CN110911593A - Battery cap assembling equipment and assembling method thereof - Google Patents
Battery cap assembling equipment and assembling method thereof Download PDFInfo
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- CN110911593A CN110911593A CN201911197904.7A CN201911197904A CN110911593A CN 110911593 A CN110911593 A CN 110911593A CN 201911197904 A CN201911197904 A CN 201911197904A CN 110911593 A CN110911593 A CN 110911593A
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- 238000000034 method Methods 0.000 title claims description 26
- 239000012943 hotmelt Substances 0.000 claims abstract description 197
- 238000002844 melting Methods 0.000 claims abstract description 173
- 230000008018 melting Effects 0.000 claims abstract description 170
- 239000000463 material Substances 0.000 claims abstract description 140
- 239000011148 porous material Substances 0.000 claims abstract description 118
- 239000002699 waste material Substances 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 111
- 238000001514 detection method Methods 0.000 claims description 100
- 238000007599 discharging Methods 0.000 claims description 86
- 238000009413 insulation Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 238000010128 melt processing Methods 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052744 lithium Inorganic materials 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 24
- 230000007306 turnover Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000004880 explosion Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
Abstract
The invention relates to the field of lithium battery accessory production. A battery cap assembling device comprises a rack, and an index plate rotating device, an explosion-proof sheet feeding device, a pore plate feeding device, a rubber ring feeding device, a waste product blanking device, a transfer device, a pore plate hot melting device, an explosion-proof sheet hot melting device and a finished product conveying device which are arranged on the rack; the explosion-proof sheet feeding device is used for conveying and feeding the explosion-proof sheets to the jig group, and the orifice plate feeding device is used for conveying and feeding the orifice plate to the explosion-proof sheets; the rubber ring feeding device is used for conveying and feeding the rubber rings into the orifice plate; the transfer device is used for conveying the material combination to the pore plate hot melting device and the explosion-proof piece hot melting device respectively, and the pore plate and the explosion-proof piece are subjected to hot melting processing through the pore plate hot melting device and the explosion-proof piece hot melting device respectively. The conveying device has the advantages that the conveying stability of the explosion-proof sheet, the pore plate and the rubber ring is improved; waste products are convenient to discharge and collect; the material is conveniently conveyed stably at the same time, and the conveying efficiency is improved; improve the hot melt stability and improve the hot melt quality.
Description
Technical Field
The invention relates to the field of production of lithium battery fittings, in particular to a battery cap assembling device and a battery cap assembling method.
Background
The battery cap mainly comprises explosion-proof piece, orifice plate and rubber ring, carries explosion-proof piece, orifice plate and rubber ring to the tool in proper order respectively earlier during production to preliminary equipment, carry the assembly to carry out the equipment that hot melt processing accomplished the battery cap in the hot melting device again.
The conventional battery cap assembling equipment is the automatic assembling and welding equipment for the battery cap disclosed in the Chinese invention patent with the publication number of CN110369890A, and comprises a rotary feeding device, wherein the rotary feeding device comprises a driving mechanism, a rack and a feeding turntable, the driving mechanism is fixedly arranged on the rack, the feeding turntable is fixedly arranged on the driving mechanism and is provided with a plurality of half open holes, assembling clamps are embedded in the half open holes, and each assembling clamp is provided with two accommodating through grooves; the cap feeding device feeds the cap to the accommodating through groove; the rubber ring feeding device feeds the small rubber ring to the accommodating through groove; the orifice plate feeding device feeds the orifice plate to the accommodating through groove; the cap pressing device presses the top cap, the small rubber ring and the pore plate; the cap welding device welds the cap and the top cover together; the finished product assembling device overturns the semi-finished product cover cap and presses the sealing ring and the semi-finished product cover cap together to form the finished product cover cap. So realized the automatic equipment welding of battery block, reduced equipment work load, shortened consuming time, reduced the equipment welding cost.
The whole processing process of the existing battery cap assembly has the following problems: at present, in the process of conveying the explosion-proof sheets, the pore plates and the rubber rings, a compaction stabilizing device is not arranged, so that materials are separated in the conveying process, and the materials are not detected, so that the rejection rate of products is greatly influenced; secondly, the waste products in the existing device are all discharged after being completely assembled, so that the processing time and the cost are wasted; in the transfer conveying process, most of the materials are conveyed one by one for processing, so that the processing efficiency is reduced, and the materials are subjected to hot melting one by one, so that the hot melting cost is greatly improved, and the processing and conveying efficiency is low; (IV) in the hot melt course of working, do not stably place the material, can lead to carrying the material position that shifts to have the deviation, can lead to the hot melt quality low when the hot melt to lead to the linkage effect poor.
Disclosure of Invention
The invention aims to solve the problem of assembly of the existing battery cap, and provides a device which is convenient for stable conveying of an explosion-proof sheet, a pore plate and a rubber ring, and detection and improvement of conveying quality; discharging and collecting unqualified products in advance; the material is conveniently conveyed stably at the same time, and the conveying efficiency is improved; a battery cap equipment convenient to promote hot melt in-process stability and promote hot melt quality.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose: a battery cap assembling device comprises a rack, and an index plate rotating device, an explosion-proof sheet feeding device, a pore plate feeding device, a rubber ring feeding device, a waste product blanking device, a transfer device, a pore plate hot melting device, an explosion-proof sheet hot melting device and a finished product conveying device which are arranged on the rack; the index plate rotating device is provided with an index plate, the index plate is provided with a plurality of stations, and the index plate sequentially comprises a first station, a second station, a third station, a fourth station, a fifth station, a sixth station, a seventh station, an eighth station, a ninth station, a tenth station and an eleventh station along the outer ring of the index plate in the clockwise direction; the outer ring of the dividing disc is regularly provided with a plurality of jig groups in an arrayed mode, the explosion-proof sheet feeding devices are located at the first station, the second station and the third station, and the explosion-proof sheet feeding devices are used for conveying and feeding explosion-proof sheets to the jig groups and pressing and detecting the explosion-proof sheets; the orifice plate feeding device is positioned at the fourth station, the fifth station and the sixth station and is used for conveying and feeding an orifice plate onto the explosion-proof sheet and carrying out compaction detection; the rubber ring feeding device is positioned at the seventh station and the eighth station and used for conveying and feeding the rubber rings into the pore plate; the waste discharging device is positioned at the ninth station and discharges the assembled waste; the transfer device is located tenth station and eleventh station, and the transfer device is used for carrying the material combination to orifice plate hot melt device and explosion-proof piece hot melt device respectively, carries out the hot melt processing with orifice plate and explosion-proof piece respectively through orifice plate hot melt device and explosion-proof piece hot melt device, and finished product conveyor is used for carrying the ejection of compact with the finished product.
Preferably, the explosion-proof sheet feeding device comprises an explosion-proof sheet conveying and feeding assembly, an explosion-proof sheet pressing assembly and an explosion-proof sheet detecting assembly; the conveying and feeding assembly of the explosion-proof piece is positioned at a first station and comprises an explosion-proof piece connecting support, an explosion-proof piece conveying base, an explosion-proof piece conveying lifting cylinder, an explosion-proof piece conveying lifting frame, an explosion-proof piece conveying motor, an explosion-proof piece transmission wheel set, an explosion-proof piece rotating shaft, an explosion-proof piece rotating plate and two explosion-proof piece conveying heads; the explosion-proof sheet linking bracket and the explosion-proof sheet conveying base are respectively arranged on the frame, the explosion-proof sheet conveying lifting cylinder is arranged at one side of the explosion-proof sheet conveying base, the explosion-proof sheet conveying lifting frame is arranged on the explosion-proof sheet conveying base through the explosion-proof sheet conveying lifting slide rail, and the explosion-proof piece conveying lifting frame is connected with the moving part of the explosion-proof piece conveying lifting cylinder, the explosion-proof piece conveying motor is arranged at the other side of the explosion-proof piece conveying base through an explosion-proof piece conveying motor fixing plate, the explosion-proof piece transmission wheel set is connected with a rotating shaft of the explosion-proof piece conveying motor, the bottom of the explosion-proof piece rotating shaft is arranged on the explosion-proof piece transmission wheel set in a matching way, the explosion-proof sheet rotating shaft is arranged on the explosion-proof sheet conveying lifting frame through the explosion-proof sheet rotating shaft sleeve, the explosion-proof sheet rotating plate is connected with the top of the explosion-proof sheet rotating shaft, the two explosion-proof sheet conveying heads are arranged on the explosion-proof sheet rotating plate, and the explosion-proof sheet conveying heads are connected with the explosion-proof sheet connecting support; the explosion-proof piece pressing assembly is positioned at the second station and comprises an explosion-proof piece pressing bracket, two explosion-proof piece pressing cylinders, two explosion-proof piece pressing movable plates, two explosion-proof piece pressing plates and two explosion-proof piece pressing heads; the explosion-proof piece pressing bracket is arranged on the frame, the two explosion-proof piece pressing cylinders are arranged at the lower part of the explosion-proof piece pressing bracket side by side, the two explosion-proof piece pressing movable plates are respectively connected with the top parts of the two explosion-proof piece pressing cylinders, the two explosion-proof piece pressing movable plates are arranged on the explosion-proof piece pressing bracket through two explosion-proof piece pressing movable slide rails, the two explosion-proof piece pressing plates are respectively arranged at the top parts of the two explosion-proof piece pressing movable plates, the two explosion-proof piece pressing heads are respectively arranged on the two explosion-proof piece pressing plates, the rear part of the explosion-proof piece pressing bracket is provided with two explosion-proof piece lifting sensors, the explosion-proof piece lifting sensors are matched with the explosion-proof piece pressing plates, the explosion-proof piece detecting assembly is positioned at a third station, the explosion-proof piece detecting assembly comprises an explosion-proof piece detecting bracket, a first explosion-proof piece detector and a second explosion-proof piece detector, the first explosion-proof piece detector and the second explosion-proof, the first explosion-proof piece detector and the second explosion-proof piece detector detect in a visual detection mode.
Preferably, the orifice plate feeding device comprises an orifice plate conveying and feeding assembly, an orifice plate compressing assembly and an orifice plate detecting assembly; the orifice plate conveying and feeding assembly is positioned at a fourth station and comprises an orifice plate conveying support, an orifice plate feeding connecting plate, an orifice plate lifting cylinder, an orifice plate lifting frame, an orifice plate internal and external moving cylinder, an orifice plate moving plate and four orifice plate conveying heads; the pore plate conveying support is arranged on the rack, the pore plate feeding connecting plate is arranged on one side of the pore plate conveying support, the pore plate lifting frame is arranged on the pore plate conveying support through a pore plate lifting slide rail, the pore plate lifting cylinder is arranged on the other side of the pore plate conveying support, the top of the pore plate lifting cylinder is connected with the pore plate lifting frame, the pore plate internal and external moving cylinder is arranged on the top of the pore plate lifting frame, the pore plate moving plate is connected with the moving part of the pore plate internal and external moving cylinder, the pore plate moving plate is arranged on the pore plate lifting frame through the pore plate moving slide rail, four pore plate conveying heads are regularly arranged on the pore plate moving plate, and the four pore; the pore plate pressing assembly is located at the fifth station and is the same as the explosion-proof piece pressing assembly in structure, the pore plate detection assembly is located at the sixth station and is the same as the explosion-proof piece detection assembly in structure.
