CN111030399A - Automatic assembling equipment for motor end cover - Google Patents
Automatic assembling equipment for motor end cover Download PDFInfo
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- CN111030399A CN111030399A CN201911408127.6A CN201911408127A CN111030399A CN 111030399 A CN111030399 A CN 111030399A CN 201911408127 A CN201911408127 A CN 201911408127A CN 111030399 A CN111030399 A CN 111030399A
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- Prior art keywords
- end cover
- automatic
- assembling
- motor
- dispensing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
Abstract
The invention relates to automatic assembling equipment for a motor end cover, which comprises a machine frame, wherein the machine frame is provided with: the automatic red steel assembling and shaping device comprises an automatic end cover feeding mechanism, an end cover carrying mechanism, a conveying circulating line, a dust suction mechanism, an automatic end cover bearing chamber oiling mechanism, an automatic red steel assembling and shaping mechanism and a feeding mechanism; the automatic wave pad assembling mechanism is used for automatically assembling the end covers transmitted by the conveying circulating line; the automatic glue dispensing device comprises a double-station end cover carrying mechanism, an automatic glue dispensing mechanism and an end cover overturning and assembling pre-pressing mechanism, wherein the double-station end cover carrying mechanism is used for carrying an end cover plate to the automatic glue dispensing mechanism and moving a glue-dispensed end cover to the overturning and assembling pre-pressing mechanism, the automatic glue dispensing mechanism is used for dispensing the end cover carried by the double-station end cover carrying mechanism, and the end cover overturning and assembling pre-pressing mechanism is used for overturning and pre-pressing the glue-dispensed end cover to a motor of a motor conveying line.
Description
Technical Field
The invention belongs to the technical field of automatic assembly equipment, and particularly relates to automatic assembly equipment for a motor end cover.
Background
The motor is a common component in the mechanical field and has a wide application range. In actual production, need assemble the motor end cover to the motor on, the motor end cover still needs processing such as equipment and some glue processing through dust absorption, fat liquoring, red steel, ripples pad before assembling the motor, and the production line of present enterprise is mostly manual production line production, and the human cost is higher, and production efficiency is low, and the human factor also can lead to the harmfulness of product simultaneously, and the yields of product can't be guaranteed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the automatic assembling equipment for the motor end cover, which has the advantages of improving the production efficiency, saving the labor cost, avoiding the product defects caused by human factors and improving the product yield.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a motor end cover automatic assembly equipment, includes to set up in the frame:
the end cover automatic feeding mechanism is used for automatically conveying the end covers to the end cover carrying mechanism;
the end cover carrying mechanism is used for conveying the end covers discharged by the automatic end cover feeding mechanism to a conveying circulation line;
the conveying circulating line is used for carrying out linear transmission on the end covers;
the dust collection mechanism is used for carrying out dust collection processing on the end cover conveyed by the conveying circulating line;
the automatic oiling mechanism of the end cover bearing chamber is used for oiling the end cover bearing chamber transmitted by the conveying circulating line;
the automatic red steel assembling and shaping mechanism is used for automatically assembling and shaping the end covers transmitted by the conveying circulating line;
the automatic wave pad assembling mechanism is used for automatically assembling the end covers transmitted by the conveying circulating line;
the double-station end cover carrying mechanism is used for carrying the end cover plate to the automatic dispensing mechanism and moving the dispensed end cover to the overturning assembly prepressing mechanism;
the automatic dispensing mechanism is used for dispensing the end covers conveyed by the double-station end cover conveying mechanism;
and the end cover overturning and assembling prepressing mechanism is used for overturning the end cover subjected to glue dispensing and then prepressing the end cover to a motor of the motor conveying line.
Further, the automatic end cover feeding mechanism comprises a rotatable indexing turntable; a plurality of positioning rods are arranged on the indexing turntable; two sides of each positioning rod are provided with positioning grooves; an end cover jacking mechanism and a positioning assembly are arranged on one side of the indexing turntable and are respectively used for jacking an end cover and positioning the indexing turntable;
the positioning assembly comprises a positioning bracket, a positioning piece capable of moving transversely is arranged on the positioning bracket, and two clamping blocks matched with two adjacent positioning grooves are arranged at the front end of the positioning piece;
the end cover jacking mechanism comprises a jacking block which can slide up and down through a jacking motor and a jacking sliding rail, and the front end of the jacking block is provided with two jacking plates matched with the positioning grooves.
Further, the end cover carrying mechanism comprises an end cover carrying cylinder capable of moving transversely; and an end cover carrying electromagnet is arranged at the bottom of the end cover carrying cylinder.
