CN110587295B - Battery module assembly production line - Google Patents
Battery module assembly production line Download PDFInfo
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- CN110587295B CN110587295B CN201910902895.0A CN201910902895A CN110587295B CN 110587295 B CN110587295 B CN 110587295B CN 201910902895 A CN201910902895 A CN 201910902895A CN 110587295 B CN110587295 B CN 110587295B
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- 238000004519 manufacturing process Methods 0.000 title abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 50
- 238000003825 pressing Methods 0.000 claims description 20
- 230000007306 turnover Effects 0.000 claims description 9
- 230000008439 repair process Effects 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims 2
- 238000002372 labelling Methods 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 238000011161 development Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 241000791900 Selene vomer Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a battery module assembly production line, which relates to the technical field of battery module assembly and comprises an assembly platform, wherein a press-fit device, a jacking device, a bolt receiving and feeding device, a compacting device, a sliding device, a nut receiving and feeding device, a back-leaning device, a screwing device, a robot A and a robot D are fixedly arranged on the assembly platform; the invention realizes the automatic production of the battery module assembly, the automatic assembly of the module long bolts, the horizontal automatic tightening of the module nuts, the synchronous operation of different areas, the production efficiency and the production qualification rate are improved, the integration of the production steps of grabbing, press fitting, assembling, tightening and labeling the single end plate, the battery cell unit, the separation plate, the bolts, the nuts and the labels is realized, and the complete battery module is formed.
Description
Technical Field
The invention relates to the technical field of battery module assembly, in particular to a battery module assembly production line.
Background
The current battery industry is developed, along with the continuous development of society and continuous progress of technology, the mechanized, automatic and standardized production has become development trend gradually, and replace traditional manual labor gradually, new power is injected for sustainable development of enterprises, for example, battery production enterprises also need to advance from time to time, mechanical automation equipment is developed greatly to replace traditional manual labor through transformation upgrading, further the production benefit of enterprises is improved, sustainable development of enterprises is realized, the existing battery modules are produced and manufactured by manual work and matching with corresponding automation equipment, in the production, the process content of a machine tool is more, the action of the machine tool is complex, the beat is tension, the length-diameter ratio of a module bolt is too large, deformation is easy, positioning accuracy is low, the height of a module nut screwing device is too high, maintenance and debugging are inconvenient, torque loss is large, production in this way is not only low in production efficiency and labor cost, but also the production quality of the battery modules is not high, and mass production and manufacturing cannot be satisfied, so that the battery module assembly production line is developed by the inventor.
Disclosure of Invention
The invention aims to provide a battery module assembly production line for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the battery module assembly production line comprises an assembly platform, wherein a press-fitting device, a jacking device, a bolt receiving feeding device, a compressing device, a sliding device, a nut receiving feeding device, a back-leaning device, a tightening device, a robot A and a robot D are fixedly arranged on the assembly platform, the compressing device is fixedly arranged at the center of the assembly platform, the sliding device is positioned right below the compressing device, the press-fitting device, the jacking device and the bolt receiving feeding device are positioned at the right side of the compressing device, the jacking device and the bolt receiving feeding device are provided with two groups and are symmetrical with each other in the horizontal center line of the assembly platform, the press-fitting device is positioned between the two jacking devices, the nut receiving feeding device, the back-leaning device and the tightening device are positioned at the left side of the compressing device, the nut receiving feeding device and the tightening device are provided with two groups and are symmetrical with each other in the horizontal center line of the assembly platform, the anti-leaning device is positioned between the two tightening devices, the horizontal central lines of the press mounting device, the pressing device and the anti-leaning device coincide, the robot A is positioned at the rightmost end of the assembly platform, the robot D is positioned at the leftmost end of the assembly platform, a bolt material rack is arranged on the outer side of the rightmost end of the assembly platform, a robot B is arranged on the right lower side of the robot A, a turntable is arranged on the left side and the right side of the robot B, a battery core roller way is arranged on the lower side of the turntable, a manipulator is arranged above the upper end surface of the battery core roller way, a separation plate rack is arranged on the lower side of the robot B, a front end plate roller way is arranged on the right side of the separation plate rack, a total control box is arranged on the right side of the front end plate roller way, a repairing material rack is arranged on the outer side of the leftmost end of the assembly platform, a vibration feeding device is arranged on the lower side of the repairing material rack, the utility model discloses a vibration feeding device, including vibrations feedway, nut, conveyer belt, label printer, robot C, label scanning device, repair work or material rest upside, vibrations feedway right side is equipped with the air pump, be connected with the feed pipeline between vibrations feedway and the nut material receiving and feeding device, repair work or material rest upside is equipped with the turnover tray, the turnover tray upside is equipped with the conveyer belt, the upper left side of conveyer belt is equipped with the label printer, label printer right side is equipped with robot C, robot C lower right side is equipped with label scanning device, label scanning device is located conveyer belt terminal surface top.