Preferably, the rubber ring feeding device comprises a rubber ring conveying and feeding assembly and a rubber ring detection assembly; the rubber ring conveying and feeding assembly structure is the same as that of the explosion-proof sheet conveying and feeding assembly structure, and the rubber ring detection assembly comprises a rubber ring detection support, two rubber ring detection cylinders, two rubber ring detection lifting plates, two rubber ring detection plates and two rubber ring detection heads; the rubber ring detection support is arranged on the machine frame, the two rubber ring detection cylinders are arranged in the lower portion of the rubber ring detection support side by side, the two rubber ring detection lifting plates are respectively connected with the tops of the two rubber ring detection cylinders, the two rubber ring detection plates are respectively arranged at the tops of the two rubber ring detection lifting plates, the two rubber ring detection heads are respectively arranged on the two rubber ring detection plates, and each rubber ring detection head is provided with two detection probes.
Preferably, the waste blanking device comprises a blanking support, a blanking horizontal electric cylinder, a blanking L-shaped connecting plate, a plurality of blanking conveying heads, a blanking box, a blanking jacking support and a blanking jacking cylinder; the blanking device comprises a blanking support, a blanking horizontal electric cylinder, a blanking L-shaped connecting plate, a plurality of blanking conveying heads, a transverse plate, a blanking box and a blanking box, wherein the blanking support is arranged on a rack; the blanking jacking support is arranged on the frame and located below the jig group, the blanking jacking cylinder is arranged at the top of the blanking jacking support, and the blanking jacking cylinder penetrates through the blanking jacking support to be connected with a blanking jacking block.
Preferably, the transfer device comprises a discharging transfer component, a discharging platform and a hot melting transfer component; the discharging and transferring assembly comprises a discharging and transferring bracket, a first discharging and transferring electric cylinder and a second discharging and transferring electric cylinder; the discharging and transferring bracket is arranged on the rack, and the first discharging and transferring electric cylinder and the second discharging and transferring electric cylinder are respectively arranged on the front side and the rear side of the upper part of the discharging and transferring bracket; the moving parts of the first discharging transfer electric cylinder and the second discharging transfer electric cylinder are respectively provided with a grabbing module, and the grabbing modules comprise a grabbing support plate, a grabbing lifting cylinder, a grabbing lifting plate, a grabbing rotary cylinder, a grabbing rotary frame and two grabbing rotary heads; the grabbing and supporting plate is arranged on the moving part of the first discharging and transferring electric cylinder, the grabbing lifting cylinder is arranged at the top of the grabbing supporting plate, the grabbing lifting plate is connected to the bottom of the grabbing lifting cylinder, the grabbing lifting plate is arranged on the grabbing supporting plate through a grabbing lifting slide rail, the grabbing rotating cylinder is arranged at the bottom of the grabbing lifting plate, the grabbing rotating frame is connected with the rotating part of the grabbing rotating cylinder, and the two grabbing rotating heads are connected to two sides of the grabbing rotating frame; the number of the discharging platforms is two, the discharging platforms are respectively positioned at the front side and the rear side of the discharging transfer bracket, and each upper discharging platform is provided with a plurality of regularly arranged material grooves; the hot melt transfer components are two in number and the same in structure and are respectively positioned on the front side and the rear side of the discharge transfer support, and each hot melt transfer component comprises a hot melt transfer horizontal electric cylinder, a hot melt transfer front electric cylinder and a hot melt transfer rear electric cylinder, a hot melt transfer U-shaped frame, a hot melt transfer lifting cylinder, a hot melt transfer lifting frame and a transfer U-shaped plate; the hot melt shifts horizontal electric jar setting in the frame, the hot melt shifts around the hot melt and sets up on the removal portion that the horizontal electric jar was shifted to the hot melt, the hot melt shifts the U type frame and sets up the removal portion that the electric jar was shifted around the hot melt, the hot melt shifts the middle part that the lift cylinder set up at the hot melt shifts U type frame, the hot melt shifts the crane middle part and is connected with the top that the hot melt shifted the lift cylinder, and the hot melt shifts the crane and shifts lift slide rail and hot melt transfer U type frame sliding connection through the hot melt, it shifts the U template setting on the hot melt shifts the crane, it is provided with a plurality of hot melt transfer heads to shift regular array on the U template to shift.
Preferably, the orifice plate hot melting device comprises an orifice plate hot melting assembly and a hot melting turnover assembly; the orifice plate hot melting assembly comprises an orifice plate first hot melting module and an orifice plate second hot melting module; the pore plate first hot melting module and the pore plate second hot melting module are symmetrically arranged on the rack, and the pore plate first hot melting module comprises four pore plate hot melting lifting guide rods, a pore plate hot melting lifting cylinder, a pore plate hot melting lifting frame, two hot melting jacking cylinders, a pore plate heat insulation plate, a pore plate hot melting plate and a material jig; the four pore plate hot melting lifting guide rods are arranged on the rack in a regular manner, the tops of the four pore plate hot melting lifting guide rods are connected with a hot melting top plate, and a plurality of hot melting top heads which are arranged in a regular manner are arranged on the hot melting top plate; the top of the orifice plate second hot melting module is connected to the hot melting top plate, the orifice plate hot melting lifting cylinder is arranged on the rack and is positioned in the center of the four orifice plate hot melting lifting guide rods, the bottom of the orifice plate hot melting lifting frame is connected with the orifice plate hot melting lifting cylinder, the orifice plate hot melting lifting frame is sleeved on the four orifice plate hot melting lifting guide rods, the two hot melting jacking cylinders are arranged on two sides of the orifice plate hot melting lifting frame, the two hot melting jacking cylinders are provided with hot melting jacking plates, each hot melting jacking plate is provided with a jacking head, the orifice plate heat insulation plate is arranged on the orifice plate hot melting lifting frame, the orifice plate hot melting plate is arranged on the orifice plate heat insulation plate, a plurality of heating pipes are arranged in the orifice plate hot melting plate, the material jig is; the top of the orifice plate hot melting lifting frame is provided with a plurality of regularly arranged hot melting ejector rods, and the hot melting ejector rods sequentially penetrate through the orifice plate heat insulation plate, the orifice plate hot melting plate and the material jig; the hot melting overturning assembly comprises a U-shaped overturning base, an overturning lifting cylinder, an overturning lifting frame, an overturning motor, an overturning rotating shaft, a first overturning pressing plate and a second overturning pressing plate; u type upset base sets up in the frame, upset lift cylinder sets up the middle part at U type upset base, upset crane middle part is connected with the top of upset lift cylinder, and the upset crane sets up on U type upset base through upset lift slide rail, the upset motor sets up the one side at the upset crane, the upset pivot is connected with the pivot of upset motor, first upset pressure strip and second upset compress tightly the cover respectively and establish in the upset pivot, first upset pressure strip and second upset compress tightly on equal regular spread be provided with a plurality of material pressure heads.
Preferably, the structure of the explosion-proof piece hot melting device is the same as that of the pore plate hot melting assembly, an explosion-proof piece lifting movable plate is further sleeved on the four pore plate hot melting lifting guide rods, an explosion-proof piece lifting cylinder is connected to the upper portion of the explosion-proof piece lifting movable plate and arranged on the hot melting top plate, and a discharging material discharging platform is arranged at the discharging end of the explosion-proof piece hot melting device.
Preferably, the finished product conveying device is a grabbing and transferring manipulator.
A method for assembling a battery cap sequentially comprises the following steps:
feeding an explosion-proof sheet: the explosion-proof sheet feeding device is characterized in that an index plate rotating device rotates to a first station, an explosion-proof sheet is conveyed to an explosion-proof sheet connecting support in an explosion-proof sheet feeding device, an explosion-proof sheet conveying lifting frame is driven to move to the position above the explosion-proof sheet connecting support through an explosion-proof sheet conveying lifting cylinder, an explosion-proof sheet rotating shaft is driven to rotate through an explosion-proof sheet conveying motor, so that two explosion-proof sheet conveying heads on an explosion-proof sheet rotating plate are driven to suck the explosion-proof sheet from the explosion-proof sheet connecting support and convey the explosion-proof sheet to a jig set in a rotating mode, the index plate rotates to a second station, an explosion-proof sheet pressing cylinder drives an explosion-proof sheet pressing plate to descend, so that the explosion-proof sheet pressing heads stably press the explosion-proof sheet on the jig set, finally the index plate rotates to a third station, and the placing condition is visually detected through a first explosion-proof sheet detector and a second;
(II) feeding through a pore plate: the jig group provided with the explosion-proof sheet on the index plate rotating device rotates to a fourth station, the orifice plate is conveyed to an orifice plate feeding connecting plate in an orifice plate conveying and feeding assembly through an orifice plate conveying vibration plate, four orifice plate conveying heads are driven to move above the orifice plate feeding connecting plate through an orifice plate inner and outer moving air cylinder, an orifice plate lifting frame is driven to move downwards through an orifice plate lifting air cylinder, so that the orifice plate on the orifice plate feeding connecting plate is sucked and conveyed to the jig group provided with the explosion-proof sheet, the orifice plate is pressed through an orifice plate pressing assembly in the same working mode as the explosion-proof sheet pressing assembly, and the detection is performed through a hole plate detection assembly in the same working mode as the explosion-proof sheet detection assembly;
(III) feeding rubber rings: the jig group provided with the explosion-proof sheet and the pore plate on the index plate rotating device rotates to a seventh station, the rubber ring is conveyed to the pore plate through the rubber ring conveying and feeding assembly and the explosion-proof sheet conveying and feeding assembly in the same mode, the jig group rotates to an eighth station, and the rubber ring detecting cylinder on the rubber ring detecting assembly drives the two rubber ring detecting heads on the rubber ring detecting lifting plate to detect the rubber ring;
(IV) blanking waste products: the rotary device rotates to a ninth station through the index plate, the blanking horizontal electric cylinder drives the blanking L-shaped connecting plate to horizontally move and position, and the waste products are sucked and blanked at one time through the four blanking conveying heads;
(V) conveying and transferring: the jig group provided with the explosion-proof sheet, the pore plate and the rubber ring assembly is conveyed to the tenth station, the grabbing module is driven to move above the material assembly by a first material discharging and transferring electric cylinder in a material discharging and transferring assembly on the transferring device, the grabbing lifting cylinder on the grabbing module drives the grabbing lifting plate to move downwards, the grabbing rotary cylinder drives the two grabbing rotary heads to suck and move the material assembly on the jig group to the material groove of the material discharging platform, the operation is repeated for a plurality of times, and after the material discharging platform is fully arranged, the materials on the discharging platform are all sucked at one time by the hot melting transfer component and are moved to the orifice plate hot melting device for processing, the materials are conveyed back to the jig group by the same method and conveyed to the eleventh station, and the materials are conveyed to the explosion-proof sheet hot melting device for processing by the second discharging and transferring electric cylinder and the hot melting transfer assembly on the other side in the same manner;
(VI) hot melting processing: carry the material of treating the hot melt to hot melt material groove through transfer device on, it is rotatory to drive the upset pivot through upset motor on the hot melt upset subassembly, thereby it compresses tightly fixedly to drive the material on first upset pressure strip and the second upset pressure strip with hot melt material groove, it removes to the top to drive orifice plate hot melt crane through orifice plate hot melt lift cylinder on the orifice plate hot melt subassembly, it jacks up hot melt ejector pin to drive the puller head through hot melt puller cylinder, from the hot melt puller top that makes material jack-up and top tight, generate heat through the heating pipe and carry out hot melt processing to the material, explosion-proof piece hot melt device processes and the unloading with the hot melt mode that orifice plate hot melt device is the same.