Furthermore, the dust collection mechanism comprises a dust collection lifting cylinder arranged on the dust collection support, and a dust collection head is arranged at the bottom of the dust collection lifting cylinder.
Furthermore, the automatic oiling mechanism of the end cover bearing chamber comprises an oiling lifting cylinder arranged on the oiling support; and an oiling mechanism capable of moving up and down is arranged at the bottom of the oiling lifting cylinder.
Further, the automatic red steel assembling and shaping mechanism comprises a red steel assembling mechanism and a shaping mechanism which are arranged on the conveying circulation line in a front-back mode, wherein the shaping mechanism is used for shaping the assembled red steel; the red steel assembling mechanism comprises a red steel vibrating disc and a suction position workbench which are oppositely arranged; a discharging channel is arranged on the red steel vibrating disc; a double-station suction assembly is arranged above the red steel vibration disc and the suction position workbench and used for synchronously grabbing two red steels; the material kicking assembly is arranged on the suction station platform and is used for kicking redundant red steel into the waste material groove;
the shaping mechanism comprises a shaping support, and a pressure head capable of lifting up and down through a shaping cylinder is arranged on the shaping support; the double-station suction assembly comprises two suction lifting cylinders capable of moving transversely through the suction transverse moving module, the suction lifting cylinders drive suction cups located on the suction sliding rails to lift up and down, and the suction cups are used for sucking red steel.
Further, the kicking assembly comprises a fixed block, and a groove for placing a piece of thick red steel is formed in the fixed block; an inverted U-shaped kicking plate capable of moving transversely through a kicking cylinder is arranged on one side of the fixed block, and the fixed block is arranged in the inverted U-shaped kicking plate; when the inverted U-shaped kicking plate is driven forwards through the kicking cylinder, the red steel exceeding the groove is kicked into the waste trough by the inverted U-shaped kicking plate
Furthermore, the automatic wave pad assembling mechanism comprises a wave pad vibration disc and a material taking detection station which are oppositely arranged; a double-station material taking mechanism is arranged above the wave pad vibration disc and the material taking detection station; the material taking detection station comprises a detection platform and a material placing platform which can synchronously move transversely through a material taking cylinder; the detection platform is provided with a displacement sensor for detecting the thickness of the wave pad; the top of the material placing platform is provided with a material placing table; the top of the object placing table is provided with a jacking groove, and the upper end of the jacking groove is provided with a profiling charging barrel for placing a wave pad; the top of the profiling charging barrel is provided with a curved surface matched with the wave pad; the discharging platform is provided with a jacking rod which can move up and down through a wave pad lifting cylinder, and the top of the jacking rod penetrates through the jacking groove and is positioned in the profiling charging barrel; one side of the object placing table is provided with an air blowing pipe connected with the displacement sensor, and the air blowing pipe is used for blowing a plurality of wave cushions into the waste bin;
the double-station material taking mechanism comprises two material taking cylinders which can transversely move through the material taking transverse moving module; two get and be equipped with absorption clamping jaw and the piece of drawing that can oscilaltion on respectively on the material cylinder.
Furthermore, the double-station end cover carrying mechanism comprises an end cover suction lifting cylinder capable of moving transversely, and two end cover suction clamping jaws capable of lifting up and down are arranged at the bottom of the end cover suction lifting cylinder; the automatic glue dispensing device is arranged on one side of the conveying circulating line and comprises a glue dispensing support, and a rotatable end cover glue dispensing table is arranged on the glue dispensing support; a dispensing head is arranged above the end cover dispensing table; the dispensing head is arranged on the dispensing moving cylinder through the dispensing lifting cylinder; the dispensing moving cylinder is arranged on the dispensing support.