Further: the press mounting device is fixed on the assembly platform through a press mounting base, a press mounting guide rail is mounted at the upper end of the press mounting base, a sliding block is connected to the upper end of the press mounting guide rail, a sliding support is fixed at the upper end of the sliding block, a press support is fixedly mounted at the right upper end of the press mounting base, a servo press is fixedly mounted on the press support, the left end of the servo press is connected with the sliding support, and the left end of the sliding support is connected with the press head; the anti-leaning device is fixed on the assembly platform through an anti-leaning tailstock, an anti-leaning mechanism is arranged at the right end of the anti-leaning tailstock, and an anti-leaning head is arranged at the right end of the anti-leaning mechanism.
Further: the jacking device is fixed on the assembly platform through a jacking base, a jacking electric cylinder is arranged at the right end of the jacking base, the front end of the jacking electric cylinder is connected with a jacking column support, and a jacking column is fixedly arranged on the jacking column support; the bolt receiving feeding device is fixed on the assembly platform through a bolt feeding base, the upper end of the bolt feeding base is connected with a bolt feeding cylinder, the upper end of the bolt feeding cylinder is fixedly provided with a bolt clamping jaw support, the front end of the bolt clamping jaw support is fixedly provided with a pneumatic clamping jaw, and the shape between the pneumatic clamping jaws is hexagonal.
Further: the pressing device is fixed on the assembly platform through a pressing support, guide mechanisms are arranged on the left side and the right side of the upper end of the pressing support, a pressing cylinder is fixedly arranged in the middle of the upper end of the pressing support, travel switch mechanisms are arranged on the left side and the right side of the pressing cylinder, a positioning plate is connected to the lower end head of the pressing cylinder, and elastic mechanisms are uniformly distributed and fixedly arranged at the lower end of the positioning plate; the sliding device is characterized in that two sliding table guide rails are arranged at the lower end of the sliding device, the sliding table guide rails are fixed on the assembly platform, the upper end of each sliding table guide rail is connected with a sliding table, the lower end of each sliding table is connected with the head of a sliding cylinder, and guide bars are arranged on the front side and the rear side of each sliding table.
Further: the nut receiving and feeding device is fixed on the assembly platform through a nut feeding base, the upper end of the nut feeding base is connected with a nut feeding cylinder, a nut receiving bracket is fixedly arranged at the upper end of the nut feeding cylinder, and a receiving mechanism is fixedly arranged at the front end of the nut receiving bracket; the tightening device is fixed on the assembly platform through a tightening base, a tightening feeding cylinder is fixedly arranged at the left end of the tightening base, a tightening shaft support is connected to the head of the tightening feeding cylinder, a servo tightening shaft is fixedly arranged on the tightening shaft support, and a sleeve is connected to the left side of the servo tightening shaft.
Further: and a module clamping jaw and a bolt clamping jaw are arranged at the front end of the robot A.
Further: the lower end of the vibration feeding device is provided with a vibration mechanism, the upper end of the vibration mechanism is connected with a feeding mechanism, and the upper end of the feeding mechanism is connected with a feeding pipeline.
Further: the elastic mechanism is connected to the outer side of the positioning plate through a positioning sleeve, a sliding shaft is connected in the middle of the positioning sleeve, a spring is installed on the sliding shaft, and a pressing head is fixedly arranged at the bottommost end of the sliding shaft.
