CN212606062U - Circular light guide plate laminating equipment for packing - Google Patents
Circular light guide plate laminating equipment for packing Download PDFInfo
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- CN212606062U CN212606062U CN202021295086.2U CN202021295086U CN212606062U CN 212606062 U CN212606062 U CN 212606062U CN 202021295086 U CN202021295086 U CN 202021295086U CN 212606062 U CN212606062 U CN 212606062U
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Abstract
The utility model discloses a circular light guide plate tectorial membrane equipment for packing, the delivery segment tectorial membrane part and the collection part of integrated setting on through the equipment have realized the light guide plate in the automatic transportation after moulding plastics and cutting, automatic tectorial membrane and automatic collection's process. And a conveying part film covering part and a collecting part on the film covering packaging equipment are both arranged on the supporting part, the conveying part is used for conveying the cut light guide plate to the film covering part, and the collecting part is used for collecting the light guide plate after film covering. The parts are combined with each other, and the automatic conveying part connects the devices, so that the whole structure of the device is simplified, the automatic conversion of the light guide plate from one processing position to another processing position is realized, and the efficiency and the quality of production and processing are improved.
Description
Technical Field
The utility model relates to a light guide plate processing equipment, especially a circular light guide plate tectorial membrane equipment for packing.
Background
Because the light guide plate is made of acrylic materials and most of the light guide plates are irregular in shape, the light guide plate is generally formed by injection molding. And the printing opacity of light guide plate is carried out with the leaded light point of carving on the surface, and the light guide plate shape and design come in and go out, appear unusual mar or sunken etc. can seriously influence the practical condition of light guide plate on the light guide plate surface, consequently need to process and pack the light guide plate after moulding plastics to ensure the performance of light guide plate. When the light guide plate after injection molding is processed, the light guide plate is generally manually moved from an injection molding station to a cutting station for cutting, and then moved to a film coating station for film coating. And manual operation is needed for many times in the machining process, more manpower is wasted, and the production efficiency is low. And the structure of the film laminating machine can not automatically film the circular light guide plates with other special shapes, and the production quality is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides an integrated conveying part tectorial membrane part is as an organic whole with the collection part, realizes the light guide plate tectorial membrane equipment of automatic tectorial membrane.
The utility model provides a technical scheme that its technical problem adopted is: a circular light guide plate processing film covering process comprises the following steps:
the method comprises the following steps: injection molding;
step two: cutting the gates by using an automatic cutting device, firstly sucking the light guide plate after injection molding by using a manipulator on an automatic cutting machine, and then placing the light guide plate at a cutting position for cutting, wherein the cutting time of each gate is 1 second;
step three: performing static electricity removing and cooling on the cut light guide plate, wherein the cooling time is 10 seconds;
step four: automatically laminating by using light guide plate laminating packaging equipment;
and step five, the collecting part automatically collects finished products, when the finished products are stacked on a collecting plate of the film-coated packaging equipment, each stacked product can automatically descend under the influence of gravity, when the descending height exceeds 0.4 m, the height sensor is triggered, the film-coated packaging equipment is paused and gives an alarm to inform field personnel to take the finished products down, and the field personnel place the finished products into a packaging box for packaging and shipment.
The circular light guide plate film covering packaging equipment comprises a supporting part, a conveying part film covering part and a collecting part, wherein the conveying part film covering part and the collecting part are arranged on the supporting part, the conveying part is positioned in front of the film covering part and used for conveying the cut light guide plate to the film covering part, and the collecting part is positioned behind the film covering part and used for collecting the film-covered light guide plate; the conveying part comprises a bottom conveying part and a top conveying part, and the film coating part comprises a film coating reel, a pressing device, a cutting device and a clamping device.
As an improvement of the technical proposal, the supporting part comprises a supporting frame, a supporting panel arranged on the supporting frame, and supporting legs and supporting wheels arranged at the bottom of the supporting frame.