Further, the end cover overturning, assembling and pre-pressing mechanism comprises an end cover overturning bracket; the end cover overturning bracket is provided with an overturning motor; the overturning motor is provided with an overturning plate; the front end of the turnover plate is provided with a turnover sucker for sucking the end cover; the overturning motor is used for driving the end cover on the overturning sucker to overturn and then pre-press the end cover to the motor on the motor assembly line.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the automatic assembling equipment for the motor end cover, an automatic assembly line mode is adopted for production and assembly, automatic feeding, dust removal, automatic oiling, automatic assembly red steel reshaping, automatic assembly wave cushion, automatic dispensing, automatic carrying and end cover overturning, assembly and prepressing of the end cover are achieved, finally, a product which is assembled by the motor and the end cover is conveyed out, manual assembly line type production is replaced by mechanical automation, the production efficiency is greatly improved, the labor cost is reduced, and the competitiveness and the economic benefit of an enterprise are improved.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the cooperation of an automatic end cover feeding mechanism and an end cover carrying mechanism when a single end cover is matched with a single positioning rod;
FIG. 3 is a schematic view of the structure of FIG. 2 from another perspective;
FIG. 4 is an enlarged view of a portion of A of FIG. 3;
FIG. 5 is a schematic view of the dust suction mechanism;
FIG. 6 is a schematic structural view of an automatic oiling mechanism for an end cap bearing chamber;
FIG. 7 is a schematic structural view of an automatic red steel assembling and shaping mechanism;
FIG. 8 is a schematic view of the structure of FIG. 7 from another perspective;
FIG. 9 is a schematic structural view of the kicking assembly;
FIG. 10 is a schematic structural view of an automatic wave pad assembly station;
FIG. 11 is a schematic view of the structure of FIG. 10 from another perspective;
FIG. 12 is a schematic diagram of a pick-up inspection station;
FIG. 13 is a schematic structural view showing the cooperation of an automatic dispensing mechanism and an end cover moving to a pre-pressing mechanism for flip assembly;
wherein: the automatic red steel assembling and shaping device comprises a rack 1, an automatic end cover feeding mechanism 2, an end cover conveying mechanism 3, a conveying circulating line 4, a motor 5, a dust suction mechanism 6, an automatic end cover bearing chamber oiling mechanism 7, an automatic red steel assembling and shaping mechanism 8, an automatic wave pad assembling mechanism 9, a double-station end cover conveying mechanism 10, an automatic glue dispensing mechanism 11, a turnover assembling pre-pressing mechanism 12, a motor conveying line 13, an end cover 14, an indexing turntable 20, a positioning rod 21, a positioning groove 22, a positioning support 23, a positioning piece 24, a clamping block 25, a jacking motor 26, a jacking sliding rail 27, a jacking block 28, a jacking plate 29, an end cover conveying cylinder 30, an end cover conveying electromagnet 31, an end cover jig 40, a dust suction support 60, a dust suction lifting cylinder 61, a dust suction head 62, an oiling support 70, an oiling lifting cylinder 71, an oiling mechanism 72, an end cover suction lifting cylinder 100, an end cover suction clamping jaw 101, a glue, The automatic adhesive dispensing device comprises an adhesive dispensing head 112, an adhesive dispensing lifting cylinder 113, an adhesive dispensing moving cylinder 114, an adhesive dispensing support 115, an end cover overturning support 120, an overturning motor 121, an overturning plate 122, an overturning sucker 123, a red steel vibrating disc 801, a sucking position workbench 802, a discharging channel 803, a sucking traversing module 804, a sucking lifting cylinder 805, a sucking sliding rail 806, a sucker 807, red steel 808, a fixing block 809, a kicking cylinder 810, an inverted U-shaped kicking plate 811, a waste material groove 812, a shaping support 820, a shaping cylinder 821, a pressure head 822, a material taking cylinder 910, a detection platform 911, a material placing platform 912, a displacement sensor 913, a material placing platform 914, a profiling material barrel 915, a wave cushion lifting cylinder 916, a lifting rod 917, a gas blowing pipe 918, a waste material groove 919, a traversing material taking module 920, a material taking cylinder 921, a sucking clamping jaw 922 and a sucking piece 923.
Detailed Description
The invention is described in further detail below with reference to the figures and the embodiments.
Referring to fig. 1-13, the automatic assembling device for the motor end cover according to the present invention includes: the automatic end cover assembling and shaping device comprises an automatic end cover feeding mechanism 2, an automatic end cover conveying mechanism 3, a conveying circulating line 4, a dust absorption mechanism 6, an automatic end cover bearing chamber oiling mechanism 7, an automatic red steel assembling and shaping mechanism 8, a conveying circulating line conveying mechanism and a conveying circulating line conveying mechanism, wherein the automatic end cover feeding mechanism 2 is used for automatically conveying end covers to the end cover conveying mechanism; the automatic wave pad assembling mechanism 9 is used for automatically assembling the end covers transmitted by the conveying circulating line; the automatic gluing device comprises a double-station end cover conveying mechanism 10, an automatic gluing mechanism 11 and an end cover overturning and assembling prepressing mechanism 12, wherein the double-station end cover conveying mechanism 10 is used for conveying an end cover plate to the automatic gluing mechanism 11 and moving a glued end cover to the overturning and assembling prepressing mechanism 12, the automatic gluing mechanism 11 is used for gluing the end cover conveyed by the double-station end cover conveying mechanism 10, and the end cover overturning and assembling prepressing mechanism 12 is used for overturning and prepressing the glued end cover to a motor 5 of a motor conveying line.