Further: the upper end of the receiving mechanism is provided with a positioning cylinder, the lower end of the positioning cylinder is connected with a nut center positioning pin, the left lower side of the receiving mechanism is provided with a limiting cylinder, and the head of the limiting cylinder is connected with a limiting plate; the sleeve is provided with an outer sleeve, an inner sleeve is arranged in the outer sleeve, and the left end of the inner sleeve is connected with a ring magnet.
Further: the rear ends of the bolt receiving and feeding device and the nut receiving and feeding device are provided with drag chains, and wires and air pipes are arranged in the drag chains; from on assembly platform's the look-down, manipulator right side, electric core roll table downside, reprocess work or material rest left side and robot C upside be equipped with the protection rail, assembly platform right side is equipped with instruction signal lamp and surveillance camera head.
Compared with the prior art, the invention has the beneficial effects that: according to the automatic production line, the press mounting device, the jacking device, the bolt receiving feeding device, the compacting device, the sliding device, the nut receiving feeding device, the back leaning device, the tightening device, the robot, various feeding devices and other main mechanical devices are arranged, the optimal design is carried out on each part, the automatic production of the assembly of the battery module is realized, the assembly of the module long bolts is automatic, the horizontal automatic tightening of the module nuts is carried out on different areas of a machine tool synchronously, the production efficiency is improved, the production qualification rate is improved, the production steps of single end plates, battery core units, separating plates, bolts, nuts and labels are integrated through the steps of grabbing, press mounting, assembling, tightening and labeling to form an integral battery module, and the beat requirement of 64.2S is met.
Drawings
FIG. 1 is a schematic plan layout of the present invention;
FIG. 2 is a schematic perspective view of an assembly platform according to the present invention;
FIG. 3 is a top view of the mounting platform of the present invention;
FIG. 4 is a schematic view of a press-fitting apparatus according to the present invention;
FIG. 5 is a schematic perspective view of the jacking device and the bolting feed device of the present invention;
FIG. 6 is a top view of the jacking device and the bolting feed device of the invention;
FIG. 7 is a front view of the jacking device and bolting feed device of the present invention;
FIG. 8 is a left side view of the jacking device and bolting feed device of the present invention;
FIG. 9 is a schematic view of the pneumatic clamping jaw of the present invention;
FIG. 10 is a schematic view of a compressing apparatus according to the present invention;
FIG. 11 is a schematic view of an elastic mechanism according to the present invention;
FIG. 12 is a front view of a nut receiving and feeding device of the present invention;
FIG. 13 is a top view of the nut receiving and feeding device of the present invention;
FIG. 14 is a schematic perspective view of a nut receiving mechanism according to the present invention;
FIG. 15 is a schematic view of a nut receiving mechanism according to the present invention;
FIG. 16 is a schematic view of a reclining device of the present invention;
FIG. 17 is a front view of the tightening device of the present invention;
FIG. 18 is a top view of the tightening device of the present invention;
FIG. 19 is a schematic view of a sleeve structure according to the present invention;
FIG. 20 is a schematic view showing the structure of a vibratory feeding device according to the present invention;
Fig. 21 is a schematic view of a battery module structure;
fig. 22 is a partially enlarged view of the battery module bolt and nut.