As a further improvement of the above technical solution, the top conveying part is disposed above the bottom conveying part, the head end of the top conveying part corresponds to the tail end of the bottom conveying part, the bottom conveying part includes a bottom conveying frame, a conveyor belt, a conveying jig, a slide rail and a slide block disposed at the bottom of the conveying jig, and the bottom conveying frame is disposed at the end of the supporting part.
As a further improvement of the technical scheme, the top conveying part comprises a transverse conveying frame, a vertical conveying frame, a conveying belt and a vacuum chuck, a vertical lifting cylinder and a rotating cylinder are further arranged above the vacuum chuck, the rotating cylinder is arranged at the bottom of the vertical lifting cylinder, the vacuum chuck is arranged at the bottom of the rotating cylinder, the vertical lifting cylinder is connected with the vertical conveying frame through a sliding rail and a sliding block, the vertical conveying frame is arranged on the transverse conveying frame through the sliding rail and the sliding block, and the vertical conveying frame is driven through the conveying belt.
As a further improvement of the above technical solution, the film covering reel includes an upper film covering reel and a lower film covering reel, and an auxiliary reel for assisting the upper film covering reel and the lower film covering reel is further provided below the upper film covering reel, on the front side of the laminated board and in front of the support frame.
As the further improvement of the technical scheme, the pressing device comprises a pressing plate and pressing air cylinders arranged at the bottom of the pressing plate, and the pressing air cylinders are arranged on two sides of the pressing plate and used for driving the pressing plate to lift.
As the further improvement of the technical scheme, the clamping device comprises a clamping jaw air cylinder, a clamping jaw, a supporting frame and a transverse driving part, the supporting frame comprises a transverse supporting frame and a vertical supporting frame, the transverse driving part is arranged on the transverse supporting frame, the vertical supporting frame is arranged in an L shape, one end of the vertical supporting frame in the L shape is connected with the transverse driving part, the other end of the vertical supporting frame is used for fixing the clamping jaw air cylinder, the transverse driving part comprises a conveying belt and a transverse sliding rail and a transverse sliding block which are arranged on two sides of the conveying belt, the transverse sliding block is fixed at one end of the supporting frame, and the vertical supporting frame is further fixedly connected with.
As a further improvement of the technical scheme, the cutting device comprises a top pressing plate, a bottom supporting plate and a cutting plate arranged on the top pressing plate, the cutting plate is arranged on the top pressing plate in a telescopic mode through an air cylinder, the top pressing plate is arranged on the transverse supporting frame through the air cylinder, and the bottom supporting plate is arranged on the supporting panel through the air cylinder and a sliding rod.
As a further improvement of the technical scheme, the collecting part comprises a collecting plate, a supporting plate and a buffering column arranged on the supporting plate and used for supporting the collecting plate, and a height sensor is further arranged on the buffering column.
The utility model has the advantages that: the utility model discloses a processing tectorial membrane technology combines tectorial membrane equipment for packing, through the conveying part tectorial membrane part and the collecting part of the integrated setting on the equipment, has realized the light guide plate in the automatic transportation after moulding plastics and cutting, automatic tectorial membrane and automatic collection's process. The automatic conveying part connects the devices, so that the overall structure of the devices is simplified, the automatic conversion of the light guide plate from one processing position to another processing position is realized, and the efficiency and the quality of production and processing are improved.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic view of the present invention in one direction of assembly;
FIG. 2 is a schematic view of another direction assembly structure of the present invention;
FIG. 3 is a schematic view of the moving part of the present invention;
FIG. 4 is a schematic structural view of the conveying part of the present invention;
fig. 5 is a schematic structural view of the film covering part of the present invention.
