincers support (32) arranges pushing component, the pressure pin (35) that described pushing component comprises cylinder two (34) and arranges on the piston rod of described cylinder two (34), described material pincers support (32) also arranges the servomotor (36) driving pushing component lengthwise movement, the cylinder three (38) described support for rotary disc (33) arranging rotating disk (37) and drives rotating disk (37) to rotate, backstay (39) is set gradually at the circumferencial direction of described rotating disk (37).
7. combined system is reclaimed in belt pulley processing self-feeding according to claim 1, it is characterized in that: described die fixture (4) comprises counterdie (41) and patrix (42), described counterdie (41) is arranged on horizontal fixed plate one (43), described patrix (42) is fixedly connected with the piston rod of cylinder four (44), described cylinder four (44) is arranged on horizontal fixed plate two (45), described horizontal fixed plate one (43) and horizontal fixed plate two (45) are fixed on vertical fixed head (46), described vertical fixed head (46) is fixed on fixed support (7).
8. combined system is reclaimed in belt pulley processing self-feeding according to claim 1, it is characterized in that: described Intelligent Recognition error prevention device (5) is arranged on above or below die fixture (4).
9. combined system is reclaimed in belt pulley processing self-feeding according to claim 8, it is characterized in that: described Intelligent Recognition error prevention device (5) is arranged on horizontal fixed plate two (45).
10. combined system is reclaimed in belt pulley processing self-feeding according to claim 1, it is characterized in that: in fixed support (7) below of described blowing retracting device (6), base plate (63) is set, four angles of described base plate (63) arrange Level tune screw (61) and fixed head (62), and described fixed head (62) is fixed with ground and is connected.
CN201510781041.3A 2015-11-16 2015-11-16 Combined system is reclaimed in belt pulley processing self-feeding Active CN105312956B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108394713A (en) * 2018-03-23 2018-08-14 珠海格力智能装备有限公司 Flange feeding mechanism, flange feeding device and flange processing line
CN109434204A (en) * 2018-10-19 2019-03-08 佛山市南海区广工大数控装备协同创新研究院 A kind of integrated machining tool
CN115673841A (en) * 2022-10-31 2023-02-03 无锡中叶合金制品有限公司 Automatic loading and unloading device for belt wheel machining

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CN205085723U (en) * 2015-11-16 2016-03-16 浙江启博机械有限公司 Belt pulley processing autoloading retrieves combined system

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Publication number Priority date Publication date Assignee Title
US6764434B1 (en) * 2002-05-16 2004-07-20 Wilhelm Volk Multi-station machining center
CN102756302A (en) * 2012-08-07 2012-10-31 江苏扬力集团有限公司 Operating platform exchange device, laser cutting machine with same and operating method
CN103538046A (en) * 2013-09-29 2014-01-29 昆山中士设备工业有限公司 Automation goods shelf
CN204248544U (en) * 2014-08-01 2015-04-08 中色科技股份有限公司 Aluminium wheels machining transhipment configuration structure in a kind of aluminium wheels workshop
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108394713A (en) * 2018-03-23 2018-08-14 珠海格力智能装备有限公司 Flange feeding mechanism, flange feeding device and flange processing line
CN109434204A (en) * 2018-10-19 2019-03-08 佛山市南海区广工大数控装备协同创新研究院 A kind of integrated machining tool
CN115673841A (en) * 2022-10-31 2023-02-03 无锡中叶合金制品有限公司 Automatic loading and unloading device for belt wheel machining
CN115673841B (en) * 2022-10-31 2024-01-26 无锡中叶合金制品有限公司 Automatic feeding and discharging device for belt wheel machining

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