In the figure: 1. the assembly platform, 2, the press fitting device, 3, the jacking device, 4, the bolt receiving feeding device, 5, the compacting device, 6, the sliding platform device, 7, the nut receiving feeding device, 8, the back rest device, 9, the screwing device, 10, the robot A,11, the bolt material rack, 12, the turntable, 13, the manipulator, 14, the battery roller way, 15, the total control box, 16, the robot B,17, the front end plate roller way, 18, the separated plate rack, 19, the rear end plate roller way, 20, the protective fence, 21, the vibration feeding device, 22, the air pump, 23, the feeding pipeline, 24, the repairing material rack, 25, the turnover tray, 26, the label printer, 27, the conveyor belt, 28, the robot C,29, the robot D,30, the label scanning device, 31, the drag chain, 201, the servo press, 202, the press head, 203, the press guide rail, 204, the slide block, 205, the sliding support, 206, the press fitting base, 207, press stand, 301, jack-in cylinder, 302, jack-in column holder, 303, jack-in base, 304, jack-in column, 401, bolt feed cylinder, 402, bolt jaw holder, 403, pneumatic jaw, 404, bolt feed base, 501, hold-down holder, 502, guide mechanism, 503, travel switch mechanism, 504, hold-down cylinder, 505, positioning plate, 506, elastic mechanism, 601, slip table, 602, slide cylinder, 603, slip table guide rail, 604, guide bar, 701, nut feed base, 702, nut feed cylinder, 703, nut feed holder, 704, nut feed mechanism, 801, back head, 802, back mechanism, 803, back tailstock, 901, screw base, 902, screw shaft holder, 903, sleeve, 904, servo screw shaft, 905, screw feed cylinder, 1001, module, 1002, bolt, 2101, vibration jaw mechanism, 2102. the feeding mechanism 5061, a locating sleeve, 5062, a sliding shaft, 5063, a spring, 5064, a pressing head, 7041, a locating cylinder, 7042, a nut center locating pin, 7043, a limiting plate, 7044, a limiting cylinder, 9031, an outer sleeve, 9032, an inner sleeve, 9033 and a ring magnet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-22, the present invention provides a technical solution: the battery module assembly production line comprises an assembly platform 1, wherein a press-fitting device 2, a jacking device 3, a bolt receiving feeding device 4, a pressing device 5, a sliding device 6, a nut receiving feeding device 7, a leaning device 8, a tightening device 9, a robot A10 and a robot D29 are fixedly arranged on the assembly platform 1, the pressing device 5 is fixedly arranged at the center of the assembly platform 1, the sliding device 6 is positioned right below the pressing device 5, the press-fitting device 2, the jacking device 3 and the bolt receiving feeding device 4 are positioned on the right side of the pressing device 5, the jacking device 3 and the bolt receiving feeding device 4 are provided with two groups which are symmetrical with each other in a horizontal center line of the assembly platform 1, the press-fitting device 2 is positioned between the two jacking devices 3, the nut receiving feeding device 7, the leaning device 8 and the tightening device 9 are positioned on the left side of the pressing device 5, the nut receiving and feeding device 7 and the tightening device 9 are provided with two groups and are symmetrical with each other by the horizontal center line of the assembly platform 1, the anti-leaning device 8 is positioned between the two tightening devices 9, the horizontal center lines of the press mounting device 2, the pressing device 5 and the anti-leaning device 8 are overlapped, the robot A10 is positioned at the rightmost end of the assembly platform 1, the robot D29 is positioned at the leftmost end of the assembly platform 1, the outer side of the rightmost end of the assembly platform 1 is provided with a bolt material rack 11, the robot B16 is arranged under the robot A10, the left side and the right side of the robot B16 are provided with a rotary table 12, the lower side of the rotary table 12 is provided with a battery core roller table 14, a manipulator 13 is arranged above the upper end face of the battery core roller table 14, the lower side of the robot B16 is provided with a separated plate rack 18, the right side of the separated plate rack 18 is provided with a front end plate roller table 17, the right side of the front end plate roller table 17 is provided with a total control box 15, the left side of separation work or material rest 18 is equipped with back end plate roll table 19, the mounting platform 1 left end outside is equipped with and reprocesss work or material rest 24, it is equipped with vibrations feedway 21 to reprocess work or material rest 24 downside, vibrations feedway 21 right side is equipped with air pump 22, be connected with feed pipe 23 between vibrations feedway 21 and the nut material feed arrangement 7, it is equipped with turnover tray 25 to reprocess work or material rest 24 upside, turnover tray 25 upside is equipped with conveyer belt 27, conveyer belt 27 upper left side is equipped with label printer 26, label printer 26 right side is equipped with robot C28, robot C28 lower right side is equipped with label scanning device 30, label scanning device 30 is located conveyer belt 27 up end top.