1. A support portion; 11. a support frame; 12. a support panel; 13. supporting legs; 14. a support wheel;
2. a bottom conveying section; 21. a bottom carriage; 22. conveying the jig;
3. a top conveying section; 31. a transverse conveying frame; 32. a vertical conveying frame; 33. a vacuum chuck; 34. a vertical lifting cylinder; 35. rotating the cylinder;
4. a film-covering reel; 41. coating a film reel; 42. a lower laminating roller; 43. an auxiliary reel;
5. a pressing device; 51. pressing the plywood; 52. pressing a cylinder;
6. a cutting device; 61. a top platen; 62. a bottom support plate; 63. cutting off the plate;
7. a gripping device; 71. a clamping jaw cylinder; 72. a clamping jaw; 73. a transverse support frame; 74. a vertical support frame; 75. a lateral driving section;
8. a collecting section; 81. a collection plate; 82. and (7) buffering the column.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. The utility model discloses each technical feature in the creation can the interactive combination under the prerequisite that does not contradict conflict each other.
A circular light guide plate processing film covering process is characterized in that: the method comprises the following steps:
the method comprises the following steps: injection molding, wherein an original bidirectional gate is changed into a vertical unidirectional gate during injection molding, so that subsequent cutting and processing are facilitated;
step two: cutting the gates by using an automatic cutting device, firstly sucking the light guide plate after injection molding by using a mechanical arm on an automatic cutting machine, and then placing the light guide plate at a cutting position for cutting, wherein the cutting time of each gate is 1 second. The automatic processing steps save labor cost and improve production efficiency and production quality;
step three: performing static electricity removing and cooling on the cut light guide plate, wherein the cooling time is 10 seconds;
step four: automatically laminating by using light guide plate laminating packaging equipment;
and step five, the collecting part 8 automatically collects finished products, when the finished products are stacked on a collecting plate 81 of the film-coated packaging equipment, each stacked product can automatically descend under the influence of gravity, when the descending height exceeds 0.4 m, the height sensor is triggered, the film-coated packaging equipment is paused and gives an alarm to inform field personnel to take the finished products down, and the field personnel put the finished products into a packaging box for packaging and shipment. And compared with the method that one product is taken after being processed, the method reduces the pause time in the machining process of the machine and further improves the production efficiency.
Referring to fig. 1, the circular light guide plate film covering packaging device used in the fourth step includes a supporting portion 1, a conveying portion film covering portion and a collecting portion 8, wherein the conveying portion film covering portion and the collecting portion 8 are both arranged on the supporting portion 1, the conveying portion is located in front of the film covering portion and used for conveying the cut light guide plate to the film covering portion, and the collecting portion 8 is located behind the film covering portion and used for collecting the film-covered light guide plate; the conveying part comprises a bottom conveying part 2 and a top conveying part 3, and the film covering part comprises a film covering reel 4, a pressing device 5, a cutting device 6 and a clamping device 7. And the automatic cutting device used in the step two is integrated with the film-coated packaging equipment and is connected with the film-coated packaging equipment through a conveying part on the film-coated packaging equipment. The conveying part is arranged on the laminating device integrated with the laminating reel 4, the pressing device 5, the cutting device 6 and the clamping device 7, automatic control of the laminating packaging equipment on the light guide plate can be achieved, manpower consumption and time consumption of the light guide plate from one machining process to another machining process are omitted, the mechanical conveying part is more accurate in placement position relative to manual movement, and the efficiency and the quality of the light guide plate in laminating machining are improved.
Referring to fig. 2, the supporting part 1 includes a supporting frame 11 and a supporting panel 12 provided on the supporting frame 11, and supporting legs 13 and supporting wheels 14 provided at the bottom of the supporting frame 11. The supporting legs 13 are provided with adjusting screws, and the height of the supporting legs 13 can be adjusted by rotating the adjusting screws. The supporting wheels 14 are arranged beside the supporting legs 13, and when the position of the equipment needs to be moved, the height of the supporting legs 13 can be adjusted, so that the height of the supporting legs 13 is smaller than that of the supporting wheels 14. At this point, the equipment is pushed, and the supporting wheels 14 can drive the equipment to move. When the device is moved to the proper position, the height of the support legs 13 is adjusted again, so that the height of the support legs 13 is larger than that of the support wheels 14, and the device is fixed on the ground through the support legs 13. The movement adjustment of the equipment is more convenient.