According to the battery cap assembling equipment adopting the technical scheme, the feeding assembly is conveyed through the explosion-proof sheet on the explosion-proof sheet feeding device, so that the explosion-proof sheet is stably transferred and conveyed to the jig group from the explosion-proof sheet connecting support, and the stability and the accuracy of feeding are further improved; the explosion-proof sheet is further stably placed in the jig through the explosion-proof sheet pressing assembly, so that position deviation is prevented from occurring, and further guarantee is provided through the explosion-proof sheet detection assembly; the orifice plate conveying and feeding assembly on the orifice plate feeding device is convenient for stably transferring and conveying the orifice plate from the orifice plate connecting bracket to the jig group, so that the stability and the accuracy of orifice plate feeding are further improved; the pore plate is further stably placed on an explosion-proof sheet of the jig through the pore plate pressing assembly, so that position deviation is prevented from occurring, and further guarantee is provided through the pore plate detection assembly; the rubber ring feeding assembly of the rubber ring feeding device is used for stably transferring and conveying the rubber ring to the jig group, so that the stability and the accuracy of feeding the rubber ring are further improved; the detection lifting precision is further improved through a rubber ring detection cylinder on the rubber ring detection assembly, and the rubber ring installation precision is further improved through a rubber ring detection head; the material on the jig group can be stably and accurately grabbed conveniently through the material discharging and transferring component in the transferring device, so that the transferring and sucking precision and efficiency are further improved; the material storage and processing are facilitated through the material discharge platform, the waiting materials are conveyed at the same time through the hot melting transfer assembly, and the conveying efficiency is further improved; through orifice plate hot melt device be convenient for better compress tightly the material and place, place and remove the in-process and break away from, be convenient for further promote the stability of hot melt in-process, through pressing from both sides the material tight further promotion hot melt effect during the hot melt to further promote product quality.
In summary, the conveying device has the advantages that the conveying stability of the explosion-proof sheet, the pore plate and the rubber ring is improved; waste products are convenient to discharge and collect; the material is conveniently conveyed stably at the same time, and the conveying efficiency is improved; improve the hot melt stability and improve the hot melt quality.
Drawings
Fig. 1 is a schematic structural view of a battery cap assembling apparatus according to the present invention.
Fig. 2 is a schematic structural diagram of an explosion-proof sheet feeding device.
Fig. 3 is a schematic structural diagram of the orifice plate feeding device and the rubber ring feeding device.
Fig. 4 is a schematic structural diagram of a waste blanking device.
Fig. 5 is a schematic structural view of the transfer device.
FIG. 6 is a schematic diagram of a structure of the orifice plate thermal fusion device.
Detailed Description
The following describes a detailed embodiment of the present invention with reference to the accompanying drawings.
As shown in fig. 1, a battery cap assembling device comprises a frame, and an index plate rotating device 1, an explosion-proof sheet feeding device 2, a pore plate feeding device 3, a rubber ring feeding device 4, a waste product blanking device 5, a transfer device 6, a pore plate hot melting device 7, an explosion-proof sheet hot melting device 8 and a finished product conveying device 9 which are arranged on the frame; the index plate rotating device 1 is provided with an index plate 101, the index plate 101 is provided with a plurality of stations, and the index plate 101 sequentially comprises a first station, a second station, a third station, a fourth station, a fifth station, a sixth station, a seventh station, an eighth station, a ninth station, a tenth station and an eleventh station along the outer ring of the index plate 101 in the clockwise direction; regular arrangement is provided with a plurality of tool groups 102 on the outer lane of graduated disk 101, and every tool group includes four tool seats, and four tool seat regular spread, further increases the quantity of carrying processing through four tool seats, raises the efficiency. The explosion-proof sheet feeding device 2 is positioned at the first station, the second station and the third station, and the explosion-proof sheet feeding device 2 is used for conveying and feeding explosion-proof sheets onto the jig group 102 and pressing and detecting the explosion-proof sheets; the orifice plate feeding device 3 is positioned at the fourth station, the fifth station and the sixth station, and the orifice plate feeding device 3 is used for conveying and feeding an orifice plate onto an explosion-proof sheet and carrying out compaction detection; the rubber ring feeding device 4 is positioned at the seventh station and the eighth station, and the rubber ring feeding device 4 is used for conveying and feeding the rubber rings into the pore plate; the waste blanking device 5 is positioned at the ninth station, and the waste blanking device 5 blanks the assembled waste; the transfer device 6 is located tenth station and eleventh station, and the transfer device 6 is used for carrying the material combination to orifice plate hot melt device 7 and explosion-proof piece hot melt device 8 respectively, carries out the hot melt processing with orifice plate and explosion-proof piece respectively through orifice plate hot melt device 7 and explosion-proof piece hot melt device 8, and finished product conveyor 9 is for snatching the transfer manipulator, and finished product conveyor 9 is used for carrying the finished product ejection of compact.
As shown in fig. 1 and 2, the feeding device 2 for the explosion-proof sheet comprises an explosion-proof sheet conveying and feeding assembly, an explosion-proof sheet compressing assembly and an explosion-proof sheet detecting assembly; the explosion-proof piece conveying and feeding assembly is positioned at a first station and comprises an explosion-proof piece connecting support 211, an explosion-proof piece conveying base 212, an explosion-proof piece conveying lifting cylinder 213, an explosion-proof piece conveying lifting frame 214, an explosion-proof piece conveying motor 215, an explosion-proof piece transmission wheel set 216, an explosion-proof piece rotating shaft 217, an explosion-proof piece rotating plate 218 and two explosion-proof piece conveying heads 219; explosion-proof piece links up support 211 and explosion-proof piece and carries base 212 and set up respectively in the frame, and explosion-proof piece links up support 211 and explosion-proof piece and carries base 212 and links up mutually and be convenient for better carrying. The lifting cylinder 213 is carried to the explosion-proof piece sets up in one side that the base 212 was carried to the explosion-proof piece, and the crane 214 is carried to the explosion-proof piece to carry the lift slide rail through the explosion-proof piece and sets up on the base 212 is carried to the explosion-proof piece, and the crane 214 is carried to the explosion-proof piece to be connected with the removal portion that the lifting cylinder 213 was carried to the explosion-proof piece, carries the lifting cylinder 213 to drive the explosion-proof piece to carry the crane 214 to go up and down the location through the explosion. Explosion-proof piece conveying motor 215 passes through explosion-proof piece conveying motor fixed plate and sets up the opposite side at explosion-proof piece transport base 212, explosion-proof piece transmission wheelset 216 is connected with explosion-proof piece conveying motor 215's pivot, it rotates to drive explosion-proof piece transmission wheelset through explosion-proof piece conveying motor 215, the bottom cooperation setting of explosion-proof piece pivot 217 is on explosion-proof piece transmission wheelset 216, and explosion-proof piece pivot 217 sets up on explosion-proof piece carries crane 214 through explosion-proof piece pivot cover 2171, it is rotatory to drive explosion-proof piece pivot 217 through explosion-proof piece transmission wheelset 216. Explosion-proof piece commentaries on classics board 218 is connected with the top of explosion-proof piece pivot 217, and two explosion-proof piece transport head 219 sets up on explosion-proof piece commentaries on classics board 218, carry the head 219 through explosion-proof piece and be convenient for better carrying, promote transport stability. The conveying head 219 of the explosion-proof sheet is connected with the explosion-proof sheet connecting bracket 211, so that the explosion-proof sheet can be better grabbed and conveyed.
The explosion-proof piece pressing assembly is positioned at the second station and comprises an explosion-proof piece pressing bracket 221, two explosion-proof piece pressing cylinders 222, two explosion-proof piece pressing movable plates 223, two explosion-proof piece pressing plates 224 and two explosion-proof piece pressing heads 225; the explosion-proof piece pressing bracket 221 is arranged on the rack, the two explosion-proof piece pressing cylinders 222 are arranged at the lower part of the explosion-proof piece pressing bracket 221 side by side, and the explosion-proof piece pressing cylinders 222 are used for lifting driving. The two explosion-proof piece pressing moving plates 223 are respectively connected with the tops of the two explosion-proof piece pressing cylinders 222, the two explosion-proof piece pressing moving plates 223 are arranged on the explosion-proof piece pressing support 221 through the two explosion-proof piece pressing moving slide rails, and the explosion-proof piece pressing moving plates 223 are driven to lift and position through the explosion-proof piece pressing cylinders 222. The two explosion-proof piece pressing plates 224 are respectively arranged at the tops of the two explosion-proof piece pressing moving plates 223, and further connection and support are facilitated through the explosion-proof piece pressing plates 224. Two explosion-proof piece clamp heads 225 set up respectively on two explosion-proof piece pressure strips 224, be convenient for better compress tightly the explosion-proof piece on the tool through explosion-proof piece clamp head 225. The rear portion of the explosion-proof piece pressing support 221 is provided with two explosion-proof piece lifting sensors 226, the explosion-proof piece lifting sensors 226 are matched with the explosion-proof piece pressing plate 224, the lifting precision is further improved through the sensors, and the pressing accuracy is improved.