The press-fitting device 2 is fixed on the assembly platform 1 through a press-fitting base 206, a press-fitting guide rail 203 is arranged at the upper end of the press-fitting base 206, a sliding block 204 is connected to the upper end of the press-fitting guide rail 203, a sliding bracket 205 is fixed to the upper end of the sliding block 204, a press bracket 207 is fixedly arranged at the right upper end of the press-fitting base 206, a servo press 201 is fixedly arranged on the press bracket 207, the left end of the servo press 201 is connected with the sliding bracket 205, and the left end of the sliding bracket 205 is connected with the press head 202; the anti-leaning device 8 is fixed on the assembly platform 1 through an anti-leaning tail seat 803, an anti-leaning mechanism 802 is installed at the right end of the anti-leaning tail seat 803, and an anti-leaning head 801 is installed at the right end of the anti-leaning mechanism 802.
The jacking device 3 is fixed on the assembly platform 1 through a jacking base 303, a jacking electric cylinder 301 is arranged at the right end of the jacking base 303, a jacking column bracket 302 is connected to the front end of the jacking electric cylinder 301, and a jacking column 304 is fixedly arranged on the jacking column bracket 302; the bolt receiving material feeding device 4 is fixed on the assembly platform 1 through a bolt feeding base 404, the upper end of the bolt feeding base 404 is connected with a bolt feeding cylinder 401, the upper end of the bolt feeding cylinder 401 is fixedly provided with a bolt clamping jaw support 402, the front end of the bolt clamping jaw support 402 is fixedly provided with a pneumatic clamping jaw 403, and the shape between the pneumatic clamping jaws 403 is hexagonal.
The compressing device 5 is fixed on the assembly platform 1 through a compressing bracket 501, guide mechanisms 502 are installed on the left side and the right side of the upper end of the compressing bracket 501, a compressing cylinder 504 is fixedly installed in the middle of the upper end of the compressing bracket 501, travel switch mechanisms 503 are arranged on the left side and the right side of the compressing cylinder 504, a positioning plate 505 is connected to the lower end head of the compressing cylinder 504, and elastic mechanisms 506 are uniformly and fixedly installed on the lower end of the positioning plate 505; the sliding device is characterized in that two sliding table guide rails 603 are arranged at the lower end of the sliding device 6, the sliding table guide rails 603 are fixed on the assembly platform 1, a sliding table 601 is connected to the upper end of the sliding table guide rails 603, the lower end of the sliding table 601 is connected with the head of a sliding cylinder 602, guide strips 604 are arranged on the front side and the rear side of the sliding table 601, and the guide strips 604 limit the positions of the two sides of the battery module.
The nut receiving and feeding device 7 is fixed on the assembly platform 1 through a nut feeding base 701, the upper end of the nut feeding base 701 is connected with a nut feeding cylinder 702, a nut receiving bracket 703 is fixedly arranged at the upper end of the nut feeding cylinder 702, and a receiving mechanism 704 is fixedly arranged at the front end of the nut receiving bracket 703; the tightening device 9 is fixed on the assembly platform 1 through the tightening base 901, a tightening feeding cylinder 905 is fixed at the left end of the tightening base 901, a tightening shaft support 902 is connected to the head of the tightening feeding cylinder 905, a servo tightening shaft 904 is fixedly installed on the tightening shaft support 902, the servo tightening shaft 904 is a special tightening shaft which is internally stopped and externally moved, a sleeve 903 is connected to the left side of the servo tightening shaft 904, tightening torque can be set by the servo tightening shaft 904, and the requirement of the required torque of 9+/-1.5 can be accurately met, and four nuts are screwed simultaneously.
The front end of the robot A is provided with a module clamping jaw 1001 and a bolt clamping jaw 1002, so that two grabbing functions can be realized.
The lower extreme of vibrations feedway 21 is equipped with vibration mechanism 2101, vibration mechanism 2101 upper end is connected with feeding mechanism 2102, feeding mechanism 2102 upper end is connected with feed pipeline 23.
The elastic mechanism 506 is connected to the outer side of the positioning plate 505 through a positioning sleeve 5061, a sliding shaft 5062 is connected to the middle of the positioning sleeve 5061, a spring 5063 is mounted on the sliding shaft 5062, and a pressing head 5064 is fixedly mounted at the bottommost end of the sliding shaft 5062.