Referring to fig. 3 and 4, the top conveying part 3 is disposed above the bottom conveying part 2, the head end of the top conveying part 3 corresponds to the tail end of the bottom conveying part 2, the bottom conveying part 2 includes a bottom conveying frame 21, a conveyor belt and a conveying jig 22, and a slide rail and a slide block disposed at the bottom of the conveying jig 22, and the bottom conveying frame 21 is disposed at the end of the supporting part 1. The top conveying part 3 comprises a transverse conveying frame 31, a vertical conveying frame 32, a conveying belt and a vacuum sucker 33, a vertical lifting cylinder 34 and a rotating cylinder 35 are further arranged above the vacuum sucker 33, the rotating cylinder 35 is arranged at the bottom of the vertical lifting cylinder 34, the vacuum sucker 33 is arranged at the bottom of the rotating cylinder 35, the vertical lifting cylinder 34 is connected with the vertical conveying frame 32 through a sliding rail and a sliding block, the vertical conveying frame 32 is arranged on the transverse conveying frame 31 through the sliding rail and the sliding block, and the conveying belt is used for driving. One end of the bottom conveying part 2 extends to the inside of the automatic cutting equipment, and the cut light guide plate is directly conveyed to the film covering and packaging equipment in the automatic cutting equipment. And the top conveying equipment is positioned at one end of the bottom conveying equipment, and is sucked by the top conveying equipment and then conveyed to the film laminating position for automatic film laminating treatment.
Referring to fig. 3 and 5, the film winding shaft 4 includes an upper film winding shaft 41 and a lower film winding shaft 42, and an auxiliary winding shaft 43 for assisting the upper film winding shaft 41 and the lower film winding shaft 42 is further provided below the upper film winding shaft 41, on the front side of the laminated board 51, and in front of the support frame 11. Lower tectorial membrane spool 42 sets up in the below of bottom conveyor part 2, and upper tectorial membrane spool 41 sets up in compression fittings 5's top, and the film on two tectorial membrane spools 4 is in the same place in compression fittings 5 below laminating through two supplementary spools 43 parallel with the machined surface respectively, can directly cover the both sides at the light guide plate, wraps up the light guide plate, has simplified the process that the film wrapped up the light guide plate.
Referring to fig. 5, the pressing device 5 includes a pressing plate 51 and pressing cylinders 52 disposed at the bottom of the pressing plate 51, wherein the pressing cylinders 52 are disposed at two sides of the pressing plate 51 and are used for driving the pressing plate 51 to move up and down. When the light guide plate needs to pass through the pressing device 5, the pressing cylinder 52 rises to jack up the pressing plate 51 arranged on the pressing cylinder 52, and after the light guide plate passes through the pressing device 5 along with the films on the two sides, the pressing cylinder 52 is started again to drive the pressing plate 51 downwards, so that the pressing plate 51 is pressed on the two layers of films to fix the two layers of films.
The clamping device 7 comprises a clamping jaw air cylinder 71, a clamping jaw 72, a support frame and a transverse driving part 75, the support frame comprises a transverse support frame 73 and a vertical support frame 74, the transverse driving part 75 is arranged on the transverse support frame 73, the vertical support frame 74 is arranged in an L shape, one end of the vertical support frame 74 in the L shape is connected with the transverse driving part 75, the other end of the vertical support frame is used for fixing the clamping jaw air cylinder 71, the transverse driving part 75 comprises a conveying belt, a transverse sliding rail and a transverse sliding block, the transverse sliding block is arranged on two sides of the conveying belt and fixed at one end of the support frame, and the vertical support frame 74 is further fixedly connected with the. After the light guide plate is placed between two layers of films, the clamping jaw air cylinder 71 drives the clamping jaw 72 to clamp the edges of the films, then the transverse driving part 75 is started, a transverse sliding block on the transverse driving part 75 drives the vertical supporting frame 74 and the clamping jaw 72 arranged on the vertical supporting frame 74 to move on a transverse sliding rail, and further the light guide plate and the films are driven to move together, so that the films are completely wrapped on the light guide plate, the process that the films are wrapped on the light guide plate quickly is realized, meanwhile, the position of the light guide plate is adjusted, and the next operation is convenient to perform.