Explosion-proof piece determine module is located the third station, explosion-proof piece determine module includes explosion-proof piece detection support 231, first explosion-proof piece detector 232 and second explosion-proof piece detector 233 set up side by side on explosion-proof piece detection support 231, first explosion-proof piece detector 232 and second explosion-proof piece detector 233 detect through visual detection's mode, further promote detection efficiency and further ensure processingquality.
When the device works, the dividing disc 101 on the dividing disc rotating device 1 rotates to a first station, the explosion-proof sheet is conveyed to the explosion-proof sheet connecting support 211 in the explosion-proof sheet feeding device 2 through the explosion-proof sheet feeding vibration disc, the explosion-proof sheet conveying lifting frame 214 is driven to move to the upper part of the explosion-proof sheet connecting support 211 through the explosion-proof sheet conveying lifting cylinder 213, the explosion-proof sheet transmission wheel set 216 is driven to rotate through the explosion-proof sheet conveying motor 215, so that the explosion-proof sheet rotating shaft 217 drives the two explosion-proof sheet conveying heads 219 on the explosion-proof sheet rotating plate 218 to suck from the explosion-proof sheet connecting support 211 and rotationally convey to the jig set 102, the explosion-proof sheet pressing plate 224 on the explosion-proof sheet pressing movable plate 223 is driven to descend through the explosion-proof sheet pressing cylinder 222 when the dividing disc 101 rotates to a second station, so that the explosion-proof sheet pressing heads 225 stably press the explosion-proof sheet on the jig set 102, and finally the dividing disc 101 rotates to a third station, the placement is visually detected by the first explosion proof sheet detector 232 and the second explosion proof sheet detector 233.
The explosion-proof piece feeding device 2 solves the problems that the feeding of the explosion-proof piece is easy to separate from the feeding position and the feeding position is inaccurate, and solves the problems that the explosion-proof piece is easy to move in the moving process and the positioning of the explosion-proof piece is inaccurate. The conveying and feeding assembly of the explosion-proof sheet on the explosion-proof sheet feeding device 2 is convenient for stably conveying the explosion-proof sheet from the explosion-proof sheet connecting bracket 211 to the jig group 102, so that the stability and the accuracy of feeding are further improved; compress tightly the subassembly through the explosion-proof piece and further with stable the placing in the tool of explosion-proof piece, prevent to take place position deviation to carry out further guarantee through explosion-proof piece detection subassembly, thereby further promote feeding quality.
As shown in fig. 1, 2, and 3, the orifice plate feeding device 3 includes an orifice plate feed assembly 31, an orifice plate hold-down assembly 32, and an orifice plate detection assembly 33; the orifice plate conveying and feeding assembly 31 is positioned at the fourth station, and the orifice plate conveying and feeding assembly 31 comprises an orifice plate conveying bracket 311, an orifice plate feeding connection plate 312, an orifice plate lifting cylinder 313, an orifice plate lifting frame 314, an orifice plate internal and external moving cylinder 315, an orifice plate moving plate 316 and four orifice plate conveying heads 317; the orifice plate conveying support 311 is arranged on the frame, the orifice plate feeding connection plate 312 is arranged on one side of the orifice plate conveying support 311, the orifice plate is conveniently connected through the orifice plate feeding connection plate 312, and the orifice plate is conveniently placed to wait for suction. The orifice plate lifting frame 314 is arranged on the orifice plate conveying support 311 through an orifice plate lifting slide rail, the orifice plate lifting cylinder 313 is arranged on the other side of the orifice plate conveying support 311, the top of the orifice plate lifting cylinder 313 is connected with the orifice plate lifting frame 314, and the orifice plate conveying support 311 is driven to move up and down through the orifice plate lifting cylinder 313, so that the lifting precision and the lifting stability are further ensured. The inner and outer moving cylinder 315 of the pore plate is arranged at the top of the pore plate lifting frame 314, the pore plate moving plate 316 is connected with the moving part of the inner and outer moving cylinder 315 of the pore plate, the pore plate moving plate 316 is arranged on the pore plate lifting frame 314 through the pore plate moving slide rail, and the pore plate moving plate 316 is driven to move inside and outside through the inner and outer moving cylinder 315 of the pore plate, so that the better suction and discharge are facilitated, and the feeding precision is improved. The four orifice plate delivery heads 317 are regularly arranged on the orifice plate moving plate 316, and the four orifice plate delivery heads 317 are matched with the orifice plate feeding connection plate 312, so that the orifice plate can be better placed on the explosion-proof plate in the jig group 102 at one time, and the delivery efficiency is further improved. The pore plate pressing assembly 32 is located at the fifth station, the pore plate pressing assembly 32 is identical to the explosion-proof piece pressing assembly in structure, the pore plate detection assembly 33 is located at the sixth station, and the pore plate detection assembly 33 is identical to the explosion-proof piece detection assembly in structure.
During operation, the jig group 102 with the explosion-proof sheet on the index plate rotating device 1 rotates to the fourth station, the orifice plate is conveyed to the orifice plate feeding connecting plate 312 in the orifice plate conveying and feeding assembly 31 through the orifice plate conveying vibration plate, the four orifice plate conveying heads 317 on the orifice plate moving plate 316 are driven to move to the upper side of the orifice plate feeding connecting plate 312 through the orifice plate internal and external moving air cylinder 315, the orifice plate lifting air cylinder 313 drives the orifice plate lifting frame 314 to move downwards, the four orifice plate conveying heads 317 are driven to suck and convey the orifice plate on the orifice plate feeding connecting plate 312 to the jig group 102 with the explosion-proof sheet, the orifice plate pressing assembly 32 and the explosion-proof sheet pressing assembly are compressed tightly in the same working mode, and the orifice plate detection assembly 33 and the explosion-proof sheet detection assembly are used for detection in the same working mode.
The orifice plate conveying and feeding assembly 31 on the orifice plate feeding device 3 is convenient for stably transferring and conveying the orifice plate from the orifice plate connecting bracket 312 to the jig group 102, so that the stability and the accuracy of orifice plate feeding are further improved; compress tightly subassembly 32 through the orifice plate and further place the orifice plate stable on the explosion-proof piece of tool, prevent to take place position deviation to carry out further guarantee through orifice plate detection subassembly 33, thereby further promote feeding quality.
As shown in fig. 1 to 3, the rubber ring feeding device 4 includes a rubber ring conveying and feeding assembly 41 and a rubber ring detecting assembly 42; the rubber ring conveying and feeding assembly 41 is located at the seventh station, and the structure of the rubber ring conveying and feeding assembly 41 is the same as that of the explosion-proof sheet conveying and feeding assembly, and the use mode is also the same. The rubber ring detection assembly 42 is located at the eighth station, and the rubber ring detection assembly 42 comprises a rubber ring detection support 421, two rubber ring detection cylinders 422, two rubber ring detection lifting plates 423, two rubber ring detection plates 424 and two rubber ring detection heads 425; rubber ring detects support 421 and sets up in the frame, and two rubber rings detect cylinder 422 and set up side by side in the lower part of rubber ring detection support 421, and two rubber rings detect lifter plate 423 and are connected with two rubber rings detect cylinder 422's top respectively, detect cylinder 422 through the rubber ring and drive rubber ring and detect lifter plate 423 and carry out the lift removal location. Two rubber ring detection plates 424 set up respectively at two rubber ring detection lifter plate 423 tops, and two rubber ring detection heads 425 set up respectively on two rubber ring detection plates 424, detect the head 425 through the rubber ring and be convenient for better fix and support. Two detection probes 426 are arranged on each rubber ring detection head 425, detection is facilitated effectively through the detection probes 426, and detection precision is improved.
During operation, the tool group 102 that is equipped with explosion-proof piece and orifice plate on through graduated disk rotary device 1 rotates to seventh station, and the rubber ring carries the vibrations dish and carries the feeding with the rubber ring, carries feeding subassembly 41 and explosion-proof piece through the rubber ring and carries the feeding subassembly and use the same mode with the rubber ring and carry to the orifice plate on to rotatory to eighth station, detects the cylinder 422 through the rubber ring on the rubber ring detection subassembly 42 and drives two rubber ring detection heads 425 on the rubber ring detects lifter plate 423 and detect the rubber ring, sees whether to install in place.
The rubber ring feeding device 4 is used for conveying the rubber ring feeding assembly 41 to the jig group 102 in a stable transferring manner, so that the stability and the accuracy of rubber ring feeding are further improved; the rubber ring detection cylinder 422 on the rubber ring detection assembly 42 further improves the detection lifting precision, and the rubber ring installation precision is further improved through the rubber ring detection head 425, so that the assembly quality is further improved.
As shown in fig. 1 and 4, the waste blanking device 5 comprises a blanking bracket 51, a blanking horizontal electric cylinder 52, a blanking L-shaped connecting plate 53, a plurality of blanking conveying heads 54, a blanking box 55, a blanking jacking bracket 56 and a blanking jacking cylinder 57; the blanking support 51 is arranged on the frame, the blanking horizontal electric cylinder 52 is arranged at the top of the blanking support 51, the blanking L-shaped connecting plate 53 is arranged on the moving part of the blanking horizontal electric cylinder 52, and the blanking L-shaped connecting plate 53 is driven by the blanking horizontal electric cylinder 52 to perform horizontal moving positioning. The four feeding conveying heads 54 are regularly arranged on the transverse plate of the feeding L-shaped connecting plate 53, and waste products can be conveniently sucked and fed at one time through the four feeding conveying heads 54. The blanking box 55 is arranged on the frame and is positioned below the blanking conveying head 54, so that better blanking can be accommodated conveniently. Unloading jack-up support 56 sets up in the frame, and is located tool group 102 below, and unloading jack-up cylinder 57 sets up at the top of unloading jack-up support 56, and unloading jack-up cylinder 57 passes unloading jack-up support 56 and is connected with unloading kicking block 58, is convenient for jack-up the waste material through unloading jack-up cylinder 57 to be convenient for better unloading.