As a further preferred embodiment, the automatic end cap feeding mechanism 2 comprises a rotatable indexing turntable 20; a plurality of positioning rods 21 are arranged on the indexing turntable 20; two sides of each positioning rod 21 are provided with positioning grooves 22; an end cover jacking mechanism and a positioning assembly are arranged on one side of the indexing turntable 20 and are respectively used for jacking an end cover and positioning the indexing turntable; the positioning assembly comprises a positioning bracket 23, a positioning part 24 capable of moving transversely is arranged on the positioning bracket 23, and two clamping blocks 25 matched with two adjacent positioning grooves are arranged at the front end of the positioning part 24.
The end cover jacking mechanism comprises a jacking block 28 capable of sliding up and down through a jacking motor 26 and a jacking sliding rail 27, and two jacking plates 29 matched with the positioning grooves are arranged at the front ends of the jacking block 28.
As a further preferred embodiment, the end cover handling mechanism 3 comprises a laterally movable end cover handling cylinder 30; an end cover carrying electromagnet 31 is arranged at the bottom of the end cover carrying cylinder 30.
As a further preferred embodiment, the conveying circulation line 4 is composed of two parallel annular transmission lines, and end cap jigs 40 for placing end caps are arranged on the two annular transmission lines.
During actual work, the automatic end cover feeding mechanism 2 starts to work, the end covers are manually fed onto a sixteen-index rotary table, 25-30pcs of end covers can be fed to each station, and the index rotary table is rotated to a working position; at the moment, the positioning mechanism starts to work, and the two positioning blocks 25 at the front end of the positioning piece 24 are clamped into the corresponding positioning grooves 22 forwards, so that the indexing disc is positioned; and then the end cover jacking mechanism works, and the jacking motor 26 and the jacking slide rail 27 are matched to drive the jacking plate 29 at the front end of the jacking block 28 to integrally move the end cover on the corresponding positioning rod upwards to a proper height to wait for the end cover carrying mechanism 3 to grab the end cover at the top.
The end cover carrying electromagnet 31 transversely moves to the position above the end cover, then the end cover carrying air cylinder 30 drives the end cover carrying electromagnet 31 to move downwards to suck the end cover, then the end cover is moved on the conveying circulating line 4, an end cover jig for placing the end cover is arranged on the conveying circulating line 4, and the servo motor drives the conveying circulating line 4 to run for a fixed distance.
As a further preferred embodiment, the dust suction mechanism 6 includes a dust suction lifting cylinder 61 arranged on the dust suction support 60, a dust suction head 62 is arranged at the bottom of the dust suction lifting cylinder 61, and the dust suction head 62 is started after being in place to suck up the debris in the inner cavity of the end cover, so as to ensure that the inner cavity of the end cover has no debris.
As a further preferred embodiment, the automatic oiling mechanism 7 for the end cover bearing chamber comprises an oiling lifting cylinder 71 arranged on the oiling bracket 70; an oiling mechanism 72 capable of moving up and down is arranged at the bottom of the oiling lifting cylinder 71; during operation, after the end cover is in place, the oiling mechanism 72 descends into the bearing chamber of the end cover through the oiling lifting cylinder, the oiling mechanism is opened, the bearing chamber in the end cover is oiled, the oiling is completed, and the oiling mechanism is closed and ascends to return to the original position.
As a further preferred embodiment, the automatic red steel assembling and shaping mechanism 8 comprises a red steel assembling mechanism 80 and a shaping mechanism 81 which are arranged at the front and back of the conveying circulating line 4, wherein the shaping mechanism 81 is used for shaping the assembled red steel; the red steel assembling mechanism 80 comprises a red steel vibrating disc 801 and a suction position workbench 802 which are oppositely arranged; a discharging channel 803 is arranged on the red steel vibration disc 801; a double-station suction assembly is arranged above the red steel vibration disc 801 and the suction position workbench 802 and is used for synchronously grabbing two red steels; and a material kicking assembly is arranged on the suction station platform 802 and is used for kicking redundant red steel 808 into the waste material groove.
The double-station sucking assembly comprises two sucking lifting cylinders 805 capable of transversely moving through the sucking transverse moving module 804, the sucking lifting cylinders 805 drive sucking discs 807 located on the sucking sliding rails 806 to ascend and descend, and the sucking discs 807 are used for sucking red steel.