The cutting device 6 comprises a top pressing plate 61, a bottom support plate 62 and a cutting plate 63 arranged on the top pressing plate 61, wherein the cutting plate 63 is arranged on the top pressing plate 61 in a telescopic mode through an air cylinder, the top pressing plate 61 is arranged on a transverse support frame 73 through the air cylinder, and the bottom support plate 62 is arranged on the support panel 12 through the air cylinder and a sliding rod. After the light guide plate is pulled to a range away from the support panel 12 by the clamping device 7, the bottom support plate 62 at the bottom of the light guide plate rises to jack up the light guide plate covered with the film, and then the top press plate 61 directly above the light guide plate falls down and is pressed on the light guide plate to press the film on the light guide plate. Meanwhile, the cutting plate arranged on the top pressing plate 61 descends along with the top pressing plate 61, and when the top pressing plate 61 compacts the film, the cutting plate 63 continues to extend downwards through the air cylinder, so that the film is cut off, and the film coating process of the light guide plate is completed.
In the fifth step, the collecting part 8 comprises a collecting plate 81, a supporting plate and a buffering column 82 arranged on the supporting plate and used for supporting the collecting plate 81, and a height sensor is further arranged on the buffering column 82. When the finished products are stacked on a collecting plate 81 of the film covering and packaging equipment by the clamping jaws 72, when one product is stacked, a buffer column 82 used for supporting the collecting plate 81 can automatically descend under the influence of gravity, when the descending height exceeds 0.4 m, the height sensor is triggered, the film covering and packaging equipment is paused, an alarm sound is sent to inform field personnel to take the finished products down, and the field personnel put the finished products into a packaging box for packaging and shipment. And compared with the method that one product is taken after being processed, the method reduces the pause time in the machining process of the machine and further improves the production efficiency.
While the preferred embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined by the appended claims.
Claims (9)
1. The utility model provides a circular light guide plate laminating equipment for packing which characterized in that: the light guide plate cutting device comprises a supporting part, a conveying part film covering part and a collecting part, wherein the conveying part film covering part and the collecting part are arranged on the supporting part, the conveying part is positioned in front of the film covering part and used for conveying the cut light guide plate to the film covering part, and the collecting part is positioned behind the film covering part and used for collecting the light guide plate after film covering; the conveying part comprises a bottom conveying part and a top conveying part, and the film coating part comprises a film coating reel, a pressing device, a cutting device and a clamping device.
2. The circular light guide plate film-coating packaging device according to claim 1, wherein: the supporting part comprises a supporting frame, a supporting panel arranged on the supporting frame, and supporting legs and supporting wheels arranged at the bottom of the supporting frame.
3. The circular light guide plate film-coating packaging device according to claim 1, wherein: the top conveying part is arranged above the bottom conveying part, the head end of the top conveying part corresponds to the tail end of the bottom conveying part, the bottom conveying part comprises a bottom conveying frame, a conveying belt, a conveying jig, a sliding rail and a sliding block, the sliding rail and the sliding block are arranged at the bottom of the conveying jig, and the bottom conveying frame is arranged at the end part of the supporting part.
4. The circular light guide plate film-coating packaging device according to claim 3, wherein: the top conveying part comprises a transverse conveying frame, a vertical conveying frame, a conveying belt and a vacuum chuck, a vertical lifting cylinder and a rotating cylinder are further arranged above the vacuum chuck, the rotating cylinder is arranged at the bottom of the vertical lifting cylinder, the vacuum chuck is arranged at the bottom of the rotating cylinder, the vertical lifting cylinder is connected with the vertical conveying frame through a sliding rail and a sliding block, the vertical conveying frame is arranged on the transverse conveying frame through the sliding rail and the sliding block, and the conveying belt drives the vertical conveying frame.