As shown in fig. 1 and 5, the transfer device 6 includes a discharge transfer member, a discharge platform 62, and a hot melt transfer member; the discharging and transferring assembly comprises a discharging and transferring bracket 611, a first discharging and transferring electric cylinder 612 and a second discharging and transferring electric cylinder 613; the discharging transfer bracket 611 is arranged on the rack, and the first discharging transfer electric cylinder 612 and the second discharging transfer electric cylinder 613 are respectively arranged at the front side and the rear side of the upper part of the discharging transfer bracket 611; horizontal moving positioning at both sides is performed by the first discharging transfer electric cylinder 612 and the second discharging transfer electric cylinder 613, respectively, so that moving positioning accuracy is improved. The moving parts of the first discharging transfer cylinder 612 and the second discharging transfer cylinder 613 are both provided with a grabbing module, and the assembled explosion-proof sheet, pore plate and rubber ring can be conveniently grabbed by the grabbing module. The grabbing module comprises a grabbing supporting plate 614, a grabbing lifting cylinder 615, a grabbing lifting plate 616, a grabbing rotating cylinder 617, a grabbing rotating frame 618 and two grabbing rotating heads 619619; the grabbing support plate 614 is arranged on the moving part of the first discharging and transferring electric cylinder 612, the grabbing lifting cylinder 615 is arranged on the top of the grabbing support plate 614, and the grabbing lifting cylinder 615 facilitates better lifting movement. Snatch the bottom that lifter plate 616 is connected at snatching lift cylinder 615, and snatch lifter plate 616 and set up on snatching backup pad 614 through snatching the lift slide, drive through snatching lift cylinder 615 and snatch lifter plate 616 and carry out the lift removal location, promote the lift removal precision. The grabbing rotary cylinder 617 is arranged at the bottom of the grabbing lifting plate 616, and the grabbing rotary cylinder 617 is used for facilitating better rotary positioning. The grasping rotary frame 618 is connected to a rotary portion of the grasping rotary cylinder 617, and the grasping rotary frame 618 is driven to rotate by the grasping rotary cylinder 617. Two grabbing swivel 619 are connected in the both sides of grabbing swivel 618, are convenient for better snatch the material combination body and move to on arranging material platform 62 through grabbing swivel 619. The number of the discharging platforms 62 is two, the discharging platforms 62 are respectively located on the front side and the rear side of the discharging transfer support 611, each upper discharging platform 62 is provided with a plurality of regularly arranged material grooves 621, and materials can be placed better through the material grooves 621. The number of the hot melt transfer components is two, the hot melt transfer components are identical in structure and are respectively positioned on the front side and the rear side of the discharging transfer support 611, and the hot melt transfer components comprise a hot melt transfer horizontal electric cylinder 631, a hot melt transfer front electric cylinder 632, a hot melt transfer U-shaped frame 633, a hot melt transfer lifting cylinder 634, a hot melt transfer lifting frame 635 and a transfer U-shaped plate 636; the horizontal electric cylinder 631 for hot melt transfer is disposed on the frame, and the front and rear electric cylinders 632 for hot melt transfer are disposed on the moving part of the horizontal electric cylinder 631 for hot melt transfer, and are moved in a front-rear and horizontal positioning manner by the horizontal electric cylinder 631 for hot melt transfer and the front and rear electric cylinders 632 for hot melt transfer, respectively. The hot melt shifts U type frame 633 and sets up the removal portion that moves of electric cylinder 632 around the hot melt shifts, and the hot melt shifts lift cylinder 634 and sets up the middle part that shifts U type frame 633 at the hot melt, and hot melt shifts crane 635 middle part and hot melt and shifts lift cylinder 634's top and be connected, shifts lift cylinder 634 through the hot melt and drives the hot melt and shift crane 635 and carry out the lift removal. The hot melt transfer crane 635 is connected with the hot melt transfer U-shaped frame 633 in a sliding manner through a hot melt transfer lifting slide rail, and the sliding efficiency is further improved through the hot melt transfer lifting slide rail, so that the sliding effect is further improved. Transfer U template 636 to set up on hot melt transfer crane 635, transfer U template 636 and go up regular array and be provided with a plurality of hot melt and shift head 6361, hot melt shifts head 6361 and material groove 621 phase-match, shifts head 6361 through the hot melt that shifts on the U template 636 and is convenient for once only carry a plurality of material combinations to further promote conveying efficiency, and then further increase whole machining efficiency.
During operation, the jig set 102 provided with the explosion-proof sheet, the orifice plate and the rubber ring assembly is conveyed to the tenth station, the grabbing module is driven to move to the upper side of the material assembly by the first material discharging transfer electric cylinder 612 in the material discharging transfer assembly on the transfer device 6, the grabbing lifting plate 616 is driven to move downwards by the grabbing lifting air cylinder 615 on the grabbing module, the two grabbing rotating heads 619 on the grabbing rotating frame 618 are driven to rotate to be consistent with the angle of the jig set 102 by the grabbing rotating air cylinder 617, so that the grabbing rotating heads 619 suck and move the material assembly on the jig set 102 to the material groove 621 of the material discharging platform 62, the operation is repeated for multiple times, after the material discharging platform 62 is fully arranged, the hot melting transfer horizontal electric cylinder 631 on the hot melting transfer assembly drives the hot melting transfer U-shaped frame 633 to move to the front side of the material discharging platform 62, and the hot melting transfer lifting air cylinder 634 drives the transfer U, the front and rear hot melting transfer electric cylinders 632 drive the hot melting transfer heads 6361 on the transfer U-shaped plates 636 to suck and move the materials on the discharging platform 62 to the pore plate hot melting device 7 for processing at one time, after the materials are processed, the materials are conveyed to the jig group 102 by the same method and conveyed to the eleventh station, and the materials are conveyed to the explosion-proof sheet hot melting device 8 by the second discharging transfer electric cylinder 613 and the hot melting transfer assembly on the other side in the same manner for processing.
As shown in fig. 1 and 6, the orifice plate hot-melting device 7 includes an orifice plate hot-melting assembly and a hot-melting turnover assembly; the orifice plate hot melting assembly comprises an orifice plate first hot melting module and an orifice plate second hot melting module; the first hot melt module of orifice plate and the second hot melt module symmetry of orifice plate set up in the frame to further promote hot melt efficiency. The first hot melting module of the pore plate comprises four pore plate hot melting lifting guide rods 711, a pore plate hot melting lifting cylinder 712, a pore plate hot melting lifting frame 713, two hot melting jacking cylinders 714, a pore plate heat insulation plate 715, a pore plate hot melting plate 716 and a material jig 717; four orifice plate hot melt lifting guide 711 are arranged regularly and are set up in the frame, and the top of four orifice plate hot melt lifting guide 711 is connected with hot melt roof 7111, further promotes stability when further promoting joint strength through hot melt roof 7111. A plurality of regularly arranged hot melting top heads 7112 are arranged on the hot melting top plate 7111, and hot melting is better performed through the hot melting top heads 7112 in a matched mode. The top of orifice plate second hot melt module is connected on hot melt roof 7111, and the first hot melt module of orifice plate and orifice plate second hot melt module are connected simultaneously in the both sides of hot melt roof 7111. The orifice plate hot melting lifting cylinder 712 is arranged on the rack and is positioned at the center of the four orifice plate hot melting lifting guide rods 711, the bottom of the orifice plate hot melting lifting frame 713 is connected with the orifice plate hot melting lifting cylinder 712, and the orifice plate hot melting lifting cylinder 712 drives the orifice plate hot melting lifting frame 713 to lift. The orifice plate hot-melt lifting frame 713 is sleeved on the four orifice plate hot-melt lifting guide rods 711, and the orifice plate hot-melt lifting frame 713 moves up and down on the four orifice plate hot-melt lifting guide rods 711. Two hot melt top tight cylinders 714 set up the both sides at orifice plate hot melt crane 713, are provided with hot melt top tight board 7141 on two hot melt top tight cylinders 714, are provided with on the hot melt top tight board 7141 and push up tight head 7142, push up tight head 7142 through hot melt top tight board 7141 drive and upwards push up tightly. The orifice plate insulation plate 715 is arranged on the orifice plate hot melting lifting frame 713, and the insulation effect is further increased through the orifice plate insulation plate 715. The orifice plate hot melt plate 716 is arranged on the orifice plate heat insulation plate 715, and a plurality of heating pipes 7161 are arranged in the orifice plate hot melt plate 716, so that the heating effect is further improved through the plurality of heating pipes 7161. Material tool 717 sets up on orifice plate hot melt plate 716, and material tool 717 is provided with a plurality of regular spread's hot melt material groove 7171, is convenient for better placing the material through hot melt material groove 7171. The top of orifice plate hot melt crane 713 is provided with many regular spread hot melt ejector pin 7131, and hot melt ejector pin 7131 passes orifice plate heat insulating board 715, orifice plate hot melt board 716 and material tool 717 in proper order, is convenient for more effective support material.
The hot melting overturning assembly comprises a U-shaped overturning base 721, an overturning lifting cylinder 722, an overturning lifting frame 723, an overturning motor 724, an overturning rotating shaft 725, a first overturning pressing plate 726 and a second overturning pressing 727; the U-shaped overturning base 721 is arranged on the rack, the overturning lifting cylinder 722 is arranged in the middle of the U-shaped overturning base 721, the middle of the overturning lifting frame 723 is connected with the top of the overturning lifting cylinder 722, and the overturning lifting cylinder 722 drives the overturning lifting frame 723 to move up and down. The turnover lifting frame 723 is arranged on the U-shaped turnover base 721 through a turnover lifting slide rail, and the sliding efficiency is further improved through the turnover lifting slide rail. The turnover motor 724 is arranged on one side of the turnover lifting frame 723, the turnover rotating shaft 725 is connected with the rotating shaft of the turnover motor 724, and the turnover rotating shaft 725 is driven to rotate through the turnover motor 724, so that better compression is facilitated. First upset pressure strip 726 and second upset pressure strip 727 overlap respectively and establish on upset pivot 725, and equal regular spread is provided with a plurality of material pressure heads 7271 on first upset pressure strip 726 and the second upset pressure strip 727, compresses tightly the material through material pressure head 7271 on first upset pressure strip 726 and the second upset pressure strip 727, is convenient for better carry out the hot melt, promotes the hot melt effect.
During operation, will treat the hot melt material through transfer device 6 and carry to hot melt material groove 7171 on, it is rotatory to drive upset pivot 725 through upset motor 724 on the hot melt upset subassembly, thereby it compresses tightly fixedly to drive first upset pressure strip 726 and second upset pressure strip 727 with the material on the hot melt material groove 7171, orifice plate hot melt lift cylinder 712 through on the orifice plate hot melt subassembly drives orifice plate hot melt crane 713 and removes to the top, it jacks up hot melt ejector pin 7131 to drive tight head 7142 through hot melt top cylinder 714, from the hot melt top 7112 top that makes material jack-up and top, generate heat through heating pipe 7161 and carry out hot melt processing to the material.
The orifice plate hot melting device 7 solves the problems of inaccurate material placement and high hot melting quality caused by easy displacement of materials in lifting and moving, and the problems of low hot melting efficiency and poor hot melting effect in hot melting. Through orifice plate hot melt device 7 be convenient for better compress tightly the material and place, place and remove the in-process and break away from, be convenient for further promote the stability of hot melt in-process, through pressing from both sides the material tight further promotion hot melt effect during the hot melt to further promote product quality.