The material kicking assembly comprises a fixing block 809, and a groove for placing red steel with a certain thickness is formed in the fixing block 809; an inverted U-shaped kicking plate 811 capable of moving transversely through a kicking cylinder 810 is arranged on one side of the fixing block 809, and the fixing block 809 is arranged in the inverted U-shaped kicking plate 811; when the inverted U-shaped kicking plate 811 is driven forward by the kicking cylinder 810, the inverted U-shaped kicking plate 811 kicks the red steel that exceeds the groove into the scrap box 812.
The shaping mechanism 81 includes a shaping support 820, and a pressing head 822 which can be lifted up and down by a shaping cylinder 821 is provided on the shaping support 820.
During operation, the red steel feeding mode is red steel vibration disc feeding, the red steel in bulk is manually placed in the red steel vibration disc and is vibrated out of the discharge channel 803 through the red steel vibration disc to reach a preset position, the first sucking disc in the double-station suction assembly sucks the red steel and then the red steel is placed in the groove of the suction positioning workbench through the cooperation of the suction transverse moving module 804 and the suction lifting cylinder 805, only one red steel is needed at each time, the material kicking cylinder 810 drives the inverted U-shaped kicking plate 811 to move forwards to prevent the red steel from being wrong in quantity, the groove can only contain one red steel, so that the redundant red steel can be taken away forwards by the inverted U-shaped kicking plate 811 to be rejected in the waste material groove, and after the red steel is sucked and assembled in the motor end cover through the second sucking disc in the double-station suction assembly, and the assembly of the red steel in the motor end cover is completed.
The red steel automatic assembling mechanism can lift the red steel strip when breaking vacuum and lifting during assembling the red steel, and the lifted red steel needs to be flattened in order to ensure that the red steel is horizontally arranged in a bearing chamber of the motor end cover; therefore, when the motor end cover assembled with the red steel is transmitted to the shaping mechanism by the conveying circulating line 5, the shaping cylinder 821 operates to drive the pressure head 822 to press downwards, and after the red steel is pressed, the shaping cylinder 821 operates to ascend.
The automatic wave pad assembling station 9 comprises a wave pad vibration disc 90 and a material taking detection station 91 which are oppositely arranged; a double-station material taking mechanism 92 is arranged above the wave pad vibration disc 90 and the material taking detection station 91; the material taking detection station 91 comprises a detection platform 911 and a material placing platform 912 which can synchronously move transversely through a material taking cylinder 910; the detection platform 911 is provided with a displacement sensor 913 for detecting the thickness of the wave pad; an article placing table 914 is arranged at the top of the material placing platform 912; the top of the object placing table 914 is provided with a jacking groove, and the upper end of the jacking groove is provided with a profiling charging barrel 915 for placing a wave pad; the top of the profiling charging barrel 915 is provided with a curved surface matched with the wave pad; a jacking rod 917 capable of moving up and down through the wave cushion lifting cylinder 916 is arranged on the discharging platform 912, and the top of the jacking rod 917 penetrates through a jacking groove to be positioned in the profiling charging barrel 915; an air blowing pipe 918 connected with the displacement sensor 913 is arranged on one side of the placing table 914, and the air blowing pipe 918 is used for blowing a plurality of wave pads into the waste bin 919.
The double-station material taking mechanism 92 comprises two material taking air cylinders 921 capable of moving transversely through the material taking transverse moving module 920; two but be equipped with the absorption clamping jaw 922 and the piece 923 of drawing of oscilaltion on respectively on the material cylinder 921.
In actual work, the feeding mode of the wave pad is that the wave pad is fed through a wave pad vibration disc, the bulk wave pad is manually placed in the wave pad vibration disc, the wave pad reaches a preset position through the wave pad vibration disc, the suction clamping jaws 922 in the double-station material taking mechanism 92 grab the wave pad, the wave pad is moved to the curved surface at the top of the profiling charging barrel 915 of the material placing platform 912 through the matching of the material taking transverse moving module 920 and the material taking air cylinder 921, and the suction clamping jaws 922 retract after the completion.
Next, the wave pad lifting cylinder 916 controls the lifting rod 917 to lift upwards, so as to lift the wave pad from the curved surface at the top of the profiling material cylinder 915, then the wave pad lifting cylinder 916 brings the wave pad to move up and down until the curved surface of the wave pad is attached to the curved surface at the top of the profiling material cylinder 915, the attaching part 923 moves to attach the lifted wave pad, and the lifting rod 917 retracts.