5. The circular light guide plate film-coating packaging device according to claim 2, wherein: the tectorial membrane spool includes tectorial membrane spool and lower tectorial membrane spool, go up the below of tectorial membrane spool, the preceding side of pressfitting board and braced frame's the place ahead and still be equipped with the supplementary spool that is used for supplementary tectorial membrane spool and lower tectorial membrane spool.
6. The circular light guide plate film-coating packaging device according to claim 1, wherein: the pressing device comprises a pressing plate and pressing cylinders arranged at the bottom of the pressing plate, wherein the pressing cylinders are arranged on two sides of the pressing plate and used for driving the pressing plate to lift.
7. The circular light guide plate film-coating packaging device according to claim 1, wherein: the clamping device comprises a clamping jaw air cylinder, a clamping jaw, a supporting frame and a transverse driving part, wherein the supporting frame comprises a transverse supporting frame and a vertical supporting frame, the transverse driving part is arranged on the transverse supporting frame, the vertical supporting frame is arranged in an L shape, one end of the vertical supporting frame in the L shape is connected with the transverse driving part, the other end of the vertical supporting frame in the L shape is used for fixing the clamping jaw air cylinder, the transverse driving part comprises a conveying belt and a transverse sliding rail and a transverse sliding block which are arranged on two sides of the conveying belt, the transverse sliding block is fixed at one end of the supporting frame, and the vertical supporting frame.
8. The circular light guide plate film-coating packaging device according to claim 7, wherein: the cutting device comprises a top pressing plate, a bottom supporting plate and a cutting plate arranged on the top pressing plate, the cutting plate is arranged on the top pressing plate in a telescopic mode through an air cylinder, the top pressing plate is arranged on the transverse supporting frame through the air cylinder, and the bottom supporting plate is arranged on the supporting panel through the air cylinder and a sliding rod.
9. The circular light guide plate film-coating packaging device according to claim 1, wherein: the collecting part comprises a collecting plate, a supporting plate and a buffering column arranged on the supporting plate and used for supporting the collecting plate, and a height sensor is further arranged on the buffering column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021295086.2U CN212606062U (en) | 2020-07-02 | 2020-07-02 | Circular light guide plate laminating equipment for packing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021295086.2U CN212606062U (en) | 2020-07-02 | 2020-07-02 | Circular light guide plate laminating equipment for packing |
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| CN212606062U true CN212606062U (en) | 2021-02-26 |
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| CN202021295086.2U Active CN212606062U (en) | 2020-07-02 | 2020-07-02 | Circular light guide plate laminating equipment for packing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084490A (en) * | 2021-04-15 | 2021-07-09 | 马伟红 | Manufacturing process of curved-surface backlight source |
| CN113172828A (en) * | 2021-04-20 | 2021-07-27 | 福建富兰光学股份有限公司 | Surface treatment process applied to rapid molding of injection molding optical ball cover |
| CN114311644A (en) * | 2022-01-13 | 2022-04-12 | 国成能源建设集团股份有限公司 | Laminating equipment for photovoltaic solar module production and working method thereof |
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2020
- 2020-07-02 CN CN202021295086.2U patent/CN212606062U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084490A (en) * | 2021-04-15 | 2021-07-09 | 马伟红 | Manufacturing process of curved-surface backlight source |
| CN113084490B (en) * | 2021-04-15 | 2023-01-03 | 四川京龙光电科技有限公司 | Manufacturing process of curved-surface backlight source |
| CN113172828A (en) * | 2021-04-20 | 2021-07-27 | 福建富兰光学股份有限公司 | Surface treatment process applied to rapid molding of injection molding optical ball cover |
| CN114311644A (en) * | 2022-01-13 | 2022-04-12 | 国成能源建设集团股份有限公司 | Laminating equipment for photovoltaic solar module production and working method thereof |
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