Explosion-proof piece hot melting device 8 structure is the same with orifice plate hot melting subassembly structure, and still overlaps on four orifice plate hot melting lifting guide 711 to be equipped with explosion-proof piece lift movable plate, and explosion-proof piece lift movable plate upper portion is connected with explosion-proof piece lift cylinder, and explosion-proof piece lift cylinder sets up on hot melt roof 7111, and explosion-proof piece hot melting device 8's discharge end department is provided with ejection of compact row material platform 81. The hot melting mode of the explosion-proof sheet hot melting device 8 is the same as that of the pore plate hot melting device 7, but the explosion-proof sheet hot melting device 8 drives the explosion-proof sheet lifting movable plate to compress materials through the explosion-proof sheet lifting cylinder, and the clamping stability is further improved.
A battery cap assembling method uses the battery cap assembling equipment and sequentially comprises the following steps:
feeding an explosion-proof sheet: the indexing disc rotating device 1 rotates to a first station, and the explosion-proof sheet is conveyed to an explosion-proof sheet connecting bracket 211 in an explosion-proof sheet feeding device 2, the explosion-proof sheet conveying lifting frame 214 is driven by the explosion-proof sheet conveying lifting cylinder 213 to move to the upper part of the explosion-proof sheet connecting bracket 211, the explosion-proof sheet rotating shaft 217 is driven by the explosion-proof sheet conveying motor 215 to rotate, thereby driving the two conveying heads 219 of the explosion-proof plate on the rotating plate 218 to suck the explosion-proof plate from the explosion-proof plate connecting bracket 211 and convey the explosion-proof plate to the jig set 102 in a rotating manner, when the index plate 101 is rotated to the second station, the explosion-proof sheet pressing air cylinder 222 drives the explosion-proof sheet pressing plate 224 to descend, so that the explosion-proof sheet pressing head 225 stably presses the explosion-proof sheet on the jig set 102, and finally the index plate 101 is rotated to the third station, the placement condition is visually detected by the first explosion-proof sheet detector 232 and the second explosion-proof sheet detector 233;
(II) feeding through a pore plate: the jig group 102 provided with the explosion-proof sheet on the index plate rotating device 1 rotates to a fourth station, the orifice plate is conveyed to the orifice plate feeding connecting plate 312 in the orifice plate conveying and feeding assembly 31 through the orifice plate conveying vibration plate, the four orifice plate conveying heads 317 are driven to move above the orifice plate feeding connecting plate 312 through the orifice plate inner and outer moving air cylinder 315, the orifice plate lifting air cylinder 313 drives the orifice plate lifting frame 314 to move downwards, so that the orifice plate on the orifice plate feeding connecting plate 312 is sucked and conveyed to the jig group 102 provided with the explosion-proof sheet, the orifice plate is pressed through the orifice plate pressing assembly 32 in the same working mode as the explosion-proof sheet pressing assembly, and the detection is performed through the orifice plate detection assembly 33 in the same working mode as the explosion-proof sheet detection assembly;
(III) feeding rubber rings: the jig group 102 provided with the explosion-proof sheet and the pore plate on the index plate rotating device 1 rotates to a seventh station, the rubber ring is conveyed to the pore plate by the rubber ring conveying and feeding assembly 41 and the explosion-proof sheet conveying and feeding assembly in the same mode, and rotates to an eighth station, and the rubber ring detection cylinder 422 on the rubber ring detection assembly 42 drives the two rubber ring detection heads 425 on the rubber ring detection lifting plate 423 to detect the rubber ring;
(IV) blanking waste products: the index plate rotating device 1 rotates to a ninth station, a blanking horizontal electric cylinder 52 drives a blanking L-shaped connecting plate 53 to horizontally move and position, and waste products are sucked and blanked at one time through four blanking conveying heads 54;
(V) conveying and transferring: by conveying the jig set 102 provided with the explosion-proof sheet, the orifice plate and the rubber ring combination to the tenth station, the grabbing module is driven to move above the material combination body by a first material discharging and transferring electric cylinder 612 in the material discharging and transferring assembly on the transferring device 6, the grabbing lifting plate 616 is driven by the grabbing lifting cylinder 615 on the grabbing module to move downwards, the grabbing rotary cylinder 617 drives the two grabbing rotary heads 619 to suck and move the material assembly on the jig group 102 to the material groove 621 of the material discharge platform 62, the operation is repeated for a plurality of times, after the material discharge platform 62 is fully arranged, the materials on the discharging platform 62 are all sucked at one time by the hot melting transfer component and are moved to the orifice plate hot melting device 7 for processing, the materials are conveyed back to the jig group 102 by the same method and conveyed to the eleventh station, and the materials are conveyed to the explosion-proof sheet hot melting device 8 for processing by the second discharging and transferring electric cylinder 613 and the hot melting and transferring assembly on the other side in the same manner;
(VI) hot melting processing: carry the material of treating the hot melt to hot melt material groove 7171 through transfer device 6 on, it is rotatory to drive upset pivot 725 through upset motor 724 on the hot melt upset subassembly, thereby it compresses tightly fixedly to drive first upset pressure strip 726 and second upset pressure strip 727 with the material on the hot melt material groove 7171, orifice plate hot melt lift cylinder 712 through on the orifice plate hot melt subassembly drives orifice plate hot melt crane 713 and removes to the top, it jacks up hot melt ejector pin 7131 to drive tight head 7142 through hot melt top cylinder 714, from making hot melt top 7112 top tight at material jack-up and top, generate heat through heating pipe 7161 and carry out hot melt processing to the material, explosion-proof piece hot melt device 8 processes and the unloading with the hot melt mode that orifice plate device 7 is the same.
The equipment is convenient for stably transferring and conveying the explosion-proof sheet to the jig group 102 from the explosion-proof sheet connecting bracket 211 through the explosion-proof sheet conveying and feeding assembly on the explosion-proof sheet feeding device 2, so that the stability and the accuracy of feeding are further improved; the explosion-proof sheet is further stably placed in the jig through the explosion-proof sheet pressing assembly, so that position deviation is prevented from occurring, and further guarantee is provided through the explosion-proof sheet detection assembly; the orifice plate conveying and feeding assembly 31 on the orifice plate feeding device 3 is convenient for stably transferring and conveying the orifice plate from the orifice plate connecting bracket 312 to the jig group 102, so that the stability and the accuracy of orifice plate feeding are further improved; the pore plate is further stably placed on an explosion-proof sheet of the jig through the pore plate pressing assembly 32, so that position deviation is prevented from occurring, and further guarantee is provided through the pore plate detection assembly 33; the rubber ring feeding device 4 is used for conveying the rubber ring feeding assembly 41 to the jig group 102 in a stable transferring manner, so that the stability and the accuracy of rubber ring feeding are further improved; the lifting precision of detection is further improved through a rubber ring detection cylinder 422 on the rubber ring detection assembly 42, and the mounting precision of the rubber ring is further improved through a rubber ring detection head 425; the material on the jig group 102 can be stably and accurately grabbed conveniently through the material discharging and transferring component in the transferring device 6, so that the transferring and sucking precision and efficiency are further improved; the material discharging platform 62 is convenient for better storing and waiting for processing the materials, and the hot melting transfer assembly is convenient for simultaneously conveying the waiting materials at one time, so that the conveying efficiency is further improved; through orifice plate hot melt device 7 be convenient for better compress tightly the material and place, place and remove the in-process and break away from, be convenient for further promote the stability of hot melt in-process, through pressing from both sides the material tight further promotion hot melt effect during the hot melt to further promote product quality.
Claims (10)
1. The battery cap assembling equipment is characterized by comprising a rack, and an index plate rotating device (1), an explosion-proof sheet feeding device (2), a pore plate feeding device (3), a rubber ring feeding device (4), a waste product blanking device (5), a transfer device (6), a pore plate hot melting device (7), an explosion-proof sheet hot melting device (8) and a finished product conveying device (9) which are arranged on the rack; the index plate rotating device is provided with an index plate (101), the index plate (101) is provided with a plurality of stations, and the index plate sequentially comprises a first station, a second station, a third station, a fourth station, a fifth station, a sixth station, a seventh station, an eighth station, a ninth station, a tenth station and an eleventh station along the outer ring of the index plate (101) in the clockwise direction; the outer ring of the index plate (101) is regularly provided with a plurality of jig groups (102), the explosion-proof sheet feeding devices (2) are positioned at a first station, a second station and a third station, and the explosion-proof sheet feeding devices (2) are used for conveying and feeding explosion-proof sheets onto the jig groups (102) and pressing for detection; the orifice plate feeding device (3) is positioned at the fourth station, the fifth station and the sixth station, and the orifice plate feeding device (3) is used for conveying and feeding an orifice plate onto an explosion-proof sheet and carrying out compaction detection; the rubber ring feeding device (4) is positioned at the seventh station and the eighth station, and the rubber ring feeding device (4) is used for conveying and feeding the rubber rings into the pore plate; the waste blanking device (5) is positioned at the ninth station, and the waste blanking device (5) blanks the assembled waste; the transfer device (6) is located at a tenth station and an eleventh station, the transfer device (6) is used for respectively conveying the material combination to the pore plate hot melting device (7) and the explosion-proof piece hot melting device (8), the pore plate and the explosion-proof piece are respectively subjected to hot melting processing through the pore plate hot melting device (7) and the explosion-proof piece hot melting device (8), and the finished product conveying device (9) is used for conveying a finished product to discharge.