Because the wave cushions are converted into a wave cushion for detection before the wave cushions are assembled, the material taking cylinder 910 controls the detection platform 911 to move transversely below the wave cushions, the displacement sensor detects the quantity of the wave cushions on the detection platform, the detection is carried out according to the thickness of the wave cushions, if the quantity of the wave cushions is wrong, the wave cushions break vacuum, the suction piece 923 directly places the wave cushions on the detection platform, blowing pipes for removing the wave cushions are arranged beside the suction piece 923, and the blowing pipes blow the wave cushions in the waste bin 919; if the number of the wave pads is correct, the suction piece 923 assembles the wave pads into corresponding motor end covers in the conveying circulation line 4 through the matching of the material taking transverse moving module 920 and the material taking cylinder 921.
As a further preferred embodiment, the double-station end cover handling mechanism 10 includes an end cover suction lifting cylinder 100 capable of moving transversely, and two end cover suction clamping jaws 101 capable of lifting up and down are arranged at the bottom of the end cover suction lifting cylinder 100; the automatic glue dispensing device 11 is arranged on one side of the conveying circulating line 4, the automatic glue dispensing device 11 comprises a glue dispensing support 110, and a rotatable end cover glue dispensing table 111 is arranged on the glue dispensing support 110; a dispensing head 112 is arranged above the end cover dispensing table 111; the dispensing head 112 is arranged on a dispensing moving cylinder 114 through a dispensing lifting cylinder 113; the dispensing moving cylinder 114 is disposed on the dispensing support 115.
In addition, the end cover turning assembly prepressing mechanism 12 includes an end cover turning bracket 120; the end cover overturning bracket 120 is provided with an overturning motor 121; the turnover motor 121 is provided with a turnover plate 122; the front end of the turnover plate 122 is provided with a turnover sucker 123 for sucking the end cover; the overturning motor 121 is used for driving the end cover on the overturning suction cup 123 to overturn and then pre-press the end cover to the motor 5 on the motor conveying line 13.
During working, after the end covers are assembled, the end covers are conveyed to the double-station end cover conveying mechanism 10 through the conveying circulating line 4, the first end cover sucking clamping jaw 101 at the double-station end cover conveying mechanism 10 grabs the end covers and then places the end covers into the end cover dispensing table 111, the dispensing head 121 above the end cover dispensing table 111 is adjusted in position through the dispensing lifting cylinder 113 and the dispensing moving cylinder 114, the end covers automatically rotate through the end cover dispensing table 111 during dispensing, and dispensing is performed on each end cover for 5 times; after dispensing is completed, the second end cover sucking clamping jaw 101 in the double-station end cover carrying mechanism 10 puts the end cover into the turnover sucker 123 of the turnover mechanism, the turnover motor 121 is used for driving the end cover on the turnover sucker 123 to be turned over and then pre-pressed into the motor 5 on the motor conveying line 13, the turnover sucker 123 is loosened after pre-pressing, the end cover turnover assembly pre-pressing mechanism 12 returns to the original position, and the assembled motor 5 flows out from the motor conveying line 13.
The automatic assembling equipment for the motor end cover adopts an automatic assembly line mode to produce and assemble, realizes automatic feeding, dust removal, automatic oiling, automatic assembly red steel reshaping, automatic assembly wave cushion, automatic dispensing, automatic carrying and end cover overturning, assembling and prepressing of the end cover, and finally transmits a product assembled by the motor and the end cover.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a motor end cover automatic assembly equipment which characterized in that, is including setting up in the frame:
the end cover automatic feeding mechanism is used for automatically conveying the end covers to the end cover carrying mechanism;
the end cover carrying mechanism is used for conveying the end covers discharged by the automatic end cover feeding mechanism to a conveying circulation line;
the conveying circulating line is used for carrying out linear transmission on the end covers;
the dust collection mechanism is used for carrying out dust collection processing on the end cover conveyed by the conveying circulating line;
the automatic oiling mechanism of the end cover bearing chamber is used for oiling the end cover bearing chamber transmitted by the conveying circulating line;
the automatic red steel assembling and shaping mechanism is used for automatically assembling and shaping the end covers transmitted by the conveying circulating line;
the automatic wave pad assembling mechanism is used for automatically assembling the end covers transmitted by the conveying circulating line;
the double-station end cover carrying mechanism is used for carrying the end cover plate to the automatic dispensing mechanism and moving the dispensed end cover to the overturning assembly prepressing mechanism;
the automatic dispensing mechanism is used for dispensing the end covers conveyed by the double-station end cover conveying mechanism;
and the end cover overturning and assembling prepressing mechanism is used for overturning the end cover subjected to glue dispensing and then prepressing the end cover to a motor of the motor conveying line.