The upper end of the receiving mechanism 704 is provided with a positioning cylinder 7041, the lower end of the positioning cylinder 7041 is connected with a nut center positioning pin 7042, the left lower side of the receiving mechanism 704 is provided with a limiting cylinder 7044, and the head of the limiting cylinder 7044 is connected with a limiting plate 7043; the sleeve 903 is provided with an outer sleeve 9031, the inner sleeve 9031 is internally provided with an inner sleeve 9032, the left end of the inner sleeve 9032 is connected with a ring magnet 9033, the inside of the head of the outer sleeve 9031 is a regular hexagon which is used for screwing the nut, the inside of the head of the inner sleeve 9032 is also a regular hexagon which is used for locking the head of the bolt, and the ring magnet 9033 is used for sucking the nut.
The rear ends of the bolt receiving and feeding device 4 and the nut receiving and feeding device 7 are respectively provided with a drag chain 31, and a wire and an air pipe are arranged in the drag chain 31; from the top view of the assembly platform (1), the right side of the manipulator 13, the lower side of the electric core roller way 14, the left side of the repairing rack 24 and the upper side of the robot C are provided with protective fences 20, and the right side of the assembly platform 1 is provided with an indication signal lamp and a monitoring camera.
The invention realizes the assembly production of the battery module by the following steps:
1) The front end plate roller way 17 and the rear end plate roller way 19 convey the end plates to two sides of a robot B16, the clamping jaws of the robot B clamp the front end plate and the rear end plate respectively and place the front end plate and the rear end plate on the outer sides of the rotary tables 12 on the two sides, and the rotary tables 12 rotate;
2) Feeding the battery cells to the lower side of the turntable 12 by the battery cell roller way 14, grabbing a battery cell unit by the mechanical arm 13, placing the battery cell unit on the middle inner side of the turntable 12, repeating the process for 4 times or 5 times, and rotating the turntable 12;
3) Clamping a separating plate from a separating plate frame 18 by a clamping jaw of a robot B16, and placing the separating plate in the middle position of a battery cell on the turntable 12;
4) The robot A10 respectively grabs the assembled semi-finished battery modules from the rotary table 12 to the sliding device 6 through the module clamping jaws 1001;
5) The sliding device 6 transversely moves under the action of the sliding cylinder 602, enters a press-fitting and pressing working position, is reversely leaned by the reverse leaning device 8, is pressed by the press-fitting device 2, and is pressed by the pressing device 5;
6) The robot A10 sequentially clamps 4 bolts onto the pneumatic clamping jaw 403 from the bolt material rack 11 through the bolt clamping jaw 1002, wherein the selected bolts are nuts with one end fixed, the heads to be installed at the other ends are in an outer hexagonal shape, and the bolts are jacked into the device 3 to position the bolts and jacked into the bolt installation holes;
7) The vibration feeding device feeds 4 nuts into the nut receiving mechanism 704 through the feeding pipeline 23, the bolt receiving feeding device 7 feeds the nuts to the tightening position, the sleeve 903 at the front end of the tightening device 9 performs cap recognition, adsorption and material taking on the nuts, then the servo tightening shaft 904 works to drive the sleeve 903 to tighten the nuts to reach a set torque, the sliding device 6 transversely moves, and the next station is entered;
8) The robot D29 clamping jaws grab the battery module onto the turnover tray 25;
9) Taking a label from the label printer 26 by the clamping jaw of the robot C28, pasting the label on the corresponding position of the battery module shell on the turnover tray 25, then scanning the label for inputting, and finally clamping the battery module with the labeled label on the conveyor belt 27 by the clamping jaw of the robot C28;
10 The battery module is transported to the right end on the conveyor belt 27, the label scanning device 30 scans labels, and the battery module is continuously transported to the integral packaging position along with the conveyor belt 27;
11 Robot D29 clamping jaws clamp the reject battery module onto the rework rack 24.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a battery module assembly line which characterized in that: including assembly platform (1), fixed mounting has pressure equipment device (2), top income device (3), bolt connect material feed device (4), closing device (5), slider (6), nut connect material feed device (7), anti-device (8), screw up device (9), robot A (10) and robot D (29) on assembly platform (1), closing device (5) fixed mounting is in assembly platform (1) center, slider (6) are located closing device (5) under, pressure equipment device (2), top income device (3) and bolt connect material feed device (4) are located closing device (5) right side, top income device (3) and bolt connect material feed device (4) to be equipped with two sets of and with assembly