2. The battery cap assembling apparatus according to claim 1, wherein the explosion-proof sheet feeding device (2) comprises an explosion-proof sheet conveying and feeding assembly, an explosion-proof sheet compressing assembly and an explosion-proof sheet detecting assembly; the explosion-proof piece conveying and feeding assembly is positioned at a first station and comprises an explosion-proof piece connecting support (211), an explosion-proof piece conveying base (212), an explosion-proof piece conveying lifting cylinder (213), an explosion-proof piece conveying lifting frame (214), an explosion-proof piece conveying motor (215), an explosion-proof piece transmission wheel set (216), an explosion-proof piece rotating shaft (217), an explosion-proof piece rotating plate (218) and two explosion-proof piece conveying heads (219); the explosion-proof sheet connecting support (211) and the explosion-proof sheet conveying base (212) are respectively arranged on the frame, the explosion-proof sheet conveying lifting cylinder (213) is arranged on one side of the explosion-proof sheet conveying base (212), the explosion-proof sheet conveying lifting frame (214) is arranged on the explosion-proof sheet conveying base (212) through an explosion-proof sheet conveying lifting slide rail, the explosion-proof sheet conveying lifting frame (214) is connected with the moving part of the explosion-proof sheet conveying lifting cylinder (213), the explosion-proof sheet conveying motor (215) is arranged on the other side of the explosion-proof sheet conveying base (212) through an explosion-proof sheet conveying motor fixing plate, the explosion-proof sheet transmission wheel set (216) is connected with the rotating shaft of the explosion-proof sheet conveying motor (215), the bottom of the explosion-proof sheet rotating shaft (217) is arranged on the explosion-proof sheet transmission wheel set (216) in a matching manner, and the explosion-proof sheet rotating shaft (217) is arranged on the explosion-proof sheet conveying lifting frame (214) through an explosion-proof sheet, the explosion-proof sheet rotating plate (218) is connected with the top of the explosion-proof sheet rotating shaft (217), two explosion-proof sheet conveying heads (219) are arranged on the explosion-proof sheet rotating plate (218), and the explosion-proof sheet conveying heads (219) are connected with the explosion-proof sheet connecting support (211); the explosion-proof piece pressing assembly is positioned at the second station and comprises an explosion-proof piece pressing bracket (221), two explosion-proof piece pressing cylinders (222), two explosion-proof piece pressing movable plates (223), two explosion-proof piece pressing plates (224) and two explosion-proof piece pressing heads (225); the explosion-proof piece pressing support (221) is arranged on the rack, the two explosion-proof piece pressing cylinders (222) are arranged on the lower portion of the explosion-proof piece pressing support (221) side by side, the two explosion-proof piece pressing movable plates (223) are respectively connected with the tops of the two explosion-proof piece pressing cylinders (222), the two explosion-proof piece pressing movable plates (223) are arranged on the explosion-proof piece pressing support (221) through the two explosion-proof piece pressing movable slide rails, the two explosion-proof piece pressing plates (224) are respectively arranged on the tops of the two explosion-proof piece pressing movable plates (223), the two explosion-proof piece pressing heads (225) are respectively arranged on the two explosion-proof piece pressing plates (224), the rear portion of the explosion-proof piece pressing support (221) is provided with two explosion-proof piece lifting sensors (226), the explosion-proof piece lifting sensors (226) are matched with the explosion-proof piece pressing plates (224), the explosion-proof piece detection assembly is located at a third station and comprises an explosion-proof piece detection support (231), The explosion-proof piece detector comprises a first explosion-proof piece detector (232) and a second explosion-proof piece detector (233), wherein the first explosion-proof piece detector (232) and the second explosion-proof piece detector (233) are arranged on an explosion-proof piece detection support (231) side by side, and the first explosion-proof piece detector (232) and the second explosion-proof piece detector (233) detect in a visual detection mode.
3. The battery cap assembling apparatus according to claim 1, wherein the orifice plate feeding device (3) comprises an orifice plate feeding assembly (31), an orifice plate pressing assembly (32), and an orifice plate detecting assembly (33); the orifice plate conveying and feeding assembly (31) is positioned at a fourth station, and the orifice plate conveying and feeding assembly (31) comprises an orifice plate conveying bracket (311), an orifice plate feeding connecting plate (312), an orifice plate lifting cylinder (313), an orifice plate lifting frame (314), an orifice plate internal and external moving cylinder (315), an orifice plate moving plate (316) and four orifice plate conveying heads (317); the orifice plate conveying bracket (311) is arranged on the frame, the orifice plate feeding connection plate (312) is arranged on one side of the orifice plate conveying bracket (311), the orifice plate lifting frame (314) is arranged on the orifice plate conveying bracket (311) through an orifice plate lifting slide rail, the orifice plate lifting cylinder (313) is arranged on the other side of the orifice plate conveying bracket (311), the top of the pore plate lifting cylinder (313) is connected with the pore plate lifting frame (314), the pore plate internal and external moving cylinder (315) is arranged at the top of the pore plate lifting frame (314), the pore plate moving plate (316) is connected with the moving part of the pore plate internal and external moving cylinder (315), the orifice plate moving plate (316) is arranged on the orifice plate lifting frame (314) through an orifice plate moving slide rail, four orifice plate delivery heads (317) are arranged on the orifice plate moving plate (316) in a regular way, and the four orifice plate delivery heads (317) are matched with the orifice plate feeding connection plate (312); the pore plate pressing assembly (32) is located at the fifth station, the pore plate pressing assembly (32) is identical to the explosion-proof piece pressing assembly in structure, the pore plate detection assembly (33) is located at the sixth station, and the pore plate detection assembly (33) is identical to the explosion-proof piece detection assembly in structure.
4. The battery cap assembling apparatus according to claim 1, wherein the rubber ring feeding device (4) comprises a rubber ring conveying and feeding assembly (41) and a rubber ring detecting assembly (42); the structure of the rubber ring conveying and feeding assembly (41) is the same as that of the explosion-proof sheet conveying and feeding assembly, and the rubber ring detection assembly (42) comprises a rubber ring detection support (421), two rubber ring detection cylinders (422), two rubber ring detection lifting plates (423), two rubber ring detection plates (424) and two rubber ring detection heads (425); rubber ring detects support (421) and sets up in the frame, two rubber ring detect cylinder (422) set up side by side in the lower part of rubber ring detect support (421), two rubber rings detect lifter plate (423) and are connected with the top of two rubber ring detect cylinder (422) respectively, two rubber ring detect plate (424) set up respectively at two rubber ring detect lifter plate (423) tops, two rubber ring detect head (425) set up respectively on two rubber ring detect plate (424), and be provided with two detect probe (426) on every rubber ring detects head (425).
5. The battery cap assembly equipment according to claim 1, wherein the waste blanking device (5) comprises a blanking support (51), a blanking horizontal electric cylinder (52), a blanking L-shaped connecting plate (53) and a plurality of blanking conveying heads (54), a blanking box (55), a blanking jacking support (56) and a blanking jacking cylinder (57); the blanking support (51) is arranged on the frame, the blanking horizontal electric cylinder (52) is arranged at the top of the blanking support (51), the blanking L-shaped connecting plate (53) is arranged on the moving part of the blanking horizontal electric cylinder (52), a plurality of blanking conveying heads (54) are regularly arranged on a transverse plate of the blanking L-shaped connecting plate (53), and the blanking box (55) is arranged on the frame and is positioned below the blanking conveying heads (54); unloading jack-up support (56) set up in the frame, and are located tool group (102) below, and unloading jack-up cylinder (57) set up the top at unloading jack-up support (56), and unloading jack-up cylinder (57) pass unloading jack-up support (56) and are connected with unloading kicking block (58).
6. A battery cap assembling apparatus according to claim 1, wherein the transferring device (6) comprises a discharge transferring member, a discharge platform (62) and a hot melt transferring member; the discharging and transferring assembly comprises a discharging and transferring bracket (611), a first discharging and transferring electric cylinder (612) and a second discharging and transferring electric cylinder (613); the discharging and transferring bracket (611) is arranged on the rack, and the first discharging and transferring electric cylinder (612) and the second discharging and transferring electric cylinder (613) are respectively arranged at the front side and the rear side of the upper part of the discharging and transferring bracket (611); the moving parts of the first discharging transfer electric cylinder (612) and the second discharging transfer electric cylinder (613) are respectively provided with a grabbing module, and the grabbing modules comprise a grabbing support plate (614), a grabbing lifting cylinder (615), a grabbing lifting plate (616), a grabbing rotary cylinder (617), a grabbing rotary frame (618) and two grabbing rotary heads (619); the grabbing support plate (614) is arranged on the moving part of the first discharging and transferring electric cylinder (612), the grabbing lifting cylinder (615) is arranged at the top of the grabbing support plate (614), the grabbing lifting plate (616) is connected to the bottom of the grabbing lifting cylinder (615), the grabbing lifting plate (616) is arranged on the grabbing support plate (614) through a grabbing lifting slide rail, the grabbing rotary cylinder (617) is arranged at the bottom of the grabbing lifting plate (616), the grabbing rotary frame (618) is connected with the rotary part of the grabbing rotary cylinder (617), and the two grabbing rotary heads (619) are connected to two sides of the grabbing rotary frame (618); the number of the discharging platforms (62) is two, the discharging platforms are respectively positioned at the front side and the rear side of the discharging transfer support (611), and each upper discharging platform (62) is provided with a plurality of regularly arranged material grooves (621); the hot melt transfer components are two in number and the same in structure, and are respectively positioned on the front side and the rear side of the discharging transfer support (611), and each hot melt transfer component comprises a hot melt transfer horizontal electric cylinder (631), a hot melt transfer front electric cylinder and a hot melt transfer rear electric cylinder (632), a hot melt transfer U-shaped frame (633), a hot melt transfer lifting cylinder (634), a hot melt transfer lifting frame (635) and a transfer U-shaped plate (636); horizontal electric cylinder (631) setting is shifted in the hot melt and is set up in the frame, electric cylinder (632) set up in the removal portion of horizontal electric cylinder (631) is shifted in the hot melt around the hot melt shifts, hot melt shifts U type frame (633) and sets up the removal portion of electric cylinder (632) around the hot melt shifts, hot melt shifts lift cylinder (634) and sets up the middle part at hot melt shifts U type frame (633), hot melt shifts crane (635) middle part and hot melt and shifts the top of lift cylinder (634) and be connected, and hot melt shifts crane (635) and shifts U type frame (633) sliding connection through hot melt transfer lift slide rail, it sets up on hot melt shifts crane (635) to shift U type board (636), it is provided with a plurality of hot melt and shifts head (6361) to shift regular array on U type board (636), hot melt shifts head (6361) and material groove (621) phase-match.