2. The automatic motor end cover assembling device of claim 1, wherein: the automatic end cover feeding mechanism comprises a rotatable indexing turntable; a plurality of positioning rods are arranged on the indexing turntable; two sides of each positioning rod are provided with positioning grooves; an end cover jacking mechanism and a positioning assembly are arranged on one side of the indexing turntable and are respectively used for jacking an end cover and positioning the indexing turntable;
the positioning assembly comprises a positioning bracket, a positioning piece capable of moving transversely is arranged on the positioning bracket, and two clamping blocks matched with two adjacent positioning grooves are arranged at the front end of the positioning piece;
the end cover jacking mechanism comprises a jacking block which can slide up and down through a jacking motor and a jacking sliding rail, and the front end of the jacking block is provided with two jacking plates matched with the positioning grooves.
3. The automatic motor end cover assembling device of claim 1, wherein: the end cover carrying mechanism comprises an end cover carrying cylinder capable of moving transversely; and an end cover carrying electromagnet is arranged at the bottom of the end cover carrying cylinder.
4. The automatic motor end cover assembling device of claim 1, wherein: the dust collection mechanism comprises a dust collection lifting cylinder arranged on the dust collection support, and a dust collection head is arranged at the bottom of the dust collection lifting cylinder.
5. The automatic motor end cover assembling device of claim 1, wherein: the automatic oiling mechanism of the end cover bearing chamber comprises an oiling lifting cylinder arranged on an oiling bracket; and an oiling mechanism capable of moving up and down is arranged at the bottom of the oiling lifting cylinder.
6. The automatic motor end cover assembling device of claim 1, wherein: the automatic red steel assembling and shaping mechanism comprises a red steel assembling mechanism and a shaping mechanism which are arranged on a conveying circulating line in a front-back mode, wherein the shaping mechanism is used for shaping the assembled red steel; the red steel assembling mechanism comprises a red steel vibrating disc and a suction position workbench which are oppositely arranged; a discharging channel is arranged on the red steel vibrating disc; a double-station suction assembly is arranged above the red steel vibration disc and the suction position workbench and used for synchronously grabbing two red steels; the material kicking assembly is arranged on the suction station platform and is used for kicking redundant red steel into the waste material groove;
the shaping mechanism comprises a shaping support, and a pressure head capable of lifting up and down through a shaping cylinder is arranged on the shaping support; the double-station suction assembly comprises two suction lifting cylinders capable of moving transversely through the suction transverse moving module, the suction lifting cylinders drive suction cups located on the suction sliding rails to lift up and down, and the suction cups are used for sucking red steel.
7. The automatic assembling apparatus of motor stator according to claim 6, wherein: the kicking assembly comprises a fixed block, and a groove for placing red steel with a certain thickness is formed in the fixed block; an inverted U-shaped kicking plate capable of moving transversely through a kicking cylinder is arranged on one side of the fixed block, and the fixed block is arranged in the inverted U-shaped kicking plate; when the inverted U-shaped kicking plate is driven forwards through the kicking cylinder, the red steel exceeding the groove is kicked into the waste trough by the inverted U-shaped kicking plate.
8. The automatic motor end cover assembling device of claim 1, wherein: the automatic wave pad assembling mechanism comprises a wave pad vibration disc and a material taking detection station which are oppositely arranged; a double-station material taking mechanism is arranged above the wave pad vibration disc and the material taking detection station; the material taking detection station comprises a detection platform and a material placing platform which can synchronously move transversely through a material taking cylinder; the detection platform is provided with a displacement sensor for detecting the thickness of the wave pad; the top of the material placing platform is provided with a material placing table; the top of the object placing table is provided with a jacking groove, and the upper end of the jacking groove is provided with a profiling charging barrel for placing a wave pad; the top of the profiling charging barrel is provided with a curved surface matched with the wave pad; the discharging platform is provided with a jacking rod which can move up and down through a wave pad lifting cylinder, and the top of the jacking rod penetrates through the jacking groove and is positioned in the profiling charging barrel; one side of the object placing table is provided with an air blowing pipe connected with the displacement sensor, and the air blowing pipe is used for blowing a plurality of wave cushions into the waste bin;
the double-station material taking mechanism comprises two material taking cylinders which can transversely move through the material taking transverse moving module; two get and be equipped with absorption clamping jaw and the piece of drawing that can oscilaltion on respectively on the material cylinder.
9. The automatic motor end cover assembling device of claim 1, wherein: the double-station end cover carrying mechanism comprises an end cover suction lifting cylinder capable of moving transversely, and two end cover suction clamping jaws capable of lifting up and down are arranged at the bottom of the end cover suction lifting cylinder; the automatic glue dispensing device is arranged on one side of the conveying circulating line and comprises a glue dispensing support, and a rotatable end cover glue dispensing table is arranged on the glue dispensing support; a dispensing head is arranged above the end cover dispensing table; the dispensing head is arranged on the dispensing moving cylinder through the dispensing lifting cylinder; the dispensing moving cylinder is arranged on the dispensing support.