platform (1) horizontal center line bilateral symmetry, pressure equipment device (2) are located between two top income devices (3), nut connect material feed device (7), anti-device (8) and screw up device (9) are located closing device (5) left side, top income device (3) and bolt connect material feed device (4) to be located two sets of two, two screw up device (9) are located between two horizontal center lines (1) and two sets of screw up device (9) horizontal center line bilateral symmetry Compressing device (5) and anti-device (8) horizontal center line coincidence, robot A (10) are located mounting platform (1) rightmost end, robot D (29) are located mounting platform (1) leftmost end, mounting platform (1) rightmost end outside is equipped with bolt material frame (11), robot A (10) just downside is equipped with robot B (16), robot B (16) both sides all are equipped with revolving stage (12), revolving stage (12) downside is equipped with electric core roll table (14), manipulator (13) are installed to electric core roll table (14) up end top, robot B (16) downside is equipped with separation sheet material frame (18), separation sheet material frame (18) right side is equipped with front end plate (17), front end plate (17) right side is equipped with total control box (15), separation sheet material frame (18) left side is equipped with rear end plate (19), mounting platform (1) leftmost outside is equipped with and reprocesses material frame (24), it is equipped with air pump (21) to repair material frame (21), it has vibrations (21) to connect between material feeding device (23) to shake, repair work or material rest (24) upside is equipped with turnover tray (25), turnover tray (25) upside is equipped with conveyer belt (27), conveyer belt (27) upper left side is equipped with label printer (26), label printer (26) right side is equipped with robot C (28), robot C (28) lower right side is equipped with label scanning device (30), label scanning device (30) are located conveyer belt (27) up end top.
2. The battery module assembly line according to claim 1, wherein: the press mounting device (2) is fixed on the assembly platform (1) through a press mounting base (206), a press mounting guide rail (203) is mounted at the upper end of the press mounting base (206), a sliding block (204) is connected to the upper end of the press mounting guide rail (203), a sliding support (205) is fixed at the upper end of the sliding block (204), a press support (207) is fixedly mounted at the right upper end of the press mounting base (206), a servo press (201) is fixedly mounted on the press support (207), the left end of the servo press (201) is connected with the sliding support (205), and the left end of the sliding support (205) is connected with the press head (202); the anti-leaning device (8) is fixed on the assembly platform (1) through an anti-leaning tail seat (803), an anti-leaning mechanism (802) is arranged at the right end of the anti-leaning tail seat (803), and an anti-leaning head (801) is arranged at the right end of the anti-leaning mechanism (802).
3. The battery module assembly line according to claim 1, wherein: the jacking device (3) is fixed on the assembly platform (1) through a jacking base (303), a jacking electric cylinder (301) is arranged at the right end of the jacking base (303), a jacking column support (302) is connected to the front end of the jacking electric cylinder (301), and a jacking column (304) is fixedly arranged on the jacking column support (302); the bolt receiving feeding device (4) is fixed on the assembly platform (1) through a bolt feeding base (404), a bolt feeding cylinder (401) is connected to the upper end of the bolt feeding base (404), a bolt clamping jaw support (402) is fixedly arranged at the upper end of the bolt feeding cylinder (401), a pneumatic clamping jaw (403) is fixedly arranged at the front end of the bolt clamping jaw support (402), and a hexagon is formed between the pneumatic clamping jaws (403).
4. The battery module assembly line according to claim 1, wherein: the compressing device (5) is fixed on the assembling platform (1) through a compressing bracket (501), guide mechanisms (502) are arranged on the left side and the right side of the upper end of the compressing bracket (501), a compressing cylinder (504) is fixedly arranged in the middle of the upper end of the compressing bracket (501), travel switch mechanisms (503) are arranged on the left side and the right side of the compressing cylinder (504), a positioning plate (505) is connected to the lower end head of the compressing cylinder (504), and elastic mechanisms (506) are uniformly and fixedly arranged at the lower end of the positioning plate (505); the sliding device is characterized in that two sliding table guide rails (603) are arranged at the lower end of the sliding device (6), the sliding table guide rails (603) are fixed on the assembly platform (1), a sliding table (601) is connected to the upper end of the sliding table guide rails (603), the lower end of the sliding table (601) is connected with the head of a sliding cylinder (602), and guide strips (604) are arranged on the front side and the rear side of the sliding table (601).