7. The battery cap assembling apparatus according to claim 1, wherein the orifice plate fuse device (7) comprises an orifice plate fuse assembly and a fuse flip assembly; the orifice plate hot melting assembly comprises an orifice plate first hot melting module and an orifice plate second hot melting module; the first hot melting module of the pore plate and the second hot melting module of the pore plate are symmetrically arranged on the frame, and the first hot melting module of the pore plate comprises four hot melting lifting guide rods (711) of the pore plate, a hot melting lifting cylinder (712) of the pore plate, a hot melting lifting frame (713) of the pore plate, two hot melting jacking cylinders (714), a thermal insulation plate (715) of the pore plate, a hot melting plate (716) of the pore plate and a material jig (717); the four pore plate hot melting lifting guide rods (711) are arranged on the rack in a regular mode, the tops of the four pore plate hot melting lifting guide rods (711) are connected with a hot melting top plate (7111), and a plurality of hot melting top heads (7112) which are arranged in a regular mode are arranged on the hot melting top plate (7111); the top of the orifice plate second hot melting module is connected to a hot melting top plate (7111), an orifice plate hot melting lifting cylinder (712) is arranged on a rack and is positioned at the center of four orifice plate hot melting lifting guide rods (711), the bottom of an orifice plate hot melting lifting frame (713) is connected with the orifice plate hot melting lifting cylinder (712), the orifice plate hot melting lifting frame (713) is sleeved on the four orifice plate hot melting lifting guide rods (711), two hot melting tightening cylinders (714) are arranged at two sides of the orifice plate hot melting lifting frame (713), hot melting tightening plates (7141) are arranged on the two hot melting tightening cylinders (714), tightening heads (7142) are arranged on the hot melting tightening plates (7141), the orifice plate (715) is arranged on the orifice plate hot melting lifting frame (713), the orifice plate hot melting plates (716) are arranged on the orifice plate heat insulation plate (715), a plurality of heat insulation plate heating pipes (7161) are arranged in the orifice plate hot melting plates (716), and a material jig (717) is, the material jig (717) is provided with a plurality of regularly arranged hot melting material grooves (7171); the top of the orifice plate hot melting lifting frame (713) is provided with a plurality of regularly arranged hot melting ejector rods (7131), and the hot melting ejector rods (7131) sequentially penetrate through the orifice plate heat insulation plate (715), the orifice plate hot melting plate (716) and the material jig (717); the hot melting overturning assembly comprises a U-shaped overturning base (721), an overturning lifting cylinder (722), an overturning lifting frame (723), an overturning motor (724), an overturning rotating shaft (725), a first overturning pressing plate (726) and a second overturning pressing plate (727); u type upset base (721) sets up in the frame, upset lift cylinder (722) set up the middle part at U type upset base (721), upset crane (723) middle part is connected with the top of upset lift cylinder (722), and upset crane (723) sets up on U type upset base (721) through upset lift slide rail, upset motor (724) set up the one side at upset crane (723), upset pivot (725) is connected with the pivot of upset motor (724), first upset pressure strip (726) and second upset pressure strip (727) are established respectively on upset pivot (725), equal regular array is provided with a plurality of material pressure heads (7271) on first upset pressure strip (726) and the second upset pressure strip (727).
8. The battery cap assembling device according to claim 1, wherein the structure of the explosion-proof piece hot melting device (8) is the same as that of the pore plate hot melting assembly, an explosion-proof piece lifting moving plate is further sleeved on the four pore plate hot melting lifting guide rods (711), an explosion-proof piece lifting cylinder is connected to the upper portion of the explosion-proof piece lifting moving plate, the explosion-proof piece lifting cylinder is arranged on the hot melting top plate (7111), and a discharging and discharging platform (81) is arranged at the discharging end of the explosion-proof piece hot melting device (8).
9. A battery cap assembling apparatus according to claim 1, wherein the finished product conveying device (9) is a grab transfer robot.
10. The method for assembling the battery cap is characterized by sequentially comprising the following steps of:
feeding the explosion-proof sheet: the indexing disc rotating device (1) rotates to a first station, an explosion-proof sheet is conveyed to an explosion-proof sheet connecting support (211) in an explosion-proof sheet feeding device (2), an explosion-proof sheet conveying lifting frame (214) is driven to move to the position above the explosion-proof sheet connecting support (211) through an explosion-proof sheet conveying lifting cylinder (213), an explosion-proof sheet rotating shaft (217) is driven to rotate through an explosion-proof sheet conveying motor (215), so that two explosion-proof sheet conveying heads (219) on an explosion-proof sheet rotating plate (218) are driven to suck the explosion-proof sheet from the explosion-proof sheet connecting support (211) and rotationally convey the explosion-proof sheet to a jig group (102), the indexing disc (101) rotates to a second station, an explosion-proof sheet pressing cylinder (222) drives an explosion-proof sheet pressing plate (224) to descend, so that an explosion-proof sheet pressing head (225) stably presses the explosion-proof sheet on the jig group (102), and finally the indexing disc (101) rotates to a third station, visually detecting the placement condition through a first explosion-proof sheet detector (232) and a second explosion-proof sheet detector (233);
feeding by using a pore plate: the jig group (102) provided with the explosion-proof sheet on the index plate rotating device (1) rotates to a fourth station, the orifice plate is conveyed to an orifice plate feeding connecting plate (312) in an orifice plate conveying and feeding assembly (31) through an orifice plate conveying vibration plate, four orifice plate conveying heads (317) are driven to move above the orifice plate feeding connecting plate (312) through an orifice plate internal and external moving cylinder (315), an orifice plate lifting cylinder (313) drives an orifice plate lifting frame (314) to move downwards, so that the orifice plate on the orifice plate feeding connecting plate (312) is sucked and conveyed to the jig group (102) provided with the explosion-proof sheet, the orifice plate is pressed through an orifice plate pressing assembly (32) in the same working mode as the explosion-proof sheet pressing assembly, and the detection is performed through an orifice plate detection assembly (33) in the same working mode as the explosion-proof sheet detection assembly;
feeding a rubber ring: the jig group (102) provided with the explosion-proof sheet and the pore plate on the index plate rotating device (1) rotates to a seventh station, the rubber ring is conveyed to the pore plate by the rubber ring conveying and feeding assembly (41) and the explosion-proof sheet conveying and feeding assembly in the same mode, the rubber ring rotates to an eighth station, and the rubber ring detecting cylinder (422) on the rubber ring detecting assembly (42) drives two rubber ring detecting heads (425) on the rubber ring detecting lifting plate (423) to detect the rubber ring;
blanking waste: the rotary device rotates to a ninth station through the index plate rotating device (1), a blanking L-shaped connecting plate (53) is driven by a blanking horizontal electric cylinder (52) to move horizontally and be positioned, and waste products are sucked and blanked at one time through four blanking conveying heads (54);
conveying and transferring: the jig group (102) provided with the explosion-proof sheet, the pore plate and the rubber ring assembly is conveyed to a tenth station, a first material discharging transfer electric cylinder (612) in a material discharging transfer assembly on a transfer device (6) drives a grabbing module to move to the position above a material assembly, a grabbing lifting cylinder (615) on the grabbing module drives a grabbing lifting plate (616) to move downwards, a grabbing rotary cylinder (617) drives two grabbing rotary heads (619) to suck and move the material assembly on the jig group (102) to a material groove (621) of a material discharging platform (62), the operation is repeated for multiple times, after the material discharging platform (62) is fully placed, the material on the material discharging platform (62) is sucked and moved to a pore plate hot melting device (7) for processing at one time through the hot melting transfer assembly, and after the processing, the material is conveyed back to the jig group (102) through the same method, the materials are conveyed to an eleventh station, and the materials are conveyed to an explosion-proof sheet hot melting device (8) for processing in the same way through a second discharging and transferring electric cylinder (613) and a hot melting and transferring assembly on the other side;
hot melting processing: carry the material of treating the hot melt to hot melt material groove (7171) through transfer device (6), it is rotatory to drive upset pivot (725) through upset motor (724) on the hot melt upset subassembly, thereby it compresses tightly fixedly to drive material on first upset pressure strip (726) and second upset pressure strip (727) with hot melt material groove (7171), orifice plate hot melt lift cylinder (712) through the orifice plate hot melt subassembly on drives orifice plate hot melt crane (713) and removes to the top, it jacks up hot melt ejector pin (7131) to drive tight head (7142) in top through hot melt tight cylinder (714) in top, from hot melt ejector pin (7112) top that makes material jack-up and top tight, generate heat through heating pipe (7161) and carry out hot melt processing to the material, explosion-proof piece hot melt device (8) process and unloading with the hot melt mode that orifice plate hot melt device (7) is the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911197904.7A CN110911593A (en) | 2019-11-29 | 2019-11-29 | Battery cap assembling equipment and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911197904.7A CN110911593A (en) | 2019-11-29 | 2019-11-29 | Battery cap assembling equipment and assembling method thereof |
Publications (1)
| Publication Number | Publication Date |
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| CN110911593A true CN110911593A (en) | 2020-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911197904.7A Withdrawn CN110911593A (en) | 2019-11-29 | 2019-11-29 | Battery cap assembling equipment and assembling method thereof |
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| Country | Link |
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| CN (1) | CN110911593A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112803059A (en) * | 2021-04-08 | 2021-05-14 | 常州武进中瑞电子科技股份有限公司 | Aluminum sheet and explosion-proof piece welding all-in-one are connected to lithium cell combination cap |
| CN116525922A (en) * | 2023-07-03 | 2023-08-01 | 惠州市成泰自动化科技有限公司 | Cylindrical battery gasket assembling device and assembling method |
| CN116810351A (en) * | 2023-08-30 | 2023-09-29 | 常州武进中瑞电子科技股份有限公司 | Automatic coil removing machine |
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| US20120240394A1 (en) * | 2009-08-20 | 2012-09-27 | Vb Autobatterie Gmbh & Co. Kgaa | Device for fitting and equipping motor vehicle battery housing |
| CN208276495U (en) * | 2018-05-22 | 2018-12-25 | 浙江瀚氏模塑科技有限公司 | Battery cover handle automatic setup system |
| CN209335095U (en) * | 2018-12-04 | 2019-09-03 | 昆山东之星机械设备有限公司 | Lithium battery cap kludge |
| CN110369890A (en) * | 2018-05-11 | 2019-10-25 | 深圳市通则新能源科技有限公司 | The automatic assembly welding equipment of battery cap |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120240394A1 (en) * | 2009-08-20 | 2012-09-27 | Vb Autobatterie Gmbh & Co. Kgaa | Device for fitting and equipping motor vehicle battery housing |
| CN110369890A (en) * | 2018-05-11 | 2019-10-25 | 深圳市通则新能源科技有限公司 | The automatic assembly welding equipment of battery cap |
| CN208276495U (en) * | 2018-05-22 | 2018-12-25 | 浙江瀚氏模塑科技有限公司 | Battery cover handle automatic setup system |
| CN209335095U (en) * | 2018-12-04 | 2019-09-03 | 昆山东之星机械设备有限公司 | Lithium battery cap kludge |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112803059A (en) * | 2021-04-08 | 2021-05-14 | 常州武进中瑞电子科技股份有限公司 | Aluminum sheet and explosion-proof piece welding all-in-one are connected to lithium cell combination cap |
| CN112803059B (en) * | 2021-04-08 | 2021-07-16 | 常州武进中瑞电子科技股份有限公司 | Aluminum sheet and explosion-proof piece welding all-in-one are connected to lithium cell combination cap |
| CN116525922A (en) * | 2023-07-03 | 2023-08-01 | 惠州市成泰自动化科技有限公司 | Cylindrical battery gasket assembling device and assembling method |
| CN116525922B (en) * | 2023-07-03 | 2024-01-30 | 惠州市成泰机电设备有限公司 | Cylindrical battery gasket assembling device and assembling method |
| CN116810351A (en) * | 2023-08-30 | 2023-09-29 | 常州武进中瑞电子科技股份有限公司 | Automatic coil removing machine |
| CN116810351B (en) * | 2023-08-30 | 2023-11-10 | 常州武进中瑞电子科技股份有限公司 | Automatic coil removing machine |
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