10. The automatic motor end cover assembling device of claim 1, wherein: the end cover overturning, assembling and pre-pressing mechanism comprises an end cover overturning bracket; the end cover overturning bracket is provided with an overturning motor; the overturning motor is provided with an overturning plate; the front end of the turnover plate is provided with a turnover sucker for sucking the end cover; the overturning motor is used for driving the end cover on the overturning sucker to overturn and then pre-press the end cover to the motor on the motor assembly line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911408127.6A CN111030399A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling equipment for motor end cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911408127.6A CN111030399A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling equipment for motor end cover |
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| Publication Number | Publication Date |
|---|---|
| CN111030399A true CN111030399A (en) | 2020-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911408127.6A Pending CN111030399A (en) | 2019-12-31 | 2019-12-31 | Automatic assembling equipment for motor end cover |
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| Country | Link |
|---|---|
| CN (1) | CN111030399A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111725958A (en) * | 2020-07-28 | 2020-09-29 | 合肥禾松信息科技有限公司 | Motor stator lamination processing pre-tightening device |
| CN111842021A (en) * | 2020-07-11 | 2020-10-30 | 吉林北方捷凯传动轴有限公司 | Automatic gluing and detecting equipment for assembling movable end section protecting cover of transmission shaft |
| CN112643332A (en) * | 2020-12-22 | 2021-04-13 | 海宁鐵三角科技有限公司 | Automatic assembling equipment and assembling method for magnetic circuit assembly |
| CN112934614A (en) * | 2021-03-22 | 2021-06-11 | 厉登自动化科技(苏州)有限公司 | Silica gel conduit dispensing, plugging device |
| CN113290360A (en) * | 2021-06-01 | 2021-08-24 | 南通大学 | Automatic assembling machine for display bracket assembly based on double-layer circulating conveying line |
| CN113499952A (en) * | 2021-08-20 | 2021-10-15 | 国华(青岛)智能装备有限公司 | End cover gluing device for harmonic reducer |
| CN113949240A (en) * | 2021-11-24 | 2022-01-18 | 深圳市合力士机电设备有限公司 | Motor assembling equipment and assembling method thereof |
| CN114571210A (en) * | 2022-04-27 | 2022-06-03 | 杭州日设机器有限公司 | Automatic assembling equipment and assembling method for dustproof cover |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842021A (en) * | 2020-07-11 | 2020-10-30 | 吉林北方捷凯传动轴有限公司 | Automatic gluing and detecting equipment for assembling movable end section protecting cover of transmission shaft |
| CN111842021B (en) * | 2020-07-11 | 2021-05-25 | 吉林北方捷凯传动轴有限公司 | Automatic gluing and detecting equipment for assembling movable end section protecting cover of transmission shaft |
| CN111725958A (en) * | 2020-07-28 | 2020-09-29 | 合肥禾松信息科技有限公司 | Motor stator lamination processing pre-tightening device |
| CN111725958B (en) * | 2020-07-28 | 2021-04-09 | 浙江沪龙科技股份有限公司 | Motor stator lamination processing pre-tightening device |
| CN112643332A (en) * | 2020-12-22 | 2021-04-13 | 海宁鐵三角科技有限公司 | Automatic assembling equipment and assembling method for magnetic circuit assembly |
| CN112934614A (en) * | 2021-03-22 | 2021-06-11 | 厉登自动化科技(苏州)有限公司 | Silica gel conduit dispensing, plugging device |
| CN112934614B (en) * | 2021-03-22 | 2024-01-05 | 菁远智能科技(苏州)有限公司 | Silica gel pipe blue gel dispensing and plug mounting device |
| CN113290360A (en) * | 2021-06-01 | 2021-08-24 | 南通大学 | Automatic assembling machine for display bracket assembly based on double-layer circulating conveying line |
| CN113499952A (en) * | 2021-08-20 | 2021-10-15 | 国华(青岛)智能装备有限公司 | End cover gluing device for harmonic reducer |
| CN113949240A (en) * | 2021-11-24 | 2022-01-18 | 深圳市合力士机电设备有限公司 | Motor assembling equipment and assembling method thereof |
| CN114571210A (en) * | 2022-04-27 | 2022-06-03 | 杭州日设机器有限公司 | Automatic assembling equipment and assembling method for dustproof cover |
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