5. The battery module assembly line according to claim 1, wherein: the nut receiving and feeding device (7) is fixed on the assembly platform (1) through a nut feeding base (701), the upper end of the nut feeding base (701) is connected with a nut feeding cylinder (702), a nut receiving bracket (703) is fixedly arranged at the upper end of the nut feeding cylinder (702), and a receiving mechanism (704) is fixedly arranged at the front end of the nut receiving bracket (703); tightening device (9) are fixed on assembly platform (1) through tightening base (901), it has to screw up and advances electric jar (905) to screw up base (901) left end, screw up and advance electric jar (905) head connection and screw up axle support (902), screw up fixed mounting on axle support (902) and screw up axle (904), servo screw up axle (904) left side and be connected with sleeve (903).
6. The battery module assembly line according to claim 1, wherein: and a module clamping jaw (1001) and a bolt clamping jaw (1002) are arranged at the front end of the robot A.
7. The battery module assembly line according to claim 1, wherein: the vibrating feeding device is characterized in that a vibrating mechanism (2101) is arranged at the lower end of the vibrating feeding device (21), a feeding mechanism (2102) is connected to the upper end of the vibrating mechanism (2101), and the upper end of the feeding mechanism (2102) is connected with a feeding pipeline (23).
8. The battery module assembly line according to claim 4, wherein: the elastic mechanism (506) is connected to the outer side of the positioning plate (505) through a positioning sleeve (5061), a sliding shaft (5062) is connected in the middle of the positioning sleeve (5061), a spring (5063) is installed on the sliding shaft (5062), and a pressing head (5064) is fixedly arranged at the bottommost end of the sliding shaft (5062).
9. The battery module assembly line according to claim 5, wherein: the upper end of the receiving mechanism (704) is provided with a positioning cylinder (7041), the lower end of the positioning cylinder (7041) is connected with a nut center positioning pin (7042), the left lower side of the receiving mechanism (704) is provided with a limiting cylinder (7044), and the head of the limiting cylinder (7044) is connected with a limiting plate (7043); an outer sleeve (9031) is arranged on the sleeve (903), an inner sleeve (9032) is arranged in the outer sleeve (9031), and the left end of the inner sleeve (9032) is connected with a ring magnet (9033).
10. The battery module assembly line according to claim 1, wherein: the rear ends of the bolt receiving and feeding device (4) and the nut receiving and feeding device (7) are respectively provided with a drag chain (31), and a wire and an air pipe are arranged in the drag chain (31); from on the top view of assembly platform (1), manipulator (13) right side, electric core roll table (14) downside, reprocess work or material rest (24) left side and robot C upside are equipped with protection rail (20), assembly platform (1) right side is equipped with instruction signal lamp and surveillance camera head.
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| CN201910902895.0A CN110587295B (en) | 2019-09-24 | 2019-09-24 | Battery module assembly production line |
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| CN201910902895.0A CN110587295B (en) | 2019-09-24 | 2019-09-24 | Battery module assembly production line |
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| CN110587295B true CN110587295B (en) | 2024-06-11 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111244521A (en) * | 2020-01-21 | 2020-06-05 | 深圳宇龙机器人科技有限公司 | Hydrogen fuel cell assembly method and apparatus |
| CN111890041B (en) * | 2020-08-06 | 2021-11-16 | 速博达(深圳)自动化有限公司 | Battery cell UV curing device and battery production line |
| CN112453893A (en) * | 2020-11-27 | 2021-03-09 | 苏州宇亚自动化科技有限公司 | Automatic pan feeding assembly line of battery accessories |
| CN113510459A (en) * | 2021-07-01 | 2021-10-19 | 曙光信息产业股份有限公司 | Server power supply assembling device and assembling method |
| CN115106762B (en) * | 2022-07-25 | 2023-11-03 | 武汉德宝装备股份有限公司 | Automatic assembly system and method for automobile power battery module |
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